Simulation Lab Final

Experiment -1
Aim: Draw the given figure by using AutoCAD software
Commands used: ortho, line, line with tan, circle, circle with ttr, array, trim, erase,
dimensions.
Program:
Command: c
CIRCLE Specify center point for circle or [3P/2P/Ttr (tan tan radius)]:
Specify radius of circle or [Diameter]: d
Specify diameter of circle: 26
Command: c
Specify radius of circle or [Diameter] <13.0000>: d
Specify diameter of circle <26.0000>: 60
Command: c
Specify radius of circle or [Diameter] <5.0000>: 42
Command: c
1

Command: *Cancel*
Command: ar
ARRAY
Specify center point of array: center of circle
Number of items: 8
Select objects: 1 found
Select objects:
Command: l
LINE Specify first point:
Specify next point or [Undo]: <Ortho on> 80
Specify next point or [Undo]: 40
Command: LINE Specify first point:
Specify next point or [Undo]: *Cancel*
Command: c
Command: c
Command: c
Command: c
2

Command: l
LINE Specify first point: tan
Specify next point or [Undo]: tan
Command: l
LINE Specify first point: tan
Specify next point or [Undo]: tan
Command: c
CIRCLE Specify center point for circle or [3P/2P/Ttr (tan tan radius)]: ttr
Specify point on object for first tangent of circle:
Specify point on object for second tangent of circle:
Specify radius of circle <13.0000>: 96
Command: c
CIRCLE Specify center point for circle or [3P/2P/Ttr (tan tan radius)]: ttr
Specify point on object for first tangent of circle:
Specify point on object for second tangent of circle:
Specify radius of circle <96.0000>: 42
Command: Specify opposite corner:
TRIM
Current settings: Projection=UCS, Edge=None
Select cutting edges ... 19 found
Select object to trim or shift-select to extend or
[Fence/Crossing/Project/Edge/eRase/Undo]: Specify opposite corner:
3
Select object to trim or shift-select to extend [Fence/Crossing/Project/Edge/eRase/Undo]:

*Cancel*
Result: Hence the object is drawn in AutoCAD software with proper dimensions.
Experiment -2
Aim: Draw the given figure by using AutoCAD software
Commands used: ortho, line, circle, array, mirror, trim, fillet, offset, erase, dimensions.
Program:
Command: c program
Specify radius of circle or [Diameter]: d
Specify diameter of circle: 62
Command: c
Command: c
5
Command: c
Command: l
Command: o
OFFSET
Current settings: Erase source=No Layer=Source OFFSETGAPTYPE=0
Specify offset distance or [Through/Erase/Layer] <Through>: 4
Select object to offset or [Exit/Undo] <Exit>: *cancel*
Command: e
ERASE 1 found
Command: tr
TRIM
[Fence/Crossing/Project/Edge/eRase/Undo]: *Cancel*
Command: ar
ARRAY
Specify center point of array: center of the circle
Number of items: 6
*Cancel*
Command: tr
TRIM
6

Command: l
Specify next point or [Undo] : <Ortho on> 52
Specify next point or [Close/Undo]: *Cancel*
Command: c
Command: c
Command: e
ERASE 2 found
Command: mi
MIRROR 2 found
Specify first point of mirror line: Specify second point of mirror line:
Erase source objects? [Yes/No] <N>: enter
Command: MIRROR 4 found
Specify first point of mirror line: Specify second point of mirror line:
Erase source objects? [Yes/No] <N>: enter
7
Command: l
Command: LINE Specify first point:
Command: f
FILLET
Current settings: Mode = TRIM, Radius = 0.0000
Select first object or [Undo/Polyline/Radius/Trim/Multiple]: r
Specify fillet radius <0.0000>: 12 at 4 places
Command: tr
TRIM
Result: Hence the object is drawn in AutoCAD software with proper dimensions.
EXPERIMENT _-3
AIM: To create a part model of the object as per the given dimension shown in figure.
Software used: - solid works 2013-14
Commands used: - Rectangle, Line, Arc, Extrude, Extrude Cut, Hole wizard and Fillet
Procedure: 1)
2)
3)
4)
5)
6)
7)
Double click the solid works Icon on Desktop to open it.

File
New
Part
click ok.
Set default unit
system as MMGS
Select a top plane Right click
Select Mode
Go to sketch
Commands
Rectangle
Select corner Rectangle
Dimension: - smart dimension set the length = 100 mm, width= 40 mm.
Go to features Extrude boss/base
Direction -1
Blind
Enter valve=10 mm
Select ok
8) Insert new sketch
- Select front face of the part body apply sketch
- Set normal to plane Draw profile on that face by using line
command as shown below
Design the feature by using smart dimensions

9) Go to feature
Extrude
boss/base Direction-1
Blind select reverse
10 mm (Enter value)
Select Ok
9
10) Select front plane- go to sketch mode

Sketch command
Rectangle
Corner Rectangle
Define the sketch smart dimension: 403.
11) Go to features
Extrude cut
Direction -1
Select through all
12) Features: - Hole wizard
Hole type
counter bore
Standard
ANSI Metric
Type
Hex bolt- ANSI B 18.2.3.5 M
Hole specification: - size M8
End condition
Select through all
Tick Ok, then select the face
12 a) wake up the center point
Click the positions tab
Move the cursor on to the circumference of the large arc and Drop it.
Go to feature: - fillet
Select the radius as 8 mm
Select the corner edge of base feature
Ok
Go to Horizontal
Hole type
Hole
Standard: - ANSJ Metric
Type: - Drill Sizes
Hole specification: - size 7.0
End condition: - Through all.
Select the Top of bottom plate
Repeat the procedure 1.2 (a) then apply
10
Go to feature: - filiet radius 3mm: select the faces as shown in main figure, apply.On body
Right click
appearance
Body
Color
Select
ok
RESULT: Hence by using above commands the figure is obtained as per given dimensions.
11
EXPERIMENT-4
AIM: To create a given object by using Solid Works Software using proper commands &
dimensions.
Software used: - Solid Works 2012-13
Command used: - Rectangle, Extrude, Extrude cut, fillet, chamfer, Hole wizard.
Procedure: - 1) Double click the solid works Icon, to open the software.
2) File
New
Part
3) Unit system set MMGS
Ok
Ok
4) Select Top plane as Sketch plane. Go to

5) Sketch based feature
Rectangle
Corner rectangle
Smart dimension set as

6) Go to feature
Go to features
Extrude Boss
130100
Direction -1
20 nm [enter value]
7) Select Top surface of the object as sketch plane and

Sketch based features
Rectangle
corner Rectangle.
Smart dimension to define a sketch 13020

8) go to features
Extrude Boss
Direction -1
Blind
70 mm [enter value]
12
Ok
9) Features
fillet
fillet radius -20 mm select corner edges.
10) Select front surface of the object as sketch plane

Sketch feature
Rectangle
Corner rectangle
Define smart dimensions

11) Go to features: - Extrude
Go to sketch Mode
6070
Direction
Blind
12) Select the front face again as sketch plane

tools
Line command
50 mm (enter the value)
sketch mode is activated sketch
Draw a profile as shown below by using smart dimensions defined in the figure.
13) Go to feature & Extrude cut
direction 1
through all
ok.
14) Go to features chamfer select the front edge of the above profile.
Distance 30 mm
Angle 450
Ok
15) Select the left face of the object as sketch plane
Sketch mode is activated
Sketch tools
Corner Rectangle
By using smart dimension define as 2020 mm
16) Hole wizard
Hole type
Hole
Standard
ANSI metric
Type:-Dill size
Specification
7.0
End Condition through all

Ok
Select the left surface of object selected corner point of rectangle and use position
tab, circumference of the fillet select center point Ok.
13
17) Feature fillet
fillet Radius
5 mm Select the remaining faces and click
Ok.
18) Mirror
Select mirror face /plane. Bodies to mirror
Ok.
19) Save the part-2

RESULT: Hence by using above commands the figure is obtained as per given dimensions.
14
EXPERIMENT-5
AIM: To create a given object using proper commands & Dimensions with the help of solid
work software.
Software used: - solid works 2012-13
Command used: Line, Rectangle, Hole wizard, Extrude, Shell, Mirror, fillet.
Procedure: 1) Double click the solid works Icon, to open the software.
2) File
New
Part
ok
ok
4) Select the front plane as sketch plane
Sketch feature
Line command
Draw the profile as shown below, by using smart dimensions define the object as
shown in figure
5) Feature
6) Feature
Extrude
Shell
Mid plane 90 mm
Enter value ok
Parameters: - 8 mm Extrude value ok
7) Select the bottom face as sketch plane

Sketch features
Line command
Draw the profile as shown below and define it by using smart dimension.
8) Feature extrude
Blind
8 mm Enter value & ok.
9) Feature Hole Wizard
Hole Type: - Hole
Standard: - Ansi metric
Hole specification: -
12.0 mm
15
End condition through all

Select the cover Extension face, move the cursor to circumference.
Place the hole at center point
Ok.
10) Feature
Mirror-1
Mirror face/plane: - Select Right plane

Feature to mirror: - Select front plane
Features to mirror: - select mirror-1
Ok
11) Features: - Mirror-2
12)
13)
14)
15)
Mirror face/plane: - Select front plane

Feature to mirror: - Select mirror-I
Ok
Select Top plane as sketch plane: - Select features
Center Rectangle
Ok
Feature Extrude cut: - Through all ok.
Features: - Fillet: - Fillet radius:-3 mm
Select the front & back corner edges. Ok.
Features: Fillet -2:- Fillet radius:-3mm
Select the faces of the object ok.
Rectangle
Save the parts as part-3
RESULT: Hence by using above commands the figure is obtained as per given dimensions
16
EXPERIMENT-6
AIM: - To create a given object using proper commands & Dimensions with the help of solid
work software
Software used: - Solid works 2012-13.
Command used: - Line, rectangle, circle, extrude, Extrude cut, hole wizard, fillet
mirror, offset entities.
Procedure:
1) Double click the solid works Icon, to open it.
2) File
New
Part
Ok
Ok
4) Select top plane as sketch plane

Center Rectangle
5) Features:-Extrude
Sketch feature
Smart dimension 11075

Blind
12 mm enter value Ok.
6) Select Top face of the 1st part as sketch plane

Tools
Rectangle
Rectangle
Corner rectangle
Sketch
Draw it by using smart
Dimensions 6048.
7) Features
Extrude
Blind
(110 mm (enter value)
ok
17
8) Select the right surface of the part-2 as sketch plane
sketch tools
Circle
draw the circle of diameter 25mm and defines it as shown
in figure by using smart dimensions.
9) Feature
Extrude
Blind
12 mm (enter value)
10) Select the top surface as sketch as sketch plane

Define it by using smart dimensions.
11) Feature:-Extrude cut
Directions-
Ok.
corner rectangle
Select Top face of base object

Ok
12) Feature: - Hole wizard: - Counter bore
Standard ANSI metric
Type Hex bolt ANSI B18.2.35 M
Hole Specification
Size M10
End condition through all
Select the part -3 i.e. cylinder and plane on center ok
13) Fillet: - Fillet radius: - 12 mm
select the bottom part of right corner edge

Ok
14) Fillet: - Fillet radius:-3 mm

Select the bottom part and ok
18
15) Fillet-3 Fillet radius: - 6 mm

Select the right edges of the part-2 and ok
16) Fillet-4 Fillet radius:-3 mm select the bottom edge of the part-2 and ok
17) Fillet-5 Fillet radius:-3.5 mm select the edges of the part-2 and ok it.
18) Fillet-6 Fillet radius 4 mm, select the inner base edge of the part-2 ok it
19) Feature hole Wizard. Hole type
Hole
ANSI metric
Drill size
Hole specification
5.0
End specification blind 10 mm

Select the top face of the part-2 and move the cursor on fillet edges and place center
point place it.
Features
Hole Wizard
Counter Bore
Standard:-ANSI Metric
Type: - HEX Bolt
ANSI B18 2.3 5 M
Hole specification: Size- M6

Fit:-Normal
End condition through all ok
Select top surface of the base
move the cursor on fillet circumference
Select the center point ok
Features:-Mirror
Mirror face /plane
Select the face-1

19
Bodies to Mirror: - Select body
ok
Select the front face on sketch plane
sketch tool
Circle
Diameter 80
Features Extrude Blind
3 mm Enter value
Features Mirror
Mirror face (or) plane
front plane
features to mirror:- Select Extrude-4 i. e circle part ok
Select front face of the object as sketch plane

mm ok
Features
Extrude cut
Diameter 60
Sketch tools
70 mm and convert it as construction. Ok.
Also line command: - Centerline

Exit the sketch
Features: - Hole wizard
Circle
through all Ok
Select the front face of the object as sketch plane

draw a circle of diameter
Sketch tools
Draw lines from center of the circles at 450 only each.
Type: - Hole
Standard ANSI metric
Type Drill size
Hole specifications size 5.5

End condition through ok
Front surface select the inter section point construct circle and lines
Save it as part-4 and ok
RESULT: Hence by using above commands the figure is obtained as per given
dimensions
20
EXPERIMENT 7
AIM: To assemble the given part by using solid works software
APPARATUS: Insert components, rotate components, matesconcentric, coincident,
width
PROCEDURE:
1.
2.
3.
4.
5.
6.
Go to Solid works
Select file
New
Assembly
Ok
Set the default to MMGS
Insert components
Browse
select Housing
ok
Insert components
Browse
select cover_PL&LUG
ok
Select the hole of the
cover plug and hole of the housing
Mate
Concentric
Ok
7. Select the inner surface of the cover plug and outer surface of the housing
Mate
Coincident
Ok
8. Insert components
Browse
select cover_PL&LUG
ok
9. Go to Rotate components
Rotate the component
10. Select the hole of the
cover plug and hole of the housing
Mate
Concentric
Ok
11. Select the inner surface of the cover plug and outer surface of the housing
Mate
Coincident
Ok
Browse
select worm gear
ok
13. Select the surface of the worm gear
Mate
Advanced settings
width
select another surface of the worm gear
Tab selections
select two inner surfaces of the housing
Ok
14. Select hole of the worm gear and hole of the housing
Mate
Concentric
Ok
21

Browse
select worm shaft
ok
16. Select the surface of the shaft and the hole
Mate
coincident
Ok
Browse
select off shaft
ok
18. Select the surface of the shaft and the hole
Mate
coincident
Ok
Browse
select cover plate
ok
20. Select the hole of the cover plate and hole of the housing
Mate
Concentric
Ok
21. Select the inner surface of the cover plate and outer surface of the housing
Mate
Coincident
Ok
22. Save the file
RESULT: Hence the given parts are assembled by using solid works software
22
EXPERIMENT 8
Aim: To analyze the given object using proper commands with the help of Solid Works
Software.
Software used: Solid Works 2012-13.
Procedure:
1. Open pump cover
This part represents a cover that will be filled with oil under high pressure.
2. Set the units
Click options and set units to SI.
3. Specify the material
Select AL alloys and click 2014 alloy from list.
4. Define Fixture
Select uppermost faces of four tabs and cylindrical faces of four bolt holes.
5. Define load set
Select pressure for type of load
Right click one of the faces on inside of pump cover.
Click select Tangency.
Set the pressure value and direction.
Set the pressure value to 250 psi.
6. Create Mesh.
7. Run the Simulation.
8. Results
Factor of Safety is less than 1, indicating that part is over stressed.
Also view stress and Deformation plots.
23
9. Change the material

Right click on 2014 Alloy icon
Click apply/edit material
Change the material
Other alloys
Monel(R) 400
10. Update
Click run Simulation
Return the analysis using new material.
Factor of Safety be greater than 1.
11. Save & close the part.
Result:
Thus, the given object is analyzed by using Solid Works Software.
24
Experiment -9
Aim: To perform a static analysis on I beam as per the given dimensions using Finite element
modeling and post processing
Software used:
FEMAP 10.2
Steps involve: Pre-Processing, Analysis and Post -Processing

Pre-Processing stage:
1. Create a line using projected points as 0,0,0 and 1000, 0,0 ok and then cancel
2. Assign the material property using model- materials select as ANSI Steel
3. Assign property to model using Model- Property : define type of the element as Beam
and select the shape of the beam as I beam with width of top and bottom flanges as
150, 300, and thickness of the flanges are 15mm and total depth of the beam as 500
and thickness of the web as 20mm
4. For Define load as point load which is acting at end point of the beam with the
magnitude of 1000N acting downwards
5. For defining boundary conditions go to Model-Constraints define the boundary
conditions select the first point of the beam and fixed it.
6. For meshing go to status bar Mesh- Mesh control -
7. Status bar Mesh Geometry select curve set as per menu
Ok it, go for methods normal to the view as per window shown
Below and ok it.

25
Analysis
1. Analysis go to manage and select new ok
2. And select static analysis and ok analyze-load results and click continue
Post- processing:
1. View results
2. Deformed shape and also observe the shear stress distribution and bending moment
for post processor and select the same mention above.
RESULT: Thus static analysis on the Beam is done as per the given dimensions using Finite
element modeling and post processing
26
Experiment -10
Aim: To perform a Static analysis and Modeling or to find frequencies and Eigen values of
cantilever beam of length 2m having rectangular cross-section of 500X250mm2
Software used:
FEMAP 10.2
Steps involve: Pre-Processing, Analysis and Post -Processing

1 Create a line using projected points as 0,0,0 and 2000, 0,0 ok and then cancel
2 Assign the material property using model- materials select as stainless steel
3 Assign property to model using Model- Property: define type of the element as Beam
and select the shape of the beam as Rectangular beam with width 250mm and total
depth of the beam as 500.
4 For Define load as point load which is acting at end point of the beam with the
magnitude of 3000N acting downwards
5 For defining boundary conditions go to Model-Constraints define the boundary
conditions select the first point of the beam and fixed it.
6 For meshing go to status bar Mesh- Mesh control -
7 Status bar Mesh Geometry select curve set as per menu
Ok it, go for methods normal to the view as per window shown

below and ok it.
27
Analysis
8. Analysis go to manage and select new ok
10. Again go for analysis select newand select model/Eigen values ok-load results and
click continue
28
Post- processing:
11. View results
13. Bending moment diagram of the cantilever beam is shown below
14. Natural frequency of the 8th mode shape of the beam as shown below
RESULT: Thus static analysis on the Beam is done as per the given dimensions using Finite
element modeling and post processing
29
Experiment -11
Aim: To perform static analysis on the given solid part using Finite element modeling and
post processing
Software used:
FEMAP 10.2
Steps involved: Pre-Processing, Analysis and Post -Processing

1.
2.
3.
4.
Open File and Import solid part from the file which is in IGES format
Assign the material using model- materials select as ANSI Steel
Assign property to model using Model- Property : define type of the element as Solid
Define load as surface load acting on the inner surface of the solid with the magnitude
of 1000N acting towards inner surface
5. For defining boundary conditions- go to Model-Constraints define the boundary
conditions select the holes and fixed it.
6. Status bar Mesh Geometry select solid set as per menu
7. For Analysis go to manage and select new ok
Post- processing:
9. View results
30
RESULT: Thus static analysis on the solid part is done as per the given dimensions using
Finite element modeling and post processing
31
Experiment -12
Aim: To perform static analysis on the given solid part using Finite element modeling and
post processing
Software used:
FEMAP 10.2
Steps involved: Pre-Processing, Analysis and Post -Processing

1.
2.
3.
4.
Open File and Import solid part from the file which is in IGES format
Assign the material using model- materials select as ANSI Steel
Assign property to model using Model- Property : define type of the element as Solid
For defining boundary conditions- go to Model-Constraints on the surface-select the
holes and fixed it.
5. Status bar Mesh Geometry select solid set as per menu
6. Define load at the nodal point with the magnitude of force is 1000N acting downwards
7. For Analysis go to manage and select new ok
Post- processing:
9. View results
32
RESULT: Thus static analysis on the solid part is done as per the given dimensions using
Finite element modeling and post processing
33
EXPERIMENT NO-13
AIM: To perform rectangular profile milling to generate the component as shown in figure
Commands Used
G00 Rapid Traverse
G01 Liner Interpolation
M03 Spindle rotation (CW) Start
M30 Program End with rewind
M03 S2200
(STOCK/BLOCK,100,100,15,50,50,15)
(TOOL/MILL,5,0,20,0)
(COLOR,255,255,255)
G00 X40
Y0
Z5
G01 Z-0.5 F40
X40 Y40
X-40
Y40
X-40
Y-40
X40
Y-40
X40 Y0
Z5
G00 X0 Y0
M30
RESULT: Thus the rectangular profile milling is performed to generate the component as
shown in the above figure
34
EXPERIMENT NO-14
AIM: To perform rectangular profile & window cut milling to generate the component as
shown in figure
Commands Used
G00 Rapid Traverse
G03 Circular interpolation
M30 End Program
M03 S2200
(STOCK/BLOCK,100,100,15,25,25,15)
(COLOR,255,255,255)
G00 X0
Y0
Z5
G01 Z-0.5 F40
X50 F75
Y25
G03 X0 Y25 R25 F40
G01 Z-0.5 F40
X65 Y65
X-15
Y65
X-15
Y-15
G01 X0 Y0 F75
Z2
G00 Z10
G00 X65
Y0
Z5
X65
X65 Y0
G00 Z2
X0 Y0
M30
RESULT: Thus the rectangular profile and window cut milling is performed to generate the
component as shown in the above figure
35
EXPERIMENT NO-15
AIM: To perform rectangular profile & circular pocket milling to generate the component as
shown in figure
Commands Used
G00 Rapid Traverse
G12 - Circular pocket milling
G90 - Absolute programming
M30 End Program
M03 S2200
(STOCK/BLOCK,100,100,15,50,50,15)
G90
(COLOR,255,255,255)
G00 X0
Y0
G01 Z-0.5 F40
G12 I2.5 F40
G01 X0 F80
G12 I5 F40
G01 X0 F80
G12 I7.5 F40
G01 X0 F80
G12 I10 F40
G01 X0 F80
G12 I12.5 F40
G01 X0 F80
G12 I15 F40
G01 X0 F80
36
G12 I17.5 F40

G01 X0 F80
G12 I20 F40
G01 X0 F80
G00 Z5 F40
G00 X40
Y0
Z5
G01 Z-0.5 F40
X40 Y40
X-40
Y40
X-40
Y-40
X40
Y-40
X40 Y0
G00 Z5 F40
X0 Y0
M3
RESULT: Thus the rectangular profile and circular pocket milling is performed to generate
the component as shown in the above figure
37
EXPERIMENT NO-16
AIM: To perform profile milling to generate the component as shown in figure
Commands Used
G00 Rapid Traverse
G02 Circular interpolation (CW)
M21 Mirror wrt Y-Axis
M22 - Mirror wrt X-Axis
M23 Mirror Cancel
M30 End Program
M98 Subprogram call
M03 S2200
(STOCK/BLOCK,100,100,12,50,50,12)
(COLOR,255,255,255)
G00 Z5
M98 P302
M21
M98 P302
M22
M98 P302
M23
M22
X0 Y0 R40
X0 Y40 R40
M98 P302
O302
GOO X0 Y0
G01 Z-0.5 F40
G02 X40 Y40 R40
X0 Y0 R40
X40 Y0 R40
X0 Y0 R40
M30
RESULT: Thus the profile milling is performed to generate the component as shown in the
above figure
38
EXPERIMENT NO-17
AIM: To perform step turning operation to generate the component as shown in figure
G21 G98
G28 U0 W0
(STOCK/75,25,0,-2)
(TOOL/STANDARD,5,80,0,15,0)
M06 T02
M03 S1400
G00 X26 Z2
G90
X24.5
Z-50
F50
X24 Z50
X23.5 Z-50
X23 Z50
X22.5 Z-50
X22 Z50
X21.5 Z-50
X21 Z50
X20.5 Z-50
X20 Z50
X19.5 Z-30
X19 Z30
X18.5 Z-30
X18 Z30
X17.5 Z-30
X17 Z30
X16.5 Z-30
X16 Z30
X15.5 Z-30
X15 Z30
X14.5 Z-15
X14 Z15
X13.5 Z-15
X13 Z15
X12.5 Z-15
X12
Z15
X11.5 Z-15
X11 Z15
X10.5 Z-15
X10 Z15
G28 U0 W0
M05 M30
RESULT: Thus the step turning operation is performed to generate the component as shown
in figure
39
EXPERIMENT NO-18
AIM: To perform step turning and taper turning operations to generate the component as
shown in figure
(COLOR,255,255,255)
G21 G98
G28 U0 W0
(STOCK/50,25,0,-2)
M03 S1400
G00
X26
Z2
G71 P10 Q20 U0.1 W0.1
N10
G00 X10
G01 Z0
G01 X11
Z-1
G01 Z-8
G02 X17 Z-13 R6
G01 Z-19
G03 X23 Z-24 R6
G01 Z-30
N20
G01 X25 Z-34
G70 P10 Q20
G28 U0 W0
M05 M30
F50
RESULT: Thus the step turning and taper turning operation is performed to generate the
component as shown in figure
40
EXPERIMENT NO-19
AIM: To perform threading operation to generate the component as shown in figure
G28 U0 W0
(TOOL/THREAD,60,30,20,90)
M06 T06
M03 S600
G00 X20.2 Z2
G76 P031560
Q50 R0.05
G76 X18.77
Z-20
P613
G28 U0 W0
M05 M30
Q50
F1
RESULT: Thus the threading operation is performed to generate the component as shown in
figure
41
EXPERIMENT NO-20
AIM: To perform step turning and threading operation to generate the component as shown
in figure
G21 G98
G28 U0 W0
(STOCK/75,25,0,-2)
M06 T02
M03 S1400
G00
X26
Z2
G90
X24.5
Z-30
F50
X24
X23.5
X23
X22.5
X21.5
X21
X20.5
X20
G28 U0 W0
(TOOL/THREAD,60,30,20,90)
M06 T06
M03 S600
G00 X20.2 Z2
G76 P031560
Q50 R0.05
G76 X18.77
Z-20
P613 Q50
G28 U0 W0
M05 M30
F1
RESULT: Thus the step turning and threading operation is performed to generate the
component as shown in figure
42

Simulation Lab Final

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Simulation Lab Final

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Experiment -1

Aim: Draw the given figure by using AutoCAD software

Specify radius of circle or [Diameter] <42.0000>: 10

Specify radius of circle or [Diameter] <26.0000>: d

Select object to trim or shift-select to extend [Fence/Crossing/Project/Edge/eRase/Undo]:

Current settings: Projection=UCS, Edge=None

Double click the solid works Icon on Desktop to open it.

Design the feature by using smart dimensions

10) Select front plane- go to sketch mode

3) Unit system set MMGS

4) Select Top plane as Sketch plane. Go to

Smart dimension set as

7) Select Top surface of the object as sketch plane and

Smart dimension to define a sketch 13020

fillet radius -20 mm select corner edges.

10) Select front surface of the object as sketch plane

Define smart dimensions

12) Select the front face again as sketch plane

50 mm (enter the value)

sketch mode is activated sketch

End Condition through all

17) Feature fillet

5 mm Select the remaining faces and click

Select mirror face /plane. Bodies to mirror

19) Save the part-2

3) Unit system set MMGS

4) Select the front plane as sketch plane

Parameters: - 8 mm Extrude value ok

7) Select the bottom face as sketch plane

End condition through all

Mirror face/plane: - Select Right plane

Mirror face/plane: - Select front plane

Save the parts as part-3

3) Unit system set MMGS

4) Select top plane as sketch plane

Smart dimension 11075

12 mm enter value Ok.

6) Select Top face of the 1st part as sketch plane

Draw it by using smart

(110 mm (enter value)

8) Select the right surface of the part-2 as sketch plane

10) Select the top surface as sketch as sketch plane

Select Top face of base object

select the bottom part of right corner edge

14) Fillet: - Fillet radius:-3 mm

15) Fillet-3 Fillet radius: - 6 mm

End specification blind 10 mm

ANSI B18 2.3 5 M

Hole specification: Size- M6

Mirror face /plane

Select the face-1

Bodies to Mirror: - Select body

Select the front face on sketch plane

Features Extrude Blind

Mirror face (or) plane

features to mirror:- Select Extrude-4 i. e circle part ok

Select front face of the object as sketch plane

70 mm and convert it as construction. Ok.

Also line command: - Centerline

Select the front face of the object as sketch plane

Draw lines from center of the circles at 450 only each.

Standard ANSI metric

Type Drill size

Hole specifications size 5.5