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Version 10.

4
1
Date:
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25/09/2014
pepe.an2
User
ppuy
Horizontal Conveyor / Head Drive / Head Takeup
G e n e r a l
Belt Width 1300 mm
Belt Speed 2.28 m/sec
Load 1800 mtph
Low Temp -18 C
Total Mass 43469 kg
Total HS Inertia 6 kg-m^2
Calculation Methodology CEMA Standard (5th)
Friction Force 11.6 kN
Lift Force 0.0 kN
Misc Drag 5.1 kN
Equivalent DIN f Friction Factor 0.0323
Equivalent DIN C Friction Factor 1.44
I d l e r s Carry Return
Specification CEMA5 CEMA5
Description D5 D5
Estimated No of Idlers 80 40
Belt Width 1372 1372 mm
No of Rolls 3 1
Angle 35 0 Deg
Roll Diameter 127 127 mm
Rotating Weight 20.8 19.7 kg
Bearing Type Roller Roller
Rating 4964 1668 N
Max Actual Load 3707 964 N
Max Calc Load 3867 1017 N
RPM 343 343
Min L10 Life 199,727 451,377 Hrs
Average L10 Life 203,918 458,184 Hrs
Vert. Misalign 3.175 3.175 mm
Drag - Ai 8.01 2.67 N
Kx Multiplier 1.00 1.00
Ky Multiplier 1.00 1.00
Kt Multiplier 1.37 1.37
T a k e u p
Type Auto
Tension 22.8 kN
No of Pulleys 1
Weight 2,329 kg
Takeup Req'd for ... Sag Slip
Running 20.6 6.6 kN
Accelerating 11.4 8.2 kN
Decelerating 15.0 0.0 kN
Selected Due To Run Sag
Approx Carriage Travel Due to ... (Refer to Belt Manufacturer)
Run Tensions 0.14 m
Accel Tensions 0.23 m
Decel Tensions 0.01 m
Permanent 2.54 m
Total 2.77 m
M a t e r i a l
Description Copper Ore
Density 2002 kg/m^3
Surcharge Angle 22 Deg
Actual Area 0.110 m^2
Percent Loaded 56 %
Edge Distance 214 mm
Bed Depth 181 mm
Lump Size 51 mm
Chute Drop Hght 1.83 m
Impact Energy 6 N-m
P r o f i l e
Horizontal Length 120 m
Vertical Lift 0 m
B e l t
Type
Description 4/EP400
Cover Gauge 9.5 x 6.4 mm
Rating 52 / 40 kN / N/mm
Safety/Design Factor 9.98
Elastic Modulus 7,000 N/mm
Belt Weight 32.8 kg/m
Apparent Length 243 m
Max Run Ten 37.8 / 29 / 72 % kN / N/mm / %
Max Accel Ten 47.6 / 37 / 91 % kN / N/mm / %
Max Decel Ten 24.7 / 19 / 47 % kN / N/mm / %
Ave Run Ten 28.1 / 22 / 54 % kN / N/mm / %
Ave Accel Ten 31.3 / 24 / 60 % kN / N/mm / %
Ave Decel Ten 23.4 / 18 / 45 % kN / N/mm / %
Min Run Ten 22.7 / 17 / 43 % kN / N/mm / %
Min Accel Ten 22.6 / 17 / 43 % kN / N/mm / %
Min Decel Ten 22.3 / 17 / 43 % kN / N/mm / %
60 N/mm
40 N/mm
Tail Head
Accel
Run
Decel
Sag
Version 10.4
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Date:
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Comments:
25/09/2014
pepe.an2
User
ppuy
Horizontal Conveyor / Head Drive / Head Takeup
D r i v e s
Number
Location
Number of Drives
Total Nameplate kW
Power Ratio
Efficiency
Wrap Angle Deg
Synchronus RPM
High Spd Inertia kg-m^2
Running
Required kW
% Nameplate
Eff Tension kN
Friction Factor
Wrap Factor
Slip Ratio
Actual T1/T2 Ratio
Breakaway
Brkwy Frict Mult
Rqr'd Brkwy Torq % FLT
Motor Peak Torque % FLT
Acceleration
Start Time Sec
Start Torque, Avg % FLT
Eff Tension kN
Friction Factor
Wrap Factor
Slip Ratio
Actual T1/T2 Ratio
Stopping
Est. Drift Time Sec
Brk. Stop Time Sec
Brake Torque N-m
Brake Eff Ten kN
Brake Ratio
Friction Factor
Wrap Factor
Slip Ratio
Actual T1/T2 Ratio
1
5
1
50
1.00
0.95
210
1800
0.77
40
80.1
16.7
0.35
0.38
3.61
1.66
2.00
160
225
8.7
135
26.6
0.40
0.30
4.33
2.11
5.9
0.40
0.30
4.33
1.02
Version 10.4
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25/09/2014
pepe.an2
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Horizontal Conveyor / Head Drive / Head Takeup
I n p u t
Flt Descr
Length
(m)
Lift
(m)
Angle
(Deg)
Idler
Spcng
(m)
Load
Pct %
(kg/m)
Skirt
Lngth
(m)
Accel
Load
(mtph)
No.
of
Clnr
No.
of
Plw
Extra
Drag
(N)
Conc
Wt
(kg)
1 Carry 30.00 0.00 0.0 1.50 100 (219.3) 6.00 1800
2 Carry 30.00 0.00 0.0 1.50 100 (219.3)
3 Carry 30.00 0.00 0.0 1.50 100 (219.3)
4 Carry 30.00 0.00 0.0 1.50 100 (219.3)
5 Dr/Head 1
6 Bend
7 Takeup
8 Bend
9 Return -30.00 0.00 0.0 3.00
10 Return -30.00 0.00 0.0 3.00
11 Return -30.00 0.00 0.0 3.00
12 Return -30.00 0.00 0.0 3.00 1
13 Tail
O u t p u t
Pt Descr
X
(m)
Y
(m)
Run
Tension
(kN)
Accel
Tension
(kN)
Decel
Tension
(kN)
Min Sag
Tension
(kN)
Kx
(N/m)
Ky
Misc
Drag
(N)
Mass
(kg)
1 Carry 0.00 0.00 25.5 26.9 23.3 23.2 7.020 0.033 1664 7,972
2 Carry 30.00 0.00 29.9 33.5 24.7 23.2 7.020 0.031 7,972
3 Carry 60.00 0.00 32.6 38.3 24.3 23.2 7.020 0.030 7,972
4 Carry 90.00 0.00 35.2 43.0 23.9 23.2 7.020 0.029 7,972
5 Dr/Head 120.00 0.00 37.8 47.6 23.4 1598 5,647
6 Bend 120.00 0.00 22.7 22.6 22.8 162 303
7 Takeup 120.00 0.00 22.8 22.8 22.8 163 306
8 Bend 120.00 0.00 23.0 23.1 22.9 164 303
9 Return 120.00 0.00 23.2 23.3 22.9 6.0 1.108 0.015 1,179
10 Return 90.00 0.00 23.4 23.9 22.7 6.0 1.108 0.015 1,179
11 Return 60.00 0.00 23.7 24.4 22.5 6.0 1.108 0.015 1,179
12 Return 30.00 0.00 23.9 25.0 22.3 6.0 1.108 0.015 1139 1,179
13 Tail 0.00 0.00 25.3 26.7 23.2 174 306
DIN f 0.0323
DIN C 1.44
Version 10.4
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Comments:
25/09/2014
pepe.an2
User
ppuy
Horizontal Conveyor / Head Drive / Head Takeup
P u l l e y s
Description
Label
Location
Same as Pulley No.
Tension T1 (kN)
Tension T2 (kN)
T1 Incoming Angle (Deg)
Wrap Direction
Wrap Angle (Deg)
T2 Outgoing Angle (Deg)
Pulley Weight (kg)
Resultant Force from Belt R (kN)
Resultant Force Angle (Deg)
Pulley Diameter (mm)
Face Width (mm)
Lagging Gauge (mm)
Lagging Type
Pulley RPM
Bearing Centers BC (mm)
Backstop Required?
Req Backstop Rating (N-m)
Backstop Torque (N-m)
1
Dr/Head
5
37.8
22.7
-5.8
Clockwise
210.0
204.2
386.6
58.3
272.0
508
1377
86
1681
2
Bend
6
22.7
22.8
30.0
Counter
30.0
0.0
303.2
14.0
193.3
457
1377
95
1631
3
Takeup
7
22.8
23.0
90.0
Clockwise
180.0
270.0
306.5
43.0
360.0
457
1377
95
1681
4
Bend
8
23.0
23.2
90.0
Counter
90.0
0.0
303.2
34.5
222.1
457
1377
95
1631
5
Tail
13
25.3
25.5
180.0
Clockwise
180.0
0.0
306.5
50.8
93.5
457
1377
95
1681
Dr/Head @ 5 Bend @ 6 Takeup @ 7
Bend @ 8 Tail @ 13
Version 10.4
5
Date:
File:
Engineer:
Company:
Project:
Location:
Description:
Comments:
25/09/2014
pepe.an2
User
ppuy
Horizontal Conveyor / Head Drive / Head Takeup
V e r t i c a l C u r v e s
Minimum Radius Due To ...
Radius Belt Tension Lift Edge Ten Center Ten Idler Load Idler Spacing
Location Type (m) (kN) (m) (m) (m) (N) (m)
Version 10.4
6
Date:
File:
Engineer:
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Location:
Description:
Comments:
25/09/2014
pepe.an2
User
ppuy
Horizontal Conveyor / Head Drive / Head Takeup
M a t e r i a l D i s c h a r g e T r a j e c t o r y
Interval X Dist- mm Y Drop- mm
1 305 88
2 610 350
3 914 789
4 1219 1402
5 1524 2190
6 1829 3154
7 2134 4293
8 2438 5608
9 2743 7097
10 3048 8762
11 3353 10602
12 3658 12617
13 3962 14808
14 4267 17173
15 4572 19714
Vertical Bankboard
Pulley Center to Top of Material
X-Dimension mm -2084
Y-Dimension mm 0
Pulley Center to Bottom of Material
X-Dimension mm -2084
Y-Dimension mm 0
Horizontal Bankboard
Pulley Center to Top of Material
X-Dimension mm 15
Y-Dimension mm 12
Pulley Center to Bottom of Material
X-Dimension mm 0
Y-Dimension mm 12

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