Thiet Ke He Thong Dan Dong Thung Tron

n Chi Tit My
s 4 Phng n 1
GVHD: PGS.TS Nguyn Hu Lc
TRNG I HC BCH KHOA TP. HCM

KHOA C KH
B MN THIT K MY
N MN HC:
CHI TIT MY
Sinh vin thc hin:THN TRNG KHNH T . MSSV:20800418

Ngnh o to: Ch to my
Gio vin hng dn: PGS.TS Nguyn Hu Lc.
Ngy hon thnh:
Ngy bo v:
TI
s 4: THIT
K H THNG DN NG THNG TRN

Phng n s:01
H thng dn ng thng trn gm:

SVTH: Thn Trng Khnh t MSSV:20800418
Trang 1
n Chi Tit My
s 4 Phng n 1
1- ng c in 3 pha khng ng b; 2- Ni trc n hi; 3- Hp gim bnh rng tr 2

cp ng trc; 4- B truyn xch ng con ln; 5- thng trn.
S liu thit k:
Cng sut trn trc thng trn, P(KW)=3kw :
S vng quay trn trc thng trn, n(v/p) =42:
Thi gian phc v, L(nm)=5 :
Quay mt chiu, lm vic hai ca, ti va p nh.
(1 nm lm vic 250 ngy, 1 ca lm vic 8 gi).
Ch ti: T1 = T ; t1=60 giy; T2 =0.82T ; t2=12 giy
YU CU
01 thuyt minh, 01 bn v lp A0; 01 bn v chi tit.
NI DUNG THUYT MINH

1. Xc nh cng sut ng c v phn b t s truyn cho h thng truyn ng.
2. Tnh ton thit k cc chi tit my:
a. Tnh ton cc b truyn h (ai hoc xch).
b. Tnh cc b truyn trong hp gim tc (bnh rng, trc vt).
c. V s lc tc dng ln cc b truyn v tnh gi tr cc lc
d. Tnh ton thit k trc v then.
e. Chn ln v ni trc.
f. Chn thn my, bu lng v cc chi tit ph khc.
3. Chn dung sai lp ghp.
4. Ti liu tham kho.
Trang 2
n Chi Tit My
s 4 Phng n 1
MC LC
Trang
MC LC ................................................................................................................................. 3
LI NI U .......................................................................................................................... 5
PHN 1: XC NH CNG SUT NG C V PHN PHI T S TRUYN .......... 6
1.1. Chn ng c ................................................................................................................... 6
1.2. Phn b t s truyn ......................................................................................................... 7
1.3. Bng c tnh.................................................................................................................... 8
PHN 2: TNH TON THIT K CC CHI TIT MY ...................................................... 9
2.1. THIT K B TRUYN XCH NG CON LN ......................................................... 9
2.1.1. Xc nh thng s xch v b truyn ......................................................................... 10
2.1.2. Tnh kim nghim xch v bn ............................................................................. 11
2.1.3. ng knh a xch .................................................................................................. 11
2.1.4. Xc nh lc tc dng ln trc .................................................................................. 12
2.2. THIT K B TRUYN BNH RNG ....................................................................... 12
2.2.1. Cp chm:bnh rng tr rng nghing ...................................................................... 12
2.2.1.1. Chn vt liu ...................................................................................................... 12
2.2.1.2. Xc nh h s tui th ..................................................................................... 13
2.2.1.3. Gii hn mi tip xc v gii hn mi un ....................................................... 14
2.2.1.4. ng sut cho php ............................................................................................. 14
2.2.1.5. Chn h s.......................................................................................................... 15
2.2.1.6. Xc nh s b khong cch trc ....................................................................... 15
2.2.1.7. Modun rng, gc nghing rng, t s truyn ...................................................... 15
2.2.1.8. Cc thng s hnh hc ch yu b truyn bnh rng ......................................... 16
2.2.1.9. Gi tr cc lc tc dng ln b truyn ................................................................ 16
2.2.1.10. Chn cp chnh xc theo vn tc vng bnh rng ........................................... 17
2.2.1.11. Chn h s ti trng ng ................................................................................ 17
2.2.1.12. Kim nghim bn ........................................................................................ 18
2.2.1.13. Cc thng s v kch thc b truyn bnh rng nghing ............................... 19
2.2.2. Cp nhanh: bnh rng tr rng nghing .................................................................... 20
Trang 3
n Chi Tit My
s 4 Phng n 1
2.2.2.1. Chn vt liu ...................................................................................................... 21

2.2.2.2. Xc nh h s tui th ..................................................................................... 21
2.2.2.3. Gii hn mi tip xc v gii hn mi un ....................................................... 21
2.2.2.4. ng sut cho php ............................................................................................. 22
2.2.2.5. Chn h s.......................................................................................................... 22
2.2.2.6. Xc nh s b khong cch trc ....................................................................... 23
2.2.2.7. Modun rng, gc nghing rng, t s truyn ...................................................... 23
2.2.2.8. Cc thng s hnh hc ch yu b truyn bnh rng ......................................... 24
2.2.2.9. Gi tr cc lc tc dng ln b truyn ................................................................ 34
2.2.2.10. Chn cp chnh xc theo vn tc vng bnh rng ........................................... 24
2.2.2.11. Chn h s ti trng ng ................................................................................ 24
2.2.2.12. Kim nghim bn ........................................................................................ 25
2.2.2.13. Cc thng s v kch thc b truyn bnh rng nghing ............................... 26
2.3. THIT K TRC CHN THEN ................................................................................. 26
2.3.1. Chn vt liu ch to cc trc ................................................................................... 26
2.3.2. Xc nh khong cch gia cc gi v im t lc ............................................ 27
2.3.3. Xc nh lc tc dng ln trc .................................................................................. 27
2.3.4. Chn then bng v kim nghim then ....................................................................... 36
2.3.5. Kim nghim trc ...................................................................................................... 37
2.4. TNH TON LN NI TRC ................................................................................ 38
2.4.1. Tnh chn ni trc n hi ........................................................................................ 38
2.4.2. Tnh chn ln .......................................................................................................... 39
PHN 3: CHN THN MY, BULONG V CC CHI TIT PH .................................... 46
1. Xc nh kch thc ca v hp .......................................................................................... 46
2. Cc chi tit ph khc............................................................................................................ 47
3. Chn Bulong ........................................................................................................................ 50
4. Dung sai v lp ghp............................................................................................................ 54
TI LIU THAM KHO ......................................................................................................... 55
Trang 4
n Chi Tit My
s 4 Phng n 1
LI NI U
Thit k v pht trin nhng h thng truyn ng l vn ct li trong c kh. Mt
khc, mt nn cng nghip pht trin khng th thiu mt nn c kh hin i. V vy, vic
thit k v ci tin nhng h thng truyn ng l cng vic rt quan trng trong cng cuc
hin i ho t nc. Hiu bit, nm vng v vn dng tt l thuyt vo thit k cc h
thng truyn ng l nhng yu cu rt cn thit i vi sinh vin, k s c kh.
Trong cuc sng ta c th bt gp h thng truyn ng khp ni, c th ni n
ng mt vai tr quan trng trong cuc sng cng nh sn xut. i vi cc h thng
truyn ng thng gp th hp gim tc l mt b phn khng th thiu.
n thit k h thng truyn ng c kh gip ta tm hiu v thit k hp gim tc,
qua ta c th cng c li cc kin thc hc trong cc mn hc nh C k thut, Chi
tit my, V k thut...; v gip sinh vin c ci nhn tng quan v vic thit k c kh.Hp
gim tc l mt trong nhng b phn in hnh m cng vic thit k gip chng ta lm
quen vi cc chi tit c bn nh bnh rng, ln,Thm vo , trong qu trnh thc hin
cc sinh vin c th b sung v hon thin k nng v C kh, y l iu rt cn thit vi
mt sinh vin c kh.
Em chn thnh cm n thy PGS.TS NGUYN HU LC, cc thy c v cc bn
trong khoa c kh gip em rt nhiu trong qu trnh thc hin n.
Vi kin thc cn hn hp, v vy thiu st l iu khng th trnh khi, em rt mong
nhn c kin t thy c v cc bn.
Sinh vin thc hin
Thn Trng Khnh t
Trang 5
n Chi Tit My
s 4 Phng n 1
Phn 1: XC NH CNG SUT NG C V PHN PHI T S TRUYN
1.1. CHN NG C:
1.1.1.
Chn hiu sut ca h thng:
Hiu sut truyn ng:
knbr 1br 2xol4 0,99.0,98.0,98.0,95.0,994 0,8677

Vi:
kn 0,99 : hiu sut ni trc n hi
br 1 0,98 : hiu sut b truyn bnh rng tr rng nghing 1.

br 2 0,98 : hiu sut b truyn bnh rng tr rng nghing 2.
x 0,95 : hiu sut b truyn xch ng con ln
ol 0,99 : hiu sut ln.
1.1.2.
Tnh cng sut cn thit:
Cng sut tnh ton:

2
Ptt Ptd Pmax
Cng sut cn thit: Pct

1.1.3.
T1
T2
T
0,82T
.60
.12
t1 t2
T
T
T
T
3
2,917 kW (1.1)
t1 t2
60 12
Ptt
2,917
3,362 kW
0,8677
Xc nh s vng quay s b ca ng c:
S vng quay trn trc cng tc:
nlv=42 (vng/pht)
Chn s b t s ca h thng:
uch uh .ux 16.2 32
n cu
a ho
p gia
m to
c ba
nh ra
ng truhai ca
p 8 40
uh 16 : tsotruye
Vi
n cu
a botruye
n xch 2 5
ux 2 : tsotruye
Trang 6
n Chi Tit My
s 4 Phng n 1
S vng quay s b ca ng c:
nsb nlv . uch 42 . 32 1344 vo

ng phu
t
1.1.4.
Chn ng c in:
Pc Pct 3,362 kW
ng c in c thng s phi tha mn:
ng phu
t
nc nsb 1344 vo
Tra bng 235 ti liu (*) ta chn:
Pc 4, 0 kW
ng c 4A100L4Y3
ng phu
t
nc 1420 vo
1.2. PHN PHI T S TRUYN:

T s truyn chung ca h dn ng:
uch
nc 1420
33,809
nlv
42
Tra bng 3.1 trang 43 Ti liu (*) ta chn t s truyn hp gim tc 2 cp ng trc:
n cu
a ca
p ba
nh ra
ng ca
p nhanh
u 4 : tsotruye
uh 16 u1 u2 uh 4 v
i 1
n cu
a ca
p ba
nh ra
ng ca
p cha
m
u2 4 : tsotruye
Vy t s truyn ca b truyn xch:
ux
uch
33,809
2,1126
u1.u2 5,23.3,06
1.3. BNG C TR:

1.3.1. Phn phi cng sut trn cc trc:
P3
P2
P1
Pmax
3
3.190 kW
ol . x 0,99.0,95
P3
3,190
3,288 kW
0,99.0,98
P2
3,288
3,389 kW
0,99.0,98
olbr 2
olbr 1
Trang 7
n Chi Tit My
Pctt
s 4 Phng n 1
P1
olkn
3,389
3,458 kW
0,99.0,99
1.3.2. Tnh ton s vng quay trn cc trc:
n1 nc 1420 (vo
ng / phu
t)
n2
n1 1420
355 vo
ng phu
t
u1
4
n3
n2 355
88,75 vo
ng phu
t
u2
4
1.3.3. Tnh ton moomen xon trn cc trc:

Pctt
3,458
9,55.106
23256,27 Nmm
nc
1420
Tc 9,55.106
T1 9,55.106
P1
3,389
9,55.106
22792,22 Nmm
n1
1420
T2 9,55.106
P2
3,288
9,55.106
88451,83 Nmm
n2
355
T3 9,55.106
P3
3,190
9,55.106
343261,97 Nmm
n3
88,75
T4 9,55.106
P
3
9,55.106
682 142,86 Nmm
n3
42
1.3.4. Bng c tnh:

Trc
Thng s
Cng sut (kW)
T s truyn u
S vng quay
(vng/pht)
Momen xon
(Nmm)
ng c
II
III
3,458
3,389
3,288
3,190
3
2,1126
IV
1420
1420
355
88,75
42
23 256,27
22 792,22
88 451,83
343 261,97
682 142,86
Trang 8
n Chi Tit My
s 4 Phng n 1
PHN 2
TNH TON THIT K CC CHI TIT MY
2.1. THIT K B TRUYN XCH:
2.1.1. Chn loi xch:
Cng sut trn a xch nh ca b truyn xch chnh l cng sut trn trc 3: P3=3,190
(Kw), vi s vng quay a xch nh n3=88,75 (vng/pht)
V s vng quay thp, ti trng va p nh nn ta chn loi xch ng con ln
2.1.2.
Thng s b truyn:
Theo bng 5.4 Ti liu (*), vi u=2,1126, chn s rng a xch nh z1 27 , do s

rng a xch ln z2 z1.u x 27.2,1126 57 zmax 120 .
Theo cng thc (5.3) ti liu (*), cng sut tnh ton:
Pt P3 .k .k z .kn 3,190.1,95.0,926.2, 254 12,98 kw

Trong : vi z1=27, kz=25/27=0,926; vi n01= 200 (vg/ph), kn=n01/n3=200/88,75=2,254
Theo cng thc (5.4) v bng 5.6 Ti liu (*):
k k0 .ka .kc .k .kc .kbt 1.1.1.1,2.1,25.1,3 1,95

Vi: k0=1: ng tm ca xch lm vi phng nm ngang 1 gc < 400 .
ka=1: khong cch trc a=(3050)pc.
kc=1: iu chnh bng 1 trong cc a xch.
k=1,2: ti trng ng va p nh.

kc=1,25: lm vic 2 ca 1 ngy.
kbt=1,3: mi trng c bi, cht lng bi trn II (t yu cu).
Theo bng 5.5 Ti liu (*) vi n01=200 (vng/ph), chn b truyn xch 1 dy c bc xch
pc=31,75mm tha mn iu kin bn mn:
Pt [P] 19,3 (kw)

ng thi theo bng (5.8), bc xch pc=31,75mm<pmax.
Khong cch trc a=40pc=40.31,75=1270mm;
Theo cng thc (5.12) ti liu (*) s mt xch.
Trang 9
n Chi Tit My
s 4 Phng n 1
2 a z1 + z 2 z 2 - z1 pc 2 1270 27 57 57 27 31, 75
x
+
+
122,57

pc
2
31, 75
2
2 1270
2 a
2
Ly s mt xch chn x=122, tnh li khong cch trc theo cng thc (5.13) ti liu (*)
2
2
z1 + z 2
z1 + z 2
z 2 - z1
a = 0,25 p c X c + Xc - 2

2
2

2
2
57+27
27+57
57- 27
0,25 31,75 122 + 1222
1261 mm
2
2

xch khng chu lc cng qu ln, gim a 1 lng bng:
a 0,003.a 4mm , do a=1261-4=1257mm.

S ln va p ca xch: Theo (5.14) ti liu (*)
i
z1 n1 27 88,75
1,31 [i] 25 (ba

ng5.9ta
i lie
u (* ))
15 X c
15.122
2.1.3. Tnh kim nghim xch v bn:

Theo (5.15) ti liu (*): s
Q
k d Ft F0 FV
Vi :
-
Theo bng 5.2 ti liu (*), ti trng ph hng Q=88500N, khi lng 1m xch
q=3,8kg
k=1,2 (Ti trng va p nh, ti trng m my bng 150% ti trng lm vic).
Lc vng: Ft=1000.P/v=1000.3,190/1,2680=2515,8N
Lc cng do lc li tm: FV=q.v2=3,8.1,26802=6,11N;
Lc cng do trng lng nhnh xch b ng sinh ra:
Z1.p.n1 27.31,75.88,75
1,2680(m / s)
60000
60000
F0=9,81.kf.q.a=9,81.4.3,8.1,257=187,43N (Vi kf=4 khi b truyn nm ngang

nghing 1 gc <400)
Do : s
Q
88500
27,55
k d Ft F0 FV 1,2.2515,8 187,43 6,11
Trang 10
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s 4 Phng n 1
Theo bng 5.10 vi n=200vg/ph, [s]=8,5. Vy s>[s]: b truyn xch m bo bn.

2.1.4. Xc nh thng s a xch:
ng knh a xch: Theo cng thc (5.17) ti liu (*) v bng 14.4b:
d1=p/sin(/z1)=31,75/sin(/27)=273,49mm ;
d2=p/sin(/z2)=31,75/sin(/57)=576,35mm.(ng knh vng chia)
da1=p[0,5+cotg(/Z1)]=287,51mm;
da2=p[0,5+cotg(/Z2)]=591,35mm (ng knh vng nh rng).
df1=d1-2r=273,49-2.9,62=254,25mm v df2=d2-2r=576,35-2.19,05=538,25 (vi
bn knh y r=0,5025d1+0,05=0,5025.19,05+0,05=9,62mm v d1=19,05mm
bng 5.2 sch (*))
Kim nghim bn tip xc ca a xch theo cng thc (5.18) ti liu (*):
a xch 1:
H 0,47. k r .(Ft .K Fv ).E / (A.k d )

1
0,47. 0,41.(2515,8.1,2 3,69).2,1.105 / (262.1) 468,5MPa

Vi:
Ft=2516,4N : lc vng.
kr=0,41: h s nh hng s rng xch (Vi z1=27).
K=1,2: h s ti trng ng (Ti ng, va p nh)
Fv1=13.10-7n1.p3.m=13.10-7.88,75.31,753.1=3,69N: lc va p trn m dy xch.
E=2E1E2/(E1+E2)= 2,1.105 Mpa
A=262mm2: din tch ca bn l (bng 5.12 sch (*))
H 468,5 [ H ] . Do ta dng thp 435 ti ci thin HB170 c

1
1
[ H ]=500MPa> H s m bo bn tip xc cho rng a 1.
1
a xch 2:
H 0,47. k r .(Ft .K Fv ).E / (A.k d )

2
0,47. 0,41.(2515,8.1,2 1,75).2,1.105 / (262.1) 468,3MPa

Vi:
Ft=2515,8N : lc vng.
Trang 11
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s 4 Phng n 1
kr=0,23: h s nh hng s rng xch (Vi z2=57).

K=1,2: h s ti trng ng (Ti ng, va p nh)
Fv2=13.10-7n2.p3.m=13.10-7.42.31,753.1=1,75 N: lc va p trn m dy xch.
E=2E1E2/(E1+E2)= 2,1.105 Mpa
A=262mm2: din tch ca bn l (bng 5.12 sch (*))
H 468,3 [ H ] . Do ta dng thp 45 ti ci thin HB170 c

2
[ H ]=500MPa> H s m bo bn tip xc cho rng a 2.

1
2.1.5. Xc nh lc tc dng ln trc:

Fr = kx.Ft = 1,15.2515,8=6.107.kx.P/Z.p.n =2893,2 (N)
Vi
kx =1,15 h s k n trng lng xch, khi nghing 1 gc < 400
Ft=2515,8 N: Lc vng.
Lc cng do lc li tm: FV=q.v2=3,8.1,26772=6,107 N;
Lc cng do trng lng nhnh xch b ng sinh ra:
F0=9,81.kf.q.a=9,81.4.3,8.1,257=187,43 N (Vi kf=4 khi b truyn nm ngang
nghing 1 gc <400) .
2.2. THIT K B TRUYN BNH RNG:

Thng s k thut:
-
Thi gian phc v: L=5 nm.
Quay 1 chiu, ti va p nh, 250 ngy/ nm, 2 ca/ngy, 8 ting/ ca.
Cp bnh rng cp nhanh (bnh rng tr rng nghing) :
T s truyn :
ubr1=4
S vng quay trc dn:
n1=1420 (vng/pht)
Momen xon T trn trc dn:
T1=22 792,22 Nmm
Cp bnh rng cp chm (bnh rng tr rng nghing) :
T s truyn:
ubr2=4
S vng quay trc dn:
n2=355 (vng/pht).
Momen xon T trn trc dn:
T2=88 451,83 Nmm
2.2.1. Cp bnh rng tr rng nghing cp chm:

2.2.1.1. Chn vt liu:
Trang 12
n Chi Tit My
s 4 Phng n 1
Do b truyn c ti trng trung bnh, khng c yu cu g c bit. Theo bng 6.1 ti

liu (*) ta chn vt liu cp bnh rng nh sau:
Bnh ch ng: thp 45 ti ci thin t rn HB241285 c b1=850Mpa,
ch1=580Mpa, ta chn rn bnh nh HB1=245HB.
Bnh b ng: thp 45 ti ci thin t rn HB192240 c b2=750Mpa,
2.2.1.2. Xc nh ng sut cho php:
S chu k lm vic c s:
-
NHO1 30HB12,4 30.2602,4 1,87.107 chu k
NHO2 30HB22,4 30.2302,4 1,40.107 chu k
NFO1 NFO2 4.106 chu k
Tui th: Lh 5.250.2.8 20000 gi
S chu k lm vic tng ng, xc nh theo s ti trng

m /2
Ti H
NHE1 60c
ni ti
Tmax
3
T 3 60
0,82T 12
. 355. 20000
60 .1.
T 60 12 T 60 12
39,41.107 chu k
NHE 2
NHE1 39,41.107
9,85.107 chu k
u
4
m
T H
NFE1 60c i ni ti
Tmax
6
T 6 60
0,82T 12
.355.20000
60 .1.
T 60 12 T 60 12
37,66.107 chu k
NFE 2
NFE1 37,66.107
9,41.107 chu k
u
4
Trang 13
n Chi Tit My
s 4 Phng n 1
NHE1 NHO1
N NHO2
Ta thy HE 2
nn chn NHE NHO tnh ton.
N
N
FE1
FO1
N N
FO 2
FE 2
Suy ra K HL1 K HL 2 K FL1 K FL 2 1
NG SUT CHO PHP:

Theo bng 6.2 ti liu (*) vi thp 45, ti ci thin:
Gii hn mi tip xc: 0H lim 2HB 70 ; SH=1,1
-
Bnh ch ng: 0H lim1 2HB1 70 2.245 70 560MPa
Bnh b ng: 0H lim2 2HB2 70 2.230 70 530MPa
Gii hn mi un: 0F lim 1,8HB

-
Bnh ch ng: oF lim1 1,8HB1 1,8. 245 441 MPa
Bnh b ng:
oF lim2 1,8HB2 1,8. 230 414 MPa
ng sut tip xc cho php :

-
Tnh ton s b : H oH lim
0,9K HL
vi sH 1,1 (Thp 45 ti ci thin) nn
sH
K
1
H 1 0H lim1 HL1 560 509,09 MPa
sH
1,1
K
1
H 2 0H lim2 HL 2 530 481.82 MPa
sH
1,1
H 1 H 2 509,09 481,82
H
495,45 MPa
2
2
ng sut un cho php :

F
oF lim K FC
sF
K FL
Vi K FC 1 (do quay 1 chiu), sF 1,75 tra bng 6.2 ti liu (*)

441
F1
.1 252 MPa v
1,75
414
F 2
.1 236,57 MPa
1,75
Trang 14
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s 4 Phng n 1
NG SUT QU TI CHO PHP:
H 2,8 ch2 2,8.450 1260Mpa

max
- [ F1] max 0,8 ch1 0,8.580 464Mpa
[ F2 ] max 0,8 ch2 0,8.450 360Mpa

2.2.1.3. Xc nh s b khong cch trc:
Theo cng thc (6.15a) ti liu (*) ta c:
aw K a u1 1 3
T2 K H
2
ba H u1
43 4 1 3
88 451,83.1,05
133 mm
0,4 . 495.452 . 4
Vi:
Ka=43: h s ph thuc vo vt liu cp bnh rng v loi rng (Bng 6.5 ti liu
(*)).
T1=88 451,83Nmm: momen xon trn trc bnh ch ng.
ba 0,4 ; bd 0,53 ba (u1 1) 0,53.0,4.(4 1) 1,06
KH 1,05 :tr s phn b khng u ti trng trn chiu rng vnh rng. Vi
bd 1,06 tra bng 6.7 ti liu (*).
Vi kt qu aw tnh c ta chn khong cch trc tiu chun aw=160mm.

2.2.1.4. Xc nh cc thng s n khp:
mn 0,01 0,02 aw 1,6 3,2 mm , theo bng tr s tiu chun 6.8 ti liu (*) chn
mn 2,5 mm
Chn s b gc nghing rng 100

Theo (6.31) ti liu (*) s rng bnh nh:
z1
2aw .cos 2.160.cos(10)
25,2 ly z1=25 (rng)

mn (u 1)
2,5.(4 1)
S rng bnh ln: z2 u1.z1 4.25 100 (rng)

Do t s truyn thc : um
z2 100
4 u1
z1 25
Trang 15
n Chi Tit My
s 4 Phng n 1
Gc nghing rng: arccos
mn u 1 z1
2aw
arccos
2,5. 4 1 . 25
2 .160
12,430
2.2.1.5. Kim nghim rng v bn tip xc:

Theo cng thc (6.33) ti liu (*) ng sut tip xc trn mt rng lm vic:
ZM ZH Z
dw1
2T1K H um 1
bwu
Trong :
ZM=274 Mpa1/3 : h s k n c tnh vt liu ca cc bnh rng n khp (Bng 6.5 ti
liu (*)).
ZH: h s k n hnh dng b mt tip xc: Theo cng thc (6.34) ti liu (*)
ZH
2cos b
2cos11,670
1,73
sin2 t w
sin 2.20,440
Vi: b : gc nghing rng trn hnh tr c s
b acrtg[cos(t ).tg ]=acrtg[cos(20.440 ).tg12,430 ]=11,670 vi bnh rng nghing

tg
tg 200
]=acrtg[
] 20,440 (vi t l gc
khng dch chnh t tw acrtg[
0
cos
cos12,43
profin rng v tw l gc n khp)
Z : H s k dn s trng khp ca rng, xc nh nh sau:
H s trng khp doc:
H s trng khp ngang:
[1,88 3,2(
-
bw .sin( ) aw . ba .sin( ) 160.0,4.sin(12.430 )
1.75 1
m
m
.2,5
1 1
1
1
)].cos =[1,88 3,2(
)].cos(12,430 ) 1,68
z1 z2
25 100
Do theo cng thc (6.36c) ti liu (*): Z
1
0.77
1,68
KH - h s ti trng khi tnh tip xc: Theo CT (6.39) ti liu (*): K H K H K H K Hv

-
KH 1,05 : h s k n s phn b khng u ti trng trn chiu rng vnh rng.
Trang 16
n Chi Tit My
Theo (6.40) ti liu (*), vn tc vng ca bnh ch ng:
d w1.n1
60000
ng d w1
-
s 4 Phng n 1
.64.355
60000
1.19 (m / s) . Trong ng knh vng ln bnh ch
2aw
2.160
64 (mm) .
um 1 4 1
Vi v=1.19 (m/s) < 2,5 (m/s) theo bng 6.13 ti liu (*) dng cp chnh xc 9 ta chn
K H 1,13 .
-
Theo ct (6.42) ti liu (*), ta c: H H .g0 .v. aw / um 0,002.73.1,19. 160 / 4 1,1

vi H 0,002 : h s k n nh hng ca cc sai s n khp (bng 6.15 ti liu (*));
g0=73: h s k n nh hng ca sai lch bc rng bnh 1 v 2 (bng 6.16 ti liu
(*)).
vH .bw .d w1
1,1.64.64
1
1.02
2.T2 .K H .K H
2.88 451,83.1,05.1,13
K Hv 1
Vy KH KH .K H .K HV 1,05.1,13.1,02 1.21
ng knh vng ln bnh nh: d w1
2aw
2.160
64mm
um 1 4 1
B rng vnh rng : bw aw . ba 0, 4.160 64 (mm)
ZM ZH Z
dw1
2T2 K H um 1
bwum
274.1,73.0,77 2.88451,83.1,21. 4 1
368,75 MPa (1)
64
64.4
Theo (6.1) vi v=1.04 (m/s) < 5 (m/s), Zv=1, vi cp chnh xc ng hc l 9, chn cp

chnh xc v mc tip xc l 8, khi cn gia cng nhm Ra=2,5m do ZR=0,95;
vi vng nh bnh rng da<700mm, KxH=1, do theo (6.1) v (6.1a) ti liu (*):
[ H ]cx [ H ].ZV Z R K xH 495,5.1.0,95.1 470,7 Mpa (2)

Nh vy t (1) v (2) ta c: H [ H ] , cp bnh rng m bo bn tip xc.
2.2.1.6. Kim nghim rng v bn un:
Trang 17
n Chi Tit My
s 4 Phng n 1
iu kin bn un F
2T2YF1 Ft K F Y Y
bwd w1mn
Xc nh s rng tng ng:

zv1
z1
25
27
3
3
cos cos 12, 430
zv 2
z2
100
107
3
3
cos cos 12, 430
Theo bng 6.7 ti liu (*), K F 1,16 ; theo bng 6.14 vi v=1.19 (m/s) < 2,5 (m/s) v
cp chnh xc 9, K F 1,37 , theo (6.47) ti liu (*) h s
F F .g0 .v. aw / um 0,006.73.1,19. 160 / 4 3,29 (trong F 0,006 theo

bng 6.15; g0=73 theo bng 6.16. Do theo (6.46)
K Fv 1
vF .bw .d w1
3,29.64.64
1
1.04
2.T2 .K F .K F
2.88 451,83.1,16.1,37
Vy KF KH .KH .KHV 1,16.1,37.1,04 1,65

H s dng rng YF theo bng 6.18 ti liu (*)
- i vi bnh dn: YF 1 4
- i vi bnh b dn: YF 2 3, 6
Y
1
0,6 : h s k n s trng khp ca rng.
1,68
12,430
Y 1
1
0,91: h s k n nghing ca rng.
140
140
Vi m=2.5 mm, YS=1,08 0,0695ln(2,5)=1,022; YR=1 (bnh rng phay); KxF=1
(da<400mm), do theo (6.2) v (6.2a) ti liu (*):
[ F 1 ] [ F 1 ].YR .YS .K xF 252.1.1,022.1 257,5Mpa
[ F 2 ] [ F 2 ].YR .YS .K xF 236,57.1.1,022.1 241,77 Mpa
bn un ti chn rng:
-
F1
2T2YF1 K F Y Y
bwd w1mn
2.88451,83.1,65.4.0,6.0,91
62,25Mpa [ F 1 ] 257,5MPa
64.64.2,5
Trang 18
n Chi Tit My
F 2 F1
s 4 Phng n 1
YF 2
3,6
62,25.
56 MPa [ F 2 ] 241,77 MPa
YF 1
4
2.2.1.7. Kim nghim rng v qu ti:

Vi h s qu ti: Kqt=Tmax/T=1
Theo (6.48) ti liu (*) ng sut tip qu ti:
H max [ H ]. K qt 368,75. 1 368,75MPa [ H ]max 1260MPa

Theo (6.49) ti liu (*):
-
F1max F1.Kqt 62,25.1 62,25 [ F1 ]max 464MPa
F 2max F1.Kqt 56.1 56MPa [ F 2 ]max 360MPa
2.2.1.8. Bng thng s v kch thc b truyn:

Thng s
Ga tr
Khong cch trc
aw2=160mm
Modul php
mn=2,5mm
Chiu rng vnh rng
bw3=64+5=69 v bw4=64
T s truyn
um=4
Gc nghing rng
=12,43
S rng bnh rng
z1=25
z2=100
H s dch chnh
x1=0
x2=0
ng knh vng chia
d1=m.z1/cos=64
d2=256
ng knh nh rng
da1=d1+2m=69
da2=261
ng knh y rng
df1=d1-2,5m=57,75
df2=249,75
Gc profin rng
t 20,440
Gc n khp
w 20,440
2.2.2. Cp bnh rng tr rng nghing cp nhanh:

2.2.2.1. Chn vt liu:
Do b truyn c ti trng trung bnh, khng c yu cu g c bit. Theo bng 6.1 ti
liu (*) ta chn vt liu cp bnh rng nh sau:
Trang 19
n Chi Tit My
s 4 Phng n 1
Bnh ch ng: thp 45 ti ci thin t rn HB241285 c b1=850Mpa,

Bnh b ng: thp 45 ti ci thin t rn HB192240 c b2=750Mpa,
2.2.2.2. Xc nh ng sut cho php:
S chu k lm vic c s:
-
NHO1 30HB12,4 30.2602,4 1,87.107 chu k
NHO2 30HB22,4 30.2302,4 1,40.107 chu k
NFO1 NFO2 4.106 chu k
Tui th: Lh 5.250.2.8 20000 gi
S chu k lm vic tng ng, xc nh theo s ti trng

m /2
Ti H
NHE1 60c
ni ti
Tmax
3
T 3 60
0,82T 12
. 355. 20000
60 .1.
T 60 12 T 60 12
39,41.107 chu k
NHE2
NHE1 39,41.107
9,85.107 chu k
u
4
m
T H
NFE1 60c i ni ti
Tmax
6
T 6 60
0,82T 12
.355.20000
60 .1.
T 60 12 T 60 12
37,66.107 chu k
NFE 2
NFE1 37,66.107
9,41.107 chu k
u
4
Trang 20
n Chi Tit My
s 4 Phng n 1
NHE1 NHO1
N NHO2
Ta thy HE 2
nn chn NHE NHO tnh ton.
N
N
FE1
FO1
N N
FO 2
FE 2
Suy ra K HL1 K HL 2 K FL1 K FL 2 1
NG SUT CHO PHP:

Theo bng 6.2 ti liu (*) vi thp 45, ti ci thin:
Gii hn mi tip xc: 0H lim 2HB 70 ; SH=1,1
-
Bnh ch ng: 0H lim1 2HB1 70 2.245 70 560MPa
Bnh b ng: 0H lim2 2HB2 70 2.230 70 530MPa
Gii hn mi un: 0F lim 1,8HB

-
Bnh ch ng: oF lim1 1,8HB1 1,8. 245 441 MPa
Bnh b ng:
oF lim2 1,8HB2 1,8. 230 414 MPa
ng sut tip xc cho php :

-
Tnh ton s b : H oH lim
0,9K HL
vi sH 1,1 (Thp 45 ti ci thin) nn
sH
K
1
H 1 0H lim1 HL1 560 509,09 MPa
sH
1,1
K
1
H 2 0H lim2 HL 2 530 481.82 MPa
sH
1,1
H 1 H 2 509,09 481,82
H
495,45 MPa
2
2
ng sut un cho php :

F
oF lim K FC
sF
K FL
Vi K FC 1 (do quay 1 chiu), sF 1,75 tra bng 6.2 ti liu (*)
Trang 21
n Chi Tit My
s 4 Phng n 1
441
F1
.1 252 MPa v
1,75
414
F 2
.1 236,57 MPa
1,75
NG SUT QU TI CHO PHP:
H 2,8 ch2 2,8.450 1260Mpa

max
- [ F1] max 0,8 ch1 0,8.580 464Mpa
[ F2 ] max 0,8 ch2 0,8.450 360Mpa

2.2.2.3. Xc nh s b khong cch trc:
V y l hp gim tc 2 cp ng trc nn aw1=aw2=160Mmm
ba 0,28 , bd 0,53 ba (u1 1) 0,53.0,28.(4 1) 0.74
KH 1,04 :tr s phn b khng u ti trng trn chiu rng vnh rng. Vi
bd 1,06 tra bng 6.7 ti liu (*).
2.2.2.4. Xc nh cc thng s n khp:
mn 0,01 0,02 aw 1,6 3,2 mm , theo bng tr s tiu chun 6.8 ti liu (*)
chn mn 2,5 mm
Chn s b gc nghing rng 100
Theo (6.31) ti liu (*) s rng bnh nh:
z1
2aw .cos 2.140.cos(10)
25,2 ly z1=25 (rng)

mn (u 1)
2,5.(4 1)
S rng bnh ln: z2 u1.z1 4.25 100 (rng)

Do t s truyn thc : um
Gc nghing rng: arccos
z2 88
4 u1
z1 22
mn u 1 z1
2aw
arccos
2,5. 4 1 . 25
2 .160
12,430
2.2.2.5. Kim nghim rng v bn tip xc:

Theo cng thc (6.33) ti liu (*) ng sut tip xc trn mt rng lm vic:
Trang 22
n Chi Tit My
s 4 Phng n 1
ZM ZH Z
dw1
2T1K H um 1
bwu
Trong :
ZM=274 Mpa1/3 : h s k n c tnh vt liu ca cc bnh rng n khp (Bng 6.5 ti
liu (*)).
ZH: h s k n hnh dng b mt tip xc: Theo cng thc (6.34) ti liu (*)
ZH
2cos b
2cos11,670
1,73
sin2 t w
sin 2.20,440
Vi: b : gc nghing rng trn hnh tr c s
b acrtg[cos(t ).tg ]=acrtg[cos(20.440 ).tg12,430 ]=11,670 vi bnh rng nghing

tg
tg 200
khng dch chnh t tw acrtg[
]=acrtg[
] 20,440 (vi t l gc
0
cos
cos12,43
profin rng v tw l gc n khp)
Z : H s k dn s trng khp ca rng, xc nh nh sau:
H s trng khp doc:
bw .sin( ) aw . ba .sin( ) 160.0,28.sin(12.430 )

1.23 1
m
m
.2,5
-
H s trng khp ngang:
[1,88 3,2(
-
1 1
1
1
)].cos =[1,88 3,2(
)].cos(12,430 ) 1,68
z1 z2
25 100
Do theo cng thc (6.36c) ti liu (*): Z
1
0.77
1,68
KH - h s ti trng khi tnh tip xc: Theo CT (6.39) ti liu (*): K H K H K H K Hv

-
KH 1,04 : h s k n s phn b khng u ti trng trn chiu rng vnh rng.
Trang 23
n Chi Tit My
Theo (6.40) ti liu (*), vn tc vng ca bnh ch ng:
d w1.n1
60000
ng d w1
-
s 4 Phng n 1
.64.1420
60000
4,76 (m / s) . Trong ng knh vng ln bnh ch
2aw
2.160
64 (mm) .
um 1 4 1
Vi 2,5(m/s)<v=4,76 (m/s) < 5 (m/s) theo bng 6.13 ti liu (*) dng cp chnh xc 8 ta
chn K H 1,09 .
Theo ct (6.42) ti liu (*), ta c:
H H .g0 .v. aw / um 0,002.73.4,76. 160 / 4 4,39 vi H 0,002 : h s k

n nh hng ca cc sai s n khp (bng 6.15 ti liu (*)); g0=73: h s k n nh
hng ca sai lch bc rng banhs1 v 2 (bng 6.16 ti liu (*)).
vH .bw .d w1
4,39.45.64
1
1,24
2.T2 .K H .K H
2.22792,22.1,04.1,09
K Hv 1
Vy KH KH .KH .KHV 1,04.1,09.1,24 1.4
ng knh vng ln bnh nh: d w1
2aw
2.160
64mm
um 1 4 1
B rng vnh rng : bw aw . ba 0, 28.160 45 ( mm)
ZM ZH Z
dw1
2T2 K H um 1
bwum
274.1,73.0,77 2.22792,22.1,4. 4 1
240 MPa (1)
64
45.4
Theo (6.1) vi v=1.04 (m/s) < 5 (m/s), Zv=1, vi cp chnh xc ng hc l 9, chn cp

chnh xc v mc tip xc l 8, khi cn gia cng nhm Ra=2,5m do ZR=0,95;
vi vng nh bnh rng da<700mm, KxH=1, do theo (6.1) v (6.1a) ti liu (*):
[ H ]cx [ H ].ZV Z R K xH 495,5.1.0,95.1 470,7 Mpa (2)

Nh vy t (1) v (2) ta c: H [ H ] , cp bnh rng m bo bn tip xc.
2.2.2.6. Kim nghim rng v bn un:
Trang 24
n Chi Tit My
s 4 Phng n 1
iu kin bn un F
2T2YF1 Ft K F Y Y
bwd w1mn
Xc nh s rng tng ng:

zv1
z1
25
27
3
3
cos cos 12, 430
zv 2
z2
100
107
3
3
cos cos 12, 430
Theo bng 6.7 ti liu (*), K F 1,11 ; theo bng 6.14 vi v=4,76 (m/s) < 5 (m/s) v cp
chnh xc 8, K F 1, 27 , theo (6.47) ti liu (*) h s
F F .g0 .v. aw / um 0,006.73.4,76. 160 / 4 13,18 (trong F 0,006 theo

bng 6.15; g0=73 theo bng 6.16. Do theo (6.46)
K Fv 1
vF .bw .d w1
13,18.45.64
1
1,59
2.T2 .K F .K F
2.22792,22.1,11.1,27
Vy KF KH .KH .KHV 1,11.1,27.1,49 2,1

H s dng rng YF theo bng 6.18 ti liu (*)
- i vi bnh dn: YF 1 4
- i vi bnh b dn: YF 2 3, 6
Y
1
0,6 : h s k n s trng khp ca rng.
1,68
12,430
Y 1
1
0,91: h s k n nghing ca rng.
140
140
Vi m=2.5 mm, YS=1,08 0,0695ln(2,5)=1,022; YR=1 (bnh rng phay); KxF=1
(da<400mm), do theo (6.2) v (6.2a) ti liu (*):
[ F 1 ] [ F 1 ].YR .YS .K xF 252.1.1,022.1 257,5Mpa
[ F 2 ] [ F 2 ].YR .YS .K xF 236,57.1.1,022.1 241,77 Mpa
bn un ti chn rng:
-
F1
2TY
1 F1 K F Y Y
bwd w1mn
2.22792,22.2,1.4.0,6.0,91
29Mpa [ F 1 ] 257,5MPa
45.64.2,5
Trang 25
n Chi Tit My
F 2 F1
s 4 Phng n 1
YF 2
3,6
29.
26,1MPa [ F 2 ] 241,77 MPa
YF 1
4
2.2.2.7. Kim nghim rng v qu ti:

Vi h s qu ti: Kqt=Tmax/T=1
Theo (6.48) ti liu (*) ng sut tip qu ti:
H max [ H ]. K qt 240. 1 240MPa [ H ]max 1260MPa

Theo (6.49) ti liu (*):
-
F1max F1.Kqt 29.1 29 [ F1 ]max 464MPa
F 2max F1.Kqt 26,1.1 26,1MPa [ F 2 ]max 360MPa
2.2.2.8. Bng thng s v kch thc b truyn:

Thng s
Ga tr
Khong cch trc
aw1=160mm
Modul php
m=2,5mm
Chiu rng vnh rng
bw1=45+5=50 v bw2=45
T s truyn
um=4
Gc nghing rng
=12,43
S rng bnh rng
z1=25
z2=100
H s dch chnh
x1=0
x2=0
ng knh vng chia
d1=m.z1/cos=64
d2=256
ng knh nh rng
da1=d1+2m=69
da2=261
ng knh y rng
df1=d1-2,5m=57,75
df2=249,75
Gc profin rng
t 20,440
Gc n khp
w 20,440
2.3. THIT K TRC - CHN THEN:

Thng s thit k: Moment xon trn cc trc:
Trc I : T1=22792,22 Nmm
Trc II : T2=88451,83 Nmm
Trang 26
n Chi Tit My
s 4 Phng n 1
Trc III : T3=343261,97 Nmm

Qui c cc k hiu:
k
: s th t ca trc trong hp gim tc
: s th t ca tit din trc trn lp cc chi tit c tham gia truyn ti
trng
i = 0 v 1 : cc tit din trc lp
i = 2..s
: vi s l s chi tit quay
l k1
: khong cch trc gia cc gi 0 v 1 trn trc th k
l ki
: khong cch t gi 0 n tit din th i trn trc th k
l mki
: chiu di mayo ca chi tit quay th i (lp trn tit din i) trn trc .
l cki
: khong cng-xn trn trc th k, tnh t chi tit th i ngoi hp gim
tc n gi .
: chiu rng vnh bnh rng th i trn trc k.
bki
2.3.1. Chn vt liu v xc nh s b ng knh trc:

Thp 45 c b 600MPa , ng sut xon cho php 12 20MPa
Xc nh s b ng knh trc th k : d k
Tk
0, 2
d1
T1
22792, 22
3
(17,9 21, 2) mm
0, 2
0, 2 . (12 20)
d2
T2
88451,83
3
(28 33,3) mm
0, 2
0, 2 . (12 20)
d3
T3
343261,97
3
(44 52,3) mm
0, 2
0, 2 . (12 20)
Tra bng 10.2 ti liu (*) ta chn s b ng knh trc v b rng ln theo tiu
chun :
V trc I ni vi ng c qua khp ni nn ng knh s b ca trc 1 phi l
d1 (0,8 1, 2).d dc (0,8 1, 2).28 (22, 4 33,6)( mm) nn ta chn d1 25mm

Trang 27
n Chi Tit My
s 4 Phng n 1
Trc I : d1 25 mm ; b1 17 mm
Trc II : d2 30 mm ; b2 19 mm
Trc III: d2 45 mm ; b2 25 mm
2.3.2. Xc nh khong cch gia cc gi v im t lc:
k1 10 mm : khong cch t mt mt ca chi tit quay n thnh trong ca hp hoc
khong cch gia cc chi tit quay.
k2 8 mm : khong cch t mt mt n thnh trong ca hp.
k3 10 mm : khong cch t mt mt ca chi tit quay n np
hn 15 mm : chiu cao np v u bu-lng
2.3.2.1. Trc I:
l12 lc12 0,5(lm12 b0 ) k3 hn 0,5(45 19) 10 15 57 ( mm)
Vi lm12 (1, 4 2,5) d1 (35 62,5) 45mm : chiu di na khp ni
b0 19mm : chiu rng ln vi d2=30mm

l13 0,5(lm13 b0 ) k1 k2 0,5(50 19) 10 8 52,5( mm)
Vi lm13 (1, 2 1,5)d1 (30 37,5)( mm) nhng do chiu rng bnh rng l
bw1=50mm nn ti thiu ta phi chn lm13=bw=50mm: chiu di mayo bnh rng tr.
l11 2.l13 2.52.5 105( mm)
2.3.2.2. Trc III:
Chn s b chu di mayo bnh rng:
lm 32 (1, 2 1,5).d3 (1, 2 1,5).45 (54 67,5) 65( mm)

Chiu di mayo bnh xch:
lm 33 (1, 2 1,5).d3 (1, 2 1,5).45 (54 67,5) 65( mm)

l32 0,5(lm 32 b0 ) k1 k2 0,5(65 19) 10 8 60( mm)
l31 2.l32 2.60 120 ( mm)
l33 l31 lc 33 120 67 187 (mm)
lc 33 0,5(lm 33 b0 ) k3 hn 0,5(65 19) 10 15 67( mm)
Trang 28
n Chi Tit My
s 4 Phng n 1
2.3.2.3. Trc II:

Chn s b chiu di mayo bnh rng tr:
lm 22 (1, 2 1,5)d 2 (1, 2 1,5).30 (36 45) 45( mm)

l22 0,5(lm 22 b0 ) l4 k2 0,5(45 19) 10 8 50(mm) vi l4=10mm
l23 l11 l32 k1 b0 105 60 10 19 194 ( mm)
l21 l23 l32 194 60 254(mm) .
b23 bw 2 69 (mm)
2.3.3. Phn tch lc tc dng ln b truyn:
Cp bnh rng cp nhanh:
2T1 2.22792,22
712,26 N
d w1
64
Lc vng: Ft1 Ft 2
Lc hng tm: Fr1 Fr 2
Lc dc trc: Fa1 Fa 2 Ft1.tg 712,26.tg12,43 157 N
Ft1.tgatw 712,26.tg 20,44
271,8 N
cos
cos12,43
Cp bnh rng cp chm:
2T2 2.88451,83
2764,12 N
d w3
64
Lc vng: Ft 3 Ft 4
Lc hng tm: Fr 3 Fr 4
Lc dc trc: Fa 3 Fa 4 Ft 3 .tg 2764,12.tg12, 43 609, 25 N
Ft 3.tgatw 2764,12.tg 20,44
1054,89 N
cos
cos12,43
Lc do b truyn ngoi:
-
Lc ni trc:
Fnt (0,2 0,3).
2Tdc
2.23256,27
(0,2 0,3).
(65,5 98,3) N ta chn
D0
71
Fnt 100 N
Trang 29
n Chi Tit My
s 4 Phng n 1
- Lc b truyn xch: Fx Frx 2893,2 N
Fnt
Fr1
Trc I
Fr 4
n1
Fa1
Ft1
Fa 2
Trc III
Fa 4
Ft 2
Fr 3
Fr 2
+
n3
Fx
Ft 4
Fa 3
Trc II
Ft 3
n2
2.3.4. Xc nh lc tc dng ln trc, ng knh cc on trc:

2.3.4.1.
Trc I:
Tm phn lc ti cc gi : vi M1=Fa1.dw1/2=5024 Nmm
FX 0 RAX RBX Fnt Ft1 0

RAX
R
FY 0 RAy RBy FR1 0
AY
M X / A 0 FR1.52.5 M 1 RBy .105 0

RBX
RBY
M Y / A 0 Fnt .100 Ft1.52.5 RBX .105 0
201,86 N
88,1 N
410,4 N
183,7 N
Trang 30
n Chi Tit My
s 4 Phng n 1
l13 105
l11 52,5
l12 57
Fr1 271,8 N
Z
X
Fnt 100 N
Ft1 712, 26 N
Fa1 157 N
RBX
Fr1 271,8 N
RAX
Fnt 100 N
RAY
Ft1 712, 26 N M a1 5024 Nmm
RBY
9644, 25 Nmm
4625,25 Nmm
MX
MY
5700 Nmm
21546 Nmm
T
22792,32 Nmm
11
13
12
30
35
30
28
25
10
Trang 31
n Chi Tit My
s 4 Phng n 1
ng knh cc on trc:
Theo bng 10.5 ti liu (*) vi d1=25mm 65MPa
M10td M X2 /10 M Y2/10 0,75.T102 19738,73 Nmm

M11td M X2 /11 M Y2/11 0,75.T112 20545,25 Nmm
M12td M X2 /12 M Y2/12 0,75.T122 30771,1 Nmm
M13td 0
M10td
d10
14,48 mm ; d11 14,66 mm ; d12 16,8 mm
0,1.[ ]
3
Tuy nhin do trc vo hp gim tc ni vi trc ng c 4A100L c ng knh

dc=28mm nn ta chn d10=(0,8..1,2).dc=25mm.
Do theo kt cu ta chn: d10 25 mm ; d11 d13 25 mm ; d12 35 mm
2.3.4.2.
Trc II:
Tm phn lc ti cc gi :
-
Moment do lc Fa2 v Fa3 gy ra:
M a 2 Fa 2 .d w 2 / 2 157 256 / 2 20096 Nmm
M a 3 Fa 3 .d w 3 / 2 609, 25 64 / 2 19496 Nmm

-
Phng trnh cn bng phn lc:
FX 0 RAX RBX Ft 2 Ft 3 0
FY 0 RAy RBy FR 2 FR 3 0
M X / A 0 FR 2 .50 FR 3 .187 M a 3 RBy .254 M a 2 0
M Y / A 0 Ft 2 .50 Ft 3 .194 RBX .254 0

RAX
R
AY
RBX
RBY
88,96 N
469,89 N
1970,9 N
856,8 N
Trang 32
n Chi Tit My
s 4 Phng n 1
Ft 2
Fa 2
Fr 3
Fr 2
Fa 3
Ft 3
RAY
Fr 3 1054,89 N
Ma2 20096Nmm
RBY
Ft 2 712,26 N
RAX
Fr 2 271,8 N
Ft 3 2764,12 N
M a 3 19496 Nmm
RBX
31912 Nmm
23494,5Nmm
MX
43590,5 Nmm
51408 Nmm
4048 Nmm
MY
118254 Nmm
88451,84 Nmm T
l23 194
21
20
l21 254
23
30
lm 22 45
35
lm 23 69
38
30
l22 50
22
Trang 33
n Chi Tit My
s 4 Phng n 1
ng knh cc on trc:
M10td M X2 /10 M Y2/10 0,75.T102 0 Nmm

td
M 21
M X2 /21 M Y2/21 0,75.T212 88228,8 Nmm
td
M 22
M X2 /22 M Y2/22 0,75.T222 149981,95 Nmm
td
M 23
0
td
M 21
d 21
24,1 mm ; d 22 28,8 mm
0,1.[ ]
3
Theo kt cu ta chn ng knh cc on trc nh sau (Hnh v trn):
d 20 d 23 30 mm ; d 21 d 22 35 mm
2.3.4.3.
Trc III:
Phn tch phn lc ti cc gi :

-
Moment un quanh trc X do lc dc trc Fa4 gy ra ti mt ct 31:
M a 4 Fa 4 .d w 4 / 2 609,25 256 / 2 77984 Nmm

-
Lc do b truyn xch (phng chiu nh hnh v): Fx Fxr 2893,2 N
Phng trnh cn bng lc:
FX 0 RAX RBX Ft 4 Fx 0
FY 0 RAy RBy FR 4 0
M X / A 0 FR 4 .60 M a 4 RBy .120 0
M Y / A 0 Ft 4 .60 Fx .187 RBX .120 0

RAX
R
AY
RBX
RBY
2996,95 N
1177,3 N
3126,5 N
122,4 N
Trang 34
n Chi Tit My
s 4 Phng n 1
Fr 4 1054,89 N
Ft 4 2764,12 N
Z
Fx
Fa 4 609,25 N
RAY 1146,4 N
Fr 4
RBY 122,42 N
Ft 4
RBX 3126,5 N
Fx 2893,2 N
M a 4 77984 N
RAX 2999,95 N
70638,8 Nmm
MX
7345,2 Nmm
193842,39 Nmm
179817 Nmm
MY
343261,97 Nmm
42
50
60
45
45
33
31
30
l32 60
40
l33 67
l31 120
32
Trang 35
n Chi Tit My
s 4 Phng n 1
ng knh cc on trc:
M 30td M X2 /10 M Y2/10 0,75.T102 0 Nmm

td
M 31
M X2 /31 M Y2/31 0,75.T312 356071,9 Nmm
M 32td M X2 /32 M Y2/32 0,75.T322 354889,35Nmm

M 33td M X2 /33 M Y2/33 0,75.T332 297273,6 Nmm
M 31td
d31 3
40,6 mm ; d32 40,6 mm ; d 33 38,3 mm
0,1.[ ]
Theo kt cu ta chn ng knh cc on trc nh sau (Hnh v trn):
d30 d32 45 mm ; d31 50 mm ; d33 40 mm

2.3.5. Chn v kim nghim then:
Da theo bng 9.1a ti liu (*), chn kch thc then b h theo tit din ln nht ca
trc.
Chn chiu di l t ca then theo tiu chun, nh hn chiu di mayo l m 5 10 mm
Kim nghim then theo bn dp v bn ct then bng
2T
d
dllv h tl
2T

dllvb c
Vi d 100MPa (tra bang 9.5 ti liu 1)

c 40 60MPa
llv lt b : chiu di lm vic ca then bng 2 u trn

Tr
c
I
II
ng knh
Mt ct
lm
lt
llv
t1
T Nmm
25
10
45
40
35
10
17,37
5,21
22792,22
35
12
50
45
35
10
12,4
3,72
22792,22
35
21
45
40
30
10
56,16
16,85
88451,83
Trang 36
n Chi Tit My
III
s 4 Phng n 1
35
22
69
60
50
10
33,70
10,11
88451,83
50
31
65
60
48
12
5.5
81,73
23,84
343261,97
40
32
65
60
54
12
103,95
26,49
343261,97
Cc mt ct trn u tha iu kin bn dp v ct. mc d mt ct 32 c
d 103,95Mpa [ d ] 100Mpa nhng cha vt qu 5% nn vn m bo an ton

cho php.
2.3.6. Tnh kim nghim bn trc:
2.3.6.1. bn mi:
s s
H s an ton: s
s s
2
Vi
[s] h s an ton cho php. Thng thng [s] = 1,5 2,5 (khi tng cng: [s] = 2,5
3, nh vy khng cn kim nghim v cng trc).
s , s h s an toan ton ch xt ring ng sut php, ng sut tip.
s
K a
1 , 1
. m
. m
: gii hn mi ca vt liu tnh theo cng thc
1 0,4 0,5 b 300 MPa ;

b 600 MPa
K a
1 0,22 0,25 . b 150 MPa
: gii hn bn ca vt liu vi thp 45 thng ha
K 1,75; K 1,5 : h s xt n s nh hng ca s tp trung ng sut n bn

mi (bng 10.8 ti liu (**))
a , m , a , m
bin v gi tr trung bnh ca ng sut.
Do tt c cc trc ca hp gim tc u quay nn ng sut un thay i theo chu k i

xng m 0; a max
M
vi W l moment cn un, M l moment un tng.
W
Trang 37
n Chi Tit My
s 4 Phng n 1
Do trc quay 1 chiu nn ng sut xon thay i theo chu k mch ng
m a
max
2
0,05; 0
T
vi W0 l moment cn xon, T l moment xon.
2W0
: h s xt n nh hng ca ng sut trung bnh n bn mi
ca vt liu cacbon mm (trang 359 ti liu (**)).

,
: h s kch thc (bng 10.3 ti liu (**))
1,7
: h s tng bn b mt (phun bi) (bng 10.4 ti liu (**))
2.3.6.2. bn tnh:
phng trc b bin dng do qu ln hoc b gy khi b qu ti t ngt, ta cn
phi kim nghim trc theo iu kin bn tnh:
Cng thc thc nghim c dng : td 2 3. 2
Trong :
T
M
a;
2 a ;
W
W0
0,8 ch 0,8.340 272(MPa)
2.3.6.3. Bng kt qu tnh ton:

Trc
II
III
Tit
W0
W
din
10
1181.18 2715.16
11
2650.72 5301.44
12
3566.39 7775.63
20,23 2650.72 5301.44
21
3566.39 7775.63
22
3566.39 7775.63
32
8946.18 17892.35
31 10964.88 23236.73
33
5364.44 11647.62
0.00 4.20
2.15 2.15
6.23 1.47
0.00 0.00
12.28 5.69
36.16 5.69
21.67 9.59
17.88 7.39
0.00 14.74
14.54
7.75
8.04
0.00
23.21
41.18
49.67
31.21
51.04
0.91
0.91
0.88
0.91
0.88
0.88
0.84
0.84
0.88
0.89
36.05
0.89 106.88 70.38 58.78
0.81 35.65 93.95 33.33
0.89
0.81 18.11 24.21 14.50
0.81 6.15 24.21 5.96
0.78 9.79 13.82 7.99
0.78 11.87 17.95 9.90
0.81
9.34
-
Kt qu cho thy rng c 3 trc u tho mn h s an ton v iu kin bn mi v 3

trc u tha iu kin bn tnh.
2.4.
TNH TON NI TRC:

Momen xon
: T=23256,27 Nmm=23,26 Nm.
Trang 38
n Chi Tit My
s 4 Phng n 1
ng knh trc ng c : dc=28mm.

ng knh trc u
: d=25mm.
Ta chn ni trc vng n hi

Kch thc vng n hi:
T, Nm
63
dm
d1
D0 z
nmax
B1
l1 D3
l2
28 100 50 124 60 36 71 6 5700
28 21 20 20
Kch thc ca cht:

T, Nm
63
dc
d1
D2
l1
l2
l3
10 M8 15 42 20 10 15
h
1,5
Kim nghim sc bn dp ca vng n hi:

d
2kT
2.1,5.23256, 27
0,95 MPa d 2
ZD0 d cl3
6.71.10.15
4 MPa
Kim nghim sc bn cht:

u
kTl0
1,5 . 23256, 27 . 25
17, 74 Mpa u 60
3
0,1d c D0 Z
0,1.103 .71.6
Vi: l0 l1
80 MPa
l2
10
20 25 mm , k 1,5 : h s ch lm vic.
2
2
Vy vng n hi v cht tha iu kin bn.

2.5. TNH TON LN:
Thi gian lm vic Lh 20000 (h )
2.5.1. Trc I:
S vng quay n1 1420(v / p) .
Ti trng tc dng ln cc :
-
Ti trng hng tm tc dng ln A:

2
2
FAR RAX
RAY
198,962 84,62 220, 25 N
Ti trng hng tm tc dng ln B:

2
2
FBR RBX
RBY
413,32 187, 22 449,6 N
Lc dc trc : Fa1 157 N
Do c lc dc trc nn ta chn bi -chn, chn c nh hp:

Trang 39
n Chi Tit My
s 4 Phng n 1
K hiu d (mm)
36206
30
0
Gc tip xc =12
D (mm)
62
B (mm)
16
C (kN)
18,2
C0 (kN)
13,3
Chn h s e:
-
Ta c t s:
Fa
157
0,0195 theo bng 11.4 vi =120 ta chn

3
C0 8,03.10
e 0,35
Chn h s X, Y:
-
Chn V=1 ng vi vng trong quay.
Lc dc trc tc ng vo A, B do lc hng tm FR gy ra:
S A e.FAR 0,35.216,2 77,1 N ; SB e.FBR 0,35.449,6 157,36 N .

-
Tng lc dc trc tc ng ln cc :
FAR
A
FBR
SA
SB
Fa1
Fta1 S B Fa1 157,36 157 0,36 N ; Fta 2 S A Fa1 77,1 157 234,1 N
-
Ta c:
Fta1
0,36
e nn ta chn X=1 v Y=0.

V .FAR 1.220,25
Fta 2
234,1
0,52 e nn ta chn X=0,56 v Y=1,3

R
V .FB 1.449,6
Ti trng quy c:
-
Ti A: QA XVFr YFa Kt K 1.1. 220,25 0.1.1,2 264,3 N
Ti B: QB XVFr YFa Kt K 0,56 .1. 449,6 1,3.234,1.1.1,2 667,4 N
Trang 40
n Chi Tit My
s 4 Phng n 1
Kt 1
Vi:
: h s nh hng ca nhit .
K 1, 2 : h s k n c tnh ti trng. Trang bng 11.3 ti liu (*) vi ti
trng va p nh.
T kt qu trn ta thy rng B chu ti trng ln hn nn ta tnh ton theo B.
Thi gian lm vic:
L
60Lhn
6
10
60.20000.1420
1704 trie
u vo
ng
106
Kh nng ti ng tnh ton:
Ct QB m L 667,8 . 3 1704 7976,3 N

V Ct C 11,2 KN nn m bo kh nng ti ng
Tui th ca :
3
106 C
106 11,2.103
Lh
55370 gi

60n Q
60 .1420 667,8
Kim tra ti tnh:
Q0 X0 Fr Y0 Fa 0,5 . 449,6 0,47 . 234,1 334,8 N
Q0 449,6 N
449,6
N
0
r
Vi - chn =120 ta chn X0=0,5; Y0=0,47

Nh vy Q0 C0 13,3.103 ( N ) nn m bo iu kin bn tnh.
S vng quay ti hn ca :
-
Theo bng 11.7 ti liu (**) vi bi chn bi trn bng m: D pwn 1,3.105
ng knh tm con ln: D pw
Suy ra: n
D d 62 30
46 mm
2
2
1,3.105
2826 vo
ng phu
t n1 1420 vo
ng phu
t
46
2.5.2. Trc II:

S vng quay n1 355(v / p) .
Trang 41
n Chi Tit My
s 4 Phng n 1

2
2
FAR RAX
RAY
88.962 469,892 478 N

2
2
FBR RBX
RBY
1970,92 856,82 2149,1 N
Lc dc trc : Fa 2 157 N ; Fa 3 609, 25 N Fa Fa 3 Fa 2 452, 25( N )
Do c lc dc trc nn ta chn bi -chn, chn c trung hp 46306:

K hiu
46306
d (mm)
30
D (mm)
B (mm)
72
19
Gc tip xc =120
C (kN)
25,6
C0 (kN)
18,17
Chn h s e:
-
Ta c t s:
Fa
452, 25
0,025 theo bng 11.4 vi =120 ta chn

3
C0 18,17.10
e 0,34
Chn h s X, Y:
-
S A e.FAR 0,34.478 162,52 N ; SB e.FBR 0,34.2149,1 730,7 N .

-
FAR
A
FBR
SA
SB
Fa Fa 3 Fa 2 452, 25 N
Fta1 S B Fa1 730,7 452,25 278,45 N

Fta 2 S A Fa1 162,52 452,25 614,77 N
-
Ta c:
Fta1 278,45
0.58 e nn ta chn X=0,45 v Y=1,62.

V .FAR 1.478
Trang 42
n Chi Tit My
s 4 Phng n 1
Fta 2
614,77
0,29 e nn ta chn X=1 v Y=0.

R
V .FB 1.2149,1
Ti trng quy c:
-
Ti A: QA XVFr YFa Kt K 0,45 .1. 478 1,62.278,45.1.1,2 0,8 kN
Ti B: QB XVFr YFa Kt K 1.1. 2149 0.614,77 .1.1,2 2,58 kN

Kt 1
Vi:
trng va p nh.
T kt qu trn ta thy rng B chu ti trng ln hn nn ta tnh ton theo B.
Thi gian lm vic:
L
60Lhn
6
10
60.20000.355
426 trie
u vo
ng
106
Ct QB m L 2,58 . 3 426 19,4 kN

V Ct C 25,6 kN nn m bo kh nng ti ng
Tui th ca :
3
106 C
106 25,6.103
Lh
20000( gio)
45865 gi

60n Q
60 . 355 2580
Kim tra ti tnh:
Q0 X0 Fr Y0 Fa 0,5 . 2149 0,47 . 614,75 1,36 kN
Q0 2,149 kN
2,149
kN
0
r
Vi - chn =120 ta chn X0=0,5; Y0=0,47

Nh vy Q0 C0 18,17 (kN ) nn m bo iu kin bn tnh.
-
D d 72 30
51 mm
2
2
Trang 43
n Chi Tit My
Suy ra: n
s 4 Phng n 1
1,3.105
2549 vo
ng phu
t n2 355 vo
ng phu
t
51
2.5.3. Trc III:

S vng quay n1 88,75(v / p) .
-

2
2
FAR RAX
RAY
2996,952 1177,32 3220 N

2
2
FBR RBX
RBY
3126,52 122, 42 3129 N
Lc dc trc : Fa Fa 3 609, 25 N
Do c lc dc trc nn ta chn bi -chn, chn c nh hp:

K hiu
36209
d (mm)
45
D (mm)
B (mm)
85
19
Gc tip xc =120
C (kN)
32,3
C0 (kN)
25
Chn h s e:
-
Ta c t s:
Fa 609,25
0,02437 theo bng 11.4 vi =120 ta chn

3
C0 25.10
e 0,32
Chn h s X, Y:
-
S A e.FAR 0,32.3220 1030 N

S B e.FBR 0,32.3129 1001 N
-
Trang 44
n Chi Tit My
s 4 Phng n 1
FAR
FBR
SA
SB
Fa Fa 3 609, 25 N
Fta1 S B Fa 1001 609,25 1610,25 N

Fta 2 S A Fa 1030 609,25 420,75 N
-
Ta c:
Fta1 1610,25
0.5 e nn ta chn X=0,45 v Y=1,8.

V .FAR 1.3220
Fta 2 420,75
0,13 e nn ta chn X=1 v Y=0.

V .FBR 1.3129
Ti trng quy c:
-
Ti A:
QA XVFr YFa Kt K 0,45 .1. 3220 1,8.1610,25.1.1,2 5,217 kN

Ti B: QB XVFr YFa Kt K 1.1. 3129 0.420,75.1.1,2 3,755 kN
Kt 1
Vi:
trng va p nh.
T kt qu trn ta thy rng A chu ti trng ln hn nn ta tnh ton theo A.
Thi gian lm vic:
L
60Lhn
6
10
60.20000.88,75
106,5 trie
u vo
ng
106
Ct QB m L 5,217 . 3 106,5 24,73 kN

V Ct C 32,3 kN nn m bo kh nng ti ng
Tui th ca :
Trang 45
n Chi Tit My
s 4 Phng n 1
106 C
106 32,3.103
Lh
20000(gio)
44568 gi

60n Q
60 . 88,75 5217
Kim tra ti tnh:
Q0 X0 Fr Y0Fa 0,5 . 3220 0,47 .1610,5 2,367 kN

Q0 3,220 kN
3,220
kN
r
0
Vi - chn =120 ta chn X0=0,5; Y0=0,47
Nh vy Q0 C0 25(kN ) nn m bo iu kin bn tnh.
-
Suy ra: n
D d 85 45
65 mm
2
2
1,3.105
2000 vo
ng phu
t n3 88,75 vo
ng phu
t
65
PHN 3: CHN THN MY, BULONG, CC CHI TIT PH, DUNG

SAI V LP GHP
1. CHN THN MY:
1.1.
Yu cu:
- Ch tiu c bn ca hp gim tc l khi lng nh v cng cao.

- Vt liu lm v l gang xm GX15-32.
- Hp gim tc bao gm: thnh hp, np hoc gn, mt bch, gi ,
- B mt lp ghp gia np v thn c co sch hoc mi lp st, khi lp c mt lp
sn mng hoc sn c bit.
- Chn b mt ghp np v thn: song song mt
- Mt y v pha l tho du vi dc khong 20 v ngay ti ch tho du lm xung.
1.2.
Xc nh kch thc v hp:

Tn gi
Chiu dy: - Thn hp,
Biu thc tnh ton

= 0,03a + 3 = 10 mm
Trang 46
n Chi Tit My
s 4 Phng n 1
- Np hp, 1
1 = 0,9 = 9 mm
Gn tng cng: - Chiu dy, e
e = (0,8 1) = 8 mm
- Chiu cao, h
h < 58 mm
- dc
khong 2o
ng knh:
- Bulng nn, d1
d1 > 0,04a + 10>12 = 18 mm
- Bulng cnh , d2
d2 = (0,7 0,8)d1 = 14 mm
- Bulng ghp bch v thn, d3
d3 = (0,8 0,9)d2 = 12 mm
- Vt ghp np , d4
d4 = (0,6 0,7)d2 = 8 mm
- Vt ghp np ca thm, d5
d5 = (0,5 0,6)d2 = 8 mm
Mt bch ghp np v thn:

- Chiu dy bch thn hp, S3
S3 = (1,4 1,8)d3 = 18 mm
- Chiu dy bch np hp, S4
S4 = (0,9 1)S3 = 18 mm
- B rng bch np v thn, K3
K3 K2 - (3 5) = 45-5=40 mm
K2 = E2 + R2 + (3 5) = 45 mm
- B rng mt ghp bulng cnh , K2
E2 1,6d2 = 22 mm
- Tm l bulng cnh : E2 v C (l
R2 1,3d2 = 15 mm
khong cch t tm bulng n mp l). C D3/2 = 55 mm

- Chiu cao h
h xc nh theo kt cu, ph thuc tm l

bulng v kch thc mt ta
Mt hp:
- Chiu dy: khi khng c phn li, S1
S1 (1,3 1,5)d1 = 26 mm
- Khi c phn li,Dd; S1; S2
Dd xc nh theo ng knh dao khot

S1 (1,4 1,7)d1 = 30 mm
S2 (1 1,1)d1 = 18 mm
- B rng mt hp, K1 v q
K1 3d1 = 54 mm
Trang 47
n Chi Tit My
s 4 Phng n 1
q K1 + 2 = 74 mm
Khe h gia cc chi tit:
- Gia bnh rng vi thnh trong hp
(1 1,2) = 10 mm
- Gia nh bnh rng ln vi y hp
1 (3 5) = 32 mm
- Gia mt bn cc bnh rng vi nhau
=10mm
Z = (L + B)/(200 300) = 4
S lng bulng nn, Z
L=521mm v B=351,5 mm
Kch thc gi trc: ng knh ngoi v tm l vt

Trc
D2
D3
62
75
90
II
72
85
105
III
85
100
120
2. CC CHI TIT LIN QUAN N KT CU V HP:

2.1. Cht nh v:
Mt ghp gia np v thn nm trong mt phng cha ng tm cc trc. L tr (ng
knh D) lp trn np v thn hp c gia cng ng thi. m bo v tr tng i ca
np v thn trc v sau khi gia cng cng nh lp ghp, dng 2 cht nh v. Nh c cht nh
v, khi xit bulng khng lm bin dng vng ngoi ca (do sai lch v tr tng i ca np
v thn), do loi tr c mt trong nhng nguyn nhn lm chng b hng.
Ta dng cht nh v hnh cn c cc thng s sau:
c
46
d1
cx45
Trang 48
n Chi Tit My
s 4 Phng n 1
2.2. Np :
-
Che chn ln khaoir bi t bn ngoi.
Lm bng vt liu GX14-32.
Kt cu cc np trong hp gim tc, bng 18.2 (ti liu (*)):

Trc
D2
D3
D4
d4
62
75
90
52
11
8(M8)
II
72
85
105
60
11
8(M8)
III
85
100
1120
75
11
8(M8)
2.3. Ca thm:
kim tra, quan st cc chi tit my trong hp khi lp ghp v du vo trong hp,
trn nh hp c lm ca thm. Ca thm c y bng np. Trn np c lp thm nt thng
hi. Kch thc ca thm c chn theo bng 18-5 [1] nh sau:
A
A1
B1
100
75
150
100
C1
125 130 87 12
Vt
S lng
M8 x 16
2.4. Nt thng hi:

Khi lm vic, nhit trong hp tng ln. gim p sut v iu ha khng kh bn trong
v bn ngoi hp, ngi ta dng nt thng hi. Nt thng hi c lp trn np ca thm.
Kch thc nt thng hi (tra bng 18-6 [1]):
A
K L
M27x2
15
30
15
45 36 32 6 4
M N
10 8
O P
22 6
32 18
36 32
2.5. Nt tho du:
Trang 49
n Chi Tit My
s 4 Phng n 1
- Sau mt thi gian lm vic, du bi trn cha trong hp b bn (do bi v do ht mi)

hoc b bin cht, do cn phi thay du mi. tho du c, y hp c l tho du.
Lc lm vic, l c bt kn bng nt tho du.
-
Kt cu v kch thc ca nt tho du tra trong bng 18-8 [1] (nt tho du tru) nh sau:
d
D0
M 20 x 2
15
28
2,5
17,8
30
22
25,4
2.6. Que thm du:

-
kim tra mc du trong hp ta dng que thm du.
Que thm du
2.7. Vng mc:
-
Dng di chuyn hp gim tc 1 cch d dng.
Chiu dy: S=(23)=20 mm.
ng knh l vng mc: d=(34) =30 mm

2.8. Vt tch np v thn hp gim tc:
C tc dng tch np v thn hp gim tc, vt M14x30
3. CC CHI TIT PH KHC:

3.1. Vng pht:
Vng pht l loi lt kn ng gin tip nhm mc ch bo v khi bi bm, cht bn, ht
cng v cc tp cht khc xm nhp vo . Nhng cht ny lm chng b mi mn v b han
g. Ngoi ra, vng pht cn phng du chy ra ngoi. Tui th ln ph thuc rt nhiu vo
vng pht.
Vng pht c dng kh rng ri do c kt cu n gin, thay th d dng. Tuy nhin c
nhc im l chng mn v ma st ln khi b mt trc c nhm cao.
Trang 50
n Chi Tit My
s 4 Phng n 1
Vng pht
3.2. Vng chn du:
ngn cch m trong b phn vi du trong hp.
4. BNG TNG KT BULONG:

Da theo bng Ph lc sch V C Kh tp 1, Trn Hu Qu
Bu long nn: d1=18, chn M18, l0=42.
Bu lng cnh : d2=14, l0=34, chn M14x100
Bu long ghp bch np v thn: d3=12, l030, chn M12x55
Vt ghp np : d4=8,l0=22, M8x40
Vt ghp np ca thm: d5=8, M8x16
Bng tng kt sau:
Bulong ai c
M8
M12
M14
M18
13
19
22
27
14,4
21,1
24,5
30,2
5,5
12
Trang 51
n Chi Tit My
s 4 Phng n 1
h/c
S lng
6,5
16 M8x40
4 M8x16
10
11
15
4 M12x55
8 M14x110
4 M18
5. DUNG SAI V LP GHP:

Cn c vo cc yu cu lm vic ca tng chi tit trong hp gim tc, ta chn cc kiu lp
ghp sau:
5.1. Dung sai ln:
Vng trong ln chu ti tun hon, ta lp ghp theo h thng trc lp trung gian vng
khng trt trn b mt trc khi lm vic. Do , ta phi chn mi lp k6, lp trung gian c
di, to iu kin mn u (trong qu trnh lm vic n s quay lm mn u).
Vng ngoi ca ln khng quay nn chu ti cc b, ta lp theo h thng l. c th di
chun dc trc khi nhit tng trong qu trnh lm vic, ta chn kiu lp trung gian H7.
5.2. Lp ghp bnh rng trn trc:
Bnh rng lp ln trc chu ti va, ti trng thay i, va p nh, ta chn kiu lp ghp
H7/k6.
5.3. Lp ghp np v thn hp:
d dng cho vic tho lp v iu chnh, ta chn kiu lp lng H7/e8.
5.4. Lp ghp vng chn du trn trc:
d dng cho tho lp, ta chn kiu lp trung gian H7/Js6
5.5. Lp cht nh v:
m bo ng tm v khng b st, ta chn kiu lp cht P7/h6.
5.6. Lp ghp then:
Theo chiu rng, chn kiu lp trn trc l P9/h8 v kiu lp trn bc l Js9/h8.
Theo chiu cao, sai lch gii hn kch thc then l h11.
Theo chiu di, sai lch gii hn kch thc then l h14.
BNG DUNG SAI LP GHP
Chi tit
Kch
Mi lp
ES
EI
es
ei
di
Trang 52
n Chi Tit My
s 4 Phng n 1
( m)
thc
( m)
( m)
( m)
ln
ln
nht
nht
+2
15
19
+2
15
19
+2
15
19
+2
18
23
(mm)
Bnh rng 1
35
H7/ k6
+21
Bnh rng 2
35
H7/ k6
+21
Bnh rng 3
35
H7/ k6
+21
Bnh rng 4
50
H7/ k6
+25
+15
+15
+15
+18
BI CHN
vng ngoi
d
Trc I
62
H7/ h6
+21
-13
34
Trc II
72
H7/ h6
+21
-13
34
Trc III
85
H7/ h6
+25
-16
41
vng trong
d
Trc I
30
H7/ k6
+21
+15
+2
15
19
Trc II
30
H7/ k6
+21
+15
+2
15
19
Trc III
45
H7/ k6
+25
+18
+2
18
23
Then (trc)
bxh
Trc I
Trc II
Trc III
10x7
P9/ h8
-15
-51
-18
42
10x8
P9/ h8
-15
-51
-22
51
10x8
P9/ h8
-15
-51
-22
51
10x8
P9/ h8
-15
-51
-22
51
12x9
P9/ h8
-18
-61
-27
61
12x8
P9/ h8
-18
-61
-27
61
Then (bnh rng + bnh xch + ni trc)

Trang 53
n Chi Tit My
s 4 Phng n 1
Ni trc
10x7
Js9/ h8
+18
-18
-22
18
Br1
10x8
Js9/ h8
+18
-18
-22
18
Br2
10x8
Js9/ h8
+18
-18
-22
18
Br3
10x8
Js9/ h8
+18
-18
-22
18
Br4
12x9
Js9/ h8
+21,5
-21,5
-27
21,5
48,5
a xch
12x8
Js9/ h8
+21,5
-21,5
-27
21,5
48,5
d=6
P7/h6
-8
-20
-8
20
521
H7/e8
30
H7/js6
+21
+6,5
-6,5
6,5
27,5
30
H7/js6
+21
+6,5
-6,5
6,5
27,5
45
H7/js6
+25
+8
-8
33
28
H7/ js6
+21
+6,5
-6,5
6,5
27,5
43
H7/ js6
+25
+8
-8
33
62
H7/h6
+30
-19
49
72
H7/h6
+30
-19
49
85
H7/h6
+35
-22
57
Cht nh v v hp
Np - v
hp
Vng chn
du trc I
Vng chn
du trc II
Vng chn
du Trc III
Vng pht
trc I
Vng pht
trc III
Np bch ln
trc I
Np bch ln
trc II
Np bch ln
trc III
Trang 54
n Chi Tit My
Np ca thm
np hp
s 4 Phng n 1
150
H8/h7
+63
-40
103
KT LUN
Qua thi gian lm n mn hc thit k h thng truyn ng c kh, em nm vng hn
v cch phn tch mt cng vic thit k, cch t vn cho bi ton thit k.
V c trng nghin cu ca mn hc l tnh h truyn ng nn qua gip cho sinh vin
c cch x l st thc hn v bit cch kt hp vi nhng kin thc c hc tnh ton
v chn ra phng n ti u cho thit k.
D c gng hon thnh n ny vi cng lm vic cao, k lng v c s hng
dn rt c th ca qu thy c khoa C kh nhng do hiu bit cn hn ch v cha c kinh
nghim thc tin nn chc chn n ny cn c nhiu thiu st v bt cp. V vy, em rt
mong s sa cha v ng gp kin ca qu thy c em c rt kinh nghim v b sung
thm kin thc.
Em xin chn thnh cm n s gip ca qu thy c khoa C kh v s hng dn tn tnh
ca thy Nguyn Hu Lc.
Sinh vin thc hin n
Thn Trng Khnh t
TI LIU THAM KHO

[1]. Trnh Cht L Vn Uyn: Tnh ton thit k h dn ng c kh, tp 1 v Nh xut
bn gio dc, 2003.
[2]. Nguyn Hu Lc: C s thit k my. Nh xut bn i hc quc gia TP. H Ch
Minh, 2004.
[3]. Trn Hu Qu: V k thut c kh, tp 1 v 2. Nh xut bn gio dc, 2001.
[4]. Kin Quc (ch bin): Sc bn vt liu. Nh xut bn i hc quc gia TP. H
Ch Minh, 2004.
Trang 55

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n Chi Tit My

GVHD: PGS.TS Nguyn Hu Lc

TRNG I HC BCH KHOA TP. HCM

Sinh vin thc hin:THN TRNG KHNH T . MSSV:20800418

K H THNG DN NG THNG TRN

H thng dn ng thng trn gm:

GVHD: PGS.TS Nguyn Hu Lc

1- ng c in 3 pha khng ng b; 2- Ni trc n hi; 3- Hp gim bnh rng tr 2

NI DUNG THUYT MINH

SVTH: Thn Trng Khnh t MSSV:20800418

GVHD: PGS.TS Nguyn Hu Lc

GVHD: PGS.TS Nguyn Hu Lc

2.2.2.1. Chn vt liu ...................................................................................................... 21

SVTH: Thn Trng Khnh t MSSV:20800418

GVHD: PGS.TS Nguyn Hu Lc

Thn Trng Khnh t

SVTH: Thn Trng Khnh t MSSV:20800418

GVHD: PGS.TS Nguyn Hu Lc

Phn 1: XC NH CNG SUT NG C V PHN PHI T S TRUYN

Chn hiu sut ca h thng:

Hiu sut truyn ng:

knbr 1br 2xol4 0,99.0,98.0,98.0,95.0,994 0,8677

br 1 0,98 : hiu sut b truyn bnh rng tr rng nghing 1.

x 0,95 : hiu sut b truyn xch ng con ln

ol 0,99 : hiu sut ln.

Tnh cng sut cn thit:

Cng sut tnh ton:

Ptt Ptd Pmax

Cng sut cn thit: Pct

S vng quay trn trc cng tc:

uch uh .ux 16.2 32

GVHD: PGS.TS Nguyn Hu Lc

nsb nlv . uch 42 . 32 1344 vo

1.2. PHN PHI T S TRUYN:

1.3. BNG C TR:

SVTH: Thn Trng Khnh t MSSV:20800418

GVHD: PGS.TS Nguyn Hu Lc

1.3.2. Tnh ton s vng quay trn cc trc:

1.3.3. Tnh ton moomen xon trn cc trc:

1.3.4. Bng c tnh:

SVTH: Thn Trng Khnh t MSSV:20800418

GVHD: PGS.TS Nguyn Hu Lc

Theo bng 5.4 Ti liu (*), vi u=2,1126, chn s rng a xch nh z1 27 , do s

Pt P3 .k .k z .kn 3,190.1,95.0,926.2, 254 12,98 kw

k k0 .ka .kc .k .kc .kbt 1.1.1.1,2.1,25.1,3 1,95

k=1,2: ti trng ng va p nh.

Pt [P] 19,3 (kw)

GVHD: PGS.TS Nguyn Hu Lc

xch khng chu lc cng qu ln, gim a 1 lng bng:

a 0,003.a 4mm , do a=1261-4=1257mm.

1,31 [i] 25 (ba

2.1.3. Tnh kim nghim xch v bn:

k=1,2 (Ti trng va p nh, ti trng m my bng 150% ti trng lm vic).

Lc cng do lc li tm: FV=q.v2=3,8.1,26802=6,11N;

Lc cng do trng lng nhnh xch b ng sinh ra:

F0=9,81.kf.q.a=9,81.4.3,8.1,257=187,43N (Vi kf=4 khi b truyn nm ngang

SVTH: Thn Trng Khnh t MSSV:20800418

GVHD: PGS.TS Nguyn Hu Lc

Theo bng 5.10 vi n=200vg/ph, [s]=8,5. Vy s>[s]: b truyn xch m bo bn.

H 0,47. k r .(Ft .K Fv ).E / (A.k d )

0,47. 0,41.(2515,8.1,2 3,69).2,1.105 / (262.1) 468,5MPa

H 468,5 [ H ] . Do ta dng thp 435 ti ci thin HB170 c

H 0,47. k r .(Ft .K Fv ).E / (A.k d )