General Presentation on Jamesway

Multi Stage Incubation

by:
JERRY GARRISON
Consultant - Technical Advisor
Jamesway Incubator Company
Are All Hatcheries Expected to
Perform the Same?
In Reality Can All Hatcheries
Perform the Same?
What Is Hatchery Performance
Based On?
How Is Your Hatchery Performing?
Considering the Number One Goal
of Any Successful Hatchery
--------Being--------
Good Quality Chicks Produced at
the Least Cost
Is This Still Achievable
With the Old Multi Stage
Incubation Concept?
One Important Fact to Establish
and Consider
------is------
All Multi Stage Hatcheries I Visit
Are Not the Same (Equal)
There Are Many Things to Consider
But
Simply Only Two Basic Categories
Standard
OR
Non - Standard
What Makes a Standard Hatchery?
Simply Must Have All of the Basics!
Good Stable Reliable Electricity
Good Quality Water That Meets the Correct
Criteria
Good Clean and Dry Compressed Air That Meets
the Correct Criteria
Good Ventilation That Properly Supports the
Machines and Embryos
Good Egg Pack That Meets the Correct Criteria
Along With Good Management and Maintenance
Non - Standard Hatcheries
------Requires------
Non - Standard Practices
Manipulation
Compromise
------Most Often Causing------
Misunderstanding
Confusion
Inferior Results
To Put This Into Perspective
What You Do?
What You Have?
What You Do With What You Have?
What You Should Do?
--------------------------------------------------------
Determines Your Success or Failure!!!
Multi Stage Incubation Four Things To Consider
1. Recommendation (Specifications - Type, Adjustments and Etc.)
2. Procedures (Egg Handling, Set, Transfer, Pull, Process & Delivery
3. Principle
Embryo development requires O2 and creates CO2
As air moves from the old to the fresh eggs it picks up CO
2
and heat
Heat and CO
2
is supplied to freshly set eggs, cooling conditions and extra oxygen
for the older eggs in the 5th and 6th rack positions
Sometime, between 18 and 18 days of incubation eggs are transferred to Hatcher
181/2 days - 12 hour 6th position
18 days - 24 hour 6th position
4. Concept
Heat (Majority Supplied by Embryonic Development in the 5th and 6th Positions)
Humidity (Two Purposes: 1. Humidification and 2. Cooling)
Airflow (Forced Air - Laminar - Negative Pressure)
Turning (Two Purposes: 1. Early Embryonic Development and 2. Airflow Balance
Monitoring
of the Jamesway
Multi Stage Incubation
System
---------------------------------
Jamesway Multi Stage Incubation
System Affords You the Opportunity to
Monitor and Correct Incubation
Concerns Before You Have to See
Them
Four Tools Available to Monitor
The Jamesway Multi Stage
Machine
1. Entrance End Temperature 24 Hours After
Transfer
2. Internal Infertile Egg Temperature
3. Internal Incubator Pressure
4. Chicks Hatched 12 Hours Prior to Pull
Entrance End Temperature 24 Hours After Transfer
(100.3 Degrees F. Super J)
(100.5 Degrees F. Big J)
(Both Right and Left Side)
Side to Side
Variations Indicates
Maintenance or Egg
Pack Concerns
High or Low
Temperatures
Indicates Need For
Set Time
Adjustment
Super J Internal Infertile Egg Temperature (5th or 6th Position)
1.Top ------ 98.8 F.
2. Middle -- 98.9 - 99.0 F. (Both Right and Left Sides)
3. Bottom - 98.8 F.
Higher Temperature @ Top and Lower @ Bottom Indicates Water Concerns
Lower Temperature Top or Middle and Higher @ Bottom Indicates Airflow Concerns
Internal Incubator Pressure
(.50 - .55 inches w.g. Super J)
(.40 - .45 inches w.g. Big J)
Indicates Resistance Created by the Egg Pack in Regard to Airflow
Chicks Hatched 12 Hours
Prior to Pull
1.50 - 60 % With 10% Just Hatched
2. % Hatch of Estimated Hatch
Monitors Proper Incubation in Regard to
Hatch Window and Evenness
The Following Slide Pictorially Illustrates
the Hatcherys Role and Responsibility in
the Total Success of a Modern Day Poultry
Facility
When You Consider of the Birds Life the
Hatchery Has Control of Almost Half
Facts:
Embryonic Development Starts at Fertilization
First Day of Incubation Occurs in Hen (22 Days Total)
Hatchery Assumes Responsibility of Embryo at Pick Up From
Breeder Farm
Hatchery is Accountable for Chicks Through First Week at Grow
Out Facility
Hen Produces Egg
Hen Produces Egg
Egg Goes Into Incubator
Egg Goes Into Incubator
Embryo Fully
Develops in
the Incubator
Embryo Fully
Develops in
the Incubator
Developed Embryo Goes to
Hatcher - Chick Matures and
Hatches
Developed Embryo Goes to
Hatcher - Chick Matures and
Hatches
Fertile Egg
Fertile Egg
18 Day Embryo
18 Day Embryo
Late19 - 20 Days
Late19 - 20 Days
20thDay
20thDay
504 Hrs. - 21 Days
504 Hrs. - 21 Days
Genetic
Potential
Growth
Genetic
Potential
Growth
#1 - Incubation
#1 - Incubation
#2 - Hatching
#2 - Hatching
Chicks at Farm
Chicks at Farm
The Fertile Egg to Chick
22 Days Incubation - 1st Day Occurs in Hen
Hen @ 104.5F - Cuticle Applied For Protection
Laid By Hen Into A Clean Nest
Collected - Graded - Put on the Egg Flat
Cooler @Farm 65 - 68F and 75%RH
Remains in Farm Cooler 24 - 48 Hours - Incubation is Suspended When
Temperature Inside Egg Cools to 72F - Normally in Farm Racks 12 - 24 Hours
Transported to Hatchery in Refrigerated Truck @ 65 -68F
Hatchery Egg Room @ 65 - 68F - Prepared for Set
Egg Set 3 - 5 Days From Time Of Lay
Set Into Incubator Properly and Timely - Incubation - Embryonic
Development Occurs - All Development Occurs in the Incubator
Transferred to the Hatcher Properly and Timely - Maturity Occurs in the
Hatcher - Quality Chick Hatches
Chicks Are Pulled and Processed Properly and Timely - Ready for Delivery
Chicks Are Delivered to Farm - Quality of the Chick Determines Performance
Todays Successful Hatchery
The Hatcheries That I Deal With That Are Achieving
Their Expectation Are Following the
Recommendations and Guidelines Set Forward in the
Manuals Supplied By The Manufacturer as Well as
Applying and Adhering to the Basics and Details in
Regard to the Advanced Genetics of Todays Modern
Breeds and the Incubation Equipment in Use
Recommendations, Procedures, Principles and
Concept
In Todays Poultry Industry Many
Things Have Been Done in Most Areas
to Accommodate the High Yield Meat
Type Bird Being Produced
Feed and Feed Mill
Breeder - Feed, Housing and Management
Grow Out - Feed, Housing and Management
Processing - Basically Anything Wanted
Sales and Marketing - Dictates Production
Hatchery Seem to Have Been Left Out of the Update
TEAMWORK - COMMUNICATION - In the Hatchery as Well as Total
Feedmill - Breeder - Hatchery - Broiler - Processing - Sales
The High Yield Advanced Genetics of
Todays Breeds At Best Presents More
Challenges Than Ever In Regard to the
Basics and Details of Proper Incubation. The
Advanced Genetics With Less Consideration
To Hatching and Emphasis Primarily on
Growth and White Meat Yield Requires
More Attention Than Ever Before.
However very good and comparable results
in regard to hatching and chick quality are
being consistently achieved with these breeds
(Even In Some Very Old Facilities).
In Order to Accomplish Our Goal
at the Hatchery of Good Quality
Chicks at Least Cost
-----------------------------
Must Start With the Basics
------------------------------
Without the Basics We Are
Defeated or To Say the Least
Handicapped From the Start
Four Basic Inputs That Must Be
Provided to the Machines
(Influences Outside the Machines)
Proper Electricity
Proper Water (Quality,Volume and Pressure)
Proper Compressed Air
Ventilation
Also Proper Egg Pack - Very Important Input
Proper Design and Layout is a Must
Proper Electricity
Proper and stable electricity must be supplied
due to the controls being microprocessors and
the components in the control box being solid
state. Improper electricity is a major
contributor to improper calibration plus the
longevity of the control system will be
negatively affected. E/M Controls are less
sensitive but can be negatively affected due to
control component wear and tear. Heat rod
amperage can also be affected.
Proper Water
Proper water must be supplied in regard to
quality, volume and pressure due to its
influence of cooling and moisture lost in the
eggs. Incorrect water affects evenness of the
temperatures in the incubator, higher
temperature at the top and lower at the
bottom. Although the Jamesway Multi Stage
Incubation System is by definition air- cooled
the spray also contributes. In reality 70% of
the cooling is from the air intake and 30%
from the proper spray.
Proper Compressed Air
Proper compressed air must be supplied in
regard to cleanliness and dryness due to each
incubator rack turn with its individual air
cylinder. Oil and water from the air compressor
must be properly handled and eliminated to
prevent premature air cylinder failure.
-------------------------------------------------------
Proper air pressure @ 65 PSI minimum at the
buggies must supplied to allow for proper
turning. Improper lines can also create problems.
Proper Ventilation
The sole purpose and definition of proper ventilation is
to replace stale air with fresh air, which is needed by
the developing embryos in their varying stages of
embryonic development. Multi Stage incubation works
on average (average temperature, humidity and
damper operating range, O2 CO2 balance) and is
non-specific to any particular stage of embryonic
development but maintains a proper average for all.
Proper ventilation is a basic input in Multi Stage
incubation that must be properly sized, designed,
controlled, installed and maintained to allow for correct
embryonic development as well as proper machine
performance and efficiency.
Factors to Consider:
EGGS FROM FARM TO INCUBATOR
Egg Pack Uniformity
Egg Handling on the Farm
Farm Egg Storage
Hatching Egg Transportation
Hatchery Egg Storage
Egg Storage to the Incubator
EGG PACK UNIFORMITY
As Observed Now Commonly Accepted
As Normal in Todays Industry
SIZE - Influences Airflow and Varying
Embryonic Heat Based on Chick and Fertility
SHAPE - Same plus Impaired Chick Quality
SHELL QUALITY - Influences Moisture
Lost and More Susceptible to Contamination
CLEANLINESS - Garbage in = Garbage Out
In Todays Industry a Proper Understanding
and Application of the Basics Must Be
Considered and Applied in Regard to
Embryology and the Incubation Equipment in
Use
- Considering -
The Four Basic Requirements for Incubation
(Inside the Machines)
a. Heat
b.Humidity
c.Airflow
d. Turning
A. Three Controlled Factors in an
Incubation System
a. Temperature
b. Humidity
c. Damper
B. One Established Factor
a. Airflow
C. One Programmed Factor
a. Turning
In General the Four Basic Requirements To
Achieve Correct Incubation
Heat - Determines Air Temperature That Dictates
Speed of Embryonic Development
Humidity - Controls Moisture Lost and Afford Some
of the Cooling
Air Flow - Generated by the Fans Creating the
Correct Air Movement Through the Egg Pack
(To Obtain, Maintain and Distribute the Correct Air
Temperature to Achieve and Control Constant Embryo
Temperature)
Turning - Keep Embryo in the Correct Position in the
Early Stages of Embryonic Development to Avoid
Sticking to the Sides as it Develops
ALSO Very Important is the
Damper - Controls O2 and CO2
Four Basic Requirements That Achieve the Correct
Averages for Jamesway Multi Stage Incubation
Heat - Air Temperature That Determines Speed of Embryo Development -
Damper is the Key - Controlled By The Temperature (Heat) Set Point and
Controls O2 and CO2 Balance As Well As Negative and Positive
Incubator Pressure Note: Heat Set Point is the Only Controlled Temperature -
Lowering the Heat Set Point Will Raise the Egg Pack Temperature - Damper
Open (70% of the Cooling is Attributed to the Damper - Air Cooled)
Humidity - Supplied by Four Spray Nozzles That Controls Moisture Lost
and Afford Approximately One Third of the Cooling in Jamesway Multi
Stage (30%Cooling Attributed to Spray)
Air Flow - Generated by Six Fans Creating the Correct Air Movement
Through the Egg Pack (1. Forced Air - Positive, 2. Laminar - Smooth
Steady and 3. Negative - Draws Through Egg Pack)
Turning - Compressed Air Supplies Air Pressure to Individual Rack Air
Cylinder Turning Egg @ 45 Degree
1. Early Embryonic Development
2. Air Flow Balance
Two Types of Incubation in Todays Industry
1. Multi Stage Incubation
a. Still by far the most common (varying stages of
embryonic development in each incubator) = 80%
b. One way system to achieve averages for all
c. Interdependent (Each group of embryos supports and are
dependant on the other)
2. Single Stage Incubation = 15%
a. All in - All out
b. Flexibility
c. Biosecurity
STATEMENT: Industry Trend Is Toward Single Stage
Jamesway Has Two Good Incubation Concepts
Jamesway Multi Stage Incubator Jamesway Single Stage Incubator
PX Hatcher Two Door Hatcher
ACI Large Incubator
ACI Large Incubator
ACI Medium Hatcher
ACI Medium Hatcher
This Concept Since
Early 1960s - Lot of
Internal Modifications
This Concept Since
Early 1960s - Lot of
Internal Modifications
This Concept
Since Late
1980s
This Concept
Since Late
1980s
Always Been Single Stage
Always Been Single Stage
ACI = Activated Concept Incubation
ACI = Activated Concept Incubation
Platinum Large incubator
Platinum Large incubator
Platinum Medium Hatcher
Platinum Medium Hatcher
This Revised
Single Stage
Concept
(Technology)
Introduced in
October 2003
This Revised
Single Stage
Concept
(Technology)
Introduced in
October 2003
With the Challenges of Todays Industry
and the Embryo From the Genetically
High Yield Breeds Single Stage
Incubation is Fast Becoming the System
of Chose Over Multi Stage Incubation
Due Primarily to the Single Stage System
Can Be Profiled to Meet the Specific
Needs of the Embryos Whereas Multi
Stage Incubation Operates on Averages
If You Was Building a New Hatchery Which
Incubation Would You Choose??
General Statement of Hatchery
Managers with Experience in Both
Multi Stage and Single Incubation
Systems is:
Single Stage Incubation!!!
It is Easier!!!
WHY???
Multi Stage -vs.- Single Stage
Multi Stage Incubation
Managing the Needs of
Each of the Varying
Stages of Embryonic
Development
Understanding Each
Stage Has Its Specific
Requirement in Relation
to Heat,
Humidity,Airflow and
Turning
Single Stage Incubation
Manages the Needs of Each
of the Varying Stages of
Embryonic Development
With the Understanding
Each Stage Has Its Specific
Requirement in Relation to
Heat, Humidity,Airflow
and Turning
THE PROFILE IS THE KEY!!!
Multi Stage -vs.- Single Stage
Multi Stage Incubation
Managing a Multi - Stage
Hatchery in Todays Industry is
a Skill That Requires Attention
Be Paid to Each of the Details
That Affects Embryonic
Development as Well as the
Performance and Efficiency of
the Machines All Considered as
They Influence Our Number
One Goal
(Good Quality At Least Cost)
Single Stage Incubation
Single - Stage Incubation in
Todays Industry
Incorporates the Attention to
Each of the Details That
Affects Embryonic
Development as Well as the
Quality of the Chick Hatched
THE PROFILE IS THE KEY!!!
A Very Important Difference That Is
More and More Coming To The
Forefront In Regard to Single Stage
verses Multi Stage
----IS----
A. Multi Stage Incubation Operates
on Averages
B. Single Stage Incubation Operates
On Specifics
Todays Embryos Seem to be
More Susceptible and Less
Viable in Regard to Incubation
Simply Will Not Take As Much
Temperatures Variations
Single Stage Incubation Can
Better Meet the Specific Needs
Benefits That Can Be
Attributed To Single Stage
Bio Security
Flexibility
Specifics
Quality
BIO-SECURITY
Term that the poultry industry is using
more and more frequently. As production
of poultry becomes more intensive, and
genetic selection produces a chicken that
is faster growing but possibly more
susceptible to disease, all aspects of the
production process have to establish
procedures to maximize the levels of
sanitation and hygiene.
Bio Security
Warm temperatures and high humidity levels required
for incubation also provides an ideal climate for
bacteria growth. The Single Stage machines can be
thoroughly cleaned and sanitized after each cycle of
eggs without any disruption to the incubation process.
This high level of cleanliness not only improves chick
quality but also reduces field mortality. As well any
contamination that does occur is contained within the
batch of eggs inside the machine and can be addressed
during or after the incubator is emptied.
FLEXIBILITY
Eggs can be loaded into the setter upon
arrival to the hatchery. (Incubator Can Be Used as
Egg Storage and Proper Pre - Warming all as per Profile)
Not locked into twice per week setting as
with multi-stage.
Adjust temperature and humidity
according to breed, age of eggs, and/or
eggs size to maximize hatch results.
Programmable profiles and alarms
FLEXIBILITY
Variable setting handled with ease
Program machine for specific needs
Separation of eggs
Incubator rack can be transported to
farm
Incubator (Farm) Rack Locking Pin Mechanism
Specifics
With Your Understanding and Knowing the Variables
or Factors in Regard to Your Particular Egg Pack You
Can Specifically Profile the Single Stage Incubation
System to Meet the Specific Needs and Requirements
of Each Group of Eggs You Put Into Incubation
Example:
1.Young Flocks (Small Eggs- Less Embryonic Heat ) = 20%
2. Old Flocks (Large Eggs - Low Fertility) = 20%
3. Prime Flocks (Average Size Eggs - High Fertility) = 60%
4. Any Problem Flocks
Multi Stage
Multi Stage
Single Stage
Single Stage
Quality !!!
Single Stage vs Multi Stage Grow Out
Results on Prime Flocks (The Best - Easiest)
Single-Stage vs Multi-Stage Grow Out
0.0
1.0
2.0
3.0
4.0
5.0
6.0
7.0
1 2 3 4 5 6 7 B-4
Kill
Kill
Week
L
b
sS-Stage
M-Stage
1 2 3 4 5 6 7 B-4 Kill Kill
S-Stage 0.3317 0.7700 1.5783 2.4683 3.4125 4.4088 5.6443 6.1720 5.8285 52 days
M-Stage 0.3557 0.7384 1.4220 2.2214 3.1517 4.3600 5.2675 5.8775 5.5929 53 days
Your Jamesway Hatcheries
----- ARE -----
As Of Now All Multi Stage So
Lets Now Focus On
-------------
The Jamesway Multi Stage
Incubation System
What Can Be Done To Improve !!!
I Observed Some Improvements (Example:
Water Pressure) in the Hatcheries From
Previous Visit and I Sincerely Thank
You All For The Efforts Put Forth
---------------But------------------
As In Any Hatchery There Are Still
Opportunities To Improve (Even in Many Areas
Previously Discussed and Reported)
Your Results As Observed, Reported and
Discussed Still Reveals Many Areas of
Opportunities
Many Asked: What has been done to improve
Multi Stage Incubation??
The fact is:
Nothing in regard to Concept. If you will follow
and apply the basics and details correctly Multi
Stage Incubation even with todays advanced
genetic embryos will be quite successful, very
efficient in regard to results and cost.
-------------------------BUT------------------------
As I observe Multi Stage Incubation worldwide this
simply is not being done therefore alternative
concepts are being advocated.
The Major Concern
Impaired Hatch and Chick Quality
Objective of this Visit
To Again Identify the Causes and Help
Set Up a Plan to Alleviate
The Number One Concern At Hatcheries
I Visit Is Simply Incorrect Incubation
Temperature Related To The Four
Requirements of Incubation
1. Heat
2. Humidity
3. Airflow
4. Turning
The Jamesway Multi Stage Concept
The Causes of the Incorrect
Incubation Temperatures
Are:
1. Improper Procedures
2. Improper Water
3. Improper Ventilation
4. Maintenance Issues
Note: All Inclusive - What Else Is It???
THE FOUR WORDS TO CONSIDER
THAT DETERMINE PROPER
INCUBATION
RECOMMENDATION - Requirement - Specs
(Supplied By Manufacturer)
PROCEDURE - Method Of Doing Things
(Directly Under Your Control)
PRINCIPLE - Method Of Operation
(Established By The Manufacturers Design)
CONCEPT - What, Why and How It Works
(Created By The Equipment Design)
Recommendations
Provided by the Manufacturer
Provided in the Various Manuals
Provides the Proper Specifications
Provides the Standards That Makes Each
Manufacturer Different
Must Be Adhered To - Alterations Will
Cause Concerns
Procedural Issues Involved in
Incubation
Eggs (Incubation Hen)
Egg Rooms
Setting
Transfer
Pull - Process
Hatchery Sanitation
Chick Delivery
Broiler Farm
Each Of These Are Very
Important And Are Under
The Control Of:
YOU !!!
Each Of These Are Very
Important And Are Under
The Control Of:
YOU !!!
Female Chicken
Reproductive
System
-------------------
First Day Of
Incubation
Occurs in the
Hen
-------------------
When Hen Lays Her Egg the
Reproductive Tract Is Activated For
the Next Cycle
-------------------------------------
What About That Fertile Egg
Containing The Live Viable But
Very Delicate Embryo???
--------------------------------------
Note: This Egg and Embryo Is At Its Best Quality
At Lay - What We Do To The Egg Must Be
Correct To Maintain Its Quality and Viability
The Fertile Egg
22 Days Incubation - 1st Day Occurs in Hen
Hen @ 104.5F - Cuticle Applied For Protection
Laid By Hen Into A Clean Nest
Collected - Graded - Put on the Egg Flat
Cooler @Farm 65 - 68F and 75%RH
Remains in Farm Cooler 24 - 48 Hours - Incubation Stops
When Temperature Inside Egg Cools to 72F - Normally in
Farm Racks 12 - 24 Hours
Transported to Hatchery in Refrigerated Truck @ 65 -68F
Hatchery Egg Room @ 65 - 68F - Prepared for Set
Egg Set 3 - 5 Days From Time Of Lay
Why Cool the Eggs ???
(Two Main Purposes)
1. Suspends Embryonic Development
(All Embryos Put Into Incubation At Same Stage)
--------------------------------------------------------------
2. Thickens The Thick Albumen
(Utilized By Embryo During Development)
----------------------------------------------
Note: All Things Done To The Eggs Needs To Be Done
In Suspended State (Cooled)
Egg Setting
Key Operation of Hatchery
Breed type
Age of Flock
Age of Eggs
Skipped/Partial Sets
Total Incubation Time
Transfer of the Eggs From the
Incubator to the Hatcher
Example:
Setting @ 7:00 AM Mon.. - Tues.. - Thurs.. - Fri. -
with Average Mix
Transfer - Monday - Tuesday @ 7:00 PM & Friday -
Saturday @ 7:00 AM
Monday - Tuesday = 444 Hrs. 181/2 Days 12 Hrs 6th
Position
Friday - Saturday = 432 Hrs. 18 Days 24 Hrs. 6th
Position
Pull @ 7:00 AM = 504 Hrs.
Explanation of Correct Transfer Time In
Regard to Fertility (Embryonic Heat)
Monday - Tuesday: The Embryos That Assume the Sixth are 18 Days
Old @ 100.5F = .5 BTU Heat Production - Takes 3/4 Hr. To Reach 98.8F
and Damper Start Operating - 4 Hours the Air Temperature at Position 1
(freshly set) Reaches 100.3F - 8,10 to 12 Hours the Temperature Inside the
Eggs at #1 Position Reaches 100.3F - Then the 6th Position is Transferred -
Finished with Embryonic Heat
-----------------------------------------------------------------------------------------------
Thurs. - Fri.: The Embryos That Assume the Sixth are 17 Days Old @
100.0F = .4 BTU Heat Production - Takes 1 Hr. To Reach 98.8F and
Damper Start Operating - 6 Hours the Air Temperature at Position 1
(freshly set) Reaches 100.3F - 20,22 to 24 Hours the Temperature Inside
the Eggs at #1 Position Reaches 100.3F - Then the 6th Position is
Transferred - Finished with Embryonic Heat
Pull Times
Process/pull time should be established by
set time.
Check Hatchers 12 hours Before Planned
Process Time (50-60% of Chicks Hatched)
Pull entire Hatcher ( do not leave rack in
Hatcher)
Clean and Sanitize Hatcher
Simple Residue
Observation
Indicating
Incubation
Normal
Normal
Normal
Normal
Over Incubation
Over Incubation
Over Incubation
Over Incubation
Chick Holding/Transportation
Avoid Unnecessary Rough Handling
Monitor Holding Room Conditions
Adequately Ventilated Transport Vehicle
Minimize Delivery Time ( loading and
Unloading)
Monitor Conditions in the Broiler House
Hatchery Sanitation
Egg Storage
Incubators/Hatchers
Ventilation Equipment
Process Equipment
Process/Holding Areas
Transportation Equipment
The Fertilized Egg and Its Importance to
the Hatcherys Results
--------------
Why All Incubators Should Operate
Primarily in the Cooling Mode!!!!
-------------------
As Embryo Develops the Heat Produced
Requires Cooling to Maintain Correct -
Constant Incubation Temperature
Fertile Egg Infertile Egg
Fertilization
A Very Important Factor Associated
With Incubation and Embryology
Fertility - Translates into Embryonic
Heat as Embryo Progresses in
Development in the Incubator and
Finalization to Hatch in the Hatcher
Proper Understanding of this Progress is a
Must in Todays Industry
The Fertile Egg
The Fertile Egg
contains a live, very delicate embryo.
(Proper Management, Handling and Storage of Hatching Egg
Influences Early Embryonic Mortality)
Heat and CO2 Required at the Start of Embryonic
Development - Where Does it Come From?
1. Heat - Mechanical and Embryos
2. CO2 - Developing Embryos and Control of Fresh and
Exhaust Air (Damper)
Understanding Why Fertility Is So Important in Todays
Industry Is Easy and Simple When Proper Consideration
is Given to the Developing Embryo and Embryonic Heat
Generation
Understanding Why Fertility Is So Important in Todays
Industry Is Easy and Simple When Proper Consideration
is Given to the Developing Embryo and Embryonic Heat
Generation
Embryonic Development
Embryonic Development
is a progressive change in the molecular
structure (Metabolism - Growth).
The Natural By-Product of Embryonic
Development is Heat and CO2
Jamesway Multi Stage Incubation Utilizes and
Transfers This Heat and CO2 to Supply Proper
Conditions Needed by the Young Embryos
Embryonic Heat (Fertility) Utilization
and Transfer to Young Embryos
250 CFM
@ 11/2 Damper
250 CFM
@ 11/2 Damper
250 CFM
@ 11/2 Damper
250 CFM
@ 11/2 Damper
100.5F @ .5 BTU
Embryonic Heat
@ 18 days
100.5F @ .5 BTU
Embryonic Heat
@ 18 days
100.0F@ .4 BTU
Embryonic Heat
@ 17 days
100.0F@ .4 BTU
Embryonic Heat
@ 17 days
100.3 - 100.8F
Air Temperature (Heat - CO2)
Transferred From #5 & 6 Position
100.3 - 100.8F
Air Temperature (Heat - CO2)
Transferred From #5 & 6 Position
Heat - CO2
Received - Produced
Heat - CO2
Received - Produced
Air Flows Negatively Through the Egg Pack
(Old to Young) Taking Heat Away From
Embryos Producing Heat - CO2 and Transfers
to Embryos That Needs the Heat - CO2
Air Flows Negatively Through the Egg Pack
(Old to Young) Taking Heat Away From
Embryos Producing Heat - CO2 and Transfers
to Embryos That Needs the Heat - CO2
Embryonic Development
Embryonic Development
in the incubators and hatchers requires oxygen.
Where does this oxygen come from?
Normally, the oxygen is made available
through the fresh air introduced by the HVAC
(Heating, Ventilation and Air Conditioning)
systems and allowed in the incubator through
the intake air damper.
Jamesway Set Point Temperature is Supplied to the Oldest
Embryos and is Established by the Mixing of the Fresh
Intake Air with the Air Exiting the Egg Mass into the
Mixing Chamber, Then Through the Fans, Over the Top of
the Incubator Rack to the Fifth or Sixth Position.
Set Point Temperature (Cooling and Oxygen)
Supplied to the Oldest Embryos
80F- D.B.
55% - R.H.
+.01 Pressure
80F- D.B.
55% - R.H.
+.01 Pressure
Air Exiting the Through the
Egg Pack
@ 100.3 - 100.8F (Heat - CO2)
Air Exiting the Through the
Egg Pack
@ 100.3 - 100.8F (Heat - CO2)
98.8F
86.0F
59.9%R.H.
98.8F
86.0F
59.9%R.H.
Sensing Point
Probes
Sensing Point
Probes
98.8F- 86.0F
98.8F- 86.0F
250 CFM
@ 11/2 Damper
250 CFM
@ 11/2 Damper
250 CFM
@ 11/2 Damper
250 CFM
@ 11/2 Damper
Only One Constant Temperature Achieved in
Jamesway Multi Incubator???
Constancy Very Important
Constancy Very Important
Ever Changing in Regard to Embryonic
Development and Procedures
Ever Changing in Regard to Embryonic
Development and Procedures
Damper Response and Performance
Damper Response and Performance
Cooling and Oxygen
Cooling and Oxygen
All Other Temperatures Are
Related and Influenced
All Other Temperatures Are
Related and Influenced
The Fertile Egg
The Fertile Egg
contains a live, very delicate
embryo.
Heat and CO2 Required at the
Start of Embryonic
Development
-----------------------------
Cooling and Oxygen Required
at the Later Stage of Embryonic
Development
Understanding Why Ventilation Is So Important in
Todays Industry Is Easy and Simple When Proper
Consideration is Given to the Developing Embryo
Understanding Why Ventilation Is So Important in
Todays Industry Is Easy and Simple When Proper
Consideration is Given to the Developing Embryo
CO
2
&
Water
Vapor
O
2
As Embryonic Development (Heat) Starts and
Progresses in the Incubator and Finalizes in the
Hatchers the Embryos Requirement for the Proper
Heat, Air and Gas Exchange is Ever Present
----------------------------------------
If Not Correct Throughout the Entire Incubation
Cycle Will Result in Irreversible Embryonic Damage
as Well as Inefficient Machine Performance
-----------------------------------------------------
An Insured Means of Provision is Required
That Means is Proper Ventilation
Ventilation Means Introduction of Fresh Air
(the replacement of stale air with fresh air)
All Incubators Need Fresh Outside Air
(due to embryonic development inside)
Air only machines (as Jamesway Multi Stage) uses fresh
air for cooling and carbon dioxide control.
Heating and/or cooling is required depending on the
stage of embryonic development.
Air and water machines (as Jamesway Single Stage) use a
combination of air and water cooling/heating.
Proper Hatchery Ventilation System
Ventilation System Must Be:
1. Properly Sized
2. Properly Designed
3. Properly Controlled
4. Properly Installed
5. Properly Maintained
For Each Individual Hatchery to Supply the Correct
Requirements of Temperature, Humidity and Pressure Needed
for the Embryonic Development and the Performance and
Efficiency of the Machines
How Ventilation Will Affects the Machines
1. Incorrect Room Temperature - Creates Incorrect
Air Temperature Mixture Coming Through the Fans
Low = Damper Close (Winter) - High = Damper Open (Summer)
2. Incorrect Room Humidity
High = Damper Open - Spray Does Not Come On Inside Incubator
90% Air and 10% Spray Ratio Inside Incubator (Summer)
Low = Damper Closes Spray On Too Much Inside Incubator
30% Air and 70% Spray Ratio Inside Incubator (Winter)
-------- Normally 70% Cooling = Air and 30% = Spray ---------
3. Room Pressure - Negative = Blocks Intake Air ------------------- Too
Positive = Deludes Negative Incubator Pressure
Ventilation Effects in the
Incubator
Damper Performance
Machine Efficiency
and Stability
Temperature and
Humidity
Chick Quality
Temperature 98.8 Super J ( Big J 99.0)
Humidity 86.0
Hatcher Set Points
Temperature 98.5 Super J (Big 98.8)
Humidity 86.0
Statement of Observation:
Anytime You Adjust The Set Point in a
Jamesway Machine It Is To Compensate For
Other Concerns That Should Be Addressed
Incubator Set Points
Altering Set Points
Jamesway - Air Cooled - Heat Set Point Controls Damper (Cool)
Other Manufacturer - Water Cooled- Cooling Set Point Controls
Lowering Temperature Set Point - 98.8F to 98.6F - Senses Too Hot -Opens
Damper - More Air Cooling Required - Heat Not On - Negative Pressure Drops
- Air Does Not Go Through Egg Pack Properly = Overheating Passed Oldest
Embryos
Raising Temperature Set Point - 98.8F to 99F - Senses Too Cool - Damper
Closes More - Less Air Cooling Required - Heat Is On More - Oxygen and
Cooling Reduced to Older Embryos - Overheating Throughout Egg Pack
Lowering Humidity Set Point - Opens Damper - Reduces Cooling Attributed to
Spray - Raises Mixed Air Temperature
Raising Humidity Set Point - Closes Damper - Increases Cooling Attributed to
Spray - Lower Mixed Air Temperature
Jamesway Multi Stage - Damper
Performance is the Key (Air Cooled)
MUST Understand the Importance and
Achieve the Proper Damper Performance
1. PT-100 - Normal Operating Range of
1-1/4 to 1-3/4 inches with 1-1/2 inches Average
Position @ 250 CFM Air Intake
2. E/M - Normal Operating Range of
1 to 1-1/2 inches with 1-1/4 inches Average
Position @ 250 CFM Air Intake
The Multi Stage Damper
Multi Stage = Air Cooled
Damper is Controlled by Heat Set Point
Damper Controls Temperature and
Incubator Pressures
Damper Regulates O2 and CO2
Damper = Average Needs of ALL Varying
Stages of Embryonic Development
Damper is the Key to Correct Multi Stage
Incubation
General Rule of Thumb in Regard
to Proper Incubation
36 Hours Before Pull Hear 1st Chick
30 Hours Before Pull 1st Chick Out
24 Hours Before Pull 5 - 10% Hatched
12 Hours Before Pull 50 - 60% Hatched
4 - 6 Hours Before Pull Last Chick Out
At Pull 5 - 10% Still Damp on the Neck
Examples of When Ventilation
Was Done Right
When Proper Ventilation Was Installed
Company A / 24-Month Performance
80
85
90
95
Jan-98 Mar-98 May-98 Jul-98 Sep-98 Nov-98 Jan-99 Mar-99 May-99 Jul-99 Sep-99 Nov-99
Company A Fertility Company A H.O.F. Company A Hatch
New Ventilation
Installed
When Proper Ventilation Was Installed
Company B / 12-Month Performance
80
85
90
95
100
Jan-99 Feb-99 Mar-99 Apr-99 May-99 Jun-99 Jul-99 Aug-99 Sep-99 Oct-99 Nov-99 Dec-99
Company B Fertility Company B H.O.F. Company B Hatch
New Ventilation
Installed
When Proper Ventilation Was Installed
Company C / 24-Month Performance
80
85
90
95
Jan-98 Mar-98 May-98 Jul-98 Sep-98 Nov-98 Jan-99 Mar-99 May-99 Jul-99 Sep-99 Nov-99
Company C Fertility Company C H.O.F. Company C Hatch
New Ventilation
Installed
Typical Cooling/Heating Unit
Reheat Reheat
Coil Coil Cooling Cooling
Coil Coil
Room Room
Thermostat Thermostat
adding reheat improves
adding reheat improves
humidity control
humidity control
B B
E E
D D
C C
A A
Constant-Volume With Reheat
Air Conditioning Clinic TRG-TRC001-EN Air Conditioning Clinic TRG-TRC001-EN American Standard Inc. 1999
Establish Proper Maintenance Program as
Outlined in Appropriate Manuals
A Proper Maintenance Program Should Be:
1. Organized
2. Delegated
3. Responsibility
4. Accountability
Maintenance File On Each Incubator and Hatcher
as Well as Ventilation Equipment
Any Hatchery Regardless Of Its Size, Age or Location Is
No Better Than Their Maintenance Program
Any Hatchery Regardless Of Its Size, Age or Location Is
No Better Than Their Maintenance Program
Good Hatchery Managers Use
Their Senses Of:
Sight
Sound
Feel
Smell
Common Hatchery Sense
Remember and Consider The Basics
Common Hatchery Sense
Remember and Consider The Basics
Incubation is not Complicated
SIMPLY
Quality Eggs
Quality Incubation Equipment
Quality Maintenance
Quality Management
Quality Chicks
BUT: For Every Cause There Is An Effect
Simply Input Affects Output
Simply:
Operate and Maintain Your
Equipment as per Jamesway
Recommendations (Specifications)
Procedure, Principles and Concept
Understanding for Every Cause
There is an Effect
TEAMWORK - COMMUNICATION
In the Hatchery as Well as Total
Feedmill - Breeder - Hatchery - Broiler - Processing
TEAMWORK - COMMUNICATION
In the Hatchery as Well as Total
Feedmill - Breeder - Hatchery - Broiler - Processing
Example of Heat Profile in the
Jamesway Multi Stage Incubator
0-3DAYS
INCUBATION
3-7DAYS
INCUBATION
7-10DAYS
INCUBATION
10-14DAYS
INCUBATION
14-17DAYS
INCUBATION
17-18.5DAYS
INCUBATION
POSITION
No. 1
POSITION
No. 2
POSITION
No. 3
POSITION
No. 4
POSITION
No. 5
POSITION
No. 6
Endothermic
Absorbs Heat
Endothermic Endothermic
Absorbs Heat Absorbs Heat
Exothermic
Gives Off Heat
Exothermic Exothermic
Gives Off Heat Gives Off Heat
98.8F
98.8F
99.1F
99.1F
99.4F
99.4F
99.7F
99.7F
100.0F
100.0F
100.3F
100.3F
Air
Temp.
Air
Temp.
99.5F
99.5F
0
0
100.5 - 101F
100.5 - 101F
Embryonic
Heat
Embryonic
Heat
100.3 - 101F
100.3 - 101F
98.8F
86.0F
98.8F
86.0F
Only One Constant Temperature
in Jamesway Multi Incubator???
Only One Constant Temperature
in Jamesway Multi Incubator???
Endothermic
Endothermic
Neutrothermic
Neutrothermic
Exothermic
Exothermic
Constant
Till Hatch
Constant
Till Hatch
Stages of
Transition
Stages of
Transition
100.3 F
100.3 F
100.0 F
100.0 F
99.7 F
99.4 F
99.7 F
99.4 F
99.1 F
98.8 F
98. 6 F
99.1 F
98.8 F
98. 6 F
98.5 F
97.5 F
98.5 F
97.5 F
Air Temp.
Required
Maintain
Air Temp.
Required
Maintain
Embryo
Heat
Produced
BTU/Hr
Embryo
Heat
Produced
BTU/Hr
Single
Stage
Specific
Air
Temp.
To
Achieve
Correct
Embryo
Temp.
Single
Stage
Specific
Air
Temp.
To
Achieve
Correct
Embryo
Temp.
Constant
Embryo
Temp.to
Achieve
100.2-
100.3F
Constant
Embryo
Temp.to
Achieve
100.2-
100.3F
100.5 F
101.0 F
101.5 F
102.0 F
104.5 F
100.5 F
101.0 F
101.5 F
102.0 F
104.5 F
After Hatch Dry
After Hatch Dry
Setting Proper Mix
0-3DAYS
INCUBATION
3-7DAYS
INCUBATION
7-10DAYS
INCUBATION
10-14DAYS
INCUBATION
14-17DAYS
INCUBATION
17-18.5DAYS
INCUBATION
POSITION
No.1
POSITION
No.2
POSITION
No.3
POSITION
No.4
POSITION
No.5
POSITION
No.6
28 wk
28 wk
30 wk
30 wk
60 wk
60 wk
42 wk
42 wk
48 wk
48 wk
45 wk
45 wk
Average Age of Breeder Flock - 42 Weeks
Average Age of Breeder Flock - 42 Weeks
92 - 94 % Average Fertility as per Broiler Breed
92 - 94 % Average Fertility as per Broiler Breed
Visual of Flock Age Differences
Which Influence Airflow and Fertility
26 Wk..
26 Wk.. 32 Wk..
32 Wk..
39 Wk..
39 Wk..
45 Wk..
45 Wk..
52 Wk..
52 Wk..
58 wk..
58 wk..
3 Way to Manage a Jamesway Hatchery
1. Setting Average Mix of Eggs in Each
Incubator
2. Setting Incubators by Age of Flock (young,
prime and old)
3. Set Point Point Adjusting and #2
Multi-Stage Incubator Air Flow
Must Maintain 5 Positions Per Side For Proper Air Flow
Through The Egg Pack (132 Hrs. per wk.)
(6 Positions - Only 36 Hrs. per wk.)
Entrance End Negative Pressure
<-.3 inches W.G.>
Entrance End Negative Pressure
<-.3 inches W.G.>
Exit End Positive Pressure
+.2 inches W.G.
Exit End Positive Pressure
+.2 inches W.G.
Internal Incubator Pressure Differential
.5 inches W.G.
Internal Incubator Pressure Differential
.5 inches W.G.
Blue Denotes
Positive Pressure
Influence
Blue Denotes
Positive Pressure
Influence
Red Denotes
Negative Pressure
Influence
Red Denotes
Negative Pressure
Influence
Air Temperature That
Comes Through at Fans
98.8F and 59 - 60%R.H.
Air Temperature That
Comes Through at Fans
98.8F and 59 - 60%R.H.
Total Pressure Differential - Created By The
Egg Mass Input
Egg Size Influences Embryonic Heat Fertility
Influences Embryonic Heat
Manometer -
Tube to + Port
Manometer -
Tube to + Port
Internal Incubator Pressure Differential
.50 - .55 inches W.G.
Internal Incubator Pressure Differential
.50 - .55 inches W.G.
Entrance End - Negative Pressure
Influence
Manometer - Tube
to < - > Port
Manometer - Tube
to < - > Port
Exit End - Positive Pressure Influence
Manometer -
Tube to < - > Port
Manometer -
Tube to < - > Port
Mixed Air Over the
Incubator Racks
Ventilation Influence
Temperature @ 80F
Humidity @ 50 - 60 %
Pressure @ +.005 - .015
Ventilation Influence
Temperature @ 80F
Humidity @ 50 - 60 %
Pressure @ +.005 - .015
Correct Damper Position
Correct Damper Position
100.3 - 100.8F Air
Mixes with 80F Air =
98.8FThrough Fans
100.3 - 100.8F Air
Mixes with 80F Air =
98.8FThrough Fans
250 CFM Intake
250 CFM Intake
250 CFM Exhaust
250 CFM Exhaust
Sensing Point
Sensing Point
Jamesway Air
Flows
ACI Incubator - Hatcher Air Flow
ACI Incubator - Hatcher Air Flow
Multi Stage Incubator Air Flow
Multi Stage Incubator Air Flow
PX Hatcher Air Flow
PX Hatcher Air Flow
General Observations and Observing the
Chicks Hatched Revealed Improper
Machine Performance, Dehydration and
Heat Related Issues Which Primarily Are
Incubation Concerns
It Appears Ventilation Issues, Set Time
Adjustment, Maintenance and Water
Concerns Are Some Main Issues in the
Incubators
Check of the Incubators for
Concerns
Problems Are Indicated at the
Display
If the Concerns are in all Machines (as in
your case) Indicates Basic Input Concern
If the Concerns are in an Individual Machine
Only Indicates Problems in that Particular
Machine
If the Concerns are in all Machines (as in
your case) Indicates Basic Input Concern
If the Concerns are in an Individual Machine
Only Indicates Problems in that Particular
Machine
Humidity Set Point @ 86.0F
Actual Humidity @ 87.0F
Indicates Improper Air Movement in
the Incubator Due to Ventilation
Concerns
Humidity Set Point @ 86.0F
Actual Humidity @ 87.0F
Indicates Improper Air Movement in
the Incubator Due to Ventilation
Concerns
Damper Fully Open
Damper Fully Open Common Alarm Illuminated
High Temperature
Common Alarm Illuminated
High Temperature
Placement of Electrotherm Probes
For Calibration
Curtains Lapped Wrong in the
Incubator
Incorrect Spacing at the Spacesaver
Intakes Air Distribution Duct
Proper Adjustment is:
5/8th of an inch - 15 mm
Proper Adjustment is:
5/8th of an inch - 15 mm
Incorrect Spacing at the Spacesaver
Intakes Air Distribution Duct
Proper Adjustment is:
5/8th of an inch - 15 mm
Proper Adjustment is:
5/8th of an inch - 15 mm
Damper (Intake) Fully Open and Air
Distribution Adjustment Terrible
Incubator Damper Fully Open
11/2 inches - normal
11/4 to 13/4 inches operating range
11/2 inches - normal
11/4 to 13/4 inches operating range
11/4 inches - normal
1 to 11/2 inches operating range
11/4 inches - normal
1 to 11/2 inches operating range
PT - 100
PT - 100
Electro Mechanical
Electro Mechanical
Short Spray Nozzle Laying in the
Water Pan - Incorrect Adjustment
Correct Positioning of
the Spray Nozzles
Correct Positioning of
the Spray Nozzles
Jamesway Spray Nozzle Pattern
60 Degree
360 Circle Solid Cone
Spray Pattern
60 Degree
360 Circle Solid Cone
Spray Pattern
Water Pan
Water Pan
Ceiling Line
Ceiling Line
Checking the Spray Nozzles
Checking Water Pressure
at the Spray Nozzle
Checking Water Pressure
at the Spray Nozzle
Fan Blade Through the Venture
(This Affords Another Reference for Proper Fan Blade
Adjustment)
Should be 1/2
Through the Venture
(This is too much!!!)
Should be 1/2
Through the Venture
(This is too much!!!)
Improper Incubator Fan Blade
Adjustment
(Not Protruding Through the Venture)
Example of Improper and Proper Turning
Proper Turning Can Be Properly
Checked by Measuring the Distance
Between the Vertical Turning Bars -
Correct @ 4 inches or 10 cm
Proper Turning Can Be Properly
Checked by Measuring the Distance
Between the Vertical Turning Bars -
Correct @ 4 inches or 10 cm
Correct @ 4 inches
Correct @ 4 inches
Incorrect - less
than 4 inches
Incorrect - less
than 4 inches
Threshold Removed in the Entrance End
Due to High Temperature Alarm -
Totally Unacceptable -
Causes Airflow Problems in the
Incubator!!!!!
Not to Clean
Not to Clean
In the Egg Room Need to Leave Space
Between Each Stack of Egg and at the Floor
to Allow Proper Air Circulation to Obtain
and Maintain Correct Egg Temperature in
Storage
Fresh Unconditioned Air Being Blown Into
Incubator Room To No Avail
Note: There is no way this air can get to the machine
intakes due to the incorrect design of the air intake plenum
Completely Closed Air Intake Plenum with Small Very Undersized A/C
Supplying All of the Air to the Machine
Pressure Taken in all of these plenum was extremely negative meaning
Simply the Machines was intaking thus no fresh and conditioned air was
going into the Machines - Terrible Terrible Problem
Completely Closed Air Intake Plenum with Small Very Undersized A/C
Supplying All of the Air to the Machine
Pressure Taken in all of these plenum was extremely negative meaning
Simply the Machines was intaking thus no fresh and conditioned air was
going into the Machines - Terrible Terrible Problem
Broken Eggs in Incubator at
Transfer
Broken Eggs Observed in the
Entrance End
PX Hatcher Concerns
PX Hatcher
Side to Side Fan Stand Leveling
Proper Positioning and Leveling
of PX Hatcher Fan Stand
31/4 inches
31/4 inches
Improper Leveled and Positioned
PX Hatcher Fan Stand
Too Wide at the Top
Too Wide at the Top
Improper Leveled and Positioned
PX Hatcher Fan Stand
Too Narrow at the Top
Too Narrow at the Top
Top Fan Blade Protruding
Through the Venture
7/8 inch or 21 mm
7/8 inch or 21 mm
Bottom Fan Blade Protruding
Through the Venture
7/8 inch or 21 mm
7/8 inch or 21 mm
Checking Damper Adjustment in
the Fully Closed Position
Damper Too Open in Fully
Closed Position
PX Damper in
Fully Closed
Must be 1/8 inch
PX Damper in
Fully Closed
Must be 1/8 inch
Too Open
Too Open
Dampers Too Open in Fully
Closed Position
PX Damper in
Fully Closed
Must be 1/8 inch
PX Damper in
Fully Closed
Must be 1/8 inch
Too Open
Too Open
Damper Too Open and Bend in
Fully Closed Position
PX Damper in
Fully Closed
Must be 1/8 inch
and Straight
PX Damper in
Fully Closed
Must be 1/8 inch
and Straight
Too Open
and Bent
Too Open
and Bent
Damper Too Open and Different
in Fully Closed Position
Both PX Damper
in Fully Closed
Must be 1/8 inch
Both PX Damper
in Fully Closed
Must be 1/8 inch
Too Open
and
Different
Too Open
and
Different
Door Gasket Problems
Some Loose
Gasket and
Missing Gaps in
Several
Hatchers
Some Loose
Gasket and
Missing Gaps in
Several
Hatchers
Intake - Exhaust Duct Gaskets
Also Fan Stand Leveling
Separation Gasket
Not Sealing at the
Wall
Separation Gasket
Not Sealing at the
Wall
Fan Stand Not
Leveled
Fan Stand Not
Leveled
Intake - Exhaust Duct Gaskets
Not Sealing at the Wall
Separation Gasket
Not Sealing at the
Wall
Separation Gasket
Not Sealing at the
Wall
Intake - Exhaust Duct Gaskets
Separation Gasket
Not Sealing at the
Wall
Separation Gasket
Not Sealing at the
Wall
Cause of Intake - Exhaust Duct
Gaskets Not Sealing at the Wall
Fasting Clip
Loose and Not
Tight Against
Duct
Fasting Clip
Loose and Not
Tight Against
Duct
Duct Should Be
Flush
Duct Should Be
Flush
Cause of Intake - Exhaust Duct
Gaskets Not Sealing at the Wall
(Another Hatcher)
This Side Is
Flush
This Side Is
Flush
This Side Is Not
Flush
This Side Is Not
Flush
Fasting Clip Loose and Not Tight Against Duct
Some Door Gaskets Was
Observed Not Sealing
Need to Adjust Door Fastener
Catch for a Tight Seal
(Gasket to Door Jam)
Need to Adjust Door Fastener
Catch for a Tight Seal
(Gasket to Door Jam)
Threshold Gaskets Bad
Note: Suggest You
Buy Threshold in a
Roll and Cut to
Length
Pre - warm the Roll
of Gasket in an
Incubator
Overnight Before
Cutting to Length
This Will Help
Avoid Excessive
Shrink
Note: Suggest You
Buy Threshold in a
Roll and Cut to
Length
Pre - warm the Roll
of Gasket in an
Incubator
Overnight Before
Cutting to Length
This Will Help
Avoid Excessive
Shrink
Result of Bad Threshold Gaskets
Down Blown Out
Into the Hatch
Hall
Down Blown Out
Into the Hatch
Hall
Hatcher Humidity Calibration
Check
On Behalf of
Thanks for This Opportunity!!!!
TO
TO
From
From