Operation instructions for roller conveyor and conveying

machine line
.Summarize
This roller conveyor and conveying machine line is specially used for transporting work-piece
to different processing positions. Its working principle is: the roller conveyor stand to constitute a
transporting line, and beside the line there are 8 processing positions. There are also 8 groups of
conveying machines which can move work-piece from transporting line to each processing
position, and the conveying machine moves perpendicularly to the transporting line.
II. Main technical parameters
Ma. width of work-piece: !""" mm
#oller conveyor transporting speed: $$.% m&min
#oller conveyor motor power: $.'()*+ '$ k,
-onveying machine.s gauge: %""mm
Moving speed: ' m&min
-onveying machine motor power: $.'($/+!* k,
,ork-piece weight: 0$' T
1ydraulic station working pressure $! Mpa
1ydraulic station motor power $$(!+!! k,
III. Machine assembly
The roller conveyor and conveying machine line is mainly composed by )* pcs of driving roller
conveyors, 8 groups 2$/ pcs3 of conveying machines, ! sets of hydraulic stations , $ pcs of electric
control bo and 8 pcs of control panels.
4ach driving roller conveyor is made up of roller conveyor frame, roller, bearing block, chain
and wheel, motor and reduction gears.
4ach conveying machine is mainly consisted by elevating table, elevating frame, elevating oil
cylinder, moving wheels, wheel ale, bearing block, chain and wheel,motor and reduction gears.
The two hydraulic stations each controls * groups 28 pcs3 of conveying machines. elevating
movement. * groups 28 pcs3 of conveying machines can move separately
The electric control bo controls )* pcs of roller conveyors. motors, $/ pcs of conveying
machines. moving motors, ! sets of hydraulic station.s motors and magnetic valves.
8 operation panels are installed in 8 processing positions, which makes operating more
conveniently. 4ach operation panel controls the roller conveyor and conveying machines on its
own processing position.
IV. Operation procedure
)* pcs of roller conveyors, 8 pcs of conveying machine and ! sets of hydraulic stations are
controlled by one set of electric control system. The roller conveyor part is operated by 56-. 7nd
each roller conveyor motor has over-current protection. 8 pcs of conveying machines are
controlled by ! sets of hydraulic stations, each station controls * pcs conveying machines.
$
elevating movement. -onveying machine.s movement is controlled by moving motor, and each
moving motor has over-current protection. 7ll the control components are installed in one electric
control bo. 8n its door there are ! sets of hydraulic stations. 9:tart&:top9 buttons, and whole
roller conveyor.s 9:tart&:top9 buttons will be useless. There are also power indication light and
urgent stop button on the door. If any emergency occurs, ;ust press this button, the whole roller
conveyor line will stop running. 8 processing positions have 8 operation panels, which can control
conveying machine.s elevating, moving, and its own processing area.s roller conveyor forward and
back.
1. -lose the main button <=8 in electric control bo, then close the buttons from <=$ to <=')
successively, and close the door. :tart 9oil pump $9 and 9oil pump !9 on the door,the two
hydraulic stations will begin to work. -heck whether the oil pump motor.s moving direction is the
same with arrow.s, if not, press 9stop9 button to stop its running, and then echange the two wires
of motor connecting, go on working again after that. -lose roller conveyor.s forward&back button,.
2. There are roller conveyor ;og moving forward and back functions on area $ 2>o.$ to >o.? pcs3
operation panel. 5ress @forwardA, roller conveyor will move forward, if release the button, roller
conveyor will stopB press @backA, roller conveyor will move back, if release the button, roller
conveyor will stop.
8n the panel there are also conveying machine moving @upA, @downA, @leftA, and @rightA
buttons, @ad;ustA and @workA switch button. If choose @ad;ustA, only one set of conveying machine
can move. 7fter aligning both two sets of conveying machines, choose @workA, then both of the
conveying machines will work simultaneously. ,hen operate @up&downA button, the elevating oil
cylinders will move simultaneously.
3. There are roller conveyor ;og moving forward and back functions on area ! 2>o.$" to >o.$)
pcs3 operation panel. 5ress @forwardA, roller conveyor will move forward, if release the button,
roller conveyor will stopB press @backA, roller conveyor will move back, if release the button,
roller conveyor will stop.
The conveying machines on area ! can be controlled by operation panel ;ust the same as area
$.s.
. There are roller conveyor ;og moving forward and back functions on area ) 2>o.$* to >o.$%
pcs3 operation panel. 5ress @forwardA, roller conveyor will move forward, if release the button,
roller conveyor will stopB press @backA, roller conveyor will move back, if release the button,
roller conveyor will stop.
The conveying machines on area ) can be controlled by operation panel ;ust the same as area
$.s.
!. There are roller conveyor ;og moving forward and back functions on area * 2>o.$8 to >o.!$
pcs3 operation panel. 5ress @forwardA, roller conveyor will move forward, if release the button,
roller conveyor will stopB press @backA, roller conveyor will move back, if release the button,
roller conveyor will stop.
The conveying machines on area * can be controlled by operation panel ;ust the same as area
$.s.
". There are roller conveyor ;og moving forward and back functions on area ' 2>o.!! to >o.!'
pcs3 operation panel. 5ress @forwardA, roller conveyor will move forward, if release the button,
roller conveyor will stopB press @backA, roller conveyor will move back, if release the button,
!
roller conveyor will stop.
The conveying machines on area ' can be controlled by operation panel ;ust the same as area
$.s.
#. There are roller conveyor ;og moving forward and back functions on area / 2>o.!/ to >o.!8
pcs3 operation panel. 5ress @forwardA, roller conveyor will move forward, if release the button,
roller conveyor will stopB press @backA, roller conveyor will move back, if release the button,
roller conveyor will stop.
The conveying machines on area / can be controlled by operation panel ;ust the same as area
$.s.
$. There are roller conveyor ;og moving forward and back functions on area % 2>o.!? to >o.)$
pcs3 operation panel. 5ress @forwardA, roller conveyor will move forward, if release the button,
roller conveyor will stopB press @backA, roller conveyor will move back, if release the button,
roller conveyor will stop.
The conveying machines on area % can be controlled by operation panel ;ust the same as area
$.s.
%. There are roller conveyor ;og moving forward and back functions on area 8 2>o.)$ to >o.)*
pcs3 operation panel. 5ress @forwardA, roller conveyor will move forward, if release the button,
roller conveyor will stopB press @backA, roller conveyor will move back, if release the button,
roller conveyor will stop.
The conveying machines on area 8 can be controlled by operation panel ;ust the same as area
$.s.
Attention: Do not elevate conveying machine up while the roller
conveyor is transporting work-piece, otherwise, they will crash.
Conveying machine can only be operated when its own processing
area's roller conveyor is stop, and make sure there are no work-piece
coming from previous processing area.
V. Maintenance
$. #eduction gears should change oil regularly, normal oil changing period is ) to ' months.
!. The lubricating grease inside bearing block had better be cleaned and changed every half year.
). If the chain gets corrosion, daub lubricating oil in time.
*.Inspect if hydraulic stations, oil pipes, or oil cylinders has oil leakage usually. 7nd check if there
is enough working pressure for running. If any problem, ;ust repair and ad;ust it in time.
VI. &ppendi'
$. 1ydraulic schematic diagram $ pcs
!. 4lectric schematic diagram $ pcs
)