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Advantech Transformation of

Manufacturing Systems &


Factory Facilities

Alicja Strzemieczna 2014

World Industrial PC Leader

WW Market Share

27%

Smart manufacturing : Automation pyramid

High Performance Computing


High performance industrial rack
systems, iStorage, I-Cloud

TPC/SPC/UNO/IPC
Industrial embedded fanless panel lPC
Embedded fanless box PC
General IPC

FieldBus
Remote & PAC

A Complete Portfolio of
Industrial Communications Products

Complete I/O Offering

IO Types

Up to 768 pts
(24 x 32)

APAX-507X
Coupler

APAX-5000
Modular I/O

Up to 128 pts
(16 x 8)

ADAM-5000/TCP
High Deisity I/O

APAX-5000
Modular I/O

<16 pts

ADAM-2000
Wireless I/O

ADAM-4000
RS-485 I/O

ADAM-6000/6200
Ethernet I/O

Analog Input
- Voltage
- Current
- T/C,RTD,Thermister
Analog Output
- Voltage
- Current
Direct Signal
- Temperature
- Humidity
Digital Input
- Dry Contact
- Wet Contact
Digital Output
- Sink Type
- Source Type
Relay Output
- Form A
- Form C
Specialty I/O
- Pulse Output
- Counter

SCADA level features 1-2


Series:
TPC-xx40WP
SPC-xx40WP
TPC-xx50H
TPC-xx51H

Latest technology for the best operator interface experience:


HMI is the contact point between operators and system.
Multitouch gesture with PCT technology
Wide screen
IP65 protection
Low power consumption
Fanless
Thin design
Extended operating temperature
Isolation over COM port

SCADA level features 2-2


If combined system is needed Advantech can provide the flexibility:
Embedded fanless PC boundled with Industrial monitor

Series:
UNO-1000 series
UNO-2000 series
UNO-3000 series
DIN rail

Slim form factor

PCI/PCIe addon card

+
Series:
FPM series

TPC look

Semi industrial

Rugged

MT & WS

Latest technology for the best operator interface experience:


Low power consumption
Fanless
Thin design
Extended operating temperature
Form factor modularity for every needs
Scalable CPU performance ( from Atom to core i7)

SUSIAccess is a software platform for embedded developers providing


remote management and embedded security services and embedded
applications services with multiple OS and platforms. Now, all
Advantech Embedded Computing products come pre-loaded with
SUSIAccess. Its cloud-based and provides on-demand software services
so SIs can easily download and upgrade applications when they need.

Important 2 Rs: Reliability & Ruggedness


Reliability

Ruggedness

Systems are design for 24x7 operation, lack of service is not acceptable

When a solution is studied it must be as much immune as possible,


Installation MUST NOT affect the design:
1. Electrical noise
1. Irradiated
2. Conducted
2. Environmental condition

Life cycle management: a key point


All the architecture selected are defined embedded
Easier projects maintenance
CPU manufacturer support

Phase out management:


1. STANDARD
1. EOL announcement + 6 months LTB + 9 months last
shipping date
2. PROJECT BASED
1. Key components allocation for extended time batches
production.

Life cycle at least 7 years

Industrial Server vs. Commercial Server


Item
Environment
Temperature

Vibration

Advantech

Commercial

0~40C

10~35C

1G

0.25~0.5G

Legacy I/O
support

Yes

No

Technical
support

High

Medium to
Low

Longevity

5~7 years

2~3 years

Revision
Control

Yes

No

Advantechs Benefit
1. Wider ambient temperature validation to make sure
reliability under hash environment.
2. To reduce system shut down or unstable caused by
higher ambient temperature.
Strict vibration test to make Advantech IPC durable and
prevent from component dropped when the IPC is used in
higher shock environment, likes factory automation.
Customer is able to install existing legacy I/O card with s/w
on Advantech new IPC platform to prevent from reinvestment on new I/O cards.
Professional AE to help customer resolve technical problems
for shortening customers development schedule..
1. Eliminate system upgrade every year
2. Low Total Cost of Ownership, including system
certification cost and customer RMA service material
preparation
1. Reduce product validation during product life cycle
2. Avoid compatibility issue happened by engineer changes.

Product overview

iDoor Technology

Products support
TPC+UNO different solution for a unique
advantage
1. New UNO-2000 series
Stand Mount
2. New UNO-1000 series
DIN-Rail Mount
3. New TPC-1x51T series
4:3 Touch Panel PC
4. New TPC-xx82H series
4:3 Touch Panel PC
5. New TPC-xx81WP
series
16:9 Touch Panel PC

Large CPUs portfolio offering fitting with


application requirement

Customizing flexible I/O Extension By


ADVANTECH iDoor Technology

Standardization, Optimization & Integration


81 x 19.4 mm size space
Variety module & I/O plate with flexible customization
Easy for replacement with different modules
Support iAutomation Computing Platforms
1 technology for all the platforms no matter about
CPU performance
Form factor

iDoor Technology Definition


Composed by Module & IO Plate
Module : standard mPCIe interface
IO Plate : support any connectors which can fit with
iDoor dimension (81 mm x 19.4mm), either connect to
the module or only connectors to the board function
such as USB 3.0
IO Plate Free Area

Module
IO plate

Supporting Any Industries By Customized iDoor


Module Product Development

21

Haswell & iDoor Success story


Country : Netherlands
Customer is a leader in cigarette and tobacco manufacturing. This project
is about renewing their production line with a powerful system able to
manage their new SCADA SW.

Customer Needs :

Customer needs to rewamp existing plants managing existing installation. Fanless is a must
and compact size is a winning solution allowing less efforts in installation. Plants are WW and
a rugged device is needed to deploy wo additional rework . Power consumption is an added
value. iDoor allowed the flexibility to connect local I/O easilly integrate in the system.

Volume :
Advantech Confidential
- 22 - & Internal Use Only

500 x TPC-1582H + 500 x PCM-27D24DI + 200 IP54 enclosures

Application: HMI for Genset control system


Introduction:
SOREEL is a leading company in providing automation for genset control. The actual solution was
based on a monochromatic display, designed internally.
Requirements:
For the next generation cabinet control SOREEL is integrating an HMI interface in order to improve
the GUI for an improved usability. The requirement was to meet harsh environmental conditions:
Extended operating temperature, with cold start capabilities
Sun light readable option
PCB Coating for tropical environmental conditions
Winning Solution:
Advantech has many years experience of thin client HMI development and could offer a dedicated
solution. to meet the requirements, technical as well commercial by customizing the standard
TPC-1250, tailored to the customers specification including packaging and labeling
Fast delivery service can be accomplished by AESC CTOS service and safety stock
management.

Winning Solution:
TPC-1250 OEM version

Winning points:
Fully ODM solution
Logistic support
Tailored solution

Comprehensively PC-Based Panel Computers


Entry-Level Panel
Computers

Value-Level Panel Computers


(Thin-Client)

High-Performance Panel
Computers

7/10.1 (16:9)

6.4/10.4/12.1/15/17(4:3) 15.6/18.5/21.5(16:9)

TI Cortex-A8

Intel ATOM BayTrail QC

Intel Core i7/i5/i3 Haswell DC

Wide-Temperature
CANOpen
UL508 certification
HMI Software

Wide-temperature
Stack-up HDD expansion
Display Monitors
PanelExpress + HMI Software

PCT Multi-touch
iDoor Technology
Stand-alone VESA mount
Display Monitors
Extended Push-button

WOP-3070T/WOP-3100T

TPC-651T/TPC-1051T/TPC-1251T/TPC1551T/TPC-1751T

TPC-1581WP/TPC-1881WP/TPC-2181WP

24

Embedded Automation Panel Computers


Product Portfolio Multi-touch & Widescreen
TPC-x40/x81 Series
(Machinery Computers)

AMD G-series T56E


Intel Core Haswell DC
(4th Gen.) (New)

FPM-7000 Series
(Machinery Monitors)

SPC-x40 Series
(Stationary Computers)

VGA/DVI/HDMI/DP
AMD G-series T56N
RS-232/USB touch interface
24VDC/VESA 100mm

i7-4650U ULT 1.7GHz


Celeron 2980U ULT 1.6GHz

15.6/18.5/21.5

15.6/18.5/21.5

18.5/21.5

iDoor expansion for x81


series

Minimum thickness less


than 20mm

Extended Push-button

TPC-1840WP, TPC-2140WP
TPC-1581WP

FPM-7151W, FPM-7181W, FPM7211W

SPC-1840WP, SPC-2140WP

25

Product focus

Touch Panel PCs : TPC-1840WP/2140WP

Models: TPC-1840WP-T3AE & TPC-2140WP-T3AE


Wide screen(16:9) 18.5/21.5 TFT LED B/L LCD
AMD G-series T56E 1.65GHz with external APU
Built-in function and home key button used for intuitive UI
PCT Multi-touch screen

Expansion:

1 x Mini PCI-E slot

Storage:

1 x CFast Slot
1 x 2.5 SATA HDD

I/O Interface:

3
1
2
2
1
1

x
x
x
x
x
x

RS-232
RS-422/485
USB 2.0 Host Ports
GbE LAN
HDMI
Audio, 1 x Audio out

Mounting: Panel mount


Certification

EMI: CE, FCC Class A


Safety: UL, BSMI, CCC

Front Panel
IP66
Operating Temperature

0~55
- 27 -

TPC series : panel mount (56mm depth)

Rich I/O 4xCOMs, 2xLANs, 2xUSBs, HDMI, Audio

Stationary Panel PCs : SPC-1840WP/2140WP

Models: SPC-1840WP-T3AE
Wide screen(16:9) 18.5/21.5 TFT LED B/L LCD
AMD G-series T56N 1.65GHz with external APU
All around IP65 with waterproof M12 connector
PCT Multi-touch screen

Expansion:

1 x Mini PCI-E slot

Storage:

1 x 2.5 SATA HDD

I/O Interface:

1 x RS-232
1 x USB 2.0 Host Ports
2 x GbE LAN

Mounting: VESA mount


Certification

EMI: CE, FCC Class A


Safety: UL, BSMI, CCC

Front Panel
IP66
Operating Temperature

0~55
- 29 -

Concept Design

HMI(A) Back View


SPC series : stand
mounting (65mm depth)

All-around Die-casting IP65 with M12 connectors

Button module

User Friendly Design


Easy Installation
One Person for panel mounting

Quickly Enable/Disable Touch


Long press Home key to
disable or enable touch

Raise Touch Durability


Use electrical conductor to sense
7H Glass for scratch & chemical
resistance
Coating to lower reflection &
finger print

SPC: Stand alone evolution


Before

Now

Advantages:
1. No additional cabinet required
2. True full IP66
3. Thin solution
4. Better thermal solution
5. Design solution (no anymore square boxes)

TPC/SPC thermal solution


TPC and SPC are designed in order to ensure product high reliability.
Heat spreader is a good example:

26 cm

Copper area:
High
To improve heat dissipation

20 cm
Dedicated connection for
hot spot prevention

Intuitive Operation By Touch Integrated Intelligent Keys


Advantech 1st iF product Design Award TPC & SPC Series

Magnesium-alloy, Reduce 35%


weight from Aluminum-alloy

IP65 True Flat Touch Screen


(PCT) Multi-touch

Customized Keys for Intuitive Operation


Multi-Colors LED Indicator
(BLUE / ORANGE)
Work

Sleep

Customized Keys
I Key : Ctrl + Alt + Shift + I
H Key : Ctrl + Alt + Shift + H

GL Utility (Graphical Line)


Setting (brightness..etc)
System Management
Quick Start (Max. 8)

Intelligent Key for Intelligent


Management

H-Key

i-Key to start GL utility

One touch to Go to Your Main Page


Long press to enable/disable touch
System Setup
System Information & Health Status
Your Quick Start Manual

Utilize & Define Your Intelligent Keys into Your


Application

Keypad On Screen Function


Easy Integration by Keyboard Combination
Ctrl-Alt-shift-I (i-Key)
Ctrl-Alt-shift-H (H-Key)

Long Press H-Key : Touch Enable / Disable For Clearance

TPC-1840WP / TPC-2140WP

Touch
Long
PressScreen
H-KeyLocked
to Unlock

Customized Touch-Like Intelligent i-Key

SPC-1840WP / SPC-2140WP

Application: Car Industry Quality Management


System

Introduction:
FIAT-Chrysler is a car manufacturer group with factories WW.
In order to improve production output and quality they are redesigning their manufacturing
approach.
Requirements:
FIAT--Chrysler is looking for the latest technology in the market to design their new production
system. Multitouch and widescreen is requested as well as a thin client computing platform.
Supplier must have strong R&D capability to support customer in first plant commisioning to work
together and create a fitting solution with their new requirements.
Outlook:
Rewamp of the total
productions plants 60 WW
Winning Solution:
TPC-1840WP
TPC-2140WP

Winning points:
Latest technology ready for using the latest SW solution
Local technical support to support pre-commissioning
Industrial specifications
Tailored solution including software

Automation Panels Product Positioning


TPC 71 Series
- 6.5, 10 , 12, 15 ,17
display
-Atom D525 1.8GHz CPU
- 2 x LAN, 3 x COM
- Mini PCIe/ PCIe
-- 8 x DI/DO

Price

Control
Panels

General
TPC
In the past

4:3

Thin-Client
Panels

16:9

TPC 50/51 Series


-6, 12,15 display
-Atom Z520 1.33GHz CPU
- 2 x LAN, 2 x COM
-Wide operating temp

TPC/SPC 40 Series
-18.5, 21.5display/Multi-touch
-AMD dual-core platform
-intelligent keys for UI
-Easy installation / Stand alone

Functionality

Embedded Automation Panel Computers


Product Portfolio TPC (4:3 aspect ratio)
TPC-x50/x51 Series
(Entry-Level)

TPC-x71/x72 Series
(Value-Level)

TPC-x82 Series
(Performance-Level)

Intel ATOM N270


Intel ATOM D525
Intel ATOM Z520 (-20-60) Intel ATOM BayTrail QC
Intel ATOM BayTrail DC
E3840 1.91GHz (New)
E3821 1.33GHz (New)

Intel Core Haswell DC


(4th Gen.) (New)

5.7/12.1/15/17

10.4/12.1/15/17

12/15/17

Stack-up expansion (HDD)

PCI/PCIe expansion, iDoor

PCI/PCIe expansion, iDoor

TPC-650H, TPC-1250H, TPC-1550H,


TPC-1750H,
TPC-651H- TPC-1251H, TPC-1551H
TPC-1251T, TPC-1551T

TPC-1071H, TPC-1271H, TPC1571H, TPC-1771H


TPC-1272H, TPC-1572H

TPC-1282H, TPC-1582H

43

i7-4650U ULT 1.7GHz


i3-4010U ULT 1.7GHz
Celeron 2980U ULT 1.6GHz

Thin client TPC SR-series Sun Light readable


series

New
Availale
in July

Reducing reflective
light which causes
visual washout of
display image
Better display
quality by 5~10
times contrast
ration increase

TPC-1251T / TPC-1551T : Thin Client

12,1 / 15 TFT LED LCD


True flat front IP66
SUSIAccess Support
24VDC Power Input
Operating temperature -20+60C
Cutout compatible with
today's 12 & 15

Intel ATOM E3827 @1,75GHz


4GB DDR3 Memory
USB 3.0 x 1, USB 2.0 x 1
Giga LAN x 2
RS-232 x 1,1 x RS-232/422/485
Expansion: Full size mPCIe x 1
Storage: mSATA / SATA HDD (option)

Flat Panel Monitors Product Portfolio


FPM-2000 Series

FPM-5000 Series

FPM-3000 Series

FPM-7000 Series

Machine Builder
TPC-Like Front

True Flat Display


Front USB Access

Harsh Environment
Front OSD

Widescreen (16:9)
Multi-Touch

12, 15, 17

15, 17, 19

12, 15, 17, 19

15.6(NPI), 18.5,
21.5

12VDC/24VDC
VGA
RS-232/USB T/S
Resistive

12VDC/24VDC
VGA/DVI/DP
RS-232/USB T/S
Resistive

12VDC/24VDC
VGA/DVI
RS-232/USB T/S
Resistive

12VDC/24VDC
VGA/DVI
RS-232/USB T/S
Resistive/PCT

FPM-2120G, FPM-2150G,
FPM-2170G

FPM-5151G, FPM-5171G,
FPM-5191G
FPM-5152G, FPM-5172G,
FPM-5192G

FPM-3121G, FPM-3151G,
FPM-3171G, FPM-3191G

FPM-7151W, FPM-7181W,
FPM-7211W

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