HYCHEM Catalogue Book

EPOXY SYSTEMS
HYCHEM
PRODUCT
CATALOGUE
Epoxy fooring Polyurethane cement toppings Methacrylate fooring Epoxy grouting Membrane coatings
CONTENTS
Clear sealers and decorative fnishes 1
Epoxy paints and heavy duty coatings 4
High build resin foor toppings 8
Pit, bund and sewer linings 13
Epoxy grouts and adhesives 20
Waterproofng sealers, sealants and membranes 23
Accessories and pigments 27
ThE hYChEM STOrY
HYCHEM was formed in 1987 by Wolfgang Bauer to satisfy
the demand for an Australian based company servicing
the construction industry with epoxy resin technology.
The company now has offces in Sydney, Melbourne and
Brisbane and is represented by key contractors in SA
and WA. All epoxy products are locally formulated and
manufactured, designed for Australian conditions. HYCHEM
offers a full range of products traditionally required by the
Industry and is also a leader in the development of new
systems for niche markets.
For applications where epoxy products are unsuitable,
the company also offers polyurethane and
methylmethacrylate products.
HYCHEM is the preferred company of choice in the
construction and engineering markets offering local
support and ready product availability.
1
Meets requirements:
Green BuiIdinQ
CounciI of AustraIia
ClEar waTEr-BaSED EpOxY-pOlYurEThaNE SEalErS
hYChEM 100, hYChEM 120
hYChEM pu100
hYChEM 100
A premium 38% solids, low VOC, performance product with excellent UV, wear
and chemical resistance. This product is suited to shopping malls, car parks,
factories and warehouses and when applied cures to a matt fnish which is long
lasting and easily maintained. Concrete surfaces sealed with HYCHEM 100 will
not absorb oil stains and remain relatively dust free. The matt fnish produces an
even look and does not show traffc wear pattern as easily as a gloss fnish.
HYCHEM 100 can also be used outdoors and will extend the colour stability of
a pigmented epoxy system used in such situations. Depending upon surface
porosity, 25% water may be added to the mix prior to application.
hYChEM 120
A cost effective 47% solids, low VOC, water based epoxy sealer with a gloss fnish.
It is designed for use on car parks and other broad area surfaces where traditional
low cost, solvent based acrylic sealers can no longer be used due fammability and
VOC restrictions. 50% water is normally added to the mixed product prior to use.
hYChEM pu-100
A 100% water based, acrylic modifed polyurethane designed for situations
where absolute non yellowing of the sealer is a decisive factor. This product is
available in both matt and gloss varieties and is ideally suited as a fnal topcoat
sealer for water based epoxy systems. When used as a topcoat for epoxy
systems it dramatically improves gloss retention in outdoor environments.
It is not recommended for direct application to porous concrete or rough
exposed aggregate, antislip fnishes.
The performance solution for
asphalt pavements
Concrete car parks
Sl Cement toppings
Exposed aggregate concrete
porous concrete slabs
polished concrete foors
Product Pack size
HYCHEM 100 16 Litre, 80 Litre
HYCHEM 120 8 Litre, 40 Litre
HYCHEM PU-100 5 Kg, 20 Kg
Meets requirements:
Green BuiIdinQ
Product Pack size
Hardenseal 20 Kg
Hardenshine 20 Kg
Hardentint 1 Kg, 20 Kg
2
IMprEGNaTING SIlICaTE harDENEr aND pOlISh SYSTEM
harDENSEal, harDENShINE
harDENTINT
harDENSEal
Penetrating water based sealer for hardening concrete surfaces. Reacts with lime in the
concrete to seal fne pores by forming an insoluble deposit of calcium silicate. Does not
form unsightly deposits of white sodium carbonate.
Water repellent fnish reduces staining of surfaces.
harDENShINE
A hybrid sealer and companion product to Hardenseal which assists in producing a
higher surface gloss fnish after Hardenseal has been applied.
harDENTINT
Water based tinting system for ground concrete surfaces, designed for use in
conjunction with Hardenseal and Hardenshine.
Decorative ground polished
concrete surfaces
Surface hardening of factory and
warehouse foors
lithium silicate hardening
system for better penetration,
faster cure and higher hardness
3
Meets requirements:
Green BuiIdinQ
Product Pack size
Epoxy Glaze 2 3 Litre, 30 Litre
Epoxy Glaze 3 3 Litre, 30 Litre
NoN-yellowiNg Fake Floor aNd decorative Sealer SyStemS
EpOxY GlaZE 2 and 3
FlaKE FlOOr FINIShES
EpOxY TErraZZO
Swirl and metallic resin fnishes
Coloured quartz aggregate toppings
Seamless fake fooring
Exposed aggregate concrete foors
protective clear sealer
EpOxY GlaZE 2
Clear 100% solids, solvent free epoxy formula
designed to eliminate the health and fre
risks posed by clear solvent based
polyurethane sealers. Unlike polyurethane,
Epoxy Glaze 2 cures in low humidity air
conditioned environments.
EpOxY GlaZE 3
High tech cycloaliphatic resin technology
offers exceptional colour stability in epoxy
systems. The excellent non yellowing
properties make Epoxy Glaze 3 the
preferred alternative to solvent based
polyurethane sealers.
FlaKE FlOOr FINIShES
Epoxy Glaze 2 and 3 are ideal clear resins
for the production of fake fooring systems
for amenities blocks and garage foors.
Such systems also require the use of an
initial colour coat. HYCHEM SF20FF, a lower
cost version of the premium product is
recommended.
EpOxY TErraZZO rESIN
HYCHEM Epoxy Terrazo Resin provides an
attractive colour stable fnish when blended
with suitable stone aggregate. Epoxy
Terrazzo is less heavy than concrete terrazzo
and provides a higher quality fnish than
polyester terrazzo.
Meets requirements:
Green BuiIdinQ
Product Pack size
HYCHEM SF25 18.8 Kg, (16 Litre)
HYCHEM WE90 5.6 Kg, (6 Litre)
HYCHEM WP95 5 Kg, 20 Kg
4
Water based epoxy paints: the durable, oil and Waterproof paint alternative
hYChEM SF25, hYChEM wE90
hYChEM wp95
Car parks and garages
retail back of house
laundries
Transport depots
pavements, stairs and
balconies
Basements and plant rooms
Exhibition centres
Block walls subject to
water damage
Block walls subject to
graffti damage
HYCHEM has on offer 3 water based epoxy systems, the correct choice dependant
on the particular feature of most importance. For low cost and high wear resistance,
HYCHEM SF25 is recommended. For early application to new concrete and block
walls, HYCHEM WE90 is recommended. For application in external environments,
the use of HYCHEM WE95 should be considered.
hYChEM SF25
40% volume solids, cost effective, low VOC, pigmented epoxy coating with high
wear resistance, designed for broad area surfaces such as car parks and warehouses.
HYCHEM SF25 has been tested for slip resistance and gains an R10 classifcation
without the addition of on site antislip aggregate.
hYChEM wE90
70% volume solids, low VOC epoxy coating with high vapour permeability. Available
in neutral for pigmentation on site. The high vapour permeability allows it to be used
on green concrete and also on walls which have been backflled and are subject to
continual dampness. The product is generally used with one third water addition on
site at a fnal solids level of 45-50%.
It is an excellent substitution for HYCHEM SF20 in environments not exposed to
mineral acids.
hYChEM wp95
A companion product to HYCHEM WE90, it is used as a topcoat for WE90 in external
situations where color and weathering stability are important considerations. The
ideal coating for exposed walls, balconies, driveways, patios and pool surrounds.
5
Meets requirements:
Green BuiIdinQ
Product Pack size
HYCHEM SF 12 6 Litre, 24 Litre
HYCHEM SF20 6 Litre, 24 Litre
HYCHEMSF20V 6 Litre, 24 Litre
HYCHEM SF20VU 6 Litre, 24 Litre
HYCHEM SF32 6 Litre, 24 Litre
lOw VOC hEaVY DuTY EpOxY COaTINGS
hYChEM SF12, hYChEM SF20
hYChEM SF20V, hYChEM SF20Vu
hYChEM SF32
aircraft hangars and automotive
workshops
Food manufacturing and service
pharmaceutical plants and
laboratories
prisons, schools and hospitals
ablution blocks in sport,
recreation and manufacturing
walls subject to pressure and
chemical cleaning
Swimming pools and ballast
tanks
hYChEM SF12
Fastest cure and highest performing system from a chemical resistance point of view.
hYChEM SF20
Best balance of properties for general purpose use. Good colour stability, good pot
life and excellent resistance to solvents.
hYChEM SF20V
A variant of HYCHEM SF20 with higher levels of pigmentation, making it more
suitable to the coating of walls subject to robust cleaning methods such as occurs in
institutions, public buildings and industrial workshops subject to graffti damage.
hYChEM SF20Vu
A variant of SF20V with improved resistance to yellowing as a result of UV exposure.
Ideally suited to foors and walls in exposed locations such as aircraft hangars
and prisons. This product also has potential as an extended life epoxy coating for
containment structures such as swimming pools.
hYChEM SF32
Recommended for situations where cost demands override colour stability. Excellent
resistance to acids and alkalies and very good resistance to amine blush.
Product Pack size
HYCHEM SF12FG 8 Litre, 24 Litre
HYCHEM SF20FG 8 Litre, 24 Litre
6
aNTI-SlIp hEaVY DuTY EpOxY COaTINGS
hYChEM SF12FG
hYChEM SF20FG
automotive workshops
production lines
line and safety markings
pedestrian walkways
Commercial and residential car parks
Stair treads
Topcoats for epoxy resin toppings
warehouses
hYChEM SF12FG
95% solids, fast cure coating with incorporated
antislip, suited to pedestrian walkways and
traffc markings.
The product of choice when short turnaround
times are of importance and/or the climate
conditions are below 15C.
hYChEM SF20FG
85% solids, long pot life coating with
incorporated antislip.
Very good colour stability. The product of
choice when large areas of foor need to be
coated and the project is under construction
or rehabilitation. Always used in conjunction
with HYCHEM E100 primer.
7
Meets requirements:
Green BuiIdinQ
Product Pack size
HYCHEM SL20 14 Kg (17 Litre)
HYCHEM SL20UV 14 Kg (15 Litre)
HYCHEM SL50 11 Kg (14 Litre)
hIGh pErFOrMaNCE SElF lEVEllING EpOxY TOppINGS
hYChEM Sl20, hYChEM Sl20uV
hYChEM Sl50
hYChEM Sl20
Very high load bearing capacity and super smooth fnish, essential for flm
studios, printing plants and high stack warehouses.
hYChEM Sl20uV
Super smooth fnish with best colour range and UV stability. Recommended
for retail, commercial and domestic foors in locations of high UV exposure
and where colour stability is of high importance.
hYChEM Sl50
High impact, fexible epoxy topping with a very low noise factor.
HYCHEM SL50 will yellow on exposure to UV light and should be
topcoated with HYCHEM WP95 to provide improved colour stability.
Suited to cracked damaged foors and foors requiring a secondary
waterproofng function. Recommended for exhibition foors, mezzanines,
plant rooms, traffcable rooftops.
apartment and offce foors
pharmaceutical and laboratory foors
prisons, hospitals and educational
institutions
high stack warehouses
printing plants
Exhibition centres
TV and flm studios
all clean room environments
Dry food production areas
white goods and electrical component
manufacturers
automotive manufacturers
retail shop foors, hairdressers,
apparel and furniture
Meets requirements:
Green BuiIdinQ
Product Pack size
HYCHEM GP 4 Litre, 16 Litre, 80 Litre
HYCHEM E300 6 Litre, 60 Litre
Coving Resin 6 Litre, 18 Litre
8
GENEral purpOSE EpOxY TrOwEllING BINDErS
hYChEM Gp Epoxy
hYChEM E300
hYChEM Coving resin
Food processing foors
Food retailing and food service
resurfacing of corroded slabs
providing falls to drains
loading docks and heavy duty
traffc areas
Concrete repair of secondary
containment structures
New to old concrete bonding
Grouting starter bars
patching concrete
Solventless, low viscosity epoxy resin products are widely used in the construction
industry.
They can be used as primers, sealers, bonding agents and when flled with quartz
sand, as topping mixes and grouts. The formulation of these products can vary
depending on the actual end use. The products covered here are entry level
products that have the broadest range of use. Products in later sections are
designed to cover special requirements, generally related to chemical resistance,
service life and application properties.
hYChEM Gp EpOxY BINDEr
Most cost effective epoxy binder suited to all applications not requiring exposure to
solvents, hot fats or strong acids. Highly suitable for spread and sprinkle toppings
and as a concrete primer.
hYChEM E300 EpOxY BINDEr
Premium general purpose epoxy binder for use as a trowelling mix using a spreader
box technique. This binder is also highly suitable as a fnal topcoat for the epoxy
topping as it has superior chemical resistance and better water spotting resistance
than the GP variety.
hYChEM COVING rESIN
Epoxy resin manufactured to a special paste consistency, designed to produce a
non slumping material. This product is blended with quartz aggregate to produce
a non sag mortar used in the formation of epoxy coves. It is also ideal for patching
holes in walls and foor surfaces.
9
Meets requirements:
Green BuiIdinQ
Product Pack size
HYCHEM E300SL 12 Litre, 60 Litre
HYCHEM E300SLF 12 Litre, 60 Litre
hIGh pErFOrMaNCE SElF lEVEllING EpOxY TOppINGS
hYChEM E300Sl
hYChEM E300SlF
abattoirs, butchers and smallgoods
Bakeries
Breweries
Commercial kitchens
Confectionery manufacturers
Dairy plants and cheese manufacturers
Fast food retailers
Food processing factory foors
pharmaceutical plants
poultry processors
Snack food manufacturers
Soft drink manufacturers
wineries
warehouse battery rooms
These toppings are designed for applications where the fnished
topping is sealed with HYCHEM SF 12 or HYCHEM SF20. The toppings
may be applied as a spread and sprinkle or as a smooth SL fnish.
Choice of topping depends on the chemical environment that they
are expected to be exposed to.
hYChEM E300Sl
HYCHEM E300SL is designed for exposure to most food and chemical
environments and is the topping recommended for
general purpose industrial use. E300SL is the recommended
topping for exposure to mineral acids such as in electroplating
and battery rooms in logistics warehouses.
hYChEM E300SlF
HYCHEM E300SLF is designed for exposure to hot fats, solvents and
dilute organic acids such as acetic and lactic acids. This product is
thus recommended for commercial kitchens, fast food outlets, the
poultry industry, dairy products processing and wineries.
Meets requirements:
Green BuiIdinQ
Product Pack size
HYCHEM TL2 Flash 3 Litre, 12 Litre, 60 Litre
10
rapID SET EpOxY BINDEr
hYChEM Tl2 FlaSh
abattoirs and meat industry
poultry processing
Dairy products manufacturing
The snack food industry
Confectionery industry
Bakeries and biscuit manufacturers
Commercial kitchens
alcoholic beverage industry
Fast food restaurants
Supermarket food retailing
hYChEM Tl2 FlaSh
This product is unique in that it combines very fast cure with high fat and
impact resistance. It is the product of choice in the fast food industry where
these factors are often critical.
HYCHEM TL2 Flash is ideal in the bakery industry as a fooring material for
proofng ovens and in the snack food and confectionery industry where hot
fats often play havoc with conventional epoxy materials. Its excellent impact
resistance and quick cure make it an ideal repair material for meat industry
foors and fast food kitchens.
The product is odourless and solvent free and meets certifcation to the
green building code. Resistance to lactic acid is superior to conventional
epoxies, also indicating its use in the dairy products industry. The superior
general organic acid resistance has also yielded success for the product in
the sugar industry.
HYCHEM TL2 Flash has been applied at temperatures as low as zero
degrees and if preheated can be suitable for coolroom foor repairs.
11
Meets requirements:
Green BuiIdinQ
Product Pack size
HYCRETE SL 26.6 Kg (14 Litre)
HYCRETE TR 24 Kg (11 Litre)
HYCRETE TC 5.1 Kg (3.8 Litre)
HYCHEM PU-50 24 Kg (16.6 Litre)
pOlYurEThaNE-CONCrETE FlOOr TOppINGS
hYCrETE Sl, hYCrETE Tr
hYCrETE SEalEr
hYChEM pu50
abattoirs and meat products processing
Breweries and wineries
Soft drink manufacturers
Bakeries and snack food manufacturers
ammonium nitrate storage facilities
phosphate fertilizer plants
Vinegar, starch and sugar processing plants
Distribution warehouses and loading bays
pOlYurEThaNE CEMENT FlOOrING SYSTEMS
HYCRETE Flooring Systems are recommended wherever a hard, impact
and wear resistant, durable fooring system is required. The actual
system specifcation is dependent on the service environment that
is to be encountered.
HYCRETE TR is recommended where exposure to boiling water or very
heavy traffc is the main consideration.
HYCRETE SL is recommended for all other applications where a
topping of 4mm plus is required.
TOPCOATS for HYCRETE SYSTEMS fall into 3 categories.
1. HYCRETE SEALER for situations exposed to boiling water and traffc.
2. HYCHEM E300SLF/SF12 for all general applications.
3. HYCHEM E300SLF/PU50 for exposure to disinfectant materials
such as peroxyacetic acid, hydrogen peroxide and strong solutions
of phosphoric and acetic acid.
HYCRETE Polyurethane Concrete is superior to other urethane
concrete products in two characteristic ways:
a. The water component is added on site, this dramatically increases
the shelf life and prevents the appearance of unsightly bubbles in
the topping due to carbon dioxide gas expansion.
b. Catalyst can be added on site, this gives a wide range of possible
application times and also allows quick cure at low temperatures
when required.
Product Pack size
HYCRYL101 20 Kg
HYCRYL 106 20 Kg
HYCRYL 108 20 Kg
HYCRYL 205 20 Kg
HYCRYL 301 20 Kg
rapID CurE METhaCrYlaTE FlOOrING SYSTEM
hYCrYl 101, hYCrYl 205
hYCrYl 301
Overnight repairs in factories and
supermarkets
Traffc and safety markings
anti-slip pedestrian walkways
refurbishment of freezers
Electroplating works and battery
manufacture
Breweries, wineries and soft drink
manufacturers
12
METHACRYLATE Flooring Systems are designed for use wherever
epoxy and urethane cement fooring systems cannot be used due to
insuffcient cure period being available or the prevailing temperature
being below the level where they cure satisfactorily. Ie. The chief
advantage of methacrylates systems is their very fast return to
service time and the ability to be applied below zero degrees. The
chief disadvantage of methacrylates systems is their fammability,
high odour and low resistance to solvents and hot fats.
Methacrylate foors however also have good resistance to dilute
organic and mineral acids, making them useful in the beverage industry
and the mineral acid based chemical industry.
hYCrYl 101
Primer for methacrylate fooring systems in dry conditions.
hYCrYl 108
Primer system for methacrylates fooring systems applied to
damp surfaces.
hYCrYl 106
Primer system for methacrylates fooring systems applied to
asphaltic surfaces.
hYCrYl 205
Base layer for methacrylates fooring systems.
hYCrYl 301
Protective methacrylate sealer system with high chemical resistance.
hYCrYl BpO
Powdered benzoyl peroxide catalyst (50% active) for curing
methacrylate resins.
CT aCCElEraTOr
Liquid accelerator for methacrylate resins when used below 0C.
Meets requirements:
Green BuiIdinQ
Product Pack size
HYCHEM E900 2.8 Litre, 14 Litre
HYCHEM TL9 2 Litre, 10 Litre
CONC. SulphurIC aCID SECONDarY CONTaINMENT SYSTEM
hYChEM E900
hYChEM Tl9
Sulphuric and phosphoric acid plants in the
fertilizer industry
Metallic ore processing and refning
Explosives industry chemical storage
heavy industry corrosion treatment
Food industry sanitization chemical bunds
Chemical industry
Battery manufacture and electroplating processes
water industry dosing plants
13
hYChEM E900p, E900 aND hYChEM Tl9
CONTaINMENT SYSTEM
This system is specifcally designed to be resistant to
concentrated 80% to 98% sulphuric acid in a spillage
situation.
hYChEM E900p
Solvent based primer system designed for adhesion to dry
and damp concrete.
hYChEM E900
100% Novolac epoxy base resin for preparing epoxy glass
laminate or quartz mortars.
hYChEM Tl9
100% Novolac, fexible, impact resistant topcoat for exposure
to 98% sulphuric acid and other mineral acids of high
concentrations.
Meets requirements:
Green BuiIdinQ
Product Pack size
HYCHEM TL5 3 Litre,30 Litre, 600 Litre
HYCHEM TL6 3 Litre, 30 Litre, 600 Litre
HYCHEM E500P 4 Litre, 16 Litre, 80 Litre
HYCHEM E500T 8 Litre, 40 Litre
14
ChEMICal rESISTaNT lINING SYSTEM FOr CONCrETE STruCTurES
hYChEM Tl5, hYChEM Tl6
hYChEM E500p, hYChEM E500T
Chemical bunds
Desalination plants
Dosing plants
Effuent tanks
Explosives warehouses
Fertilizer plants
Oil platforms
pipelines
pulp tanks
Sewer manholes
Sewer outfalls
Structural assets
Treatment plants
petroleum storage tanks
water storage tanks
Concrete surfaces are highly susceptible to corrosion by acid, caustic and salt
solutions. These corrosive agents are present throughout the environment and
cause major asset damage and environmental problems .
HYCHEM TL5 and TL6 are high build epoxy linings with excellent wide ranging
chemical resistance to either prevent or rehabilitate exposed structures. HYCHEM
E500P and E500T are primer and surface flling compounds which are used prior
to the application of the coating systems.
hYChEM Tl5
Paste consistency epoxy with high resistance to mineral acids, caustic solutions
and hydrocarbon oils and solvents as well as animal and vegetable based waste.
The product is designed to be applied at coating thicknesses from 1 to 5mm
dependent on the surface profle and the corrosive agent encountered. Due to
the fast cure time, this product needs to be applied by a 2 component airless
spray with a mixing head.
hYChEM Tl6
Paste consistency epoxy with high resistance to oils, hydrocarbon solvents, caustic
solutions, salts and dilute mineral acids. This product is designed to be applied
at coating depths of 200 to a 1000 microns and is designed for the protection
of new concrete structures. Due to a longer pot life than HYCHEM TL5, this
product may also be applied using a single component airless spray.
HYCHEM E500P
A low viscosity, fast curing, solventless primer designed to seal micropores in
concrete surfaces prior to coating application.
HYCHEM E500T
A gel consistency epoxy paste with a little fexibility, designed to fll small holes
and surface defects which have been created by water blasting or other causes.
The paste may be flled with aggregate or microballoons to effectively patch
larger penetrations.
Meets requirements:
Green BuiIdinQ
Product Pack size
HYCHEM PF-3 2 Litre, 20 Litre
HYCHEM PF-10 Cartridge
15
ChEMICal rESISTaNT lINING SYSTEM FOr CONCrETE STruCTurES
INJECTION GrOuTS
aDhESIVES
A
B
InjectIon Grouts
hYChEM E50
Low viscosity epoxy injection resin with fast cure and high
structural strength.
hYChEM E51
Flexible epoxy injection resin for flling cracks against water entry.
hYChEM E52
Flexible, thixotropic injection resin for flling vertical cracks.
INJECTION paCKErS
HYCHEM offers a wide variety of injection packers for both low
and high pressure injection. For details contact your HYCHEM
sales representative.
Adhesives
hYChEM pF-2 Low cost, general purpose 24 hour
cure, gap flling epoxy adhesive.
hYChEM pF-3 Faster cure, water washable, easy
mix paste for general concrete repair,
grouting horizontal starter bars and
bonding natural stone artifacts
and panels.
hYChEM pF-4 A fast curing epoxy paste designed for
traffc markers and other non-structural,
temporary bonding applications.
hYChEM pF-10 Structural adhesive and chemical anchor.
Fast curing epoxy adhesive with good
adhesion to concrete, steel and asphalt.
16
Meets requirements:
Green BuiIdinQ
Product Pack size
16
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Meets requirements:
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Product Pack size
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Meets requirements:
Green BuiIdinQ
Product Pack size
HY-GROUT200 3 Litre, 12 Litre, 30 Litre
HY-GROUT205 3 Litre, 12 Litre, 30 Litre
HY-GROUT 210 Resin 11 Kg (10.4 Litre)
HY-GROUT 210 Agg. 20 Kg (8.7 Litre)
20
EpOxY GrOuT BINDErS, TO BE BlENDED wITh quarTZ aGGrEGaTE
hY-GrOuT E200
hY-GrOuT E205, hY-GrOuT E210
Epoxy grouts offer considerable benefts over
conventional cement grouts. They:
can reach full strength in 1 -3 days, compared to 30
days for concrete
have compressive strengths varying from 60 to 120 Mpa
reach 40 Mpa in less than 8 hours
have tensile strengths up to 10 times that of concrete
are resistant to impact and vibrational forces
can handle torsional forces much better than concrete
resist degradation by acids, salts and caustic solutions
hY-GrOuT 200
A high strength, fast setting epoxy grout for cold temperature
environments. Suited to ambient temperatures of 020C.
May be used neat or with a selection of aggregates.
hY-GrOuT 205
A general purpose epoxy grout binder for grouting
applications between 50 and 200mm gaps. HY-GROUT 205 is
the most cost effective choice for grouting situations, mostly
involving concrete where ultimate performance is not required.
Classic situations are rebar grouting, bolt grouting, post
tension grouting etc.
A range of quartz aggregate blends may be used with
HY-GROUT 205.
hY-GrOuT 210
A low exotherm, slow curing grout designed for ambient
temperatures above 30C or very large design gaps which may
cause problems due to excessive heat build up during cure.
Generally used with HYCHEM Deep Pour Aggregate.
21
Meets requirements:
Green BuiIdinQ
Product Pack size
HY-GROUT 250 11.5 Kg (6 Litre)
HY-GROUT 260 22 Kg (12 Litre)
HY-GROUT 270 23 Kg (12 Litre)
2, COMpONENT, aGGrEGaTE FIllED, hIGh FlOw EpOxY GrOuTS
hY-GrOuT E250, hY-GrOuT E260
hY-GrOuT E270
hY-GrOuT E250
A fast setting grout designed for use at low temperatures and thin pours.
Ideal for backing of steel crusher liners and all production machinery
requiring a quick return to service.
hY-GrOuT E260
A multipurpose grout designed for grouting steel anchors into concrete as
well as all other grouting applications not requiring the ultimate in physical
performance.
hY-GrOuT 270
A high performance grout with an ideal balance of cure speed, fow
properties, work time and ultimate strength. High compressive and tensile
strength, good creep resistance, high adhesion to steel and concrete, low
exotherm and suitable for damp substrates.
Machinery with high dynamic loads
and vibration such as engines, turbines,
compressors, rolling mills, conveyors,
printing presses etc.
Base plates
anchor bolts and rebars
Crusher liner backing
Crane rails
Structural columns
Meets requirements:
Green BuiIdinQ
Product Pack size
HYCHEM PF-5 20 Kg (20 Litre)
HYCHEM PF-7 25 Kg (12 Litre)
22
uNDErwaTEr pIlE ENCapSulaTION EpOxY GrOuTS
hYChEM pF-5
hYChEM pF-7
Easier placement than concrete
Very high compressive strength
low exotherm, good form stability
Good pot life, trouble free placement
high fow, pumpable formula
high density, easy water displacement
water immiscible
hYChEM pF-5
A fast curing epoxy paste which is used in the replacement of timber piles by
steel tubular piles.
PF-5 Epoxy grout is positioned on the cut timber pile and the steel tube is
wedged over the top, allowing for a seal between timber pile and steel tube.
hYChEM pF-7
A high density water displacing grout used primarily as part of a marine
pile rehabilitation system. The pile is cleaned and the repair area is
surrounded with a fbreglass jacket. Epoxy grout is then pumped into the
annulus between jacket and pile. Due to the high grout density the grout
displaces the water and bonds to the pile. Use of underwater epoxy grouts
as a replacement for cementitious repairs drastically reduces the total pile
weight and pile dimension.
23
Product Pack size
HYFLEX LM 2 Kg (2 Litre), 8 Kg (8 Litre), 20 Kg (20 Litre)
HYFLEX NS 2 Kg ( 2 Litre), 8 Kg (8 Litre), 20 Kg (20 Litre)
HYFLEX MMA 4 Kg, 20 Kg
lOw MOVEMENT hIGh TraFFIC CONTrOl JOINT SEalaNTS
hYFlEx NS, hYFlEx lM
hYFlEx MMa
Internal factory foor joints
Below grade construction joints
Swimming pools
Choice of hardness and cure speed
hYFlEx NS
Epoxy polyurethane joint sealant with a good balance between joint movement
capability and hardness to ensure long life in high traffc environments.
hYFlEx lM
Epoxy polyurethane joint sealant with extended movement capability and lower
hardness than HYFLEX NS.
Designed for construction joints in below grade tanking and pools.
hYFlEx MMa
Rapid setting methylmethacrylate joint sealant for road work repairs and joints
in factory complexes with limited downtime.
Product Pack size
Deckproof MA 30 Kg, (24.4 Litre)
Deckproof PU Primer 8 Litre, 40 Litre
Deckproof PU Base Coat 19 Litres
Deckproof PU Topcoat 19 Litres
24
Trafficable MeThacrylaTe and PolyureThane MeMbrane SySTeMS
DECKprOOF pu
DECKprOOF MMa
Excellent fexibility
high wear resistance
Good crack bridging capability
uV resistant topcoat
antislip fnish
Fast cure
MEMBraNE COaTING SYSTEMS
HYCHEM offers 3 membrane coating systems:
100% Polyurethane
Polyurethane-Methylmethacrylate
Epoxy-Polyurethane
Each has advantages and disadvantages and are thus ideal for different situations.
DECKprOOF pu
A pure polyurethane, it has the best elongation and wear resistance.
This property makes it most suitable for waterproofng of carpark decks
showing shrinkage cracks. The total system involves 4 separate coats:
Deckproof Primer
Deckproof Base Coat
Deckproof Wear Coat
Deckproof Top Coat,
as illustrated in the diagram below.
DECKprOOF MMa
A polyurethane-methacrylate membrane, it has the advantage of very fast cure,
making it ideal for roads and bridge decks as well as balconies and patios where
the whole 4 coat system can be applied in the one day. The system consists of
HYCRYL 101 primer, HYCHEM Deckproof MMA Base Coat, HYCHEM Deckproof
MMA plus aggregate wear coat and DECKPROOF PU decorative topcoat.
Dcorativ colour coat
TypicaI heavy duty car park system
Primr
Proaocast anti-slip
Flxibl war layr
Elastic bas layr
Product Pack size
HYCLAD E 6 Litre, 30 Litre
25
EpOxY pOlYurEThaNE MEMBraNE SYSTEM
hYClaD E
hYClaD E EpOxY-pOlYurEThaNE MEMBraNE SYSTEM
HYCLAD E is designed as a waterproof membrane for damp or immersed
situations where the environment cannot easily be dried out and
polyurethane or methacrylates membranes are unsuitable for application.
The system comprises of a primer basecoat and a mid coat followed by a
decorative topcoat where this is required.
HYCLAD E Topcoat is recommended for decorative purposes where the
membrane is not continuously immersed.
hYClaD E BaSE COaT
Flexible epoxy polyurethane membrane for maximum crack bridging
capability.
hYClaD E MID COaT
Semifexible epoxy polyurethane membrane to provide pedestrian
traffcability.
hYChEM wp95 TOp COaT
Aesthetic, UV resistant water based polyurethane top coat for
non-immersed conditions.
plant rooms
planter boxes
water features
rooftops
Balconies
patios
Basements
lift wells
wet area foor toppings
Product Pack size
HYDRAGARD S 4 Litre, 20 Litre, 200 Litre
HYDRAGARD F 4 Litre, 20 Litre
26
Waterproof and stain proof clear impregnating sealers
hYDraGarD S
hYDraGarD F
Sealing polished concrete
Sealing terracotta products
preventing moss on sandstone and brick pavers
waterproofng single skin block work constructions
Easier stain removal from natural stone facings
Damp proofng heritage constructions
preventing surface darkening of tilt up panels
hYDraGarD S
HYDRAGARD S is a clear penetrating sealer for porous
building materials such as concrete, brick, terracotta, cement
sheet and natural stone. It is highly effective against wind
driven rain and is suitable for waterproofng single skin
constructions.
Surfaces treated with HYDRAGARD S remain dry and will not
support moss and algae growth. The product is thus highly
useful as an aesthetic treatment for brick, stone and concrete
paving. Treated surfaces also remain dirt repellent and are
easier to clean.
hYDraGarD F
HYDRAGARD F is a clear penetrating sealer which has
resistance to oil based stains as well as water based stains.
This property makes the product useful as a treatment for
polished concrete in domestic and commercial construction.
It can also be used as a treatment for brick and concrete
paving in public areas, reducing the tendency for dirt and
stains to adhere, allowing easier cleaning and removal. The
water based composition of HYDRAGARD F eliminates
fre hazards during application and contributes to a lower
environmental impact than many common anti graffti sealers.
27
Curing conditions
1. Epoxy materials are affected by weather conditions during the curing process.
The cure speed will halve for every 10C that the temperature increases and
double for every 10C that it decreases. A coating that has a tack free time of
6 hours at 20C will be touch dry in 3 hours at 30C and 12 hours at 10C.
The same rule applies to pot life. Heating or cooling the resin and hardener
prior to application is recommended.
2. Cure time of water based epoxy coatings are highly affected by humidity. The
coating cannot cure satisfactorily if the humidity is above 80%. These coatings
are not suitable for application on cold damp days or hot humid weather.
Care must be taken in confned spaces to ensure that the area is well ventilated.
If the coating has not been allowed to cure in the right conditions it will NOT
cure later even if the conditions improve.
3. Epoxy coatings are affected by surface moisture during the curing process.
The extent of this is dependent on the formulation. The worst case scenario is a
white crystalline deposit on the surface, the minimum case scenario is a spider
web defect, oily surface and resultant lack of gloss. These defect are cosmetic
only and do not affect the performance of the material. To avoid them do not
allow any water condensation n the surface in the frst 24 hours and do not
apply when the humidity is above 80%.
NOTE: Customer responsibility
The technical information and application advice here given is based on the best
information available at the time of print. As the information herein is of a general
nature, no assumption can be made as to the products suitability for a particular use
or application and no warranty as to its accuracy, reliability or completeness either
expressed or implied is given other than those required by Commonwealth or
State Legislation.
Field support, where provided, does not constitute supervisory responsibility.
Suggestions made by HYCHEM either verbally or in writing may be followed,
modifed or rejected by the owner, engineer or contractor since they and not
HYCHEM are responsible for carrying out procedures appropriate to a specifc
application.
Fillers, catalysts, solvents, primers and coatings
accessories
FIllErS
qS 1 quartz sand fne, ideal for blending with resin
for pourable mixes
qS 2 Quartz sand medium, ideal for broadcasting of
resin fnishes
qS 3 Quartz sand coarse, ideal for blending with
resin for trowellable mixes
qS 4 Quartz blend for the production of SL epoxy
toppings
prIMErS, aDDITIVES aND COaTINGS
E100SS Solvent based epoxy primer for metallic surfaces
E100 Solvent based epoxy primer for polyurethane
and epoxy on damp concrete
polyGlaze Non yellowing, high gloss, solvent based
NY polyurethane sealer. Designed for use as a
topcoat over epoxy sealers where an exterior
UV resistant clear gloss fnish is required
wp95 Non yellowing, pigmented, water based acrylic
modifed polyurethane coating. Designed
as a topcoat for epoxy coatings in external
exposed environments where a gloss fnish
is required
additive
CS50
CaTalYSTS
BpO 50 Powdered blend containing 50% benzoyl
peroxide for curing methacrylates resins
aC13 Tertiary amine catalyst for improving cure speed
at low temperatures
pu-1 Tertiary amine catalyst for improving cure speed
of polyurethane and methacrylate resins
SOlVENTS
Solvent a Industrial alcohol for general cleaning
Solvent B Ether alcohol for removing stains and thinning
epoxy paints
Solvent x General purpose Xylene solvent
GENEral NOTES
Polymer emulsion which improves the
performance of cement based mortar mixes.
Mortars prepared using Additive CS50 provide
higher fexural strength, higher compressive
strength, higher impact strength and better
adhesion than conventional cement mortars .
Such mortars are particularly suited as underlays
for epoxy toppings, but can also be used as repair
topping slabs and with powder mixes in the
resurfacing industry. The product is also suited
to the concrete polishing industry, allowing the
formation of an in situ flling grout after the initial
grinding operation.
Product Pack size
28
HYCHEM has been in operation for 20 plus years, specialising in
foor coatings for the Food and Automotive Industry. Other areas
of strength are products for protection of assets in the government
sector such as corrective services and the water industry.
More recently, the company is active in the retail sector with a
range of high performance options for sealing car parks and
public and back of house space in shopping malls.
Floors in manufacturing industry are a natural extension where
they need to be protected against abrasion and chemicals.
The list below is an indication of some of the projects the
company has been involved with and represents projects
completed by some of our key application contractors.
project Name location State Market
BAC Hangar Brisbane Airport QLD Aircraft
hangars
Flying Doctors Jandacott WA
Heli-Flight Hangar Brisbane QLD
Qantas Hanger 191 Mascot NSW
Qantas Hanger 1 Brisbane QLD
Qantas Nose Bay Mascot NSW
Virgin Blue Brisbane QLD
AP Porsche Newstead QLD Automotive
workshops
Chadstone Toyota Chadstone VIC
Chrysler-Mercedes Taringa QLD
CMI Automotive Several SA
Grand Motors Mercedes Brisbane QLD
Sydney City Subaru Rozelle NSW
Sydney City Toyota Waterloo NSW
Toyota Training Centre Acacia Ridge QLD
Tynan Motors Kirrawee NSW
Westpoint Subaru Moorooka QLD
Baking Partners Darra QLD Bakeries
Chalet Patisserie Brisbane QLD
Michaels Patisserie Brisbane QLD
Tasty Pies Brisbane QLD
Coles Warehouse Richlands QLD Battery charge
LG Warehouse Lavington VIC
Priceline Warehouse Dandenong VIC
Berri Fruit Juices Murrarie QLD Beverages
Brown Bros Winery Milawa VIC
Coca Cola Rocklea QLD
Diageo Huntingwood NSW
Domaine Chandon Yarra Ranges VIC
Nudie Juices Pagewood NSW
Poets Corner Mudgee NSW
Tropico Juice Nambour QLD
Attorney General Building Canberra ACT Car parks
Canberra Civic Centre Canberra ACT
Mahroondah Hospital Ringwood VIC
Mirvac Darling Island NSW
Orion Project Springfeld QLD
Queens Plaza Carpark Queen St Mall QLD
QUT University, Carpark Red Hill QLD
Riviera Apartments Southbank QLD
Alpha Flight Services Many National Commercial
Kitchens
Gate Gourmet Mascot NSW
Hornsby Hospital Hornsby NSW
Mount Pritchard Club Mt Pritchard NSW
Rooty Hill RSL Rooty Hill NSW
Tricare Mt Gravatt QLD
Arnotts Virginia/Huntingwood QLD Confectionery
and
Snack Food
Cadburys Heathmont VIC
Nestle Fiji VIC
Smiths Snackfoods Brisbane QLD
Wrigleys Asquith NSW
Dairy Farmers Many NSW Dairy
Hellenic Cheese Thomastown VIC
Masters Dairy Welshpool WA
Pauls Parmalat Several VIC
project Name location State Market
Warnambool Butter Factory Warnambool VIC Dairy
Hakka Foods Silverwater NSW Food
manufacturing
Nugan Foods Griffth NSW
Picasso Fine Foods Baulkham Hills NSW
Sunny Queen Eggs Carole Park QLD
Windsor Farm foods Cowra NSW
Bluescope Steel Port Kembla NSW Grouting
Geelong Wharf Geelong VIC
Tathra Wharf Tathra NSW
VISY Paper Coolaroo VIC
Asea Brown Boveri Malaga WA Industrial
Lockwood Locks Brisbane QLD
Makita Eastern creek NSW
National Can Wacol QLD
NHP Electrical Murrarie QLD
Olex cables Wetherill Park NSW
Baiada/Steggles Many National Meat, fsh and
smallgoods
Brismeats Ipswich QLD
Castle Bacon Castlemaine VIC
Dons Smallgoods Melbourne VIC
Golden Cockeral Mt Cotton QLD
Hans Smallgoods Colmslie QLD
Inghams Hatchery boonah QLD
Singleton Abattoir Singleton NSW
Teys OSI Various NSW
Channel 7 Epping NSW Offce and
apartments
Belkin Tuggerah NSW
Orion Centre Springfeld QLD
South Sydney Civic Centre Redfern NSW
Tribeca Apartments East Melbourne VIC
CSL Campbellfeld VIC Pharmaceutical
Merck Sharpe & Dhome Granville NSW
Milpharma Pharmaceuticals Kingsgrove NSW
Pan Pharmaceuticals Moorebank NSW
Sigma Pharmaceuticals Dandenong VIC
Gold Coast Bulletin Bundall QLD Printing
Graphitype Blacktown NSW
P & I Printing Milperra NSW
Penfolds Printing Botany NSW
QCL Printery Goodna QLD
Salmat Milperra NSW
Fulham Correctional Centre Sale VIC Prisons and
police stations
Gatton Prison Gatton QLD
Juvenile detention centres Many NSW
Long Bay Matraville NSW
Police stations Many National
Windsor Gaol Windsor NSW
Apparel stores Many VIC Retail
Bakers Delight Many National
Coles Many National
Hungry Jacks Many NSW
IGA Many National
JB HI FI Many National
KFC Stores Many VIC
Woolworths Many National
hYChEM project history
hYChEM Epoxy pigments
NOTE
The use of non epoxy retail and
industrial pigments is theoretically
possible. The use of epoxy pigments
is however recommended wherever
water or chemical resistance is an
important issue.
Universal paint pigments will
destroy water resistance and can
cause compatibility problems.
Industrial paint pigments can
seriously affect the chemical
resistance of any epoxy coating
to which they are added.
Neutral Grey
Blue Grey
Lightbox Grey
Light Grey
Pipeline Grey
Koala Grey
Graphite Grey
Dark Grey
Pastel Grey
Safety Yellow
Off White
Cream
Bluebell
Beige
Mushroom Curtain Call
Mid Grey
Silver Grey
Pearl Grey
Signal Red
Paradise Blue
Periwinkle
Light Grey Blue
Shamrock
plEaSE NOTE
the colour swatches below give a guide to colours that are generally available from HYcHeM. the colours
are only approximate, due to the inherent difference between the printing process and the actual colour.
It is the responsibility of the purchaser to approve the actual colour to be supplied. HYcHeM will also
manufacture epoxy pigments of other colours against frm order.
Meets requirements:
Green BuiIdinQ
Product Pack size
EPOXY SYSTEMS
head Offce 3/19 Burns Road, Heathcote NSW 2233
T 02 9548 2186 F 02 9520 2522 E admin@hychem.com.au w www.hychem.com.au

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