Use manual

LZB LZJ LZT series

The common type rotor flow meter anticorrosion flow meter
the whol e stai nl ess stel es rotor fl ow meter pl asti c tube rotor
flow meter
These products carry out JB/T9255-1999 standards
These products have already passed ISO9001 international
quality system
MC
Zhe zhi 02810103
YuYao YinHuan flow apparatus company ltd
Zhe jiang YuYao flow qpparatus factory
Address: Yu Yao northeast street industry zone cai hong road No1
Code:315400
Telephone:0574-62689088
(sale fax) 0574-62689099 62689077
Open on account :Yu Yao industry and commerce bank
Accoun:3901310009102001630

The Ningbo economic technical zone
Yin huan apparatus commercial company
The guide to the order
Before assembling using and maintaining , must read pressnt
the guide to the order.
In order to cooperating your work , avoiding unnecessary
waste,in time ordering your flowmeters and your accessories
certainly distinguish model and standards (liquid,gas),especiall y
flow range,and in time selecting must explain illustrate.All of
measuring corrosive media,please,selecting LZB-F series.
All of measuring ketone,ester and amines, please,contact with
our factory.
All of correcting viscosity or ordering model for special medium
must to supply name viscosity density concentration
temperature and working pressure, we gladly willingly design
and make products for you.
Before assembling flow meter draw out supporting materials in
tube.
Yu Yao Yin Huan flow apparatus company ltd has commercial
company i n the Ni ngbo economi c techni cal zone whi ch
undertakes whole business.
1.
2.
3.
4.
5.
6.
1
Your company think what problem does in our products
exist?How to improve it better?
Does Your company also have requests to our products?
Customer information feedback list
1.
2.
2
315400
Yu Yao northeast street industry zone cai hong road No1
Yu Yao yin huan flow apparatus company ltd
Commercial company
One Introduction
The rotor flow meter (call flow meter as follows ) mainly used
f or a chemi cal engi neer i ng, pet r ol eum, l i ght i ndust r y ,
medicine,chemical fertilizer,papermaking,food ,environmental
protection and science research department , which are
convenient to measure non-pulsation and single phase fluid
(liquid and gas).
Anti-corrosive flow meter is mainly used for measuring
the corrosive liquid gas ,for example acid liquid (hydrofluoric
acid excepted),a sodium liquid (sodium of thick hydrogen
oxidizes excepted ), oxidizing liquid , organic liquid and
corrosive gas.
Two Structure and principle
The main measurng component of the flow meter is a
tapered tube,its small end is downward , a its large end is
upward , installing perpendicularly. In the tapered tube there
is a float which can move up and down freely . When the
liquid flows from top to bottom through the tapered tube
between upside and downside of the float creates deffirence
of pressure so the float moves up or down.
When this rising force floating force of float force of
viscosity and the gravity of float is equal , the float is placed
in a equilibrium position .Therefore, the fluind flows through
the flow meter, the float increases height here exists a
certain proportion, postition of float as a measuring quantity.
Reading digital of flow meter canbe read accordingthe
figure 1
Figure 1 reaing diagram of various floats
Our factory produces flow meters which contain LZB
series LZJ seriesand LZT series etc. They mainly are
3 4
40
10
20
Center line
of tanered tube
Reading
position
Reading
position
Reading
position
Reading
position
5
1. outflow mouth
2. upper base
3. upper gland
4. tapered tube
5. otganic glass shell
6. suppotting plate
7. float
8. lower gland
9. lower base
10. inflow mouth
11. Needle valve
Figure 2-2 LZB-4, 6,10 shape diagram
6
comosed of tapered tube float upper base lower base
upper stopping Lower stopping V supporting plate outside
cover and sealed ring etc . Flowmeter for caliber less then
10mm adopts a hose conjunctinons and has a needle valve to
regulate quantity of flow as shown in figutr 2 For the caliber
above 15mm is used flange conjunction (flange conjunction
according to the JB78-59iron casting ,methodrule), thety ?
Structure ard shon in fighre3, shape and junction size are in
tales 1 2 3.
Figure 3-1 is the structure of flowmeter LZB with caliber DN
25 above. Diffeence in structures between DN 15 and DN 25
above is that , in DN 15 there is no guide pol which can make
float to move uo and down calmly and protects the tapered
tube.
The LZT-Tseries have same measuring principle, thery
strutures are shown in the figure4
Figure 2-1 LZB-2, 3 shape diagram
1 instralling diagram of lowre base 6 installing diagram of
lower base
2 joint of hose tube 7 brand
3 float 8 shell
4 tapered tube 9 cross screw
5 support plate 10 cross screw
1
2
3
4
5
6
7
8
26
21
31
26
10
9
LZB-3
2
-
M
6
2
-
M
8
X
1
1
0
1
3
2
1
5
0
model
caliber(mm)
measuring ratio
working pressure(Mpa)
starting pressue(mmHO )
2
accurate grade( %)
-2
2
1:10
1
20
4
0.4 4
0.6 6
1 10
1.6 16
6 60
10 100
16 160
28 250
-2
2
1:10
1
20
4
2.5 25
4 40
6 60
10 100
40 400
60 600
100 1000
160 16000
m
e
a
s
u
r
i
n
g

s
c
o
p
e
liquid
(ml/mim)
gas
(ml/mim)
9
10
11
2

x

1
1
6
E(length X width)
C B A
1
2
3
4
5
6
7
8
Figure 3-1 LZB-15-100 shape size
Connection:hose conjunctions
4,6,10 base material of anti-corrosive flowmeter 1Cr18Ni9Ti
1 .base
2 . Brand
3. Shell
4.tapered tube
5.float
6.gland
7. Supporting plate
8. Screw
9.stopping
10. Bush
Table 1 LZB -4,10 shape installing diagram
Our anti-corrosive flowmnter LZB-F series are mainly composed
of F4 float (polytetraflioroethylene) P4 upper base P4Lower
base upper stopping suppirting front and back shellV sealed
ring and seal diaphragm etc. In the anti-corrosive flowmeters
are used flange conjunctions (flange conjunction according to
the JB78-59iron casting method rule), its schematic diagram of
structure is shown in the figure 3-2 . The shape connection
size is the same as Lzb series . See table 2.
Table 2 LZB LZJ 15-100 shape installing size
Connection: hose conjuctions
1. Base
2. Brand
3. Shell
4.tapered tube
5.float
6. Gland
7. Sealed ring and diaphragm
8. Screw
9. Stopping
10. Bush
Figure 3-2 LZB-15F-100F installing diagram
7 8
9
10
D E
7
8
6
5
4
3
2
1
size(mm)
caliber
(mm)
4
6
10
40x34(front side) 170
170
170 208
208
208
238
238
238
40x34(front side)
40x34(front side)
E A B C D
11
11
11
Caliber
(mm)
15
25
40
50
80
100
Size (mm)
A B C D E
95
115
145
160
185
205
65
85
110
125
150
170
470
470
570
570
570
170
15
25
40
50
80
100
4- 14
4- 14
4- 18
4- 18
4- 18
4- 18
9
10
D E
B
1
2
3
4
5
6
7
8
C
The structure of LZJ-40F, LZJ-50F gas rotor flowmeter is like
figure 3-2 or similar as gifure3-2.The structure of LZB-F
Dn80Dn100 anty-corrosive flowmeter is simliar as figure 3-2,
defference in the structure is that in the float therer is a guide
pole, which makes float to move up and down calmly and
protect the tapered tube.
In the JZB-50F rotor flowmeter , there is another packing.
After opening the Packing , as figure 3-3,at first law down
horizontally and put a float into it , after installingring slowly
put the tapered tube to vertical position, only after that install
tapered tube on the piipe.
Figure 3-3 JZB-50F installing diagram
9 10
In the spare parts, which contect anti-corrosicve flowmeter
and midum, is used anti-corrosive material-fluorine plastice F4,
which have good anti-corrosive quality and very dependable
valid.
1. connection pipe
2. nut
3. 0 type seal ting
4. lower stopping
5. float
6. taperad tube
7. standare scale
8. upper stopping
Figure 4 LZT-15-65S installing diagram
Table 3 LZT-S shape install size
Caliber
(mm)
LZT-15S
Size (mm)
L D D
280
380
435
430
20
32
63
75
45
68
98
122
Suitable piping caliber
LZT-25S
LZT-50S
LZT-65S
DN
15
25
50
65 75
D
d
1
2
3
4
5
6
7
8
1
2
3
When open the packing boxes should carefully examine
them whether any damage or not during the process of
transport. For LZB flow meter with guide pole should take
out supporting filling materials and to check whether the
float can move up and down freely or not.
Flow meter must be installed in the vertical position(Angle
between center or flow meter and plumb line is not more
than five degress), and the right support, and to prevent
any spread of stress.Before installing washed and the
smallest end of the tapered tube always must be set at the
bottom.
In order to replace parts in the process of using in time
installation it should allow sufficient surrounding space.
For maintenance repair replacement of flow meter and
cleaning pipe recommend flow meter installation according
to the figure 5.
1.
2.
3.
4.
11
Three install and use
5.
6.
12
In the upstream of flow meter should be installed a valve,
in the downstream 5-10 times of caliber should be installed
the flow control valve.
To prvernt back stremaing in the pipe or damage due to
action of water cone after the downstream valve should be
installed a one-way valve.
If the measured fluid contains larger particles or dirt ,
should be installed filters on the flow meter.
If the measured mainstream is pulsed, so the float can not
correctly measure flow, in that case upstream valver
should be all opened and set the timer and buffer.
Figure5 bypass pipe install diagram
7.
8.
flew
meter
flew
meter
flew
meter
Yashing
Bypass
tube
Bypass
tube
Bypass
tube
One-
1.
2.
3.
4.
13
Use
In time of using flow meter should slowly open the
upstream control valve. After that adjust flow by control
valve of downstream, and then close flow meter flow
contrlol valve.
In time of suing shoukd avoid the intense changers of
measured liquid pressure.
Read reading of float as shown in the figure1.
If the working diameter of float is injured, should make
calibration again
In time of using flow meter if take place leaking, should
evenly fasten bolts or gland, at this time should avoid
fastening over and break the cone
In time of Rrplacing sealed packing, tapered tube or float
at first carefully evenly removed shell bolts or gland and
then support plate the upper and lower base. In the
proccess do not force too large and to be careful.
If the floater and the tapered tube were polluted should
clean them in time.
6.
7.
5.
8.
9.
14
I f t he st at e of Measur i ng f l ui d( densi t y, t emper at ur e,
pressure,viscosity etc.is not the same as indicated.
Should make temperature of our LZB producdts--- -20 - + 20 .
Calibration again
Suitable
Four value revise of flowmeter
In the using the liquid and its state often is different from
calibration conditions, therefore, customers have to carry
on correction to get correct value of the flow.
In out factory carry out calibration, using water or air in
the standard state:water at 20 , air at 20 ,
1.03X10Pa(760mmHg), therefore , correction all takes int the
standard state.
1. Revise when measuring liquid
Counting flow through flowmeter in the using state:
-----------(1)
(P -P) Py r S
Q =Qy
S
(Pf -PN)Py
In the formula:
Qs----- the actual flow value.
Qn-----reading value of flowmeter
Pf------density of float
Pn-----density of measuring media in the standard state.
PS-----density of measuring liquid.
Revise of measuring gas
(1) Couting flow through flowmeter in the using state for
dry gas:
In the formula:Pn, Tn, pn-------In the standard state abso
lute pressure 1,03X10Pa (760mmHg), absolute tempaerature
(273.15+20)K and density of measuring media (air);
Ps, Ts, psn ------absolute pressure, absolute temperature
and density of measuring gas in the standard state of
measuring gas.
Zsn--------the compression factory of measurig gas in the
standard state.
2.
15
-----------(2)
3.
16
Zs-----the compression factory of measuring gas in Ps, Ts.
(2) Counting flow through flowmeter in the using state for
wet gas:
In the formula; Qsw------actual flow value of wet gaw;
S----- the relative humidity of measuring gas;
Pf-----density of float;
Pds ,pds ------saturated steam pressure and density
measured gas at Ts;
Zsn, Zs-------the compression factory of measuring gas in
the Ps Ts and Ts.
Revise of viscosity
In the using viscosity of measured liquid always is differ
ent from the calibration conditions , therefore.customer s
have to carry on correction to get correct value of viscosity.
Since measuring result is all influenced by the viscosity of
liquid flow and caliber of taperedd tube shape of float
etc., So the factory can hardly provide correct viscosity
coefficient,
Suggest customer oneself carries on calibration.
p -P T Z N s N s
Q =Qy
S
p -P T Z N s sN s s

. .
P T Z
N s s
Q =Q
N SW
p
(P P )T Z D N N sN s s s s
.
+ P
s Ds
p
N
-----------(3)
4.
17
-----------(2)
Value correction example
(1) measured as a liquid:
Suggest that measured media is clean water, indication of
flowmeter is 6m3/h, temperature of inflow mouth is 40 , a
pressure as 0.9 Mpa(9kgf/cm2), material of float as
stainless steel pf = 7900kg/m2, counting actual flow value
through flowmeter.
Soltutin:
Search in the manual:
At 40 pressure 0.9 Mpa (9Kg/cm2) (absolute pressure
1Mpa(10Kgf/cm2) ,therefore, water density ps =992.65kg/m2;
at 20 , absolute pressure 760mmHg (1.013X105Pa), then,
ps=998.303kg/m3.
Actual flow from formula 1 through flowmerer:
18
(2) measured gas as dry gas:
measured gas as a dry gas, indication of flowmeter is 50
m3/h,float material is 1Cr18Ni9Ti, temperature of inflow mouth
is 10 , absolute pressure PS=0.5MPa (5kgf/cm2). Counting
actual flow value throug flowmeter.
Solution: Sdearch density of dry air in the standard state in the
manual: ps=psn=1.2046kg/m3, the compression factory
Zs=0.9990, at 10 ,the comprssion factory Zs =0.9992.
From the formula 2 clounting actual volume flow through
flowmeter in the using state.
3
= 6.02m /h

p p p
( r n ) s
Q =Q
N S
p p p
( r s ) N = 6 7900-992.654 998.303

7900-998.303 992.654
3
= 21.978m /h

Q =Q
N S (p P T Z
N N S S = 50 1.2946 1 (273.15+10) 0.9992

1.2946 5 (273.15+20) 0.9990
(P P T Z
S S N SN
19
(3) measured gas as a wet gas :
Suggest that measured gas is a wet gas, relative humidity at
inflow mouth of flowmeter S=0.7, other conditions are the
same.
Solution : at 10 , absolute pressure 0.5 Mpa (5kg/cm2), then ,
saturated steam pressure Pts=0.0173kgf/cm2, steam Density
pds=0.01282kgf/cm3.
Actual flow of wet air through flow meter from formula 3:
Five the show of error
The show of error of flow meter as below:
In the formula:
Qn-------Value of flow meter;
Qn------actual flow of liquid through flow meter;
Qmax-------measuring limits of flowmeter.
Table 4 technical parameters of rotor flow meter
20
notice:
Legal measuring unit 1kg. Cm2=9.80665X104Pa, for measuring
convenicence is taken 1kgf/cm2 105Pa 0.1MPa.
Model
caliber(mm)
measuring ratio
working pressure(MPa)
starting pressue (mmH0 ) 2
accurate grade ( %)
Measuring
Scope
Liquid
(L/h)
gas
(L/h)
-40
40
1:10
0.6
420
1.5
0.16-1.6
0.25-2.5
4-40
6-60
-50
50
1:10
0.6
160
1.5
0.4-4
0.6-6
1-10(Special)
10-100
16-160
-25
25
1:10
0.6
170
1.5
0.04-0.4
0.06-0.6
0.1-1
1-10
1.6-16
2.5-25
-80
80
1:5
0.4
500
1.5
1-10
1.6-16
7-30(Special)
50-250
80-400
-100
100
1:5
0.4
760
1.5
5-25
8-40
12-60(Special)
120-600
200-1000
Model
caliber(mm)
measuring ratio
working pressure(MPa)
starting pressue (mmH 0) 2
accurate grade ( %)
Measuring
Scope
Liquid
(L/h)
gas
(L/h)
-4
4
1:10
1
20
4
1-10
1.6-16
2.5-25
16-160
25-250
40-400
-6
6
1:10
1
40
2.5
2.5-25
4-40
6-60
40-400
60-600
100-1000
-15
15
1:10
0.6
100
2.5
16-160
25-250
40-400
250-2500
400-4000
600-6000
-10
10
1:10
1
70
2.5
6-60
10-100
16-160
100-1000
160-1600
250-2500

= 50 1.2046

(5-0.7 0.017375) (273.15+20) 0.9990
1.2046
3
= 22.35m/ h
+0.7 0.021282
1.0332 (273.15+10) 0.9992

. .
P T Z
N s s
Q =Q
N SW
p
(P P )T Z D N N sN s s s s
.
+ P s Ds
p
N
Qn-Q
=
100%
Qmax
21
Tbale 5 technical parmeters of Lzb rotor Flow meter
Table 6 Materials
notice:
1. Materials of all flow meter (LZT-Series excepted) are
made of high -borron silicon glass:
2. Material can be changed according to the request of
customers.
3. Material stainless steel of flow meter -1Cr18Ni9Ti.
Services for you
Table 7 Technical parameters of LZT-15-65S rotor
Flow meter
Model
caliber(mm)
measuring
scope(L/h)
liquid
accurate grade( %)
working pressure (Mpa)
LZB-15
15
4-90
2.5
0.6
LZB-25
25
70-700
2.5
0.6
LZB-50
50
450-7000
2.5
0.6
LZB-80
80
7000-30000
2.5
0.4
LZB-2, LZB-3, LZB-4, LZB-6, LZB-10
base stopping float sealflling
brass HP59-1 PTFE
stainless steel
1Cr18Ni9Ti
acid-resisting
alkali rubber
IV-1
LZB-15, LZB-25 , LZB-40
base Lead staff float sealflling
stainless steel
1Cr18Ni9Ti
acid-resisting
alkali rubber

ironinner pad
amino baking
lacquer
stainless steel
1Cr18Ni9Ti
sealflling
stainless steel
1Cr18Ni9Ti
stainless steel
1Cr18Ni9Ti
LZB-15, LZB-25 , LZB-40
base float
acid-resisting
alkali rubber

Ironinner pad
acid-resisting
alkali rubber IV-1
Lead staff
22
ABS ABS ABS AS
tapered tube float connection tube stopping
Model
caliber(mm)
measuring ratio
working pressure(MPa)
accurate grade ( %)
measuring
scope
LZT-15S
15
1:10
0.6
4
0.01-0.1
0.016-0.16
0.025-0.25
0.04-0.4
25
1:10
0.6
2.5
0.1-1
0.16-1.6
0.25-2.5
LST-65S
65
1:10
0.4
2.5
5-25
8-40
12-60
50
1:10
0.4
2.5
0.4-4
0.6-6
1-10
1.6-16
measuring
scope
3
(m /h)
LZT-25S LZT-50S
0.06-0.6