Product Specification

03248E

MFR 2
Multi Function Relay
Mains & Generator
Protection & Control
APPLICATIONS

DESCRIPTION (continued)

Based on micro-controller technology,

Woodward's MFR 2 Multi Function
Relay incorporates functions and
features for multiple applications (e.g.
gensets, hydropower, etc.) in isolated
or parallel utility operation. The MFR 2
is designed for generators and
switchgear equipment that require
independent protection.

Protection

The ability for the MFR 2 to quickly

decouple from the mains when
working in parallel with the mains
gives complete generator protection
for frequency, voltage, and real and reactive power control allowing load/var
sharing between as many as eight
units.

DESCRIPTION
The Series of MFR 2 Multi Function
Relays consists of the model
MFR 2S/PSVA.

Features
Battery voltage monitoring
kWh/oper.hours/start/maintenance
counter
4 configurable discrete alarm inputs
4 configurable relays
Two-line LC display
Synchroscope
Multi level password protection
Configuration directly or via PC
CAN bus communication

Mains
Over-/undervoltage
Over-/underfrequency
Voltage asymmetry
Phase/vector shift (MFR 2S only)
Generator
Over-/undervoltage
Over-/underfrequency
Overload
Reverse/reduced power
Unbalanced load
Re-active power monitoring
Loss of excitation
Time-overcurrent

ANSI #
(59/27)
(81O/U)
(47)
(78)
(59/27)
(81O/U)
(32)
(32R/F)
(46)
(40Q)
(50)

Controller

Generator and mains

protection
Synchronization for
two breakers
Frequency and
voltage matching
Real power control
Power factor control
Load/var sharing
Counters for kWh,
operating hours,
maintenance call

Synchronizer for 2 CB
Discrete raise/lower for n/f/V/P/Q
Speed/frequency/real power
Voltage/power factor
Isolated operation
Mains parallel operation
Load/var sharing (up to 8 units) (MFR 2S only)
Dead bus operation

Programmable relay
outputs

MFR 2S/PSVA

Microprocessor
technology for
flexible and reliable
operation

The PSVA package additionally includes:

df/dt (ROCOF)
(81RL)
2 conf. analog outputs (20 mA)
2 conf. pulse outp. for kWh/kvarh
Real power set-point input (20 mA)

PC and front panel

configurable
CAN bus based
communication

CE marked
UL/cUL Listed

SPECIFICATIONS
Pulse outputs ................................................................... transistor output
Rated gate voltage ............................................................................24 Vdc
Maximum gate voltage ......................................................................32 Vdc
Minimum gate current ....................................................................10 mAdc
Maximum gate current ................................................... 30 mAdc (0.5 Vdc)
Relay outputs ................................................................................ isolated
Contact material ............................................................................... AgCdO
Load (GP) .................................................24 Vdc@2 Adc, 250 Vac@2 Aac
Pilot duty (PD) ......................................................................24 Vdc@1 Adc
Analog output ................................................................................ isolated
Type ............................................................. 0/4 to 20 mA, freely scaleable
Resolution ....................................................8/12 Bit (depending on model)
Max. load 0/4 to 20 mA ..................................................................... 500 W
Insulating voltage .........................................................................3,000 Vdc
Housing ...................................................... Type APRANORM DIN 43 700
Dimensions .......................................................................14472122 mm
Front cutout ...............................................................................13867 mm
Connection ................................................ screw/plug terminals depending
on connector 1.5 mm or 2.5 mm
Front .................................................................................insulating surface
Protection system................................................................................ IP 21
Weight ............................................ depending on version, approx. 1,000 g
Disturbance test (CE) .................................................. tested according to
applicable EN guidelines
Listings ............................................... UL/cUL listed for ordinary locations

Accuracy .......................................................................................... Class 1

Power supply ..................................................................... 24 Vdc (+/-30 %)
Intrinsic consumption ..................................................................max. 15 W
Ambient temperature ................................................................ -20 to 70 C
Ambient humidity...................................................... 95 %, non-condensing
Voltage ........... Rated value /D: [1] 66/115 Vac or [4] 230/400 Vac
or [4] 300 Vac
Maximum value (Vmax): [1] 150 Vac
or [4] 300 Vac
Rated voltage Vph-ground: [1] 150 Vac
Rated surge voltage: [1] 2.5 kV
or [4] 4.0 kV
Measuring frequency ................................................50/60 Hz (40 to 70 Hz)
Linear measuring range up to ....................................................... 1.3Vrated
Input resistance ..................................................... [1] 0.21 MW, [4] 0.7 MW
Max. power consumption per path ................................................... 0.15 W
Current (Irated) .............................................................. [1] ../1 A or [5] ../5 A
Linear measuring range up to ............................................... Igen = 3.0Irated
Imains = 1.5Irated
Load ............................................................................................. < 0.15 VA
Rated short-time current (1 s) .................................[1] 50Irated, [5] 10Irated
Discrete inputs .............................................................................. isolated
Input range ....................................................................18 to 250 Vac or dc
Input resistance .....................................................................approx. 68 kW

DIMENSIONS
Configuration port

35

Front view

27

65

72

Configuration port

Bottom view
116

DIN rail mount

option (please order
brackets P/N 8923-1023)
50

Back view with

connecting terminals

48

25

70

179

139

144

X1

75 60

X5 80
65

87
50

54
24

2004-11-11 | MFR 2 Dimensions r2ww-4604-ab.skf

CAN-H

The socket for the PC configuration is situated on the

side of the unit. This is where the DPC has to be plugged in.

PSVA

CAN-L

Interface
CAN bus

GND
Termination

Impulse output kWh

Open Collector

IA 0V IA 0V

Impulse output kvarh

Open Collector
Analog output
0/4 to 20 mA
Analog output
0/4 to 20 mA
lower

SPEED / POWER
Three-position controller

Generator voltage L3
Relay 1
Generator voltage L2
Generator voltage L1
Relay 2
s1 (k)
s2 (l)

Generator current L3
Relay 3

s1 (k)
s2 (l)

Generator current L2
Relay 4

s1 (k)
s2 (l)

Generator current L1
Ready for operation
Reply: GCB is open
Command: close GCB

Command: open GCB

L2
L1

Busbar voltage
Reply: MCB is open
Enable MCB
Command: close MCB

Command: open MCB

s1 (k)
s2 (l)

Subject to technical modifications.

Mains current L1
Mains voltage L3
Mains voltage L2
Mains voltage L1

Common
Alarm input 4

Alarm input 3

Alarm input 2

Alarm input 1

Blocking of mains protection

External acknowledgment

Isolated operation ON

Not used

Common
Common (terminal 3/4/5/6/53/54)
Release monitoring
Switching set point 1 <---> 2
Enable GCB
0 Vdc
24 Vdc
N

2005-09-13 | MFR 2 Wiring Diagram r2ww-0537-ap.skf

#2Battery

NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC
NO/#1
NC

#2Battery
#2Battery

#2Battery or another power supply; terminal 7/33/65 is pos. or neg. signal

Analog input
0/4 to 20 mA
- Setpoint value: Real power kW

#1configurable during setup (NO/NC)

VOLTAGE / POW.FACT
Three-position controller

raise

0 1 2 3 5 6 7 33 34 35 36 60 61 62 63 64 65 18 19 37 38 43 44 45 46 47 48 70 71 72

lower

PSVA

raise

MFR2S/PSVA (Multi Function Relay)

MCB

50 51 52 27 28 39 40 16 17 53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8 9 10 80 81 82 83 84 85 86 87 X1 X2 X3 X4 X5

Control room
SPS
PC

Drive

G
GCB

3
3
3

GATEWAY
GW 4

up to 7 additional generators
(each via one MFR2)

WIRING DIAGRAM (MFR 2S/PSVA; refer to manual for other units)

TYPICAL APPLICATIONS
International
Woodward
PO Box 1519
Fort Collins CO, USA
80522-1519
1000 East Drake Road
Fort Collins CO 80525
Ph: +1 (970) 498-3634
Fax: +1 (970) 498-3058
email:
SalesPGD_NAandCA@woodward.com
Europe
Woodward GmbH
Handwerkstrasse 29
70565 Stuttgart, Germany
Ph: +49 (0) 711 789 54-510
Fax: +49 (0) 711 789 54-101
email:
SalesPGD_EMEA@woodward.com
Distributors & Service
Woodward has an international
network of distributors and
service facilities. For your
nearest representative, call the
Fort Collins plant or see the
Worldwide Directory on our
website.

MFR 2S

MFR 2
ANSI
27
59
81O
81U
47

52

78

79

81RL
90
25

52

79

25

Corporate Headquarters
Rockford IL, USA
Ph: +1 (815) 877-7441

27
59

www.woodward.com

50

81O

32

81U

For more information contact:

32R

Subject to technical
modifications.
This document is distributed for
informational purposes only. It is not
to be construed as creating or
becoming part of any Woodward
Governor Company contractual or
warranty obligation unless expressly
stated in a written sales contract.
We appreciate your comments about
the content of our publications.
Please send comments including the
document number below to
stgt-doc@woodward.com

Woodward Governor
Company
All Rights Reserved
03248E - 12/6/S

12

32F

38

40Q

39

46

0/4..20mA

49

55

RS232

90

CAN

74

I/O

Control
Breaker
Synchronization
Isolated single-unit operation
Mains parallel operation
Accessories
kWh counter
kvarh counter
Operat. hours/start/mainten. counter
Configuration via PC #1
Protection
Gen.: Over-/undervoltage
Mains: over-/undervoltage
Gen.: Over-/underfrequency
Mains: over-/underfrequency
Mains: Voltage asymmetry
Mains: phase/vector shift
Mains: df/dt (ROCOF)
Gen.: Overload
Gen.: Reverse power
Gen.: Reduced power
Gen.: Unbalanced load
Gen.: Re-active power
Gen.: Loss of excitation
Gen.: Time-overcurrent
Controller
Discrete raise/lower: n/f & P
Discrete raise/lower: V & Q
Active power setp.: 0/4 to 20 mA
Load/var sharing
I/O's
Discrete alarm inputs (config.)
Relay outputs (config.)
Analog inputs 0/4 to 20 mA (conf.)
Analog outp. 0/4 to 20 mA (conf.)
Impulse output for kWh/kvarh
CAN bus communication #2
Listings/Approvals
UL/cUL listed
Product Number P/N
Measuring inputs 100 Vac, ../5 A
Measuring inputs 400 Vac, ../5 A

25

PSVA

59/27
59/27
81O/U
81O/U
47
78
81RL
32
32R
32F/37
46
40Q
50/51*

74

4
4
2
2

Language
English
German
English
German

* not according to ANSI guidelines (two-step protection instead of inverse time characteristic)
#1 Cable incl. software necessary (DPC, Product Number P/N 5417-557)
#2 Remote monitoring, control, configuration (GW 4 could be used for several interfaces)

8440-1287
8440-1733
8440-1735
8440-1323