Screen defect diagnosis 1. 4 / 7 or 3 / 7 of screen is not displayed. 2. Screen by Data COF is not displayed. 3. One or more of Data COF IC have regular vertical lines. 4. Data COF unit error pattern 5. The screen by Scan COF is displayed but the whole brightness of screen is dark. 6. In full white pattern, foreign color is displayed or in full black pattern, misdischarge is partially occurred. 7. Handling Color PDP uses high voltage(Max.500V) be aware of electronic shock
Screen defect diagnosis 1. 4 / 7 or 3 / 7 of screen is not displayed. 2. Screen by Data COF is not displayed. 3. One or more of Data COF IC have regular vertical lines. 4. Data COF unit error pattern 5. The screen by Scan COF is displayed but the whole brightness of screen is dark. 6. In full white pattern, foreign color is displayed or in full black pattern, misdischarge is partially occurred. 7. Handling Color PDP uses high voltage(Max.500V) be aware of electronic shock
Screen defect diagnosis 1. 4 / 7 or 3 / 7 of screen is not displayed. 2. Screen by Data COF is not displayed. 3. One or more of Data COF IC have regular vertical lines. 4. Data COF unit error pattern 5. The screen by Scan COF is displayed but the whole brightness of screen is dark. 6. In full white pattern, foreign color is displayed or in full black pattern, misdischarge is partially occurred. 7. Handling Color PDP uses high voltage(Max.500V) be aware of electronic shock
42 42 42 42 Inch(Wide) Inch(Wide) Inch(Wide) Inch(Wide) PDP SVC Training Manual PDP SVC Training Manual PDP SVC Training
Training Manual PDP SVC Training Manual
LG Electronics / DND QA
Forum Tec
: 972 9 7964119, 972 68 645477, : 972 9 7965674 : forum@go4.co.il Contents Contents Contents Contents ! !! !. Usage/Service Points to be concerned " "" ". Module formation & spec # ## #. Screen defect diagnosis 1. 4/7 or 3/7 of screen is not displayed. 2. Screen by Data COF is not displayed. 3. one or more of Data COF IC have regular vertical lines. 4. Data COF IC unit error pattern 5. The screen by Scan COF is not displayed. 6. Regular- interval vertical line in the whole screen. 7. Vertical data copy 8. One or more vertical bars. 9. One or more horizontal bars. 10. Input signal pattern is displayed but the whole brightness of screen is dark. 11. In full white pattern, foreign color is displayed or in full black pattern, mis- discharge is partially occurred.. 12. In full white pattern, the brightness is getting darker toward the center. 13. A specific brightness of one color is not clear. $ $$ $. Non-picture defect diagnosis ! !! !. One Point Service Guide(42 Inch, 40 Inch) LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr ! !! !. . . . Usage/Service points to be concerned Usage/Service points to be concerned Usage/Service points to be concerned Usage/Service points to be concerned SUGGGESTIONS 1. Static precaution Drive section circuit is C-MOS circuit, so to protect against static electricity, wear static-proof wrist band. 2. Cleaning when wiping panel, do not use liquid cleaner or other chemicals . Use a damp cloth for cleaning . 3. handling Color PDP uses high voltage(Max.500V). Be aware of electronic shock when handling PDP Unit and dont touch drive circuit. and even driver circuits capacitor is turned off but charge still remains there, so to touch drive circuit, be sure to wait at least 1 minute. 4. Warning when connecting signal & Power Connector in operation do not touch connector while Color PDP is operating. 5. PDP servicing and guarantee Glass Panel and Drive Circuit section are linked and operating together. if you disassemble and assemble the product in your own hands , LGE is exempted from the guarantee of function, quality and etc. 6. Damage in still image Color PDP uses fluorescent material. The quality of PDP fluorescence by nature becomes deteriorated if using it in the same condition of CRT. To prevent this symptom, input full-screen regularly or use screensaver software. So do not display the still image for a long time. 7. Temperature & ventilation Color PDPs Glass Panel section and Drive circuit section emit the heat so the temperature shall be kept under 40. the temperature of glass panel section is pretty high because built-in drive circuit emits the heat. PDP is operating with high voltage therefore be sure to keep it away from conductive objects. 8. Warning when handling Module be aware that PDP shall not be touched by metal or hard objects and shocked by the heat or mechanical force. be careful when disassembling or handling. be sure to wear glove for preventing injury when the glasss broken. Color PDP is a display device consisting of Panel section & Drive section. Panel section is composed of electrode, fluorescent substances ,dielectrics and gases, and drive section is a combination of electrical circuit section and PCB section. We call this concrete as PDP Module Assy and the following shows warning. LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Service warning 1. One DVM ( FLUKE 87 or similar type ) 2. Digital Oscilloscope ( over 200MHZ ) Defect diagnosis tool 1. When inserting parts or PCB, fasten the lead line to terminal before soldering. 2. When inserting high- voltage resistance(metal oxide film resistance or metal film resistance), keep 10mm away from PCB 3. High-voltage or high-temperature parts shall be away from the lead line. 4. This chassis is insulation(cold) chassis but for safety, it is better to use insulation trance. when servicing power board, be sure to use insulation trance. 5. While PDP Module is in operation, do not connect or remove lines. " "" "With COF or panel defect, report it to LGE PDP module service department. LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Power : 220V 60Hz Power : 220V 60Hz Power : 220V 60Hz Power : 220V 60Hz Power consumption : 340W Power consumption : 340W Power consumption : 340W Power consumption : 340W #056 #056 #056 #056 #259 #259 #259 #259 635 635 635 635 693.5 693.5 693.5 693.5 220 220 220 220 779.5 779.5 779.5 779.5 #379 #379 #379 #379 ##4.8 ##4.8 ##4.8 ##4.8 28# 28# 28# 28# 82 82 82 82 9#.5 9#.5 9#.5 9#.5 aspect ratio: #6:9 aspect ratio: #6:9 aspect ratio: #6:9 aspect ratio: #6:9 screen size (H X V) : 920.# X 5#8.4mm screen size (H X V) : 920.# X 5#8.4mm screen size (H X V) : 920.# X 5#8.4mm screen size (H X V) : 920.# X 5#8.4mm resolution : 852 X 480 (VGA) resolution : 852 X 480 (VGA) resolution : 852 X 480 (VGA) resolution : 852 X 480 (VGA) Cell Pitch (H X V) : 0.36 X #.08 Cell Pitch (H X V) : 0.36 X #.08 Cell Pitch (H X V) : 0.36 X #.08 Cell Pitch (H X V) : 0.36 X #.08 displayable colors (R,G,B) : #,677K (256 X 256 X 256) displayable colors (R,G,B) : #,677K (256 X 256 X 256) displayable colors (R,G,B) : #,677K (256 X 256 X 256) displayable colors (R,G,B) : #,677K (256 X 256 X 256) brightness : 250 brightness : 250 brightness : 250 brightness : 250 cd cd cd cd/ // /$ $$ $ (w/o filter : 550 (w/o filter : 550 (w/o filter : 550 (w/o filter : 550 cd cd cd cd/ // /$ $$ $ ) )) ) contrast ratio : 250:# (w/o filter ; 700:# ) contrast ratio : 250:# (w/o filter ; 700:# ) contrast ratio : 250:# (w/o filter ; 700:# ) contrast ratio : 250:# (w/o filter ; 700:# ) color temperature : over 8500 color temperature : over 8500 color temperature : over 8500 color temperature : over 8500% %% % K K K K viewing angle : over #60 viewing angle : over #60 viewing angle : over #60 viewing angle : over #60% %% % input signal : NTSC, HD, VGA ,SVGA input signal : NTSC, HD, VGA ,SVGA input signal : NTSC, HD, VGA ,SVGA input signal : NTSC, HD, VGA ,SVGA Twin Picture : PC/AV Twin Picture : PC/AV Twin Picture : PC/AV Twin Picture : PC/AV PC input : D PC input : D PC input : D PC input : D- -- -SUB #5 SUB #5 SUB #5 SUB #5 Control : D Control : D Control : D Control : D- -- -SUB25 / STB connection SUB25 / STB connection SUB25 / STB connection SUB25 / STB connection Video input : CVBS Video input : CVBS Video input : CVBS Video input : CVBS S SS S- -- -Video input Video input Video input Video input DVD input(Y, DVD input(Y, DVD input(Y, DVD input(Y,Cb Cb Cb Cb,Cr)/R,L : Y/Y. ,Cr)/R,L : Y/Y. ,Cr)/R,L : Y/Y. ,Cr)/R,L : Y/Y. Pb Pb Pb Pb/ // /Cb Cb Cb Cb, Pr/Cr+R/L , Pr/Cr+R/L , Pr/Cr+R/L , Pr/Cr+R/L Audio input : R/L Audio input : R/L Audio input : R/L Audio input : R/L Power Cable : 3 Power Cable : 3 Power Cable : 3 Power Cable : 3& && & ( (( (Ground terminal) Ground terminal) Ground terminal) Ground terminal) Sound Output (Speaker) : R.L Out Sound Output (Speaker) : R.L Out Sound Output (Speaker) : R.L Out Sound Output (Speaker) : R.L Out R,G,B input : D R,G,B input : D R,G,B input : D R,G,B input : D- -- -SUB25 (RGBHV) : STB connection SUB25 (RGBHV) : STB connection SUB25 (RGBHV) : STB connection SUB25 (RGBHV) : STB connection AC Input : 220V 60Hz AC Input : 220V 60Hz AC Input : 220V 60Hz AC Input : 220V 60Hz MN MN MN MN- -- -42PZ"0 Spec & Features 42PZ"0 Spec & Features 42PZ"0 Spec & Features 42PZ"0 Spec & Features LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr ITEMS SPECIFICATIONS(Tentative) Screen Size: 42 inch/ 106cm diagonal Aspect Ratio: 16 :9 (width:height) Resolution: 852 x 480 Pixels(SD grade) Peak Brightness : typ.240cd/m (with filter 60%) Contrast Ratio: 700:1(Dark Room & with filter 45%) Viewing Angle: 160! horizontally and vertically Displayable Colors: 16.7 million Weight: kg (MNT), kg(D/stand), kg(spk.)x2 Life: >25,000 hours (elapsed time to 50% of initial brightness) Dimensions(MNT) : 105.6cm wide, 63.4cm high, 8.2cm deep Input Terminals : RF terminal(PAL/SECAM/NTSC) (Set Top Box) Composite Video input(RCA) X 2, S-Video Audio L&R input(RCA) X 2 Component Video (Y,Pb,Pr) + R/L for DVD Component Video (Y,Pb,Pr)+ R/L for HDTV Stb. RGB-SUB 15 pin for HDTV Stb.(480p/720p/1080i) Analog RGB-SUB 15pin(PC VGA ~SVGA) Stereo Input for PC Audio Output Terminals : Analog RGB-SUB 15 pin(PC/DTV input bypass) (Set Top Box) Audio L&R(RCA) RGB-SUB 25 Pin for MNT(RGB/HV in & Control) Composite Video output + R/L output Input Terminals : Analog RGB-SUB 15 pin (Compatible with PC (MNT) VGA ~SVGA, Compressed XGA) RGB-SUB 25 Pin for STB(RGB/HV in & Control) Component Video (Y,Pb,Pr) for DVD & DTV Stb. Composite Video input(PAL/SECAM/NTSC) Audio L&R input(RCA)X2 Display Frequency : 15.73kHz to 60kHz horizontally, 50Hz to 75Hz(V) Picture : PIP(2Tuner:STB), Twin Picture, Digital Comb filter, Digital Video Enhancer(Jagging free ) Sound : A2 stereo, AVL, Dolby Virtual, 2x10Wrms Remote Control : Included(Unified) External Control : D-sub 25-pin connector Power Source : 110-240V , 50/60 Hz Power Consumption: 300 watts( with Max. Audio : 320W) MN-42PZ10(42W PDP MNT) Market : Korea / N_ America / S_America Market : Korea / N_ America / S_America Market : Korea / N_ America / S_America Market : Korea / N_ America / S_America (200#. July ~) (200#. July ~) (200#. July ~) (200#. July ~) Spec of Models Spec of Models Spec of Models Spec of Models RN RN RN RN- -- -BA##(3 System Multi STB) BA##(3 System Multi STB) BA##(3 System Multi STB) BA##(3 System Multi STB) 430(W)X78(H)X280mm(D) ( (( (Example of Desk Top Type) Example of Desk Top Type) Example of Desk Top Type) Example of Desk Top Type) LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr DIGITAL SET TOP BOX ( SK DIGITAL SET TOP BOX ( SK DIGITAL SET TOP BOX ( SK DIGITAL SET TOP BOX ( SK- -- -0##T ) 0##T ) 0##T ) 0##T ) DIGITAL SET TOP BOX ( SK DIGITAL SET TOP BOX ( SK DIGITAL SET TOP BOX ( SK DIGITAL SET TOP BOX ( SK- -- -0#0T ) 0#0T ) 0#0T ) 0#0T ) ANALOG SET TOP BOX ( RN ANALOG SET TOP BOX ( RN ANALOG SET TOP BOX ( RN ANALOG SET TOP BOX ( RN- -- -BA#0 ) BA#0 ) BA#0 ) BA#0 ) ANALOG SET TOP BOX ( RN ANALOG SET TOP BOX ( RN ANALOG SET TOP BOX ( RN ANALOG SET TOP BOX ( RN- -- -BA## ) BA## ) BA## ) BA## ) MN MN MN MN- -- -40PA#0, MN 40PA#0, MN 40PA#0, MN 40PA#0, MN- -- -40PA#0A only 40PA#0A only 40PA#0A only 40PA#0A only MN MN MN MN- -- -42PZ#0 only 42PZ#0 only 42PZ#0 only 42PZ#0 only MN MN MN MN- -- -40X3M , MN 40X3M , MN 40X3M , MN 40X3M , MN- -- -40PA#0, MN 40PA#0, MN 40PA#0, MN 40PA#0, MN- -- -40PA#0A, MN 40PA#0A, MN 40PA#0A, MN 40PA#0A, MN- -- -42PZ#0, MN 42PZ#0, MN 42PZ#0, MN 42PZ#0, MN- -- -60PZ#0 60PZ#0 60PZ#0 60PZ#0 MN MN MN MN- -- -40PA#0, MN 40PA#0, MN 40PA#0, MN 40PA#0, MN- -- -40PA#0A, MN 40PA#0A, MN 40PA#0A, MN 40PA#0A, MN- -- -42PZ#0, MN 42PZ#0, MN 42PZ#0, MN 42PZ#0, MN- -- -60PZ#0 60PZ#0 60PZ#0 60PZ#0 All but MN All but MN All but MN All but MN- -- -40X3M can be used 40X3M can be used 40X3M can be used 40X3M can be used SET TOP BOX SET TOP BOX SET TOP BOX SET TOP BOX Compat i bl e Model Compat i bl e Model Compat i bl e Model Compat i bl e Model Only related model can be used. Only related model can be used. Only related model can be used. Only related model can be used. Only related model can be used Only related model can be used Only related model can be used Only related model can be used all Model can be connected but because of noise problem with int all Model can be connected but because of noise problem with int all Model can be connected but because of noise problem with int all Model can be connected but because of noise problem with internal ernal ernal ernal fan, it is terminated.Be sure that MN fan, it is terminated.Be sure that MN fan, it is terminated.Be sure that MN fan, it is terminated.Be sure that MN- -- -40X3M is not compatible with SK 40X3M is not compatible with SK 40X3M is not compatible with SK 40X3M is not compatible with SK- -- -0##T 0##T 0##T 0##T Separately : dedicated cable (AP Separately : dedicated cable (AP Separately : dedicated cable (AP Separately : dedicated cable (AP- -- -EA#0) EA#0) EA#0) EA#0) separately : dedicated cable (AP separately : dedicated cable (AP separately : dedicated cable (AP separately : dedicated cable (AP- -- -EA#0) EA#0) EA#0) EA#0) PDP STB type & compatible model PDP STB type & compatible model PDP STB type & compatible model PDP STB type & compatible model LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr P3 P2 VR2 VR1 VR1 Y SUS B/D ASSY CTRL B/D ASSY ZSUS B/D ASSY X RIGHT B/D ASSY Label P2 P100 P300 P1 X LEFT B/D ASSY P4 P6 P5 Y
D R V
U p p e r
B / D
A S S Y Y
D R V
L o w e r
B / D
A S S Y P1 P2 # ## #. .. . Module diagram & spec Module diagram & spec Module diagram & spec Module diagram & spec P'RT )O. p*+du,- .am/ 0-a.da*d 1 6871QTH003B PWB(PCB) 'SSY ZC)T TOP B23 'SSY 2 6871QZH002B PWB(PCB) 'SSY ZSUS B23 'SSY 3 6871QTH004B PWB(PCB) 'SSY ZC)T BOTTOM B23 'SSY 4 6871Q4H012' PWB(PCB) 'SSY X 45FT BOTTOM B23 'SSY 5 6871QRH010' PWB(PCB) 'SSY X RI6HT BOTTOM B23 'SSY 6 6871Q3P016B PWB(PCB) 'SSY Y3RV Upp/* B23 'SSY 7 6871Q3P017B PWB(PCB) 'SSY Y3RV 4+w/* B23 'SSY 8 6871QYH015' PWB(PCB) 'SSY YSUS B23 'SSY YDRV B/D ASSY ZCNT TOP B/D ASSY ZCNT BOTTOM B/D ASSY 5XT5R)'4 C'B45 CO))5CTIO) 5XT5R)'4 C'B45 CO))5CTIO) 5XT5R)'4 C'B45 CO))5CTIO) 5XT5R)'4 C'B45 CO))5CTIO) ,+../,-+* 0upp7y 08g.a7 P1~P2[X B23] 5V, 15V, V' P3[Y SUS B23] VSC, VS5TUP P2[Y SUS B23] 5V, 15V, VS P1[Z SUS B23] 5V, 15V, VS P300[CTR4 B23] 5V P100[CTR4 B23] VI35O SI6)'4 LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Y YY Y- -- - Board Board Board Board Controller Controller Controller Controller Board Board Board Board Z ZZ Z- -- - Board Board Board Board CN# CN# CN# CN# CN2 CN2 CN2 CN2 Local key Local key Local key Local key EMI Filter EMI Filter EMI Filter EMI Filter VSC VSC VSC VSC Board Board Board Board POWER POWER POWER POWER Board Board Board Board X X X X Board ( R ) Board ( R ) Board ( R ) Board ( R ) X X X X Board ( L ) Board ( L ) Board ( L ) Board ( L ) Y YYY - --- D r i v e D r i v e D r i v e D r i v e Y YYY - --- D r i v e D r i v e D r i v e D r i v e Main Power Main Power Main Power Main Power LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr STB STB STB STB STB STB STB STB PC PC PC PC PC PC PC PC Video Video Video Video Video Video Video Video DVD DVD DVD DVD DVD DVD DVD DVD LA7222 LA7222 LA7222 LA7222 LA7222 LA7222 LA7222 LA7222 VPC3230 VPC3230 VPC3230 VPC3230 VPC3230 VPC3230 VPC3230 VPC3230 SDA94#0 SDA94#0 SDA94#0 SDA94#0 SDA94#0 SDA94#0 SDA94#0 SDA94#0 CXA2#0# CXA2#0# CXA2#0# CXA2#0# CXA2#0# CXA2#0# CXA2#0# CXA2#0# THS8083 THS8083 THS8083 THS8083 THS8083 THS8083 THS8083 THS8083 CXA2022S CXA2022S CXA2022S CXA2022S CXA2022S CXA2022S CXA2022S CXA2022S MX88L284 MX88L284 MX88L284 MX88L284 MX88L284 MX88L284 MX88L284 MX88L284 Buffer Buffer Buffer Buffer HC54# HC54# HC54# HC54# Buffer Buffer Buffer Buffer HC54# HC54# HC54# HC54# LA4282 LA4282 LA4282 LA4282 LA4282 LA4282 LA4282 LA4282 MICOM MICOM MICOM MICOM CXP7500#0 CXP7500#0 CXP7500#0 CXP7500#0 HC74 HC74 HC74 HC74 HC74 HC74 HC74 HC74 P D P
M P D U L E P D P
M P D U L E P D P
M P D U L E P D P
M P D U L E 2 22 2M MM M- -- -SDRAM SDRAM SDRAM SDRAM 2 22 2M MM M- -- -SDRAM SDRAM SDRAM SDRAM Monitor Block diagram Monitor Block diagram Monitor Block diagram Monitor Block diagram LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr MICOM EEPROM X2416P VIDEO SWITCH (M52758FP) AUDIO L R AUDIO AMP LA4282(L&R) 5 5 RGBHV RGBHV 3 H/V SOG COLOR DECODER (VPC3230D) DEINTERLACE (FLI2200) MEMORY (4M-BYTE) ENHANCER (FLI2220) COLOR CONTROL & VIDEO SWITCH (CXA2101Q) 3 Y,Pb,Pr(STB) 3 Y,Pb,Pr(MNT) A/D CONVERTER (CXA3516R) SCALER (JAG200) MEMORY (6M-BYTE) EPLD (GEN. CLAMP) Buffer (74F574 x 4) H V Clamp 2 H/V H H V 2 PLLH/CLK 5 H/V/CLK/ HBLK/VBLK 4 H/V/DE/CLK DISP_EN 5 RGBHV 3 RGB 3 RGB 5 Y,U,V,H,V Sound Processor (MSP3401G) 2 H/V MONOSTALE MULTIBIB. SOG_OUT CLAMP_AD PORT EXP (M62320X3) ROM (AT29C010) (74HCT373) YCbCr/ YPbPr CVBS 2 YUV 41P 8 4 H/V/ FIELD/ LLC1 MN-42PZ"0 VSC(JAG200 & FLI2200) Block Diagram LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr TUNER.1 9:;< 9:;< 9:;< 9:;<1 CXA2069Q A/V SW V, L/R V, L/R S-VHS Y / C = == =AUDIO >? >? >? >? MSP3401G Sound Processor 2nd SiF L/R(tv) DVD/DTV (RCA JACK) VPC3230D (MAIN) Vido Proessor Y,Cr,Cb (DVD) DVD_Y VPC3230D (SUB) Video Proessor MS81V04160 FRAME MEMORY PC L / R Y,Pb,Pr(DTV) Y,Pb,Pr(DTV) RGB(PC) CVBS RGB M52758FP RGB/YUV S/W DCF RE WE RN-BA11(Tuner Receiver) Block - Diagram RN-BA11(Tuner Receiver) Block - Diagram Ro Lo Y/C 9:;< 9:;< 9:;< 9:;<2 MNT_OUT CVBS Y/C OPTI ON TUNER.2 TV (M) TV (S) L/R(tv) Y/C M52756FP RGB/YUV S/W RGB (DTV) RGB(OSD) LGTV1001 DRP CXA2119M S/W + YUV L/R LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Connecting 25 Pin cable Connecting 25 Pin cable Connecting 25 Pin cable Connecting 25 Pin cable (when connecting 25 Pin cable, (when connecting 25 Pin cable, (when connecting 25 Pin cable, (when connecting 25 Pin cable, Connect external equipment to STB) Connect external equipment to STB) Connect external equipment to STB) Connect external equipment to STB) Product back & monitor in/output section Product back & monitor in/output section Product back & monitor in/output section Product back & monitor in/output section LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Power Board Power Board Power Board Power Board Y YY Y- -- -Drive (TOP) Drive (TOP) Drive (TOP) Drive (TOP) Y YY Y- -- -Board Board Board Board VSC Board VSC Board VSC Board VSC Board Y YY Y- -- -Drive (Bottom) Drive (Bottom) Drive (Bottom) Drive (Bottom) Z ZZ Z- -- -Board Board Board Board Controller Board Controller Board Controller Board Controller Board EMI Filter EMI Filter EMI Filter EMI Filter Connection diagram (back cover Connection diagram (back cover Connection diagram (back cover Connection diagram (back covers open) s open) s open) s open) LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr BACK COVER BACK COVER BACK COVER BACK COVER POWER BOARD POWER BOARD POWER BOARD POWER BOARD VSC BOARD VSC BOARD VSC BOARD VSC BOARD EMI Filter EMI Filter EMI Filter EMI Filter Exploded view (Back Cover, VSC, EMI, Power ) Exploded view (Back Cover, VSC, EMI, Power ) Exploded view (Back Cover, VSC, EMI, Power ) Exploded view (Back Cover, VSC, EMI, Power ) LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr PANEL PANEL PANEL PANEL Y YY Y- -- -BOARD BOARD BOARD BOARD Z ZZ Z- -- -BOARD BOARD BOARD BOARD CONTROL CONTROL CONTROL CONTROL BOARD BOARD BOARD BOARD X XX X- -- -BOARD BOARD BOARD BOARD X XX X- -- -BOARD BOARD BOARD BOARD Y YY Y- -- -Drive BOARD Drive BOARD Drive BOARD Drive BOARD Y YY Y- -- -Drive BOARD Drive BOARD Drive BOARD Drive BOARD Exploded view (Module) Exploded view (Module) Exploded view (Module) Exploded view (Module) LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr VSC Board(Front) VSC Board(Front) VSC Board(Front) VSC Board(Front) EMI Filter EMI Filter EMI Filter EMI Filter Power Board Power Board Power Board Power Board Z ZZ Z- -- - Board Board Board Board Y YY Y- -- -Board Board Board Board Control Board(Back) Control Board(Back) Control Board(Back) Control Board(Back) Y YY Y- -- -Drive Board (Top) Drive Board (Top) Drive Board (Top) Drive Board (Top) Y YY Y- -- -3*8v/ B+a*d 3*8v/ B+a*d 3*8v/ B+a*d 3*8v/ B+a*d Main Power Main Power Main Power Main Power Switch Switch Switch Switch Parts (back covers open) Parts (back covers open) Parts (back covers open) Parts (back covers open) LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr X XX X- -- -Board ( Right) Board ( Right) Board ( Right) Board ( Right) X XX X- -- -Board ( Left ) Board ( Left ) Board ( Left ) Board ( Left ) Control Board Control Board Control Board Control Board Z ZZ Z- -- -Board Board Board Board Y YY Y- -- -Board Board Board Board Y YY Y- -- -Drive Board Drive Board Drive Board Drive Board EMI Filter & VSC Board are separated EMI Filter & VSC Board are separated EMI Filter & VSC Board are separated EMI Filter & VSC Board are separated LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Pow er w el l pow er Boar d-Kor ean mar k et Mur at a Pow er Boar d Power Board ( SMPS ) Power Board ( SMPS ) Power Board ( SMPS ) Power Board ( SMPS ) LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr 1. The 4/7 or 3/7 of screen is not displayed. 1) Check the X B/D power connector. 2) Check the connector between CTRL B/D and X B/D. 3) Replace the X B/D. " "" "relations between screen and X B/D screen X B/D left 4/7 of screen Right X B/D right 3/7 of screen Left X B/D " "" "type i) screens left(4/7) ii) Screens right(3/7) Non-displaying part Displaying part $ $$ $. .. . Screen defect diagnosis LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr 2. No image by Data COF. (the case one Data COF is totally or partially not displayed included) 1) It is mainly caused by related Data COF and X B/D connection error. 2) Check the connector between that Data COF & X B/D. 3) When Data COF has a defect, replace the related X B/D. " "" "examples of screen display type ( beside the below, any out of 7 Data COF can be occurred. ) partially displaying ok Non-image Set x pattern( GND ) to ANODE, y Pattern (resistance joint part ) to CATHOD, Test diode forward and backward. Measure @resistance value.(10A) x GND y resistance " "" "Data COF IC test method LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr 3. Data COF IC unit error 1) As pictures below, this is caused by the clock error of Data COF IC 2) With <case 1>, <case 2>, <case 3>, check Data COF connector and replace the X B/D. 3) With <case 4>, <case 5>, check the connector between CTRL B/D & X B/D and replace X B/D or CTRL B/D. " "" "Cases Two every-second IC error in one <case 1> 4 IC errors in one COF <case 2> Data COF IC unit error in the whole X B/D <case 3> Data COF IC unit error in the whole screen. <case 4> One IC error in one COF <case 5> LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr " "" "case Partial error or total error with One or more ICs defect. 4. Regular vertical line with one or more Data COF IC 1) Regular vertical line with one Data COF IC is mainly caused by X B/D output terminal buffers output error. When two Data COF ICs have regular vertical lines, it means the data transfer from Controller B/D to X B/D has an error. 2) Check the related X B/D connector. 3) Replace that X B/D or CTRL B/D screen X B/D left 4/7 of bottom screen Right X B/D right 3/7 of bottom screen Left X B/D " "" "relation between screen & X B/D LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr 5. The screen by Scan FFC is not displayed 1) It is mainly caused by the bad connection between Scan FFC & Y B/D. 2) Check the related connector between Scan COF & Y B/D. 3) When Scan IC has a defect, replace the related Y DRV B/D. " "" "case 1/8 of the screen total or partial non- image " "" "SCAN IC check Set Vpp Pin to ANODE, GND pin to CATHOD and test diode forward and backward. OK B B B LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr 6. Regular vertical lines in the whole screen. (mainly in one specific color, regular line is flicking) 1) This problem is related to CONTROL B/D. 2) Replace CONTROL B/D " "" "case Regular vertical lines in the whole screen 7. Vertical Data copy 1) It possibly happens when scan wave does not form properly. 2) Replace Y DRVB/D or Y SUS B/D " "" "case <pattern supposed to display> <case2 : partial- top copy> <case 3 : partial- bottom copy> <case 4 : total copy> <case 1 : total copy> LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr 8. One or more vertical lines in the screen. 1) Irregular vertical line is not related to Controller B/D or X B/D. 2) It is mainly caused by the followings open(or short). - Panel itself defect - DATA COF FPC attached to panel is open or short. - DATA COF attached to panel itself defect 3) Replace module " "" "case There are several types. Several lines in area. It can be seen on the both side, right and left. The area is sometimes over . 9. One or more horizontal lines in the screen. 1) Irregular borizontal line is not related to Controller B/D or Y B/D. 2) It is mainly caused by the followings open(or short). - Panel itself defect - SCAN FPC attached to panel is open or short. - SCAN IC attached to panel itself defect 3) Replace Y DRV B/D " "" "case Not always like this. There can be several horizontal lines LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr 10. Input signal pattern is displayed but the whole brightness of the screen is dark. 1) It happens when Z B/D is not operating well. 2) Check whether Z B/Ds power connector is plugged . 3) Check whether the connector between Controller B/D & Z B/D is plugged. 4) Replace Controller B/D or Z B/D. 11. In full white pattern, foreign color is displayed or in full black pattern, mis-discharge is partially occurred. 1) Check the slope of Y B/D set up, set down waveform. 2) Check the slope of Z B/Ds ramp waveform 3) Measure each B/Ds output waveform by over 200MHz oscilloscope and compare it to the below picture. it is possible to control Y B/Ds setup slope by adjustinng VR2, setdown slope by VR1 and Z B/Ds ramp slope by VR1.. - Y B/D measurement point : TP ( Connector P4 36 pin ) - Z B/D measurement point : panel connection part ( SUS_OUT ) setup setdown 230s 25s 230V Vsetup 175V Vs Y output voltage wave 175V Vs 15s 20s Z RAMP voltage wave 0V LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr 13. A specific brightness of one color is not clear. 1) Check CTRL B/Ds input signal connector. 2) Replace CTRL B/D. 12. In full white pattern, the brightness is getting darker toward the center. 1) It happens with Z B/Ds ramp waveform 2) Check the connection between CTRL B/D and Z B/Ds connection cable. 3) Replace Z B/D. " "" "case LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Non- image or same symptom when power off or black pattern. 1) Check CTRL B/Ds LED(D1~D4). 2) Check the power or signal cable input into CTRL B/D. 3) Check X B/D, Y B/D and Z B/Ds power connector. 4) Check the connector between CTRL B/D and X B/D, Y B/D, Z B/D respectively. 5) Measure each X, Y, Z B/Ds output waveform with over 200MHz oscilloscope and compare it to the below picture to detect the defect and replace that. - Y B/D measurement point : TP ( Connector P4 36 pin ) - Z B/D measurement point : panel connection part ( SUS_OUT ) - X B/D measurement point : L1(RIGHT), L2(LEFT BOTTOM) < A: Y B/D output waveform - 1 FRAME > < B: Y B/D output waveform - 1 SF > 1Frame(16.7ms) % %% %. . . . Non Non Non Non- -- -picture picture picture picture Defect diagnosis. Defect diagnosis. Defect diagnosis. Defect diagnosis. 5) Test scan(Y) IC. 6) Test data(X) COF IC. 7) Replace CTRL B/D. < B: Y B/D output waveform - 2 SF(non-Setup SF) > 6)Test scan(Y) IC. 7)Test data(X) COF IC 8)Replace CTRL B/D. LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr < B: Y B/D output waveform - 7~12 SF(SE) > < B: Z B/D output waveform - 1SF > < A: Z B/D output waveform - 1Frame > < A: Y B/D output waveform - 1Frame > < X B/D output waveform - 1 FRAME > < X B/D output waveform - amplification > < X B/D output waveform - 1 SF > LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr P6 P4 Rework should be done Y-Driver Board Y-Board 42 42 42 42 42 42 42 42 PDP Flicker and PDP Flicker and PDP Flicker and PDP Flicker and PDP Flicker and PDP Flicker and PDP Flicker and PDP Flicker and No Raster Troubleshooting No Raster Troubleshooting No Raster Troubleshooting No Raster Troubleshooting No Raster Troubleshooting No Raster Troubleshooting No Raster Troubleshooting No Raster Troubleshooting Guide Guide Guide Guide Guide Guide Guide Guide cause : bad connection between Y-Board # 1, 2 drive board Connector pin & && &. . . . One Point Service Guide One Point Service Guide One Point Service Guide One Point Service Guide 42 42 42 42 Inch Inch Inch Inch LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr amplified amplified C: outside Leg D: inside Leg P 6, P 4 both are the first pin, when wiring, it should be done as picture shown. (bend the wire to Y-Driver B/D not to Y-B/D . If not there can be noise) Dont be confused with Pin number Improved since Dec,2001. P 4 C D D C C D C D C D D C P 6 LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr D C D D C C D C Be sure not to misconnect the line. Be sure not to misconnect the line. Be sure not to misconnect the line. Be sure not to misconnect the line. See the picture precisely and then connect jump wire at the exac See the picture precisely and then connect jump wire at the exac See the picture precisely and then connect jump wire at the exac See the picture precisely and then connect jump wire at the exact point t point t point t point LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr X CANVAS X CAVBAS Intermittent no Intermittent no Intermittent no Intermittent no- -- -image/image error while watching image/image error while watching image/image error while watching image/image error while watching The screen is intermittently disappeared . LED is green The screen is intermittently disappeared . LED is green The screen is intermittently disappeared . LED is green The screen is intermittently disappeared . LED is green screen is distorted screen is distorted screen is distorted screen is distorted weiderly weiderly weiderly weiderly (happened 2 a day) (happened 2 a day) (happened 2 a day) (happened 2 a day) normal normal normal normal cause : bad connection between Y cause : bad connection between Y cause : bad connection between Y cause : bad connection between Y- -- -Board and ##, 2 pin of Board and ##, 2 pin of Board and ##, 2 pin of Board and ##, 2 pin of Y YY Y- -- -Drive Board Connector Drive Board Connector Drive Board Connector Drive Board Connector troubleshooting : connect bad linking between Y troubleshooting : connect bad linking between Y troubleshooting : connect bad linking between Y troubleshooting : connect bad linking between Y- -- -Board & Board & Board & Board & Y YY Y- -- -Drive with jump wire (all 4 parts) Drive with jump wire (all 4 parts) Drive with jump wire (all 4 parts) Drive with jump wire (all 4 parts) see working instruction(revised since Dec,200#. #) see working instruction(revised since Dec,200#. #) see working instruction(revised since Dec,200#. #) see working instruction(revised since Dec,200#. #) CANVAS X LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr X CANVAS normal normal normal normal CANVAS X No Power No Power No Power No Power ( in ST ( in ST ( in ST ( in ST- -- -BY mode, but no LED) BY mode, but no LED) BY mode, but no LED) BY mode, but no LED) Check the power supply & main power S/W on Check the power supply & main power S/W on Check the power supply & main power S/W on Check the power supply & main power S/W on Check EMI board fuse (check the rated capacity ) Check EMI board fuse (check the rated capacity ) Check EMI board fuse (check the rated capacity ) Check EMI board fuse (check the rated capacity ) No Power No Power No Power No Power Fuse #5 A Fuse #5 A Fuse #5 A Fuse #5 A Be sure to use rated fuse. Be sure to use rated fuse. Be sure to use rated fuse. Be sure to use rated fuse. LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr X CAVBAS normal normal normal normal CANVAS X when Power when Power when Power when Powers on, after 2 ~ 3 sec, it s on, after 2 ~ 3 sec, it s on, after 2 ~ 3 sec, it s on, after 2 ~ 3 sec, its off s off s off s off ( LED changing green into red ) ( LED changing green into red ) ( LED changing green into red ) ( LED changing green into red ) CHECK : remove STB and operate monitor individually. CHECK : remove STB and operate monitor individually. CHECK : remove STB and operate monitor individually. CHECK : remove STB and operate monitor individually. (check STB defect or Monitor defect ) (check STB defect or Monitor defect ) (check STB defect or Monitor defect ) (check STB defect or Monitor defect ) When using ANALOG STB, check STB only When using ANALOG STB, check STB only When using ANALOG STB, check STB only When using ANALOG STB, check STB only MN MN MN MN- -- -42PZ#0 only STB : RN 42PZ#0 only STB : RN 42PZ#0 only STB : RN 42PZ#0 only STB : RN- -- -BA## BA## BA## BA## Remove each Board Remove each Board Remove each Board Remove each Boards power supply connector and check the power is off. s power supply connector and check the power is off. s power supply connector and check the power is off. s power supply connector and check the power is off. When the power is not off,replace the related board. When the power is not off,replace the related board. When the power is not off,replace the related board. When the power is not off,replace the related board. No Raster No Raster No Raster No Raster LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr X CANVAS normal normal normal normal CANVAS X no picture (LED no picture (LED no picture (LED no picture (LEDs green) s green) s green) s green) Core checkpoint : remove STB and operate monitor individually. Core checkpoint : remove STB and operate monitor individually. Core checkpoint : remove STB and operate monitor individually. Core checkpoint : remove STB and operate monitor individually. (check whether (check whether (check whether (check whether STB STB STB STBs s s s a defect or monitor a defect or monitor a defect or monitor a defect or monitors one) s one) s one) s one) No Picture No Picture No Picture No Picture With monitor defect, check VSC and then With monitor defect, check VSC and then With monitor defect, check VSC and then With monitor defect, check VSC and then Controller Board. Controller Board. Controller Board. Controller Board. Troubleshooting : replace VSC Board Troubleshooting : replace VSC Board Troubleshooting : replace VSC Board Troubleshooting : replace VSC Board LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr X CANVAS normal normal normal normal CANVAS X no image (LED no image (LED no image (LED no image (LEDs green) s green) s green) s green) Cause : Y Cause : Y Cause : Y Cause : Y- -- -Drive ( Bottom ) defect Drive ( Bottom ) defect Drive ( Bottom ) defect Drive ( Bottom ) defect Troubleshooting : Y Troubleshooting : Y Troubleshooting : Y Troubleshooting : Y- -- -Drive (lower part) replacement Drive (lower part) replacement Drive (lower part) replacement Drive (lower part) replacement Address Bar ( Horizontal Bar ) Address Bar ( Horizontal Bar ) Address Bar ( Horizontal Bar ) Address Bar ( Horizontal Bar ) Y YY Y- -- -Drive Board ( Bottom ) Drive Board ( Bottom ) Drive Board ( Bottom ) Drive Board ( Bottom ) This problem is shown in the bottom of screen, This problem is shown in the bottom of screen, This problem is shown in the bottom of screen, This problem is shown in the bottom of screen, So it is caused by Y So it is caused by Y So it is caused by Y So it is caused by Y- -- -Drive Drive Drive Drive LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr X CANVAS normal normal normal normal CANVAS X no image (LED no image (LED no image (LED no image (LEDs green) s green) s green) s green) Address Bar ( Horizontal Bar ) Address Bar ( Horizontal Bar ) Address Bar ( Horizontal Bar ) Address Bar ( Horizontal Bar ) Y YY Y- -- -Drive Board ( Top ) Drive Board ( Top ) Drive Board ( Top ) Drive Board ( Top ) Cause : Y Cause : Y Cause : Y Cause : Y- -- -Drive Board (upper part) defect Drive Board (upper part) defect Drive Board (upper part) defect Drive Board (upper part) defect Troubleshooting : Y Troubleshooting : Y Troubleshooting : Y Troubleshooting : Y- -- -Drive Board replacement Drive Board replacement Drive Board replacement Drive Board replacement LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr X CANVAS normal normal normal normal CANVAS X no image (LED no image (LED no image (LED no image (LEDs green) s green) s green) s green) PD50# Connector PD50# Connector PD50# Connector PD50# Connector No Picture No Picture No Picture No Picture cause : PD cause : PD cause : PD cause : PD- -- -50# Connector contact point defect 50# Connector contact point defect 50# Connector contact point defect 50# Connector contact point defect troubleshooting : PD troubleshooting : PD troubleshooting : PD troubleshooting : PD- -- -50# Connector replacement 50# Connector replacement 50# Connector replacement 50# Connector replacement (with PD (with PD (with PD (with PD- -- -50# Connector contact point defect, 50# Connector contact point defect, 50# Connector contact point defect, 50# Connector contact point defect, Various defect symptoms can be seen) Various defect symptoms can be seen) Various defect symptoms can be seen) Various defect symptoms can be seen) LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr X CANVAS normal normal normal normal CANVAS X normal picture with high frequency noise ( normal picture with high frequency noise ( normal picture with high frequency noise ( normal picture with high frequency noise (bee bee bee bee) )) ) High frequency noise ( High frequency noise ( High frequency noise ( High frequency noise (Bee Bee Bee Bee sound) sound) sound) sound) C8#78 0.22uF electrolytic capacitor insertion Open C8#39 right lead and then wire R8#64 right lead Power (SMPS) Board Power (SMPS) Board Power (SMPS) Board Power (SMPS) Board #. C8#78 0.22 #. C8#78 0.22 #. C8#78 0.22 #. C8#78 0.22E EE E/50V add /50V add /50V add /50V add 2. Open C8#39 right lead, 2. Open C8#39 right lead, 2. Open C8#39 right lead, 2. Open C8#39 right lead, and then connect it to and then connect it to and then connect it to and then connect it to R8#64 right lead. R8#64 right lead. R8#64 right lead. R8#64 right lead. Improved since Nov,200# Improved since Nov,200# Improved since Nov,200# Improved since Nov,200# SMPS is supposed to operate SMPS is supposed to operate SMPS is supposed to operate SMPS is supposed to operate with high frequency so with high frequency so with high frequency so with high frequency so small noise is not considered small noise is not considered small noise is not considered small noise is not considered as a defect. as a defect. as a defect. as a defect. #. #. #. #. Slight noise is not a defect and write down explanation Slight noise is not a defect and write down explanation Slight noise is not a defect and write down explanation Slight noise is not a defect and write down explanation LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr X CANVAS normal normal normal normal CANVAS X No picture in right No picture in right No picture in right No picture in right- -- - 2/5 area 2/5 area 2/5 area 2/5 area No picture in the right No picture in the right No picture in the right No picture in the right- -- - 2/5 area 2/5 area 2/5 area 2/5 area X XX X- -- -Board ( Left ) power supply check Board ( Left ) power supply check Board ( Left ) power supply check Board ( Left ) power supply check X XX X- -- -Board ( Left )Connector check Board ( Left )Connector check Board ( Left )Connector check Board ( Left )Connector check X XX X- -- -Board ( Left ) replacement Board ( Left ) replacement Board ( Left ) replacement Board ( Left ) replacement LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr X CANVAS normal normal normal normal CANVAS X Address Bar (Vertical ) Address Bar (Vertical ) Address Bar (Vertical ) Address Bar (Vertical ) stripe in right stripe in right stripe in right stripe in right- -- -2/5 area 2/5 area 2/5 area 2/5 area X XX X- -- -Board ( Left ) power supply check Board ( Left ) power supply check Board ( Left ) power supply check Board ( Left ) power supply check X XX X- -- -Board ( Left ) Connector check Board ( Left ) Connector check Board ( Left ) Connector check Board ( Left ) Connector check X XX X- -- -Board ( Left ) replacement Board ( Left ) replacement Board ( Left ) replacement Board ( Left ) replacement LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr X CANVAS normal normal normal normal CANVAS X X XX X- -- -Board ( Right ) power supply check Board ( Right ) power supply check Board ( Right ) power supply check Board ( Right ) power supply check X XX X- -- -Board ( Right )Connector check Board ( Right )Connector check Board ( Right )Connector check Board ( Right )Connector check X XX X- -- -Board ( Right ) replacement Board ( Right ) replacement Board ( Right ) replacement Board ( Right ) replacement left 3/5 of screen with vertical stripes left 3/5 of screen with vertical stripes left 3/5 of screen with vertical stripes left 3/5 of screen with vertical stripes No picture in left 3/5 of the screen No picture in left 3/5 of the screen No picture in left 3/5 of the screen No picture in left 3/5 of the screen LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr X CANVAS normal normal normal normal CANVAS X X XX X- -- -Board ( Right ) power supply check Board ( Right ) power supply check Board ( Right ) power supply check Board ( Right ) power supply check X XX X- -- -Board ( Right )Connector check Board ( Right )Connector check Board ( Right )Connector check Board ( Right )Connector check X XX X- -- -Board ( Right ) replacement Board ( Right ) replacement Board ( Right ) replacement Board ( Right ) replacement Address Bar (Vertical ) Address Bar (Vertical ) Address Bar (Vertical ) Address Bar (Vertical ) left 3/5 of screen with vertical stripes. left 3/5 of screen with vertical stripes. left 3/5 of screen with vertical stripes. left 3/5 of screen with vertical stripes. LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr X CANVAS normal normal normal normal CANVAS X no Red ( B or G ) no Red ( B or G ) no Red ( B or G ) no Red ( B or G ) Be sure not to bend it by force or internal Be sure not to bend it by force or internal Be sure not to bend it by force or internal Be sure not to bend it by force or internal Insulated conductor can be down. Insulated conductor can be down. Insulated conductor can be down. Insulated conductor can be down. Test Monitor individually. Test Monitor individually. Test Monitor individually. Test Monitor individually. If detect a problem with monitor, check VSC Board. If detect a problem with monitor, check VSC Board. If detect a problem with monitor, check VSC Board. If detect a problem with monitor, check VSC Board. If it has a problem with STB connecting, focus on 25 Pin. If it has a problem with STB connecting, focus on 25 Pin. If it has a problem with STB connecting, focus on 25 Pin. If it has a problem with STB connecting, focus on 25 Pin. Be sure not to connect 5 Pin (AP Be sure not to connect 5 Pin (AP Be sure not to connect 5 Pin (AP Be sure not to connect 5 Pin (AP- -- -EA#0) by force EA#0) by force EA#0) by force EA#0) by force 25 25 25 25 Pin Cable P/No : GVZ AP Pin Cable P/No : GVZ AP Pin Cable P/No : GVZ AP Pin Cable P/No : GVZ AP- -- -EA#0 EA#0 EA#0 EA#0 No Red No Red No Red No Red LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Lift up the right and left of X-BOARD CONNECTOR. Lift up X-BOARD CONNECTOR and separate COP CONNECTOR by pulling up. When you handle COF CONNECTOR, dont pressure. First release LOCK and separate. If COF CONNECTOR is damaged, you should replace MODULE ASSY. So, be aware of this!! 1) X - Board COF Connector separation When you exchange X-Board, first you should separate COF Connector. Be careful to handle it. COF Connector is attached to Module. When COF Connector is broken, Module ASSY must be replaced a new one. When you exchange X-Board, first you should separate COF Connector. Be careful to handle it. COF Connector is attached to Module. When COF Connector is broken, Module ASSY must be replaced a new one. Warning Warning COF Connector 42 42 42 42 Inch Inch Inch Inch LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Lift up each edge of left/right. Lifted condition 2) X - Board Connector separation Its easy to separate it by releasing Connector Lock . Do not pressure or it can be hurt. When LOCK is hurt, replace a new X-BOARD Warning Warning Be careful to handle LOCK or it can be broken. When LOCK is broken, replace a new X-BOARD. LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Pull the white LOCK as shown in arrow Pull the white LOCK as shown in arrow. Separate COF CONNECTOR by pulling in the left. 3) Y - Board COF Connector separation Warning Warning Be careful to handle LOCK and COF Connector. When LOCK part is damaged, you should replace a new Y-Board. In case of COF Connector, Module Assembly. LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr 4) Z - Board COF Connector separation Separate the fixed Screw of Z-Board. Pull out Lock as shown in arrow. Condition in Lock part is pulled Pull COF Connector as shown in arrow. Its easy to separate COF on condition that Z-Board Screw is separated. In case Z-Board is assembled, its really hard to separate. Be careful not to tear COF Connector. If COF Connector is torn, replace a new Module Assembly Warning Warning COF Connector LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Push LOCK and pull out PUSH PUSH PUSH 5) Connector separation Guide PUSH PUSH PULL LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr 6) Control Board & VSC Board Connector LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Be sealed up after gas injection Be careful to handle the sealed-up part after gas injection. If it is broken, the gas escapes. So, replace the Module. 7) Gas injection (Sealing up) condition Warning Warning Be sealed up after gas injection LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Power is On and off 2~3 minutes. (Protection) Power is On and off 2~3 minutes. (Protection) P301 Connector Open Check. P301 Connector Open Check. X - Board Top Right Change. X - Board Top Right Change. P302 Connector Open Check P302 Connector Open Check X - Board Top Left Change. X - Board Top Left Change. P303 Connector Open Check P303 Connector Open Check P304 Connector Open Check P304 Connector Open Check P102 Connector Open Check P102 Connector Open Check X - Board Bottom Right Change. X - Board Bottom Right Change. X - Board Bottom Left Change. X - Board Bottom Left Change. Z - Board Change. Z - Board Change. P3, P2 Connector Open Check P3, P2 Connector Open Check Y - Board Change. Y - Board Change. P005, P003 Connector Open Check P005, P003 Connector Open Check P006 Connector Open Check P006 Connector Open Check VSC- Board Change. VSC- Board Change. VSC - Board Change. Sound Output IC Short Check VSC - Board Change. Sound Output IC Short Check Power Board Change Power Board Change OK OK OK OK OK OK OK OK PROTECT operation; When the load voltage is short. When each voltage doesnt work (in general) PROTECT operation; When the load voltage is short. When each voltage doesnt work (in general) 8) Power off in 2 ~ 3 minutes(Protection) LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr L813 Cold Solder Check Check Open the Connector connecting to each Board to check the power is off. if each Board is same, check the Power Board and voltage. Symptom : As soon as the power on, its off in 2 - 3minutes. (PROTECT operation) Cause : No VS voltage L813 Coil cold soldering. 9) Power off in 2 ~ 3 minutes(Protection) LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr MP-40PA10 uses 4 board such as left,right, top and bottom. Divide the screen in 4 and once you see ADD BAR check COF CONNECTOR between MODULE and X-BOARD. If there is no defect in COF CONNECTOR replace X-BOARD. But the problem still remains and check the connector between X-BOARD and CONTROL BOARD. And if you cant find defect, check CONTROL. HEATRUN : WHITE Press the ADJ KEY and check the position of add bar by changing WHITE or RED or BLUE or GREEN Top Right Top Left Bottom Right Bottom Left 10) ADD BAR inspection and repair LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Symptom : B color 1 Address line Open Cause : Dented COF COF is dented 11) One Point Service Guide LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Symptom : Inferior R Address color Cause : Inferior DATA output by cold soldering 16 pin of IC14 in X-L-TOP ( Normal waveform after tearing off IC Pin) Countermeasure : Replace X-L-TOP board. IC14 Cold Soldering Abnormal waveform by cold soldering Normal waveform after tearing off IC pin LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Check Check The blue spreads on the screen (Mis-discharge) and power off in 2 ~ 3 seconds. If you turn on again, it will be same problem. Symptom Causes Countermeasure If 15V line voltage reduces below 14V, Mis-discharge occurs and power off because of protection circuit. Replace PSU (Power Supply Unit) and defective X-Board. If when Power on, screen shows like above and turn off in 2 seconds, check if turning off or not by disconnecting all X & Y boards. Defective X-Board LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Check Check The top left part of screen is broken (Top Right X-BOARD) Symptom Cause Countermeasure No 5V supply to Top right X-Board. Connect 5V line Check Top right X-BOARD 5V.(If 0V, it happens) Check 5V line from SMPS to X-BOARD. LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Check Check Pinkish screen in the top left. (Top right X-BOARD) Symptom Cause Countermeasure No Va(70V) supply to Top right X-Board. Connect 70V line Check Top right X-BOARD Va(70V).(If 0V, it happens) Check 70V(Va) line from SMPS to X-BOARD. LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Check Check The 3/5 top left in the screen is blank (Top Right X-BOARD) Symptom Cause Countermeasure Check Top right X-BOARD 12V.( If 0V, it happens ) Check Top right X-BOARD Va(70V).(If 0V, it happens) Check 12V & 70V(Va) line from SMPS to X-BOARD. No 12V supply to Top right X-Board. No Va(70V) supply to Top right X-Board. Connect 12V line Connect 70V line LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Check Check The 3/5 top right of the screen is blank. (Top left X-BOARD) Symptom Cause Countermeasure No 12V supply to Top left X-Board. No Va(70V) supply to Top left X-Board. Connect 12V line Connect 70V line Check Top left X-BOARD 12V.( If 0V, it happens ) Check Top left X-BOARD Va(70V).(If 0V, it happens) Check 12V & Va(70V) line from SMPS to X-BOARD. LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Check Check Pinkish screen in the 1/5 top right (Top left X-BOARD) P1 COF connector on Top left X-Board is open. Reassemble it Check the contact point and Locking of P1 on Top left X-BOARD. Symptom Cause Countermeasure LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Check Check The 3/5 bottom left of screen is broken. (BOTTOM RIGHT X-BOARD) Symptom Cause Countermeasure No 5V supply to bottom right X-Board. Connect 5V line Check Bottom right X-BOARD 5V.( If 0V, it happens ) Check 5V line from SMPS to X-BOARD. LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Check Check The 3/5 bottom left of the screen is Blank. (Bottom Right X-BOARD) Symptom Cause Countermeasure Check Bottom right X-BOARD 12V.( If 0V, it happens ) Check 12V line from SMPS to X-BOARD. No 12V supply to bottom right X-Board. No Va(70V) supply to bottom right X-Board. Connect 12V line LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Check Check The 2/5 right of the screen is broken. (Bottom left X-BOARD) Symptom Cause Countermeasure Check Bottom left X-BOARD 5V.( If 0V, it happens ) Check 5V line from SMPS to X-BOARD. No 5V supply to bottom left X-Board. Connect 5V line LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Check Check The 2/5 right part of the screen is blank. (Bottom left X-BOARD ) No 12V supply to bottom left X-Board. Connect 12V line Check Bottom left X-BOARD 12V.( If 0V, it happens ) Check 12V line from SMPS to X-BOARD. Symptom Cause Countermeasure LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Check Check ADDRESS bar appears in the right bottom of the screen. (X-BOARD BOTTOM LEFT) The connecting of X-Board bottom left connector is bad. Reassemble it. Check connecting of the connector of bottom left X-BOARD. Reassemble it. X-BOARD BOTTOM LEFT CONNECTOR OPEN. Symptom Cause Countermeasure LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Examples Examples Examples Examples LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Check Check Screen is divided in top and bottom, and vertical bar appears. Connector(P13) is OPEN or Connecting condition is bad Reassemble P13. P13 CONNECTOR contact point inferior CHECK. P13 CONNECTOR SIGNAL CHEK. P13 CONNECTOR Symptom Cause Countermeasure LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Check Check Screen is broken and has the vertical/horizontal bar. VSC Board Connector is Open. Reassemble VSC Board Connector Check the connector connecting Reassemble the Connector Symptom Cause Countermeasure LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Check Check The screen is bluish(Mosaic screen) Loose VSC Board Connector Reassemble VSC BOARD Connector Check the connection condition of the Connector. Reassemble the Connector. Symptom Cause Countermeasure LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Check Check The mosaic appears in the screen when it connects to VIDEO Input. (The sensibility of Y-signal is low.) When connected to Component Input, it is O.K. Bad IC203 Replace IC203(VPC3230D) Check if X201 on VSC board oscillates. Check Video In/Out of IC203 on VSC board. IC201 (VPC3230D) Decoder IC Symptom Cause Countermeasure LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr IC201(VPC3230D) Decoder is inferior Examples Examples Examples Examples LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Check Check Noise with division of colors Bad Connector connecting Control Board and VSC B/D. Contact point and signal condition of Connector Control Board and VSC Board. Abnormal Normal Bad Connector Symptom Cause Countermeasure Change the Connector LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Name No signal Vertical Bar Symptom Cause and Countermeasure Realization 1.Cause : Bad IC2 (DA1) 8cm When ASIC Chip(IC2 DA1 LGD4001) on Control Board gets high temperature, you can observe it (In normal temperature its O.K. ) FIC2 DA1(Data Arrange) No.162 Pin output is changing depending on the temperature.Gabnormal X-Bd Buffer IC * Room temperature : 2.5V Output (Normal Pin = over 2.8V) * Heated : 1.5V Output(Normal Pin = 2.7V ) G GG GBad IC2 (DA1) < Waveform of normal pin> H HH H heated < Waveform of abnormal pin > H HH H heated DA1 Buffer DA1 Buffer Buffer(74ACT541) waveform abnormally narrows. I II I In this case, it is impossible for Flip Flop(74AC574) on X B/D to read data. 2. Countermeasure : Replace IC2 LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Name Add Open (Green 1 Line) Symptom Cause and Countermeasure 1.cause: Add. COF Drive IC inferior Normal Line Data waveform Open Line Data output waveform Fthe output of inferior line less than that of the normal Line Add. COF Drive IC inferior FCOF inspectionJKL : 24V Open check (normal 50V) Add. COF Drive IC LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA LG Electronics/DND QA Gr Gr Gr Gr Name Vertical bar when Power off/on(Mis-discharge) Symptom Cause and Countermeasure Realization 1.PDP Power on Mode external input (regardless of wire/wireless signal but its easy to reenact in wireless signal) 2. Remove Power Cord (Powers off) 3.after about 20minutes, insert Power cord (automatically the Powers on and the vertical bar is shown as above) 1.Cause : Control board malfunctions when Power off/on. 2.Countermeasure: Change some parts on Control board. 3.Changing parts : A32_CTRL_03 B/D (Marked on PCB) -.R14,17,18,21 : 330 ==> 4.7K (Chip Resistor) -.R15,16,19,20 : 22K ==> 4.7K (Chip Resistor) -.C504, 505 : 0.1uF / 50V add (Chip Capacitor) Control board