SINAMICS S120

Siemens Ltda. 2009. All rights reserved.

Date: 21.07.2009
SINAMICS Family and SINAMICS S120
Educational-goals:
You get an insight into the new
drive-family SINAMICS
You are informed about the
SINAMICS S120
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
SINAMICS Family: SINAMICS S120
24V
Modular structure
motor modules in different sizes
and versions for connection to
motors of different powers
line modules for the
regulated/unregulated infeed to
the DC link
control units as the central
intelligent module for drive control
and communication
DRIVE-CliQ as the powerful drive
interface between the drive
modules
The flexible and universal drive system for machine
and system manufacturing
for dynamic and high-dynamic-response applications
for positioning and motion control applications
for single and multi-axis applications
power range from 1.6 107 kW (Booksize) / up to 1200 KW (Chassis)
Wide range of functions
V/f control, vector and servo control
Communication via PROFIBUS DP and CAN
Safety functions
Protective functions
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
Motor Spectrum
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0,4 5,37 kW
0,85 36 Nm
Up to 6.000 U/min
Natural convection
1FK7 1FT6
0,19 82,5 kW
0,4 500 Nm
Up to 6.000 U/min
Natural convection,
Forced-ventilated
Water-cooling
3,7 160 kW (S1)
23,6 750 Nm
to 12.000 U/min
Forced-ventilated
1PH7
A
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1LA
0,09 1200 kW
0,3 13800 Nm
Up to 6.000 U/min
Self-ventilated
1LG
15 - 200 kW
148 - 641 Nm
Up to 6.000 U/min
Self-ventilated
1FW
1FN
Torque
motors
Linear
motors
Synchronous and
induction motors
1FK.., 1FT.., 1FS.., 1PH..,
1FW.., 1FN..
for dynamic applications
Induction, synchronous
and reluctance motors
1LA.., 1LG.., 1FU8, 1PQ..
for standard applications
Torque and Linear
motors
1FW.., 1FN
for innovative
machine concepts
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
Positioning SINAMICS S120
SINAMICS S120
The new drive system
for demanding drive applications
in machine building and plant construction
1.6 107 kW
in booksize design
75 1200 kW
in chassis design
AC/AC Units
for single-axis
applications
DC/AC Units
(with infeed)
for multi-axis
applications
0.55 90 kW
in blocksize design
75 800 kW
in chassis design
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
Modular system for complex drive
tasks
SINAMICS S120 solves complex
drive tasks for a wide range of
industrial applications and is,
therefore, designed as a modular
system.
Users can choose from many
different harmonized
components and functions to
create a solution that best meets
their requirements.
SIZER, a high-performance
configuration tool, makes it
easier to choose and determine
the optimum drive configuration.
SINAMICS S120 is enhanced by a
wide range of motors. Whether
synchronous or asynchronous,
all motor types are supported by
SINAMICS S120.
SINAMICS S120 overview components
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
The electronic type plate for SINAMICS S120
DRIVE-CLiQ
Serial real time link for
linking all SINAMICS
drive components
Increases flexibility and
combination possibilities
Gathering diagnostic data
and parameter values
Fault tolerant transfer
protocol
Automatic node
recognition
Simple handling using
Standardized plugs
Pre-assembled cables
Integral 24 V power
conductors
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
SINAMICS S120 overview components, booksize
Optional
DC-link components
Control Units :
Line Modules :
One or more Motor Modules
CU320
D435
Smart Line Modules 400V, to 10 kW
Active Line Modules 400 V, to 120 kW
Single Motor Modules up to 200 A
Double Motor Modules up to 18 A
Braking Module
Capacitor Module
Electronic options
Sensor Modules: SMC10 (Resolver)
SMC20 (Encoder)
SMC30 (TTL/HTL)
Option Boards: TB30, CBC10 (CAN)
Terminal Modules: TM15, TM17, TM31
Chassis for Line Modules
Chassis for Motor Modules
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
Control Units: CU320
Fortification-tab
Fortification-tab
RS232/PPI-interface
RS232/PPI-interface
4 Status-LEDs
4 Status-LEDs
Integrated
Side-mountings
Integrated
Side-mountings
Option Slot for additional
functionality (TB30, CBC10)
Option Slot for additional
functionality (TB30, CBC10)
4 DRIVE-CLiQ Ports, for
communication between drive
components
Active Line / Motor Modules,
Terminal / Sensor Modules)
4 DRIVE-CLiQ Ports, for
communication between drive
components
Active Line / Motor Modules,
Terminal / Sensor Modules)
8 digital inputs
8 DI/DO bidirectional, 6 of
which are fast: 5 s)
8 digital inputs
8 DI/DO bidirectional, 6 of
which are fast: 5 s)
DC 24 V power supply
DC 24 V power supply
PROFIBUS-
Address switch
BOP in preperation
PROFIBUS-
Address switch
BOP in preperation
PROFIBUS-DP
interface
PROFIBUS-DP
interface
The intelligence of the drives is located centrally in the Control Units
cover
cover
3 measuring sockets, for
observing parameters
3 measuring sockets, for
observing parameters
CompactFlash Card
with SW and
parameters
CompactFlash Card
with SW and
parameters
Arrow
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
Control Unit CU320
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
Control Unit CU320: Mounting
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
Motion Control with SINAMICS S120 and SIMATIC S7
DRIVE-CLiQ
Power
DC 24 V
Line filter set
3AC
380 ... 480 V
SITOP
ET 200S/M
SIMATIC S7
SINAMICS S120
with
CU 320
PROFIBUS DP/MPI
HMI
PG/PC
ET 200
CPU 317T-2 DP
PROFIBUS DP(DRIVE)
Controller
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
Motion Control with SINAMICS and SIMOTION C or P
SINAMICS S120 with SIMOTION D435 SINAMICS S120 with SIMOTION C oder P
Ethernet
oder
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
Combination SIMOTION and SINAMICS S120
3
4 5
1. SIMOTION D435
max. 32
SIMOTION axes
SINAMICS S120
with CU320
max.6 drives
2. SIMOTION D435
max. 32
SIMOTION axes
SINAMICS
integrated
max.6 drives
CX32
for per max.
6 drives
SINAMICS
integrated
max.6 drives
SIMOTION D445
max. 64
SIMOTION axes
4 5 3
DRIVE-CLiQ
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
Option Modules for Control Units
CU320
D435
...
TB30
CBC10
Terminal Board TB30
n Digital In-/Output: 4 DI, 4 DO
n Analogue In-/Output : 2 AI, 2 AO,
Communication Board CBC10
n CAN-Bus interface with CAN-Protocol
CANopen-Drive profile
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
Terminal Board: TB30
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
Communication Board CAN: CBC10
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
Terminal Modules for SINAMICS and SIMOTION D
For connecting drive-related periphery to a
Control Unit via DRIVE-CLiQ
n 8 digital inputs, 4 bidirectional
digital inputs/outputs
n 2 analog inputs, 2 analog outputs
n 2 relay outputs with CO contact
n 1 temperature sensor input (KTY/PTC)
For installation in cabinets
n IP20 degree of protection
n For mounting on a mounting rail
Additional digital input and output, Measuring
inputs and output cam with smoothing 125s or
1s for TM17. Only with SIMOTION.
Terminal Module TM31(max. 8)
Terminal Module TM15 and
TM17 High Feature
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
Terminal Module TM31
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
Sensor Module Cabinet
sensor and sensor module:
Incremental encoder
- sin/cos1 Vpp
- TTL/HTL
Absolute encoder
- Endat
Resolver
- multi-pole
- Two-pole
Motors with DRIVE-CLiQ interface
(EWN-Spectrum)
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
Sensor Module Cabinet SMC 10/20
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
Sensor Module Cabinet SMC 30
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
Additional Modules: Sensor Module SMI20, SMC20, SME20
Fast and simple start-up with SMI
Automatic detection of motor and
encoder
Saving of technical and logistic data
Saving of the equivalent network and
encoder data in the motor
Integration of direct position
measurement systems
Application of measuring systems with
DRIVE CLiQ- interface
Application of SMC-modules for signal
conversion to DRIVE CLiQ
Application of SME-modules for signal
conversion to DRIVE CLiQ
Integration and commissioning of third
party encoders and motors
Application via SMC-Modules
Application via SME-Modules
Drive commissioning via dialog screen
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24 V
DC
Line choke
Motors
SITOP
DRIVE-CLiQ
SMI20
S
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2
0
SMC20
SMI20
Direct positioning encoder
SME20
Line filter
3
2
1 1
1
MOTION-CONNECT 500 und 800
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
Power components: Line connection
Line filters are filters in the converter input
that are designed to protect the network from
harmonic loads and/or interference voltages
created in the converter.
Line filters are filters in the converter input
that are designed to protect the network from
harmonic loads and/or interference voltages
created in the converter.
A Line Reactor is used for reducing the line-
side harmonic currents and harmonic
effects.
With the Active Infeed, a special line reactor is
used that also functions as an energy storage
facility for the voltage Step-Up Converter.
A Line Reactor is used for reducing the line-
side harmonic currents and harmonic
effects.
With the Active Infeed, a special line reactor is
used that also functions as an energy storage
facility for the voltage Step-Up Converter.
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
Capacitor module
n Is used to increase the DC-link capacity in order to bridge short-term power
failures.
Power components: DC-link Components
Control supply module
n Provides the 24 VDC power supply via the supply system
or the DC-link available.
n This enables, for example, targeted emergency retraction movements
to be performed.
Braking module and braking resistors
n Module works autonomously
n During operation DC-link energy is converted into heat loss
in the external braking resistor.
n Two braking resistors are available:
Booksize: 0.3 kW continuous braking power (25 kW peak power)
1.5 kW continuous braking power (100 kW peak power)
Chassis: 25 kW continuous braking power (125 kW peak power)
50 kW continuous braking power (250 kW peak power)
Booksize
Chassis
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
Braking Module
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
Smart line modules
n Independent uncontrolled feed/feedback unit (diode bridge
for the infeed; line-commutated feedback via IGBTs)
Active line modules
n Self-commutating feed/feedback unit
(with IGBTs in both directions)
n Reduced harmonic effects on the supply with highest drive dynamics
n Better utilization of the motors via the stepped-up, controlled DC-link voltage
Basic Infeed with Basic Line Modules
n Unregulated line infeed unit (diode bridge or thyristor bridge, without feedback) for rectifying the line voltage of the
--> DC Link.
Power components: Line Modules
326 mm 505 / 905 mm
Basic Line Module
Smart Line Module
Active Line Module
Basic 380..480 V: 200.. 710 KW
660..690 V: 250..1100 KW
Active 380..480 V: 235.. 900 KW
660..690 V: 560..1400 KW
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
Positioning of various infeeds
Basic Infeed: 1Q-operation
Active Infeed: 4Q-operation Smart Infeed: 4Q-operation
Performance
Spectrum of infeeds:
Booksize
- Basic Line Module
- Smart Line Module
- Active Line Module (DC/AC)
Chassis
- Basic Line Module
- Smart Line Module
- Active Line Module (DC/AC)
IGBT IGBT Thyristors Power electronics
No
---
High
No
Are effective
Non-regulated
Basic Infeed
Yes
No
Non-critical
Yes
Are compensated
Regulated sinusoidal
current drawn from
the line supply
Active Infeed
Yes feedback into the
line supply
Are effective Line fluctuations
No Inverter
commutation faults
High Harmonics
No Reactive power
compensation
Non-regulated Operating mode
Smart Infeed Features
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SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
Smart Line Module SLM
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
Active Line Module ALM
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
Power data of Line Module
For example ALM 16kW:
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
Two-tier configuration, booksize
two-tier
configuration
2
D
C
3AC
Motor Modules
Motor
Modules
Line
Module
Motor Modules
2DC
Direct acess
Line
module
Motor
module
Motor
module
24 V
terminal adapter
24 V
jumper
24 V
busbar DC-link
busbar
DC-link bridge
The max. current carrying
capacity of the integrated 24V
DC busbars is 20 A.
In the event of higher current
requirements, a number of 24
V DC power supplies must be
provided in one drive group.
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
Control supply module
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
Power components: Motor Modules, booksize
Booksize-Format
n Compact design owing to high power density, in
particular with the Double Motor Modules
n Integrated DC-link and 24 VDC busbars
n Diagnostics LEDs
n Short-circuit- and ground-fault-proof
n Integrated safety functions Safe motor brake
control and Safe standstill
n Integrated motor brake connection (up to and
incl.132 A) and braking by armature short-
circuiting
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
Motor Module
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
Power data of Motor Module
Load cycle with
previous load
Load cycle without
previous load
S6 - load cycle with
previous load
S6 - load cycle with
previous load
For example Motor Module 2 x 3A:
SINAMICS S120
Siemens Ltda. 2009. All rights reserved.
Date: 21.07.2009
Power components: Motor Modules, chassis
Control Unit, booksize
One or more Motor Modules for
control drives
DRIVE-CLiQ as system
connection between the drive
components
Line Module for supply
Optional DC-link componants
Chassis format
n Compact design owing to high power density
n Integrated 24 VDC power supply
n Braking module can be directly integrated in the device
n Short-circuit- and ground-fault-proof
n Integrated safety function Safe standstill
n cULus-approved
n Also available for DC-link voltages 675 to 810 VDC and 890 to 930 VDC
380..480 V: 210..1400 A / 110.. 800 KW
660..690 V: 85..1270 A / 75..1200 KW