8/7/2014 FAQ: For how long and at what temperature should I heat low hydrogen manual metal arc
electrodes when baking is required?
http://www.twi-global.com/technical-knowledge/faqs/material-faqs/faq-for-how-long-and-at-what-temperature-should-i-heat-low-hydrogen-manual-metal-arc-ele 1/2 Accessibility | Text Only | Site Map About Us | Find Us | Careers | Training | Register | Log In Home > Technical Knowledge > FAQs > Material FAQs > FAQ: For how long and at what temperature should I heat low hydrogen manual metal arc electrodes when baking is required? Share: Technical Knowledge FAQs Material FAQs FAQ: For how long and at what temperature should I heat low hydrogen manual metal arc electrodes when baking is required? For how long and at what temperature should I heat low hydrogen manual metal arc electrodes when baking is required? Frequently Asked Questions Care should be taken to ensure that the conditions employed for baking actually achieve the intended heat treatment. The fact that the electrode coating is a thermal insulator, as well as an electrical insulator, should be recognised, and allowance must be made for the thermal mass of an oven charge of cold electrodes. The slow rate of heating of a large charge of cold electrodes has been investigated by Boniszewski and Paveley, who monitored the oven temperature and that of a thermocouple located in the centre of the mass of electrodes for charges of 20kg and 80kg of manual metal arc electrodes, with an initial oven temperature of 250C. (See reference below.) The approximate times for the oven to recover temperature were 45 minutes ( Fig.1) and 2.5 hours ( Fig.2), respectively. For the smaller charge of electrodes, the thermocouple monitoring the temperature of the electrodes reached 230C after a further period of approximately 50 minutes, while the thermocouple located in the larger mass of electrodes reached a temperature of 200 after approximately 6 hours. Clearly, only shallow layers of electrodes should be allowed, and allowance should be made for the time taken for the holding oven and the electrodes to reach the required temperature range, after a charge of electrodes has been introduced. Fig.1. Temperature rise after loading 20kg of electrodes into hot oven at 250C original temperature Fig.2. Temperature rise after loading 80kg of electrodes into hot oven at 250C original temperature. Reference Boniszewski T and Paveley D A: 'Timing at temperature when drying welding electrodes before use', Metal Search A-Z Services index Advanced search
Home Technologies Industries Services News & Events Membership Technical Knowledge Contact Us 8/7/2014 FAQ: For how long and at what temperature should I heat low hydrogen manual metal arc electrodes when baking is required? http://www.twi-global.com/technical-knowledge/faqs/material-faqs/faq-for-how-long-and-at-what-temperature-should-i-heat-low-hydrogen-manual-metal-arc-ele 2/2 Construction, vol.10, no.11. Nov. 1978. pp 530-531. TWI Ltd, Granta Park, Great Abington, Cambridge, CB21 6AL, United Kingdom Tel: +44 (0)1223 899000 Copyright 2014 TWI Ltd. All rights reserved. About Us | Careers | Find Us | Procurement | Terms and Conditions | Privacy and Cookies Technologies Welding, Surface Engineering and Material Processing Structural Integrity Material Properties NDT and Asset Reliability Industries Oil and Gas Power Aerospace Engineering and Fabrication Automotive See more >> Services Technical Enquiries Welding Engineering Information Services Research and Consultancy Training and Examination See more >> Group Companies TWI Training TWI Certification The Welding Institute TWI Software TWI China Plant Integrity The Test House Structural Integrity Research Foundation
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