1

OFFICE OF CHIEF ENGINEER PANKI THERMAL POWER STATION PANKI-KANPUR

No. /PTPS/CE//MPD/O/H Estimate (III) Dt:
OFFICE MEMORANDUM
Sanction is hereby accorded to the Budget Estimate for over hauling of unit no. III (105 MW), PTPS, Panki,
Kanpur during the year 2013-14 amounting to Rs. 3407.38 lacs (Rs Thirty four Crores Seven Lakhs Thirty Eight
Thousand Only) chargeable to accounting Head 74.101 to 74.108, 74.113, 74.116 to 74.118, 74.120, 71.621,
71.631, 71.711.
The Budget Estimate has been registered in this office at Sl. No ......................... for 2013-14.
(ANAND KUMAR)
CHIEF ENGINEER
No. /PTPS/CE//MPD/O/H Estimate (III) Dt:
Copy forwarded to the following for information & n.a.
1. Director (Technical), UPRVUNL, 8
th
floor, Shakti Bhawan Extn, 14-Ashok Marg, Lucknow.
2. C.E. L-1(TO), UPRVUNL, 14
th
floor, Shakti Bhawan Extn, 14-Ashok Marg, Lucknow.
3. CGM (Finance), UPRVUNL, 8
th
floor, Shakti Bhawan Extn, 14-Ashok Marg, Lucknow.
4. S.E. (O&M)-I/II/III/HQ, PTPS, Panki, Kanpur.
5. Dy. CAO, CFA & BO, PTPS, Panki, Kanpur.
6. Ex. Engineer (MPD), PTPS, Panki, Kanpur.
(ANAND KUMAR)
CHIEF ENGINEER

2



BUDGET ESTIMATE
FOR OVERHAULING OF
UNIT No. III (105 MW)
PANKI THERMAL POWER STATION, PANKI
KANPUR
YEAR 2013-14
(PROPOSED IN OCT - NOV. 2013)
INDEX
3


SL. No. DETAILS Paae No.
1 Abstract of the Estimate 4
2 A Report, Details of the Estimate 5-6
3 BOILER PLANT AND AUXILIARIES (BMD) 7-12
4 TURBINE PLANT AND AUXILIARIES (TMD) 13-18
5 GENERATOR & ELECTRICAL EQUIPMENTS ( EMD) 19-26
6
CONTROL AND INSTRUMENTATION EQUIPMENTS (C&I MD)
27-29
7 COAL HANDLING EQUIPMENTS (CHD) 30-32
8 ECMD-I 33-34
9 EDD 35
9 OGD 36-38
10 TRANSPORT DIVISION 39
4

ESTIMATE FOR OVERHAULING OF UNIT NO. III PANKI THERMAL POWER
STATION DURING THE YEAR 2013-14
AN ABSTRACT

REPORT
Details of the Estimate
An estimate amounting to Rs. 3407.38 lacs (Rs Thirty four Crores Seven Lakhs Thirty Eight Thousand Only)
has been framed to meet out expenditure of Overhauling of Unit No. III (105 MW) of PTPS Panki during the year 2013-
14.
S.N.
NAME OF WORKS/ DIVISIONS SUPPLY/
SPARES (Rs.
in Lac)
WORKS
(Rs. in Lac)
CONSUMABLES
(Rs. in Lac)
AMOUNT (Rs.
in Lac)
1
BOILER PLANT AND
AUXILIARIES (BMD)
807.39 488.30 65.49 1295.69
2
TURBINE PLANT AND
AUXILIARIES (TMD)
469.50 227.00 17.71 714.21
3
GENERATOR & ELECTRICAL
EQUIPMENTS (EMD)
347.35 205.45 13.50 566.30
4
CONTROL AND
INSTRUMENTATION
EQUIPMENTS (C&I MD)
284.50 16.30 6.00 306.80
5
COAL HANDLING
EQUIPMENTS (CHD)
20.00 5.00 304.50 329.50
6
ELECTRICITY DISTRIBUTION
DIVISION (EDD)
5.00 4.00 --- 9.00
7 ECMD-I 43.38 26.13 --- 69.51
8 OGD 19.90 17.00 --- 36.90
9 Transport Division

12.75

12.75

TOTAL 1976.64 1023.54 407.20 3407.38
5

Estimate covers the overhauling of Boiler and its auxiliaries which includes Replacement of worn out /damaged
tubes and bends in pressure parts including taking out all coils of PSH & ECONOMISER, O/H of Furnace, duct ,pent
house, expansion bellow, spring support etc, Replacement of C/S Pinion assembly in all the mills, Overhauling of Ball
Mill circuits including Vapour Fans, RCFs, Cyclone Separators, Classifier, mill ducting, Overhauling of ID/FD Fans, PA
Fans including connected duct/ pipes, O/H of H.P Valves, O/H of Ash handling Plants, Replacement of internals of ESP
fields, Replacement of ball mill main bearing, Insulation work of Boiler Plant equipment and auxiliaries, Radiography of
H.P.joints etc.
The Estimate covers O/H of Turbine & its auxiliaries which includes Capital O/H of T/G set, O/H of regenerative
system, Butter-Fly Valves and other valves including replacement of damaged valves & pipe lines, repairing of servo
motor & Oil guards etc., Thermal & Spray insulation of Turbine, steam & water Pipe lines, O/H of BFPs, CEPs, SOP,
Hydraulic coupling, CT fans, ACW pumps etc., O/H of LH CW pumps, Butter-Fly Valves & Traveling water screens etc.,
Repairing of CW pump spares, Submersible pumps, Vertical pump etc.
The Electrical system covers O/H of Generator, O/H of HT & LT motors, Protection & Testing, O/H of
transformer, O/H of Switch Gear. Switch Yard, OH of Field breaker etc. Cabling works, Work of ESP and other misc.
works. Major works Includes Overhauling of 6.6KV HT motors, Repairing of stator of 6.6KV HT motors, Repairing of
rotors of 6.6KV HT motors, Re-shafting of rotor of 6.6KV HT motors, Replacement of rotor bars of diff.6.6KV motors,
Overhauling of diff.0.4 KV LT motors, Overhauling of .4KV slip ring motors, Repairing of LT motor stators, Re-shafting
of diff.LT motor rotors, Repairing of diff. LT motor rotors, Repairing of bearing housings & end covers, Testing,
Servicing & Calibration of Relays, Repairing/Retrofitting of Relays, Testing of CTs & transformers, Motors & LAs etc.
Centrifuging of diff. Transformer etc.,
The Estimate also covers Civil works of Auxiliaries foundation, Trench cover, Maintenance of roof and other
miscellaneous works.
The Estimate shall be executed by EE (BMD), EE (TMD), EE (EMD), EE (C&I), EE (CHD), EE (ECMD-I)
Under direct supervision of S.E.-I, S.E.-II, S.E.-III, S.E.-HQ, PTPS Panki Kanpur, The Expenditure shall be met from
U.P.R.V.U.N.L. Funds.



6

ESTIMATE FOR OVERHAULING OF UNIT No. III, PANKI TPS DURING THE YEAR 2013-14


BOILER MAINTENANCE DIVISION
ESTIMATE FOR O/H FOR UNIT NO- 03 FOR THE YAER 2013
An estimate amounting to Total Rs 1362.41 Lacs (Rs THIRTEEN CRORES SIXTY TWO LACS FOURTY
ONE THOUSANDS ONLY) has been framed to cover the cost of overhauling of boiler and auxiliaries of unit no. 3
under Boiler Maintenance Division during the year 2013-14. Provision has been made in the estimate for various
spares of Boiler mostly from OEMs. The rates given in the estimate are current financial market rates. The estimate
will be chargeable to the head of account of Boiler Plant equipment and auxiliaries under overhauling. Provision
has also been made in the estimate for replacement of water wall tube. Platen SH tubes, Primary SH tubes/bends
in the boiler after survey during O/H. Provision has been made for of all weak and damaged internals of ESP
1 NAME UPRVUNL (2X105 MW Units) Panki TPS
2 FUNDS UPRVUNL, Panki Kanpur.
3 STATION Panki Thermal Power Station, Panki, Kanpur.
4 DEPARTMENT HEAD Panki Thermal Power Station, Panki, Kanpur
5 MAJOR HEAD Plant and Machinery
6 SUB HEAD
Overhauling of Plant, Equipments & Auxiliaries of Unit No. III
7 NAME OF ESTIMATE
Overhauling of Plant, Equipments & Auxiliaries of Unit No. III for the
Year 2013-14
DETAILS OF AMOUNT REQUIRED:
Sr.
No.
Details of Works/ Divisions
Amount
(Rs. In Lac)
A/C Head
1
BOILER PLANT AND
AUXILIARIES (BMD)
1295.69
74.101, 74.102,74.103,
74.104,71.621,71.631,71.711
2
TURBINE PLANT AND
AUXILIARIES (TMD)
714.21 74.105,74.106,74.107,74.108,74.120,71.6
3
GENERATOR & ELECTRICAL
EQUIPMENTS ( EMD)
566.30 74.116
4
CONTROL AND
INSTRUMENTATION
EQUIPMENTS ( C&I MD)
306.80 74.117,74.113,71.621,71.711
5
COAL HANDLING
EQUIPMENTS (CHD)
329.50 74.118
6
ELECTRICITY
DISTRIBUTION DIVISION
9.00

7 ECMD-I 69.51

8 OGD 36.90 71.531,74.122
9 Transport Division 12.75


TOTAL
3407.38

(Rs Thirty four Crores Seven Lakhs Thirty Eight Thousand Only)
7

Fields. Major spares/equipments are to replaced in the Milling circuits and Fans where erosion is main cause of
concern.
Provisions in brief are as under:-
1 Replacement of worn out/damaged tubes and bends in pressure parts including taking out all
coils of PSH & ECONOMISER.
2. O/H of Furnace.
3. Replacement of C/Shaft assembly in all the mills.
4. Reversal of rim gear of Ball Mill - 3A
5. Overhauling of Ball Mill circuits including Vapour Fans, RCFs, Cyclone
Separators, Classifier, mill ducting.
6. Replacement of liners of Ball Mill- 3A/3B/3C.
7. Overhauling of ID/FD Fans, PA Fans including connected duct/pipes.
8. O/H of H.P. Valves.
9. O/H of Ash handling plants.
10. Replacement of internals of ESP fields.
11. Replacement of Ball Mill main NDE bearing= 01 Nos.

Total Rs. 1031.21 Lacs
(RS. TEN CRORES THIRYY ONE LACS TWENTY ONE THOUSANDS ONLY)



















Sr.No Schedule Ch.Head Activity Amount in lacs

Spare Works Total
1 Schedule I 74.101 Pressure Parts 261.750 273.50 634.75
2 Schedule II 74.102 Ball mill Ckt 104.50 55.94 235.39
3 Schedule III 74.103 P.A/Vap/I D/F D Fan 122.10 22.70 166.50
4 Schedule
IV
74.104 Ash Handling system 38.11 37.77 75.82
5
6
7
8
Schedule V
71.621
71.631
71.711
Lubricants
Grease
Consumable
Different types of HP & LP valves
13.10
0.24
51.50
32.50




17.50
13.10
0.24
103.12
66.77
8

ESTIMATE FOR O/H FOR UNIT NO 3 FOR YEAR 2013
Ch.Head 74.101 SCHEDULE-1
COST OF WORKS




COST OF SPARES
Sr. No Items Qty. Amount(Rs in Lacs) Remarks
1 Boiler Tubes & Bends 9000 mtr. 67.50 BHEL
2 SS Coal Nozzle Tips 16 nos 26.00 BHEL
3 Coal Nozzle Casting & Seall Plates 16 nos 7.50 BHEL
4 Retainers, Binders, Clamps, Sleeves & Shields L.S 15.00 Tender/
BHEL
5 Fuel inlet Elbow(ceramic lined) 16 nos 4.00 Tender
6 Air Coal Nozzle 32 nos 06.00 BHEL
7 Oil Diffuser nozzle 16 nos 9.00 BHEL
8 Large Cone Assy. 16 nos 4.00 BHEL
9 Spare for Secondary Damper LS 02.50 BHEL
10 Deflector Plates For ESP Inlet 27 nos 3.00 BHEL
11 Cassette Baffles & Sleeves etc. LS 7.00 BHEL
12 Refractory materials 100MT 25.00 ACE
13 Vapour Burner Assy. 04 nos. 8.25 BHEL
14 Welded wire Mesh LS 2.00 Tender
15 Steel Section MS and Carbon steel 90 MT 65.00 BHEL &
SAIL
16 Miscellaneous L.S 10.00 -
TOTAL Rs. 261.750 LACS
Sr.No WORKS QUANTITY AMOUNT(Rs in lacs)
1 Overhauling of Press Parts including corners & Triflux, L.S 200.00
2 Insulation of boiler L.S 35.00
3
Repairing of hot air ducts/spring Support /flue gas duct
before ESPs etc
L.S 05.00
4 Buck Stay Beams expansion bellow etc.. L.S 2.50
5 Surface hardening of SS tips Elbows & CI nozzle. L.S 15.00(By L&T)
6 Deployment of Ex. BHEL & FES Supervisors L.S 15.00
7 Radiography of boiler tube L.S 7.00
8 Overhauling of PC Feeders LS 4.00
9. Misc. Works L.S. 05.00
TOTAL RS 273.50 LAC











9

Ch.Head -74.102 Schedule-II
COST OF SPARES






Sr.No Iteam Qty
Amount (Rs
in Lacs)
Remark
1 Ball Mill Pinion 01 nos 03.00 BHEL
2 Counter shaft 01 nos 03.00 BHEL
3 Coupling 634 H/478B & Grid element 00 sets each 0.00 OEM
4. Elbow gland assembly of ball mill 0 nos. 0.0 TENDER
5. Mill Motor bearings (White metal) 06 nos. 0.90 TENDER
6 Bearing pedestal of ball mill motor 00 nos. 0.0 BHEL
7 Main Bearing of Ball mill 01 no. 14.50 TENDER
8 Double link chain for RCF 00 set 00.00 BHEL
09 Double roller chain of RCF 00 nos. 0.00 TENDER
10 Conical spiral spring 12 nos. 03.60 BHEL
11 Drive head shaft of RCF 01 nos. 0.60 BHEL
12 Tension head shaft of RCF 3 nos. 1.1 BHEL
13 Mill Piping & Vapour piping 110 mtrs. 7.5 TENDER
14 Bearing of ball mill/ RCF L.S. 4.0 TENDER
15 Various Studs and bolt of mill circuit LS 01.50 TENDER
16 RGB input pinion 1 nos. 07.00 OEM
17 C/ shaft bearing housing 0 nos. 0.00 BHEL
18 Armour insert 6 nos. 7.8 BHEL
19 Mill liners 01 set 45.00 M/s. AIA
20 Misc. Items LS 05.00 TENDER
TOTAL Rs 104.50 LACS
Cost of works
Sr.No Items Quantity Amount (in lacs of Rs) Remarks
1 Overhauling of Ball Mills 01 jobs 12.85 TENDER
2 Replacement of main bearing 01 no 1.30 TENDER
3
Overhauling of RC chain feeder, cyclone, classifier
LS 7.66 TENDER
4 Overhauling of milling ckt and pipeline LS 16.00 TENDER
5 Replacement of mill liners 01 set 06.50 TENDER
6 Reversal and alignment of rim gear 01 no. 3.30 TENDER
7 Replacement of foundation of RGB of ball mill 1 no. 2.33 TENDER
8 PC Bunker cleaning and repairing 1 job 1.0
7 Misc works LS 5.00 TENDER
TOTAL Rs 55.94 LACS
10


Ch.Head -74.103 Schedule-III


Cost of works

TOTAL Rs 22.70 LACS

COST OF SPARES
Sr.No Item Quantity
Amount (Rs in
Lacs)
Remarks
1 ID fan Shaft 01 no. 04.70 BHEL
2 ID fan Impeller 01 nos 05.20 BHEL
3 R.G Vane Assy & Suction Chamber 01 no. 09.00 BHEL
4 Diffuser part (A+B) with inner drum 01 nos 10.00 BHEL
5
Inner bearing case 28,bushing ID Fan & case 24 &
Bush of F D fan
02 nos 2.00 BHEL
6 Vapour Fan casing 03 nos 34.50 BHEL
7 Vapour fan Impeller(1AO&2Co type) 02 nos 14.00 BHEL
8 Suction chamber with distance piece 03 nos 19.50 BHEL
9 Vapour fan shaft 01 no. 2.50 BHEL
10 Hub of vapour fan 02 nos. 0.80 BHEL
11
Bearing 22224 CK
/C3,22228C/C3,29322,22224C/C3, 22322CK/C3 etc
LS 08.00 TENDER
12 White metal bearing of ID fan motor 04 nos 0.70 TENDER
13 Gear Oil pump of ID fan 02 nos 00.60 OEM
14 Cartridge of LDO pump 00nos 00.00 OEM
15 Lube oil pump for P A /Vap Fans 04 nos. 0.60 OEM
16 Impeller casing & cooling pipe 01 set 03.00 BHEL
17 Coupling sets for ID, PA fans 04 set 2.00 BHEL
18 Misc spares. LS 05.00

TOTAL Rs 122.10 LACS
Sr.No Itaems Quantity
Amount (in lacs
of Rs)
1 Overhauling of Vapor Fans 03 nos 5.70
2 Overhauling of PA /ID/FD fans 06 nos. 08.00
3 Replacement of I D fan suction
chamber & RG Vane assembly.
LS 3.00
4 Removal of scrap generated by
BHEL during overhauling work
LS 1.0
4 Misc works LS 5.00
11


CH.HEAD 74.104 SCHEDULE IV

COST OF WORKS

Total Rs. 37.77 Lacs
CH.HEAD 71.621 Schedule-V

Cost Of spares
Sr.No Name of Spares Quantity
Amount
(Rs. In lacs)
BHEL/NON
BHEL
1 Spares of ESP of 2x105 MW' LS 25.30
BHEL
2
Supply of fludomat fluid coupling and other spare of
clinker grinder
LS 1.76

3
Supply of spares for feed gate/sluice gate of clinker
grinder
LS 6.03
OEM
4
Spares supply of clinker grinder, hydraulic gate/3way
valve/seal.
LS 5.02

Total Rs 38.11 Lacs
Sl .No Works
Amount (in lacs
of Rs)
1 Overhauling of ESP including misc.
tests(Clean air, G.D test, CAVT etc.).
25.00
2
Various works in ash handling plant during
overhauling
5.00
3
Rotation of ash slurry lines in 2x105 MW
1.71
4
Overhauling of Clinker Grinder and
replacement of various parts of flushing
operators
1.06
5.
Misc. Works
5.00
Lubricants
Sl .No Works Quantity Amount (in lacs of Rs) Remarks
1 Servo system -46 1260 lt 13.10 IOC
2 Servo system -68 630 lt IOC
3 Servo system -121 420 lt IOC
4 Servo system -176/ 220 1890 lt IOC
5 ServoMesh-320 1260 lt IOC
6 Servo Coat -120/40 2000 kg IOC
7 Servo cylinder-530/460 630 lt IOC
Total Rs. 13.10 Lacs
12



CH. HEAD-71.731
1- Grease 210 kg 0.24 Lac IOC
CH.Head -71.111


H.P. & L.P. Valve, NRV etc. Cost
of spare

Consumables
Sl .No conumables Quantity Amount (in lacs of Rs) Remarks
1 M S and H T nuts and bolts LS 04.00 TENDER
2 Jointing sheet, asbestos rope, gland LS 06.00 OEM

packing rings.

3 High crome grinding media 75.00 MT 40.00 TENDER
4
Misc. like Holdite, shims, cotton waste rustoline
etc
LS 1.50 TENDER
Total Rs. 51.50 lacs
Sr.No Name of Spares Quantity
Amount (Rs.
In lacs)
BHEL/NON BHEL
1 Self sealing ring 20 0.37

2 Gun metal bush 30 0.40

3 HP valve spindle 40 0.45

4 HP valve including globe valve of
2.5 & 4.
45 10.00

5 Safety valve 08 3.30

6 LP valve different size 20 3.50

7 Bearing of different size 30 0.50

8 Safety valve of different sizes 12 4.50

9 Bonnet of different sizes 10 0.65

10 Wedge of different sizes 15 1.35

11 HP valve of different sizes
including low load line valve
30 02.50

12 Jointing sheets 00 0.00

13 Misc. Valve & its spare LS 5.00

Total Rs. 32.52 Lac.
13





Cost of work
Sl .No Works
Amount (in lacs
of Rs)
1
Overhauling of HP, LP valve and safety
valve
05.00
2 NRV 150mm and above 2.50
3
Maintenance of / , 1, 1/1/2, 2.5 HP
valve & control valve
4.00
4
Reconditioning of FRS valve,
Reconditioning of 65 mm to 150mm HP
valve, repairing of valve bonnet and
repairing of valve bush
4.50
5.
On line setting of safety valve
1.50
Total Rs. 17.50 Lacs.
14

Name of Division
TURBINE
Name of estimate
74.105
Rs.714.21 Lac

TURBINE MAINTENANC0E DIVISION
Report on estimate for the overhauling of TG Set of unit # 3 proposed in the
month of aug. - oct. 2013.
An estimate amounting to Rs. 714.21Lac (Rupees Seven Crore Fourteen Lac twenty one Thousand)
has been framed to cover the cost of overhauling of Turbo-Generator set and its auxiliaries of Unit no III (105 MW)
Panki Thermal Power Station, Panki, Kanpur during the year 2013-14. The provision has been made under the
estimate for various spares, consumables, Steel sections, Lubricants, and other misc. spares and works. The
estimate will be chargeable to the head of account of Turbine & its auxiliaries under overhauling. The provision has
been made for capital Overhauling of Turbo-Generator as Unit will cross approximately 42,000 running hours up to
July 2013, since last capital overhaul of the TG set was carried out during 2008.
The provisions in brief for Capital O/H of various works are as under.
1 - Capital Overhauling of TG set.
2- O/H of Regenerative system, Debris Filter, Butter-Fly Valves and other valves including replacement of damaged
valves & pipe lines.
3- Repairing of Servo motor & Oil guards etc.
4- Thermal & Spray insulation of Turbine, Steam & water Pipe lines,
5- O/H of BFPs, CEPs, SOP, Hydraulic coupling, CT fans, ACW pumps etc.
6- O/H of LH & HH CW pumps, Butter-Fly Valves, CT Fans & Traveling water screens etc.
7- Repairing of CW pump spares, Submersible pumps, Vertical pump etc.
Estimate for the overhauling of TG Set of unit # 3 during the financial
year 2013- 14
TURBINE MAINTENANCE DIVISION 2x105 MW
PANKI THERMAL POWER STATION PANKI -
KANPUR
Department head
OVERHAULING OF TG SET# 4 & ITS
AUXILIARIES
Head of account
Amount of estimate
15


Summary of Estimate for Overhauling of Turbine & Auxiliaries of Unit # 4 During the Year-2013-14

TOTAL Rs. 714.21 Lac
Sl. SCHEDULE Ch. Head Activity Amount in Lacs of Rs
No

Spares Works Total
1
Schedule1A &
1B
74.105 &
74.106
O/H of Turbine
153.50 177.00 330.50
2
Schedule IIA&
IIB
74.107 &
74.108
O/H of BFP &
other
auxiliaries
265.00 32.00 297.00
3
Schedule
IIIA& IIIB
74.120
O/H of CW
Pumps &
auxiliaries
51.00 18.00 69.00
4 Schedule V 71.6
Lubricants &
Grease
-- -- 9.10
5 Schedule VI 71.6 Consumables -- -- 8.61
16

CH. HEAD-74.105 & 74.106
Estimate for overhauling of unit # 3 (for the year 2013-14) o
Overhauling of turbine
CH. HEAD-74.105 & 74.106 SCHEDULE 1B

Total Rs.177.00 Lacs
SCHEDULE 1A

in Lac
1-(A) Cleaning of water box of condenser 0.40
(B) Complete cleaning of condenser along 2.60

with tubes

2- Cleaning & Overhauling of Debris Filter 0.50
3-(A) Cleaning of turbine oil coolers tubes 2.50
(B) Complete O/H & cleaning of Turbine oil


Coolers

4- Replacement of drain drip pipe lines etc. 1.50
5- Retubbing of LP Heaters 5.00
6- Retubbing of Seal oil coolers 2.00
7- Replacement of Expander 1.50
8- O/H of HP/LP Steam/Water side Valves, NRVs etc, 4.00
9- Insulation of turbine & associated pipe lines 4.00
10- Insulation of pipe lines, valves & other auxiliaries 7.00
11- Painting of turbine & associated auxiliaries 3.00
12- BHEL Works 120.00
13- repairing of HP Turbine diaphragm 19.00
14- Miscellaneous Works 4.00
COST OF WORKS
Sl. No Details of work Amount (Rs.)
1- TG Spares 90.00
2- Studs, Nuts & bolts 12.00
3- Serration packing 0.50
4- Flexible hoses 0.50
5- Steam pipes & bends 10.00
6- Steam drain valves 3.50
7- Turbine oil & seal oil coolers water regulating valves 1.00
8- BFV spares 1.00
9- Spares of centrifuging machine 2.00
10- Spares of debris Filter & Flushing Pump 16.00
11- M.S. ERW pipes of different sizes 3.00
12- Hydrogen coolers (2 Nos.) 10.00
13- Misc. spares 4.00
17


COST OF SPARES
Sl. No Spares Amount (Rs.) in Lac
Total Rs.153.50 Lac
18


OVERHAULING OF BFP & OTHER AUXILIARIES
CH. HEAD - 74.107 & 74.108 SCHEDULE IIB
COST OF WORK
Sl. No _______ Details of work _________________________ Amount (Rs.) in Lac

CH. HEAD-74.107 & 74.108 SCHEDULE IIA
COST OF SPARES
Sl. No _______ Spares ________________________________ Amount (Rs.) in Lac

1- O/H of BFP 10.00
2- O/H of CEP 3.00
3- O/H of SOP 1.50
4- Cleaning of Dearator & replacement of pipes 1.00
5- O/H of BFP, HP & LP Valves 10.00
6- O/H of ACW Pumps & CT Fans 0.50
7- Painting of piping & structure 0.50
8- Maintenance work of DG Set 1.00
9- O/H of Air Wash Pump & other misc. work 1.00
10- O/H of lub oil & working oil coolers of BFP 1.20
11- O/H & repairing of Mech. Seal coolers of BFP 0.30
12- Other misc. works 2.00

Total Rs. 32.00 Lac
o OVERHAULING OF BFP & OTHER AUXILIARIES

30 Spares for BFP(new cartrage), Hydraulic coupling &

Dry Disc Coupling & spares of recirculation valve
250.00
2- Spares of CEP 1.50
3- Spares of SOP 0.50
4- ACW pump & CT Fan 2.00
5- Air wash pump 2.00
6- Spares for DG set 2.50
7- Chimney steam exhauster 0.50
8- A.C Cooling pump 1.00
9- HP/LP dozing pump spares 2.50
10- Transfer pump spares 1.50
11- MS - ERW Pipes 1.00
Total Rs. 265.00 Lacs
o OVERHAULING OF CW PUMP HOUSE
19


CH. HEAD - 74.120 SCHEDULE III B
COST OF WORKS
Sl. No ______ Details of work _________________________ Amount (Rs.) in Lac

o OVERHAULING OF CW PUMP HOUSE
CH. HEAD - 74.120 SCHEDULE III A
COST OF SPARES
Sl. Spares _____________________________ Amount (Rs.) in Lac

o OVERHAULING OF TURBINE & AUXILIARIES
CH. HEAD-71.6 SCHEDULE V
COST OF CONSUMABLES
Sl.No ______ Item ______________________ Qty. Amount (Rs. In Lac)
1- Metallic Jointing sheet 275Kg. 2.00
1- O/H of LH pumps & worn out spares 2.00
2- O/H of HH pumps & worn out spares 2.00
3- Removal & disposal of silt from intake channel 2.00
4- Repairing of submersible pump( 10 HP & 5 HP) 5.00
5- O/H of TWS including repairing of worn out spares 1.50
6- Repairing of old & worn out spares of small pumps 1.50
7- O/H of BFVs (900, 1200, 1600 mm) 0.50
8- O/H of cooling tower fans, replacement of nozzles 1.50
Louvers etc

9- O/H of EOT cranes 1.00
10-Misc. Works 1.00
Total Rs. 18.00 Lacs
1- HH pumps (BHM 77) 15.00
2- LH pumps (BHM 70) 15.00
3- Spares for TWS 3.00
4- Spares for CT fan 1.00
5- Fire fighting pump 3.00
6- Screen wash pump 3.00
7- Booster pump 3.00
8- Dredger & connecting piping 2.00
9- Mulsifire system 5.00
10- Misc. spares for pump & valves 1.00
Total Rs. 51.00 Lac
20



o OVERHAULING OF TURBINE & AUXILIARIES
CH. HEAD-71.6 SCHEDULE V
COST OF LUBRICANTS
Sl.No Lubricant ____________ Qty. (Ltr.) Amount (Rs. In Lac)
1- Servo prime-46 4000 6.00
2- Servo torque-10 1260 2.00
3- Servo system-320 420 0.80
4- Servo Gem2/3 _____________ 300Kg ____________ 0.30
Total Rs. 9.10 Lacs
2- Non Metallic Jointing sheet 100Kg. 0.80

3- Neoprene rubber sheet 200Kg. 0.70
4-
Spl. Purpose welding electrodes Of
various make
L/S 1.00
5- Rustolene / Rustclick 200Ltr. 0.50
6- Kerosene Oil 50Ltr. 0.25
7- Holdite (1/2 Kg. Pack) 20Nos. 0.25
8- Hexa blade 100Nos. 0.04
9- M-Seal 30Kg. 0.05
10- Araldite (180gms.pack) 20Pack 0.05
11-
Teflon/PVC tape (Various sizes)
50/10roll 0.03
12-
Emery cloth/roll (Coarse/Medium/Fine)
300nos/20roll 0.12
13-
Lapping paste (Coarse/Medium/Fine)
15nos. each 0.25
14- Hand gloves (Leather/Asbestos) 10pair each 0.20
15- Gland packing of various sizes L/S 0.60
17- Rotary Cutters 10Nos. 0.04
18- Grinding wheels of various sizes 50nos. 0.03
19-
Asbestos rope/cloth of various sizes
L/S 0.10
20- Hydrogen gas 400Cu.mtr. 0.40
21- CO2 Gas 400Kg 0.50
22- Old dhoti/ Hosiery cloth 600kg 0.20
23- Misc. Consumables L/S 0.50

Total Rs.8.61 Lacs
21


ELECTRICAL MANTENANCE DIVISION
Report on budget estimate for overhauling of unit no.3
An estimate amounting to Rs. 566.30 lacs has been prepared to meet-out the expenditure for annual
overhauling of Electrical system of Unit No.3 (110MW) of Panki Thermal Power Station, Panki - Kanpur. Cleaning,
checking, repairing, replacement, re-shafting, overhauling, testing, and commissioning as per requirement shall be
carried-out for various electrical equipments consisting of Generator, Generator transformer, UAT, Reserve
transformer, switchyard equipments, HT/LT breakers, HT/LT motors & Cables ion system, CHP and associated
MCCs, panels and desks etc.
The estimate shall be operated by Executive Engineer, Electrical Maintenance Division, Panki Thermal
Power Station, Panki-Kanpur-20 and expenditure shall be booked by Dy.CAO, CFA&BO, PTPS, Panki-Kanpur.
ABSTRACT OF SUPPLY:
22




o GENERATOR Supply

o HT & LT MOTORS-
DETAILS BHEL OEM OTHERS TOTAL
SUPPLY 35.00 LACS 158.00 LACS 177.85LACS 360.85 LACS
SUPPLY
S.N. ACTIVITY BHEL OEM OTHERS TOTAL AMOUNT
1- GENERATOR 4.0 Lacs 10.00 Lacs 1.45 Lacs 15.45 Lacs
2- HT & LT MOTORS - 11.00 Lacs 34.00 Lacs 45.00 Lacs
3-
PROTECTION &
TESTING
- 48.0 Lacs 10.00 Lacs 58.0 Lacs
4- TRANSFORMER - 22.50 Lacs 19.00 Lacs 41.50 Lacs
5- SWITCHGEAR - 10.0 Lacs 9.50 Lacs 19.50 Lacs
6- SWITCHYARD - 19.50 Lacs 1.50 Lacs 21.00 Lacs
7- CABLING WORK - - 70.40 Lacs 70.40 Lacs
8- WORK OF ESP 31.00 Lacs 28.00 Lacs - 59.00 Lacs
9- MISC. WORK - 9.00 Lacs 32 Lacs 17.50Lacs

TOTAL 35.00Lacs 158.00 Lacs 177.85 Lacs 357.35 Lacs
S.No. Details of supply. Amount. Agency.
1 Rubber Bellows 1.20 lacs. OTHERS.
2 Bimetallic Sheets 0.25 lacs OTHERS
3 Carbon brushes & holders 10.0 lacs OEM
4 Generator gaskets 2.0 Lacs BHEL
5 Load governing motor 2.0 Lacs BHEL

15.45 Lacs

23



o PROTECTION & TESTING- Supply-

o TRANSFORMER- Supply-

o SWITCHGEAR-
Supply-
S.No. Details of Item. Amount. Agency.
1-
Supply of bearings for HT & LT motors.
5.0 lacs. Others.
2- Shillings & D shackles. 1.0 lacs. Others.
3- Chain pulley block and trolley. 20.0 lacs. Others.
4- Bolts, Nuts, Washers etc. 1.0 lacs. Others.
5- LT motors of diff. capacities. 10.0 lacs. OEM.
6- Spanners, expander etc. 1.0 lacs. OEM.
7-
Supply of External & internal cooling fans
of different 6.6 KV HT Motors & 0.4 KV LT
Motors.
2.50 lacs. Others.
8- Hydraulic coupling puller 2.50 Lacs Others
9- Induction based bearing heater 2.0 Lacs Others

45.00 Lacs

S.No. Details of Item. Amount. Agency.
1- Testing equipments 8.00 lacs. OEM.
2- Numerical /electromechanical Relays 20.00 lacs. OEM
3-
24 Channel chartless records with
transducers
10.00 lacs. OTHERS
4- Supply of Battery charger 20.00 lacs OEM

58.00 Lacs

S.No. Details of items Amount. Agency.
1
Silver plated clamps, flexible of GT
bushings.
9.0 lacs. Others.
2 Transformer oil 10.00 lacs. Others.
3
Supply of new coaxial fans for GT & UAT
Unit no.3 with brackets.
12.0 Lacs OEM
4
Electrical spares for fitment in cooler control
panel of GT U#3 & UAT 3
0.5 Lacs OEM
5 TELK spares 10.0 Lacs OEM

41.50

24



o SWITCHYARD- Supply-

o CABLING Supply.

o ESP Supply-
Supply
S.No. Details of items Amount. Agency.
1 Spares of 0.4KV breakers. 10.00 lacs. OEM.
2 Inter panel isolating texolite sheets 1.50 lacs. Others.
3 Bus bar support insulators 200 nos. 4.00 lacs. Others.
4 Rubberized coating compound. 3.00 lacs. Others.
5
Anti track compounds for HV/LV
applications.
1.0 Lacs Others

19.50 lacs

S.No. Details of item. Amount. Agency.
1 Spares of isolators 12.00 lac. OEM
2 245KV breakers spares 0.50 lac. OEM
3 Clamps & Conductors 1.50 Lacs UPPTCL
4 Compressor related spares 5.0 Lacs OEM
5 Spares for 245 KV breaker 2.0 Lacs OEM

21.0 Lacs

S.No. Details of Item.. Amount. Agency.
1-
Supply of 6.6KV, Armoured XLPE Al.
cable as per IS 7098 Part-I - qty. 3x185
mm2- Approx. 500 Mtrs. 1x630 mm2-
Approx. 4500 Mtrs.
30.0 lacs. Other
manufacturer.
2- LT power/control cable. 10.0 lacs. Other
manufacturer
3-
Energy chain plus guided trough plus
cable for stacker of CHP
28.00 lacs. Others
4-
Double compression cable glands, lugs
for 185, 150, 95, 70 mm2.
2.00 lacs. Other
manufacturer
5- Hydraulic crimping tool 0.40 Lacs Others

70.40 lacs.

25



o MISC. WORKS
Supply.


S.No. Details of Item. Amount. Agency.
1-
Supply of 02 nos. of M/s SICK Make
Opacity meters.
18.00 lacs. OEM
2- Supply of ESP Heaters. 1.00 lacs. BHEL
4- Rapper Controller 10.00 lacs. BHEL
5- HVR controllers & firing card 10.00 lacs. OEM
6-
Supply of IOS master controller with its
accessories
20.0 Lacs BHEL

59.0 Lacs

S.No. Details of item.. BHEL OEM OTHERS TOTAL
1- Switron Switches - 0.50 lacs. - 0.50 lacs.
2- Snubber ckt capacitors 20 - - 0.05 lacs. 0.05 lacs.
3- Thyristor, diodes etc. - - 0.15 lacs. 0.15 lacs.
4-
Lugs for 185mm2, 150mm2,
120mm2, 95mm2, 70mm2,
50mm2, 35mm2

1.50 lacs. 1.50 lacs.
5- PLA Relays 50 nos. - - 0.20 lacs. 0.20 lacs.
6-
Siemens make MCC spares
- 2.0 lacs. - 2.0 lacs.
7- Fuses of diff. ratings. - 1.5 lacs. - 1.5 lacs.
8- AE make Meters. - 1.0 lacs. - 1.0 lacs.
9- Silicagel 500 Kg. - - 0.50 lacs. 0.50 lacs.
10- L & T Spares - 2.0 lacs. - 2.0 lacs.
11-
EPDM Tape 50 Rolls 38mm
x 9 Mtrs.
- - 1.00 lacs. 1.00 lacs.
12- HT tapes P256, P259 - 0.50 lacs. - 0.50 lacs.
13- Bitumen compound 200
K
g.
- - 0.50 lacs. 0.50 lacs.
14-
FR Stretchable sleeve of
different sizes
- 1.50 lacs. - 1.50 lacs.
15-
Fibre glass sleeve, Epoxy
sheets, Wedges & packers.

2.00 lacs. 2.00 lacs.
16-
Carbon cleaners online &
offline

2.0 Lacs 2.0 Lacs
17-
Generator consumables,
Gaskets , rubber lining &
different insulating sleeves

1.50 1.50 Lacs
18- Rubberized cork sheets

0.50 0.50 Lacs
19- RTV gasket maker

0.10 0.10 Lacs
19- Misc. Items

2.0 Lacs 2.0 Lacs
20- Hoist Spares

10.0 Lacs 10.0 Lacs

31.0 Lacs
26


OUT OF ABOVE CONSUMABLES ARE FOR RS. 13.50 AND SPARES ARE FOR RS. 17.50 LACS.
WORKS TO BE EXECUTED
HEAD : Overhauling Of Unit # 3
FINANCIAL YEAR : 2013-14

Sr.
No.
DESCRIPTION OF MATERIAL QUANTITY
APPROXIMATE
VALUE (LACS)
MAKE
1. GENERATOR

a)
SERVICING /OVERHAULING OF Generator
01 Job 10.00 BHEL
b)
TESTING OF GENERATOR , Exciter (
Options & mandatory)
Lump sum 35.00 BHEL
c)
REPAIRING OF EXCITER ARAMATURE &
SLIP RING
01 Nos. Each
2.50 OTHERS

TOTAL 47.50

2. HT & LT MOTORS-

a) Overhauling of 6.6KV HT motors. 22 Nos. 4.0 Others.
b) Repairing of stator of 6.6KV HT motors. Lump sum 8.00 Others.
c) Repairing of rotors of 6.6KV HT motors. Lump sum 2.00 Others.
d) Re-shafting of rotor of 6.6KV HT motors. Lump sum 16.00 Others.
e)
Replacement of rotor bars of diff.6.6KV
motors.
Lump sum 8.00 Others.
f) Overhauling of diff.0.4 KV LT motors. Lump sum 4.00 Others.
g) Overhauling of 0.4KV slip ring motors. Lump sum 0.50 Others.
h) Repairing of LT motor stators. Lump sum 1.00 Others.
i) Repairing of diff. LT motor rotors. Lump sum 0.50 Others.
j)
Repairing of bearing housings & end covers
Lump sum 1.50 Others
k) Re-tubing of water coolers of BFP motors Lump sum 5.00 Others

TOTAL 50.50

3. PROTECTION & TESTING-

a)
Testing, Servicing & Calibration of Relays.
Lump sum 6.00 Others
c) Repairing of relays. Lump sum 2.00 Others.
d)
Testing of CTs , Transformers, Motors & LAs
etc.
Lump sum 7.00 Others.
e) Installation & Commissioning of chartless

0.50 Others.
27




records 02 Nos.

f)
Installation and commissioning of Battery
charger
01 Set 0.50 OEM

TOTAL 16.00

4. TRANSFORMER-

a)
Supervision of Overhauling work of GT- III for
gasket replacement modification of conservator
with air cell, replacement of explosion vent by
PRD by TELKs service Engineer and bushing,
checking etc.
Lump sum 7.50 OEM.
b)
Assistance in gasket replacement of GT- III
modification work & replacement of cooling
fans any other associated works etc.
01 Job 2.00 Others.
c) Works related to UAT servicing 01 Job 1.50 OEM.
d) Centrifuging of diff. transformer. Lump sum 2.50 Others.
e) Painting of diff. transformer. Lump sum 2.00 Others.
f)
Silver electroplating of jumpers/clamps of GTs.
& Generator flexibles
01 Job 15.00 Others.
g)
Fabrication & supply of cooler control panel
for GT Unit no.4 & fitment of electrical items to
be provided by PTPS , Panki
01 Job 0.75 Others
h) Servicing of 01 MVA tx. Lump sum 1.50 Others

TOTAL 32.75

5. SWITCHGEAR-

a)
Overhauling & testing work of 6.6KV
MOCB/SF-6 breakers.
Lump sum 6.50 OEM
b)
Providing assistance in overhauling of breakers
and Overhauling of HT /LT bus sections
Lump sum 0.75 Others.
c)
Replacement of Gaskets & Painting of C- 4
switchgear etc. breaker panel. (6.6 KV as well
as 0.4 KV)
Lump sum 2.50 Others.
d) Overhauling of 0.4KV breaker.
Lump sum 50
Nos.
3.00 OEM/others.
e) Retrofitting of 0.4KV, LT breakers. 04 Nos. 0.75 OEM
f)
Replacements of existing bakelite inter panel
isolating sheets, through bushings, bus bar
support insulators.
Lump sum 1.50 OEM
g) Rubberized coating on 6.6KV, bus bars. Lump sum 1.00 OEM

TOTAL 16.00

6. SWITCHYARD-

a)
Servicing & modification of control/ protection
of 220KV SF-6 breaker.
Lump sum 1.50 OEM
b)
Conversion of operating mechanism of
existing from pneumatic to motorized including
servicing & overhauling.
08 Nos. 2.00 Others.
28



CONTROL & INSTRUMENTATION DIVISION
Report
An estimate amount of Rs. 306.80 Lac has been framed to meet out expenditure during 2013-14 for
overhauling of C&I system and equipments of Unit No. III (105 MW).
The major overhauling works proposed to be carried out during this overhauling are Servicing, Repairing
and Calibration of Measurement System which includes Transmitters for Pressure, Temperature, Level, Flow,
PRT/TC and related Recorders / Indicators. Overhauling of Motorized Actuators for Valves, Dampers & Vanes control, Local Pressure and Temperature gauges,
Servicing of Hydrastep, Annunciation System, Checking and calibration of Turbo-Supervisory Equipments including
replacement of Transducers. Installation of Interlock & Protection System, Hydrogen purity analyzers, Online
Steam & Water analysis system, HEA Igniters & Flame scanners.
The estimate shall be operated by Executive Engineer (C&IMD), PTPS, Panki, Kanpur and expenditure
shall be booked by Dy. Chief Account Officer, CFA&BO, PTPS, Panki under head 74.117.
Executive Engineer (C&IMD)
c)
Joints tightening of various jumpers and lines.
Lump sum 0.20 Others.
d) Al. painting of support structures in Lump sum 2.50 Others.
e)
Revival of earthing systems of Switchyard &
equipments
Lump sum 20.0 Others

TOTAL 26.20

7. CABLING

a) Laying & Recovery of cables. Lump sum 5.00 Others

TOTAL 5.00

8. ESP-

a)
Installation & commissioning of opacity meter.
02 Nos. 2.00 OEM
b) Erection of platform for new opacity 02 Nos. 0.20 Others.
c) Servicing & overhauling of EP 16 Nos. 1.00 Others.
d) Installation & commissioning of IOS. 01 No. 3.00 BHEL.

TOTAL 6.20

9. OTHER MISC.WORKS

a)
Overhauling of electrical system of EOT
crane.
Lump sum 0.50 OTHERS
b)
Cleaning and repairing of modules of
diff.0.4KV MCCs.
Lump sum 1.00 OTHERS
c)
Painting, gasket replacement letter writing on
MCCs.
Lump sum 1.80 OTHERS
d) Servicing different Hoists Lump sum 2.0 OEM

TOTAL 5.30

GRAND TOTAL of works Rs. 205.45 Lacs
29


Total
Abstract of budget FOR C&I DIV of proposed overhauling of unit No.III during the month of Aug.-Oct.
2013






Rs 306.80 Lac
(Rs. Three Crore Six Lac Eighty Thousand Only)_
COST OF SPARES AND NEW SYSTEMS
Sl.
No
Description Amount (Rs.) in Lacs
1. Spares for Turbo supervisory System (Philips make). 15.00
2. Programmable Digital indicators and Temperature Transmitters. 3.00
3. Spares for Motorized actuator of Valve, vane & damper & Actuator. 10.00
4. Spares for S.H. attemperation control valve & Electrical actuators. 20.00
5. Spares for Hydrastep & Hydratech System. 10.00
6.
Design, Engineering, Supply, Erection, Testing & Commissioning of
Interlock & Protection System from legacy relays to safety Programmable
logic controller or Distributed control system (DCS).
30.00
7. Compensating cable for J, K & S type thermocouples. 2.50
8. Analogue Circular Indicators. 0.5
9. S, J & K type Thermocouples & RTD. 15.00
10. Recording Head for different make Recorders. 5.00
11.
Supply, Erection, Networking, Testing & Commissioning of chartless
Recorders (15 Nos.).
15.00
12. Pressure & Temperature Gauge. 3.00
13. Supply of Impulse lines. 3.00
14. Supply of Turbo supervisory cable. 2.50
15. Spares for existing of LC-700 System. 10.00
16.
Supply, Erection, Testing & Commissioning of Hydrogen Purity System.
10.00
Sl.No. Item/Work Ch.Head
Amount in
Lacs
Rs
Maintenance of C&I System (Spares)
Maintenance of C&I System (Works) Cable
Oil and lubricants Consumables
1.
2.
3.
4.
5.
74.117
74.117
74.113
71.621
71.711
284.50
16.30
3.00
2.50
0.50
30



31





COAL HANDLING DIVISION
ESTIMATE FOR OVERHAULING OF UNIT No. 3 FOR THE YEAR 2013-14
NAME :
FUND :
STATION :
DEPARTMENT HEAD :
MAJOR HEAD :
SUB HEAD :
17.
Supply, Erection, Testing & Commissioning online steam & water analysis
system for proper monitoring of water chemistry.
35.00
18.
Design, Engineering, Supply, Erection, Testing & Commissioning of
hardware and logic designing in software required to add the auto loops,
contacts & signals provided in Auto control system (C-3 System) with the
existing DCS system.
30.00
19.
Design, Engineering, Supply, Erection, Testing & Commissioning HEA
igniters.
30.00
20.
Design, Engineering, Supply, Erection, Testing & Commissioning safe flame
scanners
30.00
21. Supply of isolating instrumental transformer 5.00
Total Rs. 284.50 Lac
COST OF WORK
Sl.
No.
Description of Work
Amount(Rs.) in
Lacs
1.
Mechanical overhauling of motorizes valve actuator, damper actuator, Cleaning
of GVDC/MCC modules & GVDC Panels, purging of P.C. feeder impulse pipe
lines.
2.00
2. Overhauling of motors. 0.50
3. Recovery of old & unused cables. 1.00
4. Packing of cutouts & Painting of Panels and Desks. 1.00
5. Welding /Replacement of impulse lines, valves, nipples, thermo wells etc. 0.50
6.
Maintenance of Junction boxes and fabrication of new junction boxes as per
requirement of site.
0.50
7. Repairing & Servicing of Protection Relays. 1.00
8. Repairing of different electronic cards/recorders. 8.00
9. Erection & commissioning of VFD for RC feeders. 0.80
10. Other C&I works required in O/H. 1.00
Total Rs.16.30 Lac.
32


NAME OF ESTIMATE :
HEAD OF ACCOUNT :
AMOUNT OF ESTIMATE :
An estimate amounting to Rs. 329.50 (Rs. Three
overhauling of Unit No.3 of Coal Handling Plant 2x
Para 340 of Financial Hand Book Volume-VI
COAL HANDLING DIVISION PANKI
THERMAL POWER STATION UPRVUNL,
PANKI, KANPUR
U.P.R.V.U.N.L.
PANKI TPS, PANKI, KANPUR
PANKI THERMAL POWER STATION
PLANT &MACHINARY
OVERHAULING OF UNIT No.3
OVERHAULING OF UNIT No. 3
PLANT EQUIPMENT & AUXILIRIES
74.118
Rs.329.50
(Rs.Three Crore Twenty nine Lacs and fiffty
thousand only)
Crore Twenty Nine Lacs and fifty thousand) only for 05
MW, PTPS, Panki is hereby functioned in terms of
33


Summary of Estimate for Overhauling of Unit No.3 for the year 2013-14




o ESTIMATE OF WORKS
Sl.No. Description Amount
(Lacs)
1 Strenghening of R.C.Bunker 3A,3B & 3C 02.00
2
O/H of undercarriage of Bulldozer D- 155/D-170
01.00
3
One yearly Maintenance Schedule of
Locomotive
02.00

Total 5.00
o ESTIMATE OF SPARES________________________
i
_______ Annexure-1(B)
Sl.No. Description
OEM &
Others
Quantity Amount
(Lacs)
1
Various spares of bulldozer Model BD- 155/170

LS 10.00
2 Spares of Locomotive

LS 10.00

Total

20.00
o ESTIMATE OF STEEL SECTION __________________ ________ Annexure-1(C)
S.No. Description Quantity Amount
1 M.S.Plate (Th. 10mm) 5 MT 02.50

Total

02.50
o ESTIMATE OF LUBRICANTS ____________________
i
_______ Annexure-1(D)
S.No. Description Quantity Amount
1 Servo RR 606 300 Ltrs. 00.50
2 Servo Torque-10 200 Ltrs. 00.30
3 Servo Gear Oil HP-90 300 Ltrs. 00.35
4 Servo System-320 200 Ltrs. 00.20
5 Servo Pride 200 Ltrs. 00.25
6 Ultra-10 200 Ltrs. 00.20
7 Miscellaneous

00.20

Total

02.00
34



ECMD-I BUDGET ESTIMATE
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s
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82 vtoti t-fd fRDr t, fPfUtr fd; x; t, dT fO"Tr vur{t.t dT; dT; ttuT iLrifOr ti d-; tg LOhdr vuc/T 1[;T-07/PTPS/CWCD/ECMD-II/T-126/2012 fnuTd-
14.01.2013 d }TRT v^elf^r /HRif"i :o7,oo,ooo.oo dh LOhdfr iTir t i
bl d-; e O;; fu^ufyf^Tr t :-
(v) ieXh lev 500 Cjr % :<> 1.35 ym
(c) di4 % : 7.00 ym
dy : 8.35 yi[]
o -------------------
S.No. Description Quantity Amount
1 LDO 500KL 300Lacs

Total

300Lacs
o ESTIMATE OF LDO Annexure- 1(E)
35


dy ;fx(dQIO1 +2+3) = : 69.51 y][
36


ELECTRICITY DISTRIBUTION DIVISION
Budget estimate overhauling of unit no. III (105 MW)


WORKS SUPPLY TOTAL (in Rs.)
Rs. 4,00,000.00 Rs. 5,00,000.00 Rs. 9,00,000.00
S.No. Description
Amount (in Rs.)
1- Works-
For New/ Repairing Wiring work and installation of
HPSV fittings , MCCB etc. in unit No.03
4,00,000.00
2- Supply-
Following material are required during O/H of unit
No. III
HPSV fittings , chokes of HPSV/ Tube light Fitting ,
Bulbs for HPSV/HPMV, Tube lights, Ignitors , MCCB
, PVC Armored Aluminium wire etc.
5,00,000.00
37


OPERATION GENERAL & WATER TREATMENT PLANT
NAME OF DEPARTMENT
NAME OF POWER STATION
NAME OF DIVISION NAME OF
ESTIMATE
HEAD OF ACCOUNT AMOUNT
OF ESTIMATE
U.P.R.V.V.N.L
PANKI THERMAL POWER
SATION
OPERATION GENERAL &WATER TREATMENT PLANT
ESTIMATE OF OG DIVISION (INCLUDING WTP)
FOR THE OVERHAULING OF UNIT-III
O&M
: Total Estimated Amount Rs.36.90 LACS
38


BUDGET ESTIMATE OF OVERHAULING OF UNIT-III FOR W.T.P. SUPPLY OF
DIFFERENT CHEMICALS FOR WATER TREATMENT PLANT:-

SUPPLY OF DIFFERENT SPARES FOR WATER TREATMENT PLANT:- Ch-74.122


only)
ESTIMATE FOR DIFFERENT WORKS IN WTP:-
Ch-71.531
S.
NO.
Description of chemical Quantity Rate
(Rs.)
Amount(Rs)
1 Bleaching Powder 300 kg 20.00 per kg 6000.00
2 Liquid Ammonia 300 Ltr. 100.00 per lt. 30000.00
3 Hydrazine Hydrate 300 Kg 300.00 per kg 90000.00
4 Fine chemical & Glasswares - - 10000.00
5 Tungeston Lamp for Sp-20D+ 02 Nos. 2000.00 per 4000.00
6 Fire wire for Bomb Calorimeter 200 Mtrs.
20.00 per Mtr.
4000.00
7
Lab instruments i.e. Ph, conductivity,
Turbidity meters etc.

300000.00

TOTAL (Rs.) 444000.00
(Rs. Four Lac Forty Four Thousand only) BUDGET ESTIMATE OF OVERHAULING OF UNIT-III
FOR W.T.P.
Sl.
No
Description of works Amount (Rs.)
1. Purchasing of spare parts, pipe lines etc. 5,00,000.00
2.
Purchasing of service water pump, clarified pump, sludge disposal pump,
degasser pump, submersible pump and acid unloading pump
10,00,000.00

Total (Rs.) 15,00,000.00
(Rs. Fifteen Lac only)
Supply of different Lubricants in WATER TREATMENT PLANT:-
Sl.
No
Description of works Qty
Unit Rate
Rs.
Amount
(Rs.)
Chargeabl e
Head
1 Servo System -320 100 Ltr 180.00 18000.00 21.102
2 Servo System-40 100 Ltr 175.00 17500.00
3 Servo Gem-3 50 Kg 200.00 10000.00

Total (Rs.)

45500.00

(Rs. Forty Five Thousand Five Hundred
39



TRANSPORT DIVISION


Ch- 74.122
Sl.
No
Description of works Amount (Rs.)
1.
Fabrication, Erection and replacement of various pipes, line etc. and work of
leakage arresting in WTP
600000.00
2. Installation of new cation exchanger of SICO plant in WTP 300000.00
3. Installation of 02 Nos. new alum tank in flocculator plant 300000.00
4. Aluminum painting of CST 1,2 & 3 500000.00

Total (Rs.) 1700000.00
(Rs. Seventeen Lac only)
S.
NO.
Description of Work Quantity
Amount (in
lacs)
1
Overhauling of 6 Ton, 10T & 16T
Capacity Departmental Cranes
One job for
each Crane
7.25
2
Overhauling of Departmental Trucks
(02 Nos.)
One Job. 1.50
3
Overhauling of Departmrntal Tagger
& Trailer
One Job for
each
2.50
4
Replacement of Tyres, Tubes etc. For
departmental vehicles in transport
before overhaul.
One Job 1.50
Total = Rs.12.75 lacs