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PD 65496 GB2
2000-10
Options
The concept of Unique is centering round the customer's
needs and gives modern tailor-made solutions which are
secured for the future. The customer gets exactly what he
needs and only that. Only Alfa Laval offers the possibility
of not chosing unnecessary features and functions, thus
avoiding problems caused by a non-adapted product. The
Unique Mixproof Valve is designed with user flexibility in
mind. The customer can choose additional options as
required individually; for example higher hygiene demands
or higher resistance against physically tough conditions.
Please see fig. 2 next page to have a graphic overview of
the modularity of this Unique Mixproof Valve.
The drawing below gives an overview of all options when choosing the valve to fit your process, thus demonstrating the
actual flexibility of the Unique Mixproof Valve. You can either choose these directly or add additional features ensuring
that the valve suits your specific needs.
The Unique concept offers balanced and unbalanced plugs, seat lift, CIP for the plugs and leakage chambers and any
conbination in between.
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Size flexibility
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TD449015
Selection guide
To assist you in the selection we have included some
standard configurations:
Unique Basic
Unique SeatClean
Unique HighClean
Unique UltraClean
Unique Basic has the basic components, providing significant safety and leakage detection.
Unique SeatClean meets the typical demands of a process valve in the food and drink industry. It is also suitable
for products with solids. Cleaning of the plugs and seats
are performed by means of seatlift during normal cleaning
procedure. This valve also includes a balanced lower plug
that eliminates the risk of mixing products by pressure
shock or when the pressure in the pipe is high. Its features
are:
With balanced plugs, the configuration of this valve protects against high pressure and water hammer effect.
Unique HighClean Mixproof Valve is the perfect choice for
high hygienic solutions.
During the cleaning process, the plugs are lifted independently to ensure cleaning of plugs and seats together with
their corresponding pipe. At the same time or separately
the leakage chamber and balanced plugs are cleaned with
our SpiralClean system. The Unique UltraClean also
protects against high pressure and water hammer effect.
It has few product wetted seals and allows no product
spillage during operation. The Unique UltraClean mixproof
valve is the choice for solutions requiring the highest level
of hygiene. The UltraClean is suitable for applications with
sticky products, products with high content of solids or
applications where "close to aseptic condtions" is wanted.
Technical Data
Max. product pressure:
Min. product pressure:
Temperature range:
Air pressure:
Materials
Product wetted steel parts:
Other steel parts:
Product wetted parts:
Other seals:
Actuator
Configurator Code
(ordering leaflet)
Actuator Type
STD
Operating
pressure for
SeatClean,
High Clean
and Ultra
Clean at 6
bar air pressure
STD/STD*
Operating
pressure
for Basic at
6 bar air
pressure
4BS1
4SS2
5BS
5SS
120 x
157 x
186 x
186 x
186 x
230
252
281
281
379
STD
OP
OP
1000
600
STD
OP
OP
1000
600
OP
STD
STD*
OP
OP
1000
600
OP
STD
STD*
OP
OP
1000
600
OP
OP
STD
STD*
800
600
Connection Size
Actuator dimensions D x L
ISO (DN/OD)
DIN (DN)
Sch.5
38
40
51
50
63.5
65
76.1
80
101.6
100
BS = Basic spring
SS = Strong spring
P [kPa]
DN
50
/51
/Sc
h5
2"
DN
65
/63
,5
TD 449-001/1
30
DN
/
65
,5
63
DN
4"
Between bodies:
50/
51/
Result:
80
DN
DN
10
h5
Sc
6/
1,
0
1
0/
10
Sch
5
2"
DN4
0/38
20
1
6.
/7
80
N
D
/76
.1
7,5
DN100/101,6/Sch
5 4"
Q[m3/h]
0
0
10
20
30
40
50
60
70
80
90
100
110
120
30
,5
/6
3
65
.1
/76
80
DN
DN
DN3
8
10
DN
50/
51/
Sc
h5
2"
/40
20
4"
1,6/Sch5
DN100/10
2
Q[m3/h]
0
0
10
20
30
40
50
60
70
80
90
100
110
120
P [kPa]
TD 449-003/1
DN
80
/7
6.
1
DN
80
/76
.1
3 ,5
65/
6
DN
2"
DN4
0/38
40
DN
65/
63,
5
DN50
/51
50
DN5
0/51
/Sch
5
/Sch5
2"
60
30
DN
20
D
14
4"
h5
Sc
,6/
1
0
0/1
10
6/S
01,
0/1
N10
4"
ch5
10
Q[m3/h]
0
0
10
20
30
40
50
60
70
80
90
100
110
120
Dimensions (mm)
Size
ISO - DIN - Sch.5
*A
Basic +
Seat Clean
*A
HighClean +
UltraClean
B
**C
OD
ID
t
E
Basic/
Seat Clean
E
High Clean/
Ultra Clean
F1
F2
D
L
M/ISO clamp
M/DIN clamp
M/ISO male
M/DIN male
M/SMS male
M/BS male
Weight (kg)
Basic
Weight (kg)
SeatClean
Weight (kg)
High-/UltraClean
63.5
76.1
101.6
DN
40
DN
50
DN
65
DN
80
DN
100
Sch. 5
2"
Sch. 5
3"
Sch. 5
4"
670
791
530
575
670
670
791
575
670
791
611
170
60.8
38
34.8
1.6
760
220
86.3
63.5
60.3
1.6
760
220
98.9
76.1
72.9
1.6
922
300
123.6
101.6
97.6
2.0
611
170
64
41
38
1.5
656
220
76
53
50
1.5
760
220
92
70
66
2.0
760
220
107
85
81
2.0
922
300
126
104
100
2.0
656
220
83
60.3
57
1.65
760
220
110.7
88.9
84.68
2.11
922
300
136.1
114.3
110.08
2.11
142
177
99
119
146
138
176
116
136
171
144
31.5
5
120
230
21
193
38
5
157
281
21
248
59
5
186
379
21
143 163
31.5 31.5
5
5
120 120
230 252
197
38
5
157
281
189
38
5
157
281
247
59
5
186
379
160
31.5
5
120
252
187
38
5
157
281
242
59
5
186
379
21
21
38
21
20
22
51
656
220
73.8
51
47.8
1.6
165 200
31.5 38
5
5
120 157
252 281
21
21
21
21
DN/OD
21
21
21
21
21
22
23
25
25
30
20
22
24
22
24
22
35
27
15
24
24
34
15
24
24
34
15
24
24
15
24
24
34
15
24
24
34
15
24
34
16
27
27
38
16
27
27
38
16
27
38
NOTE!
* For the A-measure if different upper/lower body sizes, please refer to CAS configurator or contact Alfa Laval.
** The measure C can always be calculated by the formula C = IDupper + IDlower + 26 mm.
AC/3
AC/2
AC/1
Dimensions (mm)
Size
ISO - DIN - Sch.5
Kv-value
Upper Seat-lift
[m3/h]
Kv-value
Lower Seat-lift
[m3/h]
Air
consumption
Upper Seat-lift
* [N litre]
Air
consumption
Lower Seat-lift
[N litre]
Air
consumption
DN
40
DN
50
DN
65
DN
80
DN
100
Sch. 5
2"
Sch. 5
3"
Sch. 5
4"
38
51
1.5
1.5
2.5
2.5
3.7
1.5
1.5
2.5
2.5
3.7
1.5
2.5
3.7
0.9
0.9
1.9
1.9
3.1
0.9
0.9
1.9
1.9
3.1
0.9
1.9
3.1
0.2
0.2
0.4
0.4
0.62
0.2
0.2
0.4
0.4
0.62
0.2
0.4
0.62
1.1
0.21
1.1
1.1
0.13 0.13
0.21
1.1
0.13
0.21
[N litre]
0.86 0.86 1.63 1.63
Kv-value
SpiralClean
Spindle CIP
[m3/h]
0.12 0.12 0.12 0.12
Kv-value
SpiralClean
External CIP of
leakage chamber
[m3/h]
0.25 0.25 0.29 0.29
2.79
2.79
0.86
1.63
2.79
0.12
0.12
0.12
0.12
0.12
0.29
0.29
0.25
0.29
0.29
Main Movement
Note:
* [N litre] = volume at 1 bar
Ordering
For ordering, either refer to CAS configurator or see
ordering leaflet that contains both article numbers for
Formula to estimate CIP flow during seat lift:
(for liquids with comparable viscosity and density to water): the four standard valves and a manual configurator.
Q = Kv p
Q = CIP - flow (m3/h).
Kv = Kv value from the above table.
p = CIP pressure (bar).