Professional Documents
Culture Documents
The materials, processes, quality control measures, and inspections described in this document 1
should be tested, monitored, or performed as applicable only by individuals holding the 2
appropriate ACI Certifications or equivalent. 3
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Keywords: adhesive; bond; construction; epoxy; quality control; repair; safety; steel. 5
CONTENTS 6
(mandatory portion follows) 7
Part 1General 8
1.1Scope 9
1.2Definitions 10
1.3Referenced standards 11
1.4Submittals 12
1.5Product delivery, storage, and handling 13
1.6Project conditions 14
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Part 2Products 16
2.1Materials 17
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Part 3Execution 19
3.1Preparation 20
3.2Inspection and testing 21
3.3Adhesive mixtures 22
3.4Adhesive application 23
3.5Cleanup 1
3.6Safety 2
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(nonmandatory portion follows) 4
Notes to specifier 5
General notes 6
Forward to checklists 7
Mandatory requirements checklist 8
Optional requirements checklist 9
Submittals checklist 10
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(mandatory portion follows) 12
PART lGENERAL 13
1.1Scope 14
1.1.1 This specification covers the bonding of hardened concrete and steel to hardened concrete 15
with an epoxy adhesive. This specification does not apply to anchoring dowels or anchors in 16
concrete. 17
1.1.2 The provisions of this specification shall govern unless otherwise specified in Contract 18
Documents. In case of conflicting requirements, Contract Documents shall govern. 19
1.1.3 Values in this specification are stated in inch-pound units. A companion specification in 20
SI units is also available. 21
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1.2 Definitions 23
ACI provides a comprehensive list of definitions through an online resource, ACI Concrete 1
Terminology, http://terminology.concrete.org. Definitions provided here complement that 2
resource. 3
accepteddetermined to be satisfactory by Architect/Engineer. 4
architect/engineerarchitect, engineer, architectural firm, engineering firm, or architectural 5
and engineering firm issuing Contract Documents or administering the Work under Contract 6
Documents, or both. 7
contract documentsset of documents supplied by Owner to Contractor as the basis for 8
construction; these documents contain contract forms, contract conditions, specifications, 9
drawings, addenda, and contract changes. 10
contractorperson, firm, or entity under contract for construction of Work. 11
epoxythermosetting polymer that is the reaction product of epoxy resin and hardener. 12
ownercorporation, association, partnership, individual, public body, or authority for whom 13
Work is constructed. 14
submittaldocument or material provided to Architect/Engineer for review or acceptance. 15
submitprovide to Architect/Engineer for review. 16
workentire construction or separately identifiable parts thereof required to be furnished under 17
Contract Documents. 18
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1.3Referenced standards 20
Standards of ASTM International, International Organization for Standardization, and The 21
Society for Protective Coatings referred to in this standard are listed with serial designation, 22
including year of adoption or revision. 23
ASTM International 1
C881/C881M-10 Standard Specification for Epoxy Resin Base Bonding Systems for 2
Concrete 3
C1583/C1583M-04 Standard Test Method for Tensile Strength of Concrete Surfaces and the 4
Bond Strength or Tensile Strength of Concrete and Overlay Materials by 5
Direct Tension (Pull-off Method) 6
D4258-05 Standard Practice for Surface Cleaning Concrete for Coating 7
D4259-88(2006) Standard Practice for Abrading Concrete 8
D 4263-83(2005) Standard Test Method for Indicating Moisture in Concrete by the Plastic 9
Sheet Method 10
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The Society for Protective Coatings 13
VIS 1-2002 Guide and Reference Photographs for Steel Surfaces Prepared by Dry 14
Abrasive Blast Cleaning 15
SP 1-1982(2004) Surface Preparation Specification No. 1, Solvent Cleaning 16
SP 2-1982(2004) Surface Preparation Specification No. 2, Hand Tool Cleaning 17
SP 3-1982(2004) Surface Preparation Specification No. 3, Power Tool Cleaning 18
SP 6/NACE No. 3-2006 Surface Preparation Specification No. 6, Commercial Blast 19
Cleaning 20
These publications may be obtained from: 21
ASTM International 22
100 Barr Harbor Drive 23
3.2.1.5 All concrete surfaces shall be dry. Evaluate moisture content of concrete in accordance 1
with ASTM D4263, except a 4 x 4 ft polyethylene sheet shall be used. Do not apply epoxy 2
adhesive until the test results indicate no moisture within the epoxy curing time period. 3
3.2.2 Inspection of steel surfaces 4
3.2.2.1 Inspect all steel surfaces prior to application of epoxy adhesive. 5
3.2.2.2 Steel surfaces shall be dry, sound and free of loose material. 6
3.2.2.3 At the time of installation surface temperature of the steel shall be within the limits 7
recommended by the adhesive manufacturer. 8
3.2.3 Testing of concrete and steel surfaces 9
3.2.3.1 Test prepared surfaces for tensile strength and bonded surfaces for bond strength in 10
accordance with ASTM C1583. 11
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3.3Adhesive mixtures 14
3.3.1 Mix epoxy components in accordance with manufacturers recommendations. 15
3.3.2 Condition epoxy components to a temperature consistent with manufacturers 16
recommendations. 17
3.3.3 Blend epoxy components to a uniform and homogeneous mixture. 18
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3.4Adhesive application 20
3.4.1 Apply epoxy adhesive to concrete surface by brush, roller, broom, squeegee, or spray 21
equipment. The application method should not entrap air. Apply epoxy adhesive at a thickness 22
sufficient to fill, with slight excess, the gap between the substrate and the element to be bonded. 23
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Do not exceed the manufacturers thickness recommendations. Protect concrete surfaces against 1
spillage beyond limits of surface receiving adhesive. 2
3.4.2 Fasten or shore elements to be bonded when movement is likely to occur, such as 3
elements on sloping, vertical, or overhead positions. Shoring and bracing elements should not 4
induce deflections that may cause the elements to debond when removed. 5
3.4.3 Apply epoxy adhesive and position elements to be bonded within the contact time of the 6
epoxy adhesive as recommended by the manufacturer. If epoxy compound cures to the extent of 7
losing its tack before elements are in contact with the adhesive, follow the manufacturers 8
recommendations with respect to removing or slightly abrading the first coat and applying a 9
second coat. 10
3.4.4 Do not disturb elements being bonded until the adhesive has attained required strength 11
according to Contract Documents. 12
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3.5Cleanup 14
3.5.1 Remove any epoxy adhesive applied or spilled beyond desired areas. Perform cleanup 15
with material designated by epoxy adhesive manufacturer. Avoid contamination of work area. 16
3.5.2 Unused materials shall be disposed in accordance with manufacturers recommendations 17
and state and local regulations. 18
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3.6Safety 20
3.6.1 Advise applicators to avoid contacting epoxy compounds with eyes and skin, inhalation 21
of vapors, and ingestion. Make protective and safety equipment available on site. Refer to 22
Material Safety Data Sheets and heed all label warnings by manufacturer. 23
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may or will. Informational statements typically identify activities or options that will be 1
taken or may be taken by Owner or Architect/Engineer. 2
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FOREWORD TO CHECKLISTS 4
F1. This Foreword is included for explanatory purposes only; it is not a part of Specification 5
ACI 548.E-XX. 6
F2. ACI Specification 548.E-XX may be referenced by the Specifier in the Project 7
Specification for any building project, together with supplementary requirements for the specific 8
project. Responsibilities for project participants must be defined in the Project Specification. ACI 9
Specification 548.E-XX cannot and does not address responsibilities for any project participant 10
other than the Contractor. 11
F3. Checklists do not form a part of ACI Specification 548.E-XX. Checklists assist the 12
Specifier in selecting and specifying project requirements in the Project Specification. 13
F4. The Mandatory Requirements Checklist indicates work requirements regarding specific 14
qualities, procedures, materials, and performance criteria that are not defined in ACI 15
Specification 548.E-XX. The Specifier must include these requirements in the Project 16
Specification. 17
F5. The Optional Requirements Checklist identifies Specifier choices and alternatives. The 18
checklist identifies the Sections, Parts, and Articles of the ACI Reference Specification 548.E- 19
XX and the action required or available to the Specifier. The Specifier should review each of the 20
items in the Checklist and make adjustments to the needs of a particular project by including 21
those selected alternatives as mandatory requirements in the Project Specification. 22
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F6. The Submittals Checklist identifies information or data to be provided by the Contractor 1
before, during, or after construction. 2
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MANDATORY REQUIREMENTS CHECKLIST 4
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OPTIONAL REQUIREMENTS CHECKLIST 15
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SUBMITTALS CHECKLIST 38
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Section/Part/Article Notes to Designer/Specifier
1.1.1 Specify specific scope of work.
3.1.1.1 Specify which ICRI 310.2 chip face is acceptable.
Specify methods for preparing surfaces such as in
accordance with ASTM D4258 and ASTM D4259.
3.2.3.1 Specify number and frequency of testing and
minimum strength.
Section/Part/Article Notes to Designer/Specifier
1.5.3 Specify storage temperature as epoxy components are
affected by temperature.
1.6 .1 Specify any project conditions that would specifically affect
this work.
Performance of epoxy systems may be affected by
temperature, humidity, and surface water. Strict adherence
to the manufacturers recommendations should be
maintained. Where other unusual conditions are
encountered, the material manufacturer should be consulted
before application.
2.1.1
Specify Class and Grade as indicated. Also specify
additional or alternative performance requirements and/or
acceptable suppliers.
3.1.1.1 Specify limitations, if any, on use of mechanical abrasion
and on disposal of waste products.
3.1.1.1 Specify other surface preparation methods as appropriate
from ICRI 310.2.
3.1.2.1 Specify if alternative abrasive material, such as grit or shot,
is required.
Section/Part/Article Submittal Items
1.4.1 Manufacturers certification.
1.4.2 Mixing and application procedures.
1.4.3 Material technical data sheets and MSDS.