Amplifier Box: Type 131 - 037 NG010

RaytheonMarineGmbH
HighSeasProducts
Postfach1166
D-- 24100Kiel
Germany
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Fax+49--431--3019--291
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R
3318E/131--037NG010.DOC032 Edition: 14. Sep. 1998
Amplifier
Box
Type131--037NG010
SERVICE MANUAL
1 InstallationandFirstPuttingintoOperation
2 Care, Maintenance, Repair andSpare--parts Catalogue
3 Description
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Amplifier Box
Amplifier Box ServiceManual
3318E/131--037NG010.DOC032 Edition: 08. J uly 1998
Declarationof conformity
We declare that this product meets the major protection requirements which are defined
in the Council Direction on the approximation of the Laws of the Member States relating
to the electromagnetic compatibility (89/336/EEC). The following standard were referred
to in examining the product for electromagnetic compatibility
DIN EN 60945 (IEC 945+A1), March 1994
Marine Navigational Equipment
This declaration is declared binding for the producer/importer,
Raytheon Anschtz GmbH, Zeyestrae 16--24, D--24106 Kiel,
by
Wolfgang Schme
...........................................
Quality Assurance Manager
ImportantInformationonElectromagnetic Compatibility(EMC)
-- Use in accordance with the intended purpose of the product:
The product is intended to be operated on sea--going ships.
-- Measures to ensure and to maintain the electromagnetic compatibility.
The user/operator has to bear in mind the following:
-- Assembly, cabling is to be made exclusively in accordance with the given assem-
bly and installation documents.
Here, special attention is to be paid to the EMC--relevant measures such as
-- Establish the prescribed ground connections
-- Make use of the prescribed cable types
-- Apply the screenings to the prescribed points.
-- Operation is to be performed with closed casing only (built--in devices must not be
operated outside the desk)
-- After maintenance and repair work has been carried out, the initial state (original
state) is to be established again.
Here also, special attention is to be paid to carrying out the EMC--relevant mea-
sures:
-- Establish ground connections, put on screenings
-- Connect the disconnected electrical protective means (EMC filters)
-- Replace the defective electrical protective means by original parts
-- Use original parts only
-- Close the casing or incorporate the device into the desk, resp.
Amplifier Box
ServiceManual
Amplifier Box
I
CONTENTS Page
1 InstallationandFirstPuttingintoOperation 1-- 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Installation 1-- 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 First Putting into Operation 1-- 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.1 Required Testing Equipment 1-- 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2 Preconditions for Putting into Operation 1-- 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.3 Adjusting the Current Limitation for NFU Control 1-- 2 . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.4 Adjusting the Proportional Amplifier, Type 131--037.01 1-- 2 . . . . . . . . . . . . . . . . . . . . . .
1.2.4.1 Notes on the Proportional Amplifier 1-- 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.4.2 Zero Current and Rated Current Adjustment 1-- 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.4.2.1 Zero Current Adjustment for Starboard Solenoid Valve 1-- 3 . . . . . . . . . . . . . . . . . . . . . .
1.2.4.2.2 Rated Current Adjustment for Starboard Solenoid Valve 1-- 3 . . . . . . . . . . . . . . . . . . . . .
1.2.4.2.3 Zero Current Adjustment for Port Solenoid Valve 1-- 4 . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.4.2.4 Rated Current Adjustment for Port Solenoid Valve 1-- 4 . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.4.2.5 Table of Adjusting Potentiometers 1-- 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Care, Maintenance, Repair, SpareParts Catalogue 2-- 1 . . . . . . . . . . . . . . . . . . . . . .
2.1 Care and Maintenance 2-- 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Repair 2-- 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1 Circuit Description of the Proportional Amplifier, Type 131--037.01 2-- 1 . . . . . . . . . . . .
2.2.1.1 Setpoint Specification 2-- 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1.2 Modulation Limitation 2-- 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1.3 Zero--point Lift Function 2-- 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1.4 Zero--point Lift Suppression 2-- 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1.5 Utilization of a Sub--area of the Valve Characteristic 2-- 7 . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1.6 Ramp Shaper 2-- 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1.7 Superimposition of Hum(Iosc.) 2-- 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1.8 Enable / Disable of Power Stages 2--10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1.9 Activation of Relays for Internal Setpoint and
Ramp Manipulating Time Specification 2--11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1.10 Monitoring and Operational Indicators 2--12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1.11 Test List 2--13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1.12 Troubleshooting Instruction 2--14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Spare Parts Catalogue 2--15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.1 Notes on Ordering 2--15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Amplifier Box
ServiceManual
II
CONTENTS Page
3 Description 3-- 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 General Information 3-- 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Construction of the Amplifier Box 3-- 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Description 3-- 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.1 Proportional Amplifier, Type 131--037.01 3-- 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2 Power Supply Unit 3-- 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.3 Relay D1 3-- 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.4 Relay D2 3-- 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.5 Relay D3 3-- 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Technical Data 3-- 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Annex
Dimensional Drawing, Amplifier Box 131 E 037 HP014
Wiring Diagram, Amplifier Box 131 D037 HP015
Amplifier Box
1--1
1 InstallationandFirstPuttingintoOperation
1.1 Installation
The dimensions relevant to the installation of the Amplifier Box are to be drawn fromthe
Dimensional Drawing 131 E 037 HP014 in the Annex.
Note!
For performing installation work, use must be made of the connection and circuit
diagrams that are added to the equipment concerned !
1.2 FirstPuttingintoOperation
Attention:
The adjusting work described in this chapter is exclusively to be carried out by
trained service personnel taking into account the safety measures!
For any work leading to rudder movement, it must previously be ensured that nei-
ther persons nor material might be endangered by the rudder or by the steering
gear!
1.2.1 RequiredTestingEquipment
For putting into operation, the following testing equipment is required:
Multimeter with the following ranges:
-- Volt (DC), internal resistance !20 kOhm/V
-- Ampere
-- Ohm
1.2.2 Preconditions for PuttingintoOperation
The systemcomponents have been connected in accordance with the relevant installa-
tion and connection diagrams and are ready for operation.
Amplifier Box
ServiceManual
1--2
1.2.3 AdjustingtheCurrentLimitationfor NFUControl
-- Set the steering mode selector to NFU
-- Connect the ammeter to between L1.15and L1.22or L1.23, resp.
15 16 17 18 19 20 21 22 23
A
L1
-- Adjust the rated current at R1 to the value indicated by the manufacturer of the
solenoid valves (e.g. 650 mA).
1.2.4 AdjustingtheProportional Amplifier, Type131--037.01
1.2.4.1 Notes ontheProportional Amplifier
Note!
The proportional amplifier may only be removed when made dead.
On delivery, twoadjustmentprotocols incl. the preset values and the inserted jumpers
are attached to the proportional amplifier (to be found in the inside door pocket).
In case of a newinstallation, the jumpers are to be checked -- and, if required, to be cor-
rected -- in accordance with this protocol.
In the normal case, the values to be adjusted have been preset by the factory, provided
that the information on the solenoid valves used was known before delivery of the equip-
ment.
Amplifier Box
1--3
These values as well as the jumpers are then recorded in the adjustment protocol.
If the values preset at the works should not coincide with the indicated values of the so-
lenoid valves used, these must be re--adjusted by the service technician as described in
the following.
These values are to be written into the adjustment protocols, and oneof themis to be
sent to the Raytheon Marine Service Department.
1.2.4.2 ZeroCurrentandRatedCurrentAdjustment
-- Set the steering mode selector to FU
-- Connect voltmeter (DC) to L1.18() and L1.19(+)
-- Should the jumpers B3, B6, B12, B14 and B16 not be inserted, these are to be
inserted for the subsequent adjustments only.
-- Connect the ammeter into the solenoid valve line L1.24
-- Install the jumper to between L1.10and L1.11
10 11 12 18 19
A
L1
V
24 25
A
+
1.2.4.2.1 ZeroCurrentAdjustmentfor StarboardSolenoidValve
-- Adjust the voltmeter indication with potentiometer A1to 0.8V
-- Adjust the zero current with potentiometer NULL Ato the zero current
(e.g. 200 mA) indicated by the solenoid valve manufacturer.
1.2.4.2.2 RatedCurrentAdjustmentfor StarboardSolenoidValve
-- Adjust the voltmeter indication with potentiometer A1to 10V
-- Adjust the rated voltage with potentiometer AB Ato the rated
current (e.g. 650 mA) indicated by the solenoid valve manufacturer.
Note:
Check zero current and rated current once more and, if required, correct them!
Amplifier Box
ServiceManual
1--4
1.2.4.2.3 ZeroCurrentAdjustmentfor PortSolenoidValve
-- Connect the ammeter into the solenoid valve line L1.25
-- Insert the jumper to between L1.10and L1.12
-- Adjust the voltmeter indication with potentiometer A2to 0,8V
-- Adjust the zero current with potentiometer NULL Bto the zero current
(e.g. 200mA) indicated by the solenoid valve manufacturer.
1.2.4.2.4 RatedCurrentAdjustmentfor PortSolenoidValve
-- Adjust the voltmeter indication with potentiometer A2to 10V
-- Adjust the rated current with potentiometer AB Bto the rated
current (e.g. 650 mA) indicated by the solenoid valve manufacturer.
Note:
Check zero current and rated current once more and, if required, correct them!
ATTENTION:
J umpers that have been inserted for the previously described adjustment only,
must absolutely be removed!
Set the potentiometers A1 and A2 to the left stop and leave it as that!
Amplifier Box
1--5
1.2.4.2.5 Tableof AdjustingPotentiometers
Identifier
or
trimmer
Function Range,
clock-
wise
Operating
mode,
setting
range
J umper
inserted open
Adjust-
ment by
factory
Relay
posi-
tion
AB A Rated
current
adjust-
ment for
STBD
solenoid
valve
0 to
100%
I
rated
100%
NULL A Zero
current
adjust-
ment for
STBD
solenoid
valve
0 to 40%
I
rated
0%
AB B Rated
current
adjust-
ment for
PORT
solenoid
valve
0 to
100%
I
rated
100%
NULL B Zero cur-
rent ad-
justment
for
PORT
solenoid
valve
0 to 40%
I
rated
0%
A1 Internal
set value
0 to max
0 to +10V
0 to --10V
external
preset
B3
B4
B4
B3
B3, B4
0
x
K1
A2 Internal
set value
0 to max
0 to +10V
0 to --10V
external
preset
B5
B6
B6
B5
B5, B6
0
x
K2
Amplifier Box
ServiceManual
1--6
B25
B22
B3
B4
B5
B6
B10
B9
B8
B7
B13 B12
B15 B17
B14 B16
B19B20
I
OSZ
AB B
NULL B
ABA
NULL A
V2 V1 A4 A3 A2 A1
POTENTIOMETER
R48 R34R38R33R37 R28R27R22 R21R20R19
Fig. 1--1: Components Diagramof the Proportional Amplifier, Type 131--037.01
Amplifier Box
1--7
Amplifier Box
Manufacturer: HERION
Order No.: ...........................
SolenoidType: ...........................
Adjustedvariables:
Function:
Setpoint A1
Setpoint A2
Ramp time V1
Ramp time V2
Current solenoid A
at setpoint +10V
(modulation limitation)
Current solenoid A
at setpoint 0V
(zero--point lift / jump)
Current solenoid B
at setpoint --10V
(modulation limitation)
Current solenoid B
at setpoint 0V
(zero--point lift / jump)
Humsuperimposition
Humfrequency
Letter
symbol:
A1
A2
V1
V2
Ab.A
Zero A
Ab.B
Zero B
I
osc
f
osc
Adjusted
values:
................
................
................
................
................
................
................
................
................
................
DIM
V
V
Ohm
Ohm
A
A
A
A
Ass
Hz
Specified
values:
................
................
................
................
................
................
................
................
................
................
J umpers (mark jumpers fitted with X)
B3 B7 B12 B16 B22
B4 B8 B13 B17 B25
B5 B9 B14 B19
B6 B10 B15 B20
Responsiblefor QualityAssurance: ...................................
Responsiblefor Commissioning: ....................................
Amplifier Box
ServiceManual
1--8
Amplifier Box
2--1
2 Care, Maintenance, Repair, SpareParts Catalogue
2.1 CareandMaintenance
No care nor maintenance by the ships personnel is required for the Amplifier Box.
2.2 Repair
Attention:
Repair work is exclusively to be carried out by trained service personnel taking into
account the safety measures!
For any work leading to rudder movement, it must previously be ensured that nei-
ther persons nor material might be endangered by the rudder or by the steering
gear!
2.2.1 CircuitDescriptionof theProportional Amplifier, Type131--037.01
(See Block Diagram, Fig. 2--1).
Amplifier Box
ServiceManual
2--2
d12 d10z10d14z12 z20 z22d28z26d24b2z2d2 b4
b30
b28
b26
b24
b22
b20
b18
b16
d26
z28
z24
z14
d20
z18
z16
d16
d22
d18
z32
d32
z30
d30
b6
b8
b10
b12
b14
b32
z8 d6 z6 z4 d4 d8
Fig. 2--1: Block Diagramof the Proportional Amplifier
Amplifier Box
2--3
2.2.1.1 SetpointSpecification
The solenoid current is adjusted by specifying a setpoint.
The setpoint can be specified either externally or internally.
External: Setpoint specification via setpoint input terminal z20.
Internal: Call--up of 1 to 4 adjustable setpoints via relays.
Depending on the version of the proportional amplifier, an external setpoint can be spe-
cified in the formof a voltage or current signal.
The current input has an internal resistance of 500 Ohm, such that for an external set-
point of 0 to 20 mA, the internal voltage level (which can be measured at MS) is 0 to
10V.
External
0 to 10V / 0 to 20 mA
0 to --10V / 0 to --20 mA
Internal
0 to 10V
0 to --10V
Final stage
Solenoid A
Solenoid B
Setpointrange
External setpointspecificationfor valves withtwosolenoids:
If other sources are used for the setpoint specification instead of the voltages of +15V
supplied by the proportional amplifier, these sources must be referred to the analog
zero!
Internal setpointspecification:
The internal setpoint specification is carried out by means of the setpoint trimmers
A1/A2.
The adjusted setpoints can be activated by means of the internal relays K1/K2.
Setpoints
External
A1
A2
A3
A4
Controlledrelay
None
K1
K2
K3
K4
not used
The relay with the highest index number has priority.
Amplifier Box
ServiceManual
2--4
The setpoint trimmers are connected to the internal reference voltage via jumpers in
such a way as to allowa voltage of 0to 10Vto be adjusted.
Polarity can be changed by re--positioning the jumper concerned.
Note:
To provide an external setpoint specification for the setpoint trimmers, the jumper con-
nection concerned must be removed.
The permissible voltage range is 0 to 15V.
Trimmer Polarity J umper Factory--adjusted
closed open 2solenoids 1solenoid
A1 +
--
external setpoint
specification
B3
B4
B4
B3
B3, B4
x x
A2 +
--
external setpoint
specification
B5
B6
B6
B5
B5, B6
x x
A3
(notused)
+
--
external setpoint
specification
B7
B8
B8
B7
B7, B8
x x
A4
(notused)
+
--
external setpoint
specification
B9
B10
B10
B9
B9, B10
x x
Amplifier Box
2--5
2.2.1.2 ModulationLimitation
The trimming potentiometers AB A for solenoid A and AB B for solenoid B can be used
to attenuate the setpoint--specific modulation range of the power stage.
It is thus possible to utilize only a sub--area of the valve characteristic (high resolution).
Q = Flow
P = Pressure
I = Solenoid Current
W = Setpoint
Solenoid B Solenoid A
QB QA/P
IB IA
--10V/--20mA 0 10V/20mA
W
AB B AB A
100%
2.2.1.3 Zero--pointLiftFunction
(only with proportional amplifiers for 2 solenoids)
The zero--point lift function enables the solenoid current for each solenoid to be lifted
even with extremely small setpoints; separate adjustment is provided via the trimming
potentiometers Zero A and Zero B.
The zero--point lift is always operative only for the particular solenoid which is subject to
setpoint control.
Q = Flow
P = Pressure
W = Setpoint
Amplifier Box
ServiceManual
2--6
2.2.1.4 Zero--pointLiftSuppression
(only with proportional amplifiers for 2 solenoids)
The zero--point lift suppression is used to suppress the zero--point lift for setpoint specifi-
cations in the range fromapprox. +6%of the limit value (+10V / +20mA). This prevents
the solenoids frombeing activated alternately by very small setpoint fluctuations in the
zero--range.
Q = Flow
P = Pressure
W = Setpoint
Amplifier Box
2--7
2.2.1.5 Utilizationof aSub--areaof theValveCharacteristic
(Example)
The zero--point lift and the modulation limitation make it possible to utilize sub--areas of
the valve characteristic in the normal setpoint range.
In the example below, the working range of the proportional valve with the characteristic
QA=f(I
A
) or QA=f(w), see Figurea, is to equal only 20 -- 60%of the nominal range
with a setpoint specification of 0 to +10V.
Adjustment:
-- Set lift by means of trimmer Zero A in such a way that the lower range limit for QA
is reached at w=0V (see Figure c).
-- Reduce the modulation limitation by means of trimmer AB A in such a way that the
upper range limit for QA is reached with w=10V (see Figure c).
Figurea
Characteristic with-
out zero--point lift at
max. modulation li-
mitation
Figureb
Characteristic with
zero--point lift
Figurec
Characteristic with
zero--point lift and
reduced modulation
range
The procedure is similar for the utilization of sub--areas of the other characteristic branch
(solenoid B).
Amplifier Box
ServiceManual
2--8
2.2.1.6 RampShaper
The ramp shaper ensures a steady rise in the output voltage when the input voltage
rises abruptly.
After the elapse of the manipulating time, the input and output voltages are of identical
value. The ramp shaper fitted on the PCB enables two ramps to be separately adjusted
and selected by means of relays.
These relays can be activated either via an SPS control or via parallel activation with the
setpoint.
The adjustment of ramp manipulating time is linear.
The jumpers enable internal or external operation to be selected separately for each
ramp.
For internal operation, the trimmers on the proportional amplifier are used.
Rampshaper, internal:
Ramp
V1
V2
Trimmer
V1
V2
Activationof ramps V1andV2:
Ramp
V1
V2
Relay
K5
K6
If the relays K5 and K6 are not activated, the ramp is inoperative.
Relay K6, ramp V2 has priority.
Amplifier Box
2--9
Timerangeadjustment:
Timerangeat
w=10V/ 20mA
t1: 10ms -- 1s
t2: 100ms -- 10s
J umper
closed open
B12 B13
B13 B12
Basic adjustment
bymanufacturer
x
Internal/external ramptimeadjustment:
Ramp
V1
V2
Operation
mode
int.
ext.
int.
ext.
closed
B14
B15
B16
B17
open
B15
B14
B17
B16
Basic adjustment
bymanufacturer
x
x
J umper
2.2.1.7 Superimpositionof Hum(I
osc.
)
The trimming potentiometer I
osc.
can be used to adjust the humamplitude of the valve
current for solenoids A and B.
The adjustment range is 0 to 40%of the modulation range. The humfrequency can be
adjusted to 50Hz or 100Hz by means of a jumper.
Positionandsettingof jumpers for selectionof humfrequency:
Humfrequency
50Hz
100Hz
closed
B 19
B 20
open
B 20
B 19
Basic adjustment
bymanufacturer
x
J umper
The superimposition of hum(dither) on the solenoid current improves the static friction
and thus the hysteresis of the valve.
Optimumadjustment is achieved when small changes in the setpoint are registered by
the final control element, the humamplitude used should always be the least possible.
Amplifier Box
ServiceManual
2--10
2.2.1.8 Enable/ Disableof Power Stages
To enable the power stages, a control signal U >14V must be applied to the enable in-
put of the proportional amplifiers (jumper B22).
If the input is open--circuit or the control voltage U <10V, the output stage is disable.
The enable is signalled by the enable LED(yellow).
B 22 inserted by manufacturer
Enable via internal
jumper B22
Amplifier Box
2--11
2.2.1.9 Activationof Relays for Internal Setpointand
RampManipulatingTimeSpecification
To activate the relays K1 -- K6, the proportional amplifier supplies a voltage of 24V.
The coil zero of the relays K1 to K6 is connected to the common potential.
A jumper can be used to connect this common point to the zero of the proportional am-
plifier or isolate this fromthe zero of the proportional amplifier for floating control.
The common point is fed to the terminal z28.
Activationof relays withnon--floatingcontacts:
Ref. point
Zero of
amplifier PCB
Free
(floating control)
closed
B 25
Basic adjustment
bymanufacturer
x
open
B 25
J umper
Amplifier Box
ServiceManual
2--12
2.2.1.10 MonitoringandOperational Indicators
The proportional amplifier is provided with circuitry to monitor the internal supply volt-
ages.
The enable signal is linked logically to this monitoring circuitry in such a way that the
power stages are enabled only if the correct signal combination is present.
The operational status of the proportional amplifier is shown by the following LEDindica-
tors:
Indication
Operation
Fault mode
Enable
Designation
V 11
V 17
V 19
Colour
Green
Red
Yellow
The operational indicator V 11 (green) signalizes that the internal supply voltages +15V
are present.
The fault indicator V 17 (red) will light if the internal supply voltages fail or an enable is
missing, jumper B22 missing.
The enable is signalized by V 19 (yellow).
Amplifier Box
2--13
2.2.1.11 TestList
Testingdevice: Multimeter with the following ranges:
Volt (AC, DC), internal resistance !20 kOhm/Volt
Ampere
Ohm
Measurement
Voltage supply
Solenoid current
A
Solenoid current
B
Internal
supply voltage
NFU
supply voltage
Voltage failure
Signal
after ramp
Supply voltage
for steering mode
selector
TP
+
L1.5
L1.4
L1.3
L1.2
L1.6
L1.8
L1.10
L1.15
L1.17
L1.19
L1.20
-- ( I )
L1.1
L1.1
L1.1
L1.1
L1.7
L1.9
L1.18
L1.14
L1.16
L1.18
L1.14
Measuredvalue
440V AC or
400V AC or
230V AC or
115V AC
After balancing
After balancing
+24V DC
+24V DC
open circuit
0 ... +10V DC
+24V DC
Conditions
Corresponding
starter box
switched on
Setpoint to be ap-
plied to input:
L1.10 to L1.11
or
L1.10 to L1.12
Corresponding
starter box
switched on
Corresponding
starter box
switched on
Proportional am-
plifier without
function
Only with corre-
sponding input
signal and when
ramp function
is activated !
Corresponding
starter box
switched on
Amplifier Box
ServiceManual
2--14
2.2.1.12 TroubleshootingInstruction
Measures for troubledetection:
1: Check the operating voltage
applied to terminals L1.1 ... L1.5
2: Check the 24V DC voltage on the
output of the mains transformer at +/--
1: Check the 24V DC supply voltage
2: Replace the proportional amplifier
Trouble:
Greenand Yellow
LEDs on the
proportional ampli-
fier not alight !
RedLEDon the
proportional ampli-
fier not alight !
Amplifier Box
2--15
2.3 SpareParts Catalogue
2.3.1 Notes onOrdering
To ensure fast processing of replacement parts orders and to make sure that the correct
replacement part is delivered, the following details are required:
1. Name of the ship
2. RaytheonAnschtz order number:
e.g.: 610 0 61637
3. Device type (refer to type label) that the replacement part is required for:
e.g.: Amplifier Box, Type 131--037 NG010.
4. Exact designation of the replacement part fromthe specifications given in the
replacement parts catalogue
Example:
StockNo. Designation DrawingNo.
1.607 172 Screw M4x10 DIN 7985 A4
5. Required number of parts
Amplifier Box
ServiceManual
2--16
Ersatzteilkatalog
SPARE PARTS
Verstrkerkasten
AMPLIFIER BOX
Type 131--037 NG010, 131--037 MOD024 CATALOGUE
14.578 1
5
1
1
3
1
4
2
6
Ersatzteilkatalog
SPARE PARTS
Verstrkerkasten
AMPLIFIER BOX
Type 131--037 NG010, 131--037 MOD024
CATALOGUE
All depicteditems whichare not mentionedinthe text are not applicable for this unit. Since further development may necessitate makingmodifi-
cations to existing equipment, its conformity with the relevant illustrations and drawings is not always ensured. RAYTHEON MARINE will be
under no liability whatever that may arise fromany such differences.
14.578 2 RA/S--SU 9809 EDITION 02
Pos. Lager--Nr.
STOCK--NO.
Benennung DESIGNATION Zeichnungs--Nr.
PART--No.
Stck.
QTY.
Herst.--Code
MFRC
Versorgungs--Nr.
NATO--STOCK--NO.
1 1.721453 Relais Relay DILER--22--G 3 D8942
2 1.762123 Sicherung3,15AT Fuse3.15AT IEC127--2 1 --
3 2.014166 Netzteil PowerSupplyUnit ISK--E 1 --
4 1.507975 Proportionalverstrker Proportional Amplifier 131--037.01E01 1 D0138
5 1.778377 Drehwiderstand33W Potentiometer33W P10 1 D8439
6
1
3.609123 Ventilberwachungs--PCB SolenoidMonitoringPCB 131--037.03 1 D2865
--------------------------------------------------
1
in MOD024
Amplifier Box
3--1
3 Description
3.1 General Information
The ANSCHTZAmplifier Boxis a central component in the ships steeringcontrol
system. It makes available a DC output signal for activating the solenoids for proportio-
nal valves. In accordance with this output current, the valves ensure stepless control of
the oil delivery volume the steering gear pumps.
Use of the amplifier box can be made both for FU and for NFU operation.
7
4
5
3
1
6
2
8
Fig. 3--1: Construction of the Amplifier Box
1 Relay D3
2 Fuse
3 Power Supply Unit
4 Relay D1
5 Relay D2
6 Proportional Amplifier
7 Potentiometer R1
8 Casing (Cover removed)
Amplifier Box
ServiceManual
3--2
3.2 Constructionof theAmplifier Box
The amplifier box consists of
-- Casing
-- Proportional Amplifier, Type 131--037.01
-- Power Supply Unit, consisting of
-- Transformer M1
-- Rectifier and
-- Fuse
-- Relay D1
-- Relay D2
-- Relay D3
-- Terminal Strip
3.3 Description
3.3.1 Proportional Amplifier, Type131--037.01
The Proportional Amplifier, Type 131--037.01 makes available a DC output signal for ac-
tivating the solenoids for proportional valves. In accordance with this output current, the
valves ensure stepless control of the oil delivery volume for the steering gear pumps.
The external set value is given by the analog set rudder signal.
The internal set value specifications can be configured and are activated via the steering
control signals (port/starboard) applied to the input side.
The proportional amplifier is designed as a single board and includes the following cha-
racteristics:
-- Type acc. to DIN 41612
-- 24V supply voltage
-- Power consumption 35VA as a maximum
-- 32--pole connector
-- Adjustable lift function
-- Short--circuit--proof and ground--fault--proof final stages
-- Current limitation to max. 1600 mA each direction.
Amplifier Box
3--3
3.3.2 Power SupplyUnit
The power supply unit consists of
-- transformer M1
-- rectifier and
-- fuse
Fromthe input voltage, the power supply unit produces the internal supply voltage of
24V DC (unregulated) for the proportional amplifier.
The power supply unit is fused on its secondary by 3.15A (slow).
3.3.3 RelayD1
The relay D1 monitors the 24V DC output voltage of the proportional amplifier and signa-
lizes voltage failure alarmvia a floating contact.
3.3.4 RelayD2
An externally connected operating mode selector permits change--over fromfollow--up
control (FU) or AUTO to non--follow--up control (NFU). By that, the relay D2 switches R1
for current limitation into the output circuit.
3.3.5 RelayD3
Not used here!
Amplifier Box
ServiceManual
3--4
3.4 Technical Data
Primary voltages: 115V/230V/400V/440V 0.72A 50--60Hz
Type of enclosure: IP 00 (without casing)
IP 44 (with casing)
EMC: see Declaration of conformity
Activation of solenoids up to 1.6A
Making available of a regulable NFU voltage supply
Internal change--over fromFU/AUTO to NFU
Floating alarmcontact
Possibility of internal or external set--value specification
The device is approved by German Lloyd
Mechanical Data See dimensional drawing 131 E 037 HP014
Proportional Amplifier
Solenoid current: 1.6A
Supply: 24V 10%; 50--60Hz
Power consumption: 32.5VA
Alternatively:
Supply: 24V DC (4V)
Power consumption: 1.4A
Output current for solenoid: 1.6A
Solenoid current R20: 2.5 ... 5.59
Solenoid connecting line: 1.5mm
2
, max. 60m
2.5mm
2
, max. 100m
4.0mm
2
, max. 160m
Amplifier Box
3--5
Inputs, analog
Setpoint at pin z20:
for solenoid A: 0 ... 10V
for solenoid B: 0 ... --10V
input resistance: 2009
Alternatively:
for solenoid A: 0 ... 20mA
for solenoid B: 0 ... --20mA
Setpoint at pin d10, z10, d14, z12: 0 ... 15V
input resistance: 15k9
Manipulating time at pins d28, z26:
Control inputs, digital
Activation of relays K1 ... K6:
nominal relay voltage: 24V
current consumption per relay: 20mA
Enable signal of power stage: 24V; tol. +2V, --9V
Input resistance: 2,7k9
Amplifier Box
ServiceManual
3--6
Outputs
For supply of setpoint adjusters
and actual--value pick--up:
output voltage: +15V, 0.6V
--15V, 0.6V
output current: max. 75mA with +15V
max. 50mA with --15V
For supply of internal relays and enable: +24V; tol. +2V, --8V
max. 75mA
Master Slave MS pin d12: 0 ... +10V
External Load: >100k9
Manipulating time, ext.: 0 ... 10V
Output current for solenoid: 0.8 or 1.6 or 2.4A
Transmissioncharacteristics
Zero--point lift with solenoids A and B: 0 ... 40%I
nominal
Zero--point lift suppression: approx. 6% of limit value
Zero--point lift with solenoids A: 0 ... 40%I
nominal
Modulation limitation: 0 ... 100%I
nominal
Manipulating time of ramp shaper internal/
external for abrupt setpoint change of 10V:
range 1: 0.01 ... 1s; tol. 10%
range 2: 0.1 ... 10s; tol. 10%
General characteristic data
Superimposed hum: 0 ... 30%I
nominal
Humfrequency: 50 or 100Hz
Time to ready/warm--up time: 10min
Amplifier Box
3--7
Mechanical Data
Dimensions (length x width x depth): 172mmx 100mmx 50mm
Weight: 400g
Ambient temperature, storage: --20C ... +70C
Ambient temperature, operation: --8C ... +55C
Connections:
plug connector: 32--pin connector, DIN 41612 Type F
Test plug:
plug connector: 2--row, 10--pin, to fit tester TE 01
Amplifier Box
ServiceManual
3--8

Amplifier Box: Type 131 - 037 NG010

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