Product Various

Description Scoreboards
January February March April May June
1200 6340 5255 7344 9210 8714
production days 22 Available time
hrs./shift 8 Daily demand
shifts 2
breaks/sihft (min) 30 TAKT TIME
The client is will to buy one scoreboard every 171
Takt Time
0
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
January February March April May June
U
n
i
t
s

Demand
July August September October November December
9456 6940 5679 6710 8710 7840
6950
Available time 54000 secs.
Daily demand 316 7920
0
171 secs./unit
seconds
Takt Time
Monthly Demand
July August September October November December
Demand
John Sloan
No. Work Element Measuring point 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Lowest
repeated
time
1 Cut pieces 21 22 20 21 22 22 25 28 22 20 17 24 22 27 22 22.000
2 Paint 45 41 44 45 48 47 49 47 49 49 45 45 43 39 40 45.000
3 Punch 16 19 22 19 19 15 19 17 16 19 16 18 20 21 23 19.000
4 Electronic Assembly 67 63 66 63 67 64 63 59 63 59 65 63 66 63 65 63.000
5 Upload software 21 22 22 22 25 22 23 27 22 22 27 23 22 22 19 22.000
6 Central module assembly 32 33 34 32 32 38 39 36 33 32 35 31 30 29 32 32.000
7 Final Assembly 139 137 133 137 134 132 133 139 136 135 134 134 136 137 134 134.000
8 Packaging 45 43 49 43 49 42 47 41 49 45 48 42 47 46 49.000
Cycle times
May 9th 2011
Process
number
Time 10:30 - 15:00 Observer
PROCESS
Production of
Scoreboards
TIME STUDY SHEET
Date
www.leansixsigmainstitute.org
Model Description January
AX - 1 Basic board 25 45 12 45 22 34 114 35 332 280
AZ - 2 Remote control board 35 45 14 62 22 56 134 56 424 440
WB -3 WEB Board 28 45 19 56 22 44 121 33 368 322
XR - 4 Color Boards 22 45 11 50 22 32 119 44 345 256
MN - 5 Standard manual 15 45 15 x x x 123 47 243 244
MN - 6 Financial manual 10 45 15 x x x 123 49 242 564
MN - 7 Global manual 6 45 15 x x x 123 52 240 1022
3128
1298
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Operations
Products
February March April May June July August
320 360 400 440 480 520 560
234 340
333 564
301 322
245 342
343 456
945
2721
1188 1586
DEMAND
September October November December
600 640 680 720
VALUE STREAM MAP
3
I
XOXO
FIFO
##
IN
I
PROCESS
712 450
CT = 22 seg. CT- 45 SEG. CT=19 SEG.
TCP = 25 min TCP= 5 min. TCP= 0 MIN.
AVAIL. = 80% AVAIL. = 95% AVAIL. = 95%
2.3 1.4
4 week
forecast
Weekly
orders
I
I
CUT
PAINT
PUNCH
22 45 19
CURRENT
632 310 110
CT= 63 SEG. CT=22 SEG.
TCP = 0 TCP =98%
AVAIL. = 100% AVAIL. = 98%
Avail. time = 27,000 seg.
2.0 1.0 0.3
Production
Control
MRP
I I I
Weekly Schedule
E. ASSEMBLY

SOFTWARE
63 22
FUTURE
217 1456
CT = 32 CT= 134
TCP=0 TCP=O
AVAIL. = 100% AVAIL. = 100%
Avail. time = 27,000 seg. Avail. Time = 27,000 seg.
0.7 4.6
8 week
forecast
Daily orders
I I
PACKAGING M. ASSEMBLY.
F. ASSEMBLY.
Shipping
schedule
32 134
DATE
Demand
15.3 DAYS
337 SEC.
www.leansixsigmainstitute.org
Operation Operator Description Time Takt
1 A Cut parts 22 171
2 B Paint 45 171
3 C Punch 19 171
4 D Electronic Assembly 63 171
5 E Upload software 22 171
6 F Central module assembly 32 171
7 G Final Assembly 134 171
8 H Packaging 49 171
Anlisis de balance
22
45
19
63
22
32
134
49
171 171 171 171 171 171 171 171
0
50
100
150
200
1 2 3 4 5 6 7 8
VALUE STREAM MAP
I
XOXO
FIFO
##
IN
1
www.socconini.com
3
PROCESS
2
2
3
CURRENT
Production
Control
4 week
Weekly
orders
337
4
8 week
forecast
Daily
orders
Production
Control
FUTURE DATE
TOTAL TIME 6.0039 DAYS
TVA = 337 SEC.
8 week
forecast
Daily
orders
www.leansixsigmainstitute.org
www.leansixsigmainstitute.org
Operatio Operator Description Time Takt
1 A Cut parts 22 171
2 B Paint 45 171
3 C Punch 19 171
4 D Electronic Assembly 63 171
5 E Upload software 22 171
6 F Central module assembly 32 171
7 G Final Assembly 134 171
8 H Packaging 49 171
386 171
Number of operators required 2.25811
Operator Time Takt
1 77.2 171
2 77.2 171
3 77.2 171
4 77.2 171
5 77.2 171
Balance Analysis
0
10
20
30
40
50
60
70
80
90
100
1 2 3 4 5
Operators
23
111
Operator Time Operations 34
A 67 1,2
B 82 3,4
C 77 5,6,7
D 77 7
E 83 7,8
BEFORE
Space utilized (meters squared) 1259
Number of operators 10
Distance travelled 185
Days from door to door 14.4
Material inventory (days) 3
Work in Process (days) 7.1
Finished product inventory 4.3
Inventory turns 16.7
AFTER SAVINGS
640 619
5 5
92 93
6.004 8.396
2 1
0 7.1
4 0.3
40.0 23.3
I
XOXO
FIFO
Text Box
##
IN
PEPS
PEPS