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TRUTEMP Temperature Sensor Introduction

TRUTEMP Plastics And General Purpose Sensors


Plastics And General Purpose Sensor Introduction
Style GA Adjustable Bayonet Sensors
Style GAM Metric Adjustable Bayonet Sensors
Style GB Fixed Bayonet Sensors
Style GF Fixed Probe Sensors
Style GC Compression Mount Sensors
Style GH Hex Fitting Mount Sensors
Style GG Grommet Mount Sensors
Style GL Lug Mount Sensors
Style GS Shim Mount Sensors
Style GP Pad Mount Sensors
Style GR Ring Mount Sensors
Style GH Hose Clamp Sensors
Style GN Newbury Nozzle Sensors
Style GNN Non-Immersion Nozzle Sensors
Style GNI Immersion Nozzle Sensors
Style GMF Fixed Melt Bolt Sensors
Style GMA One Time Adjustable Melt Bolt Sensors
Style GFX Flexible Sensor Extensions
TRUTEMP Drawn Metal Sheathed Cable Sensors
Drawn Metal Sheathed Cable Sensor Introduction
Style MS Cable Sensor With Stripped End Termination
Style MC Cable Sensor With Connector Termination
Style MW Cable Sensor With Wafer Termination
Style MH Cable Sensor With Head Termination
Style MM Cable Sensor With Metal Transition Lead Termination
Style MT Cable Sensor With Molded Transition Lead Termination
Style MMID Miniature Industrial Duty Thermocouples
Style MHID Miniature Industrial Duty Thermocouples
TRUTEMP Swaged Metal Sheathed Cartridge Sensors
Swaged Metal Sheathed Cartridge Sensor Introduction
TRUTEMP Welded Wire And Ceramic Beaded Thermocouples
TRUTEMP Sensor Accessories
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DURATHERM
Processing Systems, Inc.
SECTION
INDEX
"TRUTEMP" TEMPERATURE SENSORS
DURATHERM
Processing Systems, Inc.
3-1
TRUTEMP Temperature Sensors........For Accurate And Reliable Temperature Control.
The TRUTEMP family of temperature sensing devices includes
thermocouples, resistance temperature detectors and
thermistors in a variety of industrial and laboratory quality
assemblies. A variety of construction options are available for
each sensor configuration offered. These options include
assorted calibrations, junction designs and terminations.
Optional lead insulation materials and protection systems permit
custom tailoring of the sensor to the application.
Versatile Temperature Sensor Styles....
1 11 11
TRUTEMP Plastics And General Purpose Sensors
These popular sensor assemblies are designed for use in
medium duty environments involving application temperatures
of 900F. maximum. Standard constructions feature high quality,
stranded wire with duplex fiberglass insulation. Special wire
sizes and constructions, in an assortment of insulation materials
and protective coverings, are available.
2 22 22
TRUTEMP Drawn Metal Sheath Cable Sensors
Mineral insulated, sensor assemblies are designed for
demanding temperature measurement applications. The
durable, metal-sheathed, mineral insulated cable protects the
sensor elements in high temperature environments and
provides superior abuse resistance for physically demanding
industrial applications.
3 33 33
TRUTEMP Swaged Metal Sheath Cartridge Sensors
Mineral insulated, cartridge sensors are swage compacted
assemblies featuring protective integral lead systems. These
rugged assemblies are available in wide range of diameters
and lengths and are suitable for use in any application requiring
a combination of precision sensing and durability.
4 44 44
TRUTEMP Process Sensors And Protection Tubes
Welded bare wire and ceramic bead insulated sensors can be
utilized in a wide assortment of applications. While these
assemblies are commonly used in their unprotected form, they
are often used in conjunction with various styles of protection
tubes and thermowell assemblies. Duratherm stocks a complete
line of common thermowells and will manufacture special
thermowells when required. Our CNC equipped machine shop
can produce any desired thermowell configuration.
"TRUTEMP" SENSOR ASSEMBLIES
3-2
TRUTEMP Sensor Element Specifications
For critical applications, Duratherm can provide complete
calibration, traceable to the National Institute of Standards and
Technology. Equipment is available to test your sensors over
a wide range of temperatures. When calibration is requested,
tested materials and components will be tagged and supplied
with a calibration report. If calibration services are required,
contact our sales office for details.
"TRUTEMP" sensors are manufactured to rigid specifications.
Thermocouple materials and testing conform to standard
tolerances of ANSI Circular MC96.1-1982. Platinum RTD
elements conform to DIN specification 43760, with a
temperature coefficient of .000385 ohms/ohm/C. Special
tolerances and specifications are available on a special order
basis, at additional cost.
Thermocouple Specifications And Initial Calibration Tolerances For Standard Temperature Ranges
Thermocouple Specifications And Initial Calibration Tolerances For Cryogenic Temperature Ranges***
* Trade Names - Chromel and Alumel - Hoskins Manufacturing Co.
** When tolerances are given in two values, appropriate tolerances are determined by selecting the larger of the two values shown.
*** Thermocouples are normally calibrated for standard temperature ranges. If cryogenic use is intended, your order must specifically request cryogenic tolerances.
C / T I S N A
n o i t a r b i l a C
e r i W I S N A
n o i t a n g i s e D
r o l o C I S N A
s e d o C
e d a r T d n A c i r e n e G l a c i p y T
* s e m a N
c i t e n g a M
s e i t r e p o r P
e g n a R e r u t a r e p m e T * * s e c n a r e l o T
. F s e e r g e D . C s e e r g e D d r a d n a t S l a i c e p S
T
P T e u l B r e p p o C e n o N
2 6 6 - 2 3 0 5 3 - 0
r O C 0 . 1
% 5 7 . 0
r O C 5 . 0
% 4 . 0
N T d e R n a t n a t s n o C e n o N
J
P J e t i h W n o r I g n o r t S
2 8 3 1 - 2 3 0 5 7 - 0
r O C 2 . 2
% 5 7 . 0
r O C 1 . 1
% 4 . 0
N J d e R n a t n a t s n o C e n o N
E
P E e l p r u P l e m o r h C e n o N
2 5 6 1 - 2 3 0 0 9 - 0
r O C 7 . 1
% 5 . 0
r O C 1 . 1
% 4 . 0
N E d e R n a t n a t s n o C e n o N
K
P K w o l l e Y l e m o r h C e n o N
2 8 2 2 - 2 3 0 5 2 1 - 0
r O C 2 . 2
% 5 7 . 0
r O C 1 . 1
% 4 . 0
N K d e R l e m u l A k a e W
R
P R k c a l B m u i d o h R % 3 1 m u n i t a l P e n o N
2 6 4 2 - 2 3 0 5 4 1 - 0
r O C 5 . 1
% 5 2 . 0
r O C 6 . 0
% 1 . 0
N R d e R m u n i t a l P e n o N
S
P S k c a l B m u i d o h R % 0 1 m u n i t a l P e n o N
2 4 6 2 - 2 3 0 5 4 1 - 0
r O C 5 . 1
% 5 2 . 0
r O C 6 . 0
% 1 . 0
N S d e R m u n i t a l P e n o N
B
P B y e r G m u i d o h R % 0 3 m u n i t a l P e n o N
2 9 0 3 - 8 9 5 1 0 0 7 1 - 0 7 8 C 5 . 0 A / N
N B d e R m u i d o h R % 6 m u n i t a l P e n o N
N
P N e g n a r O l i s o r c i N e n o N
2 8 2 2 - 2 3 0 5 2 1 - 0
r O C 2 . 2
% 5 7 . 0
r O C 1 . 1
% 4 . 0
N N d e R l i s i N e n o N
C / T I S N A
n o i t a r b i l a C
e r i W I S N A
n o i t a n g i s e D
r o l o C I S N A
s e d o C
e d a r T d n A c i r e n e G l a c i p y T
* s e m a N
c i t e n g a M
s e i t r e p o r P
e g n a R e r u t a r e p m e T * * s e c n a r e l o T
. F s e e r g e D . C s e e r g e D d r a d n a t S l a i c e p S
T
P T e u l B r e p p o C e n o N
2 3 - 8 2 3 - 0 - 0 0 2 -
r O C 0 . 1
% 5 . 1
A / N
N T d e R n a t n a t s n o C e n o N
E
P E e l p r u P l e m o r h C e n o N
2 3 - 8 2 3 - 0 - 0 0 2 -
r O C 7 . 1
% 0 . 1
A / N
N E d e R n a t n a t s n o C e n o N
K
P K w o l l e Y l e m o r h C e n o N
2 3 - 8 2 3 - 0 - 0 0 2 -
r O C 2 . 2
% 0 . 2
A / N
N K d e R l e m u l A k a e W
e r u t a r e p m e T
e c n a t s i s e R
e u l a V
s e c n a r e l o T 0 6 7 3 4 N I D s e c n a r e l o T l a i r t s u d n I
A s s a l C B s s a l C C s s a l C
C 0 0 2 -
C 0 0 1 -
C 0
C 0 0 1
C 0 0 2
C 0 0 3
C 0 0 4
C 0 0 5
C 0 0 6
C 0 5 6
s m h O 9 4 . 8 1
s m h O 5 2 . 0 6
s m h O 0 0 . 0 0 1
s m h O 0 5 . 8 3 1
s m h O 4 8 . 5 7 1
s m h O 2 0 . 2 1 2
s m h O 4 0 . 7 4 2
s m h O 0 9 . 0 8 2
s m h O 9 5 . 3 1 3
s m h O 1 5 . 9 2 3
C 5 5 . 0
C 5 3 . 0
C 5 1 . 0
C 5 3 . 0
C 5 5 . 0
C 5 7 . 0
C 5 9 . 0
C 5 1 . 1
C 5 3 . 1
C 5 4 . 1
s m h O 4 2 . 0
s m h O 4 1 . 0
s m h O 6 0 . 0
s m h O 3 1 . 0
s m h O 0 2 . 0
s m h O 7 2 . 0
s m h O 3 3 . 0
s m h O 8 3 . 0
s m h O 3 4 . 0
s m h O 6 4 . 0
C 3 . 1
C 8 . 0
C 3 . 0
C 8 . 0
C 3 . 1
C 8 . 1
C 3 . 2
C 8 . 2
C 3 . 3
C 6 . 3
s m h O 6 5 . 0
s m h O 2 3 . 0
s m h O 2 1 . 0
s m h O 0 3 . 0
s m h O 8 4 . 0
s m h O 4 6 . 0
s m h O 9 7 . 0
s m h O 3 9 . 0
s m h O 6 0 . 1
s m h O 3 1 . 1
C 7 2 . 2
C 7 7 . 1
C 7 2 . 1
C 7 7 . 1
C 7 2 . 2
C 7 7 . 2
C 7 2 . 3
C 7 7 . 3
C 7 2 . 4
C 2 5 . 4
s m h O 5 1 . 1
s m h O 1 7 . 0
s m h O 0 5 . 0
s m h O 7 6 . 0
s m h O 3 8 . 0
s m h O 8 9 . 0
s m h O 0 1 . 1
s m h O 2 2 . 1
s m h O 2 3 . 1
s m h O 6 3 . 1
DURATHERM
Processing Systems, Inc.
3-3
"TRUTEMP" Plastics And General Purpose Sensors
6 66 66
Extended Style and Size Selection. The large range of sensor
configurations and sizes offered meets the needs of most
common appli cati ons. Si ngle and multi ple element
configurations can be readily manufacture to suit any special
application requirements.
The "TRUTEMP" plastics and general purpose sensors are
intended for use in medium duty processing applications
involving exposure temperatures of up to 900F. The standard
construction consists of an appropriate pair of insulated leads
formed into a thermocouple junction or attached to RTD sensor
elements. This sensor assembly is typically installed into
assorted combinations of tubes and fittings to form a complete
sensor assembly.
5 55 55
High Quality Sensor Elements. Available sensor types include
all standard base metal thermocouple alloys as well as an
assortment of RTD sensor elements. Standard thermocouple
sensors are constructed to the standard limits of error as
specified by ANSI MC96.1-1982. Special tolerances to ANSI
MC96.1-1982 can also be supplied when required.
4 44 44
Oxidation Resistant Construction. Standard tube type
thermocouples feature a 304 series stainless steel sheath.
Fittings for all configurations can be supplied in a variety of
materials. Standard fitting selections include stainless steel,
nickel plated steel, nickel plated brass, brass and copper.
3 33 33
Durable, Flex Resistant Lead Systems. Al l sensor
configurations feature securely anchored leads. A variety of
standard lead protection options enables matching of sensor
lead systems to application requirements. Most sensor
configurations allow a choice of several lead exit angles.
2 22 22
Versatile Construction Styles. The plastics and general
purpose sensors are manufactured in a wide selection of
standard and special purpose mounting configurations. Custom
versions of these popular sensors can be manufactured to
customer specifications when required.
1 11 11
High Strength, Durable Design. Each sensor style has been
engineered to provide an optimum blend of accuracy, strength
and economy. Superior design and precision assembly ensure
optimum sensor performance.
3-4
"TRUTEMP" PLASTICS AND GENERAL PURPOSE SENSORS
Plastics And General Purpose Sensor Specifications And Application Data
Ungrounded
Radius Tip
Grounded
Radius Tip
Ungrounded
Drill Tip
Grounded
Drill Tip
Grounded
Flat Tip
Ungrounded
Flat Tip
Exposed
Ungrounded
Standard Junction Styles
Standard Plastics And General Purpose Sensors
Duratherm maintains a large inventory of common plastics and
general purpose sensors and can provide quick shipment of
both standard and custom sensors. The highly versatile plastics
and general purpose sensors are supplied in a virtually unlimited
number of application specific constructions. These low cost
sensors can be readily manufactured with any desired
combination of custom design features. Special fittings, flanges
and connectors are supplied on a routine basis. Our modern
CNC equipped machine shop ensures in-house control of
quality and delivery of component parts.
Duratherm has produced thousands of unique, plastics and
general purpose sensor designs and would welcome the
opportunity to quote, design and manufacture any custom
sensor your application requires.
Plastic injection molds and equipment
Packaging equipment
Thermoset mold and platen heating
Food processing equipment
Refrigeration temperature control
Oven and hot plate temperature control
Radiant heating control applications
Pipe trace heating control
Liquid temperature measurement and control
Deicing systems
Vapor cleaning and degreasing systems
Plastic extrusion dies and equipment
Industrial Processing
Medical and dental equipment
Plating baths
Drying Equipment
Photographic and X-ray film developing systems
Plastics And General Purpose Sensor Applications
Junction Configurations
Duratherm offers three basic thermocouple junctions. Exposed
junctions have the best thermal response but is unprotected.
Grounded junctions offer the next best thermal response and
the junction is fully protected. Ungrounded junctions feature
slightly lower thermal response than the grounded type, but
are protected and also electrically isolate the junction from the
sensor sheath. Grounded and ungrounded junctions of tube
style sensors can be provided with shaped tip configurations
to enhance response. The drawing below illustrates the
standard junction styles as they appear on tube type general
purpose sensors. The junctions of other general purpose
sensors are also available in the basic three types but will differ
in appearance depending on sensor construction.
General Purpose Sensor Insulation Materials
The majority of general purpose sensors utilize the thermal and
electrical properties of the wire insulation to isolate the sensor
elements from the mechanical portion of the sensor. For this
reason it is necessary to select the wire on the basis of sensor
application temperature. If you have special requirements
requiring the use of extension wire rated at temperatures below
the sensor exposure temperature, contact our engineering
department for design recommendations.
Calibration Tolerances
"TRUTEMP" plastics and general purpose thermocouple sensor
assemblies meet or exceed the standard tolerances of ANSI
Circular MC96.1-1982. Special tolerances meeting the standards
of ANSI MC96.1-1982 can also be supplied when required.
"TRUTEMP" plastics and general purpose RTD sensor
assemblies meet or exceed the standard tolerances of DIN
specification 43760. For critical applications, Duratherm can
provide complete calibration, traceable to the National Institute
of Standards and Technology. Equipment is available to test
your sensors over a wide range of temperatures. When
calibration is requested, tested materials and components will
be tagged and supplied with a calibration report. If calibration
services are required, contact our sales office for details.
DURATHERM
Processing Systems, Inc.
Sensor Lead Termination
0 - 3" Split And Stripped
1 - 3" Split With Spade Lugs
2 - 3" Split With Spade Lugs & BX
Connector
3 - Standard Male Plug & Bracket
3A - Solid Pin Plug & Bracket
4 - Standard Female Jack &
Bracket
5 - Standard Plug & Jack With
Bracket
6 - Miniature Plug & Bracket
7 - Miniature Jack & Bracket
8 - Miniature Plug & Jack With
Bracket
9 - 1/4" Female Push On
10- 3/16" Female Push On
Probe Mounting Length
Fractional In. By Letter Code
Optional If Standard 1/2" Probe
Fractional Letter Codes (Z = 0)
A = 1/16 F = 3/8 K = 11/16
B = 1/8 G = 7/16 L = 3/4
C = 3/16 H = 1/2 M = 13/16
D = 1/4 I = 9/16 N = 7/8
E = 5/16 J = 5/8 O = 15/16
Style GA Adjustable Bayonet Sensors
The popularity of adjustable bayonet sensors is due, in large part, to
the inventory reducing design. Each sensor in this series can be quickly
adjusted to suit a variety of application and depth requirements.
Fiberglass lead and stainless steel wire braided lead types feature a
ten inch compression spring for cap adjustment. The spiral armor hose
provides the cap adjustment feature on the armor hose configurations.
Flex resistant stranded leads with fiberglass insulation are standard on
all adjustable bayonet styles and are available in a range of lead
protection styles.
Style Code
General Purpose
Adjustable Bayonet
Probe Diameter Code
2 - 1/8 Special
3 - 3/16 Standard
4 - 1/4 Special
Sensor Calibration Type
J - Iron/Constantan
K - Chromel/Alumel
T - Copper/Constantan
E - Chromel/Constantan
JD - Iron/Constantan Dual
KD - Chromel/Alumel Dual
TD - Copper/Constantan Dual
ED - Chromel/Constantan Dual
RT2D - RTD 100 Ohm 2 Wire
RT3D - RTD 100 Ohm 3 Wire
RT4D - RTD 100 Ohm 4 Wire
Junction Style And Tip Shape
Type GD Is Standard For T/Cs
Type RR Is Standard For RTDs
GD - Grounded Drill Tip
UD - Ungrounded Drill Tip
GR - Grounded Radius Tip
UR - Ungrounded Radius Tip
GF - Grounded Flat Tip
UF - Ungrounded Flat Tip
EX - Exposed Ungrounded Tip
RD - RTD Drill Point
RR - RTD Radius Tip
RF - RTD Flat Tip
Probe Mounting Length
In Whole Inches
Optional If Less
Than 1 Inch
Lead Length
Specify In Inches
Lead Protection
L - Fiberglass Leads
S - Fiberglass Sleeve
B - S.S. Wire Braid
A - S.S. Armor Hose
BA - S.S Braid & Armor
K - Kapton Leads
T - Teflon Leads
Selection And Ordering
All adjustable and fixed bayonet sensor styles can be fabricated to
your specifications on a same day shipment basis. To order by product
number, replace the codes in the product number examples with the
appropriate codes detailing your requirements.
Style GA Sensor Product Number Definition
GA 3 J GD 0 H 48 B 1
3-5
Style "GA" Adjustable Bayonet Sensor
Type "L" Fiberglass Leads Shown
Style "GA" Adjustable Bayonet Sensor
Type "B" Braid Protected Leads Shown
Style "GA" Adjustable Bayonet Sensor
Type "A" Armor Protected Leads Shown
"TRUTEMP" PLASTICS AND GENERAL PURPOSE SENSORS
Sensor Lead Termination
0 - 3" Split And Stripped
1 - 3" Split With Spade Lugs
2 - 3" Split With Spade Lugs & BX
Connector
3 - Standard Male Plug & Bracket
3A - Solid Pin Plug & Bracket
4 - Standard Female Jack &
Bracket
5 - Standard Plug & Jack With
Bracket
6 - Miniature Plug & Bracket
7 - Miniature Jack & Bracket
8 - Miniature Plug & Jack With
Bracket
9 - 1/4" Female Push On
10- 3/16" Female Push On
Probe Mounting Length
Fractional In. By Letter Code
Optional If Standard 1/2" Probe
Fractional Letter Codes (Z = 0)
A = 1/16 F = 3/8 K = 11/16
B = 1/8 G = 7/16 L = 3/4
C = 3/16 H = 1/2 M = 13/16
D = 1/4 I = 9/16 N = 7/8
E = 5/16 J = 5/8 O = 15/16
Style GAM Metric Adjustable Bayonet Sensors
The metric adjustable bayonet sensors are offered in sizes suitable for
most machines utilizing metric size bayonet fittings. Each sensor in
this series can be quickly adjusted to suit a variety of application and
depth requirements. Fiberglass lead and stainless steel wire braided
lead types feature a ten inch compression spring for cap adjustment.
The spiral armor hose provides the cap adjustment feature on the armor
hose configurations. Flex resistant stranded leads with fiberglass
insulation are standard on all adjustable bayonet styles and are available
in a range of lead protection styles.
Style Code
General Purpose Metric
Adjustable Bayonet
Probe Diameter Code
6 - 6 mm Tip & Spring With
12.5 mm ID Double Pin Cap
8 - 8 mmTip & Spring With
15 mm ID Double Pin Cap
Sensor Calibration Type
J - Iron/Constantan
K - Chromel/Alumel
T - Copper/Constantan
E - Chromel/Constantan
JD - Iron/Constantan Dual
KD - Chromel/Alumel Dual
TD - Copper/Constantan Dual
ED - Chromel/Constantan Dual
RT2D - RTD 100 Ohm 2 Wire
RT3D - RTD 100 Ohm 3 Wire
RT4D - RTD 100 Ohm 4 Wire
Junction Style And Tip Shape
Type GD Is Standard For T/Cs
Type RR Is Standard For RTDs
CT - Ceramic Fast Response Tip
GD - Grounded Drill Tip
UD - Ungrounded Drill Tip
GR - Grounded Radius Tip
UR - Ungrounded Radius Tip
GF - Grounded Flat Tip
UF - Ungrounded Flat Tip
EX - Exposed Ungrounded Tip
RD - RTD Drill Point
RR - RTD Radius Tip
RF - RTD Flat Tip
Probe Mounting Length
In Whole Inches
Optional If Less
Than 1 Inch
Lead Length
Specify In Inches
Lead Protection
L - Fiberglass Leads
S - Fiberglass Sleeve
B - S.S. Wire Braid
A - S.S. Armor Hose
BA - S.S Braid & Armor
K - Kapton Leads
T - Teflon Leads
Selection And Ordering
All adjustable and fixed bayonet sensor styles can be fabricated to
your specifications on a same day shipment basis. To order by product
number, replace the codes in the product number examples with the
appropriate codes detailing your requirements. Additional special
metric style sensors can be manufactured, contact Duratherm for
details.
Style GAM Sensor Product Number Definition
GAM 8 J GD 0 H 48 B 1
3-6
Style "GAM" Adjustable Bayonet Sensor
Type "L" Fiberglass Leads Shown
Style "GAM" Adjustable Bayonet Sensor
Type "B" Braid Protected Leads Shown
Style "GAM" Adjustable Bayonet Sensor
Type "A" Armor Protected Leads Shown
DURATHERM
Processing Systems, Inc.
5 - Standard Plug & Jack With
Bracket
6 - Miniature Plug & Bracket
7 - Miniature Jack & Bracket
8 - Miniature Plug & Jack With
Bracket
9 - 1/4" Female Push On
10- 3/16" Female Push On
Sensor Lead Termination
0 - 3" Split And Stripped
1 - 3" Split With Spade Lugs
2 - 3" Split With Spade Lugs & BX
Connector
3 - Standard Male Plug & Bracket
3A - Solid Pin Plug & Bracket
4 - Standard Female Jack &
Bracket
Probe Extension Length
Fractional In. By Letter Code
1 1/4" Extension is Standard
Fractional Letter Codes (Z = 0)
A = 1/16 F = 3/8 K = 11/16
B = 1/8 G = 7/16 L = 3/4
C = 3/16 H = 1/2 M = 13/16
D = 1/4 I = 9/16 N = 7/8
E = 5/16 J = 5/8 O = 15/16
Style GB Fixed Bayonet Sensors
The fixed bayonet sensor configuration provides a positive visual
reference as to junction location within the drilled well. Customer
specified variations in lead exit angle and extension length permits ideal
positioning of the leads in relation to surfaces and obstructions.
Style GB Sensor Product Number Definition
GB 3 3 J GD 0 H 3 Z 48 B 1
Probe Diameter Code
2 - 1/8 Special
3 - 3/16 Standard
4 - 1/4 Special
Sensor Calibration Type
J - Iron/Constantan
K - Chromel/Alumel
T - Copper/Constantan
E - Chromel/Constantan
JD - Iron/Constantan Dual
KD - Chromel/Alumel Dual
TD - Copper/Constantan Dual
ED - Chromel/Constantan Dual
RT2D - RTD 100 Ohm 2 Wire
RT3D - RTD 100 Ohm 3 Wire
RT4D - RTD 100 Ohm 4 Wire
Junction Style And Tip Shape
Type GD Is Standard For T/Cs
Type RR Is Standard For RTDs
GD - Grounded Drill Tip
UD - Ungrounded Drill Tip
GR - Grounded Radius Tip
UR - Ungrounded Radius Tip
GF - Grounded Flat Tip
UF - Ungrounded Flat Tip
EX - Exposed Ungrounded Tip
RD - RTD Drill Point
RR - RTD Radius Tip
RF - RTD Flat Tip
Probe Mounting Length
In Whole Inches
Lead Exit Code
0 - 0 Deg. Exit
3 - 45 Deg. Exit
6 - 90 Deg. Exit
Style Code
General Purpose
Fixed Bayonet
Probe Extension Length
In Whole Inches
Probe Mounting Length
In Fractional In. By Letter Code
3-7
Style "GB" With Type "0" 0 Deg. Lead Exit
Type "L" Fiberglass Leads Shown
Style "GB" With Type "3" 45 Deg. Lead Exit
Type "B" Wire Braid Protected Leads Shown
Style "GB" With Type "6"
90 Deg. Lead Exit
Type "A" Armor
Protected Leads Shown
Lead Length
Specify In Inches
Lead Protection
L - Fiberglass Leads
S - Fiberglass Sleeve
B - S.S. Wire Braid
A - S.S. Armor Hose
BA - S.S Braid & Armor
K - Kapton Leads
T - Teflon Leads
5 - Standard Plug & Jack With
Bracket
6 - Miniature Plug & Bracket
7 - Miniature Jack & Bracket
8 - Miniature Plug & Jack With
Bracket
9 - 1/4" Female Push On
10- 3/16" Female Push On
Sensor Lead Termination
0 - 3" Split And Stripped
1 - 3" Split With Spade Lugs
2 - 3" Split With Spade Lugs & BX
Connector
3 - Standard Male Plug & Bracket
3A - Solid Pin Plug & Bracket
4 - Standard Female Jack &
Bracket
Probe Extension Length
Fractional In. By Letter Code
1 1/4" Extension is Standard
Fractional Letter Codes (Z = 0)
A = 1/16 F = 3/8 K = 11/16
B = 1/8 G = 7/16 L = 3/4
C = 3/16 H = 1/2 M = 13/16
D = 1/4 I = 9/16 N = 7/8
E = 5/16 J = 5/8 O = 15/16
Style GF Fixed Probe Sensors
Fixed probe sensors are useful in a wide variety of solid, gas and liquid
temperature applications. Probes can be used in drilled holes or directly
immersed in liquids. Optional lead exit angles allow optimum lead
positioning relative to wire channels and surfaces.
Style GF Sensor Product Number Definition
GF 3 3 J GD 0 H 3 Z 48 B 1
Probe Diameter Code
2 - 1/8 Special
3 - 3/16 Standard
4 - 1/4 Special
Sensor Calibration Type
J - Iron/Constantan
K - Chromel/Alumel
T - Copper/Constantan
E - Chromel/Constantan
JD - Iron/Constantan Dual
KD - Chromel/Alumel Dual
TD - Copper/Constantan Dual
ED - Chromel/Constantan Dual
RT2D - RTD 100 Ohm 2 Wire
RT3D - RTD 100 Ohm 3 Wire
RT4D - RTD 100 Ohm 4 Wire
Junction Style And Tip Shape
Type GD Is Standard For T/Cs
Type RR Is Standard For RTDs
GD - Grounded Drill Tip
UD - Ungrounded Drill Tip
GR - Grounded Radius Tip
UR - Ungrounded Radius Tip
GF - Grounded Flat Tip
UF - Ungrounded Flat Tip
EX - Exposed Ungrounded Tip
RD - RTD Drill Point
RR - RTD Radius Tip
RF - RTD Flat Tip
Probe Mounting Length
In Whole Inches
Lead Exit Code
0 - 0 Deg. Exit
3 - 45 Deg. Exit
6 - 90 Deg. Exit
Style Code
General Purpose
Fixed Probe
Probe Extension Length
In Whole Inches
Probe Mounting Length
In Fractional In. By Letter Code
3-8
Style "GF" With Type "0" 0 Deg. Lead Exit
Type "L" Fiberglass Leads Shown
Style "GF" With Type "3" 45 Deg. Lead Exit
Type "B" Wire Braid Protected Leads Shown
Style "GF" With Type "6"
90 Deg. Lead Exit
Type "A" Armor
Protected Leads Shown
Lead Length
Specify In Inches
Lead Protection
L - Fiberglass Leads
S - Fiberglass Sleeve
B - S.S. Wire Braid
A - S.S. Armor Hose
BA - S.S Braid & Armor
K - Kapton Leads
T - Teflon Leads
DURATHERM
Processing Systems, Inc.
5 - Standard Plug & Jack With
Bracket
6 - Miniature Plug & Bracket
7 - Miniature Jack & Bracket
8 - Miniature Plug & Jack With
Bracket
9 - 1/4" Female Push On
10- 3/16" Female Push On
Sensor Lead Termination
0 - 3" Split And Stripped
1 - 3" Split With Spade Lugs
2 - 3" Split With Spade Lugs & BX
Connector
3 - Standard Male Plug & Bracket
3A - Solid Pin Plug & Bracket
4 - Standard Female Jack &
Bracket
Probe Extension Length
Fractional In. By Letter Code
1 1/4" Extension is Standard
Fractional Letter Codes (Z = 0)
A = 1/16 F = 3/8 K = 11/16
B = 1/8 G = 7/16 L = 3/4
C = 3/16 H = 1/2 M = 13/16
D = 1/4 I = 9/16 N = 7/8
E = 5/16 J = 5/8 O = 15/16
Style GC Compression Mount Sensors
The adjustable compression sensor includes a compression fitting to
secure and seal the probe in place. This mounting can be used with
solids, liquids and gases. Lead exit angle options simplify wire routing.
Lead styles include plain and protected configurations. Standard fitting
is 1/8" NPT brass. Please specify if other material or size is required.
Style GC Sensor Product Number Definition
GC B 3 3 J GD 0 H 3 Z 48 B 1
Probe Diameter Code
2 - 1/8 Special
3 - 3/16 Standard
4 - 1/4 Special (Specify Fitting Size)
5 - 5/16 Special (Specify Fitting Size)
6 - 3/8 Special (Specify Fitting Size)
Sensor Calibration Type
J - Iron/Constantan
K - Chromel/Alumel
T - Copper/Constantan
E - Chromel/Constantan
JD - Iron/Constantan Dual
KD - Chromel/Alumel Dual
TD - Copper/Constantan Dual
ED - Chromel/Constantan Dual
RT2D - RTD 100 Ohm 2 Wire
RT3D - RTD 100 Ohm 3 Wire
RT4D - RTD 100 Ohm 4 Wire
Junction Style And Tip Shape
Type GD Is Standard For T/Cs
Type RR Is Standard For RTDs
GD - Grounded Drill Tip
UD - Ungrounded Drill Tip
GR - Grounded Radius Tip
UR - Ungrounded Radius Tip
GF - Grounded Flat Tip
UF - Ungrounded Flat Tip
EX - Exposed Ungrounded Tip
RD - RTD Drill Point
RR - RTD Radius Tip
RF - RTD Flat Tip
Probe Mounting Length
In Whole Inches
Lead Exit Code
0 - 0 Deg. Exit
3 - 45 Deg. Exit
6 - 90 Deg. Exit
Style Code
General Purpose
Compression Mount
Probe Extension Length
In Whole Inches
Probe Mounting Length
In Fractional In. By Letter Code
Lead Length
Specify In Inches
Lead Protection
L - Fiberglass Leads
S - Fiberglass Sleeve
B - S.S. Wire Braid
A - S.S. Armor Hose
BA - S.S Braid & Armor
K - Kapton Leads
T - Teflon Leads
3-9
Style "GC" With Type "0" 0 Deg. Lead Exit
Type "L" Fiberglass Leads Shown
Style "GC" With Type "6"
90 Deg. Lead Exit
Type "A" Armor
Protected Leads Shown
Style "GC" With Type "3" 45 Deg. Lead Exit
Type "B" Wire Braid Protected Leads Shown
Fitting Material Code
B - Brass Standard
S - Stainless Steel Special
"TRUTEMP" PLASTICS AND GENERAL PURPOSE SENSORS
3-10
5 - Standard Plug & Jack With
Bracket
6 - Miniature Plug & Bracket
7 - Miniature Jack & Bracket
8 - Miniature Plug & Jack With
Bracket
9 - 1/4" Female Push On
10- 3/16" Female Push On
Sensor Lead Termination
0 - 3" Split And Stripped
1 - 3" Split With Spade Lugs
2 - 3" Split With Spade Lugs & BX
Connector
3 - Standard Male Plug & Bracket
3A - Solid Pin Plug & Bracket
4 - Standard Female Jack &
Bracket
Probe Extension Length
Fractional In. By Letter Code
1 1/4" Extension is Standard
Fractional Letter Codes (Z = 0)
A = 1/16 F = 3/8 K = 11/16
B = 1/8 G = 7/16 L = 3/4
C = 3/16 H = 1/2 M = 13/16
D = 1/4 I = 9/16 N = 7/8
E = 5/16 J = 5/8 O = 15/16
Style GH Hex Fitting Mount Sensors
The hex fitting mount sensor includes a permanantly mounted hex fitting
to secure the probe and/or secure a head to the sensor. This fitting can
be used with solids, liquids and gases. Lead styles include plain and
protected configurations. The standard hex fitting is 1/8" NPT brass.
Please specify if other material or size is required.
Style GH Sensor Product Number Definition
GH B D 1 3 J GD 0 H 3 Z 48 B 1
Probe Diameter Code
2 - 1/8 Special
3 - 3/16 Standard
4 - 1/4 Special (Specify Fitting Size)
5 - 5/16 Special (Specify Fitting Size)
6 - 3/8 Special (Specify Fitting Size)
Hex Fitting Size
Style Code
General Purpose
Hex Fitting Mount
Probe Extension Length
In Whole Inches
Probe Mounting Length
In Fractional In. By Letter Code Lead Length
Specify In Inches
Lead Protection
L - Fiberglass Leads
S - Fiberglass Sleeve
B - S.S. Wire Braid
A - S.S. Armor Hose
BA - S.S Braid & Armor
K - Kapton Leads
T - Teflon Leads
H1 - Head 1/2" NPT Exit
H2 - Head 3/4" NPT Exit
Fitting Mat'l Code
B - Brass Standard
S - Stainless Steel
Probe Mounting Length
In Whole Inches
Junction Style And Tip Shape
Type GD Is Standard For T/Cs
Type RR Is Standard For RTDs
GD - Grounded Drill Tip
UD - Ungrounded Drill Tip
GR - Grounded Radius Tip
UR - Ungrounded Radius Tip
GF - Grounded Flat Tip
UF - Ungrounded Flat Tip
EX - Exposed Ungrounded Tip
RD - RTD Drill Point
RR - RTD Radius Tip
RF - RTD Flat Tip
Sensor Calibration Type
J - Iron/Constantan
K - Chromel/Alumel
T - Copper/Constantan
E - Chromel/Constantan
JD - Iron/Constantan Dual
KD - Chromel/Alumel Dual
TD - Copper/Constantan Dual
ED - Chromel/Constantan Dual
RT2D - RTD 100 Ohm 2 Wire
RT3D - RTD 100 Ohm 3 Wire
RT4D - RTD 100 Ohm 4 Wire
Hex Fitting Type
1 - 1/8 NPT
2 - 1/4 NPT
3 - 3/8 NPT
4 - 1/2 NPT
5 - 3/4 NPT
6 - 1" NPT
R - Reverse
Single
S - Single
D - Double
Style "GH" With Type "S" Single
Hex Fitting And Armor Style Leads
Style "GH" With
Type "R" Reverse
Single Hex Fitting
And Head Style
Termination
Style "GH" With Type "D" Double Hex
Fitting And Head Style Termination
DURATHERM
Processing Systems, Inc.
Style GG Grommet Mount Sensors
Style GG Sensor Product Number Definition
GG 2 2 J GC 48 L 1
Style GL Lug Mount Sensors
Style GL Sensor Product Number Definition
Lug style sensors provide simple installation in applications not
requiring the precision of more elaborate sensor configurations. These
sensors are readily secured to most surfaces with preexisting fasteners.
A variety of plain lead and protected lead configurations are available.
Grommet style sensors provide simple installation in applications
requiring the fast response and precision of a low mass sensor
configuration. These sensors are readily secured to most surfaces
with preexisting fasteners. A variety of plain lead and protected lead
configurations are available.
Style "GL" Lug Sensor
Type "B" Braid Protected Leads Shown
Style "GG" Grommet Sensor
Type "L" Plain Leads Shown
GL 4 2 J GC 48 L 1
Style Code
General Purpose
Lug Mount
Lug Dimensions
2 - #6
3 - #8
4 - #10 Standard
5 - 1/4
6 - 3/8
Sensor Calibration Type
J - Iron/Constantan
K - Chromel/Alumel
T - Copper/Constantan
E - Chromel/Constantan
RT2D - RTD 100 Ohm 2 Wire
RT3D - RTD 100 Ohm 3 Wire
Lead Protection
L - Fiberglass Leads
K - Kapton Leads
T - Teflon Leads
S - Fiberglass Sleeve
B - S.S. Wire Braid
A - S.S. Armor Hose
4 - Standard Female Jack &
Bracket
5 - Standard Plug & Jack With
Bracket
6 - Miniature Plug & Bracket
7 - Miniature Jack & Bracket
8 - Miniature Plug & Jack With
Bracket
9 - 1/4" Female Push On
10- 3/16" Female Push On
Junction Style & Attachment
Type GC Is Standard
GC - Grounded And Crimped
GB - Grounded And Brazed
Lead Length
Specify In Inches
Sensor Calibration Type
J - Iron/Constantan
K - Chromel/Alumel
T - Copper/Constantan
E - Chromel/Constantan
Lead Protection
L - Fiberglass Leads
K - Kapton Leads
T - Teflon Leads
S - Fiberglass Sleeve
B - S.S. Wire Braid
Sensor Lead Termination
0 - 3" Split And Stripped
1 - 3" Split With Spade Lugs
2 - 3" Split With Spade Lugs & BX
Connector
3 - Standard Male Plug & Bracket
3A - Solid Pin Plug & Bracket
4 - Standard Female Jack &
Bracket
5 - Standard Plug & Jack With
Bracket
6 - Miniature Plug & Bracket
7 - Miniature Jack & Bracket
8 - Miniature Plug & Jack With
Bracket
9 - 1/4" Female Push On
10- 3/16" Female Push On
Junction Style & Attachment
Type GC Standard
GC - Grounded And Crimped
Lead Length
Specify In Inches
Sensor Lead Termination
0 - 3" Split And Stripped
1 - 3" Split With Spade Lugs
2 - 3" Split With Spade Lugs & BX
Connector
3 - Standard Male Plug & Bracket
3A - Solid Pin Plug & Bracket
Grommet Material
2 - Brass
Grommet Dimensions
2 - #00 .187 I.D .430 O.D.
3 - #0 .240 I.D. .545 O.D.
4 - #1 .286 I.D. .687 O.D.
5 - #2 .362 I.D. .815 O.D.
6 - #3 .433 I.D. .970 O.D.
Style Code
General Purpose
Grommet Mount
Lug Material
2 - Nickel Plated Steel Standard
3 - Nickel Plated Copper
4 - Monel
5 - Nickel
3-11
3-12
Style GS Shim Mount Sensors
Shim mount sensors are designed for minimum profile and can be
installed between components for measurement of surface
temperatures. Shim sensors in dimensions other than those shown
can be manufactured when required.
Style GS Sensor Product Number Definition
GS 3 1 J GB 48 L 1
Style "GS" Shim Sensor
Type "L" Plain Leads Shown
Style GP Pad Mount Sensors
Pad mount sensors are designed for installation between flat machined
components for measurement of surface temperatures. Pad sensors
in dimensions other than those shown can be manufactured when
required.
Style GP Sensor Product Number Definition
GP 3 1 J GB 48 L 1
Style "GP" Pad Sensor
Type "B" Braid Protected Leads Shown
"TRUTEMP" PLASTICS AND GENERAL PURPOSE SENSORS
Sensor Calibration Type
J - Iron/Constantan
K - Chromel/Alumel
T - Copper/Constantan
E - Chromel/Constantan
Lead Protection
L - Fiberglass Leads
K - Kapton Leads
T - Teflon Leads
S - Fiberglass Sleeve
B - S.S. Wire Braid
3A - Solid Pin Plug & Bracket
4 - Standard Female Jack &
Bracket
5 - Standard Plug & Jack With
Bracket
6 - Miniature Plug & Bracket
7 - Miniature Jack & Bracket
8 - Miniature Plug & Jack With
Bracket
9 - 1/4" Female Push On
10- 3/16" Female Push On
Junction Style & Attachment
Type GB Is Standard For T/Cs
GB - Grounded And Brazed
Lead Length
Specify In Inches
Style Code
General Purpose
Shim Mount
Sensor Lead Termination
0 - 3" Split And Stripped
1 - 3" Split With Spade Lugs
2 - 3" Split With Spade Lugs & BX
Connector
3 - Standard Male Plug & Bracket
3A - Solid Pin Plug & Bracket
4 - Standard Female Jack &
Bracket
5 - Standard Plug & Jack With
Bracket
6 - Miniature Plug & Bracket
7 - Miniature Jack & Bracket
8 - Miniature Plug & Jack With
Bracket
9 - 1/4" Female Push On
10- 3/16" Female Push On
Junction Style & Attachment
Type GB Is Standard
GB - Grounded And Brazed
Lead Length
Specify In Inches
Sensor Lead Termination
0 - 3" Split And Stripped
1 - 3" Split With Spade Lugs
2 - 3" Split With Spade Lugs & BX
Connector
3 - Standard Male Plug & Bracket
Shim Dimensions
2 - A=1/2" B=5/8"
3 - A=3/4" B=3/4"
4 - A=1" B=1"
Shim Material
1 - .008 Thk. Stainless Steel
2 - .010 Thk. Stainless Steel
3 - .016 Thk. Brass
4 - .016 Thk. Copper
Sensor Calibration Type
J - Iron/Constantan
K - Chromel/Alumel
T - Copper/Constantan
E - Chromel/Constantan
Pad Material
1 - .010 Thk Stainless Steel
2 - .024 Thk. Stainless Steel
3 - .024 Thk. Brass
4 - .024 Thk. Copper
Pad Dimensions
2 - A=1 1/2" B=1/2"
3 - A=3/4" B=3/4"
4 - A=1" B=1"
Style Code
General Purpose
Pad Mount
Lead Protection
L - Fiberglass Leads
K - Kapton Leads
T - Teflon Leads
S - Fiberglass Sleeve
DURATHERM
Processing Systems, Inc.
3-13
Sensor Lead Termination
0 - 3" Split And Stripped
1 - 3" Split With Spade Lugs
2 - 3" Split With Spade Lugs & BX
Connector
3 - Standard Male Plug & Bracket
3A - Solid Pin Plug & Bracket
4 - Standard Female Jack &
Bracket
5 - Standard Plug & Jack With
Bracket
6 - Miniature Plug & Bracket
7 - Miniature Jack & Bracket
8 - Miniature Plug & Jack With
Bracket
9 - 1/4" Female Push On
10- 3/16" Female Push On
Lead Protection
L - Fiberglass Leads
K - Kapton Leads
T - Teflon Leads
S - Fiberglass Sleeve
B - S.S. Wire Braid
Style GR Ring Mount Sensors
Ring mount sensors can be quickly and firmly secured to any flat surface
with an appropriate size bolt. Ring mount sensors are often used in
parallel with other types of sensor to create an average temperature
measurement between surface and internal temperatures. Special ring
sizes are available if required.
Style GR Sensor Product Number Definition
GR 3 2 J GC 48 L 1
Style "GR" Ring Sensor
Type "B" Braid Protected Leads Shown
Style GH Hose Clamp Sensors
Hose clamp sensors are designed for fast installation on pipes, round
containers and other cylindrical objects. Sizes larger than those shown
in the table can be supplied when required. Custom clamps featuring
alternate clamp designs, special strap widths and other strap materials
are also available.
Style GH Sensor Product Number Definition
GH 3 J GC 48 L 1
Style "GH" Hose Clamp Sensor
Type "B" Braid Protected Leads Shown
Junction Style & Attachment
Type GB Standard
GB - Grounded And Brazed
Sensor Calibration Type
J - Iron/Constantan
K - Chromel/Alumel
T - Copper/Constantan
E - Chromel/Constantan
Hose Clamp Dimensions
For Sizes Larger Than Shown
Use Nominal Desired Clamp
Diameter As Diameter Code.
1 - 11/16 " to 1 1/4"
2 - 1 1/4" to 2 1/4"
3 - 2 1/4" to 3 1/4"
4 - 3 1/4" to 4 1/4"
5 - 4 1/4" to 5"
6 - 5" to 6"
Style Code
General Purpose
Hose Clamp Mount
Lead Length
Specify In Inches
Style Code
General Purpose
Ring Mount
Ring Material
2 - Stainless Steel Standard
3 - Brass
4 - Copper
Sensor Calibration Type
J - Iron/Constantan
K - Chromel/Alumel
T - Copper/Constantan
E - Chromel/Constantan
JD - Iron/Constantan Dual
KD - Chromel/Alumel Dual
Lead Protection
L - Fiberglass Leads
K - Kapton Leads
T - Teflon Leads
S - Fiberglass Sleeve
B - S.S. Wire Braid
Sensor Lead Termination
0 - 3" Split And Stripped
1 - 3" Split With Spade Lugs
2 - 3" Split With Spade Lugs & BX
Connector
3 - Standard Male Plug & Bracket
3A - Solid Pin Plug & Bracket
4 - Standard Female Jack &
Bracket
5 - Standard Plug & Jack With
Bracket
6 - Miniature Plug & Bracket
7 - Miniature Jack & Bracket
8 - Miniature Plug & Jack With
Bracket
9 - 1/4" Female Push On
10- 3/16" Female Push On
Junction Style & Attachment
Type GB" Standard
GB - Grounded And Brazed
UC - Ungrounded Special
Lead Length
Specify In Inches
Ring Dimensions
2 - #10 .219 I.D. .312 O.D. .156 Thk.
3 - #10 .219 I.D. .312 O.D. .250 Thk.
4 - 1/4" .250 I.D. .750 O.D. .125 Thk.
5 - 3/8" .406 I.D. .875 O.D. .093 Thk.
7 - 1/2" .531 I.D. 1.125 O.D. .125 Thk.
3-14
Style GN Newbury Nozzle Sensors
Style GN Sensor Product Number Definition
GN 6 2 J GR 48 B 0
The style "GN" nozzle sensors are designed as a direct replacement
for the OEM nozzle style thermocouples which are secured in place
with a set screw. The thermocouple is 1/8 inches in diameter and has
a spring supported lead exit.
Style "GN" Newbury Nozzle Sensor
Type "B" Braid Protected Leads Shown
Junction Style & Attachment
Type GB Standard
GB - Grounded And Brazed
UC - Ungrounded And Crimped
5 - Standard Plug & Jack With
Bracket
6 - Miniature Plug & Bracket
7 - Miniature Jack & Bracket
8 - Miniature Plug & Jack With
Bracket
9 - 1/4" Female Push On
10- 3/16" Female Push On
Nozzle Thread
2 - 1/4 - 28 Standard
3 - 1/4 - 20
4 - 6 mm x 1
5 - 8 mm x 1
Style Code
General Purpose
Non-Immersion Nozzle
Sensor Calibration Type
J - Iron/Constantan
K - Chromel/Alumel
T - Copper/Constantan
E - Chromel/Constantan
Lead Length
Specify In Inches
Lead Protection
L - Fiberglass Leads
K - Kapton Leads
T - Teflon Leads
S - Fiberglass Sleeve
B - S.S. Wire Braid
A - S.S. Armor Hose
Style GNN Non-Immersion Nozzle Sensors
The non-immersion nozzle sensors feature an independent rotating
threaded fitting which tightly secures the drill point shaped junction
fitting against the standard angle of a drilled hole. Nozzle threads other
than those shown can be supplied upon request.
Style GNN Sensor Product Number Definition
GNN 2 J GC 48 L 1
Style "GNN" Non-Immersion Nozzle Sensor
Type "B" Braid Protected Leads Shown
"TRUTEMP" PLASTICS AND GENERAL PURPOSE SENSORS
Sensor Lead Termination
0 - 3" Split And Stripped
1 - 3" Split With Spade Lugs
2 - 3" Split With Spade Lugs & BX
Connector
3 - Standard Male Plug & Bracket
3A - Solid Pin Plug & Bracket
4 - Standard Female Jack &
Bracket
Sensor Lead Termination
0 - 3" Split And Stripped Standard
1 - 3" Split With Spade Lugs
2 - 3" Split With Spade Lugs & BX
Connector
3 - Standard Male Plug & Bracket
3A - Solid Pin Plug & Bracket
4 - Standard Female Jack &
Bracket
5 - Standard Plug & Jack With
Bracket
6 - Miniature Plug & Bracket
7 - Miniature Jack & Bracket
8 - Miniature Plug & Jack With
Bracket
9 - 1/4" Female Push On
10- 3/16" Female Push On
Lead Protection
L - Fiberglass Leads
B - S.S. Wire Braid Standard
Length
Specify In Inches
Junction Style & Attachment
GR - Grounded Radius Tip Standard
UR - Ungrounded Radius Tip
Sensor Calibration Type
J - Iron/Constantan Standard
K - Chromel/Alumel
Probe Diameter Code
2 - 1/8 Standard
Lead Exit Code
6 - 90 Deg. Exit Standard
Style Code
General Purpose
Newbury Style Nozzle
DURATHERM
Processing Systems, Inc.
3-15
5 - Standard Plug & Jack With
Bracket
6 - Miniature Plug & Bracket
7 - Miniature Jack & Bracket
8 - Miniature Plug & Jack With
Bracket
9 - 1/4" Female Push On
10- 3/16" Female Push On
Sensor Lead Termination
0 - 3" Split And Stripped
1 - 3" Split With Spade Lugs
2 - 3" Split With Spade Lugs & BX
Connector
3 - Standard Male Plug & Bracket
3A - Solid Pin Plug & Bracket
4 - Standard Female Jack &
Bracket
The immersion style nozzle sensors feature an independent rotating
threaded fitting which eliminates lead twisting problems during sensor
installation. Lead exit angles must be factory formed in the fiberglass
insulated construction. Mineral insulated probe styles can be formed
by the customer or ordered with the desired lead exit angle.
All nozzle immersion sensor assemblies are rated at 40,000 PSI at 750F.
Fiberglass leads are rated at 900F. Terminations and alternate lead
types are subject to construction material temperature limitations .
Style "GNI" Immersion Nozzle Sensors
Style "GNI"WithType
"6" 90 Degree Lead
Exit Shown
Probe Extension Length
In Fractional In. By Letter Code (Z = 0)
Probe Mounting Length
In Whole Inches
Probe Extension Length
In Whole Inches
1 7/8" Extension is Standard
Lead Length
Specify In Inches
Lead Protection
L - Fiberglass Leads
S - Fiberglass Sleeve
B - S.S. Wire Braid
A - S.S. Armor Hose
BA - S.S Braid & Armor
Style "GNI"WithType
"3" 45 Degree Lead
Exit Shown
Style "GNI" Blank Bolt
Prod. No. GNI-BB
Probe Mounting Length
In Fractional In. By Letter Code (Z = 0)
Style GNI Immersion Nozzle Sensors
Style GNI Sensor Product Number Definition
Lead Exit Code
0 - 0 Deg. Exit
3 - 45 Deg. Exit
6 - 90 Deg. Exit
Construction Code
F - Fiberglass Insulated
M - Mineral Insulated
Style Code
General Purpose
Immersion Nozzle
GNI M 3 2 J GD 0 H 3 Z 0 Z 48 B 1
Tip Length
In Whole Inches
Tip Length
Fractional In. By Letter Code
Fractional Letter Codes (Z = 0)
A = 1/16 F = 3/8 K = 11/16
B = 1/8 G = 7/16 L = 3/4
C = 3/16 H = 1/2 M = 13/16
D = 1/4 I = 9/16 N = 7/8
E = 5/16 J = 5/8 O = 15/16
Probe Diameter Code
2 - 1/8 Standard
2 - 3/16
Sensor Calibration Type
J - Iron/Constantan
K - Chromel/Alumel
JD - Iron/Constantan Dual
KD - Chromel/Alumel Dual
RT2D - RTD 100 Ohm 2 Wire
RT3D - RTD 100 Ohm 3 Wire
RT4D - RTD 100 Ohm 4 Wire
Junction Style And Tip Shape
Type GR Is Standard For T/Cs
Type RR Is Standard For RTDs
GR - Grounded Radius Tip
UR - Ungrounded Radius Tip
RR - RTD Radius Tip
Style "GNI" Type "0"
Exit And Type "B"
Braid Protected
Leads Shown
3-16
5 - Standard Plug & Jack With
Bracket
6 - Miniature Plug & Bracket
7 - Miniature Jack & Bracket
8 - Miniature Plug & Jack With
Bracket
9 - 1/4" Female Push On
10- 3/16" Female Push On
Sensor Lead Termination
0 - 3" Split And Stripped
1 - 3" Split With Spade Lugs
2 - 3" Split With Spade Lugs & BX
Connector
3 - Standard Male Plug & Bracket
3A - Solid Pin Plug & Bracket
4 - Standard Female Jack &
Bracket
Fixed melt bolt sensors feature a probe sensor element with a rotating
melt bolt. Lead exit angles must be factory formed in the fiberglass
insulated construction. Mineral insulated probe styles can be formed
by the customer or ordered with the desired lead exit angle.
All melt bolt sensor assemblies are rated at 15,000 PSI at 750F.
Style "GMF" Fixed Melt Bolt Sensors
Probe Extension Length
In Fractional In. By Letter Code (Z = 0)
Tip Length
In Whole Inches
Tip Length
Fractional In. By Letter Code
Fractional Letter Codes (Z = 0)
A = 1/16 F = 3/8 K = 11/16
B = 1/8 G = 7/16 L = 3/4
C = 3/16 H = 1/2 M = 13/16
D = 1/4 I = 9/16 N = 7/8
E = 5/16 J = 5/8 O = 15/16
Probe Mounting Length
In Whole Inches
Probe Extension Length
In Whole Inches
1 7/8" Extension is Standard
Lead Length
Specify In Inches
Lead Protection
L - Fiberglass Leads
S - Fiberglass Sleeve
B - S.S. Wire Braid
A - S.S. Armor Hose
BA - S.S Braid & Armor
Probe Mounting Length
In Fractional In. By Letter Code (Z = 0)
Style GMF Fixed Melt Bolt Sensors
Lead Exit Code
0 - 0 Deg. Exit
3 - 45 Deg. Exit
6 - 90 Deg. Exit
Construction Code
F - Fiberglass Insulated
M - Mineral Insulated
Probe Diameter Code
2 - 1/8 Standard
3 - 3/16
Sensor Calibration Type
J - Iron/Constantan
K - Chromel/Alumel
JD - Iron/Constantan Dual
KD - Chromel/Alumel Dual
RT2D - RTD 100 Ohm 2 Wire
RT3D - RTD 100 Ohm 3 Wire
RT4D - RTD 100 Ohm 4 Wire
Junction Style And Tip Shape
Type GR Is Standard For T/Cs
Type RR Is Standard For RTDs
GR - Grounded Radius Tip
UR - Ungrounded Radius Tip
RR - RTD Radius Tip
Style GMF Sensor Product Number Definition
GMF 6 M 3 2 J GR 0 H 3 Z 0 Z 48 B 1
Melt Bolt Length
In Inches
3 - 3 In. 5 - 5 In.
4 - 4 In. 6 - 6 In.
Style Code
General Purpose
Fixed Melt Bolt
Style "GM" Blank Bolt
Prod. No. GM-BB- Lgth.
Style "GMF" Type
"6" Exit With Type
"A" Armor Protected
Leads
"TRUTEMP" PLASTICS AND GENERAL PURPOSE SENSORS
Style "GMF" Type "0"
Exit With Type "B"
Braid Protected
Leads Shown
Style "GMF" Type
"3" Exit With Type
"3" Plug Leads.
Plug Is Mounted
To Probe When
Lead Length Is Set
To 0
DURATHERM
Processing Systems, Inc.
3-17
5 - Standard Plug & Jack With
Bracket
6 - Miniature Plug & Bracket
7 - Miniature Jack & Bracket
8 - Miniature Plug & Jack With
Bracket
9 - 1/4" Female Push On
10- 3/16" Female Push On
Sensor Lead Termination
0 - 3" Split And Stripped
1 - 3" Split With Spade Lugs
2 - 3" Split With Spade Lugs & BX
Connector
3 - Standard Male Plug & Bracket
3A - Solid Pin Plug & Bracket
4 - Standard Female Jack &
Bracket
One time adjustable melt bolt sensors utilize a compression fitting to
enable custom adjustment of tip length at installation. This adjustment
feature simplifies stocking requirements for processors with a variety
of machine sizes and styles requiring assorted tip immersion lengths.
Lead exit angles must be factory formed in the fiberglass insulated
construction. Mineral insulated probe styles can be formed by the
customer or ordered with the desired lead exit angle.
All melt bolt sensor assemblies are rated at 15,000 PSI at 750F.
Style "GMA" Adjustable Melt Bolt Sensors
Probe Extension Length
In Fractional In. By Letter Code (Z = 0)
Probe Extension Length
In Whole Inches
1 7/8" Extension is Standard
Lead Length
Specify In Inches
Lead Protection
L - Fiberglass Leads
S - Fiberglass Sleeve
B - S.S. Wire Braid
A - S.S. Armor Hose
BA - S.S Braid & Armor
Style GMA One Time Adjustable Melt Bolt Sensors
Style "GM" Blank Bolt
Prod. No. GM-BB- Lgth.
Style "GMA" Type "0"
Exit With Type "B"
Braided Leads
Shown
Style "GMA" Type
"6" Exit With Type
"A" Armor Protected
Leads
Style "GMA" Type
"3" Exit With Type
"3" Plug Term.
Plug Is Mounted
To Probe When
Lead Length Is Set
To 0
Probe Mounting Length
In Fractional In. By Letter Code (Z = 0)
A = 1/16 F = 3/8 K = 11/16
B = 1/8 G = 7/16 L = 3/4
C = 3/16 H = 1/2 M = 13/16
D = 1/4 I = 9/16 N = 7/8
E = 5/16 J = 5/8 O = 15/16
Probe Mounting Length
In Whole Inches
Probe Diameter Code
2 - 1/8 Standard
3 - 3/16
Sensor Calibration Type
J - Iron/Constantan
K - Chromel/Alumel
JD - Iron/Constantan Dual
KD - Chromel/Alumel Dual
RT2D - RTD 100 Ohm 2 Wire
RT3D - RTD 100 Ohm 3 Wire
RT4D - RTD 100 Ohm 4 Wire
Junction Style And Tip Shape
Type GR Is Standard For T/Cs
Type RR Is Standard For RTDs
GR - Grounded Radius Tip
UR - Ungrounded Radius Tip
RR - RTD Radius Tip
Lead Exit Code
0 - 0 Deg. Exit
3 - 45 Deg. Exit
6 - 90 Deg. Exit
Construction Code
F - Fiberglass Insulated
M - Mineral Insulated
Melt Bolt Length
In Inches
3 - 3 In. 5 - 5 In.
4 - 4 In. 6 - 6 In.
Style Code
General Purpose
Adjustable Melt Bolt
Style GMA Sensor Product Number Definition
GMA 6 M 3 2 J GR 3 Z 0 Z 48 B 1
Style GFX Flexible Sensor Extensions
Flexible sensor extensions allow removal of sensors without the need
of disturbing system wiring. Lead styles include plain and protected
configurations. While many common lead systems are offered as
standard, special flexible extensions can be constructed with any
desired combination of special leads or terminations.
Style GFX Sensor Product Number Definition
GFX J 72 B 3A 3B
Style Code
General Purpose
Flexible Sensor Extension
3-18
"TRUTEMP" PLASTICS AND GENERAL PURPOSE SENSORS
Style "GFX" Flexible Sensor Extensions
Extension Lead Length
In Whole Inches
Lead Protection
L - Fiberglass Leads
S - Fiberglass Sleeve
B - S.S. Wire Braid
A - S.S. Armor Hose
BA - S.S Braid & Armor
Extension Termination "B"
0B - 3" Split And Stripped
1B - 3" Split With Spade Lugs
2B - 3" Split With Spade Lugs & BX
Connector
3B - Standard Male Plug & Bracket
3BA - Solid Pin Plug & Bracket
4B - Standard Female Jack &
Bracket
5B - Standard Plug & Jack With
Bracket
6B - Miniature Plug & Bracket
7B - Miniature Jack & Bracket
8B - Miniature Plug & Jack With
Bracket
9B - 1/4" Female Push On
10B- 3/16" Female Push On
Extension Termination "A"
0A - 3" Split And Stripped
1A - 3" Split With Spade Lugs
2A - 3" Split With Spade Lugs & BX
Connector
3A - Standard Male Plug & Bracket
3AA - Solid Pin Plug & Bracket
4A - Standard Female Jack &
Bracket
5A - Standard Plug & Jack With
Bracket
6A - Miniature Plug & Bracket
7A - Miniature Jack & Bracket
8A - Miniature Plug & Jack With
Bracket
9A - 1/4" Female Push On
10A- 3/16" Female Push On
Extension Calibration Type
J - Iron/Constantan
K - Chromel/Alumel
T - Copper/Constantan
E - Chromel/Constantan
JD - Iron/Constantan Dual
KD - Chromel/Alumel Dual
TD - Copper/Constantan Dual
ED - Chromel/Constantan Dual
RT2D - RTD 100 Ohm 2 Wire
RT3D - RTD 100 Ohm 3 Wire
RT4D - RTD 100 Ohm 4 Wire
Style "GFX" With
Type "A" Lead
Protection.
Extension
Termination "A"
Type "4A"
Extension
Termination "B"
Type "2B"
Style "GFX" With
Type "B" Lead
Protection.
Extension
Termination "A"
Type "3A"
Extension
Termination "B"
Type "2B"
Style "GFX" With
Type "B" Lead
Protection.
Extension
Termination "A"
Type "6A"
Extension
Termination "B"
Type "3B"
DURATHERM
Processing Systems, Inc.
3-19
"TRUTEMP" Drawn Metal Sheathed Cable Sensors
The "TRUTEMP" drawn cable sensors feature durability, fast response and high
temperature capabilities. Drawn cable sensor constructions combine precision
fabrication techniques with premium quality mineral insulated cable and feature
rugged construction in a particularly compact size.
The standard construction consists of an appropriate pair of elements embedded
in compacted ceramic and encased in an appropriate tubular sheath. These
elements are welded to form a thermocouple junction or attached to RTD sensor
elements. A wide variety of standard and custom fittings can be added to the
sensor to simplify installation and application. The lead end of the cable is typically
equipped with connectors or leads to accommodate connection to control system
wiring.
1
Durable Drawn Cable Construction. Ceramic insulated sensor elements are
sheathed in high temperature alloy tubing and drawn to final dimensions. The
resulting sheathed cable construction protects the internal elements from oxidation
and corrosion as well as providing protection from mechanical abuse. The high
strength cable construction can be readily formed into most desired configurations
with no damage to the sheath or elements. The cable in its' standard, dead soft,
bright annealed condition can be formed around a mandrel with a minimum
diameter equal to two times the cable diameter.
2
Corrosion Resistant Alloy Sheath. Common sheath materials include 304, 310,
316 series stainless steels and Alloy 600. Other high temperature and corrosion
resistant sheath materials are also available. The mineral insulated, cable style
thermocouple can be manufactured with a sheath of virtually any malleable alloy.
3
High Quality Thermocouple Alloys. Available sensor calibrations include a full
selection of common base metal alloys including type J, K, E and T. Noble metal
sensor alloys such as type R and S are also available.
4
Precision Welded Sensor Junctions. Available junctions include grounded,
ungrounded and exposed ungrounded styles. Special welding techniques allow
precise control of welded tip dimension and allows subsequent shaping of the tip
when required.
5
Compact Sensor Configuration. A wide range of cable sensor sizes with diameters
of .020 to .250 inches permits simple installation into restricted access areas of an
application. Single and multiple element thermocouple configurations are readily
manufactured.
6
Superior Lead Systems. All lead style cable thermocouples feature precision
welded element to lead connections. These connections are housed in a protective
metal transition fitting filled with an electrical grade potting compound. A full
selection of lead styles and lead restraints provide additional abuse resistance
when required. A wide variety of connectors, spade lugs and other termination
devices are also available.
5
6
4
3
2
1
"TRUTEMP" MINERAL INSULATED CABLE SENSORS
3-20
Welding Attachment Procedures
The cable portion of a sensor assembly can be welded or brazed
to the application provided that care is taken to avoid melting
through the sheath. In cases where the cable is .040 or smaller
in diameter we recommend the use of a weld sleeve. This sleeve
can be factory installed and would consist of a .010 to .015 wall
tube swaged into place on the cable.
Metal Sheathed Cable Sensor Specifications And Application Data
Cable Sheath Materials
Duratherm mineral insulated cable can be fabricated with a
sheath consisting of virtually any malleable metal. All cable
material is annealed in a protective atmosphere to provide a
bright and ductile finished product. The table below outlines
the most common cable sheath materials and their maximum
recommended operating temperatures under continuous
exposure to an oxidizing atmosphere.
Custom Sheathed Cable Sensors
Custom sensors with virtually any desired combination of
special design features can be readily manufactured. Our
modern CNC equipped machine shop ensures in-house control
of quality and delivery of component parts. Common design
variations such as special fittings, flanges and connectors are
supplied on a routine basis.
Duratherm has produced thousands of sophisticated, special
purpose sensors and would welcome the opportunity to quote,
design and manufacture any custom sensor your application
requires.
Junction Configurations
Duratherm offers three basic thermocouple junctions. Exposed
junctions have the best thermal response but bared junction is
unprotected. Grounded junctions offer the next best thermal
response and the junction is sealed. Ungrounded junctions
feature slightly lower thermal response than the grounded type,
but are sealed and electrically isolate the junction from the
sensor sheath. Grounded and ungrounded junctions of cable
sensors .040 and greater in diameter can be provided with
shaped tip configurations to enhance response.
Forming Of Cable Material
The fully annealed, ductile cable portion of any assembly can
be readily formed into any desired configuration. As a general
rule, the cable can be formed around a mandrel equal to twice
the sheath outside diameter. Note that repeated bending of
mineral insulated cable will require additional annealing of the
bend area.
Ungrounded
Radius Tip
Grounded
Radius Tip
Ungrounded
Drill Tip
Grounded
Drill Tip
Grounded
Flat Tip
Ungrounded
Flat Tip
Exposed
Ungrounded
Standard Junction Styles
Cable Insulation Materials
Standard cable insulation consists of standard or high purity
magnesium oxide powder. Other insulation materials can be
supplied when required. Note that cable insulation materials
are normally selected on the basis of high temperature insulation
resistance. The ceramic insulation is compacted to near
theoretical density during the manufacturing process, resulting
in high heat transfer rates and rapid thermal response.
Calibration Tolerances
All mineral insulated cable sensor materials meet or exceed
ANSI standards. "TRUTEMP" cable sensor assemblies meet or
exceed the standard tolerances of ANSI Circular MC96.1-1982.
Special tolerances meeting the standards of ANSI MC96.1-1982
can also be supplied when required.
Dimensional Tolerances
h t a e h S h t a e h S h t a e h S h t a e h S h t a e h S
l a i r e t a M l a i r e t a M l a i r e t a M l a i r e t a M l a i r e t a M
m u m i x a M m u m i x a M m u m i x a M m u m i x a M m u m i x a M
e r u t a r e p m e T e r u t a r e p m e T e r u t a r e p m e T e r u t a r e p m e T e r u t a r e p m e T
n o i t a m r o f n I n o i t a c i l p p A n o i t a m r o f n I n o i t a c i l p p A n o i t a m r o f n I n o i t a c i l p p A n o i t a m r o f n I n o i t a c i l p p A n o i t a m r o f n I n o i t a c i l p p A
S S 4 0 3
. F 0 5 6 1
. C 0 0 9
d o o f n i d e s U . h t a e h s e r u t a r e p m e t w o l n o m m o c t s o M
r e h t o d n a g n i s s e c o r p s c i t s a l p , g n i g a k c a p , g n i s s e c o r p
. d e r i u q e r s i e c n a t s i s e r n o i s o r r o c e r e h w s e i r t s u d n i
S S 6 1 3
. F 0 5 6 1
. C 0 0 9
s s e l n i a t s c i t i n e t s u a f o e c n a t s i s e r n o i s o r r o c t s e h g i H
d n a g n i s s e c o r p d o o f n i y l t n e u q e r f t s o m d e s U . s l e e t s
. s e i r t s u d n i l a c i m e h c
S S 0 1 3
. F 0 0 1 2
. C 0 5 1 1
d n a S S 4 0 3 o t r o i r e p u s y l t h g i l s e c n a t s i s e r n o i s o r r o C
e l i t c u d s s e L . e c n a t s i s e r t a e h r e h g i h y l l a i t n a t s b u s
. S S 4 0 3 n a h t l a i r e t a m
0 0 6
y o l l A
. F 0 5 1 2
. C 0 1 1 2
y r e V . l a i r e t a m h t a e h s e r u a r e p m e t h g i h n o m m o c t s o M
h g i h t n e l l e c x e d n a h t g n e r t s e r u t a r e p m e t h g i h d o o g
. e c n a t s i s e r n o i t a d i x o e r u t a r e p m e t
s e c n a r e l o T h t g n e L e b o r P d e l b m e s s A d r a d n a t S s e c n a r e l o T h t g n e L e b o r P d e l b m e s s A d r a d n a t S s e c n a r e l o T h t g n e L e b o r P d e l b m e s s A d r a d n a t S s e c n a r e l o T h t g n e L e b o r P d e l b m e s s A d r a d n a t S s e c n a r e l o T h t g n e L e b o r P d e l b m e s s A d r a d n a t S
r e t e m a i D e l b a C r e t e m a i D e l b a C r e t e m a i D e l b a C r e t e m a i D e l b a C r e t e m a i D e l b a C . n I 4 2 = < . h t g L e b o r P . n I 4 2 = < . h t g L e b o r P . n I 4 2 = < . h t g L e b o r P . n I 4 2 = < . h t g L e b o r P . n I 4 2 = < . h t g L e b o r P . n I 4 2 > . h t g L e b o r P . n I 4 2 > . h t g L e b o r P . n I 4 2 > . h t g L e b o r P . n I 4 2 > . h t g L e b o r P . n I 4 2 > . h t g L e b o r P
9 3 0 . n a h T s s e L
9 5 0 . o T 0 4 0 .
r e t a e r G d n A 0 6 0 .
h c n I 4 / 1
h c n I 6 1 / 3
h c n I 8 / 1
h t g n e L f O % 1
h t g n e L f O % 4 / 3
h t g n e L f O % 2 / 1
e c n a r e l o T r e t e m a i D e l b a C e c n a r e l o T r e t e m a i D e l b a C e c n a r e l o T r e t e m a i D e l b a C e c n a r e l o T r e t e m a i D e l b a C e c n a r e l o T r e t e m a i D e l b a C
7 5 0 . - 0 1 0 .
3 9 0 . - 8 5 0 .
8 8 1 - 4 9 0 .
0 0 5 - 9 8 1 .
5 0 0 0 . - 1 0 0 . +
1 0 0 .
1 0 0 . - 2 0 0 . +
1 0 0 . - 3 0 0 . +
s e c n a r e l o T d a e L e l b i x e l F d e l b m e s s A s e c n a r e l o T d a e L e l b i x e l F d e l b m e s s A s e c n a r e l o T d a e L e l b i x e l F d e l b m e s s A s e c n a r e l o T d a e L e l b i x e l F d e l b m e s s A s e c n a r e l o T d a e L e l b i x e l F d e l b m e s s A
h t g n e L d a e L h t g n e L d a e L h t g n e L d a e L h t g n e L d a e L h t g n e L d a e L e c n a r e l o T h t g n e L d a e L e c n a r e l o T h t g n e L d a e L e c n a r e l o T h t g n e L d a e L e c n a r e l o T h t g n e L d a e L e c n a r e l o T h t g n e L d a e L
. t F 0 1 n a h T s s e L
r e g n o L d n A . t F 0 1
s e h c n I 0 - 6 +
h t g n e L f O % 0 - % 5 +
DURATHERM
Processing Systems, Inc.
Style MS Cable Sensor With Stripped And Sealed Termination
Style MS Sensor Product Number Definition
Cable sensors with stripped and sealed terminations are most often
used as replacement elements for various sensor constructions. These
sensors can also be user equipped with fittings and connectors suitable
for a wide range of custom thermal control applications.
MS 040 304 J GR 0 H 0 Z
3-21
Style Code
MI Cable Probe
Stripped & Sealed
Lead Termination
Strip Length
In Fractional In.
By Letter Code
Style "MS" With
Grounded Junction And
Radius Tip
Style "MS" With
Ungrounded Junction
And Radius Tip
Style "MS" With
Exposed Ungrounded
Junction
Probe Diameter
.020
.025
.031
.040
.250
.313
.375
.500
.063
.094
.125
.187
Sheath Material Code
304 - 304 Stainless Steel
310 - 310 Stainless Steel
316 - 316 Stainless Steel
600 - 600 Alloy
Junction Style And Tip Shape
Type GR Is Standard For T/Cs
Type RR Is Standard For RTDs
GD - Grounded Drill Tip
UD - Ungrounded Drill Tip
GR - Grounded Radius Tip
UR - Ungrounded Radius Tip
GF - Grounded Flat Tip
UF - Ungrounded Flat Tip
EX - Exposed Ungrounded Tip
RD - RTD Drill Point
RR - RTD Radius Tip
RF - RTD Flat Tip
Probe Length
In Whole Inches
Probe Length
In Fractional In. By Letter Code
Fractional Letter Codes (Z = 0)
A = 1/16 F = 3/8 K = 11/16
B = 1/8 G = 7/16 L = 3/4
C = 3/16 H = 1/2 M = 13/16
D = 1/4 I = 9/16 N = 7/8
E = 5/16 J = 5/8 O = 15/16
Strip Length
In Whole Inches
Sensor Calibration Type
J - Iron/Constantan
K - Chromel/Alumel
T - Copper/Constantan
E - Chromel/Constantan
JD - Iron/Constantan Dual
KD - Chromel/Alumel Dual
TD - Copper/Constantan Dual
ED - Chromel/Constantan Dual
RT2D - RTD 100 Ohm 2 Wire (Probe Dia. =>.125)
RT3D - RTD 100 Ohm 3 Wire (Probe Dia. =>.125)
RT4D - RTD 100 Ohm 4 Wire (Probe Dia. =>.125)
Style MC Cable Sensor With Connector Termination
The style "MC" cable sensors are equipped with attached connectors.
A wide selection of standard connectors and mounting methods are
offered. Customer specified connectors and mounting methods not
shown can also be supplied when required.
"TRUTEMP" MINERAL INSULATED CABLE SENSORS
Style MC Sensor Product Number Definition
MC 040 304 J GR 8 H 1 1
3-22
Style Code
MI Cable Probe
Connector Type
Termination
Style "MC" With
Std. Plug And Insert
Compression Fitting
Style "MC" With Miniature
Plug And Insert
Compression Fitting
Style "MC" With
Std. Plug And Bracket
Braze Fitting
Style "MC" With Miniature.
Plug And Braze
Insert Fitting
Style "MC" With
Std. Plug And Bracket
Compression Fitting
Probe Diameter
.020
.025
.031
.040
.250
.313
.375
.500
.063
.094
.125
.187
Sheath Material Code
304 - 304 Stainless Steel
310 - 310 Stainless Steel
316 - 316 Stainless Steel
600 - 600 Alloy
Sensor Calibration Type
J - Iron/Constantan
K - Chromel/Alumel
T - Copper/Constantan
E - Chromel/Constantan
JD - Iron/Constantan Dual
KD - Chromel/Alumel Dual
TD - Copper/Constantan Dual
ED - Chromel/Constantan Dual
RT2D - RTD 100 Ohm 2 Wire (Probe Dia. =>.125)
RT3D - RTD 100 Ohm 3 Wire (Probe Dia. =>.125)
RT4D - RTD 100 Ohm 4 Wire (Probe Dia. =>.125)
Junction Style And Tip Shape
Type GR Is Standard For T/Cs
Type RR Is Standard For RTDs
GD - Grounded Drill Tip
UD - Ungrounded Drill Tip
GR - Grounded Radius Tip
UR - Ungrounded Radius Tip
GF - Grounded Flat Tip
UF - Ungrounded Flat Tip
EX - Exposed Ungrounded Tip
RD - RTD Drill Point
RR - RTD Radius Tip
RF - RTD Flat Tip
Probe Length
In Whole Inches
Probe Length
In Fractional In. By Letter Code
Fractional Letter Codes (Z = 0)
A = 1/16 F = 3/8 K = 11/16
B = 1/8 G = 7/16 L = 3/4
C = 3/16 H = 1/2 M = 13/16
D = 1/4 I = 9/16 N = 7/8
E = 5/16 J = 5/8 O = 15/16
Connector
1 - Std. Plug
2 - Std. Jack
3 - Std. Plug & Jack
4 - Miniature Plug
5 - Miniature Jack
6 - Miniature Plug & Jack
Mounting
1 - Insert Braze Fitting
2 - Braze Bracket
3 - Insert Compression Fitting
4 - Bracket Compression Fitting
DURATHERM
Processing Systems, Inc.
Style MW Cable Sensor With Wafer Termination
The wafer termination of the style "MW" cable sensor is most useful in
applications where the termination area is not exposed to contaminants.
This termination style can be used on all cable sensor diameters but is
most practical for probes .125 diameter and larger.
Style MW Sensor Product Number Definition
3-23
Style Code
MI Cable Probe
Wafer Type
Termination
MW 040 304 J GR 6 Z 1 1 S4
Style "MW" With
Brazed NPT Fitting
Probe Diameter
.063
.094
.125
.187
.020
.025
.031
.040
.250
.313
.375
.500
Sheath Material Code
304 - 304 Stainless Steel
310 - 310 Stainless Steel
316 - 316 Stainless Steel
600 - 600 Alloy
Sensor Calibration Type
J - Iron/Constantan
K - Chromel/Alumel
T - Copper/Constantan
E - Chromel/Constantan
JD - Iron/Constantan Dual
KD - Chromel/Alumel Dual
TD - Copper/Constantan Dual
ED - Chromel/Constantan Dual
RT2D - RTD 100 Ohm 2 Wire (Probe Dia. =>.125)
RT3D - RTD 100 Ohm 3 Wire (Probe Dia. =>.125)
RT4D - RTD 100 Ohm 4 Wire (Probe Dia. =>.125)
Junction Style And Tip Shape
Type GR Is Standard For T/Cs
Type RR Is Standard For RTDs
GD - Grounded Drill Tip
UD - Ungrounded Drill Tip
GR - Grounded Radius Tip
UR - Ungrounded Radius Tip
GF - Grounded Flat Tip
UF - Ungrounded Flat Tip
EX - Exposed Ungrounded Tip
RD - RTD Drill Point
RR - RTD Radius Tip
RF - RTD Flat Tip
Probe Mounting Length
In Whole Inches
Probe Mounting Length
In Fractional In. By Letter Code
Fractional Letter Codes (Z = 0)
A = 1/16 F = 3/8 K = 11/16
B = 1/8 G = 7/16 L = 3/4
C = 3/16 H = 1/2 M = 13/16
D = 1/4 I = 9/16 N = 7/8
E = 5/16 J = 5/8 O = 15/16
Wafer Type And Specifications
1 - Ceramic (Steatite)1000 F
2 - Nylon Thermoplastic 350 F.
3 - Ryton Thermoplastic 500 F.
Fitting Material
B1 - Brass
S1 - Carbon Steel
S4 - 304 SS
S6 - 316 SS
Attachment And Fitting
1 - Brazed To Flange
2 - 1/8" NPT Compression
3 - 1/2" NPT Compression
4 - Brazed To 1/8" NPT Single
5 - Brazed To 1/2" NPT Single
6 - Brazed To 3/4" NPT Single
7 - Brazed To 1" NPT Single
Style "MW" With Brazed
Flange Fitting
Style "MW" With
Compression Fitting
Style MH Cable Sensor With Head Termination
The head style cable termination features an internal terminal block,
allowing rapid connection to a variety of lead systems. A wide selection
of standard fittings ensures compatibility with all common applications.
Custom cable sensors requiring formed cable configurations,
nonstandard heads or special fittings are readily available.
Style MH Sensor Product Number Definition
"TRUTEMP" MINERAL INSULATED CABLE SENSORS
3-24
MH A 040 304 J GR 8 H 1 S4 1
Style Code
MI Cable Probe
Head Termination
Probe Diameter
.020
.025
.031
.040
.250
.313
.375
.500
.063
.094
.125
.187
Sheath Material Code
304 - 304 Stainless Steel
310 - 310 Stainless Steel
316 - 316 Stainless Steel
600 - 600 Alloy
Sensor Calibration Type
J - Iron/Constantan
K - Chromel/Alumel
T - Copper/Constantan
E - Chromel/Constantan
JD - Iron/Constantan Dual
KD - Chromel/Alumel Dual
TD - Copper/Constantan Dual
ED - Chromel/Constantan Dual
RT2D - RTD 100 Ohm 2 Wire (Probe Dia. =>.125)
RT3D - RTD 100 Ohm 3 Wire (Probe Dia. =>.125 )
RT4D - RTD 100 Ohm 4 Wire (Probe Dia. =>.125)
Junction Style And Tip Shape
Type GR Is Standard For T/Cs
Type RR Is Standard For RTDs
GD - Grounded Drill Tip
UD - Ungrounded Drill Tip
GR - Grounded Radius Tip
UR - Ungrounded Radius Tip
GF - Grounded Flat Tip
UF - Ungrounded Flat Tip
EX - Exposed Ungrounded Tip
RD - RTD Drill Point
RR - RTD Radius Tip
RF - RTD Flat Tip
Probe Mounting Length
In Whole Inches
Probe Mounting Length
In Fractional In. By Letter Code
Fractional Letter Codes (Z = 0)
A = 1/16 F = 3/8 K = 11/16
B = 1/8 G = 7/16 L = 3/4
C = 3/16 H = 1/2 M = 13/16
D = 1/4 I = 9/16 N = 7/8
E = 5/16 J = 5/8 O = 15/16
Fitting Size And Style
1 - 1/8" NPT Single
2 - 1/2" NPT Single
3 - 3/4" NPT Single
4 - 1" NPT Single
Head Opening
Conduit Thread
1 - 1/2" NPT
2 - 3/4" NPT
Fitting Material
B1 - Brass
S1 - Carbon Steel
S4 - 304 SS
S6 - 316 SS
9 - 1/8" NPT Compression
10 - 1/2" NPT Compression
5 - 1/8" NPT Double
6 - 1/2" NPT Double
7 - 3/4" NPT Double
8 - 1" NPT Double
Style "MH" With Double
NPT Fitting
Style "MH" With
Compression Fitting
Style "MH" With Single
NPT Fitting
Head Material Code
A - Aluminum
I - Iron
N - Nylon
DURATHERM
Processing Systems, Inc.
Style MM Cable Sensor With Metal Transitioned Lead Termination
Cable sensors with metal transitioned leads are particularly versatile.
Sensors can be used "as is" or equipped with fittings and connectors
suitable for use in specific customer applications. Lead options include
a variety of plain and protected leads with assorted terminations.
Style MM Sensor Product Number Definition
MM A 125 J GD 4 H 48 B 1
3-25
Transition Style
A - .375 Diameter
B - .312 Diameter
Probe Diameter
.020
.025
.031
.040
.250
.313
.375
.500
.063
.094
.125
.187
Style Code
MI Cable Probe
Metal Transitioned
Lead Termination
Sensor Calibration Type
J - Iron/Constantan
K - Chromel/Alumel
T - Copper/Constantan
E - Chromel/Constantan
JD - Iron/Constantan Dual
KD - Chromel/Alumel Dual
TD - Copper/Constantan Dual
ED - Chromel/Constantan Dual
RT2D - RTD 100 Ohm 2 Wire (Probe Dia. =>.125)
RT3D - RTD 100 Ohm 3 Wire (Probe Dia. =>.125)
RT4D - RTD 100 Ohm 4 Wire (Probe Dia. =>.125)
Junction Style And Tip Shape
Type GD Is Standard For T/Cs
Type RR Is Standard For RTDs
GD - Grounded Drill Tip
UD - Ungrounded Drill Tip
GR - Grounded Radius Tip
UR - Ungrounded Radius Tip
GF - Grounded Flat Tip
UF - Ungrounded Flat Tip
EX - Exposed Ungrounded Tip
RD - RTD Drill Point
RR - RTD Radius Tip
RF - RTD Flat Tip
Probe Mounting Length
In Whole Inches
Sensor Lead Termination
0 - 3" Split And Stripped
1 - 3" Split With Spade Lugs
2 - 3" Split With Spade Lugs & BX
Connector
3 - Standard Male Plug & Bracket
4 - Standard Female Jack &
Bracket
Lead Length
Specify In Inches
Probe Mounting Length
Fractional In. By Letter Code
1 1/4" Extension is Standard
Fractional Letter Codes (Z = 0)
A = 1/16 F = 3/8 K = 11/16
B = 1/8 G = 7/16 L = 3/4
C = 3/16 H = 1/2 M = 13/16
D = 1/4 I = 9/16 N = 7/8
E = 5/16 J = 5/8 O = 15/16
5 - Standard Plug & Jack With
Bracket
6 - Miniature Plug & Bracket
7 - Miniature Jack & Bracket
8 - Miniature Plug & Jack With
Bracket
9 - 1/4" Female Push On
10- 3/16" Female Push On
Lead Protection
L - Fiberglass Leads
K - Kapton Leads
T - Teflon Leads
S - Fiberglass Sleeve
B - S.S. Wire Braid
A - S.S. Armor Hose
BA - S.S Braid & Armor
Style "MM" With Style
"A" Transition And
Armor Fitting
Style "MM" With
Style "B" Transition
And Strain Relief
Spring
Style "MM" With
Style "B" Transition
And Armor Fitting
Style "MM" With Style
"A" Transition And
Strain Relief Spring
"TRUTEMP" MINERAL INSULATED CABLE SENSORS
Style MT Cable Sensor With Thermoset Molded Transition Lead Termination
3-26
Cable sensors with thermoset molded lead transitions provide functions
similar to the metal transitioned style "MM" but offer additional moisture
resistance. Thermoset molded transitions are rated at 800F.
continuous. Lead options include a variety of plain and protected leads
with assorted terminations.
Style MT Sensor Product Number Definition
Transition Style
A - .375 Diameter
B - .312 Diameter
Probe Diameter
.020
.025
.031
.040
.250
.313
.375
.500
.063
.094
.125
.187
Style Code
MI Cable Probe
Metal Transitioned
Lead Termination
Sensor Calibration Type
J - Iron/Constantan
K - Chromel/Alumel
T - Copper/Constantan
E - Chromel/Constantan
JD - Iron/Constantan Dual
KD - Chromel/Alumel Dual
TD - Copper/Constantan Dual
ED - Chromel/Constantan Dual
RT2D - RTD 100 Ohm 2 Wire (Probe Dia. =>.125)
RT3D - RTD 100 Ohm 3 Wire (Probe Dia. =>.125)
RT4D - RTD 100 Ohm 4 Wire (Probe Dia. =>.125)
Junction Style And Tip Shape
Type GD Is Standard For T/Cs
Type RR Is Standard For RTDs
GD - Grounded Drill Tip
UD - Ungrounded Drill Tip
GR - Grounded Radius Tip
UR - Ungrounded Radius Tip
GF - Grounded Flat Tip
UF - Ungrounded Flat Tip
EX - Exposed Ungrounded Tip
RD - RTD Drill Point
RR - RTD Radius Tip
RF - RTD Flat Tip
Probe Mounting Length
In Whole Inches
Sensor Lead Termination
0 - 3" Split And Stripped
1 - 3" Split With Spade Lugs
2 - 3" Split With Spade Lugs & BX
Connector
3 - Standard Male Plug & Bracket
3A - Solid Pin Plug & Bracket
4 - Std. Female Jack & Bracket
Lead Length
Specify In Inches
Probe Mounting Length
Fractional In. By Letter Code
1 1/4" Extension is Standard
Fractional Letter Codes (Z = 0)
A = 1/16 F = 3/8 K = 11/16
B = 1/8 G = 7/16 L = 3/4
C = 3/16 H = 1/2 M = 13/16
D = 1/4 I = 9/16 N = 7/8
E = 5/16 J = 5/8 O = 15/16
5 - Standard Plug & Jack With
Bracket
6 - Miniature Plug & Bracket
7 - Miniature Jack & Bracket
8 - Miniature Plug & Jack With
Bracket
9 - 1/4" Female Push On
10- 3/16" Female Push On
Lead Protection
L - Fiberglass Leads
K - Kapton Leads
T - Teflon Leads
S - Fiberglass Sleeve
B - S.S. Wire Braid
A - S.S. Armor Hose
BA - S.S Braid & Armor
Style "MT" With Style
"A" Transition And
Armor Fitting
Style "MT" With
Style "B" Transition
And Strain Relief
Spring
Style "MT" With
Style "B" Transition
And Armor Fitting
Style "MT" With Style
"A" Transition And
Strain Relief Spring
MT A 125 J GD 4 H 48 B 1
DURATHERM
Processing Systems, Inc.
Style MMID Miniature Industrial Duty Thermocouples
Sensor accuracy and reliability are essential to precise temperature
control of multicomponent industrial processing systems. Our Style
MMID mineral insulated thermocouple with a medium temperature
range transition is the economical choice for these demanding
applications. These quality thermocouples provide optimum
performance in process systems where the lead transition is not
exposed to temperatures in excess of its 550F. rating.
All alloys used in the cable and leads meet or exceed the ANSI
specifications for thermocouple grade wire. The standard Teflon
insulated lead system features color coded Teflon insulation over each
stranded wire and a protective wrapped and fused Teflon outer cover
over the wire pair for additional abuse resistance. The precision welded
element and lead connections are epoxy encapsulated into a durable
stainless steel transition fitting to form a strong, secure and sealed
lead connection system.
The thermocouple probe exits the transition through a one inch length
of Teflon sleeve which provides a strain relief function that further
protects the cable when bends are made in the transition area. The
standard epoxy secured lead exit is extremely durable and can be
reinforced with integral crimp when additional strength is desired.
Most standard configurations of this high performance thermocouple
feature cable diameters in the range of .020 to .125 inches and include
a grounded junction configuration in a type J calibration. Common
options include ungrounded junctions and type K, type T and type
E calibration. Additional special calibrations are also available .
The standard transition fitting with epoxy encapsulation and teflon leads
is limited to a maximum operating temperature of 550F. The 1650F.
rated probe portion of the thermocouple should be specified with a
length sufficient to clear the transition and leads from areas of intense
heat. If the transition fitting and leads must be located in areas which
could approach the 550F. limit, consider the use of alternate
thermocouple assembly, such as the Style MHID with its 800F.
transition. All lead styles are designed to accommodate a variety of
lead protection systems including stainless steel wire braid and stainless
steel armor hose.
These thermocouples can be readily installed into small diameter
thermowells, drilled holes or grooves. When required, tabs and other
fastening devices can be induction brazed to the cable to simplify their
attachment to the component surfaces.
3-27
Style MMID Miniature Industrial Duty Thermocouples
Features And Configurations
Standard transition dimensions and lead gauges for the most common
thermocouple probe diameters are detailed in the table below. We
recommend the use of the transitions and leads noted as standard
whenever possible, but do offer optional transition sizes and lead
gauges to accommodate those applications where tooling space
limitations or lead requirements dictate their use.
Design options include special calibrations, ungrounded and exposed
junctions and a selection of lead protection systems and termination
styles. A completed selection of fittings and tabs are available to secure
single or multiple thermocouples to the desired component.
Selection And Ordering
Standard versions of these industrial duty thermocouple assemblies
include type J calibration, 304 series stainless steel sheathed mineral
insulated cable and a grounded junction configuration. Stock lead
systems include duplex Teflon insulated thermocouple grade wire.
The most popular thermocouples are stocked as complete assemblies
minus the junction and include 14" probe length with 48" and 72" leads.
These assemblies, designated Stock in the table below, can be cut
and junctioned to customer specifications for same day shipment. To
order by product number, replace the codes in the product number
example below with your desired specifications.
The product code example shown above defines a Style MMID
thermocouple with a probe diameter of .025 inches in a type J
calibration with grounded junction and 10 inch probe length. A stock
transition diameter was selected. A 48 inch lead length was specified
in the standard Teflon insulated construction.
The standard lead termination for the Style MMID thermocouple
features 2 inch split leads with 1/2 inch stripped ends. Alternate
termination requirements must be noted on your order. If fastening
devices or fittings are required please provide details or contact our
engineering department for assistance.
"TRUTEMP" MINERAL INSULATED CABLE SENSORS
Lead Type
T - Teflon
K - Kapton
F - Fiberglass
Lead Length
Specify
Desired
Length
In Inches
Style Code
Miniature Medium
Temperature
Industrial Duty
Thermocouple
Probe Dia.
Select From
Dimensional
Chart Shown
Above
Probe Length
Specify
Desired
Length
In Inches
Junction
G - Grounded
U - Ungrounded
E - Exposed
Calibration
Type J
Type K
Type T
Type E
Style MMID Thermocouple Product Number Definition
MMID 025 J G 10 S 48 T
Transition Code
Select From
Dimensional
Chart Shown
Above
3-28
e l b a T k c o t S d n A a t a D l a n o i s n e m i D e l p u o c o m r e h T y t u D l a i r t s u d n I e r u t a i n i M e r u t a r e p m e T m u i d e M " D I M M " e l y t S
* e b o r P *
r e t e m a i D
n o i t i s n a r T
n o i t i s n a r T
h t g n e L
d a e L
e g u a G
e l b a l i a v A
s A
* e b o r P *
r e t e m a i D
n o i t i s n a r T
n o i t i s n a r T
h t g n e L
e g u a G d a e L
e l b a l i a v A
s A
. a i D e d o C . a i D e d o C
" 0 2 0 . " 5 2 1 . O " 0 0 . 1 e g u a G 6 2 # n o i t p O " 0 4 0 . " 7 4 1 . O " 0 0 0 . 1 e g u a G 4 2 # n o i t p O
" 0 2 0 . " 5 6 1 . S " 0 0 . 1 e g u a G 4 2 # k c o t S " 0 4 0 . " 5 6 1 . S " 5 2 1 . 1 e g u a G 4 2 # k c o t S
" 5 2 0 . " 5 2 1 . O " 0 0 . 1 e g u a G 6 2 # n o i t p O " 2 6 0 . " 7 4 1 . O " 0 0 0 . 1 e g u a G 4 2 # n o i t p O
" 5 2 0 . " 5 6 1 . S " 0 0 . 1 e g u a G 4 2 # k c o t S " 2 6 0 . " 5 6 1 . S " 5 2 1 . 1 e g u a G 0 2 # k c o t S
" 1 3 0 . " 5 2 1 . O " 0 0 . 1 e g u a G 6 2 # n o i t p O " 3 9 0 . " 7 8 1 . S " 5 2 1 . 1 e g u a G 0 2 # k c o t S
" 1 3 0 . " 5 6 1 . S " 0 0 . 1 e g u a G 4 2 # k c o t S " 5 2 1 . " 0 5 2 . S " 5 2 1 . 1 e g u a G 0 2 # k c o t S
DURATHERM
Processing Systems, Inc.
Sensor accuracy and reliability are essential to the precise control of
temperatures in multicomponent industrial processing systems. Our
mineral insulated Style MHID thermocouple with its high temperature
lead transition has performed consistently in the most demanding of
applications. These high quality thermocouples are manufactured to
stringent specifications and have gained a reputation for unsurpassed
performance and reliability.
All alloys used in the cable and leads meet or exceed the ANSI
specifications for thermocouple grade wire. The standard Kapton
insulated lead system features color coded Kapton insulation over each
stranded wire and a protective wrapped and fused Kapton outer cover
over the wire pair for additional abuse resistance. The precision welded
element and lead connections are encapsulated in a high temperature
electrical cement and housed within a miniature stainless steel transition
fitting for maximum durability.
The stainless steel sheathed cable portion of the thermocouple is
induction brazed to the transition for maximum strength. The lead exit
area is further reinforced by means of an integral crimp at the lead end
of the transition which secures a protective sleeve and the Kapton
insulated lead wire tightly to the transition assembly.
Most standard configurations of this high performance thermocouple
feature cable diameters in the range of .020 to .125 inches and include
a grounded junction configuration in a type J calibration. Common
options include ungrounded junctions and type K, type T and type
E calibration. Additional special calibrations are also available .
The standard transition fitting with electrical cement encapsulation and
Kapton leads is limited to a maximum operating temperature of 800F.
If the area in the tool where the transition fitting and leads are located is
subject to temperatures greater than this 800F. limit, special lead
materials can be supplied to further raise operating temperature
capabilities. While not as resistant to abrasion as Kapton insulated leads,
fi bergl ass i nsul ated l eads i ncrease the maxi mum operati ng
temperatures to 900F. continuous. All lead styles are designed to
accommodate a variety of lead protection systems including stainless
steel wire braid and stainless steel armor hose.
These thermocouples can be readily installed into small diameter
thermowells, drilled holes or grooves. When required, tabs and other
fastening devices can be induction brazed to the cable to simplify their
attachment to the component surfaces.
Style MHID Miniature Industrial Duty Thermocouples
3-29
Features And Configurations
Standard transition dimensions and lead gauges for the most common
thermocouple probe diameters are detailed in the table below. We
recommend the use of the transitions and leads noted as standard
whenever possible, but do offer optional transition sizes and lead
gauges to accommodate those applications where tooling space
limitations or lead requirements dictate their use.
Design options include special calibrations, ungrounded and exposed
junctions and a selection of lead protection systems and termination
styles. A completed selection of fittings and tabs are available to secure
single or multiple thermocouples to the desired component.
Selection And Ordering
Standard versions of these industrial duty thermocouple assemblies
include type J calibration, 304 series stainless steel sheathed mineral
insulated cable and a grounded junction configuration. Stock lead
systems include duplex Kapton insulated thermocouple grade wire.
The most popular thermocouples are stocked as complete assemblies
minus the junction and include 14" probe length with 48" and 72" leads.
These assemblies, designated Stock in the table below, can be cut
and junctioned to customer specifications for same day shipment. To
order by product number, replace the codes in the product number
example below with your desired specifications.
The product code example shown above defines a Style MHID
thermocouple with a probe diameter of .040 inches in a type J
calibration with grounded junction and 10 inch probe length. A stock
transition diameter was selected. A 48 inch lead length was specified
in the preferred Kapton insulated construction.
The standard lead termination for the Style MHID thermocouple
features 2 inch split leads with 1/2 inch stripped ends. Alternate
termination requirements must be noted on your order. If fastening
devices or fittings are required please provide details or contact our
engineering department for assistance.
Style MHID Miniature Industrial Duty Thermocouples
"TRUTEMP" MINERAL INSULATED CABLE SENSORS
Style MHID Thermocouple Product Number Definition
MHID 040 J G 10 S 48 K
Lead Type
K - Kapton
F - Fiberglass
Lead Length
Specify
Desired
Length
In Inches
Style Code
Miniature High
Temperature
Industrial Duty
Thermocouple
Probe Dia.
Select From
Dimensional
Chart Shown
Above
Probe Length
Specify
Desired
Length
In Inches
Junction
G - Grounded
U - Ungrounded
E - Exposed
Calibration
Type J
Type K
Type T
Type E
Transition Code
Select From
Dimensional
Chart Shown
Above
3-30
e l b a T k c o t S d n A a t a D l a n o i s n e m i D e l p u o c o m r e h T y t u D l a i r t s u d n I e r u t a i n i M e r u t a r e p m e T h g i H " D I H M " e l y t S
* e b o r P *
r e t e m a i D
n o i t i s n a r T
n o i t i s n a r T
h t g n e L
d a e L
e g u a G
e l b a l i a v A
s A
* e b o r P *
r e t e m a i D
n o i t i s n a r T
n o i t i s n a r T
h t g n e L
d a e L
e g u a G
e l b a l i a v A
s A
. a i D e d o C . a i D e d o C
" 0 2 0 . " 5 2 1 . O " 5 2 1 . 1 e g u a G 6 2 # n o i t p O " 0 4 0 . " 7 4 1 . O " 5 2 1 . 1 e g u a G 4 2 # n o i t p O
" 0 2 0 . " 7 4 1 . S " 5 2 1 . 1 e g u a G 4 2 # k c o t S " 0 4 0 . " 7 8 1 . S " 0 5 2 . 1 e g u a G 0 2 # k c o t S
" 5 2 0 . " 5 2 1 . O " 5 2 1 . 1 e g u a G 6 2 # n o i t p O " 2 6 0 . " 7 4 1 . O " 5 2 1 . 1 e g u a G 4 2 # n o i t p O
" 5 2 0 . " 7 4 1 . S " 5 2 1 . 1 e g u a G 4 2 # k c o t S " 2 6 0 . " 7 8 1 . S " 0 5 2 . 1 e g u a G 0 2 # k c o t S
" 1 3 0 . " 5 2 1 . O " 5 2 1 . 1 e g u a G 6 2 # n o i t p O " 3 9 0 . " 7 8 1 . S " 0 5 2 . 1 e g u a G 0 2 # k c o t S
" 1 3 0 . " 7 4 1 . S " 5 2 1 . 1 e g u a G 4 2 # k c o t S " 5 2 1 . " 0 5 2 . S " 0 5 2 . 1 e g u a G 0 2 # k c o t S
DURATHERM
Processing Systems, Inc.
TRUTEMP Cartridge Sensors
The TRUTEMP cartridge sensor construction features thermocouple grade wire
attached to insulated, thermocouple grade, stranded lead extensions and
assembled into a crushable ceramic insulator. This assembly is installed into a
high quality tube and then swaged to the final desired diameter. The swaged
assembly is then trimmed to the desired length and welded at the end to provide
the desired junction configuration.
Our swaged cartridge thermocouple design provides a series of high performance
capabilities not previously offered by other thermocouple constructions. This high
strength sensor design can be equipped with an assortment of optional lead
configurations and mounting systems and is ideally suited for application oriented,
custom designs.
1
Durable, Flex Resistant Lead Systems. The swaged in style lead extensions are
securely anchored within the sensor sheath and exit through a protective ceramic
cap. This high performance lead exit design provides maximum durability while
maintaining the desired compact size. A variety of lead protection systems in both
standard and 90 degree lead exit angles further increase abuse resistance.
2
High Strength Construction. Swaged construction provides optimum mechanical
strength. The sensor element, ceramic insulation and sheath are swaged into a
dense, high strength mass, resistant to bending and pressure. Sheath wall thickness
can be varied to suit application requirements. The large range of sizes permits
selection based on application physical requirements.
3
Corrosion Resistant Alloy Sheath. Available sheath materials include oxidation
and corrosion resistant alloys. The cartridge thermocouple can be manufactured
with a sheath of virtually any malleable alloy.
4
High Temperature Ceramic Insulation. The standard magnesium oxide insulation,
available in both medium and high purity, is swaged to near theoretical density.
The dense insulation mass formed by the compaction process maximizes sensor
thermal and electrical properties. Alternate insulation materials can be used when
applications so warrant.
5
High Quality Thermocouple Alloys. Available thermocouple calibrations include
a full selection of common base metal alloys, as well as exotic noble metal and
refractory thermocouple alloys.
6
Precision Welded Junctions. A complete selection of grounded, ungrounded
and exposed junctions are available. While junctions are typically located at the
sealed end of the thermocouple, other locations can be provided. Multiple element
thermocouple junctions, located at intervals along the length, can also be supplied.
This allows sensing of temperature at several locations within an application,
simultaneously.
4
2
6
1
3
5
3-31
"TRUTEMP" MINERAL INSULATED CARTRIDGE SENSORS
3-32
Metal Sheathed Cartridge Sensor Specifications And Application Data
Cartridge Sheath Materials
Duratherm cartridge sensors can be fabricated with a sheath
consisting of virtually any malleable metal. The cartridge sheath
portion is annealed in a protective atmosphere to provide a
sheath ductility. The table in the right hand column outlines the
most common sheath materi als and thei r maxi mum
recommended operating temperatures under continuous
exposure to an oxidizing atmosphere.
Custom Sheathed Cartridge Sensors
The highly versatile cartridge sensor manufacturing process
lends itself to application specific constructions. Cartridge
sensors with virtually any desired combination of custom design
features can be readily manufactured. Common design
variations include special diameters, special sheath wall
thi cknesses, multi ple sensors and formed sheath
configurations. Special fittings, flanges and connectors are
supplied on a routine basis. Our modern CNC equipped
machine shop ensures in-house control of quality and delivery
of component parts.
Duratherm has produced thousands of sophisticated, special
purpose sensors and would welcome the opportunity to quote,
design and manufacture any custom sensor your application
requires.
Welding Attachment Procedures
The cartridge sensor assembly can be welded or brazed to the
application. Care must be taken to avoid melting through the
sheath of the small diameter and thin wall cartridge sensors.
Junction Configurations
Duratherm offers three basic thermocouple junctions. Exposed
junctions have the best thermal response but bared junction is
unprotected. Grounded junctions offer the next best thermal
response and the junction is sealed. Ungrounded junctions
feature slightly lower thermal response than the grounded type,
but are sealed and electrically isolate the junction from the
sensor sheath. Grounded and ungrounded junctions of
cartri dge sensors can be provi ded wi th shaped ti p
configurations to enhance response.
Forming Of Cartridge Sensors
The annealed cartridge sensor can be formed when required.
As a general rule, the cartridge can be formed around a mandrel
equal to twice the sheath outside diameter. Larger diameter
and heavy wall cartridge sensors can be supplied factory
formed.
Ungrounded
Radius Tip
Grounded
Radius Tip
Ungrounded
Drill Tip
Grounded
Drill Tip
Grounded
Flat Tip
Ungrounded
Flat Tip
Exposed
Ungrounded
Standard Junction Styles
Cartridge Insulation Materials
Standard cartridge sensor insulation consists of standard or
high purity magnesium oxide powder. Other insulation materials
can be supplied when required. Note that cartridge insulation
materials are normally selected on the basis of high temperature
insulation resistance. The ceramic insulation is compacted to
near theoretical density during the manufacturing process,
resulting in high heat transfer rates and rapid thermal response.
Calibration Tolerances
"TRUTEMP" cartridge sensor assemblies meet or exceed the
standard tolerances of ANSI Circular MC96.1-1982. Special
tolerances meeting the standards of ANSI MC96.1-1982 can
also be supplied when required.
Dimensional Tolerances
h t a e h S h t a e h S h t a e h S h t a e h S h t a e h S
l a i r e t a M l a i r e t a M l a i r e t a M l a i r e t a M l a i r e t a M
m u m i x a M m u m i x a M m u m i x a M m u m i x a M m u m i x a M
e r u t a r e p m e T e r u t a r e p m e T e r u t a r e p m e T e r u t a r e p m e T e r u t a r e p m e T
n o i t a m r o f n I n o i t a c i l p p A n o i t a m r o f n I n o i t a c i l p p A n o i t a m r o f n I n o i t a c i l p p A n o i t a m r o f n I n o i t a c i l p p A n o i t a m r o f n I n o i t a c i l p p A
S S 4 0 3
. F 0 5 6 1
. C 0 0 9
d o o f n i d e s U . h t a e h s e r u t a r e p m e t w o l n o m m o c t s o M
r e h t o d n a g n i s s e c o r p s c i t s a l p , g n i g a k c a p , g n i s s e c o r p
. d e r i u q e r s i e c n a t s i s e r n o i s o r r o c e r e h w s e i r t s u d n i
S S 6 1 3
. F 0 5 6 1
. C 0 0 9
s s e l n i a t s c i t i n e t s u a f o e c n a t s i s e r n o i s o r r o c t s e h g i H
d n a g n i s s e c o r p d o o f n i y l t n e u q e r f t s o m d e s U . s l e e t s
. s e i r t s u d n i l a c i m e h c
S S 0 1 3
. F 0 0 1 2
. C 0 5 1 1
d n a S S 4 0 3 o t r o i r e p u s y l t h g i l s e c n a t s i s e r n o i s o r r o C
e l i t c u d s s e L . e c n a t s i s e r t a e h r e h g i h y l l a i t n a t s b u s
. S S 4 0 3 n a h t l a i r e t a m
0 0 6
y o l l A
. F 0 5 1 2
. C 0 1 1 2
y r e V . l a i r e t a m h t a e h s e r u a r e p m e t h g i h n o m m o c t s o M
h g i h t n e l l e c x e d n a h t g n e r t s e r u t a r e p m e t h g i h d o o g
. e c n a t s i s e r n o i t a d i x o e r u t a r e p m e t
s e c n a r e l o T h t g n e L r o s n e S e g d i r t r a C d r a d n a t S s e c n a r e l o T h t g n e L r o s n e S e g d i r t r a C d r a d n a t S s e c n a r e l o T h t g n e L r o s n e S e g d i r t r a C d r a d n a t S s e c n a r e l o T h t g n e L r o s n e S e g d i r t r a C d r a d n a t S s e c n a r e l o T h t g n e L r o s n e S e g d i r t r a C d r a d n a t S
r e t e m a i D e g d i r t r a C r e t e m a i D e g d i r t r a C r e t e m a i D e g d i r t r a C r e t e m a i D e g d i r t r a C r e t e m a i D e g d i r t r a C . n I 4 2 = < . h t g L . t r a C . n I 4 2 = < . h t g L . t r a C . n I 4 2 = < . h t g L . t r a C . n I 4 2 = < . h t g L . t r a C . n I 4 2 = < . h t g L . t r a C . n I 4 2 > . h t g L . t r a C . n I 4 2 > . h t g L . t r a C . n I 4 2 > . h t g L . t r a C . n I 4 2 > . h t g L . t r a C . n I 4 2 > . h t g L . t r a C
8 8 1 . n a h T s s e L
8 8 6 . o T 9 8 1 .
r e t a e r G d n A 8 8 6 .
h c n I 8 / 1
h c n I 6 1 / 3
h c n I 4 / 1
h t g n e L f O % 2 / 1
h t g n e L f O % 4 / 3
h t g n e L f O % 1
s e c n a r e l o T d a e L e l b i x e l F d e l b m e s s A s e c n a r e l o T d a e L e l b i x e l F d e l b m e s s A s e c n a r e l o T d a e L e l b i x e l F d e l b m e s s A s e c n a r e l o T d a e L e l b i x e l F d e l b m e s s A s e c n a r e l o T d a e L e l b i x e l F d e l b m e s s A
h t g n e L d a e L h t g n e L d a e L h t g n e L d a e L h t g n e L d a e L h t g n e L d a e L e c n a r e l o T h t g n e L d a e L e c n a r e l o T h t g n e L d a e L e c n a r e l o T h t g n e L d a e L e c n a r e l o T h t g n e L d a e L e c n a r e l o T h t g n e L d a e L
. t F 0 1 n a h T s s e L
r e g n o L d n A . t F 0 1
s e h c n I 0 - 6 +
h t g n e L f O % 0 - % 5 +
e c n a r e l o T . a i D e g d i r t r a C e c n a r e l o T . a i D e g d i r t r a C e c n a r e l o T . a i D e g d i r t r a C e c n a r e l o T . a i D e g d i r t r a C e c n a r e l o T . a i D e g d i r t r a C
0 5 7 . <
0 5 7 . >
2 0 0 .
3 0 0 .
DURATHERM
Processing Systems, Inc.
3-33
Ordering Standard And Custom Cartridge Sensors
The mineral insulated cartridge sensor is a particularly versatile sensor
construction. It can be produced in a virtually unlimited number of
standard and custom configurations. A wide selection of both imperial
and metric sizes are offered. Special diameters and lengths can be
readily manufactured. Construction and mounting options allow precise
tailoring of the sensor to the application. Lead systems provide
additional features not available in other sensor constructions.
Cartridge Sensor Product Number Definition
CS 1/8 I 15 A J GR 48 BN 3 FS
Sensor Lead Termination
0 - 3" Split And Stripped
1 - 3" Split With Spade Lugs
2 - 3" Split With Spade Lugs
& BX Connector
3 - Standard Male Plug
& Bracket
4 - Standard Female Jack
& Bracket
5 - Standard Plug & Jack With
Bracket
6 - Miniature Plug & Bracket
7 - Miniature Jack & Bracket
8 - Miniature Plug & Jack With
Bracket
9 - 1/4" Female Push On
10- 3/16" Female Push On
Sensor Diameter
Imperial - Fractional
Or Decimal Inches
Metric - Millimeters
Dimension System
I - Imperial
M - Metric
Sensor Length
Imperial - Whole Inches
Metric - Whole Millimeters
Sensor Length Fractional Codes
Imperial - Fractional Decimal Inches
Or Millimeters Z=0
A = 1/16 F = 3/8 K = 11/16
B = 1/8 G = 7/16 L = 3/4
C= 3/16 H = 1/2 M = 13/16
D= 1/4 I = 9/16 N = 7/8
E= 5/16 J = 5/8 O = 15/16
Sensor Calibration Type
J - Iron/Constantan
K - Chromel/Alumel
T - Copper/Constantan
E - Chromel/Constantan
JD - Iron/Constantan Dual
KD - Chromel/Alumel Dual
TD - Copper/Constantan Dual
ED - Chromel/Constantan Dual
RT2D - RTD 100 Ohm 2 Wire
RT3D - RTD 100 Ohm 3 Wire
RT4D - RTD 100 Ohm 4 Wire
Junction Style And Tip Shape
Type GR Standard For T/Cs
Type RR Standard For RTDs
GD - Grounded Drill Tip
UD - Ungrounded Drill Tip
GR - Grounded Radius Tip
UR - Ungrounded Radius Tip
GF - Grounded Flat Tip
UF - Ungrounded Flat Tip
EX - Exposed Ungrounded Tip
RD - RTD Drill Point
RR - RTD Radius Tip
RF - RTD Flat Tip
Sensor Lead Length
Specified In Whole Inches
Or Millimeters
Specify 0 When Boxes,
Plugs And Other
Terminations Are Mounted
On Cartridge Sensor
Lead Protection
L - Fiberglass Leads
K - Kapton Leads
T - Teflon Leads
S - Fiberglass Sleeve
B - S.S. Wire Braid
A - S.S. Armor Hose
BA - S.S Braid & Armor
Add Suffix N to Lead
Code To Speci fy 90
Degree Lead Exit
Style Code
Mi neral Insul ated
Cartridge Sensor
Sensor Option Codes
Options are specified by
selection of the appropriate
codes for the special design
and construction features
required. Please include any
necessary dimensional data.
If your required special
feature is not shown, provide
a complete description of the
desired feature and include all
relevant design data.
s h t g n e L d n A s r e t e m a i D r o s n e S e g d i r t r a C l a i r e p m I d r a d n a t S
. a i D l a n i m o N
) s e h c n I (
. a i D l a u t c A
) s e h c n I (
l a u t c A
r e t e m a i D
) s r e t e m i l l i M (
m u m i x a M
h t g n e L
) s e h c n I (
m u m i x a M
h t g n e L
) s r e t e m i l l i M (
8 / 1 2 0 0 . - / + 2 2 1 . 1 1 . 3 4 2 6 . 9 0 6
6 1 / 3 2 0 0 . - / + 4 8 1 . 7 6 . 4 4 2 6 . 9 0 6
4 / 1 2 0 0 . - / + 6 4 2 . 5 2 . 6 6 3 4 . 4 1 9
6 1 / 5 2 0 0 . - / + 8 0 3 . 2 8 . 7 6 3 4 . 4 1 9
8 / 3 2 0 0 . - / + 1 7 3 . 2 4 . 9 8 4 2 . 9 1 2 1
6 1 / 7 2 0 0 . - / + 3 3 4 . 0 0 . 1 1 8 4 2 . 9 1 2 1
2 / 1 2 0 0 . - / + 6 9 4 . 0 6 . 2 1 0 6 0 . 4 2 5 1
6 1 / 9 2 0 0 . - / + 8 5 5 . 5 1 . 4 1 0 6 0 . 4 2 5 1
8 / 5 2 0 0 . - / + 1 2 6 . 7 7 . 5 1 2 7 8 . 8 2 8 1
4 / 3 2 0 0 . - / + 6 4 7 . 5 9 . 8 1 2 7 8 . 8 2 8 1
8 / 7 3 0 0 . - / + 1 7 8 . 2 1 . 2 2 2 7 8 . 8 2 8 1
1 3 0 0 . - / + 6 9 9 . 0 3 . 5 2 2 7 8 . 8 2 8 1
s h t g n e L d n A s r e t e m a i D r o s n e S e g d i r t r a C c i r t e M d r a d n a t S
. a i D l a n i m o N
) s r e t e m i l l i M (
. a i D l a u t c A
) s r e t e m i l l i M (
l a u t c A
r e t e m a i D
) s e h c n I (
m u m i x a M
h t g n e L
) s r e t e m i l l i M (
m u m i x a M
h t g n e L
) s e h c n I (
6 5 0 . - / + 0 9 . 5 2 3 2 . 4 . 4 1 9 6 3
5 . 6 5 0 . - / + 0 4 . 6 2 5 2 . 4 . 4 1 9 6 3
8 5 0 . - / + 0 9 . 7 1 1 3 . 2 . 9 1 2 1 8 4
0 1 5 0 . - / + 0 9 . 9 0 9 3 . 2 . 9 1 2 1 8 4
2 1 5 0 . - / + 0 9 . 1 1 9 6 4 . 4 2 5 1 0 6
5 . 2 1 5 0 . - / + 0 4 . 2 1 8 8 4 . 4 2 5 1 0 6
5 1 5 0 . - / + 0 9 . 4 1 7 8 5 . 8 . 8 2 8 1 2 7
6 1 5 0 . - / + 0 9 . 5 1 6 2 6 . 8 . 8 2 8 1 2 7
0 2 5 0 . - / + 0 9 . 9 1 3 8 7 . 8 . 8 2 8 1 2 7
"TRUTEMP" MINERAL INSULATED CARTRIDGE SENSORS
3-34
Cartridge Sensor Element And Junction Options
Exposed Disc End Junctions
Exposed junctions are produced by removing sheath and insulation
and welding the bared element wire to form a measuring junction. This
junction style has the fastest thermal response. Use of this junction
style is limited to applications where mechanical abuse or enviornmental
conditions will not adversely effect life of the exposed element and
insulation.
Shielded Exposed Disc End Junctions
The shielded form of exposed junction offers slightly less thermal
response than the unshielded exposed junction, but does reduce the
possibility of mechanical damage to the element. Use of this junction
style is still limited to applications where environmental conditions will
not cause deterioration of the exposed element and insulation.
Grounded Disc End Junctions
The grounded junction is formed by welding the sheath and element
into a solid mass. This junction is less responsive, but offers protection
from mechanical abuse. The closure forms a full seal, resistant to
pressures in excess of 100,000 psi. The junction is protected from the
sensing environment, thus improving junction life.
Ungrounded Disc End Junctions
The ungrounded or isolated junction is created by first welding the
elements into a junction, then insulating and weld closing the end of
the sensor assembly. This junction style provides a measuring junction
which is electrically isolated from the sheath. It offers similar levels of
mechanical protection and the high pressure seal of the grounded
junction with only slightly reduced thermal response.
Option "SE" Shaped Disc End Junctions
The end of the cartridge sensor can supplied with the standard flat,
radius and drill shape junctions, as shown in the ordering data, or can
be equipped with any customer required special shape. Tips designed
for piercing materials, streamlined shapes to minimize flow restrictions
and tips with integral mounting features can be readily manufactured.
Please provide a drawing and dimensional requirements when ordering.
Option "MS" Multiple Sensor Elements And Junctions
The cartridge sensor can be equipped with a number of sensor elements
to provide multipoint sensing of process conditions. Multipoint cartridge
sensors are useful in monitoring processes where temperature
gradients exist but the installation of individual sensors would be
difficult. Multiple sensor designs can include multiple grounded or
ungrounded junction configurations. Please provide a drawing,
dimensional requirements and junction requirements when ordering.
DURATHERM
Processing Systems, Inc.
3-35
Cartridge Sensor Construction Options
Option "FS" Formed Sheath
The cartridge sensor can be formed into simple or complex
configurations by the customer, or supplied in factory formed
configurations. Minimum bend radius must equal two times the sensor
diameter. Please include dimensional data when ordering.
Option "RA" Right Angle Sheath Extension
The cartridge sensor can be equipped with a 90 degree lead extension
to further protect the lead exit area. Please note the desired extension
length when ordering. The tube extension will be the same diameter
as the sensor unless otherwise on specified your order.
Option "MH" Hex Head Pipe Fittings
Hex head fittings provide secure mounting of cartridge sensors in both
liquid and non-liquid applications. Special fittings are also available.
Option "MD" Double End Hex Head Pipe Fittings
Double hex head fittings provide for mounting of cartridge sensors and
for installation of electrical boxes and fittings. Special fittings are also
available.
Cartridge Sensor Mounting Options
Option "MF" Mounting Flange
Standard mounting flanges simplify cartridge sensor installation in non-
liquid applications. Special flanges can be supplied when required..
r o s n e S
. r e t e m a i D
6 1 / 3 , 8 / 1
4 / 1 &
8 / 3 , 6 1 / 5 , 4 / 1
2 / 1 &
8 / 5 , 2 / 1 , 8 / 3
4 / 3 &
4 / 3 , 8 / 5
1 &
) A ( . a i D e g n a l F 4 / 3 1 2 / 1 1 2
) B ( e l c r i C t l o B 0 0 5 . 0 5 7 . 5 2 1 . 1 0 0 5 . 1
) C ( . a i D e l o H 4 4 1 . 4 4 1 . 6 5 1 . 1 0 2 .
r o s n e S
. r e t e m a i D
4 / 1 & 6 1 / 3 , 8 / 1 8 / 3 & 6 1 / 5 , 4 / 1 8 / 5 & 2 / 1 , 8 / 3 4 / 3 & 8 / 5
d a e r h T T P N 8 / 1 4 / 1 2 / 1 & 8 / 3 4 / 3
. h t g L g n i t t i F 6 5 . 5 7 . 7 9 . & 8 7 . 5 1 . 1
" A " x e H 6 1 / 7 6 1 / 9 8 / 7 & 6 1 / 1 1 6 1 / 1 1
r o s n e S
. r e t e m a i D
4 / 1 & 6 1 / 3 , 8 / 1 8 / 3 & 6 1 / 5 , 4 / 1 8 / 5 & 2 / 1 , 8 / 3 4 / 3 & 8 / 5
d a e r h T T P N 8 / 1 4 / 1 2 / 1 & 8 / 3 4 / 3
. h t g L g n i t t i F 6 0 . 1 5 4 . 1 9 8 . 1 & 5 4 . 1 7 9 . 1
" A " x e H 6 1 / 7 6 1 / 9 8 / 7 & 6 1 / 1 1 6 1 / 1 1
3-36
"TRUTEMP" MINERAL INSULATED CARTRIDGE SENSORS
Cartridge Sensor Lead And Termination Options
Style "AH" Attached Head Style Terminations
The style "AH" attached head termination is a popular termination for
industrial processing systems. This termination offers mechanical and
environmental protection while simplifying wiring requirements. Head
style cartridge sensor terminations are supplied with an internal terminal
block or standard lead systems designed for connection within the
head. In addition to the standard head shown, other common head
designs and customer specified heads can also be supplied. Several
of the most popular methods of head attachment are shown in the
drawing. The sensor can be equipped with additional fittings for wiring
or sensor installation. To order, specify style "AH" head termination and
indicate any special head, fitting and lead requirements.
Style "A" And "AN" Armor Protected Leads
The armor protected lead styles provide mechanical full flexible leads
of the style "L" and "LN" are internally connected on all sizes of cartridge
sensors without the need for bulky lead transition fittings. This lead
system offers a high degree of flexibility in a compact size. The style
"A" and "AN" armor protected lead configurations feature fiberglass
insulated leads rated at 900F. Other armor protected, flexible lead
styles featuring Kapton and Teflon insulation are also available.
Style "B" And "BN" Braid Protected Leads
The style "B" and "BN" are also feature internally connected full flexible
leads and also offers the abrasion resistance of stainless steel overbraid.
The internal connection eliminates the need for bulky lead transition
fittings. The style "B" and "BN" leads are fiberglass insulated and will
withstand temperatures up to 900F. Note that additional styles of braid
protected, flexible lead configurations featuring Kapton and Teflon
insulation are also available.
Style "L" And "LN" Full Flexible Leads
The full flexible leads of the style "L" and "LN" are internally connected
on all sizes of cartridge sensors without the need for bulky lead transition
fittings. This lead system offers a high degree of flexibility in a compact
size. The style "L" and "LN" leads are fiberglass insulated and will
withstand temperatures up to 900F. Note that additional styles of
flexible lead configurations featuring Kapton and Teflon insulation are
also available.
Style "AC" Attached Connector Style Terminations
A variety of standard and special purpose connectors can be attached
to the cartridge sensor. Cartridge sensor mounted connectors allow
rapid connection and disconnection of the sensor without the need to
disturb the entire sensor wiring system. Extensions consisting of plain
and protected wire with attached connectors and/or lugs are also
available to complete the sensor wiring system. Standard thermocouple
plugs or jacks, miniature plugs or jacks or any special, customer
required connector can be mounted to the cartridge sensor. Standard
connectors are available in various materials and temperature ratings.
Style "AC" connector attachment methods vary depending on sensor
diameter.
DURATHERM
Processing Systems, Inc.
3-37
Style BT Bare Process Thermocouple Elements
Style SCT Straight Ceramic Beaded Process Thermocouple Elements
BT J 8 BW 24
Hot Length
Specify
Length
In Inches
Style Code
Bare
Thermocouple
Element
Wire Gauge
#30 - .010 #18 - .040 #11 - .091
#24 - ..020 #16 - .051 #8 - .128
#20 - .032 #14 - .064 #6 - .162
Calibration
Type J
Type K
Junction Weld
BW - Butt Weld
TW - Twist Weld
SCT J 8 BW 24
Hot Length
Specify
Length
In Inches
Style Code
Straight Beaded
Thermocouple
Element
Style BCT Bendable Ceramic Beaded Process Thermocouple Elements
Wire Gauge And Ceramic Size
#18 - .187 Round #11 - .375 x .217 Oval
#16 - .187 Round #8 - .531 x .281 Oval
#14 - .250 Round #6 - .531 x .281 Oval
Calibration
Type J
Type K
Junction Weld
BW - Butt Weld
TW - Twist Weld
BCT 12 J 8 BW 24
Hot Length
Specify
Length
In Inches
Junction Weld
BW - Butt Weld
TW - Twist Weld
Cold Length
Specify
Length
In Inches
Wire Gauge And Ceramic Size
#18 - .187 Round #11 - .375 x .217 Oval
#16 - .187 Round #8 - .531 x .281 Oval
#14 - .250 Round #6 - .531 x .281 Oval
Calibration
Type J
Type K
Style Code
Bendable Beaded
Thermocouple
Element
Additional wire and ceramic insulator combinations are available. If
you require sizes or calibrations not shown, contact our engineering
office.
3-38
"TRUTEMP" PROCESS SENSORS AND PROTECTION TUBES
Style Code
Angled Pipe
Protection Tubes
Hot Length
Specify
Length
In Inches
NPT Size
1/2"
3/4"
1"
PPA 1/2 12 S1 24
Tube Material Code
S1 - Black Steel
C1 - Cast Iron
S4 - 446 Stainless Steel
A6 - Alloy 601
Cold Length
Specify
Length
In Inches
Style PPA Angled Pipe Protection Tube Product Code
Style PPA Angled Pipe Protection Tubes
PP 1/2 S1 24
Hot Length
Specify
Length
In Inches
Style Code
Straight Pipe
Protection Tubes
NPT Size
1/2"
3/4"
1"
Tube Material Code
S1 - Black Steel
C1 - Cast Iron
S4 - 446 Stainless Steel
A6 - Alloy 601
Style PP Straight Pipe Protection Tube Product Code
The standard protection tubes shown below are available in assorted
materials suitable for many common industrial processing applications.
Special protection tubes in a variety of shapes and sizes can also be
supplied when required.
Complete protection tube and sensor assemblies can be ordered by
specifying the desired protection tube and noting that an assembly in
some specific calibration is required. The heads are equipped with
internal terminal blocks.
Style PP Straight Pipe Protection Tubes
Cold lengths of the protection tubes will be supplied as black steel
unless requested otherwise on your order. Note that additional cold
sections can be specified on both straight and angled protection tubes.
Angled probes can also be supplied in a 45 degree cold length
extension angle.
DURATHERM
Processing Systems, Inc.
Style SPS Sensor Plugs
The style "SPS" standard sensor plugs are offered in a full range of
temperature ratings, construction styles and lead exit options. The
product numbering system accommodates all of these options,
including duplex plug configurations and three pin plug constructions.
Style SPS Sensor Plug Product Number Definition
Style Code
Sensor Accessory
Standard Plug
Plug Calibration Code
J - Iron/Constantan (Black Case)
K - Chromel/Alumel (Yellow Case)
T - Copper/Constantan (Blue Case)
E - Chromel/Constantan (Purple Case)
U - Copper/Copper For RTD (White Case)
N - Nicrosil/Nisil (Orange Case)
R - Platinum 13% Rhodium/Platinum
(Green Case)
S - Platinum 10% Rhodium/Platinum
(Green Case)
Plug Circuit Code
1 - 1 Circuit Single Plug Standard
2 - 2 Circuit Dual Plug
Number Pins/Circuit
2 - 2 Pins Standard
3 - 3 Pins
Termination Exit Options
0 - None
1 - Lead Grommet
2 - Cable Clamp
Bracket Mounted
Compression Fittings
3040 - For .040 Tube
3062 - For .062 Tube
3125 - For .125 Tube
3187 - For .187 Tube
3250 - For .250 Tube
3312 - For .312 Tube
3375 - For .375 Tube
Case Slot Mounted
Compression Fittings
4040 - For .040 Tube
4062 - For .062 Tube
4125 - For .125 Tube
Standard Ferrules For
Above Compression
Fittings Are Brass.
For Stainless Steel
Ferrule Add Suffix B
to Code Number.
For Nylon Ferrule Add
Suffix N To Term. Number.
Pin Construction
H - Hollow Pin Standard
S - Solid Pin
Case Material Code
L - Glass Filled Nylon
350F. Cont. 400F. Int.
M - Ryton R-4
500F. Cont. 550F. Int.
Style SJS Sensor Jacks
The style "SJS" standard sensor jacks are offered in a full range of
temperature ratings, construction styles and lead exit options. The
product numbering system accommodates all of these options,
including duplex jack configurations and three pin jack constructions..
Style SJS Sensor Jack Product Number Definition
Style "SJS" Single Circuit Standard Sensor Jack
With Type "2" Cable Clamp Exit Option
Style Code
Sensor Accessory
Standard Jack
Case Slot Mounted
Compression Fittings
4040 - For .040 Tube
4062 - For .062 Tube
4125 - For .125 Tube
Standard Ferrules For
Above Compression
Fittings Are Brass.
For Stainless Steel
Ferrule Add Suffix B
to Code Number.
For Nylon Ferrule Add
Suffix N To Term. Number.
Termination Exit Options
0 - None
1 - Lead Grommet
2 - Cable Clamp
Bracket Mounted
Compression Fittings
3040 - For .040 Tube
3062 - For .062 Tube
3125 - For .125 Tube
3187 - For .187 Tube
3250 - For .250 Tube
3312 - For .312 Tube
3375 - For .375 Tube
Number Sockets/Circuit
2 - 2 Sockets Standard
3 - 3 Sockets
Jack Circuit Code
1 - 1 Circuit Single Jack Standard
2 - 2 Circuit Dual Plug
Jack Calibration Code
J - Iron/Constantan (Black Case)
K - Chromel/Alumel (Yellow Case)
T - Copper/Constantan (Blue Case)
E - Chromel/Constantan (Purple Case)
U - Copper/Copper For RTD (White Case)
N - Nicrosil/Nisil (Orange Case)
R - Platinum 13% Rhodium/Platinum
(Green Case)
S - Platinum 10% Rhodium/Platinum
(Green Case)
Jack Case Material Code
L - Glass Filled Nylon
350F. Cont. 400F. Int.
M - Ryton R-4
500F. Cont. 550F. Int.
3-39
Style "SPS" Single Circuit Standard Sensor Plug
With Type "2" Cable Clamp Exit Option
SPS J 1 2 H L 0
SJS J 1 2 L 0
"TRUTEMP" SENSOR ACCESSORIES
Style SPM Sensor Plugs
Style SJM Sensor Jack
The style "SJM" miniature sensor jacks are offered in a full range of
temperature ratings, construction styles and lead exit options. The
product numbering system accommodates all of these options,
including duplex jack configurations and three pin jack constructions...
Style SJM Sensor Jack Product Number Definition
Standard Ferrules For
Above Compression
Fittings Are Brass.
For Stainless Steel
Ferrule Add Suffix B
to Code Number.
For Nylon Ferrule Add
Suffix N To Term. Number.
Termination Exit Options
0 - None
1 - Lead Grommet
2 - Cable Clamp
Style SPM Sensor Plug Product Number Definition
Standard Ferrules For
Compression Style
Fittings Are Brass.
For Stainless Steel
Ferrule Add Suffix B
to Code Number.
For Nylon Ferrule Add
Suffix N To Term. Number.
Case Slot Mounted
Compression Fittings
4040 - For .040 Tube
4062 - For .062 Tube
4125 - For .125 Tube
Termination Exit Options
0 - None
1 - Lead Grommet
2 - Cable Clamp
3-40
The style "SPM" miniature sensor plugs are offered in a full range of
temperature ratings, construction styles and lead exit options. The
product numbering system accommodates all of these options,
including duplex plug configurations and three pin plug constructions.
Style "SPM" Single Circuit Miniature Sensor Plug
With Type "2" Cable Clamp Exit Option
Style "SJM" Single Circuit Miniature Sensor Jack
With Type "2" Cable Clamp Exit Option
SPM J 1 2 H L 0
Style Code
Sensor Accessory
Standard Plug
Plug Calibration Code
J - Iron/Constantan (Black Case)
K - Chromel/Alumel (Yellow Case)
T - Copper/Constantan (Blue Case)
E - Chromel/Constantan (Purple Case)
U - Copper/Copper For RTD (White Case)
N - Nicrosil/Nisil (Orange Case)
R - Platinum 13% Rhodium/Platinum
(Green Case)
S - Platinum 10% Rhodium/Platinum
(Green Case)
Plug Circuit Code
1 - 1 Circuit Single Plug Standard
2 - 2 Circuit Dual Plug
Number Pins/Circuit
2 - 2 Pins Standard
3 - 3 Pins
Pin Construction
H - Hollow Pin Standard
S - Solid Pin
Case Material Code
L - Glass Filled Nylon
350F. Cont. 400F. Int.
M - Ryton R-4
500F. Cont. 550F. Int.
Style Code
Sensor Accessory
Standard Jack
Number Sockets/Circuit
2 - 2 Sockets Standard
3 - 3 Sockets
Jack Circuit Code
1 - 1 Circuit Single Jack Standard
2 - 2 Circuit Dual Plug
Jack Calibration Code
J - Iron/Constantan (Black Case)
K - Chromel/Alumel (Yellow Case)
T - Copper/Constantan (Blue Case)
E - Chromel/Constantan (Purple Case)
U - Copper/Copper For RTD (White Case)
N - Nicrosil/Nisil (Orange Case)
R - Platinum 13% Rhodium/Platinum
(Green Case)
S - Platinum 10% Rhodium/Platinum
(Green Case)
Jack Case Material Code
L - Glass Filled Nylon
350F. Cont. 400F. Int.
M - Ryton R-4
500F. Cont. 550F. Int.
SJM J 1 2 L 0
Case Slot Mounted
Compression Fittings
4040 - For .040 Tube
4062 - For .062 Tube
4125 - For .125 Tube
DURATHERM
Processing Systems, Inc.
3-41
The standard size panel mount sensor plugs are offered in a range of
temperature ratings and can be supplied with various lead exit options
for subsequent connection to sensor devices. The cut out for the plug
face should be sized 1/32" over the nominal plug size shown.
Style SPPS Sensor Plug Product Number Definition
Style "SPPS" Single Circuit Standard Panel Mount Sensor Plug
With Type "0" (None) Exit Option
Style SPJS Sensor Jacks
The standard size panel mount sensor jacks are offered in a range of
temperature ratings and can be supplied with various lead exit options
for subsequent connection to various sensor devices. The cut out for
the jack face should be sized 1/32" over the nominal jack size shown.
Style SPJS Sensor Jack Product Number Definition
Style "SPJS" Single Circuit Standard Panel Mount Sensor Jack
With Type "0" None Clamp Exit Option
SPJS J 1 2 L 0
SPPS J 1 2 H L 0
Style Code
Sensor Accessory
Standard Panel Mount Jack
Case Slot Mounted
Compression Fittings
4040 - For .040 Tube
4062 - For .062 Tube
4125 - For .125 Tube
Standard Ferrules For
Above Compression
Fittings Are Brass.
For Stainless Steel
Ferrule Add Suffix B
to Code Number.
For Nylon Ferrule Add
Suffix N To Term. Number.
Termination Exit Options
0 - None
1 - Lead Grommet
2 - Cable Clamp
Bracket Mounted
Compression Fittings
3040 - For .040 Tube
3062 - For .062 Tube
3125 - For .125 Tube
3187 - For .187 Tube
3250 - For .250 Tube
3312 - For .312 Tube
3375 - For .375 Tube
Number Sockets/Circuit
2 - 2 Sockets Standard
3 - 3 Sockets
Jack Circuit Code
1 - 1 Circuit Single Jack Standard
Jack Calibration Code
J - Iron/Constantan (Black Case)
K - Chromel/Alumel (Yellow Case)
T - Copper/Constantan (Blue Case)
E - Chromel/Constantan (Purple Case)
U - Copper/Copper For RTD (White Case)
N - Nicrosil/Nisil (Orange Case)
R - Platinum 13% Rhodium/Platinum
(Green Case)
S - Platinum 10% Rhodium/Platinum
(Green Case)
Jack Case Material Code
L - Glass Filled Nylon
350F. Cont. 400F. Int.
M - Ryton R-4
500F. Cont. 550F. Int.
Style Code
Sensor Accessory
Standard Panel Mount Plug
Plug Circuit Code
1 - 1 Circuit Single Plug Standard
Termination Exit Options
0 - None
1 - Lead Grommet
2 - Cable Clamp
Bracket Mounted
Compression Fittings
3040 - For .040 Tube
3062 - For .062 Tube
3125 - For .125 Tube
3187 - For .187 Tube
3250 - For .250 Tube
3312 - For .312 Tube
3375 - For .375 Tube
Case Slot Mounted
Compression Fittings
4040 - For .040 Tube
4062 - For .062 Tube
4125 - For .125 Tube
Standard Ferrules For
Above Compression
Fittings Are Brass.
For Stainless Steel
Ferrule Add Suffix B
to Code Number.
For Nylon Ferrule Add
Suffix N To Term. Number.
Pin Construction
H - Hollow Pin Standard
S - Solid Pin
Case Material Code
L - Glass Filled Nylon
350F. Cont. 400F. Int.
M - Ryton R-4
500F. Cont. 550F. Int.
Plug Calibration Code
J - Iron/Constantan (Black Case)
K - Chromel/Alumel (Yellow Case)
T - Copper/Constantan (Blue Case)
E - Chromel/Constantan (Purple Case)
U - Copper/Copper For RTD (White Case)
N - Nicrosil/Nisil (Orange Case)
R - Platinum 13% Rhodium/Platinum
(Green Case)
S - Platinum 10% Rhodium/Platinum
(Green Case)
Number Pins/Circuit
2 - 2 Pins Standard
3 - 3 Pins
Style SPPS Panel Mount Sensor Plugs
3-42
Style SPPM Miniature Panel Mount Sensor Plugs
Style SPJM Miniature Panel Mount Sensor Jack
The miniature panel mount sensor jacks are offered in a range of
temperature ratings and can be supplied with various lead exit options
for subsequent connection to various sensor devices. The cut out for
the jack face should be sized 1/32" over the nominal jack size shown.
Style SPJM Sensor Jack Product Number Definition
The miniature panel mount sensor plugs are offered in a range of
temperature ratings and can be supplied with various lead exit options
for subsequent connection to various sensor devices. The cut out for
the plug face should be sized 1/32" over the nominal plug size shown.
Style SPPM Sensor Plug Product Number Definition
SPPM J 1 2 H L 0
SPJM J 1 2 L 0
Style Code
Sensor Accessory
Standard Panel Mount Jack
Case Slot Mounted
Compression Fittings
4040 - For .040 Tube
4062 - For .062 Tube
4125 - For .125 Tube
Standard Ferrules For
Above Compression
Fittings Are Brass.
For Stainless Steel
Ferrule Add Suffix B
to Code Number.
For Nylon Ferrule Add
Suffix N To Code Number.
Termination Exit Options
0 - None
1 - Lead Grommet
2 - Cable Clamp
Bracket Mounted
Compression Fittings
3040 - For .040 Tube
3062 - For .062 Tube
3125 - For .125 Tube
3187 - For .187 Tube
3250 - For .250 Tube
3312 - For .312 Tube
3375 - For .375 Tube
Number Sockets/Circuit
2 - 2 Sockets Standard
3 - 3 Sockets
Jack Circuit Code
1 - 1 Circuit Single Jack Standard
2 - 2 Circuit Dual Plug
Jack Calibration Code
J - Iron/Constantan (Black Case)
K - Chromel/Alumel (Yellow Case)
T - Copper/Constantan (Blue Case)
E - Chromel/Constantan (Purple Case)
U - Copper/Copper For RTD (White Case)
N - Nicrosil/Nisil (Orange Case)
R - Platinum 13% Rhodium/Platinum
(Green Case)
S - Platinum 10% Rhodium/Platinum
(Green Case)
Jack Case Material Code
L - Glass Filled Nylon
350F. Cont. 400F. Int.
M - Ryton R-4
500F. Cont. 550F. Int.
Style Code
Sensor Accessory
Standard Panel Mount Plug
Plug Circuit Code
1 - 1 Circuit Single Plug Standard
2 - 2 Circuit Dual Plug
Number Pins/Circuit
2 - 2 Pins Standard
3 - 3 Pins
Termination Exit Options
0 - None
1 - Lead Grommet
2 - Cable Clamp
Bracket Mounted
Compression Fittings
3040 - For .040 Tube
3062 - For .062 Tube
3125 - For .125 Tube
3187 - For .187 Tube
3250 - For .250 Tube
3312 - For .312 Tube
3375 - For .375 Tube
Case Slot Mounted
Compression Fittings
4040 - For .040 Tube
4062 - For .062 Tube
4125 - For .125 Tube
Standard Ferrules For
Above Compression
Fittings Are Brass.
For Stainless Steel
Ferrule Add Suffix B
to Code Number.
For Nylon Ferrule Add
Suffix N To Code Number.
Pin Construction
H - Hollow Pin Standard
S - Solid Pin
Case Material Code
L - Glass Filled Nylon
350F. Cont. 400F. Int.
M - Ryton R-4
500F. Cont. 550F. Int.
Plug Calibration Code
J - Iron/Constantan (Black Case)
K - Chromel/Alumel (Yellow Case)
T - Copper/Constantan (Blue Case)
E - Chromel/Constantan (Purple Case)
U - Copper/Copper For RTD (White Case)
N - Nicrosil/Nisil (Orange Case)
R - Platinum 13% Rhodium/Platinum
(Green Case)
S - Platinum 10% Rhodium/Platinum
(Green Case)
"TRUTEMP" SENSOR ACCESSORIES
Style "SPPM" Single Circuit Miniature Panel Mount Sensor Plug
With Type "0" (None) Exit Option
Style "SPJM" Single Circuit Miniature Panel Mount Sensor Jack
With Type "0" (None) Exit Option
DURATHERM
Processing Systems, Inc.
Style SCJS Standard Circular Panel Mount Sensor Jacks
The standard size circular panel mount jack is designed to fit a standard
3/4" electrical knockout with a hole diameter of 1 1/8". These jacks are
available in two temperature ratings and can be supplied in all standard
calibrations and with the full range of lead exit options. Note that both
two and three pin designs are offered.
Style SCJS Sensor Jack Product Number Definition
Style SCJM Miniature Circular Panel Mount Sensor Jacks
Style SCJM Sensor Jack Product Number Definition
Style "SCJM" Miniature Circular Panel Mount Jack
With Type "0" (None) Exit Option
Style "SCJS" Standard Circular Panel Mount Jack
With Type "0" (None) Exit Option
SCJS J 1 H L 0
SCJM J 1 2 L 0
Style Code
Sensor Accessory
Standard Jack
Standard Ferrules For
Above Compression
Fittings Are Brass.
For Stainless Steel
Ferrule Add Suffix B
to Code Number.
For Nylon Ferrule Add
Suffix N To Term. Number.
Termination Exit Options
0 - None
1 - Lead Grommet
2 - Cable Clamp
Number Sockets/Circuit
2 - 2 Sockets Standard
3 - 3 Sockets
Jack Circuit Code
1 - 1 Circuit Single Jack Standard
2 - 2 Circuit Dual Plug
Jack Calibration Code
J - Iron/Constantan (Black Case)
K - Chromel/Alumel (Yellow Case)
T - Copper/Constantan (Blue Case)
E - Chromel/Constantan (Purple Case)
U - Copper/Copper For RTD (White Case)
N - Nicrosil/Nisil (Orange Case)
R - Platinum 13% Rhodium/Platinum
(Green Case)
S - Platinum 10% Rhodium/Platinum
(Green Case)
Jack Case Material Code
L - Glass Filled Nylon
350F. Cont. 400F. Int.
M - Ryton R-4
500F. Cont. 550F. Int.
Style Code
Sensor Accessory
Standard Circular Panel Jack
Case Slot Mounted
Compression Fittings
4040 - For .040 Tube
4062 - For .062 Tube
4125 - For .125 Tube
Standard Ferrules For
Above Compression
Fittings Are Brass.
For Stainless Steel
Ferrule Add Suffix B
to Code Number.
For Nylon Ferrule Add
Suffix N To Term. Number.
Termination Exit Options
0 - None
1 - Lead Grommet
2 - Cable Clamp
Bracket Mounted
Compression Fittings
3040 - For .040 Tube
3062 - For .062 Tube
3125 - For .125 Tube
3187 - For .187 Tube
3250 - For .250 Tube
3312 - For .312 Tube
3375 - For .375 Tube
Number Sockets/Circuit
2 - 2 Sockets Standard
3 - 3 Sockets
Jack Circuit Code
1 - 1 Circuit Single Jack Standard
Jack Calibration Code
J - Iron/Constantan (Black Case)
K - Chromel/Alumel (Yellow Case)
T - Copper/Constantan (Blue Case)
E - Chromel/Constantan (Purple Case)
U - Copper/Copper For RTD (White Case)
N - Nicrosil/Nisil (Orange Case)
R - Platinum 13% Rhodium/Platinum
(Green Case)
S - Platinum 10% Rhodium/Platinum
(Green Case)
Jack Case Material Code
L - Glass Filled Nylon
350F. Cont. 400F. Int.
M - Ryton R-4
500F. Cont. 550F. Int.
Case Slot Mounted
Compression Fittings
4040 - For .040 Tube
4062 - For .062 Tube
4125 - For .125 Tube
The miniature size circular panel mount jack is designed to fit a standard
1/2" electrical knockout with a hole diameter of 7/8". These jacks are
available in two temperature ratings and can be supplied in all standard
calibrations and with the full range of lead exit options. Note that both
two and three pin designs are offered.
3-43
3-44
"TRUTEMP" SENSOR ACCESSORIES
Style "STS" Standard Sensor Terminal Strip
Type "6" Six Terminal Strip Shown
The sensor terminal strips provide a simple connection system for
multiple thermocouples. These terminal strips are molded of glass
filled nylon and are rated at 350F. continuous and 400F. intermittent.
Terminal strips can be supplied with or without jumpers. Jumpers can
be ordered separately from the terminal lug list shown below. Installed
jumpers will be arranged in a repeating pattern based on the two lug
calibration codes indicated in the product number below. No jumpers
will be installed when one or both jumper material codes are specified
as "O" . All jumpers will be the same material when both jumper material
codes are the same. Nickel plated copper lugs can be used for power
applications.
Style STS Standard Sensor Terminal Strip
Style "STS" Terminal Strip Dimensions
Second Jumper Material Code
0 - None
P - Nickel Plated Copper
IR - Iron
CO - Constantan
CH - Chromel
AL - Alumel
CU - Copper
N+ - Nicrosil
N- - Nisil
First Jumper Material Code
0 - None
P - Nickel Plated Copper
IR - Iron
CO - Constantan
CH - Chromel
AL - Alumel
CU - Copper
N+ - Nicrosil
N- - Nisil
Style STS Sensor Terminal Strip Prod. No. Definition
STS 3 IR CO
Style Code
Sensor Accessory
Standard Sensor Terminal Strip
Number Of Terminals
See Style "STS" Terminal Strip
Dimensional Chart In Right Hand
Column For Availability.
Standard sensor lugs are manufactured from appropriate thermocouple
materials and are clearly marked with the alloy initials. Spade and ring
lugs are designed for installation and crimping of thermocouple wire
18 gauge and smaller. Terminal lugs are designed for use with the style
"STS" terminal strips shown above.
Style STL Standard Sensor Lugs
Style "STL" Standard Sensor Lugs
Type "3" (Terminal Lug)
Type "2" (Ring Lug)
Type "1" (Spade Lug)
Style STL Sensor Lug Product Number Definition
STL 1 IR
Lug Material Code
IR - Iron
CO - Constantan
CH - Chromel
AL - Alumel
CU - Copper
N+ - Nicrosil
N- - Nisil
P - Nickel Plated Copper
Type Code
1 - Spade Lug
2 - Ring Lug
3 - Terminal Lug
Style Code
Sensor Accessory
Standard Sensor Lug
f O . o N
l a n i m r e T
. g t M
r e t n e C
p i r t S
h t g n e L
2 6 1 / 5 1 8 / 5 1
3 4 / 3 1 8 / 1 2
4 6 1 / 3 2 2 / 1 2
6 6 1 / 1 3 8 / 3 3
8 6 1 / 5 1 3 4 / 1 4
f O . o N
l a n i m r e T
. g t M
r e t n e C
p i r t S
h t g n e L
0 1 6 1 / 3 1 4 8 / 1 5
2 1 6 1 / 1 1 5 6
4 1 6 1 / 9 6 8 / 7 6
6 1 6 1 / 7 7 4 / 3 7
0 2 6 1 / 3 9 2 / 1 9
DURATHERM
Processing Systems, Inc.
3-45
Bayonet adaptor fittings are designed for use with all thermocouple
styles incorporating the standard bayonet locking cap. Bayonet adaptor
fittings are available in assorted lengths and threads suited to most
common applications. Special bayonet adaptors can also be
manufactured to customer specifications.
Style SBA Bayonet Adaptors
Style SBA Bayonet Adaptor Prod. No. Definition
SBA 7/8 N 1
Style Code
Sensor Accessory
Bayonet Adaptor
Adaptor Length
7/8"
1"
1 3/8"
1 1/2"
2"
2 1/2"
3"
3 1/2"
4"
5"
Style "SCF" compression fittings feature a feed-thru type tube socket
designed for mounting and installation of tubular style sensor
configurations. Compression fittings can be supplied with standard
metal ferrules for one time adjustment or with readjustable teflon,
neoprene or lava ferrules.
Style SCF Compression Fittings
Style SCF Compression Fitting Prod. No. Definition
SCF 1/8 B 2
Style Code
Sensor Accessory
Compression Fitting
Tube Size
1/16"
1/8"
3/16"
1/4"
3/8"
Material Code
B - Brass
N - Nickel Plated Brass
S - Stainless Steel
Ferrule Material Matches Compression
Fitting Base Material.
For Teflon Ferrule Add Suffix T To Letter
Code.
For Neoprene Ferrule Add Suffix N To
Letter Code.
For Lava Ferrule Add Suffix L To Letter
Code.
Thread Code
1 - 1/16" NPT
(1/16" Maximum Tube Size)
2 - 1/8" NPT
(1/4" Maximum Tube Size)
3 - 1/4" NPT
(3/8" Maximum Tube Size)
4 - 1/2" NPT
(3/8" Maximum Tube Size)
Thread Code
1 - 1/8" NPT
2 - 3/8-24 UNF
3 - 1/8 X 28
4 - 12 X 1 mm
Material Code
N - Nickel Plated Steel
S - Stainless Steel
Z - Zinc Plated Steel
Style "SCF" Compression Fittings
Style "SBA" Bayonet Adaptors
3-46
"TRUTEMP" SENSOR ACCESSORIES
Sensor duplex wire is stocked in a variety of standard constructions
and calibrations. Common wire styles and product numbers are shown
in the right hand column. All wire styles can be supplied with braid or
other protective shielding. Sensor wire can be readily supplied in other
standard and special constructions.
Style SDW Sensor Duplex Wire
Wire Insulation Physical Characteristics
Standard Sensor Wire With Fiberglass Insulated
Inners And Fiberglass Jacket
Style SDW Sensor Duplex Wire Prod. No. Definition
SDW J FBFB SS 20 7/28
Style Code
Sensor Accessory
Sensor Duplex Wire
Sensor Wire Calibration Code
J - Iron/Constantan
K - Chromel/Alumel
T - Copper/Constantan
E - Chromel/Constantan
U - Copper/Copper For RTD
N - Nicrosi/Nisil
JX - Iron/Constantan Extension
KX - Chromel/Alumel Extension.
TX - Copper/Constantan Extension
EX - Chromel/Constantan Extension
NX - Nicrosi/Nisil Extension
RT2D - RTD 2 Wire
RT3D - RTD 3 Wire
RT4D - RTD 4 Wire
Protection Material Code (Optional)
SS - Stainless Steel Braid
TC - Tinned Copper Braid
SC - Silver Plated Copper Braid
GW - Galvanized Steel Ribbon Wrap
SW - Stainless Steel Ribbon Wrap
Wire Gauge Wire Stranding
S - Denotes Solid Wire
Singles Insulation And Jacket Material Code
FBFB - Fiberglass/Fiberglass
FB2FB - Dbl. Fiberglass / Fiberglass
CKNK- Color Coded Kapton/Kapton No Color Code
TPTP - Teflon (FEP)/Teflon (FEP)
TATA - Teflon (PFA)/Teflon (PFA)
TETE - Teflon (TFE)/Teflon (TFE)
NY NY- Nylon/Nylon
TZTZ - Tefzel/Tefzel
PC PC- (PVC) Polyvinyl Chloride/(PVC) Polyvinyl Chloride
RBRB - High Temp. Glass/High Temp. Glass
VTVB - Silicon Fiber/Silicon Fiber
CFCF - Alumina Fiber/Alumina Fiber
Standard Sensor Wire With Teflon (FEP) Insulated
Inners And Teflon (FEP) Jacket
Standard Sensor Wire With Teflon (TFE) Insulated
Inners And Teflon (TFE) Jacket
Standard Sensor Wire With Kapton Insulated
Inners And Kapton Jacket
Standard Sensor Wire With PVC Insulated
Inners And PVC Jacket
e r i W
n o i t a l u s n I
. p m e T e c i v r e S
e l g n i S / . t n o C
n o i s a r b A
e c n a t s i s e R
e r u t s i o M
e c n a t s i s e R
s s a l g r e b i F . F 0 0 0 1 / . F 0 0 9 d o o G d o o G
n o t p a K . F 0 0 8 / . F 0 0 5 t n e l l e c x E t n e l l e c x E
) P E F ( n o l f e T . F 0 5 5 / . F 0 0 4 d o o G y r e V t n e l l e c x E
) A F P ( n o l f e T . F 0 0 0 1 / . F 0 9 4 d o o G y r e V t n e l l e c x E
) E F T ( n o l f e T . F 0 5 5 / . F 0 0 5 d o o G y r e V t n e l l e c x E
n o l y N A N / . F 0 5 3 t n e l l e c x E r i a F
l e z f e T . F 2 9 3 / . F 0 0 3 t n e l l e c x E t n e l l e c x E
C V P A N / . F 1 2 2 o T 0 2 - d o o G t n e l l e c x E
s s a l G . p m e T h g i H . F 0 0 6 1 / . F 0 0 4 1 d o o G d o o G
r e b i F n o c i l i S . F 0 0 0 2 / . F 0 0 6 1 r o o P r i a F
r e b i F a n i m u l A . F 0 0 0 3 / . F 0 0 6 2 r i a F r i a F
e r i W
e d a r G
e r i W
e g u a G
e r i W
e p y T
s r e b m u N t c u d o r P
J e p y T K e p y T
C / T 0 2 . d n a r t S 8 2 / 7 0 2 B F B F J W D S 8 2 / 7 0 2 B F B F K W D S
C / T 0 2 d i l o S S 0 2 B F B F J W D S S 0 2 B F B F K W D S
C / T 4 2 . d n a r t S 2 3 / 7 4 2 B F B F J W D S 2 3 / 7 4 2 B F B F K W D S
C / T 4 2 d i l o S S 4 2 B F B F J W D S S 4 2 B F B F K W D S
C / T 8 2 d i l o S S 8 2 B F B F J W D S S 8 2 B F B F K W D S
C / T 0 3 d i l o S S 0 3 B F B F J W D S S 0 3 B F B F K W D S
. t x E 0 2 . d n a r t S 8 2 / 7 0 2 B F B F X J W D S 8 2 / 7 0 2 B F B F X K W D S
. t x E 4 2 . d n a r t S 2 3 / 7 4 2 B F B F X J W D S 2 3 / 7 4 2 B F B F X K W D S
e r i W
e d a r G
e r i W
e g u a G
e r i W
e p y T
s r e b m u N t c u d o r P
J e p y T K e p y T
C / T 0 2 . d n a r t S 8 2 / 7 0 2 P T P T J W D S 8 2 / 7 0 2 P T P T K W D S
C / T 0 2 d i l o S S 0 2 P T P T J W D S S 0 2 P T P T K W D S
C / T 4 2 . d n a r t S 2 3 / 7 4 2 P T P T J W D S 2 3 / 7 0 2 P T P T K W D S
C / T 4 2 d i l o S S 4 2 P T P T J W D S S 4 2 P T P T K W D S
. t x E 0 2 . d n a r t S 8 2 / 7 0 2 P T P T X J W D S 8 2 / 7 0 2 P T P T X K W D S
. t x E 4 2 . d n a r t S 2 3 / 7 4 2 P T P T X J W D S 2 3 / 7 4 2 P T P T X K W D S
e r i W
e d a r G
e r i W
e g u a G
e r i W
e p y T
s r e b m u N t c u d o r P
J e p y T K e p y T
C / T 0 2 . d n a r t S 8 2 / 7 0 2 F T F T J W D S 8 2 / 7 0 2 F T F T K W D S
C / T 0 2 d i l o S S 0 2 F T F T J W D S S 0 2 F T F T K W D S
C / T 4 2 d i l o S S 4 2 F T F T J W D S S 4 2 F T F T K W D S
e r i W
e d a r G
e r i W
e g u a G
e r i W
e p y T
s r e b m u N t c u d o r P
J e p y T K e p y T
. t x E 0 2 . d n a r t S 8 2 / 7 0 2 C P C P X J W D S 8 2 / 7 0 2 C P C P X K W D S
. t x E 0 2 d i l o S S 0 2 C P C P X J W D S S 0 2 C P C P X K W D S
. t x E 4 2 . d n a r t S 2 3 / 7 4 2 C P C P X J W D S 2 3 / 7 4 2 C P C P X K W D S
. t x E 4 2 d i l o S S 4 2 C P C P X J W D S S 4 2 C P C P X K W D S
e r i W
e d a r G
e r i W
e g u a G
e r i W
e p y T
s r e b m u N t c u d o r P
J e p y T K e p y T
C / T 0 2 . d n a r t S 8 2 / 7 0 2 K N K C J W D S 8 2 / 7 0 2 K N K C K W D S
C / T 0 2 d i l o S S 0 2 K N K C J W D S S 0 2 K N K C K W D S
C / T 4 2 . d n a r t S 8 2 / 7 4 2 K N K C J W D S 8 2 / 7 4 2 K N K C K W D S
C / T 4 2 d i l o S S 4 2 K N K C J W D S S 4 2 K N K C K W D S
DURATHERM
Processing Systems, Inc.
3-47
Prices:
All prices are F.O.B. shipping point and are subject to change without prior notice. Quoted prices
accepted within thirty (30) days are firm unless otherwise stated. All prices listed are net.
Delivery:
All shipping dates quoted may be subject to delay by factors beyond our control. Every assistance
will be provided in expediting claims although Duratherm is not responsible for delays in transit or
for damage to goods after delivery to carrier.
Cancellation:
All standard catalog products are subject to cancellation prior to processing for shipment. Written
approval is required prior to cancellation of special order merchandise.
Returned Goods:
Standard catalog products may be returned with written approval and with transportation prepaid
within thirty (30) days of receipt. All items are subject to inspection prior to any credit allowance
and are subject to a minimum service charge of ten percent (10%). Special order merchandise is
not returnable. No credit is allowed for expenditures incurred in modifying products manufactured
or sold by Duratherm.
Special Quotations:
Duratherm components can be customized for use in any desired processing application. Written
quotations for these applications are submitted without cost or obligation and are to be considered
firm for thirty (30) days.
Design:
Duratherm's engineering staff is available for consultation regarding the design and construction
of special molds, dies, platens and other thermal processing equipment. No responsibility is
assumed for the recommendations resulting from this service.
Duratherm reserves the right to change designs and specifications without notice. This assures
the most rapid implementation of product improvements.
Guarantee:
Duratherm guarantees all standard products listed in this catalog for one (1) year from date of
shipment against defects in material and workmanship provided, said products are properly
installed and maintained and are operated under normal conditions.
DURATHERM PROCESSING SYSTEMS, INC.
Standard Terms And Conditions
1997, DURATHERM PROCESSING SYSTEMS, INC. ALL RIGHTS RESERVED
DURATHERM
Processing Systems, Inc.
Prices:
All prices are F.O.B. shipping point and are subject to change without prior notice. Quoted prices accepted
within thirty (30) days are firm unless otherwise stated. All prices listed are net.
Delivery:
All shipping dates quoted may be subject to delay by factors beyond our control. Every assistance will be
provided in expediting claims although Duratherm is not responsible for delays in transit or for damage to
goods after delivery to carrier.
Cancellation:
All standard catalog products are subject to cancellation prior to processing for shipment. Written approval
is required prior to cancellation of special order merchandise.
Returned Goods:
Standard catalog products may be returned with written approval and with transportation prepaid within
thirty (30) days of receipt. All items are subject to inspection prior to any credit allowance and are subject to
a minimum service charge of ten percent (10%). Special order merchandise is not returnable. No credit is
allowed for expenditures incurred in modifying products manufactured or sold by Duratherm.
Special Quotations:
Duratherm components can be customized for use in any desired processing application. Written quotations
for these applications are submitted without cost or obligation and are to be considered firm for thirty (30)
days.
Design:
Duratherm's engineering staff is available for consultation regarding the design and construction of special
molds, dies, platens and other thermal processing equipment. No responsibility is assumed for the
recommendations resulting from this service.
Duratherm reserves the right to change designs and specifications without notice. This assures the most
rapid implementation of product improvements.
Guarantee:
Duratherm guarantees all standard products listed in this catalog for one (1) year from date of shipment
against defects in material and workmanship provided, said products are properly installed and maintained
and are operated under normal conditions.
Standard Terms And Conditions
1997, DURATHERM PROCESSING SYSTEMS, INC. ALL RIGHTS RESERVED
DURATHERM
Processing Systems, Inc.
3720 STERN AVENUE
ST. CHARLES, ILLINOIS 60174
PHONE 630-443-9772
FAX 630-443-9775
http://www.duratherm.com

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