Product SWF End Carriages

TECHNICAL GUIDE FOR END CARRIAGES
Characteristics (SI/50Hz)
SI
SUPDOCECNDATA3-0.ORD 11.8.2010
- - - -
SUPDOCECNDATA30100-0 PS12307 11.8.2010
SWF Krantechnik GmbH

Postbox 310410
68264 Mannheim
Germany
Boehringer Strae 4
68307 Mannheim
Germany
tel
+49(0)621 789-900
fax
+49(0)621 789 90-100
Info@swfkrantechnik.com
www.swfkrantechnik.com
Original instructions
English
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This document and the information contained herein, is the exclusive property of SWF Krantechnik GmbH and represents a non-public, confidential and proprietary trade secret that may not be reproduced,
disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of SWF Krantechnik GmbH. Copyright (2010) SWF Krantechnik GmbH. All rights
reserved.
Table of content
1
2
GENERAL .......................................................................................................................................... 4
CONSTRUCTION .............................................................................................................................. 5
2.1
Steel structure .......................................................................................................................................... 5
2.2
Rail wheels............................................................................................................................................... 6
2.2.1
Wheel wearing limits.......................................................................................................................... 6
2.2.2
Detaching and replacing the driving wheel ......................................................................................... 6
2.2.3
Detaching and replacing the idle wheel .............................................................................................. 8
2.2.4
Assembly of the driving wheel ........................................................................................................... 9
2.2.5
Assembly of the idle wheel .............................................................................................................. 11
2.3
Lubrication (ETN2032) ........................................................................................................................ 12
2.3.1
Lubrication intervals ........................................................................................................................ 13
2.3.2
Quantity of lubricant ........................................................................................................................ 13
2.4
Travelling machineries............................................................................................................................ 13
2.4.1
Standard location of travelling machineries ...................................................................................... 13
2.4.2
Suitable travelling machineries ........................................................................................................ 14
2.5
End carriage and main girder connection ................................................................................................ 14
2.5.1
Code key ......................................................................................................................................... 14
2.5.2
Possible joint and end carriage combinations .................................................................................. 15
2.5.3
Top joints, standard ......................................................................................................................... 18
2.5.4
Top joints, medium .......................................................................................................................... 18
2.5.5
Side joints ....................................................................................................................................... 20
2.5.6
Side light joints ................................................................................................................................ 20
2.5.7
Top connection, A top connection (profile or box girder). ............................................................... 21
2.5.8
Top connection, B/L/K/H - top connection (profile or box girder). ...................................................... 22
2.5.9
Side connection, R/Q/F/S - connection (profile or box girder) ........................................................... 22
2.5.10 Side connection, ESN- connection (profile or box girder) ................................................................. 23
2.5.11 Maximum moments for joint plates................................................................................................... 23
2.5.12 Joint plate assembly information ...................................................................................................... 26
2.6
Buffers ................................................................................................................................................... 29
ADDITIONAL FEATURES ................................................................................................................ 30

3.1
3.2
3.3
3.4
3.5
3.6
3.7
ORDERING THE END CARRIAGE .................................................................................................. 39

4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
Guide rollers........................................................................................................................................... 30
Buffer extension ..................................................................................................................................... 34
Anti-jump catches................................................................................................................................... 34
Rail sweeps............................................................................................................................................ 36
Storm lock .............................................................................................................................................. 36
Polyuretane flat wheels .......................................................................................................................... 37
Hardened wheels ................................................................................................................................... 38
Factory code example (Factory:ECL)...................................................................................................... 39
SWF code example (SWF: ETL, Factory: ECL)....................................................................................... 40
Factory code example (Factory:ECN) ..................................................................................................... 41
SWF code example (SWF: ETN, Factory: ECN) ..................................................................................... 43
Factory code example (Factory:EBN) ..................................................................................................... 44
SWF code example (SWF: ESN, Factory: EBN) ..................................................................................... 45
Dimensions needed when ordering end carriages................................................................................... 46
Data info of the end carriage .................................................................................................................. 46
DIMENSIONS AND VALUES OF END CARRIAGES ....................................................................... 47

5.1
5.2
5.3
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End carriage dimensions, 2-wheel end carriages .................................................................................... 47

End carriage dimensions, 4-wheel end carriages .................................................................................... 48
End carriage weights, 2-wheel end carriages .......................................................................................... 48
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5.4
End carriage weights, 4-wheel end carriages .......................................................................................... 51
5.5
Option weights ....................................................................................................................................... 52
5.5.1
Guide rollers .................................................................................................................................... 52
5.5.2
Buffer extensions............................................................................................................................. 52
5.5.3
Anti-jump catches ............................................................................................................................ 53
CALCULATION INSTRUCTIONS FOR CHECKING THE RAIL WHEELS ACCORDING TO FEM .. 53

6.23
Checking the rail wheels considering the allowed surface pressure ..................................................... 53
6.23.1 Determining the mean load .............................................................................................................. 54
6.23.2 Determining the mean effective rail width beff ................................................................................... 54
6.23.3 Determining the limiting pressure PL valid for ETN-end carriages ..................................................... 54
6.23.4 Determining the coefficient c1 .......................................................................................................... 54
6.23.5 Determining the coefficient c2 .......................................................................................................... 55
6.24
Checking the rail wheels considering the allowed load due to the bearings .......................................... 55
7 INFORMATIVE APPENDIX A .......................................................................................................... 56

8 DYNAMIC WHEEL LOADS FOR ETN09 END CARRIAGES ........................................................... 58
9 DYNAMIC WHEEL LOADS FOR ETN16 END CARRIAGES ....................................................... 60
10
DYNAMIC WHEEL LOADS FOR ETN20 END CARRIAGES ..................................................... 61
11
DYNAMIC WHEEL LOADS FOR ETN25 END CARRIAGES ....................................................... 62
12
DYNAMIC WHEEL LOADS FOR ETN32 END CARRIAGES ....................................................... 63
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GENERAL
The ESN, ETL and ETN end carriages are top running end carriages for industrial cranes. ESN is used with side
connection, ETL and ETN with top connection joint plates.
The type codes for 2-wheel end carriages are ESN09, ESN11, ESN16, ETL09, ETN09, ETN11, ETN16, ETN20,
ETN25 and ETN32. 4-wheel end carriages are ETN20B, ETN25B and ETN32B, these are defined as bogie end
trucks. The rail wheel diameters are 90, 110, 160, 200, 250 and 315 mm.
The maximum wheel loads of the rail wheels are calculated based on the steel structure, the permissible surface
pressure of the rail wheel, the maximum bearing capacity and the service life of the bearings.
The rail wheels of the end carriage can not be re-aligned. The steel structure of the end carriage should not be
changed or modified after machining, thus any kind of welding after machining is not allowed.
When selecting the correct end carriage, following checks shall be made
allowed value of dynamic wheel load is not exceeded
allowed value of steel structure is not exceeded
allowed value of end carriage and main girder joint is not exceeded
The joint between the end carriage and the main girder is done as a bolt joint.
In following document single girder crane is abbreviated as SG and double girder crane as DG.
Permissible ambient temperature is as standard -20...+40 degrees Centigrade. As option, ambient temperature
area can be increased to be minimum -40 or maximum +50 degrees
Note! Ambient temperature being below -20 degrees, be sure that used lubricants and used electrical
components, for example, are still suitable. Also, some rail heating, heating of the electrical panels
or other additional features might be needed.
Note! Ambient temperature being over +40 degrees, be sure that used electrical components, for
example, are still suitable. Also, some cooling for electrical panels or other additional features
might be needed.
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CONSTRUCTION
From Europeans standards EN 13001-1, EN 13001-2, CEN/TS 13001-3-1 and PrEN 15011 together with Machine
Directive have been used for designing and dimensioning these new end carriages. In addition to this,
FEM1.001-1987/Revised edition 1998 and Konecranes experience have been used in the dimensioning of the end
carriages.
Acc. to EN standards, steel structure of these new end carriages have been dimensioned to stress history
parameter value S2 and 63000 cycles with full crane load. Wheels have been dimensioned to FEM 1Am and
bearings to 800 hours with full crane load, the design travelling speed being 40 m/min.
End carriages are designed for use in crane group FEM A4. The calculation group for machinery has been FEM M4
and for component FEM E3. In cases with higher classifications than FEM A6, FEM E5 and/or FEM M6 consult with
product specialist.
Main parts of ETN and ESN end carriages
1. End carriage
2. Rail wheel (driven)
3. Rail wheel (idle)
4. Joint plate
5. Buffer
6. Joint beam
7. Integrated derailment support
2.1
Steel structure
The steel structure of the end carriage is designed to withstand of the dynamic wheel loads, which are shown in
Appendix A.
The ESN, ETL09 and ETN0925 end carriages are made of rectangular hollow section.
The ETN32 end carriages are manufactured as welded box type construction. The positions of the diaphragms are
standardized with different joint plates. End carriages are supplied always with joint plates.
Machining for wheel fixing, joint plate fixing position and the bogie joint beam is made with one fixing after
assembly welding, in this way the alignment of the wheels is accurate.
The end carriages are equipped with derailment supports at the ends of the end carriage.
The material of the steel structure of the welded box type is S355J2+N / EN10025. (Equivalent to Fe52D yield
strength = min. 355 N/mm2). The material of the steel structure of the rectangular hollow section is min.
S355J0/EN10025 (Equivalent to Fe52C)
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2.2
Rail wheels
The rail wheel diameters are D90, D110, D160, D200, D250 and D315 mm and for standard cases they are
supplied with flanges.
The material of the rail wheel is EN-GJS-700-2U (ductile iron). Running surface hardness is normally between
250 310 HB. If higher hardness is needed please consult with product specialists.
The driving shafts and connections are individual for each end carriage. These shafts must be stated in the order of
travelling unit.
2.2.1 Wheel wearing limits

New wheel
Wheel dia
Old wheel
Min wheel dia
New wheel
Max groove
d
d1
b
[mm]
[mm]
[mm]
90
86
70
110
105
87
160
154
84
200
193
94
250
242
84
315
307
94
(*) Min flange thickness with max wheel groove
New wheel
Old wheel
Old wheel
Old wheel
Min flange thickness Max wear of flange Min flange thickness Max increase of
(*)
(*)
groove
bf
_bf
b1
_q
[mm]
[mm]
[mm]
[mm]
10
4
6
6
12
4
8
6
13
4
9
6
16.5
4
11
6
15.5
4
11
6
18
5
12
7
B* = max allowed groove (old wheel)
2.2.2 Detaching and replacing the driving wheel

Disconnect the power supply plug from the motor.

Open the fixing bolts of the machinery and remove the bolts.
Pull out the machinery from the wheel spline.
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1 Jack up End Carriage end

2 Support wheel to rail
3 Remove End Carriages end plate (A) bolts and plate
4 Remove fixing bolts (5)
5 Pull out bearing housings (2), (3)
6 Remove wheel (1) from end of the End Carriage
ETL09: Remove wheel from the bottom of the End Carriage
7 Pull out bearings (4) from wheel
8 Replace new wheel, assembly in opposite order, see
section Assembly of the driving wheel
ESN/ETN09/11

3 Remove End Carriages end plate (A) bolts and end plate
5 Pull out bearing housings (2),(3)
6 Pull out wheel (1) from end of the End Carriage
8 Replace new wheel, assembly in opposite order see
ESN/ETN16

4 Remove retaining rings (7)
5 Remove outer grease plates (4,5)
7 Pull out bearing housings (2)
8 Pull out bearings (6), if they stay to wheel
9 Remove inner grease plates (3)
10 Remove wheel (1)
ETN20/20B

ETN25/25B
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3 Remove End Carriage end plates (A) bolts and plate
section Assembly of wheel the driving wheel
ETN32/32B
2.2.3 Detaching and replacing the idle wheel

5 Remove sleeves (3)
6 Remove shaft (2)
ETL09: Remove wheel from the bottom of the End Carriage
9 Replace new wheel, assembly in opposite order, see
section Assembly of the idle wheel
ESN/ETN09/11

5 Remove sleeves (3)
6 Remove shaft (2)
7 Pull out wheel (1) from end of the End Carriage
ESN/ETN16

5 Remove outer grease plates (4,5)
8 Pull out bearings (6), if they stay to wheel
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10 Remove wheel (1)

11Replace new wheel, assembly in opposite order see
ETN20/20B

ETN25/25B

3 Remove End Carriage end plates (A) bolts and plate
section Assembly of wheel the idle wheel
ETN32/32B
2.2.4 Assembly of the driving wheel
1 Press bearings (4) into wheel, avoid pressing from inner

ring
2 Put wheel (1) including bearings into End Carriage from
end of the End Carriage
ETL09: Put wheel into End Carriage from the bottom of the
End Carriage
3 Mount bearing housings (2),(3) into End Carriage and
tighten bolts (5) according to Recommended tightening
torques
4 Fix the end plate (A) and tighten the bolts according to
Recommended tightening torques
ESN/ETN09/11
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1 Press bearings (4) into wheel (1), avoid pressing from

inner ring
2 Put wheel including bearings into End Carriage from end
of End Carriage
3 Mount bearing housings (2),(3) into End Carriage and
tighten bolts (5) according to Recommended tightening
torques
ESN/ETN16
1 Put inner grease plates (3) into wheel shafts

2 Press the bearings (6) into the bearing housings (2),
avoid pressing from the inner ring
3 Put the wheel into End Carriage from end of the End
Carriage
4 Mount the bearing housings (2) to End Carriage and
wheel
5 Mount the outer grease plates (4),(5)
6 Mount the retaining rings (7)
7 Tighten the bolts (9) according to Recommended
tightening torques
9 Lubricate the bearings acc. to Chapter Lubrication
ETN20/20B
1 Put inner grease plates (3) on wheel shafts

2 Press bearings (2) on wheel shafts, avoid pressing
from outer ring
3 Put wheel (1) including bearings into End Carriage
from end of the End Carriage
4 Mount bearing housings (4) into End Carriage and
wheel
tightening torques
6 If removed, mount the covers (5) into wheel
ETN25/25B

2 Press bearings (4) on wheel shafts, avoid pressing
from outer ring
3 Put wheel (1) including bearings into End Carriage
from end of the End Carriage
4 Mount bearing housings (2) into End Carriage and
wheel
tightening torques
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ETN32/32B
In the end:
Attach the travelling machinery to the wheel spline of End Carriage
Tighten the fixing bolts of the machinery to a correct torque (see section Recommended tightening torques)
Connect the power supply plug to the motor
2.2.5 Assembly of the idle wheel
1 Press bearings (4) into wheel, avoid pressing from inner

ring
ETL09: Put wheel into End Carriage from the bottom of the
End Carriage
3 Mount shaft (2) and sleeves (3)
4 Lock shaft with retaining rings (5)
ESN/ETN09/11
1 Press bearings (4) into wheel (1), avoid pressing from

inner ring
2 Put wheel including bearings into End Carriage from end
of End Carriage
3 Mount shaft (2) and sleeves (3)
4 Lock shaft with retaining rings (5)
ESN/ETN16
1 Put inner grease plates (3) into wheel shafts

2 Press the bearings (6) into the bearing housings (2),
avoid pressing from inner ring
3 Put the wheel into End Carriage from end of the End
Carriage
4 Mount the bearing housings (2) to End Carriage and
wheel
5 Mount the outer grease plates (4),(5)
6 Mount the retaining rings (7)
7 Tighten the bolts (9) according to section
ETN20/20B
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2 Press bearings (2) on wheel shafts, avoid pressing from
outer ring
4 Mount bearing housings (4) into End Carriage and wheel
ETN25/25B

2 Press bearings (4) on wheel shafts, avoid pressing from
outer ring
4 Mount bearing housings (2) into End Carriage and wheel
ETN32/32B
2.3
Lubrication (ETN2032)
Use of a low-grade or incompatible lubricant can damage the bearings. Use only the original lubricants
recommended by the manufacturer.
Factory-installed lubricant unless otherwise specified:
Trade name and number
Operating temperature
C
-25+150
Mobilgrease XHP 222
F
-13+302
Alternative lubricants:
Trade name and number
Shell Alpida Grease EP2
Esso Unirex EP2
Teboil Multi-purpose HT
Shell Alpida Grease HLS 2
Mobilith SHC 460
Shell Alpida Grease EMS
Kluberlub BE 41-542
SKF LGWM1
S) Synthetic lubricant
S)
S)
S)
C
-20+150
-25+150
-30+150
-35+150
-40+180
-50+150
-20+140
-30+110
F
-4+302
-13+302
-22+302
-31+302
-40+356
-58+302
-4+284
-22+230
If the end carriage is operated for long periods in extremely cold conditions (colder than -25C/-13F) or extremely
hot conditions (hotter than +55C/+131F), it is recommended that a synthetic lubricant is used.
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2.3.1 Lubrication intervals

If the usage of the crane has been changed permanently in a longer time period or its usage methods are planned
to be changed (e.g. moving crane usage from 1-shift to 3-shift) this has influence for the end carriages lubrication
intervals. Recommended lubrication intervals are shown below.
Type of use
1-Shift
2-Shift
3-Shift
Lubrication
(Months)
12
6
6
Cleaning & Lubrication

(Months)
60
48
36
2.3.2 Quantity of lubricant

Suitable quantity of lubricant can be calculated by using formula:
Gp = 0.005 * D * B,
Where
Gp = grease quantity [g]
D = bearing outside diameter [mm]
B = total bearing width [mm]
Wheel dia [mm]
200
250
315
2.4
Bearing
22213 CC
22216 CC
22218 CC
D [mm]
120
140
160
B [mm]
31
33
40
Gp [g]
19
23
32
Travelling machineries
ESN / ETN end carriages are designed to be used with GES drives. The travelling machineries must always be
ordered separately and are located as standard.
2.4.1 Standard location of travelling machineries

Location of travelling machineries.
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Left-handed
Right-handed
2.4.2 Suitable travelling machineries
2.5
End carriage and main girder connection
2.5.1 Code key

Code consist of 14 digits
1
1. Digit
2. Digit
3-5. Digit
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10
11
12
13
14
P = Profile, B = Box
always
TOP = TOP connection plate
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6. Digit
7-8. Digit
9. Digit
10-12. Digit
13. Digit
14. Digit
SID = SIDe connection plate

- = not reinforced connection
T = T7 plate used in box girder end
B = Boxed profile girder end
Joint plate: Top connection plates: A_types A3, A4, A6; B_types B4, B6; L_types L3,L4, L5,
L6; H_types H4, H5, H7, H9, K_types K4, K5, K7, K9
Side connection plates: S_types S4, S5, S6, S7; R_types R3,R4, R5, R6;
F_types F4, F5, F7, F8; Q_types Q4, Q5, Q6, Q7, Q8, Q9, Q0
Light side connection plates: ESN_types ESN09, ESN11, ESN16
- = Nothing special in bottom flange
R = Reinforced bottom flange
S = Single girder type bottom flange
D = Double girder type bottom flange
STD = STanDard main girder position to join plate
LOW = LOW main girder position to joint plate
- = Normal bottom flange positioning
H = High bottom flange positioning
L = Low bottom flange positioning
S = Top flange Straight
C = Top flange cutted
L = Low standard, where main girder height joint plate height
E = Extended main girder end
Example: P-TOP-A4-STD-S = Profile, TOP connection plate, A4 joint plate, STanDard main girder position, Straight
main girder end
Example: P-SIDBR4-STD-S = Profile, SIDe connection plate, Boxed, R4 joint plate, STanDard main girder position,
Straight main girder end
Example: B-SIDTR3-STD-C = Box, SIDE connection plate, T7 plate used, R3 joint plate, STanDard main girder
position, Cutted main girder end
Example: B-SID-ESN-STD-S = Box, Light SIDE connection plate, ESN joint plate, STanDard main girder position,
Straight main girder end
Example: B-SID-Q5-STD-E = Box, SIDE connection plate, Q5 joint plate, STanDard main girder position, Extended
main girder end
2.5.2 Possible joint and end carriage combinations

POSSIBLE JOINT & END CARRIAGE COMBINATIONS
TOP JOINTS
Joint
type
End Carriage Type

Girder type, profile/box
ESN09
ESN11
ESN16
ETN09
ETN11
ETN16
ETN20
ETN25
ETN32
K4
Joint general drawing,

typical application
Standard
Cutted corner
Joint plates
no
no
no
no
no
no
A3
A3
STD
P/B-TOPxxxxSTDxS
MED
English
A4
A4
B4
B4
L3
L3
H4
H4
K4
A6
A6
B6
B6
L4
L4
H5
H5
K5
K5
L5
L5
H7
H7
K7
K7
L6
L6
H9
H9
K9
K9
P/B-TOPxxxxSTDxC
no
no
no
no
no
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no
A3
A3
A4
A4
B4
B4
L3
L3
H4
H4
K4
K4
A6
A6
B6
B6
L4
L4
H5
H5
K5
K5
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P/B-TOPxxxxMEDxS
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L5
L5
H7
H7
K7
K7
L6
L6
H9
H9
K9
K9
P/B-TOPxxxxMEDxC
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POSSIBLE JOINT & END CARRIAGE COMBINATIONS

SIDE JOINTS
Joint
type
End Carriage
Type
ESN09
Girder type,
profile/box
ESN11
ESN16
Joint general drawing,

typical application
Standard
ETN09
ETN11
ETN16
ETN20
ETN25
ETN32
no no
no
no no
no
R3
R3 F4
F4
Q4
Q5
Joint plates
Cutted corner
STD
ESN09400x200
ESN09400x200
ESN11400x255
ESN11400x255
ESN16350x255
ESN16350x255
ESN16450x305
ESN16450x305
R4
R4 F5
F5
Q5
Q6
R3r
R5 F7
F7 Q4r
Q7
R4r
R6 F8
F8 Q5r
R5r
Q8
Q9
R6r
P/BSIDxxxxSTDxS
P/BSIDxxxxSTDxC
STD
no no
no
no no
no
R3
R3 F4
F4
Q4
Q4
R4
R4 F5
F5
Q5
Q5
R5
R5 F7
F7
R6
R6 F8
F8
Q6
Q7
Q8
Q9
P/BSIDxxxxSTDxE
Q0
LOW
ESN09400x200
Single Girder
Double Girder
P/BSIDxxxxLOWL
P/BSIDxxxxLOWH
ESN09400x200
ESN11400x255
ESN11400x255
ESN16350x255
ESN16350x255
ESN16450x305
ESN16450x305
no no
no
no no
no
R3
R3 F4
F4
Q4
Q4
Q5
Q5
R4
R4 F5
F5
R3r
R5 F7
F7
R4r
R6 F8
F8
Q6
Q7
R5r
Q8
R6r
Q9
Q0
Main girder connection to the joint plate has to be calculated case by case and joint plate itself needs to be sized
accordingly (max moment values for joint plates has to be checked). Examples of different joint types are shown
below.
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2.5.3 Top joints, standard

Cut corner type
x-TOP-x_-STD-C
P-TOP-A_-STD-S
B-TOP-A_-STD-S
Cut corner type

x-TOP-x_-STD-C
P-TOP-L_-STD-S
B-TOP-L_-STD-S
P-TOP-B_-STD-S
B-TOP-B_-STD-S
Cut corner type

x-TOP-x_-STD-C
P-TOP-K_-STD-S
B-TOP-K_-STD-S
P-TOP-H_-STD-S
B-TOP-H_-STD-S
2.5.4 Top joints, medium

PROFILE
Cut corner type
P-TOP-A_-MED-C
P-TOP-A_-MED-S
Cut corner type

P-TOP-L_-MED-C
P-TOP-B_-MED-C
P-TOP-L_-MED-S
P-TOP-B_-MED-S
Cut corner type

P-TOP-K_-MED-C
P-TOP-H_-MED-C
P-TOP-K_-MED-S
P-TOP-H_-MED-S
BOX
Cut corner type
B-TOP-A_-MED-C
B-TOP-A_-MED-S
Cut corner type

B-TOP-L_-MED-C
B-TOP-B_-MED-C
B-TOP-L_-MED-S
B-TOP-B_-MED-S
Cut corner type

B-TOP-K_-MED-C
B-TOP-H_-MED-C
B-TOP-K_-MED-S
B-TOP-H_-MED-S
BOX-TOP.MED Connections
with web reinforcements:
B-TOPTx_-MED-x
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2.5.5 Side joints

PROFILE
ETN2032
P-SID-R_-STD-S
BOX
ETN2032
P-SID-R_-STD-C
B-SID-R_-STD-S
STD
BOXED type:
P-SIDBR_-STD-S
B-SID-R_-STD-E
B-SID-F_-STD-E
B-SID-Q_-STD-E
P-SID-R_-STD-E
P-SID-F_-STD-E
P-SID-Q_-STD-E
LOW
B-SID-R_-STD-C
BOXED type:
P-SIDBR_-STD-C
P-SID-R_-LOWH
P-SID-F_-LOWH
P-SID-Q_-LOWH
P-SID-R_-LOWL
P-SID-F_-LOWL
P-SID-Q_-LOWL
BOXED type:
P-SIDBR_-LOWH
P-SIDBF_-LOWH
P-SIDBQ_-LOWH
B-SID-R_-LOWH
B-SID-F_-LOWH
B-SID-Q_-LOWH
B-SID-R_SLOWL
B-SID-F_SLOWL
B-SID-Q_SLOWL
BOXED type:
P-SIDBR_-LOWL
P-SIDBF_-LOWL
P-SIDBQ_-LOWL
B-SID-R_DLOWL
B-SID-F_DLOWL
B-SID-Q_DLOWL
BOXED PROFILE SIDE
BOX SIDE Connections
connections for higher load:

stiffener
P-SIDBR_-xxxxx
Diagonal web

B-SIDTR_xxxxx
can be left out!
2.5.6 Side light joints

PROFILE
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P-SID-ESN-STD-S
B-SID-ESN-STD-S
P-SID-ESN-STD-C
B-SID-ESN-STD-C
STD
P-SID-ESN-STD-L
main girder height as big or smaller than joint plate
height
P-SID-ESN-LOWH
B-SID-ESN-LOWH
P-SID-ESN-LOWL
B-SID-ESNSLOWL
LOW
B-SID-ESNDLOWL
BOX-SIDE-LIGHT Connections
B-SIDTESNxxxxx
2.5.7 Top connection, A top connection (profile or box girder).

The main girder is welded directly on the joint plate and the joint plate is locked on the end carriage with bolts.
On delivery the bolts are just pre-assembled, final tightening has to be done when assembled on the crane.
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Example of A joint, standard, profile
Example of A joint, standard, box, cut corner
2.5.8 Top connection, B/L/K/H - top connection (profile or box girder).

The main girder is welded directly on the joint plate and the joint plate is locked on the end carriage with bolts.
On delivery the bolts are just pre-assembled, final tightening has to be done when assembled on crane.
Example of L joint, standard, profile
Example of K joint, medium, box
Example of B and H joint, standard, profile
2.5.9 Side connection, R/Q/F/S - connection (profile or box girder)

The main girder is welded to joint plate. Joint plate is locked to the end carriage with bolts.
On delivery the bolts are just pre-assembled, final tightening has to be done when assembled on crane.
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Example of R joint, low, box
Example of Q joint, standard extended, box
Example of S joint, low, box
Example of F joint, standard, box
2.5.10 Side connection, ESN- connection (profile or box girder)

The main girder is welded to joint plate. Joint plate is locked to the end carriage with bolts.
On delivery the bolts are just pre-assembled, final tightening have to be done when assembled on crane.
ESN low joint, profile
ESN standard joint, box
2.5.11 Maximum moments for joint plates

In some loading cases the max moment of the joint plate may be the limiting factor. The allowed moments are
collected in the following table. The moments of the joints plate can be checked with formulas:
Case I
Case III
English
My =
My =
0,125 * Pdyn
1,15
0,3 * Pdyn
11/08/2010
1,15
/ Ngir*SS
/ Ngir*SS
23 / 63
reserved.
Where
Pdyn = max dynamic wheel load
SS = end carriage wheel base
Ngir = number of main girders
Calculated max moments for joint plates:

Joint plate
Profile/box
My (I) max
My (III) max
Pstat max
Bolt type
A3
yes/yes
21 kNm
28 kNm
as Pdyn max
A4
yes/yes
26 kNm
35 kNm
as Pdyn max
A6
yes/yes
36 kNm
49 kNm
as Pdyn max
B4
yes/yes
54 kNm
70 kNm
as Pdyn max
B6
yes/yes
77 kNm
101 kNm
as Pdyn max
L3
yes/yes
46 kNm
64 kNm
as Pdyn max
L4
yes/yes
60 kNm
80 kNm
as Pdyn max
L5
yes/yes
72 kNm
100 kNm
as Pdyn max
L6
yes/yes
88 kNm
120 kNm
as Pdyn max
H4
yes/yes
90 kNm
120 kNm
as Pdyn max
H5
yes/yes
110 kNm
140 kNm
as Pdyn max
H7
yes/yes
140 kNm
180 kNm
as Pdyn max
H9
yes/yes
170 kNm
220 kNm
as Pdyn max
F4 (profile)
yes/no
20 kNm
48 kNm
140 kN
1+2
F4 (box)
yes*/yes
40 kNm
96 kNm
as Pdyn max
1+2
F5 (profile)
yes/no
30 kNm
71 kNm
140 kN
1+2
F5 (box)
yes*/yes
59 kNm
142 kNm
as Pdyn max
1+2
F7
yes*/yes
63 kNm
151 kNm
as Pdyn max
1+2
1+2
F8
yes*/yes
63 kNm
151 kNm
as Pdyn max
K4
yes/yes
90 kNm
124 kNm
as Pdyn max
K5
yes/yes
110 kNm
148 kNm
as Pdyn max
K7
yes/yes
146 kNm
194 kNm
as Pdyn max
K9
no/yes
190 kNm
250 kNm
as Pdyn max
R3(profile)
yes/no
15 kNm
36 kNm
90 kN
1+2
R3(box)
yes*/yes
28 kNm
69 kNm
as Pdyn max
1+2
R4
yes*/yes
34 kNm
82 kNm
as Pdyn max
1+2
R5
yes*/yes
41 kNm
105 kNm
as Pdyn max
1+2
R6
yes*/yes
51 kNm
130 kMm
as Pdyn max
1+2
Q4 (profile)
yes/no
30 kNm
70 kNm
190 kN
1+2
Q4 (box)
yes*/yes
60 kNm
140 kNm
as Pdyn max
1+2
Q5 (profile)
yes/no
35 kNm
85 kNm
190 kN
1+2
Q5 (box)
yes*/yes
70 kNm
170 kNm
as Pdyn max
1+2
Q6 (profile)
yes/no
40 kNm
95 kNm
190 kN
1+2
Q6 (box)
yes*/yes
80 kNm
190 kNm
as Pdyn max
1+2
Q7
yes*/yes
100 kNm
230 kNm
as Pdyn max
1+2
Q8
yes*/yes
110 kNm
260 kNm
as Pdyn max
1+2
Q9
yes*/yes
150 kNm
360 kNm
as Pdyn max
1+2
Q0
yes*/yes
170 kNm
390 kNm
as Pdyn max
1+2
S4
yes*/yes
57 kNm
138 kNm
as Pdyn max
1+2
S5
yes*/yes
78 kNm
187 kNm
as Pdyn max
1+2
S6
yes*/yes
106 kNm
254 kNm
as Pdyn max
1+2
S7
yes*/yes
162 kNm
390 kNm
as Pdyn max
1+2
ESN09(JPL=400)
yes*/yes
9 kNm
21.6 kNm
as Pdyn max
ESN11(JPL=400)
yes*/yes
19 kNm
45.7 kNm
as Pdyn max
ESN16(JPL=350)
yes*/yes
17 kNm
41 kNm
as Pdyn max
ESN16(JPL=450)
yes*/yes
27 kNm
66 kNm
as Pdyn max
*=allowed to use profile girder with box values when the end of girder is boxed.
Bolt types and tightening torques:

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Bolt type 1 DIN931-M16x__-10.9-D1G, 300 Nm

Bolt type 2 DIN931-M20x__-10.9-D1G, 580 Nm
D1G = Delta coated surface treatment
Suitable joint plates for end carriages:

End carriage
ETN09
ETL09
ETN11
ETN16
ETN20
ETN25
ETN32
EC50
English
Suitable joint plates

A3
A3
A4, A6
B4,B6
L3, L4, L5, L6, R3, R4, R5, R6, G1, G3, G5
H4, H5, H7, H9, F4, F5, F7, F9, G1, G3, G5
K4, K5, K7, K9, Q4, Q5, Q6, Q7, Q8, Q9, Q0, G2, G4, G6
K5, K7, K9, S6, S7
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2.5.12 Joint plate assembly information

If the joint plate has been separate from end carriage put it back with following instruction.
2.5.12.1 Top joints (A3, A4, A6, B4, B6, L3-L6,H4-H9,K4-K9)
Note! Use the hand holes on the

side of the truck to fix the bolts.
1. Position the friction springs to the holes of the end truck.

2. Hit D10 guiding pins through the joint plate and end carriage top flange. Be sure that the friction rings
stay on their positions.
3. Fix bolts on top of the joint plate.
4. Tighten bolts to correct torque.
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2.5.12.2 Side joints (R3-R6, F4-F9, Q4-Q9, S4-S7)

1. Position the friction springs to the holes of the end truck. Picture 1.
2. Hit D10 guiding pins through the joint plate and end carriage top flange. Picture 2.
Be sure that the friction rings stay on their positions.
3. Fix bolts on top of joint plate and tighten to correct torque. Picture 3.
4. Take out the gap between side plate and end carriage with tightening the hex hole sleeve slightly.
5. Fix bolts on side: first needed support plates inside the end carriage box, then bolts from inside the end
carriage box and through the hex hole sleeves. Tighten to correct torque.
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2.5.12.3 Simple side joints (ESN09, ESN11, ESN16)

1. Check that the contact surfaces are clean from dirt, rust, paint and grease.
2. Fix bolts on side of ESN type and tighten to correct torque.
For outdoor applications, seal cap between

connection plate and end carriage with sealant at
top and sides, see sketch beside.
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2.6
Buffers
Polyurethane buffer
Rubber buffer
The buffers are fixed to both ends of the end carriage by bolt connection, one bolt/buffer. The following buffer
alternatives are available; rubber- and polyurethane buffers.
The buffers are selected case by case and the buffer type shall be included in the end carriage ordering code. The
buffers suitability to the end carriages has to be checked separately (e.g. oversize buffers).
Buffers may be supplied separately. In these cases they need to be fixed after transportation.
Buffer dimensions and suitability:
COD
E
Diameter
[mm]
Length
[mm]
Weight
[kg/pcs]
Material
End carriage
63
53
0,29
Rubber
ETN/ESN09, ETL09, ETN/ESN11
80
68
0,61
Rubber
ETN/ESN09, ETL09, ETN/ESN11, ETN16, ETN20, ETN25,

ETN32, EC50
100
85
1,1
Rubber
ETN/ESN09, ETL09, ETN/ESN11, ETN20, ETN25, ETN32, 50
125
105
1,9
Rubber
ETN16, ETN20, ETN25, ETN32, EC50
80
80
0,5
Polyurethane
ETN/ESN09, ETL09, ETN/ESN11, ETN/ESN16
100
100
0,7
Polyurethane
ETN/ESN09, ETL09, ETN/ESN11, ETN/ESN16, ETN20
100
150
1,0
Polyurethane
ETN/ESN09, ETL09, ETN/ESN11, ETN/ESN16, ETN20, ETN25,

ETN32, EC50
125
125
0,9
Polyurethane
125
190
1,6
Polyurethane
160
160
2,5
Polyurethane
ETN16, ETN20, ETN25, ETN32, E50
160
240
3,1
Polyurethane
200
200
4,4
Polyurethane
ETN20, ETN25, ETN32, EC50
200
300
5,6
Polyurethane
ETN20, ETN25, ETN32, EC50
T *)
250
350
7,6
Polyurethane
ETN32
Y *)
250
475
10,3
Polyurethane
ETN32
*) needs special adapter plate, fixing with M24 screw.
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ADDITIONAL FEATURES
Additional features can be ordered with end carriages. When ordered, the last character in the code has to be E (Nwhen standard) and needed additional information has to be told by technical features or free text. If multiple end
carriage options are needed (e.g. guide rollers and anti-jump catches), special design is required.
Example:
ETN09-1690-A30000C0000-E
OTH24 Anti-jump catches for one end carriage
2 PCS
BT32
SPAN SIDE
Side of crane end carriage
DIM23 L1 measure for anti-jump catches
10 MM
60 MM
or
* Anti-jump catches, 2 pcs, Span side, L1=10 mm, L2=60mm
3.1
Guide rollers
Fixed guide roller, guide roller for ETN20 shown
Adjustable guide roller, guide roller for ETN20 shown
Ordering example:
ETN20-2584-L40000C0000-E
OTH25 Guide rollers for end carriage

BT30
Width of crane runway rail
TH
65 MM
* Adjustable guide roller
or
* Guide rollers, adjustable, rail width 56 mm.
Standard guide roller boxes are designed separately for each wheel size and they can take the same horizontal
forces as end carriages. The guide rollers are fixed to the ends of the end carriages by bolt joint. The guide rollers
are available as fixed or adjustable. Re-alignment for adjustable guide rollers can be done by turning the eccentric
shafts, the rollers can be adjusted in the sideward direction 15mm.
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Guide rollers are available when needed; they can also be added afterwards. The guide rollers can be used when
the rail is fixed by welding or with rail clamps, but the space between guide roller and clamp/welding seam must be
checked case by case. The guide rollers must be mentioned separately in the end carriage order (special
properties).
NOTE! Used rail width must be mentioned. It also has to be told if the guide roller is fixed to right or left
handed end carriage.
Adjustable guide roller, dimensions

Guide roller for ETN20 shown
Adjustable guide roller dimensions:

End carriage
type
ESN09
ETN09
ESN11
ETN11
English
rail
width
(mm)
40
45
50
55
60
65
70
75
80
H1
(mm)
H2
(mm)
H3
(mm)
H4
(mm)
B
(mm)
W
(mm)
a1
(mm)
L1
(mm)
D
(mm)
E
(mm)
194
194
194
194
194
194
194
194
194
170
170
170
170
170
170
170
170
170
100
100
100
100
100
100
100
100
100
24
24
24
24
24
24
24
24
24
44
49
54
59
64
69
74
79
84
220
220
220
220
220
220
220
220
220
115
115
115
115
115
135
135
135
135
136
136
136
136
136
136
136
136
136
62
62
62
62
62
62
62
62
62
197
201
202
201
197
201
202
201
197
40
45
50
55
60
65
70
75
204
204
204
204
204
204
204
204
180
180
180
180
180
180
180
180
100
100
100
100
100
100
100
100
24
24
24
24
24
24
24
24
44
49
54
59
64
69
74
79
250
250
250
250
250
250
250
250
115
115
115
115
115
135
135
135
136
136
136
136
136
136
136
136
62
62
62
62
62
62
62
62
197
201
202
201
197
201
202
201
80
204
180
100
24
84
250
135
136
62
197
ESN16
ETN16
ETN
40
40
45
50
55
60
65
70
75
80
90
100
288
288
288
288
296
296
296
296
304
304
304
304
265
265
265
265
265
265
265
265
265
265
265
265
100
100
100
100
100
100
100
100
100
100
100
100
19
19
19
19
27
27
27
27
35
35
35
35
44
44
49
54
59
64
69
74
79
84
94
104
278
278
278
278
278
278
278
278
278
278
278
278
139
139
139
139
139
139
139
139
169
169
169
169
160
160
160
160
160
160
160
160
160
160
160
160
80
80
80
80
80
80
80
80
80
80
80
80
230
230
236
237
237.5
237
236
230
236
237
237
230
ETN20
40
45
340
340
315
315
150
150
17
17
44
49
373
373
184
184
180
180
125
125
238
244
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End carriage
type
rail
width
(mm)
50
55
60
65
70
75
80
90
100
H1
(mm)
H2
(mm)
H3
(mm)
H4
(mm)
B
(mm)
W
(mm)
a1
(mm)
L1
(mm)
D
(mm)
E
(mm)
340
348
348
348
348
354
354
354
354
315
315
315
315
315
315
315
315
315
150
150
150
150
150
150
150
150
150
17
25
25
25
25
31
31
31
31
54
59
64
69
74
79
84
94
104
373
373
373
373
373
373
373
373
373
184
184
184
184
184
214
214
214
214
180
180
180
180
180
180
180
180
180
125
125
125
125
125
125
125
125
125
245
245.5
245
244
238
244
245
245
238
ETN25
40
45
50
55
60
65
70
75
80
90
100
338 1)
338 1)
338 1)
346 1)
346 1)
346 1)
346 1)
354 1)
354 1)
354 1)
354 1)
315 1)
315 1)
315 1)
315 1)
315 1)
315 1)
315 1)
315 1)
315 1)
315 1)
315 1)
150 2)
150 2)
150 2)
150 2)
150 2)
150 2)
150 2)
150 2)
150 2)
150 2)
150 2)
19
19
19
27
27
27
27
35
35
35
35
44
49
54
59
64
65
74
79
84
94
104
395
395
395
395
395
395
395
395
395
395
395
199
199
199
199
199
199
199
229
229
229
229
194
194
194
194
194
194
194
194
194
194
194
140
140
140
140
140
140
140
140
140
140
140
263
269
270
270.5
270
269
263
269
270
270
260
ETN32
45
50
55
60
65
70
75
80
90
100
481 3)
481 3)
481 3)
487 3)
487 3)
487 3)
495 3)
495 3)
495 3)
495 3)
456 3)
456 3)
456 3)
456 3)
456 3)
456 3)
456 3)
456 3)
456 3)
456 3)
150
150
150
150
150
150
150
150
150
150
20
20
20
26
26
26
34
34
34
34
49
55
60
65
70
74
79
85
95
104
490
490
490
490
490
490
490
490
490
490
240
240
240
240
240
240
240
270
270
270
236
236
236
236
236
236
236
236
236
236
180
180
180
180
180
180
180
180
180
180
350
357
357.5
357
356
353
350
357
357
353
1) Dimensions change according to wheel base. Dimensions in this table are calculated for wheelbases 1425
and DG 32, where dimension H1 = 315 mm. For wheelbases 4555 and SG 32 dimension H1 = 415 mm.
2) Dimension H3 for wheel base 5055 is 155 mm.
3) Dimensions change according to wheel base. Dimensions in this table are calculated for wheelbases 4045,
where dimension H1 = 456 mm. For wheelbases 1432 dimension H1 = 356 mm and for wheelbases 5055
dimension H1=531 mm.
Fixed guide roller, dimensions

Guide roller for ETN20 shown
Fixed guide roller dimensions:

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End carriage
type
rail
width
(mm)
40
H1
(mm)
H2
(mm)
H3
(mm)
H4
(mm)
W
(mm)
a1
(mm)
L1
(mm)
D
(mm)
E
(mm)
234
170
100
24
220
105
76
62
165
ESN09
50
60
234
234
170
170
100
100
24
24
220
220
115
125
76
76
62
62
165
165
ESN11
ETN11
40
50
60
289
289
289
180
180
180
100
100
100
24
24
24
250
250
250
105
115
125
76
76
76
62
62
62
165
165
165
ESN16
ETN16
40
45
50
55
60
65
70
75
80
90
100
288
288
288
296
296
296
296
304
304
304
304
265
265
265
265
265
265
265
265
265
265
265
100
100
100
100
100
100
100
100
100
100
100
19
19
19
27
27
27
27
35
35
35
35
278
278
278
278
278
278
278
278
278
278
278
124
129
134
139
144
149
154
159
164
174
184
160
160
160
160
160
160
160
160
160
160
160
80
80
80
80
80
80
80
80
80
80
80
230
230
230
230
230
230
230
230
230
230
230
ETN20
40
45
50
55
60
65
70
75
80
100
340
340
340
348
348
348
348
354
354
354
315
315
315
315
315
315
315
315
315
315
150
150
150
150
150
150
150
150
150
150
17
17
17
25
25
25
25
31
31
31
373
373
373
373
373
373
373
373
373
373
169
174
179
184
189
194
199
204
209
229
180
180
180
180
180
180
180
180
180
180
125
125
125
125
125
125
125
125
125
125
248
248
248
248
248
248
248
248
248
248
ETN25
40
45
50
55
60
65
70
75
80
100
338
338
338
346
346
346
346
354
354
354
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
315
315
315
315
315
315
315
315
315
315
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
19
19
19
27
27
27
27
35
35
35
395
395
395
395
395
395
395
395
395
395
184
189
194
199
204
209
214
219
224
244
194
194
194
194
194
194
194
194
194
194
140
140
140
140
140
140
140
140
140
140
263
263
263
263
263
263
263
263
263
263
ETN32
45
50
55
60
65
70
75
80
100
381
381
381
387
387
387
395
395
395
3)
3)
3)
3)
3)
3)
3)
3)
3)
356
356
356
356
356
356
356
356
356
3)
3)
3)
3)
3)
3)
3)
3)
3)
20
20
20
26
26
26
34
34
34
490
490
490
490
490
490
490
490
490
229
234
239
244
249
254
259
264
284
236
236
236
236
236
236
236
236
236
180
180
180
180
180
180
180
180
180
350
350
350
350
350
350
350
350
350
ETN09
150
150
150
150
150
150
150
150
150
150
2)
2)
2)
2)
2)
2)
2)
2)
2)
2)
150
150
150
150
150
150
150
150
150
1) Dimensions change according to wheel base. Dimensions in this table are calculated for wheelbases 1425
and DG 32, where dimension H1 = 315 mm. For wheelbases 4555 and SG 32 dimension H1 = 415 mm.
2) H2 dimension for wheel base 5055 is 155 mm.
3) Dimensions change according to wheel base. Dimensions in this table are calculated for wheelbases 1432,
where dimension H1 = 356 mm. For wheelbases 4045 dimension H1 = 456 mm and for wheelbases 5055
dimension H1 = 531 mm.
English
11/08/2010
33 / 63
reserved.
3.2
Buffer extension
Buffer extension for ETN09/11, shown with buffer
Buffer extension for ETN32, shown without buffer
Ordering example:
ETN32-5074-K40000C0000-E
DES44 Crane buffer extension 1

End carriage
ESN/ETN09, ETL09
ESN/ETN11
ESN/ETN16
ETN20
ETN25
ETN32
3.3
300 MM
Standard buffer extension lengths [mm]
(without buffer)
100, 250, 500,1000, 1500
100, 250, 500, 1000, 1500
100, 148. 250, 500, 750, 1000, 1500
100, 220, 250, 500, 750, 1000, 1500
100, 220, 250, 500, 750, 1000, 1500
100, 220, 250, 500, 750, 1000, 1500
Anti-jump catches
Anti-jump catch, ETN/ESN 09/11/16
Anti-jump catch, ETN 2032
ESN and ETN end carriages can be equipped with anti-jump catches. The anti-jump catches must be mentioned
separately in the end carriage order (special properties).
Ordering example:
ETN32-5074-K40000C0000-E
OTH24 Anti-jump catches for one end carriage
34 / 63
2
11/08/2010
English
reserved.
BT32
SPAN SIDE
59 MM
DIM24 L2 measture for anti-jump catches
103 MM
or
* Anti-jump catches, 2 pcs, Span side, L1=50 mm, L2=160mm
End carriage
ESN/ETN09
ESN/ETN11
ESN/ETN16
Max holding force [kN]

10.5
14.4
24
max. L3 [mm]
5
7.5
7.5
Dimensions
Anti-jump catch, ETN/ESN 0916
Dimensions, Anti-jump catch, ETN2032
End carriage
min. DC5 [mm]
max. L3 [mm]
Max holding force [kN]
ETN20
330
7.5
39.6
ETN25
365
7.5
55.5
ETN32 (SS 32)
280
10
75.9
ETN32 (SS 40)
320
10
62.4
NOTE! When anti-jump catch for ETN 2032 is ordered, dimensions L1, L2 and DC5 must be mentioned.
Location of the catches must be mentioned (right or left handed end carriage or both, driving unit
side or opposite side of end carriage, dimension from driving wheel on ETN 2032).
For earthquake area anti-jumping catches are recommended to be added on each corner.
English
11/08/2010
35 / 63
reserved.
3.4
Rail sweeps
Rail sweep
ESN/ETN end carriages can be equipped with rail sweeps. Sweeps can be ordered separately, but it has to be told
to which end carriage it will be fixed. Sweeper is working with gravity, type wooden block, which is easy to replace
when it wears out.
Ordering example:
ETN32-5074-K40000C0000-E
OTH21 Rail sweeps for crane end carriage
WOOD
or
Rail sweeps, wood

NOTE! Rail sweeps will add dimension from wheel to the end, as buffer extension.
End carriage
L
(mm)
170
ETN09/ESN09/ETL09
Rail sweep dimensions
3.5
170
ETN16/ESN16
170
ETN20
250
ETN25
250
ETN32
250
Storm lock
End carriage
ESN/ETN11
ESN/ETN16
36 / 63
ETN11/ESN11
Storm lock dimensions

min. SL1
SL4
435
151
443
151
11/08/2010
SL3
18
18
English
reserved.
ETN20
ETN25
ETN32
450
485
400
176
176
218
15
15
34
When needed ESN/ETN end carriages can be equipped with storm lock.
Ordering example:
ETN32-5074-K40000C0000-E
OTH22 Storm lock device
MANUAL
DIM25 SL1 dimension for storm lock device
500 MM
BT32
OUTSIDE
or
* Storm lock, outside, SL1=500mm

NOTE! When ordered, location of the lock must be mentioned (right or left handed end carriage, driving
unit side or opposite side of end carriage, dimension from diving wheel SL1).
3.6
Polyuretane flat wheels
ESN/ETN end carriages can be equipped with wheels which have running surfaces coated with polyurethane
plastic. Nominal diameter range is from 160 mm to 315 mm. Both idle and driving wheel as non flanged types are
available. The wheel body has equal outer dimension and markings as equivalent casted wheel. Coated wheels
can be used in corresponding end carriages as casted wheels. The polyurethan flat wheels must be mentioned
separately in the end carriage order (special properties), contact product specialists for more information.
In general polyurethane coating has following characteristics:

Ensure silent, smooth running and lower surface pressure under wheel
Increased friction between rail and wheel
Rolling resistance about. 1,52 times of steel wheel
High resistance to wearing and tearing and good resistance to mineral oils and greases
The colour of coating may get darker during time, which doesnt effect to properties
Maximum wheel loads with non flanged wheels are presented in table. The values are limited to following
conditions:
Thickness of coating according to given figures
Maximum travelling speed 63m/min
Material of coating: Vulkollan; hardness 95 Sha
Operating temperature range -10C+30C
Running surface can be of steel, concrete or eq. and should be smooth and free from loose particles
If the wheel is standing still for very long time with load on, there may be small compression in surface, which
will disappear during use.
Maximum wheel loads for Vulkollan coated wheels:
Diameter of wheel, D
Thickness of coating; max., H
Max width of non flanged wheel, B
English
11/08/2010
37 / 63
reserved.
D (mm)=
H (mm)=
B (mm)=
Pdyn max (kN)
3.7
160
15
110
26.8
200
20
127
39,9
250
25
115
45.1
315
32.5
130
65,4
Hardened wheels
Contact product specialists for more information.
38 / 63
11/08/2010
English
reserved.
ORDERING THE END CARRIAGE
The order code defines an order for one end carriage. When two end carriages are ordered those are
manufactured as a pair; one left- and one right-handed. When only one end carriage is ordered, it has to be told if it
is left- or right-handed. See section Travelling Machinery.
4.1
Factory code example (Factory:ECL)

ECL
09
GE19
1-3
WHE01
4,5
Pos.
Code
1-3
ECL
4,5
09
7,8
16
16
60
WHE02
7,8
BT08
9,10
Feature
Feature
code
GE19
Short product name
WHE01 Wheel diameter

Description
WHE02 Wheelbase
A3
11
DES08
12,13
0000
0000
14-17
(DES09)
18
DIM29
19-22
23
24
Available properties
ECL
Factory code (End carriage)
09
90 mm
Standard
Asymmetrical joint with single girder
Wheel base dimension
Applicable end carriage
13
16
20
1250 mm
1600 mm
2000 mm
ECL09
ECL09
ECL09
50-70
ECL09 (rail head width + 10 mm)
00
Flat wheel
One driving wheel/end carriage

Two driving wheels/end carriage
Top joints
A3
4-bolt connection (B<310mm)
ECL09, ECN09
####
Joint plates distance between alignment

pin centers with double girder.

9,10
11
60
A3
14-17
0000
18
19-22
0000
23
24
Groove width
Number of driving
wheels
12,13
English
BT08
DES08 Joint type
Bolt joint distance
(DES09) Buffer type
DIM29
ECL09 A, B, C, K, G, E
0000
With single girder, dimension from driving

wheel to pin with asymmetrical joint.
A, B, C Rubber buffers
K, G, E Polyurethane buffers
0
No buffer
Bogie inner wheel

distance
0000
No bogie type end carriage
Colour code
Standard primary paint
Standard finishing paint
Special properties
Standard
Special
11/08/2010
39 / 63
reserved.
4.2
SWF code example (SWF: ETL, Factory: ECL)

ETL
09
(GE19)
1-3
WHE01
4,5
Pos.
Code
1-3
ETL
4,5
09
7,8
16
9,10
60
16
60
WHE02
7,8
BT08
9,10
Feature
Feature
code
(GE19) Short product name
Description
WHE02 Wheelbase
A3
11
DES08
12,13
0000
0000
14-17
(DES09)
18
DIM29
19-22
23
24
ETL
SWF
09
90 mm
Standard
GE19 value
ECL
13
16
20
1250 mm
1600 mm
2000 mm
ETL09
ETL09
ETL09
50-70
ETL09 (rail head width + 10 mm)
00
Flat wheel

Top joints
A3
4-bolt connection (B<310mm)
ETL09
####
Joint plates distance between alignment

pin centers with double girder.
11
A3
14-17
0000
18
19-22
0000
23
24
Groove width
Number of driving
wheels
12,13
40 / 63
BT08
DES08 Joint type
Bolt joint distance
(DES09) Buffer type
DIM29
ETL09 A, B, C, K, G, E
0000
With single girder, dimension from driving

wheel to pin with asymmetrical joint.
A, B, C Rubber buffers
K, G, E Polyurethane buffers
0
No buffer
Bogie inner wheel

distance
0000
Colour code
Special properties
Standard
Special
11/08/2010
English
reserved.
4.3
Factory code example (Factory:ECN)

ECN
32
GE19
1-3
WHE01
4,5
Pos.
1-3
Code
ECN
4,5
32
7,8
40
40
84
WHE02
7,8
BT08
9,10
Feature
Feature
code
GE19
WHE01
K5
11
DES08
12,13
0000
0000
14-17
(DES09)
18
DIM29
19-22
23
24
Short product name
ECN
Factory code (End carriage)
Wheel diameter
09
11
16
20
25
32
90 mm
110 mm
160 mm
200 mm
250 mm
315 mm
ECN09
ECN11
ECN16
ECN20
ECN25
ECN32
Description
Standard
Bogie (only ECN20 and bigger)
WHE02 Wheelbase
12
13
14
16
18
20
22
25
32
40
45
50
55
1200 mm
1250 mm
1400 mm
1600 mm
1800 mm
2000 mm
2200 mm
2500 mm
3150 mm
4000 mm
4500 mm
5000 mm
5500 mm
ECN20
ECN09
ECN20,
ECN09,
ECN20,
ECN09,
ECN25
ECN09,
ECN11,
ECN16,
ECN16,
ECN25,
ECN25,
50-70
52-87
54-84
54-99
54-89
65-99
ECN09 (rail head width + 10 mm)

00
Flat wheel

Top joints
A3
A4
A6
B4
B6
L3
L4
L5
L6
H4
H5
H7
H9
K4
K5
K7
K9
4-bolt connection (B<310 mm)

ECN09
ECN11
ECN11
ECN16
ECN16
ECN20
ECN20
ECN20
ECN20
ECN25
ECN25
ECN25
ECN25
ECN32
ECN32
ECN32
ECN32
R3
R4
R5
R6
F4
F5
F7
Side joints
8 top bolts and 2 side bolts (B<300 mm)

ECN20
ECN20
ECN20
ECN20
ECN25
ECN25
ECN25
ECN25,
ECN11,
ECN25,
ECN11,
ECN32
ECN16, ECN20, ECN25, ECN32
ECN32
ECN11,
ECN16,
ECN20,
ECN20,
ECN32
ECN32

ECN20, ECN25, ECN32
ECN25, ECN32
ECN25, ECN32
9,10
11
12,13
English
84
K5
BT08
Groove width
Number of driving
wheels
DES08 Joint type
11/08/2010
S
D
One driving wheel/travel bogie pair

Two driving wheels/driving bogie pair
41 / 63
reserved.
Pos.
14-17
Code
0000
18
19-22
0000
23
24
42 / 63
Feature
Feature
code
Bolt joint distance
(DES09) Buffer type
DIM29
Bogie inner wheel

distance
F8
Q4
Q5
Q6
Q7
Q8
Q9
Q0

ECN25
ECN32
ECN32
ECN32
ECN32
ECN32
ECN32
ECN32
####
Joint plates distance between

alignment pin centers with double
girder.
0000
With single girder, dimension from

driving wheel to pin with
asymmetrical joint.
ECN09
ECN11
ECN16
ECN20
ECN25
ECN32
A, B, C, K, G, E
A, B, C, K, G, E,
B, C, D, K, G, E,
B, C, D, K, G, E,
B, C, D, K, G, E,
B, C, D, K, G, E,
A, B, C, D
K, G, E, M, F
H, P, I, S, T, Y
0
Rubber buffers
PUR buffers
PUR buffers
No buffer
0000
M, F, H,
M, F, H,
M, F, H,
M, F, H,
P
P, I, S
P, I, S
P, I, S, T, Y
Colour code
Special properties
Standard
Special
11/08/2010
English
reserved.
4.4
SWF code example (SWF: ETN, Factory: ECN)

ETN
32
(GE19)
1-3
WHE01
4,5
Pos.
1-3
Code
ETN
4,5
32
7,8
40
40
84
WHE02
7,8
BT08
9,10
Feature
Feature
code
(GE19) Short product name
Description
WHE02 Wheelbase
K5
11
DES08
12,13
0000
0000
14-17
(DES09)
18
DIM29
19-22
23
24
GE19 value
ECN
ETN
SWF
09
11
16
20
25
32
90 mm
110 mm
160 mm
200 mm
250 mm
315 mm
ECN09
ECN11
ECN16
ECN20
ECN25
ECN32
Standard
Bogie (only ECN20 and bigger)
12
13
14
16
18
20
22
25
32
40
45
50
55
1200 mm
1250 mm
1400 mm
1600 mm
1800 mm
2000 mm
2200 mm
2500 mm
3150 mm
4000 mm
4500 mm
5000 mm
5500 mm
ECN20
ECN09
ECN20,
ECN09,
ECN20,
ECN09,
ECN25
ECN09,
ECN11,
ECN16,
ECN16,
ECN25,
ECN25,
50-70
52-87
54-84
54-99
54-89
65-99

00
Flat wheel

Top joints
A3
A4
A6
B4
B6
L3
L4
L5
L6
H4
H5
H7
H9
K4
K5
K7
K9

ECN09
ECN11
ECN11
ECN16
ECN16
ECN20
ECN20
ECN20
ECN20
ECN25
ECN25
ECN25
ECN25
ECN32
ECN32
ECN32
ECN32
R3
R4
R5
R6
F4
F5
F7
Side joints

ECN20
ECN20
ECN20
ECN20
ECN25
ECN25
ECN25
ECN25,
ECN11,
ECN25,
ECN11,
ECN32
ECN32
ECN11,
ECN16,
ECN20,
ECN20,
ECN32
ECN32

ECN20, ECN25, ECN32
ECN25, ECN32
ECN25, ECN32
9,10
11
12,13
English
84
K5
BT08
Groove width
Number of driving
wheels
DES08 Joint type
11/08/2010
S
D
One driving wheel/travel bogie pair

Two driving wheels/driving bogie pair
43 / 63
reserved.
Pos.
Feature
Feature
code
Code
0000
14-17
18
19-22
0000
23
24
4.5
F8
Q4
Q5
Q6
Q7
Q8
Q9
Q0

ECN25
ECN32
ECN32
ECN32
ECN32
ECN32
ECN32
ECN32
####
Joint plates distance between

alignment pin centers with double
girder.
0000
With single girder, dimension from

driving wheel to pin with
asymmetrical joint.
ECN09
ECN11
ECN16
ECN20
ECN25
ECN32
A, B, C, K, G, E
A, B, C, K, G, E,
B, C, D, K, G, E,
B, C, D, K, G, E,
B, C, D, K, G, E,
B, C, D, K, G, E,
A, B, C, D
K, G, E, M, F
H, P, I, S, T, Y
0
Rubber buffers
PUR buffers
PUR buffers
No buffer
Bogie inner wheel

distance
0000
Colour code
Special properties
Standard
Special
Bolt joint distance
(DES09) Buffer type
DIM29
M, F, H,
M, F, H,
M, F, H,
M, F, H,
P
P, I, S
P, I, S
P, I, S, T, Y
Factory code example (Factory:EBN)

EBN
09
GE19
1-3
WHE01
4,5
Pos.
1-3
Code
EBN
4,5
09
7,8
16
16
65
WHE02
7,8
BT08
9,10
Feature
Feature
code
GE19
AHE01
WHE02
Factory code
Wheel diameter
09
11
90 mm
110 mm
Description
Standard
Wheelbase (100 mm)
11
Number of driving wheels
12-14
400
Joint plate length

(distance between bolts)
15-17
200
Joint plate height
18
19-22
0000
23
44 / 63
Groove width
(DES09) Buffer type
400
12-14
200
0000
15-17
(DES09)
18
19-22
23
24
EBN
65
24
11
Short product name
9,10
BT08
EBN09 13, 16, 20, 25

EBN11 16, 20, 25, 32
13
16
20
25
32
1250 mm
1600 mm
2000 mm
2500 mm
3150 mm
EBN09 50-70 mm (rail head width + 10 mm)

EBN11 52-87 mm (rail head width + 12 mm)
00
Flat wheel
EBN09 400 mm
EBN11 400 mm
Length Description
400
Profile girder, B = 400
400
Box girder, B = 400
EBN09 200, 215

EBN11 255
200
215
255
EBN09 A, B, C, K, G, E
EBN11 A, B, C, K, G, E
A, B, C Rubber buffer
K, G, E Polyurethane buffer
0
No buffer
Konecranes
SCS
Konecranes, SCS
Bolt joint distance (mm)
####
Joint plate distance from bolt centers

0000
with double girder.
with single girder, dimension from driving

wheel to bolt with asymmetrical joint
Colour code
Special properties
Standard
Special
11/08/2010
English
reserved.
4.6
SWF code example (SWF: ESN, Factory: EBN)

ESN
09
(GE19)
WHE01
1-3
4,5
Pos.
Code
16
65
WHE02
BT08
7,8
9,10
Feature
Feature
code
1-3
ESN
(GE19)
Short product name
4,5
09
AHE01
7,8
16
WHE02
09
11
90 mm
110 mm
Description
Standard
Wheelbase (100 mm)
ESN09 13, 16, 20, 25

ESN11 16, 20, 25, 32
Number of driving wheels
12-14
400
Joint plate length

(distance between bolts)
15-17
200
Joint plate height
18
19-22
0000
23
English
Groove width
(DES09) Buffer type
Bolt joint distance (mm)
200
0000
12-14
15-17
19-22
23
24
18
Wheel diameter
11
24
11
SWF
65
400
(DES09)
ESN
9,10
BT08
GE19 value
EBN
13
16
20
25
32
1250 mm
1600 mm
2000 mm
2500 mm
3150 mm
ESN09 50-70 mm (rail head width + 10 mm)

ESN11 52-87 mm (rail head width + 12 mm)
00
Flat wheel
ESN09 400 mm
ESN11 400 mm
Length Description
400
Profile girder, B = 400
400
Box girder, B = 400
ESN09 200, 215

ESN11 255
200
215
255
ESN09 A, B, C, K, G, E
ESN11 A, B, C, K, G, E
A, B, C Rubber buffer
K, G, E Polyurethane buffer
0
No buffer
####
Joint plate distance from bolt centers

0000
with double girder.
Konecranes
SCS
Konecranes, SCS
with single girder, dimension from driving

wheel to bolt with asymmetrical joint
Colour code
Special properties
Standard
Special
11/08/2010
45 / 63
reserved.
4.7
Dimensions needed when ordering end carriages

SS (wheel base)
**** (bolt joint distance)
0000 with single girder
**** (bolt joint distance)
SS (wheel base)
Inner wheel distance
SS (wheel base)
B
olt joint distance is dimension between alignment pins of joint plates. When asymmetrical joint is needed with single
girder, this is dimension from driving wheel centre to closest alignment pin of joint plate.
Groove width 100mm is marked 99 in code. When the rail wheel is wanted without flanges it is marked 00.
4.8
Data info of the end carriage

End
carriage
type
ESN09
ETN09
ETL09
ESN11
ETN11
ESN16
ETN16
Wheel base
Wheel base
(bogie)
Wheel groove width
Joint plates
13,16,20,25
50, 55, 60, 65, 70, 00
10
ESN09
13,16,20,25
13,16,20
16,20,25,32
16,20,25,32
16,20,25,32,40,45
16,20,25,32,40,45
16,20,25,32,40,45
12, 14, 16, 18, 20
50, 55, 60, 65, 70, 00

50, 55, 60, 65, 70, 00
52,57,62,67,72,77,82,87, 00
52,57,62,67,72,77,82,87, 00
54,59,64,69,74,79,84,00
54,59,64,69,74,79,84,00
54,59,64,69,74,79,84,89,94,0
0
10
10
12
12
14
14
14
20, 25, 32, 40, 45, 50,55
14,16,18,20,
22,25
14,16,18,20
54,59,64,69,74,79,84,00
14
64,69,74,79,84,89,94,00
14
A3
A3
ESN11
A4, A6
ESN16
B4,B6
L3, L4, L5,L6,
R3,R4,R5,R6, G1, G3,
G5
H4, H5, H7, H9, F4, F5,
F7, F9, G1, G3, G5
K4, K5, K7, K9, Q4,
Q5, Q6, Q7, Q8, Q9,
Q0, G2, G4, G6
ETN20
ETN25
25,32,40,45,50,55
ETN32
Span (S)
needed wheel groove *)

B = rail head width
S 20
B+x
20S30
B+x+5
30S35
B + x + 10
S35
B + x + 15
*) or based on specific wheel groove optimization calculation, where main girder stiffness, runway tolerances and
main girder/end carriage geometry is taken into account.
46 / 63
11/08/2010
English
reserved.
DIMENSIONS AND VALUES OF END CARRIAGES
End carriage with rectangular hollow section
End carriage with welded box construction
5.1
Bogie end carriage
End carriage dimensions, 2-wheel end carriages

End
carriage
ETL09
ESN09
ETN09
ESN11
ETN11
ESN16
DG
English
SS
1250
1600
2000
1250
1600
2000
2500
1250
1600
2000
2500
1600
2000
2500
3150
1600
2000
2500
3150
1600
2000
2500
3150
L2
1606
1956
2356
1526
1876
2276
2776
1526
1876
2276
2776
1876
2276
2776
3426
1876
2276
2776
3426
1924
2324
2824
3474
90
90
90
90
90
90
90
90
90
90
90
110
110
110
110
110
110
110
110
160
160
160
160
H1
160
160
160
210
210
210
210
210
210
210
210
265
265
265
265
265
265
265
265
268
268
268
268
H2
10
10
10
10
10
10
10
10
10
10
10
15
15
15
15
15
15
15
15
15
15
15
15
H3
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
H4
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
Wtot
165
165
165
167
167
167
167
165
165
165
165
201
201
201
201
195
195
195
195
202
202
202
202
128
128
128
128
128
128
128
128
128
128
128
158
158
158
158
158
158
158
158
162
162
162
162
11/08/2010
W1
80
80
80
80
80
80
80
80
80
80
80
97
97
97
97
97
97
97
97
100
100
100
100
W2
24
24
24
24
24
24
24
24
24
24
24
32
32
32
32
32
32
32
32
31
31
31
31
W3
90
90
90
90
90
90
90
90
90
90
90
111
111
111
111
111
111
111
111
110
110
110
110
Crosssection
2
A/mm
2643
2643
2643
4644
4644
4644
4644
4644
4644
4644
4644
7256
7256
7256
7256
5924
5924
5924
5924
7256
7256
7256
7256
Iy
4
Ix
4
10 mm
562
562
562
1079
1079
1079
1079
1079
1079
1079
1079
2634
2634
2634
2634
2219
2219
2219
2219
2634
2634
2634
2634
10 mm
562
562
562
2386
2386
2386
2386
2386
2386
2386
2386
5824
5824
5824
5824
4885
4885
4885
4885
5824
5824
5824
5824
47 / 63
reserved.
SG
ETN16
DG
SG
ETN20
ETN25
DG
SG
ETN32
5.2
3150
4000
4500
1600
2000
2500
3150
3150
4000
4500
1600
2000
2500
3150
4000
4500
2000
2500
3150
3150
4000
4500
5000
5500
2500
3150
4000
4500
5000
5500
3474
4324
4824
1924
2324
2824
3474
3474
4324
4824
1920
2320
2820
3470
4320
4820
2330
2830
3480
3480
4330
4830
5330
5830
3000
3650
4500
5000
5500
6000
160
160
160
160
160
160
160
160
160
160
200
200
200
200
200
200
250
250
250
250
250
250
250
250
315
315
315
315
315
315
318
318
318
265
265
265
265
315
315
315
315
315
315
315
315
315
315
315
315
415
415
415
420
420
370
370
470
470
545
545
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
20
20
20
20
20
20
100
100
100
100
100
100
100
100
100
100
150
150
150
150
150
150
150
150
150
150
150
150
155
155
150
150
150
150
150
150
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
17.5
17.5
17.5
17.5
17.5
17.5
202
202
202
199
199
199
199
199
199
199
244
244
244
244
244
244
257
257
257
257
257
257
257
257
273
273
273
273
273
273
162
162
162
162
162
162
162
162
162
162
200
200
200
200
200
200
200
200
200
200
200
200
200
200
270
270
270
270
270
270
100
100
100
100
100
100
100
100
100
100
110
110
110
110
110
110
125
125
125
125
125
125
125
125
125
125
125
125
125
125
31
31
31
31
31
31
31
31
31
31
45
45
45
45
45
45
62.5
62.5
62.5
62.5
62.5
62.5
62.5
62.5
62.5
62.5
62.5
62.5
62.5
62.5
110
110
110
110
110
110
110
110
110
110
127
127
127
127
127
127
115
115
115
115
115
115
115
115
130
130
130
130
130
130
8256
8256
8256
7256
7256
7256
7256
8256
8256
8256
9256
9256
9256
9256
9256
9256
10936
10936
10936
13436
13436
13436
17021
17021
16576
16576
14312
14312
15512
15512
3125
3125
3125
2634
2634
2634
2634
3125
3125
3125
6057
6057
6057
6057
6057
6057
6767
6767
6767
8968
8968
8968
10995
10995
14548
14548
13681
13681
15297
15297
9208
9208
9208
5824
5824
5824
5824
9208
9208
9208
11311
11311
11311
11311
11311
11311
12534
12534
12534
25970
25970
25970
32311
32311
29140
29140
45961
45961
65733
65733
Iy
Ix
End carriage dimensions, 4-wheel end carriages

End
carria
ge
SS
ETN2
0B
1200
1520
200
315
15
150
15
23
270
200
110
45
127
1400
1600
1800
2000
1400
1720
1920
2120
2320
1849
200
200
200
200
250
315
315
315
315
315
15
15
15
15
15
150
150
150
150
150
15
15
15
15
15
23
23
23
23
27
270
270
270
270
276
200
200
200
200
200
110
110
110
110
125
45
45
45
45
62.5
1600
1800
2000
2200
2500
1400
2049
2249
2449
2649
2949
1900
250
250
250
250
250
315
315
315
315
315
315
370
15
15
15
15
15
20
150
150
150
150
150
150
15
15
15
15
15
17.5
27
27
27
27
27
24
276
276
276
276
276
304
200
200
200
200
200
270
125
125
125
125
125
125
1600
1800
2000
2000
2100
2300
2500
2612
315
315
315
500
370
370
370
540
20
20
20
22
150
150
150
150
17.5
17.5
17.5
18
24
24
24
21
304
304
304
310
270
270
270
270
125
125
125
125
ETN2
5B
ETN3
2B
5.3
L2
H1
H2
H3
H4
Hb
Wtot
W1
W2
W3
M1
65
Crosssection
2
A/mm
9256
10 mm
6057
10 mm
11311
127
127
127
127
115
65
65
65
65
175
9256
9256
9256
9256
11150
6057
6057
6057
6057
7002
11311
11311
11311
11311
13050
62.5
62.5
62.5
62.5
62.5
62.5
115
115
115
115
115
130
175
175
175
175
175
170
11150
11150
11150
11150
11150
16576
7002
7002
7002
7002
7002
14548
13050
13050
13050
13050
13050
29140
62.5
62.5
62.5
62.5
130
130
130
130
170
170
170
225
16576
16576
16576
26080
14548
14548
14548
26441
29140
29140
29140
80048
End carriage weights, 2-wheel end carriages
Weights without buffer, calculated with smallest rail width, joint plate included.
48 / 63
11/08/2010
English
reserved.
Total weight for one end carriage:
W_TOT= W_SS + 2*W_B + W_OPT

W_B=Weight of the buffer, W_OPT=Weight of the options
W_SS [Weight (kg) / pcs]

End carriage
ETL09
ESN09
ETN09
SS
SG
DG
1250
58
1600
65
71
2000
73
79
1250
90
1600
103
118
2000
117
133
2500
136
151
1250
78
1600
91
99
2000
105
113
2500
124
132

End carriage
SS
SG
DG
ESN11
1600
152
177
2000
175
200
2500
203
228
3150
240
265
SG
DG
ETN11
Joint plate type

SS
A4
A6
A4
A6
1600
118
141
129
136
2000
137
164
148
155
2500
160
192
171
178
3150
190
229
201
208
Weight (kg)/pcs
SG
DG
Joint plate type (JPH/JPL)
Joint plate type (JPH/JPL)
End carriage
ESN16
SS
255/350 305/350 255/450 305/450 255/350 305/350 255/450 305/450

1600
177
181
198
206
2000
200
204
210
215
221
229
241
252
2500
228
232
238
243
250
258
269
281
3150
292
296
302
307
287
295
306
318
4000
347
352
357
363
369
377
388
400
4500
379
384
389
395
401
409
421
432
ETN16
SS
English
B4
SG
DG
Joint plate type
Joint plate type

B6
11/08/2010
B4
B6
49 / 63
reserved.
Weight (kg)/pcs
SG
End carriage
DG
1600
175
183
195
211
2000
198
206
218
234
2500
226
234
246
262
3150
290
298
283
299
4000
346
354
365
381
4500
378
386
398
414
Weight (kg)/pcs
End carriage
Joint plate type
ETN20/SG
ETN20/DG
SS
L3
L4
L5
L6
R3
R4
R5
R6
G1
G3
G5
1600
191
192
196
201
200
210
220
230
2000
220
221
225
230
229
239
249
259
2500
256
257
261
266
265
275
285
295
3150
303
304
308
313
313
323
333
343
4000
365
366
370
375
374
384
394
404
4500
401
402
406
411
400
410
420
430
SS
Joint plate type

L3
L4
L5
L6
R3
R4
R5
R6
G1
G3
G5
1600
223
224
228
233
260
270
280
290
2000
253
254
258
263
291
301
311
321
2500
290
291
295
300
328
338
348
358
299
347
433
3150
337
338
342
347
375
385
395
405
346
394
480
4000
399
400
404
409
437
447
457
467
408
456
542
4500
435
436
440
445
473
483
493
503
444
492
578
W_SS [Weight (kg)/pcs]

End carriage
Joint plate type
ETN25/SG
SS
ETN25/DG
H4
H5
H7
H9
F4
F5
F7
F8
G1
G3
G5
2000
307 312 324
338
354
382
415
434
2500
352 357 369
383
399
427
460
479
3200
478 483 495
509
525
553
586
605
4000
574 580 592
606
621
649
682
701
4500
628 634 646
660
675
703
736
755
5000
840 846 858
872
887
915
948
967
5500
909 915 927
941
956
984
1017 1036
G5
SS
2000
Joint plate type

H4
H5
H7
H9
F4
F5
F7
F8
G1
G3
2500
384 395 419
447
478
534
600
638
385
433
519
3200
441 452 476
504
535
591
657
695
443
491
577
4000
606 618 642
670
700
756
822
860
611
659
745
4500
660 672 696
724
754
810
876
914
665
713
799
5000
872 884 908
936
966
1022 1088 1126 875
923
1009
5500
940 952 976 1004 1035 1091 1157 1195 944
992
1078

End carriage
ETN32/SG
50 / 63
Joint plate type

SS
Q4
Q5
Q6
Q7
Q8
Q9
Q0
K4
K5
K7
K9
G2
G4
G6
2500
585
602
621
636
660
674
704
508
515
530
547
3150
670
687
706
721
745
759
789
593
600
615
632
4000
760
777
796
811
835
849
879
682
689
704
721
4500
816
833
852
867
891
905
935
738
745
760
777
11/08/2010
English
reserved.
5000
939
1014 1028 1058
858
865
880
897
5500
1000 1017 1036 1051 1075 1089 1119
956
975
990
919
925
941
958
ETN32/DG
5.4
Joint plate type

SS
K4
K5
K7
K9
Q4
Q5
Q6
Q7
Q8
Q9
Q0
G2
G4
G6
2500
550
564
594
629
703
737
775
805
853
882
942
563
624
729
3150
635
649
679
714
788
822
860
890
938
967
1027
648
709
814
4000
727
741
771
806
882
916
954
984
1032 1061 1121
739
800
905
4500
783
797
827
862
938
972
1010 1040 1088 1117 1177
795
856
961
5000
905
919
949
984
1067 1101 1139 1169 1217 1246 1306
917
978
1083
5500
966
980
1010 1045 1128 1162 1200 1230 1278 1307 1367
956
1039 1144
End carriage weights, 4-wheel end carriages
Weights without buffer, calculated with smallest rail width.

Total weight for one end carriage:
W_TOT= W_SS + W_BOG+ 2* W_B + W_OPT

W_B = Weight of the buffer, W_OPT=Weight of the options
Weight
bogie beam
kg/m
End carriage
ETN20B
SS
1200
Joint plate type

L3
L4
L5
L6
R3
R4
R5
R6
392
50
402
412
466
486
506
526
43
1400
420
50
430
440
495
515
535
555
43
1600
449
50
459
469
524
544
564
584
43
1800
478
50
488
498
553
573
593
613
43
2000
507
50
517
527
582
602
622
642
43
W_BOG= 8.5 kg + 43 kg/m * (S-0.13m)

End carriage
ETN25B
SS
Joint plate type

H4
H5
H7
H9
F4
F5
F7
F8
1400
461
473
497
525
546
602
668
706
1600
496
508
532
560
582
638
704
742
1800
531
543
567
595
617
673
739
777
2000
567
579
603
631
652
708
774
812
2200
602
614
638
666
687
743
809
847
2500
655
667
691
719
740
796
862
900
W_BOG (M = 480<2000) = 43.2 kg +(S-830)*0.05 kg

W_BOG (M =2000... 4000) = 122 kg + (S-2350)*0.05 kg
W_BOG (M=40005000) = 296 kg + (S-4350)*0.07 kg
Weight (kg)/pcs
End carriage
English
11/08/2010
Weight
bogie beam
kg/m
51 / 63
reserved.
ETN32B
SS
Joint plate type

K4
K5
K7
K9
Q4
Q5
Q7
Q9
1400
877
892
922
957
1032
1066
1134
1211
64
1600
929
944
974
1009
1086
1120
1188
1265
64
1800
981
996
1026
1061
1138
1172
1240
1317
64
2000
1033
1048
1078
1113
1190
1224
1292
1369
64
W_BOG= 15.5 kg + 64 kg/m * (S-0.18m)
5.5
Option weights
5.5.1 Guide rollers

End carriages ETN/ESN 0925, weight kg/pcs
End carriage
Fixed guide rollers
Adjustable guide rollers
ESN/ETN09
11
17
ESN/ETN11
11
17
End carriages ESN/ETN10 and ETN 20, weight/pcs

Adjustable guide roller
Rail width (k)
End carriage
Fixed guide roller

40,45,50
55,60,65,70
75,80,90,100
ESN/ETN16
24
30
29
29
ETN20
48
53
52
51
ETN25, H1=315
50
62
61
60
ETN25, H1=415/420
55
67
66
65
End carriages ETN32, weight kg/pcs

Wheel base
Buffer type
A45, 50*30, A55
60*40, A65, 70*40
A75, 80*40, A100
14...32
B,C,D,E, F, H, I,M,P,S
77
76
75
14...32
T,Y
85
84
83
40...45
81
80
79
40...45
T,Y
89
88
87
50...55
84
83
82
50...55
T,Y
92
91
90
5.5.2 Buffer extensions

Weight kg/pcs
L (Extension length without buffer)
End carriage type
100
148
220
250
500
750
1000
1500
ETL09
2,4 *)
3,9 *)
6,3 *)
17,5
22,4
ESN/ETN09
2,4 *)
3,9 *)
6,3 *)
17,5
22,4
ESN/ETN11
2,4
3,9
6,3
17,5
22,4
ESN/ETN16
3,8
4,3
5,3
7,7
10,1
12,5
17,4
ETN20
7,3
9,5
10,1
14,8
19,5
24,2
33,7
ETN25
7,3
9,5
10,1
14,8
19,5
24,2
33.7
ETN32
7,3
9,5
10,1
14,8
19,5
24,2
33,7
*) Used only with other options
52 / 63
11/08/2010
English
reserved.
5.5.3 Anti-jump catches
End carriage type
weight kg/pcs
ETL09
ETN/ESN09
ETN/ESN11
ESN/ETN16
ETN20
ETN25
ETN32
CALCULATION INSTRUCTIONS FOR CHECKING THE RAIL WHEELS

ACCORDING TO FEM
When choosing end carriages the rail wheel must be checked considering the highest allowed surface pressure
and the wheel bearing capacity.
Pdyn
Fhor
Pdyn
Fhor
Horizontal forces according to table below have been used when designing the end carriages.
Design horizontal forces for the end carriages:

Loading case
Case I
Case II
bogie end truck and
flanged wheels
Case II
flat wheel end carriages
and guide rollers
Case III
6.23
2-wheel end carriage

Pstat = static wheel load
Fhor=12.5% * Pstat
Due to
Fhor=25% * Pstat
skewing
Fhor=20% * Pstat
skewing
Fhor=30% * Pdyn, =1
accident
inertia
Checking the rail wheels considering the allowed surface pressure
Following things must be checked when choosing the wheel size.

- the static load on the rail wheel
- the rail type
- the speed
- the group classification of the mechanism
The surface pressure is checked by the following formula:
Pmean
PL
beff * D * c1 *c2
English
11/08/2010
53 / 63
reserved.
D the wheel diameter [ mm]

beff the effective width of the rail [ mm]
2
PL the permissible surface pressure of the wheel [N/mm ]
c1 a coefficient depending on the speed of crane (FEM-std.)
c2 a coefficient depending on the group of the mechanism (FEM-std.)
Pmean the mean load
Rail widths:
Rail
A45
A55
A65
A75
A100
A120
Crane rail type A, DIN536 Blatt 1

Rail width b
beff
45
39,6
55
48,3
65
57
75
64,3
100
86,6
120
106,6
Flat rail
Rail width b
50
60
70
80
Rail
50 x 30
60 x 40
70 x 40
80 x 60
beff
44
54
64
74
6.23.1 Determining the mean load

Pmean is determined by Pstatmin and Pstatmax. Dynamic coefficient is not included in the calculation.
Pmean =
Pstat min+ 2 * ( Pstat max)

3
Pstatmin = minimum static wheel load, Pstatmax = maximum static wheel load
6.23.2 Determining the mean effective rail width beff

For rails having a flat or a convex bearing surface and a total width l with rounded corners of radius r at each side:
beff= l- 2*r
beff= l- 4/3*r
FLAT
CONVEX
6.23.3 Determining the limiting pressure PL valid for ETN-end carriages

The ultimate tensile strength for the wheel material is 700 N/mm2. The permissible surface pressure used is
PL = 6,7 N/mm2.
Rail strength should be S355 or better. If rail strength is S235or equal, rail width should be one step wider.
6.23.4 Determining the coefficient c1

The values of c1 are given in table as a function of the wheel diameter and the speed.
Wheel
diameter [ mm]]
90
110
160
200
250
54 / 63
Values of c1 for travel speeds [ m/min]]

25
31.5
40
50
10
12.5
16
20
1
1,02
1,06
1.09
1.11
0,96
0,99
1,04
1.06
1.09
0,92
0,95
1
1.03
1.06
0,88
0,91
0,97
1
1.03
0,85
0,88
0,94
0.97
1
11/08/2010
0,8
0,84
0,9
0.93
0.97
0,75
0,79
0,86
0.9
0.93
0,69
0,74
0,82
0.86
0.9
63
80
100
0,63
0,68
0,78
0.82
0.86
0,59
0,62
0,72
0.77
0.82
0,41
0,58
0,66
0.72
0.78
English
reserved.
315
1,13
1,11
1,09
1,06
1,04
0,97
0,94
0,9
0,86
0,82
6.23.5 Determining the coefficient c2

The coefficient c2 depends on the group classification of the mechanism and is given in table.
Group classification of
mechanism (FEM)
M1 to M4
M5
M6
c2
1.12
1.0
0.9
6.24 Checking the rail wheels considering the allowed load due to the
bearings
Account shall be taken of the oscillations caused when lifting the load by multiplying the static loads by the
dynamic coefficient . The result of this is compared with the allowed dynamic load of the bearing. Pmaxdyn may
not be higher than the allowed load due to bearing.
English
11/08/2010
55 / 63
reserved.
INFORMATIVE APPENDIX A
Permissible dynamic wheel loads determined by the fatigue strength of the steel structure according to component
groups for ETN09-ETN32, 2-wheel end carriages with flanged wheels or guide rollers. (SG).
End
carriage
Type
(wheel base)
ETL09
1250
1600
2000
1250
1600
2000
2500
1250
1600
2000
2500
1600
2000
2500
3150
1600
2000
2500
3150
1600
2000
2500
3150
4000
4500
1600
2000
2500
3150
4000
4500
1600
2000
2500
3150
4000
4500
2000
2500
3150
4000
4500
5000
5500
2500
3150
4000
4500
5000
5500
ESN09
ETN09
ESN11
ETN11
ESN16
ETN16
ETN20
ETN25
ETN32
56 / 63
absolut
Pdynmax
[kN]
28
23
18
35
35
35
35
35
35
35
35
48
48
48
48
48
48
48
48
80
80
80
80
63
44
80
80
80
80
63
44
132
132
132
112
75
53
185
171
170
158
128
138
125
253
200
208
185
200
182
caseI
HImax
[kN]
3.0
3.0
3.0
3.8
3.8
3.8
3.8
3.8
3.8
3.8
3.8
5.2
5.2
5.2
5.2
5.2
5.2
5.2
5.2
8.7
8.7
8.7
8.7
8.7
8.7
8.7
8.7
8.7
8.7
8.7
8.7
14.3
14.3
14.3
14.3
14.3
14.3
20.1
20.1
20.1
20.1
20.1
20.1
20.1
27.5
27.5
27.5
27.5
27.5
27.5
caseIII
HIIImax
[kN]
7.3
7.3
7.3
9.1
9.1
9.1
9.1
9.1
9.1
9.1
9.1
12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5
20.9
20.9
20.9
20.9
20.9
20.9
20.9
20.9
20.9
20.9
20.9
20.9
34.4
34.4
34.4
34.4
34.4
34.4
48.3
48.3
48.3
48.3
48.3
48.3
48.3
66.0
66.0
66.0
66.0
66.0
66.0
11/08/2010
Pdynmax
[kN]
E2
E3
E4
E5
28
23
18
35
35
35
35
35
35
35
35
48
48
48
48
48
48
48
48
80
80
80
80
63
44
80
80
80
80
63
44
132
132
132
112
75
53
185
171
170
158
128
138
125
253
200
208
185
200
182
28
23
18
28
28
28
28
28
28
28
28
46
46
46
46
46
46
46
46
69
69
69
69
63
44
69
69
69
69
63
44
120
120
120
112
75
53
185
171
170
158
128
138
125
225
200
208
185
200
182
28
23
18
28
28
28
28
28
28
28
28
46
48
46
46
46
46
46
46
69
69
69
69
63
44
69
69
69
69
63
44
120
120
120
106
75
53
185
155
170
143
128
138
125
225
200
179
156
169
152
22.4
18.4
14.4
22.4
22.4
22.4
22.4
22.4
22.4
22.4
22.4
36.8
36.8
36.8
36.8
36.8
36.8
36.8
36.8
55.2
55.2
55.2
55.2
50.4
35.2
55.2
55.2
55.2
55.2
50.4
35.2
97
97
97
86
61
43
148
124
136
114
102
110
100
180
160
143
125
135
122
English
reserved.
Permissible dynamic wheel loads determined by the fatigue strength of the steel structure according to component
groups for ETN09-ETN32, 2-wheel end carriages with flanged wheels or guide rollers. (DG, Rail gauge=1200/1400,
empty row=joint plates dont fit on end carriage with this wheel base/rail gauge).
End
carriage
ETL09
(RG1200)
ETN09
(RG1200)
ESN09
(RG1200)
ETN11/ESN11
(RG1200)
ETN16/ESN16
(RG1200)
ETN20
(RG1200)
ETN25
(RG1400)
ETN32
(RG1400)
English
absolut
Pdynmax
[kN]
caseI
HImax
[kN]
caseIII
HIIImax
[kN]
1600
2000
1250
28
28
3.0
3.0
1600
2000
2500
1250
35
35
35
1600
2000
2500
1600
2000
2500
3150
1600
2000
2500
3150
4000
4500
1600
Pdynmax
[kN]
E2
E3
E4
E5
7.3
7.3
28
28
28
28
28
28
22.4
22.4
3.8
3.8
3.8
9.1
9.1
9.1
35
35
35
28
28
28
28
28
28
22.4
22.4
22.4
35
35
35
48
48
48
48
80
80
80
80
69
48
132
3.8
3.8
3.8
5.2
5.2
5.2
5.2
8.7
8.7
8.7
8.7
8.7
8.7
13.4
9.1
9.1
9.1
12.5
12.5
12.5
12.5
20.9
20.9
20.9
20.9
20.9
20.9
31.3
35
35
35
48
48
48
48
80
80
80
80
69
48
132
28
28
28
46
46
46
46
69
69
69
69
69
48
120
28
28
28
46
46
46
46
69
69
69
69
69
48
120
22.4
22.4
22.4
36.8
36.8
36.8
36.8
55.2
55.2
55.2
55.2
55.2
38.2
97
2000
2500
3150
4000
4500
2000
132
132
132
85
59
13.4
13.4
13.4
13.4
13.4
31.3
31.3
31.3
31.3
31.3
132
132
132
85
59
120
120
120
85
59
120
120
120
85
59
97
97
97
68
47.2
2500
3150
4000
4500
5000
5500
2500
185
185
185
139
182
135
253
20.1
20.1
20.1
20.1
20.1
20.1
27.5
48.3
48.3
48.3
48.3
48.3
48.3
66.0
185
185
185
139
182
135
253
185
185
185
139
182
135
225
185
185
185
139
182
135
225
148
148
148
111
146
108
180
3150
4000
4500
5000
5500
253
253
243
253
225
27.5
27.5
27.5
27.5
27.5
66.0
66.0
66.0
66.0
66.0
253
253
243
253
225
225
225
225
225
225
225
225
208
215
190
180
180
166
172
152
SS
1250
11/08/2010
57 / 63
reserved.
DYNAMIC WHEEL LOADS FOR ETN09 END CARRIAGES
Permissible dynamic wheel loads determined by the wheel bearings and the
surface pressure of the wheels. NOTE: When bearing capacity becomes less
than wheel capacity, bearing capacity is shown!
Wheel Diameter
Bearing(nro 6207-2Z)
Basic technical facts
FEM
Speed
DUTY m/min
20
25
M4
32
40
50
63
80
100
M5
M6
D/mm
90
C0=15,3kN, C=25,5kN, Y0=2.8, Y1=3.0
PL N/mm2
6,7
Rail effective width=beff
Pdyn/Pstat= 1.15
Pstatmin/Pstatmax =0.35
CRANE RAILS TYPE A (DIN536 Blatt1)

Rail width B (beff)
Due to
75
65
55
45
bearing
64,3
57
48,3
38,3
35
35
35
35
33
35
35
35
35
32
35
35
35
35
30
35
35
35
35
29
32
32
32
32
26
30
30
30
30
24
28
28
28
28
22
26
26
26
26
21
80
74
35
35
35
35
32
30
28
26
NOTE!!!
Pdynamax/kN
FLAT RAILS
Rail width B (beff)
70
60
64
54
35
35
35
35
35
35
35
35
32
32
30
30
28
28
26
26
50
44
35
35
35
33
30
28
26
24
40
34
30
29
27
25
23
21
20
19
20
25
32
40
50
63
80
100
28
28
28
28
26
24
22
20
28
28
28
28
26
24
22
20
28
28
28
28
26
24
22
20
28
28
28
28
26
24
22
20
28
28
27
25
23
21
20
19
28
28
28
28
26
24
22
20
28
28
28
28
26
24
22
20
28
28
28
28
26
24
22
20
28
28
28
28
26
24
22
20
27
26
24
23
21
19
18
17
20
25
32
40
50
63
80
100
28
26
24
22
20
19
17
16
28
26
24
22
20
19
17
16
28
26
24
22
20
19
17
16
28
26
24
22
20
19
17
16
27
26
24
22
20
19
17
16
28
26
24
22
20
19
17
16
28
26
24
22
20
19
17
16
28
26
24
22
20
19
17
16
28
26
24
22
20
19
17
16
24
23
22
20
19
17
16
15
Dynamic wheel loads for ETN11 End Carriages
58 / 63
11/08/2010
English
reserved.
surface pressure of the wheels. NOTE: When bearing capacity becomes less
than wheel capacity, bearing capacity is shown!
W h e e l D ia m e t e r
B e a rin g (n ro 6 3 0 8 -2 Z )
B a s ic te c h n ic a l fa c ts
FEM
DUTY
M4
M5
M6
English
Speed
m /m in
20
25
32
40
50
63
80
100
D /m m
110
C 0 = 2 4 ,0 0 k N , C = 4 1 ,0 0 k N , Y 0 = 2 .8 , Y 1 = 3 .0
P L N /m m 2
6 ,7
R a il e ffe c tiv e w id th = b e ff
P d y n /P s ta t= 1 .1 5
P s ta t m in /P s ta t m a x = 0 .3 5
C R A N E R A IL S T Y P E
R a il w id th B
D u e to
75
b e a rin g
6 4 ,3
48
48
48
48
48
48
48
48
48
48
48
48
48
48
45
45
A (D IN 5 3 6 B la tt1 )
(b e ff)
65
55
45
57
4 8 ,3
3 8 ,3
48
48
42
48
48
41
48
48
39
48
47
37
48
44
35
47
40
32
43
36
29
40
34
27
80
74
48
48
48
48
48
48
48
45
N O T E !!!
P d yn a m a x /k N
F L A T R A IL S
R a il w id th B (b e ff)
70
60
64
54
48
48
48
48
48
48
48
48
48
48
48
45
48
41
45
38
50
44
48
47
45
42
40
36
33
31
40
34
38
36
34
33
31
28
25
24
20
25
32
40
50
63
80
100
46
46
46
46
45
42
39
36
46
46
46
46
45
42
39
36
46
46
46
46
45
42
38
36
46
46
44
42
39
36
32
30
38
36
35
33
31
28
26
24
46
46
46
46
45
42
39
36
46
46
46
46
45
42
39
36
46
46
46
46
43
40
36
34
44
42
40
38
35
32
29
28
34
32
31
29
27
25
23
21
20
25
32
40
50
63
80
100
46
45
41
39
36
33
31
28
46
45
41
39
36
33
31
28
46
45
41
39
36
33
31
28
43
41
39
37
35
32
29
27
34
33
31
30
28
25
23
22
46
45
41
39
36
33
31
28
46
45
41
39
36
33
31
28
46
45
41
39
36
33
31
28
39
38
36
34
32
29
27
25
30
29
28
26
25
23
20
19
11/08/2010
59 / 63
reserved.
DYNAMIC WHEEL LOADS FOR ETN16 END
CARRIAGES
Permissible dynamic wheel loads determined by the wheel bearings and the surface
pressure of the wheels. NOTE: When bearing capacity becomes less than wheel
capacity, bearing capacity is shown!
W h e e l D ia m e te r
B e a rin g (n ro 6 2 1 2 - 2 Z )
B a s ic te c h n ic a l fa c t s
FEM
DUTY
M4
M5
M6
60 / 63
Speed
m /m in
20
25
32
40
50
63
80
100
D /m m
160
C 0 =3 6 ,0 0 k N , C = 5 5 ,3 k N , Y 0 =2 .8 , Y 1 = 3 .0
P L N /m m 2
6 ,7
R a il e ffe c tiv e w id th =b e ff
P d yn /P s t a t= 1 .1 5
P s ta tm in /P s ta tm a x = 0 .3 5
C R A N E R A IL S T Y P E
R a il w id th B
D u e to
75
b e a rin g
6 4 ,3
80
80
80
80
80
80
80
80
80
80
76
76
70
70
65
65
A (D IN 5 3 6 B la tt1 )
(b e ff)
65
55
45
57
4 8 ,3
3 8 ,3
80
80
66
80
80
63
80
77
61
80
74
58
80
70
56
76
66
53
70
61
48
65
56
44
80
74
80
80
80
80
80
76
70
65
N O T E !!!
P d yn a m a x /k N
F L A T R A IL S
R a il w id th B ( b e ff)
70
60
64
54
80
80
80
80
80
80
80
80
80
78
76
74
70
68
65
62
50
44
75
73
70
67
64
60
56
51
40
34
58
56
54
52
49
47
43
39
20
25
32
40
50
63
80
100
69
69
69
69
65
60
55
51
69
69
69
69
65
60
55
51
69
69
69
69
65
60
55
51
69
69
68
66
63
59
55
50
59
57
54
52
50
47
43
39
69
69
69
69
65
60
55
51
69
69
69
69
65
60
55
51
69
69
69
69
65
60
55
51
67
65
62
60
57
54
50
45
52
50
48
46
44
42
38
35
20
25
32
40
50
63
80
100
69
65
60
55
51
48
44
41
69
65
60
55
51
48
44
41
69
65
60
55
51
48
44
41
67
64
60
55
51
48
44
41
53
51
49
47
45
42
39
36
69
65
60
55
51
48
44
41
69
65
60
55
51
48
44
41
69
65
60
55
51
48
44
41
61
59
56
54
51
48
44
41
47
45
43
42
40
37
35
32
11/08/2010
English
reserved.
10 DYNAMIC WHEEL LOADS FOR ETN20 END CARRIAGES

surface pressure of the wheels. NOTE: When bearing capacity becomes less than
wheel capacity, bearing capacity is shown!
W h e el D ia m e te r
B e arin g (n ro 2 2 21 3 C C )
B a sic te c h n ica l fa c ts
FEM
DUTY
M4
M5
M6
English
Speed
m /m in
20
25
32
40
50
63
80
10 0
D /m m
2 00
C 0= 1 8 3,0 0 k N , C = 1 4 8,0 k N , Y 0 =2 .8 , Y 1 =2 .8
P L N /m m 2
6 ,7
R a il effe c tiv e w idth = be ff
P d y n /P st at = 1 .15
P st at m in /P st at m a x = 0.3 5
C R A N E R A ILS T Y P E A (D IN 5 3 6 B latt1 )
R ail w idth B (b eff)
D u e to
10 0
75
65
55
be a ring
86
6 4 ,3
57
4 8,3
132
13 2
132
126
106
132
13 2
132
122
103
132
13 2
132
117
99
132
13 2
128
113
96
132
13 2
122
108
92
132
13 2
116
103
87
132
13 2
109
97
82
132
13 2
102
90
77
80
74
132
132
132
132
132
132
126
117
N O T E !!!
P d yn a m a x /k N
F L A T R A IL S
70
60
64
54
132
1 19
132
1 15
131
1 11
127
1 07
121
1 02
116
98
109
92
102
86
50
44
97
94
90
87
83
80
75
70
20
25
32
40
50
63
80
10 0
120
120
120
120
120
120
120
117
12 0
12 0
12 0
12 0
12 0
12 0
12 0
11 7
120
120
118
114
109
104
97
91
112
109
104
101
96
92
86
81
95
92
88
86
82
78
73
68
120
120
120
120
120
119
112
105
120
120
117
113
108
103
97
91
1 06
1 03
99
96
91
87
82
77
87
84
81
78
74
71
67
62
20
25
32
40
50
63
80
10 0
120
120
120
120
117
109
101
95
12 0
12 0
12 0
12 0
11 7
10 9
10 1
95
114
110
106
102
98
93
88
82
101
98
94
91
87
83
78
73
86
83
80
77
74
70
66
62
120
120
120
118
113
107
101
94
113
110
105
102
97
93
87
82
96
93
89
86
82
78
74
69
78
76
72
70
67
64
60
56
11/08/2010
61 / 63
reserved.

surface pressure of the wheels. NOTE: When bearing capacity becomes less than
wheel capacity, bearing capacity is shown!
W h e el D ia m e te r
B e arin g (n ro 2 2 21 6 C C )
B a sic te c h n ica l fa c ts
FEM
DUTY
M4
M5
M6
62 / 63
Speed
m /m in
20
25
32
40
50
63
80
10 0
D /m m
2 50
C 0= 2 2 8,0 0 k N , C = 1 7 6,0 k N , Y 0 =2 .8 , Y 1 =3 .0
P L N /m m 2
6 ,7
R a il effe c tiv e w idth = be ff
P d y n /P st at = 1 .15
P st at m in /P st at m a x = 0.3 5
C R A N E R A ILS T Y P E A (D IN 5 3 6 B latt1 )
R ail w idth B (b eff)
D u e to
10 0
75
65
be a ring
86
6 4 ,3
57
185
18 5
182
162
185
18 5
177
157
185
18 5
172
152
185
18 5
167
148
181
18 1
161
143
169
16 9
154
137
157
15 7
145
129
147
14 7
136
121
55
4 8,3
137
133
129
125
121
116
109
102
80
74
185
185
185
185
181
169
157
147
N O T E !!!
P d yn a m a x /k N
F L A T R A IL S
70
60
64
54
182
1 53
176
1 49
171
1 44
166
1 40
160
1 35
153
1 29
145
1 22
136
1 15
50
44
1 25
1 21
1 18
1 14
1 10
1 05
99
93
20
25
32
40
50
63
80
10 0
185
181
168
157
147
137
128
119
18 5
18 1
16 8
15 7
14 7
13 7
12 8
11 9
163
158
153
149
144
137
128
119
144
140
136
132
128
122
115
108
122
119
115
112
108
103
97
91
185
181
168
157
147
137
128
119
1 1 62
157
153
148
143
137
128
119
1 37
1 33
1 29
1 25
1 21
1 16
1 09
1 02
1 11
1 08
1 05
1 02
98
94
89
83
20
25
32
40
50
63
80
10 0
156
147
137
128
119
111
104
97
15 6
14 7
13 7
12 8
11 9
11 1
10 4
97
147
142
137
128
119
111
104
97
130
126
122
119
115
110
103
97
110
107
104
100
97
93
88
82
156
147
137
128
119
111
104
97
146
142
137
128
119
111
104
97
1 23
1 20
1 16
1 12
1 09
1 04
98
92
1 00
97
94
92
89
85
80
75
11/08/2010
English
reserved.

Permissible dynamic wheel loads determined by the wheel bearings and the surface
pressure of the wheels. NOTE: When bearing capacity becomes less than wheel
capacity, bearing capacity is shown!
Wheel Diameter
Bearing(nro 22218CC)
Basic technical facts
FEM
Speed
DUTY m/min
20
25
M4
32
40
50
63
80
100
M5
M6
English
D/mm
315
C0=340,00kN, C=253,0kN, Y0=2.8, Y1=2.9
PL N/mm2
6,7
Rail effective width=beff
Pdyn/Pstat= 1.15
Pstatmin/Pstatmax =0.35
CRANE RAILS TYPE A (DIN536 Blatt1)

Rail width B (beff)
Due to
100
75
65
bearing
84
64,3
57
253
253
237
210
253
253
232
206
253
253
223
198
253
253
216
192
253
253
210
186
253
253
201
178
249
249
192
170
233
233
183
162
55
48,3
178
174
168
163
158
151
144
137
80
74
253
253
253
249
241
231
221
211
NOTE!!!
Pdynamax/kN
FLAT RAILS
Rail width B (beff)
70
60
64
54
235
199
231
195
222
187
215
182
209
176
200
169
191
161
182
154
50
44
162
159
153
148
144
137
131
125
20
25
32
40
50
63
80
100
225
225
225
225
225
217
202
189
225
225
225
225
225
217
202
189
211
207
199
193
187
179
169
163
187
184
177
171
166
159
152
145
159
156
150
145
141
135
129
123
225
225
225
222
216
206
197
188
210
206
198
192
186
178
171
163
177
174
167
162
157
151
144
137
145
142
136
132
128
123
117
112
20
25
32
40
50
63
80
100
225
225
216
202
189
176
164
153
225
225
216
202
189
176
164
153
190
186
179
174
169
161
154
147
168
165
159
154
149
143
137
130
143
140
135
131
127
121
116
110
219
215
206
200
189
176
164
153
189
186
178
173
168
161
153
146
160
157
151
146
142
136
130
123
130
128
123
119
115
110
106
101
11/08/2010
63 / 63
reserved.

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TECHNICAL GUIDE FOR END CARRIAGES

SUPDOCECNDATA30100-0 PS12307 11.8.2010

SWF Krantechnik GmbH

TECHNICAL GUIDE FOR END CARRIAGES

ADDITIONAL FEATURES ................................................................................................................ 30

ORDERING THE END CARRIAGE .................................................................................................. 39

DIMENSIONS AND VALUES OF END CARRIAGES ....................................................................... 47

End carriage dimensions, 2-wheel end carriages .................................................................................... 47

TECHNICAL GUIDE FOR END CARRIAGES

CALCULATION INSTRUCTIONS FOR CHECKING THE RAIL WHEELS ACCORDING TO FEM .. 53

7 INFORMATIVE APPENDIX A .......................................................................................................... 56

TECHNICAL GUIDE FOR END CARRIAGES

TECHNICAL GUIDE FOR END CARRIAGES

Main parts of ETN and ESN end carriages

TECHNICAL GUIDE FOR END CARRIAGES

2.2.1 Wheel wearing limits

B* = max allowed groove (old wheel)

2.2.2 Detaching and replacing the driving wheel

Disconnect the power supply plug from the motor.

TECHNICAL GUIDE FOR END CARRIAGES

1 Jack up End Carriage end

1 Jack up End Carriage end

1 Jack up End Carriage end

1 Jack up End Carriage end

TECHNICAL GUIDE FOR END CARRIAGES

1 Jack up End Carriage end

2.2.3 Detaching and replacing the idle wheel

1 Jack up End Carriage end

1 Jack up End Carriage end

1 Jack up End Carriage end

TECHNICAL GUIDE FOR END CARRIAGES

10 Remove wheel (1)

1 Jack up End Carriage end

1 Jack up End Carriage end

2.2.4 Assembly of the driving wheel

1 Press bearings (4) into wheel, avoid pressing from inner

TECHNICAL GUIDE FOR END CARRIAGES

1 Press bearings (4) into wheel (1), avoid pressing from

1 Put inner grease plates (3) into wheel shafts

1 Put inner grease plates (3) on wheel shafts

1 Put inner grease plates (3) on wheel shafts

TECHNICAL GUIDE FOR END CARRIAGES

2.2.5 Assembly of the idle wheel

1 Press bearings (4) into wheel, avoid pressing from inner

1 Press bearings (4) into wheel (1), avoid pressing from

1 Put inner grease plates (3) into wheel shafts

TECHNICAL GUIDE FOR END CARRIAGES

1 Put inner grease plates (3) on wheel shafts

1 Put inner grease plates (3) on wheel shafts

Mobilgrease XHP 222

TECHNICAL GUIDE FOR END CARRIAGES

2.3.1 Lubrication intervals

Cleaning & Lubrication

2.3.2 Quantity of lubricant

2.4.1 Standard location of travelling machineries

TECHNICAL GUIDE FOR END CARRIAGES

2.4.2 Suitable travelling machineries

End carriage and main girder connection

2.5.1 Code key

TECHNICAL GUIDE FOR END CARRIAGES

SID = SIDe connection plate

2.5.2 Possible joint and end carriage combinations

End Carriage Type

Joint general drawing,