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1. This calcultion is provided to the user as-is. No warranties are made to the accuracy of the calculation,
however it has been tested inhouse and is working as expected. Author makes no claims nor accepts any
liabilities arising due to use / misuse of this calculation.
Notes:
1. Cells with Green background are input cells
2. Cells with Yellow background are lookup cells
3. All other cells are calculated values
4. Pipe size and thickness information is only updated till DN600 size. Other values coming soon
5. Values of CLASS600 and CLASS900 are updated only. Other values coming soon
6. Copy Column E and paste it along side to have more flanges evaluated.
7. This calculation is checked against Caesar II Version 6.10 Flange Leakage Calculation module and the results
are inline with it, as of 28-May-2013
8. This workbook is not protected, users can change values as they seem fair
Sr No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
120
10.2
-53541
33452
600
600
80
161
153.029
172.369
172.369
3
69
940
548.08
838.2
30.96
84.96
101.4
101.6
30.96
1 7/8
24
1394
685.8
628.7
28.6
14.3
9.4
666.9
0.728
10.928
3815304.1
1211144.2
5026448.3
1364813.5
29161.0
7918.0
29161.0
87.18%
0.14%
YES
5026448.3
5396086.3
Sr No
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
OD of Flange
Size/Class
15
20
25
32
40
50
65
80
90
100
125
150
200
250
300
350
400
450
500
600
150
90
100
110
115
125
150
180
190
215
230
255
280
345
405
485
535
595
635
700
815
300
600
95
115
125
135
155
165
190
210
230
275
330
355
420
510
560
605
685
745
815
940
900
240
290
350
380
470
545
610
640
705
785
855
1040
1500
2500
Diameter of BCD
Size/Class
15
20
25
32
40
50
65
80
90
100
125
150
200
250
300
350
400
450
500
600
Diameter of BCD
150
60.3
69.9
79.4
88.9
98.4
120.7
139.7
152.4
177.8
190.5
215.9
241.3
298.5
362
431.8
476.3
539.8
577.9
635
749.3
300
600
66.7
82.6
88.9
98.4
114.3
127
149.2
168.3
184.2
215.9
266.7
292.1
349.2
431.8
489
527
603.2
654
723.9
838.2
900
190.5
235
279.4
317.5
393.7
469.9
533.4
558.8
616
685.8
749.3
901.7
1500
2500
Number of Bolts
Size/Class
150
15
4
20
4
25
4
32
4
40
4
50
4
65
4
80
4
90
8
100
8
125
8
150
8
200
8
250
12
300
12
350
12
400
16
450
16
500
20
600
20
300
600
4
4
4
4
4
8
8
8
8
8
8
12
12
16
20
20
20
20
24
24
900
8
8
8
12
12
16
20
20
20
20
20
20
1500
2500
Diameter of Bolts
Size/Class
150
15
1/2
20
1/2
25
1/2
32
1/2
40
1/2
50
5/8
65
5/8
80
5/8
90
5/8
100
5/8
125
3/4
150
3/4
200
3/4
250
7/8
300
7/8
350
1
400
1
450
1 1/8
500
1 1/8
600
1 1/4
300
600
1/2
5/8
5/8
5/8
3/4
5/8
3/4
3/4
7/8
7/8
1
1
1 1/8
1 1/4
1 1/4
1 3/8
1 1/2
1 5/8
1 5/8
1 7/8
900
7/8
1 1/8
1 1/4
1 1/8
1 3/8
0 3/8
1 3/8
1 1/2
1 5/8
1 7/8
2
2 1/2
1500
2500
600
14.3
15.9
17.5
20.7
22.3
25.4
28.6
31.8
35
38.1
44.5
47.7
55.6
63.5
66.7
69.9
76.2
82.6
88.9
101.6
900
38.1
44.5
50.8
55.6
63.5
69.9
79.4
85.8
88.9
101.6
108
139.7
1500
2500
600
38
48
54
64
70
84
100
117
133
152
189
222
273
343
400
432
495
546
610
718
900
127
159
190
235
298
368
419
451
508
565
622
749
1500
2500
600
21.3
26.7
33.4
42.2
48.3
60.3
73
88.9
101.6
114.3
141.3
168.3
219.1
273
323.8
355.6
406.4
457
508
610
900
88.9
114.3
141.3
168.3
219.1
273
323.8
355.6
406.4
457
508
610
1500
2500
600
52
57
62
67
70
73
79
83
86
102
114
117
133
152
156
165
178
184
190
203
900
102
114
127
140
162
184
200
213
216
229
248
292
1500
2500
900
95.3
120.7
147.6
174.8
222.3
276.4
323.9
355.6
412.8
463.6
520.7
628.7
1500
2500
E B16.20 Table 9)
900
31.8
39.6
47.8
60.5
69.9
85.9
98.6
120.7
1500
31.8
39.6
47.8
60.5
69.9
85.9
98.6
120.7
2500
31.8
39.6
47.8
60.5
69.9
85.9
98.6
120.7
149.4
177.8
209.6
257.3
311.2
368.3
400.1
457.2
520.7
571.5
679.5
149.4
177.8
209.6
257.3
311.2
368.3
400.1
457.2
520.7
571.5
679.5
149.4
177.8
209.6
257.3
311.2
368.3
400.1
457.2
520.7
571.5
679.5
XS
2.77
2.87
3.38
3.56
3.68
3.91
5.16
5.49
5.74
6.02
6.55
7.11
8.18
9.27
9.53
9.53
9.53
9.53
9.53
9.53
XXS
3.73
3.91
4.55
4.85
5.08
5.54
7.01
7.62
8.08
8.56
9.53
10.97
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
7.47
7.82
9.09
9.7
10.15
11.07
14.02
15.24
17.12
19.05
21.95
22.23
25.4
25.4
10
6.35
6.35
6.35
6.35
6.35
20
6.35
6.35
6.35
7.92
7.92
7.92
9.53
9.53
30
7.04
7.8
8.38
9.53
9.53
11.13
12.7
14.27
40
2.77
2.87
3.38
3.56
3.68
3.91
5.16
5.49
5.74
6.02
6.55
7.11
8.18
9.27
10.31
11.13
12.7
14.27
15.09
17.48
60
10.31
12.7
14.27
15.09
16.66
19.05
20.62
24.61
80
3.73
3.91
4.55
4.85
5.08
5.54
7.01
7.62
8.08
8.56
9.53
10.97
12.7
15.09
17.48
19.05
21.44
23.83
26.19
30.96
100
120
140
15.09
18.26
21.44
23.83
26.19
29.36
32.54
38.89
11.13
12.7
14.27
18.26
21.44
25.4
27.79
30.96
34.93
38.1
46.02
20.62
25.4
28.58
31.75
36.53
39.67
44.45
52.37
160
4.78
5.56
6.35
6.35
7.14
8.74
9.53
11.13
13.49
15.88
18.26
23.01
28.58
33.32
35.71
40.49
45.24
50.01
59.54