Spare Part Catalog - cv01 6sl 9088t

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SPARE PARTS CATALOGUE

ENGINE TYPE
APPLICATION CODE:
6SL 9088T
F6.2001/F6.2002
BASiC CODE
F6.1001 (F6.175.01.0.00)
CATALOGUE NO.
F6.532.01.0.00
-. '----
KIRLOSKAR OIL ENGINES

Khadki, Puhe 411 003 (India)
LIMITED
SPARE PARTS CATALOGUE

F6.175.01.0.00
Kirloskar Diesels
"
4SL 9059/4SL 9059T

6SL 9088/6SL 9088T
FOREWORD
I'
Dear Customer.
This Spare Parts Catalogue is prepared for KIRLOSKAR 4SL 9059/6SL 9088
Naturally Aspirated and Turbocharged engines. The catalogue includes the part
number. sub-assemblies. assemblies. description. quantities and necessary
illustrations for easy and correct identification while ordering spares.
Never order spare parts other than 'KIRLOSKAR SPARES'. Use only genuine
KIRLOSKAR SPARES for maintaining the excellent quality and reliability of your
engine.
When you order spare parts, you expect correct deliveries from us. This can only
be ensured if we get the following information from you.
1. ENGINE MODELS
. 4SL 9059/4SL 9059T

6SL 9088/6SL 9088T
2.
ENGINE NUMBER
. As punched on engine name plate

(Always quote complete engine number which is
punched on engine name plate, refer fig. 1)
3.
SPARE PARTS
4.
CATALOGUE NUMBER:
As printed on catalogue
5.
MODE OF SHIPMENT:
Road/Rail/Sea/Air.
"
. Part number, description and quantity required.
ORDER SPECIMEN
For engine model 6SL 9088T, engine no. F6. 4001/94101, part no. F6.001.39.0.
Intermediate gear with' bush. quantity 1. catalogue no. F6.175.01.0.00. by road
transport.
.
Dealer's Stamp
Please address your spare parts order

to our authorised Distributor/Dealer
nearest to you. In case of any difficulty.
please contact:
KIRLOSKAR OIL ENGINES LIMITED
13. Laxmanrao Kirloskar Road, Khadki,
PUNE'. 411003 (INdiA)
Phone
. 322341
Telelax
. (6'212) 323208. 323209
Telex
: '0145.7245
Cable
. KOEl Pune (India)
ENGINE NAME PLATE

- Engine number is punched on the engine name plate which is fixed on engine.
(Refer fig. 1 below).
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ENGINE NUMBERING SYSTEM:

Engine No.
F6. 4001 I 94 101
Last digits after year of manufacture indicate

engine serial number.
Year of manufacture.
Application Code No. (Engine build).
Model number.
F4-4SL 9059/4SL 9059T/4SL 9059TA
F6-6SL 9088/6SL 9088T/6SL 9088TA
T = Turbocharged
TA = Turbocharged Aftercooled
ALWAYS FURNISH THE COMPLETE ENGINE NO. WHILE ORDERING SPARE PARTS
GUIDELINES
GUIDELINES FOR HOW TO REFER SPARE PARTS CATALOGUE:
1. Locate the part you require in the respective illustration plate.
2. See the Sr. No. given against that part.
3.
Find out the part no., description and quantity per engine against the required
Sr. No. as given in the catologue at right hand side of the illustration plate.
4. The parts which could not be illustrated, are marked with single asterisk mark,
in the parts list. However, such parts could be identified by the description
given in the catologue.
5. The appropriate remarks about the supply status are given against the parts
whicb could not be supplied loose individually as spares. Such parts are
supp~ied as corresponding assembly mentioned in the respective plate.
6. The bearings, bushes and thrust washers marked with '#' are supplied as
complete set for engine and not as individual part. Thus while ordering these
parts, place your order on the set number, which are given in the respective
parts catalogue. Also, please note mat the bushes supplied as spares are in
unfinished bore condition. They are to be bored in position.
7. In case of any difficulty, contact our authorised Distributor/Dealer nearest to
you or our Spare Parts
~ Department, Pune.
II
I
II
CONTENTS
(F6.175.01.0.00)
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Sr. Plate No. Description

No.
Group No.
01
F6/001
Crankcase
02
03
04
F6/002
F6/003
F6/004
Gear casing
Flywheel housing
lube oil sump and dipstick
05
06
07
F6/005
F6/006
F6/007
Tachodrive unit
Breather assembly
Crankshaft
08
09
F6/008
F6/009
Piston and connecting rod

Cylinder liner
10
11
12
F6/010
F6/011
F6/012
Cylinder head
Rocker cover
Camshaft
13
14
F6/013
F6/014
Valve rocker assembly

lube oU pump
15
F6/015
Suction tube and delivery pipe
16
17
18
19
F6/016
F6/017
F6/018
F6/019
lube oil cooler

lube oil filter and header assly
Centrifuge filter
Fuel injection system
20
21
F6/020
F6/021
Belt tensioning unit

Fuel filter and pipes
22
23'
24
F6/022
F6/023
F6/024
Water pump
Inlet manifold
Exhaust manifold
25
26
F6/025
F6/516
Turbocharger
Exhaust outlet bend
F6.151, F6.002
F4.001
F6.156
F6.162
F6.158, F6.011
F4.012
F6.010
F6.013
F6.003, F6.161
F,4.002
F6.153, F6.005
F6.154, F4.006
F4.154, F6.006
F6.155, F6.032
F6.008, F6.040
F6.152, F6.004
F4.152, F4.004
F6.155
F6.165, F6.021
F4.165, F4.021
F6.022. F6.023
F4.023
F6.036, F4.036
F6.024, F4.024
F6.024
F6.029. F6.030.
F6.031, F4.029
F4.030
F6.018
F6.034,' F6.033
F4.033
F6.164,F6.019
F6.167,F4.167
F6.168, F6.026
F4.168, F4.026
F6.169
F6.516
i .
Page No.
1-7
8-9
10-11
12-13
14-15
16-17
18-19
20-21
22-23
24-25
26-27
28-29
30-31
32-33
34-35
36-37
38-39
40-41
42-45
46-47
48-49
50-51
52-53
54-55
56-57
58-59
II
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CRANKCASE
DESCRIPTION
Sr.
No.
PART NO.
01
50004/14 x 065
Bolt for intermediate shaft
02
F6.001.38.0
F6001.45.0
03
QUANTITY
4SL 4SL 6SL 6SL
9059 059T 9088 9068T
Taper spacer.
1
1
1
l'
1
1
1
1
Back plate
04
F6.001.39.0
Intermediate gear with bush
05
F6.001.41.0
Intermediate gear
(Not supplied loose. always supplied
with bush)
06
F6.001.40.0
07
50003108 x 018
Bush for intermediate gear

Set screw
08
50505/08
09
F6.001.52.0
#10
F6.001.08.0
.10A
F6.001.1'.0
.10B
F6.001.13.0
.,0C
F6.001.14.0
.10D
F6.001.15.0
.10E
F6001.12.0
#11
F6.001.09.0
4
4
1
-
1
1
Cambush, std. size

(5th from d.I;.-for 6 cyl.. &
3rd from G.E.-For 4 cyl.)
Cambush, std. size
(6th from G.E.-For 6 cyl. &
4th from G.E.-For 4 cyl.)
Cambush, std. size (FW.E.)

5th from G.E.-For 4 cyl.)
Spring washer
Hub with centre ring
Cambush, std. size
(1st from G.E.-for 6 cyl.)
Cambush, std. size
(2nd from G.E.-For 6 cyl.)
Cambush, std. size
(3rd from G.E.-For 6 cyl. &
1st from G.E.-For 4 cyl.)
Cambush, std. size-lntermediate
2nd from G.E.-For 4 cyl.)
12
F6.002.0 1.0
Front plate
13
F6.001.31.0
Pressure valve in oil spray gallery
14
50508/34
Copper washer
15
F6.001.57.0
Dowel for front plate
16
F6.001.58.0
50003106 x 012
Sealing cap
sOt screw
.18
50506/06
Plain washer
9.
20
F6.001.22.0
22
1
1
t
1
.1
F6.001.23.0
F6.001.24.0
Inspe'clion cover
Joint for inspection cover
Pressure reducing nozzle
21
23
F6.001.01.0
Crankcase (not supplied loose)
1
1
1
1
17
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CRANKCASE
Sr.
No.
23a
24
25
F6.001.91.0
26
F6.001.530
27
29
30
50508/13
50610/16,
FG.001.18.0
#32
FG.001.19.0
.34
'35
'36
'
F6.001.28.0
*31
'33
DESCRIPTION
PART NO.
F4.001.01.0
50401107x 020
F6.001.16.0
F6.001.17.0
F6.001.21.0
F6.001.20.0
50003/00x012
QUANTITY
45L
65L 65L
45L
9059 90591 9088 90881
10
10
1
1
Dowel pin
Sealing cap
Joint
Cover plale .lor rear side
1
4
Crankcase (Not supplied loose)
Copper washer
Core plug
2
4
2
6
Main bearing bottom std. size

Main bearing top std. size
Thrust ring hall top (std. size)

Thrust ring hall bottom (sid. size)
Middle bearing top (std. size)

Middfe bearing bottom (std. size)
Set screw
1
1
2
2
1
1
3
2
2
2
1
2
1
1
2
1
1
37
39
50501/20
External circlip
40
41
F6.001.29.0
50502152
Ball bearing (SKF 6304)

Internal circlip
2
1
42
43
F6.001.26.0
F6.001.30.0
Intermediate gear (lor oil pump)
1
1
2
1
Spacer
1
1
1
1
F6.001.27.0
45
F6.002.02.0
InntetlTlediale shaft
Joint lor fronl plate
1
5
1
7
10
14
14
10
4
14
14
6
46
F6.001.07.0
Grooved dowel pin
47
50052/16x150
Boll for bearing cap

Plain washer
10
Banjo boll
Nozzle assembly
4
4
6
6
Copper washer
. 1
Sensorunit (Yenkey 2810901/01)
Copper washer
1
,1
Core plug
48
49
50
51
i52
53
54
55
60
34.001.07.0
50504/03
F6.001.51.0
50500/07
50602/10
46.085.02.0
50508/27
50602/24
50602/10
10
Core plug
Core plug
1
3
3
2
'
61
50508/23
Copper washer
62
63
50611107
Core plug
F6.001.57.0
Dowel pin lor flyw1'1&e1

housing.
2
2
:.64
F6.001.60.0
Crankcase assembly (Consisting 01 crankcase.

bearing caps and st. no. 13 to 30;
46 to 52 & 55 to 63)
-.
Part II not illustrated
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CRANKCASE
...Sr.
DESCRIPTION
PART NO.
No.
I "65
i
F4_001.60.0
M-055430003
I
!
46
to 52 & 55 to 63)
Crankcasea,
. Main beanng set (std. size)

(set consists 5 top & 5 bottom brgs.)
Main brg. se! (005 mm UlS)
1 i
I
1 '
M-055430953
M-055430013
Main brg. se! (025 mm UlS)
1 I
1 I
Main brg. se! (0.50 mm U/S)

Main brg- se! (0.75 mm U/S)
~ I
M-055430023
M-055430033
M-055430043
M-055440003
Main brg. sel
M-055440953
M-055440013
M-055440023
Main brg. se! (0.25 mm UIS)

Main brg. sel (0.50 mm U/S)
M-055440033
Main brg. sel (0.75 mm U/S)
M-055440043
C-055530703
C-055530713
C-055540703
Main brg. sel (1.00 mm UlS)

Cambush sel std. size (set consists 5 bushes)
Cambush sel (0.25 mm U/S)
C-055540713.
W-055540003
Cambush sel std. size (set consists 7 bushes)

"Cambush rei (0.25 mm U/S)
Thrustring SJ It, std. thickness
(set consists 2 top half & 2 bottom half)
W-055540413
Thrust ring 5' It (0 125 :nm OIS thk.)
W-055540213
Thrust ring
W-055540223
Thrust ring 5' It (0.50 mm OIS thl<..)
W-055530003
Thrust ring
SJ
(set consists
I
i -
Thrust ring s' (0 1~5 mm O/S thk.)

Thrust ring <;, (0 25 mm OIS thl<.:)
W-055530223
F6.001.42.0
F6.001.25.0
F6.151.02.0
1
1
Thrust ring $I
Intermediate
Intermediate
Adaptor
(0 50 mm OIS !hk)
ear hub assly.
01 sr. no. 1 to 4 & 7 to 9)
lear assly. for oil pump
01 r.r. no. 39 to 44)
for tl tbocharger
69
50508/23
Copper wash
.70
50611/07
Plug
71
F6.001.61.0
(consisting
68
1.
(consisting
.67
, std thickness
top half & 2 ~ttom h'-llf)
W-C55530413
.66
It (0.25 mm OIS thk.)
SJ
W-055530213
(1.00 mm U/S)
Main brg. se! std. size

(set consists 7 top & 7 bottom bearings)
Main brg. sel (0.05 mm UIS)
I I
.
!
sembly (Consisting of crankcase,
..
bearing caps and sr. nd. 13 :0 30,
I -
--
r IQr adaptor and plug
Dowel for me nting foot
Parts not illustrat~d
!
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GEAR CASING
Sr.No.
01
02
03
04
05
06
07
06
09
10
11
DESCRIPTION
PART NO.
50505108
Spring washer
5
12
1
2
2
4
2
2
1
1
5000211 Ox 130
Set bolt
1
4
1
4
1
4
2
1
6
2
1
2
1
2
1
6
1
6
1
7
1
7
1
.1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
1
50006108
50505/08
F6.009.05.0
F6.009.27.0
39.040.09.0
5OO10108x020
50602130
50508/33
5OO02lO8x110
Nut
Spring washer
Cover for thermostat
'0' ring
Thermostat
Stud
Core plug
Copper washer
Set bolt
12
13
50505/10
500 10/08x050
Spring washer
Stud
14
50602130
Core plug
15
50508/33
16
17
18
50505/10
19
20
5OOOI10x070
21
F6.009.09.0
50610/42
5OO10108x020
5OO02lO8x075
. .2.6.-- F6.009.03.0
5OO10/10x025
23
50505108
24
25
26
F6.018.02.0
5OO10/08x025
't!.7 50006/10
28
29
30
31
32
33
QUAN11TY
4SL 4SL 6SL 6SL
9059 905919088 9088Ti
F6.156.01.0
F6.009.02.0
50602130
50602130
Copper washer
Spring washer
. Suspension
lug
Core plug
Set bolt
Stud
..
Set bolt
Oil seal
Stud
Spring washer
Support of tightening device

Stud
Nut
Gear casing (not supplied loose)
Joint
1
1
1.
1
1
1
1
1
1
1
5
1
5
12
1
2
2
4
2
2
1
1
5
12
1
2
2.
4
2
2
1
1
5
12
1
2
2
4
2
2
1
1
4
Core plug
Core plug
.1
Joint for suctionsocket
F6.009.1 .O
1
Breather
tube
F6.009 13.0
1
Suc:ion
tube
:u F6.009.11.0
1
Nut
35 50006/10
5
Threadedbush
36 F6.009.04.0
1
37 F6.156.60.0
Gear casing assly.
(consisting of sr. no. 6 to 8, 13 to 15, 18,
20, 23, 26, 28.. 30, 31 &36)
9
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FL YWHEEL HOUSING
DESCRIPTION
QUANTITY
4SL 4SL I 6SL 6SL
9059 9059T 9088 9088T
Sr.
No.
PART NO.
01
50052/16x045
50506/16
Bolt
Plain washer
1
1
02
03
F6.016.02.0
04
50010/10x025
Lifting hook
Stud
05
50006/10
Nu!
3
3
1
06
50506/10
Plain washer
07
50505/10
Spring washer
08
F6.016.04.0
F6.016.03.0
Join! for flywheel housing
3
1
Oil seql
Rubber cap
Flywheel housing (Notsupplied loose)

Set bolt
1
9
Spring washer
09
10
F6.016.12.0
11
F6.016.05.0
12
50052112x055
13
50505/12
.14
F6.016.60.0
Flywheel housing assly.

(consisting of sr. no. 4, 10 & 11)
15
F6.001.61.0
Dowel for mounting foot
.
<
Ll
I.
..
.
Parts not illustrated
11
.,.
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12
LUBE. OIL SUMP AND DIPSTICK
Sr.
No.
DESCRIPTION
PART NO.
F4.012.01.0
Joint
Joint
Lube. oil sump
Lube. oil sump
03
50611/06
Core plug
04
50508/16
05
50003/08x025
Copper washer
Set screw
01
FG.012.08.0
F4.012.08.0
02
FG.012.01.0
OG 50505/08
07 50506108
08
09
FGO".0'.0
FG.0".04.0
QUANTITY
4SL 4SL 6SL 6SL
9059 90591 9088 90881
1
-
1
-
1
-
. 1
1:
25
25
33
25
25
33
33!
33 I
25
25
33
33
Spring washer
Plain washer
Dipstick
'0' ring
"
..-.--.
13
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F6/00S
TACHOORIVEUNIT
10
11
I!
:
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TACHODRIVE
Sr.
No.
PART NO.
.01
F6.010.20.0
UNIT
DESCRIPTION
Tachodrive assly.
QUANTITY
4SL 4SL 6SL 6SL
9059 9059T 9088 9088T
1
1
1
(consisting
of sr.nos. 02 to 08)
02
F6.010.10.0
Tachodrive
housing(notsupplied
loose)
03
F6.010.07.0
Ballbearing(SKF 6200)
04
F6.010.04.0
Drivingshaft(Not suppliedloose)
05
F6.010.06.0
Ballbearing(SKF 6302)
06
07
F6.010.02.0
F6.010.03.0
Driven
rod}
Threaded
bush
Not suppliedloose
..
1.
1
1
1
1
09. F6.010.05.0
Joint
1
1
1
1
10
50006108
Nut
11
50505108
Spring washer
08
50508129
Copper washer
..
15
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BREATHERASSEMBLY
1----
F5/006
16
BREATHER ASSEMBLY
Sr.
No.
01
DESCRIPTION
PART NO.
QUANTITY
4SL 4SL 6SL 6SL
9059 9059T 9088 9088T
1
1
1
1
3
t
1
1
Spring washer
Nut
4
4
2
1
2
1
02
F6.0'3.1'.0
03
50519108
Hose clip
Connecting pipe
04
F6.013.13.0
05
F6.013.02.0
Pipe
06
F6.013.12.0
F6.013.01.0
'0' ring
07
08
09
10
Breather housing (not supplied loose)

Joint
F6.013.03.0
50505108
50006108
1
1
Venting pot (Not supplied loose)

Outlet pipe
F6.013.04.0
11
12
50010/10x025
Stud
50006110
Nut
.13
F6.013.20.0
Breather assembly
(consisting of Sf. nos. 01 to 07 & 11)
!
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17
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CRANKSHAFT
QUANTITY
Sr.
No.
01
02
03
04
05
06
07
08
09
F6.015.07.0
F6.015.04.0
F6.015.01.0
F6.015.03.0
F6.015.02.0
F6.003.05.0
F6.003.03.0
F6.003.04.0
F4.002.20.0
F6.003.20.0
10
50002/08x025
4SL 4SL 6SL 6SL

9059 9059T 9088 90881
DESCRIPTION
PART NO.
Set screw
Thrust washer
Crank pulley
Viscous damper
Drivinghub
Deflector(G. E.)
Crank gear
Locating pin
1
1
1
1
1
1
1
1
1
1
1
1
1
i
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Crankshaft assly.
(consisting of crankshaft, balance
weights and sr. nos. 7, 8 & 12)
Crankshaft assly.
(consisting of crankshaft, balance
weights and sr. nos. 7, 8 & 12)

Hex bolt for damper mounting
8
8
16
1
16
1
24
1
24
1
11
50505/08
12
13
50076/16x050
Spring washer
Socket head screw for balance weight
F6.003.08.0
Ball bearing
"
. Parts
.. '
not illustrated
19
---FIIOO8
PISTON AND CONNECTING ROD
"
2-
~o
9
. J
11
7
.J
20
PISTON AND CONNECTING ROD
Sr:
'No.
01
F6.005.20.0
QUANTITY
4SL 4SL 6SL 6SL
9059 9059T 9088 9088T
DESCRIPTION
PART NO.
Piston assly.
(consistingof Sr. Nos. 2. to 5)
--
F6.005.07.0
Pi:;ton (not supplied loose)
F6.153.0
--
6
-
F6.1S3.20.0
02
03
F6.005.12.0
Piston pin
6
6
04
50502145
Intemal Cirdip.
12
12
05
F6.005.71.0
Piston ring set (std. size)

-_- (0.25 mm O/S)
1.0
F6.005.72.0
F6.oo5.73.0
--
-"-
(0.50 mm 0/5)
F6.005.74.0
--
_-
(0.75 mm 01S)
06
F6.005.10.0
Connecting rod assly

(consisting of Sr. Nos. 07 to 09)
07
F6.005.01.0
08
F6.005.02.0
Connecting rod wilh cap

(not supplied loose)
Boll
12
12
#09 I,PF6.005030
#10 F6.005.04.0
'
Small end bush
Big end bearing top. (std. size)
6
6
F6.005.05.0
Big end bearing bottom (sId. size)
B-055440oo3
Big end bearingset std. size

(set consists6 top & 6 bottom bearings)
6 i
i
#11
B-055440953
-"-
B-055440013
-"- (0.25 mm UIS)

-"- (0.50mm UIS)
-" - (0.75mm U/S)
_- (1.00 mm UIS)
Small end bush sel
(set consists6 nos. bushes)
1
1
1
1
B.055440023
B.055440033
.-
S-055540703
5-055530703
B-05543OOO3
8-055440043
Smallend
bush set
(sel consists 41'105. bushes)
Big end bearing set. std. size
(set consists4 top & 4 bottom bearings)

-"- (0.05mm UIS)
B-055430953
B.5430013
8-055430023
-"-
B-0!>5430033
8-055430043
-'-
(0.05mm UIS)
-"- (0.25mm
-"-
U/S)
(0.50 mm U/S)
(0.75mm UIS)
(1.00 mm U/S)
-.
1
1
1
1
..
1
1
1
1
I
I
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CYLINDER
LINER
QUANTITY
Sr.
No.
01
PART NO.
F4.006.10.0
F4.154.10.0
F6.006.10.0
F6.154.10.0
02
03
F6.006.02.0
F6.0OG.03.0
6St 6St
9059
4S\I! 90591
4St 9088 90881
DESCRIPTION
--
Rubber ring (lop)
EO
EO
Sealing ring (bonom)
12
12
Cylinder liner with '0' rings
--
--
- EO
..
. Parts
not illustrated
'3
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24
CYLINDER
HEAD
.
Sr.
No.
.01
F6.155.10.0
.02 I F6.155.20.0
03
04
OS06
07
08
09
10
11
12
13
DESCRIPTION
PART NO.
Cylinder head assly. complete

(consisting of Sr. Nos. 02 & 13 to 21)
I Cylinder head sub-assly.
QUANTITY
4SL 4SL 6SL 6SL

9059 9059T 9088 9088TI
4
6
4
6
F6.007.01.0
6.00?03.0
6.007.04.0
F6.007.34.0
F6.007.35.0
F6.007.02.0
50010/10 x 30
F6.007.36.0
50010/10 x 065
F6.007.33.0
F6.007.05.0
Valve.sea! sert (inlet)I

Valve
insert (exhaust) )
C,I;,"'"seat
head
Sealing cap
Sealing cap
Valve guide
Stud
I supplied
loose.
Nol
Grooved dowel pin

Stud
Threaded socket
Inlet, valve
6 I 6
4
4
4
8
8
8
8
4
4
4
4
4
4
4
8
8
8
8
4
4
4
4
6
6
6
12
12
12
12
6
6
6
6
6
6
6
12
12
12
12
6
6
6
6
6
12
14
15
F6.007.06.0
F6.007.13.0
Exhaust valve
Washer
6
12
16
17
F6.007.09.0
F6.007.12.0
Valve spring (outer)

Washer
12
12
12
12
18
F6.007.1'.0
Valvae spring (Inner)
12
12
19
F6.007.08.0
12
12
20
F6.007.07.0
Valve spring cup

Valve collet
8
8
12
12
F6.007.14.0
F6.155.01.0
Valve stem seaAing

Cylinder head gasket
12
12
6
F6.007.27.0
F6.007.28.0
Cyli(lder head gaskat

-"- 1.3mm thk.
F6.007.28.0
-"-
F6.007.22.0
F6.007.23.0
F6.032.20.0
50508/11
F6.032.05.0
50504/04
Cyknder head bolt (long)

Cylinder head bolt
Vent pipe ass!.
Copper wasber
Femlile screw socket
21
t2
23
24
25
26
27
28
1.2 mm thk.
--
- AI Reqd-
1.4 mm thk.
Banjo bolt
16
12
1
8
1
3
1Ii
12'
24
18
S
.1
3
12
1
5
24
18
1
12
1
5

25
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ROCKER COVER
Sr.
No.
01
50002108 X 065
02
50505/08
03
04
05
06
F6.00B.01.0
F6.008.03.0
F6.040.02.0
F6.008.02.0
QUANTITY
4SL 4SL 6SL 6SL
9059 9059T 9088 9088T!
DESCRIPTION
PART NO.
Set bolt
12
12
Spring washer
Rocker cover
12
12
Rocker cover with oil filling arrangement
Cap
Joint
...
27
(J
,~
i
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28
CAMSHAFT
Sr.
No.
PART NO.
01
50003/08 x 022
02
03
04
05
06
07
08
.09
.'0
50505108
F6.004.03.0
F6.004.02.0
50609/13
50402/10 x 025
F6.004.04.0
F6.004.30.0
F6. 152.01.0
F6.004.01.0
DESCRIPTION
Sel screw
Spring washer
Camshaft gear
1
1
..
1
1
2
1
12
12
1
2
1
12
12
Core plug
Parallel key
Tappet
Push rod sub-assembly
camShaft
2
1
8
8
-
1
-
---
F4.004.01.0
--
F6.004.30.0
Thrust plate
F4.152.01.0
F6.152.30.0
QUANTITY
4SL 4SL 6SL 6SL
9059 9059T 9088 9088T
Not supplied loose
]
Camshaft sub-Assly
(consisting of sr. nos. 5 & 9)
---
1
-
F4.152.30.0
--
F4.004.30.0
--
--
---
'
2
1
8
8
..
.
I
:
;
..
.._
-29
J
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VALVEROCKER ASSEMBlV
T--_u
l~~OI:-1
-1
I-
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10
--
"u
13
11
11.
}
12\
-.
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-{
6
I
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8
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I
30
VALVE ROCKER ASSEMBLY
Sr.
No.
DESCRIPTION
PART NO.
.01
F6.007.30.0
02
F6.007.15.0
03
04
05
06
F6.007.16.0
i
50609/12
F6.007.17.0
F6.007.50.0
07 F6.007.18.0
08 F6.007.19.0
09 F6.007.39.0
10 50052/10 x 080
11 50505/10
12 F6.007.40.0
1
'F6.007.31.0
14 50508107
15 F6.007.21.0
QUANTITY
4SL 4SL 6SL 6SL
90599059T 9088 90881
Valverocker assly. complete
(consisting 01 Sr. Nos. 02. 06 & 10 to 15)

Rocker support sub-assly
(consisllng 01 Sr. os. 03 10 05)
Core plug
Rocker
suPport)
Rocker 'halt
4
8
8
8
4
8
8
8
6
12
12
12
6
12
12
12
8
8
8
8
8
4
4
8
4
12
12
12
12
12
6
6
12
6
12
12
12
12
12
6
6
12
6
supplied
Not
loose.
Rocker lever sub-assly.

Rocker lever (not supplied loose)
Rodu!r adjusting screw
Nut
Set bolt
Spring washer
Lube. 011supply pipe
Banjo bolt
Copper washer
Lever clamp
8
8
8
8
4
4
8
4
,.
'1
"
.
1
. i
. Parts
not illustrated
31
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LUBE OIL PUMP
Sr.
No.
01
QUANTITY
4SL 4SL 6SL 6SL
9059 90591 9088 90881
DESCRIPTION
PART NO.
F6.065.10,0
Oil pump assembly
F4.065.10.0
--
F6.021.10.0
Oil pumpassembly
F4.021,10,0
50007/16
50512/16
(consistingof Sr. Nos. 02 to 18)
03
04
05
F6.021.11,0
F6.065.03.0
06
07
08
--
Nut
Tab washer
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
2
1
2
1
1
Oil pump housing
F6.021.30.0
09
--
Oil pump shaltwithgear

Bush
F6.021.03.0
F4.021.03.0
F6.065, 11 ,0
F4065, 11 ,0
--
12 F6.065,09,0
F4,06S.09.0
F6.021.06.Q
F4.021.06.0
13 F6.065.13.0
F.021.13.0
50506/OS
50003108 x 030
F6.021.15.0
50505/10
50003116 x 030
100..
1
1
..
Pin
.
Pin
.
F4,021 ,07.0
t Not-""
Oil pump shalt with gear
--
F6.021.07,Q
- -
Dowel.
Bush
F6.021.09.0
F4.065.04.0
14
15
16
17
18
--
F4.021.30.0
10 F6.065.04.0
11
Oil pump drivinggear

Oil pump housing
F6.021.01.0
F4.065.05.Q
--
50401107 x 020
F6.021.02.0
F6.065.05.0
F4.065.03,0
F4.021.01.0
(consisting of Sr. Nos. 02 to1S)
02
- - -
Bush (driven gear)
'
- 1
,1
Bush (driven gear)
Oil pump gear
Oil pump gear
--.
--
--
.'
Plain washer
Set screw
6
6
1
4
6
6
1
4
4
6
6
1
4
4
e
l'
--
Oil pump cover
'0' ring
Spring washer
Set sprew
. Parts not Illustrated.
,4
1
4
..'
33
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SUCTION TUBE AND DELIVERY PIPE
Sr.
No.
01
02
03
F6.022.20.0
Suction tube sub-assembly
F6.022.08.0
Gasket
Clamping bracket sub-assembly

(consisting of bracket clamp,
rubber boot and fasteners)
Rubber boot
1
1
F.022.30.0
04 . F6.022.05.0
05
Set screw
Set screw
50003/10 x Q25
50003/10 x 018
06
07
50003108 x 025
08
50505/10
09
QUANTITY
4Sl
4Sl
6SL 6SL
9059 9059T 9088 9088T
DESCRIPTION
PART NO.
50506/10
2
1
Set screw
Spring washer
Plain washer
2
2
2
2
2
2
2
2
2
2
10
50505/08
11
12
50506/08
Plain washer'
F6.023.20.0
Spring washer
13
14
F6.023 02.0
50003108 x 020
Delivery pipe
Delivery pipe
Joint
Set screw
15
50505108
Spring washer.
F4.02320.0
I
1 i
1
2
2
'<
I'
I
I
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. Parts
not illustrated
LLI
35
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LUBE OIL COOLER
Sr.
No.
.01
02
DESCRIPnON
PART NO.
F6.036.10.0
Lube oil cooler assembly

(consisting 01 sr. nos. 02 to 14)
F4.036.10.0
--
F6.036.04.0
Joint lor undwitch box
F4.036.04.0
03
04
F6.036.02.0
F4.036.02.0
Sandwitctl boa
--
F6.036.03.0
Coolermountingplate
F4.036.03.0
F6.036.01.0
Lube oil cooI&r
F4.036.01.0
--
06 47.212.02.0
Joint for cooler
07
08
09
10
11
02.001.14.0
50006/10
50506/10
50505/10
50010/10x 30
Split bush
Nut
Washer
2
2
4
4
4
4
2
2
4
4
4
4
2
2
4
4
4
4
12
13
50002108 x 95
Springwasher
Stud
Bolt
2
2
4
4
4
4
10
10
50506/08
8
8
Washer
10
10
Sprin!1'washer
10
05
QUANTITY
4SL 4SL 6SL 6SL
9059 9059T 9088 9088T
'.
14
50505108
15
50056106
Core plug
10
2
16
F6.036.06.0
Adaptor for water drain
2
1
I
I
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LUBE OIL FILTER AND HEADER
DESCRIPTION
PART NO.
Sr.
No.
01
F6.024.10.0
F4.024.10.0
04
F6.024.04.0
05
50508/34
06
F6.024.17.0
07
50010/08 x 025
08
F6.024.36.0
ASSEMBLY
, QUANTITY
4SL 4SL 6SL 6SL
9059 9059T 9088 9088T
Header assembly
(consisting of sr. nos. 04 to 09)
--
ssure sensor unit '"
; Copper washer
i '0' ring
Stud
21
1
4
1
4
F4.024.36.0
_Header}.
09
F6.024.20.0
Relief valve assembly J
10
F6.024.29.0
Cable
1
1
11
F6.024.28.0
12
F6.024.02.0
F4.024.02.0
(notSUPPhed.
loose)
Spin on filter
Joint for header
Joint for header
..
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CENTRIFUGE FILTER
Sr.
No.
PART NO.
Centrifuge filter assembly

(consisting of sr. nos. 02 to 13)
Outer cover
F6.024.52.0
Rotor assembly
1
1
F6.024.53.0
F6.024.54.0
Shah
'0' nng
Nut
1
4
1
4
1
4
Plain washer
01
F6.024.06.0
02
F6.024.51.0
03
04
05
06
07
QUANTITY
4SL 4SL 6SL 6SL
9059 9059T 9038 9038T
DESCRIPTION
50006/08
50506108
1
I
I'
I
1
1
08
F6.024.55.0
Header (not supplied loose)
09
50508/13
50610/16
Copper washer
Core plug
Joint lor !ilter
1
1
1
1
Locknut
Paper wrapper
10
11
12
13
F6.024.07.0
F6.024.56.0
F602457.0
!
1
"
I
i
i
!
:
I
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I
I
,
I
i
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Parts nol illustrated
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FUEL INJECTION SYSTEM
r'
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QUANTITY
Sr.
No.
01
50006110
50505110
Spring washer
4
4
03
04
F6.031.05.0
Spherical washer
Fork lor injector
4
4
4
4
06
F6.031.03.0
F6.031.01 0
07
F6.031.06.0
Injector
09
F6.03L04.0
Copper washer
Nonie
10
F6.030.10.0
High pressure pipe set
F4.030.10.0
--
F6 030 20.0
11
F4030.20
(set consists sr. no. 11 to 14 & 17 to 21)

High press. pipe (lor cyl. No 1)
1
-
High press. pipe (for cyl. No 2)
1
1
l'
1
-
1
1
--
F4.03002.0
13 F6.030.03.0
16 F6.030.06.0
--
--
High
.. press. pipe (lor cyl. No.4)
--
--
F4.030.04.0
15 FG.030.os.0
--
Highpress. pipe (lorcyl. No 3)
F4.030.03.0
14 F6.030.04.0
--
--
12 F6.030.02.0
02
(set consists sr. no. 11 to.21)
Injector assembly, MiCa mak.e

(consisting 01 sr. no. 6 to 8)
Nul
05
F6.031.200
4SL 4SL 6SL 6SL

9059 9059T 9088 9088T
DESCRIPTION
PART NO.
Highpress..pipe(lor cyl. No.5)

High press. pipe (lor cyl. No.6)
17
50003lO6 x 035
Set screw
18
19
505()5,-{)6
50006lO6
Spring washer
Nut
20
FG.030.oeO
Clamp
21
F6.030.07.0
Clamp for pipe
22
F6.029.1O.0
Fllel pump assly, complete
F4.029 fOO
F6.Q2900t :>
24
25
50505114
FG.020030
Clampmg nut
Spring washer
Gear
26
F6.029.020
F6.029.05 0
AdAPtor
Joint
29
30
f6.029.010
50508/23
50611107
-'-
23
27
28
Flango
COPf>(Jrwasher
Core plug
-Parts not illustra1ed
3
3
3
3
5.
3
3
5
5
5
i
5 II
5
5
3.
3
-,
1
1
1
1
1
1
t
1
1
. 5
.5
1
1
1
1
1
.1
1
1
1
1
1
1
1
1
.!
43 j..
,--
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f.':f
,
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:!
~ e~
p
~
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--..
III
...
M
N
<D
""
(")
(")
11'1
""
FUEL INJECTION SYSTEM
Sr.
No.
31
DESCRIPTION
PART NO.
.
Joint
34.016.01.0
32
50010/10 x 035
33
50505/10
Stud
. Spring washer
Nul
QUANTITY
4SL 4SL 6SL 6SL
9059 9059T 9088 9088T
1
1
4
i
I
4
4
i
!
i
i
i
Key
Spring washer
50002108 x 110
Sel boll
50002/06 x 100
Sel bolt
2 !
I
4 !
2
4
F6.031.02.0
Cup seal
F6.029.16.0
Feed pump (MICO)
F6.029.17.0
Lube. oil supply pipe (for pump)
42
34.030.05.0
Banjo bolt
43
2
4
2
4
50508/07.
2
4
34
50006/10
35
F6.029.410
36
50505/08
37
36
39
40
41
Copper washer
'
I;
i
4
1
I
!
I
II
I
I
"
i
I
I
I
_.
.J
.--..
Parts 'not illustrated
45
0
N
0
co
u..
~L,
lot)
I"")
~
I"")
.-
\D
.-
r~
....
...
Z
::J
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Z
Z
0
<n
...
...
...I
W
II)
46
BELT TENSIONING UNIT
F6.018.01.0
F6.018 08 0
F6.018.09 0
F6.018.160
F6.018 120
01
02
03
04
05
06
07
08
09
10
DESCRIPTION
PART NO.
Sr.
No.
50506110
Bracket
} No! supplied loose
Tension tube
Tie .rod
Spherical washer
Pin
Plain washer
QUANTITY
4SL 4SL 6SL 6SL
9059 90591 9088 9088T
1
1
1
1
1
1
Split pin
Spacer bush
Spring washer
Set screw
1
1
11
12
13
F6.018 1 0
F6.018.1'.0
50505112
50503112 J( 30
50506110
50505/10
50506110
'4
50502I7
1S
16
17
18
19
50501120
F6.018 13.0
F6.018 13.0
50609126
F6.018.05.0
F6.018.10.0
.20
1
1
1
1
1
1
1
1
Spring washer
Nut
1
1
1
1
1
1
1
External circlip
Internal circlip
1
1
1
1
Ball bearing
Ball bearing
Cover
l'
1
1
1
1
1
1
Plain washer
Pulley
Belt tension unit assly
(consistinlt of sr. nos. 01 to 19)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1.
i
I
I
I
I
I
I
I
I,
I
iI
!
!
I
_.
. Parts
47
not illustrated
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t\w"
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1
FUEL FilTER AND PIPES
Sr.
No.
DESCRIPTION
PART NO.
01
Fuel filter assly. w/o'relief valve
48.117.10.0
1
I
I
;
(MICO No 0450 226 028)

02
03
I 04
50504/04
1
50508/11
34.03503.0
05
34.151.010
06
F6.03310.0
F4~033.10.0
07
08
Banjo bolt
Copper washer
Fuel pipe. filter to pump
8
1
1
8
1
1
1
! Fuel pipe, teed pump to filter
02.037.06.0
F6.033.02.0
4
I
Leak off pipe assembly
--
Special banjo bolt
leak off pipe
09
50504/03
Banjo bolt
10
11
50508/07
50508/05
Copper washer
F6.034.01.0
13
1
13
50010/08/ x 020
Stud
14
50506/08
Plain washer
9
1
4
.:
13
12
Copper washer
Bracket for fuel tilter
4
4
4
4
15
50505/08
Spring washer
4
4
4
4
2"
2
2
2
2
2
2
16
50006/08
17
50003/12 x 035
I Nut
I Set scre~
;
I
!
,
!!
18
50506/12
Plain washer
1.9
'20
50505/12
48.117.01.0
Spring washer
Pre-element (MICO No.1 457 431 003)
I '
'21
48.117.020
Micro-element (MICO NO.1 451 037409)
'22
48.117.030
'0' ring (MfCQ NO.1 450 t09 001)
1
2
1
;>
.,
I
fI
!
I
.jI
!
,
! .
.,
...1
~
L
-----.-49
, Parts not illustrated,
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Q
,--
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PDF
WATER
Sr.
No.
01
DESCRIPTION
PART NO.
F6.019.10.0
F6.164.10.0
02
03
04
05
06
07
08
09
10
11
PUMP
50003
x 014
50505108
Water pump assembly
consisting of Sr. Nos. 02 to 11.

Waler pump assembly
consisting of Sr. Nos. 02 10 11.
Setsaew
4
4
1
1
1
1
1
1
1
4
4
1
1
1
1
1
1
1
4
4
1
1
1
1
1
1
1
Spring washer
V Belt pulley
Hub
F6.019.06.0
F6.019.11.0
F6.019.01.0
Waler pump hsg

Shaft
Mechanical seal
F6.019.04.0
F6.019.15.0
F6.019.09.0
F6.019.14.0
F6.019.03.0
F6.164.03.0
} Not
supplied loose
Ceramic ring
Ceramic guide cup
Impeller
Impeller
Joint
12 F6.019.12.0
QUANTITY
4Sl
4Sl
6SL 6SL
9059 9059T 9088 9088T
4
4
1
1
1
1
1
1
1
1
1
1
1
1
"i
!
I
'
'
i
,
I
... ...
i
I
. i
51
/-M
C"}
On.,N
<D.
-~
\
~"~",
co-~
'
:~
(j)
\
\
~
V .
,.,
~
I
1
52
INLET MANIFOLD
Sr.
No.
01
F6.167.02.0
I -
F".167.02.0
Charged air manilald

Ch<rged air manifold
500 10/08 x 20
Stud
I 03
50006/08
Nut
04
50505/08
Spong
05
50506/08
Plam washer
iI 3
06
F6.167.03.0
I
I
12
12
12
12
12
12
12
12
..
-
..
3
-
02
'0'
07 50076108 X 025
1"8 50505108
QUANTITY
4SL 4SL 6SL 6SL
9059 9059T 9066 9088T
DESCRIPTION
PART NO.
09
F6.025.03.0
10
F6.167.06.0
11
50610/30
12
50508/33
i'
washer
ring
Socket head screw

Spring washer
Joint
Charged air bend
Core plug
Cooper washer
13 F6.001.580
Sealing cap
14
Inlet manifold bend
F6.167.040
15
F6.167.140
16
50003/08
17
50506/08
18
50505/08
,
II
'0' ring
030
3
-
.-
--
' i-
I
I
Set screw
Flain washer
SpOng washer
..
'
II
!
Ii I
I
,
'
I
Ii
i
II
II
I
1
I
I
i
I
.I
I
I
iI
!
i
---'---
-...------
. Parts
not illustrated
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53
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EXHAUST MANIFOLD
Sr.
No.
DESCRIPTION
PART NO.
01
02
03
F6.02601.0
Exhaust manifold
F4.02601 0
F6 'M 020
F6026 020
F4.020
F6.f68.01.0
-'R" rings
Exhaust manifold
04
05
06
07
08
1
-
Exhaust manifold
F6 026.03.0
Joints for exhaust manifold
F6.026.0'*.0
Spacer sleeve
Spring washer
Nut
Stud
50505110
50506/10
50010110 x 025
--
F4168.0f.0
QUANTITY
4SL 4SL 6SL 6SL
9059 9059T 9088 90881
4
8
4
4
4
1.
4
8
4
4
4
6
12
6
6
4
6
12
6
6
4
.'
"
I
I
I
I
i
I
I
I
,
I
I
j
I
Parts a not
illustrated evaluation copy of CVISION PDFCompressor
.55
,
watermarked
....
..
I.
en
~.~.~
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/
/
,-.
,,
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\
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I
I
!
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56
"
TURBOCHARGER
Sr.
No.
DESCRIPTION
PART NO.
'C'ring
1
2
. Pipe I
Flange
01
F6.169.01.0
Turbocharger (Garratt T04E)
02
FG.169.02.0
Oil retum adaplot
03 F6.169.07.0
04
05
F.G.169.03.0
F6.169.04.0
06 F6.169.21.0
07 50076108 x 030
08
50506108
F6.169.05.0
10 F6.169.50.0
11 50611J103
12 50508109
13 .F6.169.09.0
09
14
FG.'69.1'.0
15 F6.269.20.0
16 F6.169.14.0
17 49.120.04.0
18 F6.169.12.0
QUANTITY
4SL 4SL 6SL 6SL
9059 9059T 9088 9088T
Joint foroilretum pipe at crankcaMaide

Socket head saew
Plainwasher
Joint foron relUmpipe
-.
Oil supply pipe sub aSsembly

Core plug
Copperwasher
Hose forturbocharger
HOM dip
Screen plate
Plate holder
Joint
Joint for oil supply pip(!
1
6
6
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
'"
Ii
I
!
!.
.-
. Pnrb not jllustrated

57
-~",.."
lit
;p
--]
II.
c-
~~
~
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0
Z
W
CD
IU
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...
en
;:)
oCt
J:
><
W
58
EXHAUST OUTLET BEND

~
01
F6.S16.04.0
! 02
04
03
05
'06
07
DESCRIPTION
PART NO.
Sr.
No.
I 08
,09
QUANTITY
4SL 4SL 6SL 6SL
9059 90591 9088 90881
Housing
50003108x020
Setscrew
50505108
F6.S16.02.0
10.012.05.0
Spring washer
S. S. Joint
Sealing ring
.-
F6.516.03.0
Gas oudet manitold
F6.S16.0S.0
Bracket
50003l12x025
Set screw
50505112
Spring washer
6
6
1
'j j
2
1
1
4
4
I;,
II
i
:
!
'
\'
I
!
II
I
I
I
;
. ,
I
!
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I
,
iI
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,
i
.--.
---.---.
-.----....
. Parts nol illustrntHd
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CONTENTS
(F6.532.01.0.00)
Sr.
No.
Plate No.
01
F6.504
Air cleaner and mountings
2-3
02
F6.503
Exhaust silencer and mounting
4-5
03
F6.017
Fan drive pulley assembly
6-7
04
F6.509
Radiator and mountings
8-9
05
F6.160
Flywheel and mountings
10-11
06
F6.510
Flexible couplings
12-13
07
F6.170
Charging alternator and mounting (24Vdc)
14-15
08
F6.522
Hour counter and mountings
16-17
09
F6.505
Local control panel
18-19
10
F6.508
Engine"mounting feet
20-21
Description
Page No.
--.-.
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AIR CLEANER AND MOUNTINGS
Sr.
No.
01
DESCRIPTION
PART NO.
F6.504.01.0
"01a F6.504.08.0
F6.504.02.0
Air deaner assembly
Air cleaner efement
02
03
Restriction indicator (14')

Bracket
F6.504.05.0
04
5OOO3I06x015
Set screw
05
5OOO3I08x025
Set screw
058 50505108
IOS
OSb
06 06.347.03.0
Spring washer
Nul
Hose
07 50519/17
08 F6.504.04.0
Hose dip
09
F6.504.03.0
Air inlet connection
10
11
50002I06x070
F6.504.07.0
Set bolt
Spacer
"11a 50506106
12 03.063.02.0
13
50519/14
QUANTITY
4Sl 4Sl
6SL 6SL
9059 9059T 9088 9088T
4
8
4
''-
-'
1
3
Hose dip
Washer
Hose
I-
Bend
3
3
..
i
!
i,
!
..
.-
. Parts
not illust:"aled
j
I
FOI504
.
i
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4
F6IS03
EXHAUST SILENCER AND MOUNTING
PART NO.
Sr.
No.
QUANTITY
4SL 4SL 6SL 6SL
9059 9059T 9088 9088T
DESCRIPTION
F6.503.01.0
Exhaust silencer
02
F6.503.03.0
03
F6.503.02.0
Re:lt. e:lthaustpipe
S S Joint
50003/14x040
Set screw
50006/14
Nut
F6.503.04.0
Flange
01
05
00
1
1
2
4 I
I
4
4
'<
II
;
;
i
!
,
j'
!
i
i
,
i
I
I
'
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5'
F6/503
.--.-....-
i\ .
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-~~=-*'..",'"'-
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-en
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~
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:E
00
a:
0
I<
0
<
a:
F6/$09
RADIATOR AND MOUNTINGS

QUANTITY
Sr.
No.
PART NO.
DESCRIPTION
4SL. 4SL 6SL 6Sl

9059 9059T 9088 9088T
01 F6.509.01.0 Radiator
02
03
F6.509.02.0
F6.509.03.0
04
I R>.509.04.0
05
Nut
F6.509.05.0
F6.509.06.0
30.650.04.0
30.650.02.0
F6.509.07.0
S0506/10
Hose
Hose
Hoseclip
Hoseclip
Bracket
Washer
II.
50505/12
washof
II Spring
Set screw
SOOO6/10
.
1
2
1
t
t
. 1
I
I.
1 I
,!! I
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
~
2'
1
1
1
2
1
'
2
:
2
1
1
1
2
1
I
2
.:
1
1
1
t
2
1
2
1.
.
j
I Clrclip internal
1
: 5i:!502/47
50505/10.
Circlip external
Plain machiood walltl."
I 6pring
i Nut
__1-
washtll.
1
2
'I
1
1
2
!;pring waslwr.M5
, Hallbearings
I nail bearings
I 15050611c'
f,pherical wash!!r
I
1
t
1
1
: 1
~
' 1
6
I
FG.018.02.0
Holder"
FG.018.12.0
Pin
F6.018.13.0
Washer
F6..018.03.0Pulley
! F6.018 08.0
'Jnsion tube
\ F6..01B.11.0
Spacer bush
F'IQ
. F6.010.12.0
Flex. pipe
Holdingstrip
Belt tensioning unit assembly and
lis accessories
Bracket
FG.018.01.0
4
4
1
F6.509.21.0
F6.50908.0
F6.018.10.0
Flex.pipe (Vent)
'18
19
'20
5OO03112x030
Adaptor
F6.509.14.0
- ' -! -
1=5.509.13.0
SSJ1/!?O
'17
'16
;:n.018 13.0
Sot screw
Nut
Adaptor (Engine inlet)
, FE..OO3.08(1
50003/10x020
50006/10
F6.509.12.0
I 5050S/()8
-'
i
! -
12
13
'15'
; F6.ot8.16.0
-! -
--
11 F6.S09.17.0 Fanguard
Anti-vibration mounts (2 lor stay)
'04al 5000G/10
06
07
08
09
10
Radiatorfan (pusher)
Suctionconnection
J050""
. F6I609 .
.,,,,.,,
. Parts
n(" dluslraled
-9
~.
u.
I
_M
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0
z
~
Z
::I
0
:I
.
..J
UI
UI
N
!
i
>..J
u..
10
F6/160
FLYWHEEL AND MOUNTINGS
Sr.
No.
01
II
DESCRIPTION
PART NO.
F6.014.04.0
02
50076I16x045
Flywheel
Allen bolt.
Washer
03
04
29.213.09.0
F6.014.02.0
Starter ring
1
10
10
1
"
I
~ .
. f'
arts not illu&traled

11
PDF FG/160
r FLExt~LE COUPL~~~--~-
--
-'~
~~~~~
'.'~r.
\ .
I.
4
/
i .
I
~/'~
IQ
I .
-<~:..:~
"
II
.
F6/510
12
FLEXIBLE COUPLINGS
Sr.
No.
F6.510.01.0
01
QUANTITY
6SL 6SL
4S\1 4SL 9088 !t08ST
9OS9,9059T
DESCRIPTION
PART NO.
COoping assembly
---or - ' -
i
i
--
8
8 i
'2;
02
5OOO3I12x03O
Set screw
03
04
F6.510.03.0
Washer
'
F6.510.02.0
Rubber roler (0.37)
.05
F6.510.03.0
Split rover
! =
"
;
i
i
!
!
r
,
'"
I
I
i
I,
I
NR-Applicableonly 10double be8f'ing
,."Io<
"-
F6/S 10
,
Paris not illustrated
13 .
.-...-
r--
. ""
11\
~~-'<.0-
11\
.--
..---
-.T
~
f"')
,
. '-1
'If)
I
J
II
('of
~
~%
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0
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0....
~
za:
.c
~
%
G
a:
.c
X
0
F6/170
PDF 14
CHARGINGALTERNATOR AND MOUNTING (24VDC)
Sr.
No.
PART NO.
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
5OOO2I10x040
DESCRIPTION
QUANTITY
4SL 4SL 6SL 6SL
90599059T908890881
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5OOO3I10x045
Spring washer
Pulley
Cooling fan
Set screw
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
03.130.07.0
F6.021.01.0
F6.027.02.0
Woodruf key
Bracket
Dowel
1
2
t
2
1
2
1
2
F6.027.03.0
50506/10
50505/10
50006/10
03.13Cl01.0
5OOO2I12x110
03.130.06.0
50505116
03.128.01.0
03.130.05.0
Set bolt
Lever
Washer
Spring washef
Nut
Charging allemator
Set bolt
Nut
1
1
1
1
,
..
.
Ir
_I
F6170
!
'0'_'
'5
.
Parts nol lllullraled
I.
..
This page is
intentionally
kept blank
I
16
HOUR COUNTER
AND MOUNTINGS
QUANTITY
4SL 4SL 6SL 6SL
9059 9059T 9088 9088T
;
DESCRIPTION
PART NO.
No.
Sr.
'01
'02
I
i
'03
Set screw
Bracket
--
Spring W3S
i
_ !
2
1
Hour counter
..
F6.522.05.0
Bracket
SOO03/10x020
50505/10
-.:.4
.505.14.0
'OS
46.178.01.0
'
'<.
.I
.J
1
I
i
I
.1
i
1
i
I
I
I
I
iI
i N8
Mounted
bolowchalg",.)
iliWr"..,.ror on
gear casing on Opellllt)' ,...Ie
-.
.-
F6""~2
___do.
__d.
--.
, Part~ not iIIuSlrated
17
,.---
.~...
10
--I
,,-,/
6
'1
."
~~==""
-,
~J
!:
'2
0.
oJ
0
a:
ill
F6/505
18
PDF compression,
OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor
LOCAL CONTROL PANEL
Sr.
No.
PART NO.
01
F6.5OS.10.0
QUANTITY
4SL 4SL 6SL 6SL
9059 9059T 9088 9088T
DESCRIPTION
02
F6.505.15,O
Local control panel

Anti-vibration mount
03
50006106
Nut
04
05
06
F6.50S.o1,0
F6.505.07,Q
50003lO6x010
Engine proion
Gauge board
Set screw
07
50505106
08
46.065,02,0
09 46.085.01.0
10 34.101.05.0
.,, 03.124.01.0
.,2 F6.50S.08.0
.'3
F6.525.01.0
unit
Springwasher
I
i
I
L.O. temp.gauge (Alt.19.140.01.0)

L O. prossuregauge
Chargingammeter
Cable (F6.505/HC/MECHlST.50L)
3
1
1
3
3
3
1
1
3
3
1
1
1
1
1
1
1
1
1
1
Fuse
Water tI&mp,gauge (Alt. 46.051.01.0)
II -
1
1
,
..
~
,
,I
i
. ,
,
I
I
!
I
I
I
i
I
19
Pans not illustrated
F6I505
I
NB : PIee.a reler app8lGationnotes.
Ll_
r ._- -.----EN?INE
MOUNT~G
FEET
sO,
f
1
II
1-:
\
!
..
i
I
@~
4 3
,
)
t.
PDF
F6/S0S
.
20compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor
ENGINE MOUNTING FEET

I
II
DESCRIPTION
I
PART NO.
I F6 506.01.0
Engine mtg. foot (FWE)

I
02! ~ 506.02.0
Engine mtg. foot (GES)
Set bolt
I
03 . YIOO2I12x040
I
Washer
04 F4 soe 03.0
I
Set bolt
{ 05 !iOOO2J16x040
Wuher
! 'DE
19 213.09.0
01
16
16
8
8
I
I
I
I
j
16
16
8
8
[
I
I
I,
,
"
i
1
,I
!
LL
i
'-"- ..1_-
j.
Parts Dot illustrated

21
F6/S0B
KlRloSKAR OIL ENt:;'NES
LTO.
AREA OfFICE AOflRISSES
~*EDABAf)
,~w NATRAJ (:{~PLl:X.
.dRUKlJI. ROAD.
.+iMEDI\BAO'J6"~ ~;2.
,IlAM KOEl
j f.L . (0272'1 1:.0. '
INJ}\t\f!II
170. .,. RI>fr MAI'10.
FII./J C.?\.. .NV.
JNOURi:' ..4-11200'
GR,,"'. . .,;XL
TEl
(07.:''/ I024',)
UANGAlORE
'00, RASHH1'~'A ,:"YALAvi\
',',~n,
.pp L,\l~!G
v...'H
GA~E.
!:-!I\NGAlORE . 561,;.)1)4
GRAM: KOEl DI'~n
TEL. : (080) 6236~7
JAIt'UR
DUh.ABH ~'Wl\<;,
D-". PRrr-.WIRAJ ROAD.
JAJI"IIR. ~IJ01.
GRAM: KOEl
TEL: (01"1) 381532
BHUBANESWAR
NO. 47; FOREST PARK,
BHUBANESWAR
751 009,
GRAM: KOEl
TEL. : (0/574) 404<:62
LUCKNOW
B1211. !'IIIAAl.ANAGAR,
LUCKNQW. 226007.
GRAM: KOEL
TEL'
i05Z2)73130,
73141
BOMBAY
MADRA!'>
JAYAi.AX~I: ESTATE.
HADDOW> ROAD.
MAPP,A.<i 0300006
GRAM
KIRSALES
TEL.
(O4.04)8279226, 8271998
NEW INDIA CENr>:'E

17.A. COOPERA(,t;
AOAD,
BOMBAY - 400 th':-,
GRAM: KOEl
TEL. ; (022) 202Q<t;:8 2020931
CALCUTTA
CHITRAKOOT,
230/A: A.J.C BO" ROAD.
CALCUTT A . 700 ',.;.'0
GRAM: KIRSAt{ $
TEL. : (033) 247U63
COC'HIN
39:'3299. 1S T Fl ;"::A
~ M.S. CHAM8Er''''
'LAPAT ROAD.
'qAVI
PtJRAM.
ERNAKULAY ',~2' :11J
'rEl.
(048~i 3t. ""3 :162151
OELHI
.'OCO BANK8t'!{'>''''i<.>.
PARLIAMENT ti r HEET.
NEW DELHI-110001.
GRAM: KOELDIESEL
TEL. : (011) 371178~, 3718544
PATNA
EXHIBITION ROAD.
PATNA 800001.
GRAfot K:OEL
TR
. (0012) 223818,
222274
SECUNOERABAD
111 CHANDRAl.OKCOMPLEX,
S.D 110.\0.
SEC~DERABAO. SOO040.
GRAM --IASAtES
.
TEL. ,'040) 8<0892
SURAT
Cio VR RANJEET SURATWALA
5, P!CMC COLONY,
BEHIND NAVYUG COLLEGE.
RENDER ROAD,
SURAT. 395 009.
OUWAHATI
BHANGAGARH. OPP. /.DB.I.,
G.S. ROAD.
GUWAHATI. 781005.
GRAM: KOEL
TEL. . (0361) 62834

Spare Part Catalog - cv01 6sl 9088t

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Spare Part Catalog - cv01 6sl 9088t

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SPARE PARTS CATALOGUE

KIRLOSKAR OIL ENGINES

SPARE PARTS CATALOGUE

4SL 9059/4SL 9059T

. 4SL 9059/4SL 9059T

. As punched on engine name plate

. Part number, description and quantity required.

Please address your spare parts order

ENGINE NAME PLATE

!".~l..';~,: .', J'

ENGINE NUMBERING SYSTEM:

F6. 4001 I 94 101

Last digits after year of manufacture indicate

Sr. Plate No. Description

Piston and connecting rod

Valve rocker assembly

Suction tube and delivery pipe

lube oil cooler

Belt tensioning unit

Bolt for intermediate shaft

Intermediate gear with bush

Bush for intermediate gear

Cambush, std. size

Cambush, std. size (FW.E.)

Pressure valve in oil spray gallery

Dowel for front plate

Crankcase (not supplied loose)

-"" "r \ ,,.-.

Crankcase (Not supplied loose)

Main bearing bottom std. size

Thrust ring hall top (std. size)

Middle bearing top (std. size)

Ball bearing (SKF 6304)

Intermediate gear (lor oil pump)

Grooved dowel pin

Boll for bearing cap

Sensorunit (Yenkey 2810901/01)

Dowel pin lor flyw1'1&e1

Crankcase assembly (Consisting 01 crankcase.

Part II not illustrated

. Main beanng set (std. size)

Main brg. se! (025 mm UlS)

Main brg. se! (0.50 mm U/S)

Main brg. sel

Main brg. se! (0.25 mm UIS)

Main brg. sel (0.75 mm U/S)

Main brg. sel (1.00 mm UlS)

Cambush sel std. size (set consists 7 bushes)

Thrust ring 5' It (0 125 :nm OIS thk.)

Thrust ring 5' It (0.50 mm OIS thl<..)

Thrust ring s' (0 1~5 mm O/S thk.)

It (0.25 mm OIS thk.)

Main brg. se! std. size

sembly (Consisting of crankcase,

bearing caps and sr. nd. 13 :0 30,

r IQr adaptor and plug

Dowel for me nting foot

Parts not illustrat~d

Support of tightening device

Join! for flywheel housing

Flywheel housing (Notsupplied loose)

Flywheel housing assly.