Parts & Repair Manual Advia Centaur PDF

r
18
078D008001 Rev. A, 200309
Parts and Repair Manual

Preface
Kits and Tools
Table of Contents
Miscellaneous Parts
Block Diagrams
Bi ohazards
PC Boards
Service and Warranty
078D008001 Rev. A, 200309
Laser Warnings
All Rights Reserved

This manual is copyrighted, and all rights are reserved. No part of this manual or the
products it describes may be reproduced by any means or in any form without prior consent
in writing from Bayer HealthCare LLC.
Copyright 2003 Bayer HealthCare LLC.
ADVIA Centaur is a trademark of Bayer HealthCare LLC.
Bondhus is a product of Bondhus Corporation.
Delrin is a product of E.I. DuPont de Nemours and Company.
Kraton is a product of Shell Oil Company.
Lexmark is a product of Lexmark International, Inc.
Loctite is a product of Loctite Corporation.
Nyogel is a product of William F. Nye, Inc.
Sparc is a product of Sparc International, Inc.
Teflon is a product of E. I. Du Pont de Nemours and Company.
Tri-Continent is a product of Tri-Continent.
Tygon is a product of Norton Company.
YSI is a product of Yellow Springs Instrument Company, Inc.
This information was correct at the time of publication. However, Bayer HealthCare LLC
continues to improve products and reserves the right to change specifications, equipment,
and maintenance procedures at any time without notice.
078D008001 Rev. A, 200309
Preface
This manual is intended for use only by Field Service Engineers who are
trained by Bayer HealthCare LLC. Unauthorized use of this manual can
damage the ADVIA CentaurR system and void the warranty or service
contract.
The ADVIA Centaur Parts and Repair Manual is part of a document set
written to help Bayer HealthCare Field Service Engineers access part
numbers, calibrate, certify the operation, install, and repair an ADVIA
Centaur system.
Use the following chart to locate information in other ADVIA Centaur
manuals.
If you need to . . .
Then refer to . . .
calibrate a subsystem
component
ADVIA Centaur Calibrations Manual or the online

calibration procedures.
provide regular
inspection and
maintenance of a system
ADVIA Centaur Certification Procedure Manual or the

online maintenance procedures.
access part numbers

and repair procedures
ADVIA Centaur Parts and Repair Manual.
install or relocate an
ADVIA Centaur system
ADVIA Centaur Installation and Relocation Manual.
troubleshoot an event
code
ADVIA Centaur Service Event Codes Manual or the

online troubleshooting information.
troubleshoot a problem
or review circuitry and
software
ADVIA Centaur Service Troubleshooting Manual.
078D008001 Rev. A, 200309
Preface
Kits and Tools
Table of Contents
Cabinetry
Cabinetry
Top Cover
Monitor Stand
Entry Queue
Exit Queue
Electronic Module Door
Sample Tip Waste Area Door
Cuvette Waste Area Door
Lab Automation
10
Cuvette Handling
Cuvette Waste Area
Cuvette Loader 113339
Motor Detail
Replacing the Cuvette Chute Solenoid
15
Removing the Cuvette Chute Solenoid
15
Installing the New Cuvette Chute Solenoid Assembly
16
Verifying the Operation of the Cuvette Chute

Solenoid Using Diagnostics Tools
17
Verifying the Operation of the Cuvette Chute

Solenoid Using Controller Diagnostics
17
Elevator 571023
21
Belt Clamp Detail
23
Motor Detail
24
078D008001 Rev. A, 200309
Table of Contents
Incubation Chamber 571021

Wash Station Cover
30
Sensor Detail
31
TED Assembly Detail
32
Replacing the Incubation Chamber Bearings
39
Replacing the Index Pin
42
Replacing the Incubation Chamber TEDs
44
Servo Motor (Quad B) or Wash Station Area (Quad A)
44
Primary Reagent Compartment (Quad D) or

Back Area (Quad C)
46
Index Mechanism 571024
49
Sensor Detail
50
Motor Detail
51
Luminometer 571028
27
55
Sensor Detail
57
Motor Detail
58
Replacing the PMT TED
59
Replacing the PMT Assembly
64
Preheater 571026
75
Cuvette Pusher Detail
76
Sensor Detail
77
Motor Detail
78
TED Assembly Detail
79
078D008001 Rev. A, 200309
Replacing the Preheater TEDs
84
Ring Loader 572400
87
Sensor Detail
88
Motor Detail
89
Servo Motor 571022
97
Latch Detail
98
Servo Motor Detail 571022
99
Wash Station 571025
103
Acid Probe Detail
104
Friction Pad Detail
105
Sensor Detail
106
Motor Detail
107
Electronics
Electronics Module (slide out configuration) 571115 1
BackPlane PC Board 575252
Slide Out Electronics Module
Electronics Module ( fixed configuration) 121911
Backplane PC Board 117937
RT SPARC I/O PC Board 575267
Fixed Electronics Module
Replacing the Real Time SPARC PC Board
11
Replacing the Backplane PC Board- Fixed
14
User Interface Module
078D008001 Rev. A, 200309
25
Table of Contents
Replacing the Hard Disk Drive
29
Removing the UI Module
29
Removing the Hard Disk Drive
29
Installing the New Hard Disk Drive
31
Installing the UI Module
33
Power Supply
35
Power supply 571258 (slide out electronics module)
35
Power Supply 119079 (fixed electronics module)
36
Thermal Control PC Board 575257
43
Reagent Fluidics Module 078-B028-01
Fluids
Diluter 2 mL 115401
Tri-Continent Diluter
System Fluids Drawer
Diluter Detail 115401 (2 mL) 115402 (5 mL)
13
Tri-Continent Diluter Detail
14
Sensor Detail
15
Vacuum Pump 572703
23
Waste and Water Drawer 078-B005-01
29
Water Reservoir Detail
31
Waste Reservoir Detail
32
Water Pressure Pump Detail
33
Caster Detail
34
078D008001 Rev. A, 200309
Reagent Handling
Primary Reagent Compartment 571111
Leadscrew Detail
Sensor Detail
Motor Detail
TED Detail
10
Replacing the Primary Reagent Compartment

Leadscrew
18
Replacing the Primary Reagent

Compartment TEDs
26
Primary Reagent Compartment Door 571104
37
Reagent Barcode Scanner 571103
41
Belt Clamp Detail
42
Sensor Detail
43
Motor Detail
44
Reagent Probe Guide 571110
47
Motor Detail
51
Reagent Probe 1 571107
55
Reagent Probe 1 Tubing Routing
57
Motor Detail
58
Sensor Detail
59
67
69
Motor Detail
70
Sensor Detail
71
078D008001 Rev. A, 200309
Table of Contents
79
81
Motor Detail
82
Sensor Detail
83
Replacing the Reagent Probe Heater Coil and

Tubing Assembly - See eBRITE for latest procedure.
Ancillary Queue 078-B035-01
91
Sensor Detail
94
Motor and Pulley Detail
95
Ancillary Reagent Entry 078-B036-01
105
Ancillary Reagent Entry
106
Leadscrew Detail
107
Sensor Detail
108
109
Replacing the Ancillary Queue TEDs
101
Sample Handling
Inprocess and Exit Queue 571040
1
3
078D008001 Rev. A, 200309
Sample and Ancillary Probe 078-B045-01
Sample Probe Assembly Detail
12
Ancillary Probe Assembly Detail
13
Sample Diluter Detail
14
Ancillary Diluter Sample Air Pump Assembly Detail
15
Diluter 2 mL 115401
16
Tri-Continent Diluter 572888
17
18
Sample Entry Queue 078-B002-01
27
Belt Tensioner Detail
28
Belt Drive Detail
29
Magnet Detail
30
Motor Detail
31
Sample Exit Pusher 571037
37
Sensor Detail
38
Motor Detail
39
Sample Tip Loader 571036
43
Sample Tip Loader
44
Sensor Detail
45
46
Sample Tip Waste Area
51
Stat Sample Pusher 571035
59
Sensor Detail
61
Motor Detail
62
078D008001 Rev. A, 200309
Table of Contents
Universal Rack Option

67
Sample Probe
67
Stat Sample Pusher
68
Sample Exit Pusher
69
Inprocess Queue
70
Rack Sensor Pusher Cable
71
Sample Exit Queue
72
Sample Exit Queue Rack Present Sensor
73
Sample Exit Queue Full Sensor
74
Sample Entry Queue
75
Sample Entry Queue Work Surface
76
Sample Entry Queue Tensioner
77
Miscellaneous Parts
Miscellaneous Parts
Kits and Tools

Kits and Tools
Kits
Tools
PC Boards
Fluids Heater Control PC Board 116787
Sample and Ancillary Probes Horizontal

PC Board 575212
Inprocess Queue Tip Sensor PC Board 575217
078D008001 Rev. A, 200309
Ancillary Queue Sensor PC Board 575222
Sample Probe Vertical Sensor PC Board 575227
Ancillary Entry PC Board 575232
10
Rack Loaded Sensor PC Board 575237
11
Entry Queue Sensor PC Board 575242
12
Low Level Controller PC Board 078-B042-01
13

(slide out electronics module)
20

(fixed electronics module)
25
Thermal Control Module PC Board 575257
29
Servo Low Level Controller PC Board 575262
33
Fluid GIOB PC Board 078-B027S01
35
Wash Fluid Interconnect PC Board 575277
37
Ancillary Probe Vertical PC Board 575282
38
Reagent Handling GIOB PC Board 575287
39
Rack Present PC Board 575292
41
Reagent Fluid GIOB PC Board 575297
42
Exit Queue Interconnect PC Board 575302
44
078D008001 Rev. A, 200309
Table of Contents
Stat Area PC Board 575307
45
Sample and Ancillary Probe GIOB

PC Board 575322
46
Sample and Ancillary Queue GIOB

PC Board 575327
48
Cuvette Elevator PC Board 575337
50
Top Luminometer PC Board 575342
51
Reagent Probe Pack-to-Pack PC Board 575347
52
Sample Tip Loader PC Board 575352
53
Servo Motor Interface PC Board 575357
54
Aspirate Probe PC Board 575362
55
Bottom Luminometer PC Board 575367
57
Preheater PC Board 575372
58
Cuvette GIOB PC Board 575377
59
Item deleted
10
Reagent Pack LED Array PC Board 575387
62
Ancillary Entry LEDs PC Board 575392
63
Tip Tray and Band PC Board 575397
64
078D008001 Rev. A, 200309
Reagent Probe 1 Heater Control and

65
Volume Detect Probe Interconnect PC Board 575402
66
68
Mixer Interconnect PC Board 575422
68
Reagent Probe 1 Horizontal Interconnect

PC Board 575432
69

PC Board 575437
70

PC Board 575442
71
Reflective Chute Sensor Assembly

PC Board 575447
72
System Fluid Detect PC Board 575452
73
Ancillary Pack Sensor PC Board 575457
75
Sample Pressure Level Sense PC Board 575462
76
078D008001 Rev. A, 200309
Table of Contents
11
Fluidic and GIOB Block Diagrams

Acid and Base Dispense
Allergy and Infectious Disease Resuspend Ports
Aspirate and Wash Probes and Waste Probe
Daily Cleaning Procedure
Dispense Port 1
Dispense Port 2
Dispense Port 3
Wash Displacement Port
10
Reagent and Ancillary Probes
11
Sample Probe
12
Waste Handling
13
Water Distribution
14
Aspiration Manifold Water and Wash Solution

Distribution
15
Aspiration Manifold Water and Vacuum Distribution16
12
Fluid Schematic 078-C001
17
Sample and Ancillary Probe GIOB 114688
19
Sample and Ancillary Queue GIOB 114689
20
078D008001 Rev. A, 200309
Reagent Handling GIOB 114690
21
Cuvette GIOB 114691
22
Fluid GIOB 114692
23
Reagent Fluid GIOB 114693
24
Thermal Control Module 114694
25
System Schematic 078-C008
26
078D008001 Rev. A, 200309
Table of Contents
13
14
078D008001 Rev. A, 200309
Cabinetry
Top Cover
Monitor Stand
Exit Queue
19
Entry Queue
60
11
Electronics
Compartment Door
Sample Tip
Waste Area Door
Cuvette Waste
Area Door
078D008001 Rev. A, 200309
Cabinetry
Lab Automation
20
9
21
22
53
53
078D008001 Rev. A, 200309
Top Cover
61
62
66
67
65
63
64
078D008001 Rev. A, 200309
Cabinetry
Monitor Stand
1
3
17
4
10
8
5
6
078D008001 Rev. A, 200309
Entry Queue
34
33
38
37
35
36
078D008001 Rev. A, 200309
Cabinetry
Exit Queue
29
31
27
32
28
30
078D008001 Rev. A, 200309

12
14
15
16
078D008001 Rev. A, 200309
Cabinetry
Sample Tip Waste Area Door

45
41
42
40
39
46
43
44
Front View
Back View
078D008001 Rev. A, 200309

48
cepr186
18
13
55
56
50
47
52
49
50
59
59
51
57
58
52
Front View
078D008001 Rev. A, 200309
Back View
Cabinetry
Lab Automation
23
25
24
26
10
078D008001 Rev. A, 200309
Cabinetry
Item
Description
Part
Number
Monitor Stand
1
Clamp, Monitor
572761
Holder, Barcode Scanner
115670
Screw, Flat M4 x 0.7 x 12 mm
571781
Handle, UI
572757
Clamp, Keyboard
078010001
Palmrest Assembly
078010101
Glidepoint and Cable
117437
External Glidepoint and Cable
111215
Screw, Thumb M6 x 1.0 x 30 mm
112864
Nut, Knurled M6 x 1.0 x 15 mm
572851
Shield, Air Deflector, Lab Automation
117159
10
Washer, Flat M6
846-1021-09
11
Cover, Ancillary Queue
572531
078D008001 Rev. A, 200309
Cabinetry
11
Item
Description
Part
Number

12
Latch, Adjustable Grip
572525
13
Retainer
572426B
14
Bracket, Door Hinge
572524
15
Hinge, Door
572370
16
Door, Electronics Compartment
572365D
17
Adapter, Monitor Clamp
078007501
18
Screw, M4x.8 Phillips
60007x55
19
Access Panel, Reagent Probes
572155
20
Switch, Emergency Stop (red)
572158
21
Switch, Computer Startup (green)
572516
22
Filter, Air
572165
Lab Automation
12
23
Screw, Truss M5 x 12 mm
117101
24
Cover, Rear Sample, Lab Automation
115867
078D008001 Rev. A, 200309
Item
Description
Part
Number
25
Panel, Upper Back, Lab Automation
115866
26
Cover, Window, Lab Automation
115868
Exit Queue
27
Work Surface, Exit Queue
571985
28
Cover, Exit Queue Rack
571963C
29
Cover, Exit Queue
572542
30
Tray, Exit Queue
571004
31
Bracket, Midlevel Front
110249B
32
Block, Queue Cover Hinge
572537B
Entry Queue
33
Cover, Entry Queue
572541
34
Housing, Stat Area
572535C
PC Board, Ancillary Entry LEDs
575392B
35
Tray, Entry Queue
078-0006-01
36
Work Surface, Entry Queue
078-B001-01
078D008001 Rev. A, 200309
Cabinetry
13
Item
Description
Part
Number
37
Panel, Entry Queue, Back Cover
110214
38
Cover, Entry Queue Back
571996B

39
Door, Sample Tip Waste
40
Handle, Pocket Pull
41
Hinge, Upper Leaf
572374
42
Hinge, Single Bolt
572376
43
Hinge, Single Bolt
572377
44
Hinge, Lower Leaf
572375
45
Catch, Magnetic
572368
Bracket, Magnet Mounting
46
Housing, Interior Tip Waste
572366
110611
572178
14
47
Housing, Cuvette Waste
572363B
48
Bracket, Retaining
110408B
078D008001 Rev. A, 200309
Item
Description
Part
Number
49
Handle, Pocket Pull
572369
50
Catch, Twin Ball
572530
51
Support, Sample Entry Queue
572079
52
Door, Cuvette Waste
572364
53
Line Assy, A/C Input
572271B
54
Not Used
55
Hinge, Upper Leaf
572372
56
Hinge, Single Bolt
572377
57
Hinge, Single Bolt
572376
58
Hinge, Lower Leaf
572373
59
Bin, Tip Tray Waste
572425
60
Cover, Fluid Module Access
572408
Bracket, Fluid Module Access Cover, Right
572409
Bracket, Fluid Module Access Cover, Left
572410
Fluids Bracket, Access Panel
572160
078D008001 Rev. A, 200309
Cabinetry
15
Item
16
Description
Part
Number
Top Cover
121470
61
Cover Top
572610B
62
Window, Diluter
572605
63
Window, Front
572604B
64
Cover, Sample Tip Loader
572608B
65
Window, Reagent Probes
572607
66
Window, Top
078B03801
67
Handle, Top Window
572619
078D008001 Rev. A, 200309
Cuvette Waste Area
14
5
1
6
078D008001 Rev. A, 200309
Cuvette Waste Area
9
13
8
10
12
11
078D008001 Rev. A, 200309
15
16
17
078D008001 Rev. A, 200309
Cuvette Waste Area
078D008001 Rev. A, 200309
Cuvette Waste Area

Item
Description
Part
Number
Collar, Cuvette Waste Bin
110106
Screw, Retractable, M4 x 0.7 x 5.7 mm
571964
Shutter, Waste Reservoir
572622
Chute, Cuvette Waste
572543
Sensor, Optical Switch
111674
Bin, Cuvette Waste
572615
Liner, Cuvette Waste
Clamp, Spring
110242
Screw, Pan-Head M4 x 0.7 x 10 mm
60000x65
10
Spring, Waste Bin Interlock
115023
11
Not Used
12
Screw, Pan-Head, M4 x 0.7 x 6 mm
60000x35
13
Washer, Flat, M4
60028x5
14
Reservoir, Waste Chute
572547
078D008001 Rev. A, 200309
Cuvette Waste Area
Item
Description
Part
Number
15
Assembly, Cuvette Door Cable (cable only)
078-B01501
(Sensor
078B01001
16
Magnet, Switch Actuating w/ tape
539-0010-01
17
Snap-in, Magnet Catch
536-4021-01
078D008001 Rev. A, 200309

17
18
21
19
20
22
23
10
11
Replacing the
cuvette chute
solenoid.
46
16
13
12
10
10
14
24
25
6
4
30
11
9
26
3
1
2
078D008001 Rev. A, 200309
Cuvette Loader
41
43
44
42
34
32
30
15
35
33
36
31
38
30
Conveyer
Motor
45
33
29
39
37
6
32
35
34
28
4
27
40
6
078D008001 Rev. A, 200309
Motor Detail
Black
Coil
Coil
Green
Red
Blue
078D008001 Rev. A, 200309
1
2
3
4
2 5 Ohms
2 5 Ohms
Cuvette Loader
10
Item
Description
Part
Number
Clamp, Torque Transfer
26586
Cam, Wheel
26490
Bearing, Ball, 0.250 x 0.500 x 0.187
20573
Ring, Retaining, E-ring, 0.250D
26107
Support, Cuvette Loader
571727B
Spacer, 0.253 x 0.373 x 0.010
12861
Bearing, Journal, Flanged

0.250 x 0.375 x 0.250
26082x7
Cam, Arm
112701
Screw, Cap-Head M4 x 0.7 x 55 mm
60012x107
10
60012x9
11
Washer, Lock
60026x5
12
Sensor, PC Board Chute Full
575447B
13
Kit, Cuvette Chute Solenoid
120390
078D008001 Rev. A, 200309
Item
Description
Part
Number
14
Tube, Drop
572069
15
60012x23
16
Chute, Orientation
27145
17
Fastener
27186x2
18
Gate, Lift, Cuvette
27187B
19
Wedge, Cuvette Loader
27325
20
Screw, Button-Head M4 x 0.7 x 6 mm
572500
21
Ionizer, Air
572268
22
Bracket, Ionizer Support
572413
23
Bin, Cuvette Loader
572071B
24
Block, Mixer
112702
25
60012x37
26
Block, Slotted
112703
27
Shaft, Idler Sprocket
26373
28
Support, Cuvette Loader
571727B
078D008001 Rev. A, 200309
Cuvette Loader
11
12
Item
Description
Part
Number
29
60012x100
30
Washer, Flat, M4
60028x5
31
Motor, Stepper, 6VDC
118498
32
Bushing, Sprocket, Mounting
26444
33
Screw, Set M4 x 0.7 x 04 mm
60023x40
34
Sprocket, 15T, 0.500P, Single Strand
26376
35
Screw, Set 1/4-20 x 0.25
26573
36
Spacer, Stepped
26509
37
Block, Chain, Tension Adjuster
116684
38
Screw, Pan-Head M4 x 0.7 x 20 mm,

Slotted
60003x95
39
Spacer, Stepped
26507
40
Bearing, Flanged, Journal

0.251 x 0.377 x 0.375, Bronze
26572
41
Chain, Cuvette, Lift
26746
42
Guide, Chain
26495
078D008001 Rev. A, 200309
Item
Description
Part
Number
43
Support, Hopper, Bin, Back
26570
44
Support, Feeder, Angled
26505
45
Bearing, Clutch, One-Way

0.250 x 0.438 x 0.500
19556
46
Partition, Cuvette Bin
123281
078D008001 Rev. A, 200309
Cuvette Loader
13
078D008001 Rev. A, 200309

1. At the workspace, select System Status.
2. Select Turn Mechanics Off, and then wait while the system mechanics
power down.
Removing the Cuvette Chute Solenoid
CAUTION: Observe precautions for handling electrostatic-sensitive
devices. Use an antistatic mat and wrist strap when performing this
procedure to prevent damage to the PC board and components.
1. Disconnect the chute full sensor cable from J4 on the Preheater
PC board.
2. Disconnect the cuvette chute solenoid cable from the cable extending
through the opening at the back of the luminometer.
NOTE:Push the waste probe arm down to allow easier access to the
cuvette chute solenoid assembly.

3. Remove the four screws and eight washers that secure the cuvette
chute solenoid assembly to the orientation chute. Save the screws and
washers.
4. Remove the cuvette chute solenoid assembly.
Orientation
Chute
1. Remove the cuvette
chute solenoid assembly.
2. Remove the
chute full sensor.
078D008001 Rev. A, 200309
15
5. Remove the two screws that secure the chute full sensor to the cuvette
chute solenoid assembly. Save the screws and sensor, and then
discard the cuvette chute solenoid assembly.
Installing the New Cuvette Chute Solenoid Assembly

1. Install the chute full sensor to the new cuvette chute solenoid
assembly using the two screws removed previously.
2. Install the new cuvette chute solenoid assembly to the orientation
chute using the four screws and eight washers removed previously.
Orientation
Chute
2. Install the cuvette
chute solenoid assembly.
1. Install the chute
full sensor.
3. Connect the cable from the chute full sensor to J4 on the Preheater PC
board.
J4
J2 J1
J3
Connect the cable from the chute

full sensor to J4.
J8
J9
J5
J
7
16
J6
Preheater PC Board
078D008001 Rev. A, 200309
4. Connect the cable from the cuvette chute solenoid to the cable
extending through the opening at the back of the luminometer.
Route these cables so they do not interfere with the cuvette loader
cam.
5. Select Turn Mechanics On.
Verifying the Operation of the Cuvette Chute Solenoid

Using Diagnostics Tools
Use this procedure to cycle the cuvette chute solenoid in diagnostics
tools.
2. Select Diagnostics Tools.
3. At the SystemDiagnostics Tools window, select Empty & Fill Ring.
WARNING: Before selecting Perform, ensure that you are clear of
subassemblies that can move. The system moves subassemblies and

can cause injury.
4. Select Perform.
5. As the system performs the empty & fill ring, watch the cuvettes as
they slide down the orientation chute and enter the vertical cuvette
chute. Ensure that the cuvette chute solenoid cycles as a cuvette
loads into the incubation ring.
This process takes approximately 12 minutes.
WARNING: Before closing the SystemDiagnostic Tools window, ensure
that you are clear of subassemblies that can move. The system returns
subassemblies to their home positions and can cause injury.
6. Close the SystemDiagnostics Tools window.
Verifying the Operation of the Cuvette Chute Solenoid

Using Controller Diagnostics
NOTE:Use this procedure if the Empty & Fill Ring procedure in
Diagnostics Tools fails.
088D008001 Rev. A, 200309
17
Use this procedure to cycle the cuvette chute solenoid in controller

diagnostics.
2. Select Controller Diagnostics.
3. Insert the Controller Diagnostics diskette into the diskette drive.
CAUTION: Wait for the system to access the controller diagnostics
sequences on the diskette. If you select the diskette drive twice, damage
can occur to the diskette and cause an RT error.
4. Select Diskette in Drive.
5. If your Controller Diagnostics diskette has the cuv_sol sequence, use
the following procedure to run the cuv_sol sequence:
a. Select the cuv_sol sequence.
b. Select Sequence Definition.
c. Select Run Sequence.
Verify that the cuvette chute solenoid cycles five times.
6. If your Controller Diagnostics diskette does not have the cuv_sol
sequence, continue with step 7.
7. Create the following sequence definition:
18
078D008001 Rev. A, 200309
a. At the Controller DiagnosticsSummary window, select Add

Sequence.
b. At Sequence, enter cuv_sol.
c. At Description, enter Cycle Cuvette Chute Solenoid and then select
Add.
d. At Subassembly, select Luminometer.
e. At Command, select Set Output Type 2.
f. At Type, select Clear.
g. Select Continue.
h. Select Add.
i. At Subassembly, select Luminometer.
j. At Command, select Common Commands.
k. At Command, select Delay.
l. At Time, enter 1500 and then select Continue.
8. Copy lines 1 and 2 four times so that the solenoid cycles a total of five
cycles:
a. Select line 1.
b. Select Copy.
c. At Last Line, enter 2.
d. At Number of Copies, enter 4.
e. At Insertion Line, enter 2.
f. Select Continue.
g. Select Save.
9. Select Run Sequence.
Ensure that the cuvette chute solenoid cycles five times.
078D008001 Rev. A, 200309
19
18
078D008001 Rev. A, 200309
Elevator 571023B
Drive
Motor
5
7
078D008001 Rev. A, 200309
Elevator
21
10
18
11
12
9
13
14
Belt Clamp
1
19
17
16
22
15
078D008001 Rev. A, 200309
Belt Clamp Detail
14
13
15
16
078D008001 Rev. A, 200309
Elevator
23
Motor Detail
Black
Coil
Coil
Green
Red
Blue
24
1
2
3
4
2 5 Ohms
2 5 Ohms
078D008001 Rev. A, 200309
Elevator 571023B
Item
Description
Part
Number

Phillips
60013x23
PC Board, Cuvette Elevator
575337
60013x37
Motor, Stepper
572915
Screw, Retractable M5 x 0.8 x 10.5 mm
572052
Washer, Flat M3
60056x3
Screw, Cap-Head #4-40 x 0.375
118447
Guide, Linear
572064
572418
10
Pulley, Idler, 0.080P 25T 0.290W 0.432B
572046
11
Screw, Shoulder M4 x 0.7 x 14 mm
27014x7
12
Belt 0.08P 0.25W 190T
572044
13
Carriage, Cuvette Elevator
571887
078D008001 Rev. A, 200309
Elevator
25
26
Item
Description
Part
Number
14
Clamp, Belt
572045
15
Screw, Cap-Head M4 x 0.7 x 8 mm Phillips
60013x9
16
Pulley, 0.08P 20T 0.290W 0.188B
572049
17
572419
18
Pusher, Cuvette Elevator
572050
19
Flag, Elevator EOT
572051
078D008001 Rev. A, 200309
Incubation Chamber 571021B

16
18
17
19
2
21
20
7
6
1
3
13
14
15
12
8
5
Wash Station
Cover
078D008001 Rev. A, 200309
Incubation Chamber
27
22
22
23
24
25
26
38
37
22
28
27
Replacing
the Index
Pin
Replacing the Bearings

32
30
29
36
31
32
33
28
078D008001 Rev. A, 200309
43
44
40
45
46
41
42
Home Sensor
47
48
42
17
50
51
52
54
TED Assembly
55
53
39
Replacing the TEDs

49
078D008001 Rev. A, 200309
Incubation Chamber
29
Wash Station Cover
10
30
11
078D008001 Rev. A, 200309
Sensor Detail
Black
Red
White
Blue
Green
078D008001 Rev. A, 200309
1
2
3
4
5
1.3 Volts
Unblocked
0.04 0.1VDC
Blocked
4.65 5.00VDC
Incubation Chamber
31
TED Assembly Detail

Pin Layout
Pin 1
Color
Red
Black
Red
Black
From
Right End
Right End
Left End
Left End
To
Pin 1
Pin 2
Pin 3
Pin 4
Troubleshooting Information
Out of circuit TED resistance at
25C = < 10 ohms.
Black
Red
DC voltage between ground and any TED

output is 24 volts cold, and decreases to
approximately zero volts as the set
temperature is reached.
Note: Apply a thin layer

of thermal grease to both
sides of the TEDs.
32
078D008001 Rev. A, 200309
Incubation Chamber 571021B

Item
Description
Part
Number
Cover, Chamber Lumo Area
571197B
Cover, Chamber Back Area
571198B
60013x72
Cover, Chamber Servo Area
571192
Cover, Chamber Sample Area
571193B
Chute, Luminometer Entrance
571852B
Cover, Luminometer Entrance
571854B
Cover, Chamber Wash Separation Area
571194
Screw, Cap Head M4 x 70 mm
60013x128
Magnet, Resuspension
115463
10
Window, Incubation Chamber
571195
11
Screw, Flat-Head, Phillips M4 x 0.7 x 5 mm
60007x35
12
Cover, Chamber Index Area
571200
13
Cover, Chamber R3 Area
571196
078D008001 Rev. A, 200309
Incubation Chamber
33
34
Item
Description
Part
Number
14
Cover, Reagent Dispense Access
571201
15
Screw, Retractable M4 x 0.7 x 8 mm
571533
16
60013x128
17
60013x37
18
Screw, Flat-Head M3 x 0.5 x 20 mm

Phillips
60001x93
19
Cover, Cuvette Ring Sensor Housing
572380
20
Sensor, Optical Switch, Ring Tooth
571256C
21
Housing, Cuvette Ring Sensor
572379
22
Screw, Hex M4 x 0.7 x 10 mm
60013x16
23
Ring, Cuvette Assembly
111676
Insulation
571251
Activator, Loctite
111291
Quick Metal, Loctite
111290
Plate, Retainer
571253
Bracket, Belt
571187
078D008001 Rev. A, 200309
Item
Description
Part
Number
Plate, Magnet Mounting
115464B
Magnet, Resuspension
115463
Screw, Flat-Head, Phillips M4 x 0.7 x 5 mm
60007x35
Strip, Non-Reflective
111604
Spring, Compression
571511
60013x9
Screw, Phillips M2.5 x 0.4 x 5 mm
571532
Screw, Set
571531
Pulley, Belt, Timing
571186
60013x8
Pin, Index Detent
571188
24
Pin, Index Detent
571188
25
Spring, Compression
571511
26
Screw, Phillips M2.5 x 0.4 x 5 mm
571532
27
Bearing, Cuvette Ring
571175
078D008001 Rev. A, 200309
Incubation Chamber
35
36
Item
Description
Part
Number
28
571531
29
60013x8
30
Plate, Retainer
571253
31
Pulley, Timing Belt
571186
32
Screw, Flat-Head
60007x35
33
Screw, Button
572500
34
Not Used
35
Not Used
36
Plate, Magnet Mounting
115464B
37
60013x9
38
Bracket, Belt
571187
39
Washer, Flat M5
60056x6
40
Screw, M3 x 0.5 x 12 mm
60013x22
41
Sensor, Cuvette Present
111672
42
Bracket, Cuvette Present Sensor
113070
078D008001 Rev. A, 200309
Item
Des c ription
P art
Number
43
60007x53
44
Gas ket, Seal, Cuvette Elevator
571202
45
Gas ket, O-ring
571521
46
60013x15
47
111671
48
Spacer 3.2 mm x 6.0 mm x 3.0 mm
571529
49
60013x66
50
Stop, Magnet Ring
571177
51
O-ring, Metric 4 mm D x 15 mm wide
571520
52
F itting, M6 to 0.125 B arb
111970
53
B lock, T ED Mounting
571182
54
T ED, As s embly
111677
T hermal Greas e
55
T hermis tor, T hreaded B ody
120491
571184C
T hermal Greas e
120491
Shim
557-7282-01
078D008001 R ev. A, 200309
Incubation C hamber
37
18
078D008001 Rev. A, 200309

1. Install the set screws:
a. Locate the bearing holes on the magnet ring.
b. Screw the set screw until the tip of the screw is flush with the
outside of the magnet ring.
c. Repeat steps a and b for the five remaining bearing holes.
Magnet Ring
Set Screw
Ensure that the set
screw is flush with
the outside of the
magnet ring.
2. Place the six bearings on the magnet ring.

Magnet Ring
078D008001 Rev. A, 200309
Place the
six bearings
on the
magnet
ring.
39
3. Tilt the cuvette ring to place it on top of the bearings and the magnet
ring.
Cuvette
Ring
Magnet Ring
Tilt the cuvette ring to

place it on top of the
bearings and the
magnet ring.
Bearing
4. Using a small screw driver, position the six bearings on the magnet
ring until they align with the six set screws installed previously.
40
078D008001 Rev. A, 200309
5. Install the screws into the bearings:

a. Position the cuvette ring on top of the bearings.
b. Partially install two screws into the bearing. Ensure the cuvette ring
moves without interference from the top of the screw.
c. Repeat steps a and b for each bearing.
Partially install
two screws.
CAUTION: To ensure consistent bearing tension, adjust all of the set
screws equally each time you perform this procedure.

6. Adjust the set screws:
a. Locate the six set screws that were installed previously.
b. Adjust each set screw 1/4 turn clockwise.
c. Rotate the cuvette ring and check for excessive side-to-side
movement or binding.
d. If you feel side-to-side movements, adjust the set screws
clockwise. If you feel binding, adjust the set screws
counterclockwise.
078D008001 Rev. A, 200309
41

1. Replace the index pin:
a. Locate the index pin hole on the cuvette ring assembly.
You can view the index pin hole from the top of the incubation
chamber through the inside ring opening. The hole is located on the
magnet ring approximately 180 degrees from the incubation
chamber drive belt clamp.
Magnet
Ring
Locate the index

pin hole on the
magnet ring.
b. Insert the compression spring and index pin into the index pin hole
ensuring the pin opening is facing the outside of the ring.
Place the compression
spring and the index pin
into the hole.
Retainer
Screw
42
078D008001 Rev. A, 200309
c. While pressing down on the index pin, insert the retainer through
the outside of the magnet ring into the index pin.
d. Using the two screws, secure the retainer to the magnet ring.
Press down on
the index pin.
Insert the retainer.

Install the screws.
078D008001 Rev. A, 200309
43

Servo Motor (Quad B) or Wash Station Area (Quad A)
1. Turn off the system:
a. At the workspace, select System Status.
b. Select Turn System Off.
c. At the back of the system, turn off the power and unplug the power
cord.
2. Remove the servo motor or the wash station assembly.
3. Remove the cuvette loader.
4. Remove the defective TEDs:
a. Remove the two screws that secure the heatsink to the TED
mounting block.
R
B
Remove the
two screws
and washers.
B
R
Heatsink
44
078D008001 Rev. A, 200309
b. Remove the two screws that secure the TED mounting block to the
bottom of the incubation ring.
Remove the TEDs.

Remove the TED
mounting block.
Remove the two
screws and washers.
c. Remove the TED mounting block.

d. Remove the defective TEDs.
5. Install the TEDs:
a. Apply a thin layer of thermal grease to both sides of the new TEDs.
Remove any excess thermal grease.
b. Install the new set of TEDs on the bottom of the incubation
chamber ensuring the red (R) and black (B) wires are in the same
position as the old TEDs.
!
CAUTION: Ensure the TEDs are installed flush with the bottom of the
incubation ring or damage can occur to the TEDs.

c. Install the TED mounting block and finger tighten the two screws.
d. Install the two screws that secure the heatsink to the TED
mounting block.
CAUTION: Failure to alternate the tightening of each screw or
overtightening the screws on the mounting block will damage the

TEDs.
e. Tighten the two screws 0.9 N-m (8 in-lb) on the TED mounting
block.
f. Connect the cable for the TEDs.
078D008001 Rev. A, 200309
45
6. Install the servo motor or the wash station assembly.

7. Calibrate the incubation chamber thermals.
Primary Reagent Compartment (Quad D) or Back Area

(Quad C)
c. At the back of the system, turn off the power switch and unplug the
power cord.
2. Remove the luminometer and the preheater assemblies.
3. Remove the cuvette loader.
a. Remove the two screws that secure the heatsink to the TED
mounting block.
Remove the
heatsink.
Heatsink
Remove the two
screws and washers.
Remove the two

screws and washers.
46
078D008001 Rev. A, 200309
b. Remove the two screws that secure the heatsink to the base of the
system, and then remove the heatsink.
c. Remove the two screws that secure the TED mounting block.
Remove the TEDs.

R
R
B
Remove the TED
mounting block.
Remove the two screws
and washers.
d. Remove the defective TEDs.

b. Install the new set of TEDs on the bottom of the incubation
chamber with the red (R) and black (B) wires in the same position
as the old TEDs.
!
incubation ring or damage can occur to the TEDs.

c. Install the TED mounting block and finger tighten the two screws.
d. Connect the cable for the TEDs.
6. Install the heat sink:
a. Install the heatsink and tighten the two screws that secure the
heatsink to the base of the system.
b. Install the two screws that secure the heatsink to the TED mounting
block.
078D008001 Rev. A, 200309
47
c. Remove the two screws that secure the heatsink to the TED
mounting block.
d. Remove the two screws that secure the heatsink to the base of the
system, and then remove the heatsink.
!

TEDs.
e. Tighten the two screws 0.9 N-m (8 in-lb) that secure the TED
mounting block.
f. Install the heat sink and tighten the two screws that secure the
heatsink to the Centaur baseplate.
g. Install the two screws that secure the heatsink to the TED mounting
block.
7. Install the luminometer and preheater assemblies.
8. Turn the system on:
a. Plug in the power cord.
b. At the back of the system, turn the power on.
c. At the back of the system, press the computer startup switch.
9. Calibrate the incubation chamber thermals.
48
078D008001 Rev. A, 200309
Index Mechanism 571024B

1
Drive Motor
3
4
5
7
8
Home Sensor
EOT Sensor
078D008001 Rev. A, 200309
Index Mechanism
49
Sensor Detail
Black
Red
White
Blue
Green
50
1
2
3
4
5
1.3 Volts
Unblocked
0.04 0.1VDC
Blocked
4.65 5.00VDC
078D008001 Rev. A, 200309
Motor Detail
Black
Coil
Coil
Green
Red
Blue
078D008001 Rev. A, 200309
1
2
3
4
2 5 Ohms
2 5 Ohms
Index Mechanism
51
32
078D008001 Rev. A, 200309
Index Mechanism 571024B

Item
Description
Part
Number
60013x16
Motor, Stepper 4VDC
572923
Shaft, Index Mechanism
571743
Flag, EOT Sensor
571006
Screw, Pan-Head M2.5 x 0.45 x 5 mm
60001x32
Foot, Index Plunger
23404
Housing, Index Mechanism
571005
111674
Screw, Pan-Head, Self-Tap
571745
078D008001 Rev. A, 200309
Index Mechanism
53
34
078D008001 Rev. A, 200309
Luminometer 571028C
29
30
44
32
45
31
36
Replacing the TED
37
38
34
43
33
39
40
26
41
42
078D008001 Rev. A, 200309
Luminometer
55
3
46
47
48
6
8
9
10
35
14
13
17
19
15
19 18
12
Waste Probe
Motor
11
20
22
21
23
16
Sensor
25
28
56
27
24
078D008001 Rev. A, 200309
Sensor Detail
078D008001 Rev. A, 200309
Black
Red
White
Blue
Green
3
4
5
1.3 Volts
Unblocked
0.04 0.1VDC
Blocked
4.65 5.00VDC
Luminometer
57
Motor Detail
Black
Coil
Coil
Green
Red
Blue
58
1
2
3
4
2 5 Ohms
2 5 Ohms
078D008001 Rev. A, 200309

c. At the back of the system, turn off the power and unplug the power
cord.
2. Disconnect the PMT thermistor cable from connector J6 on the
Luminometer Bottom PC board.
3. Disconnect the PMT cable from connector J1 on the Luminometer
Bottom PC board.
CAUTION: Do not scratch or soil the PMT lens. Scratching or soiling the
CAUTION: Ensure that you select Turn System Mechanics Off and cover
lens will interfere with the light rays and cause erroneous results.
the PMT lens when exposing the inside of the luminometer to light. Low
levels of light can saturate the PMT and it can take several hours for the
PMT to recover. High levels of direct light can damage the PMT.
4. Remove the luminometer.
5. Place the lens cover (part number 27127) over the lens of the PMT to
protect it from light, scratches, and contamination.
6. Remove the defective TED:
078D008001 Rev. A, 200309
59
a. Remove the two screws that secure the heatsink to the back of
the luminometer.
Remove the
two screws.
60
078D008001 Rev. A, 200309
b. Remove the two screws that secure the heatsink to the PMT
housing.
Remove the two
screws.
Heatsink
Gasket
TED
R
B
PMT Housing
c. Remove the TED gasket.

d. Remove the defective TED.
7. Install the TED:
a. Apply a thin layer of thermal grease to both sides of the new TED.
!
CAUTION: Ensure the TED is installed flush with the bottom of the
PMT housing or damage can occur to the TED.

b. Install the new TED on the bottom of the PMT housing, ensuring
the red (R) and black (B) wires are in the same position as the old
TED.
c. Install the TED gasket.
CAUTION: Failure to alternate tightening each screw or overtightening
the screws on the mounting block will damage the TED.
078D008001 Rev. A, 200309
61
d. Install the TED heatsink and tighten the two screws.

Alternate the tightening of each screw on the TED mounting block
to 0.9 N-m (8 in-lb).
e. Remove the lens cover (part number 27127) from the lens of the
PMT.
!
CAUTION: Do not allow silicone oil on the PMT lens. Oil on the lens
will Interfere with the light rays and cause erroneous results.
f. Apply silicone oil (part number 27295) to a lint free tissue and then
apply the oil to the O-ring.
g. Install the two screws that secure the heatsink to the back of
the luminometer.
8. Install the luminometer.
9. Connect the PMT thermistor cable to connector J6 on the
10.Connect the PMT cable to connector J1 on the Luminometer Bottom
PC board.
12.Verify PMT performance:
b. Select Diagnostic Tools.
c. At the SystemDiagnostic Tools window, select Dark Count without
Cuvette.

can cause injury.
d. Select Perform.
The SystemDark Count window opens.
62
078D008001 Rev. A, 200309
e. Ensure that the values for Total Mean are less than 600. RLUs
higher than 600 may indicate a defective PMT, electronic noise, or
light leaks.
Total SD
f. Refer to the chart below for the Total SD limit. Match the Total Mean
with the Total SD curve. Verify the Total SD value is at or below the
Total SD curve.
45.00
40.00
35.00
30.00
25.00
20.00
15.00
10.00
5.00
0.00
The Intersection point between the Total Mean and Total

SD values must be under the curve
Noise
Acceptable Values
100
200
300
400
500
600
Total Mean (Average Dark Counts)
13.Check the dark counts with a cuvette:

a. At the SystemDiagnostic Tools window, select Dark Count with
Cuvette.

can cause injury.
b. Select Perform.
c. Ensure that the difference between values for Total Mean with
cuvettes and without cuvettes are less than 25. RLUs higher than
25 may indicate light leaks.
14.If the dark count tests do not meet specifications, refer to the ADVIA
Centaur Service Troubleshooting Manual.
15.Calibrate the luminometer thermals.
078D008001 Rev. A, 200309
63

1. Remove the two screws securing the PMT assembly to the
luminometer.
NOTE:You may need to pry the PMT away from the luminometer.
2. Remove the PMT assembly from the luminometer.

Clean and apply a thin
layer of silicone oil.
Remove two
screws.
CAUTION: Do not scratch or soil the PMT lens. Scratching or soiling the
CAUTION: Ensure that you select Turn System Mechanics Off and cover
lens will interfere with the light rays and cause erroneous results.
the PMT lens when exposing the inside of the luminometer to light. Low
levels of light can saturate the PMT and it can take several hours for the
PMT to recover. High levels of direct light can damage the PMT.
3. Place the lens cover (part number 27127) over the lens of the PMT to
protect it from scratches and contamination.
4. Disconnect the PMT thermistor cable from connector J6 on the
5. Disconnect the PMT cable from connector J1 on the Luminometer
Bottom PC board.
64
078D008001 Rev. A, 200309
6. Replace the PMT assembly:

!
CAUTION: Do not allow silicone oil on the lens. Oil on the lens will
interfere with the light rays and cause erroneous results.

a. Remove the lens cover.
b. Apply silicone oil (part number 27295) to a lint-free tissue and then
apply the oil to the O-ring.
CAUTION: Ensure the PMT is seated onto the housing of the
luminometer. Incorrect placement of the PMT will cause light leakage

and erroneous results.
c. Press the PMT assembly into the luminometer so that no light can
be seen between the heatsink and the PMT.
d. Ensure that the notch on the back of the PMT housing aligns with
the driver motor.
7. Secure the PMT assembly to the luminometer using two screws.
8. Connect the PMT thermistor cable to connector J6 on the
9. Connect the PMT cable to connector J1 on the Luminometer Bottom
PC board.
10.Turn the system on:
c. At the back of the system, press the computer start button.
11. Verify PMT performance:
12.Check the dark counts without a cuvette:
c. At the SystemDiagnostic Tools window, select Dark Count without
Cuvette.
078D008001 Rev. A, 200309
65

can cause injury.
d. Select Perform.
e. Ensure that the RLU 1 values for Total Mean are less than 600.
RLUs higher than 600 may indicate a defective PMT, electronic
noise, or light leaks.
f. Refer to the chart below for the Total SD limit. Match the RLU1
Total Mean with the SD Limit curve. Verify the Total SD value is at
or below the SD Limit curve.
SD Specifications
SD Limit
45.00
40.00
35.00
30.00
25.00
20.00
15.00
10.00
5.00
0.00
0
100
200
300
400
500
600
RLU1 Total Mean
13.Check the dark counts with a cuvette:

a. At the SystemDiagnostic Tools window, select Dark Count with
Cuvette.

can cause injury.
b. Select Perform.
c. Ensure that the difference between RLU 1 values for Total Mean
with cuvettes and without cuvettes are less than 25. RLUs higher
than 25 may indicate light leaks.
66
078D008001 Rev. A, 200309
14.If the dark count tests do not meet specifications, refer to the
ADVIA Centaur Service Troubleshooting Manual.
NOTE:Reset test (assay) calibrations to ensure that the system uses the
calibration ranges that were defined by the manufacturer until the system
calculates new observed ranges.
15.Reset test calibrations:
a. At the workspace, select Calibration.
b. Select Reset Test Calibrations.
c. Select Yes.
d. Select Continue.
078D008001 Rev. A, 200309
67
14
078D008001 Rev. A, 200309
Luminometer 571028C
Item
Description
Part
Number
60013x37
Belt, 0.080P .25W 175T Neoprene
571822
Clip, Probe Retainer
571812B
Pulley, Luminometer Rotor
571548
Probe, Waste, Aspirate
571813B
Wheel, Sensor
571173

Phillips
60001x32
Flag, EOT Sensor
571006
PC Board, Luminometer, Top
575342C
10
60013x2
11
Housing, Luminometer
571009C
Chute, Lumo Exit
571818B
Screw, Cap-Head
60013x9
078D008001 Rev. A, 200309
Luminometer
69
70
Item
Description
Part
Number
12
Rotor, Lumo
571544B
Segment, Lumo Rotor
571010
Screw, Shoulder
27014x10
13
Guide, Waste Probe
117109B
14
Pulley, Timing, 0.080P 15T 0.290W 0.188
571821B
15
Motor, Stepper 4VDC
572906
16
Latch, Over-Center Draw
571817
Screw, Cap- Head
572417
Washer
60056x3
17
Motor, Stepper 4VDC
572915
18
Gear, Spur 32P 24T 0.188W 0.187B Delrin
571815B
19
Screw, Cap-Head M4 x 0.7 x 8 mm Phillips
60013x9
20
Plate, Motor Mounting
571814
21
Screw, Cap-Head M3 x 0.5 x 5 mm Hex
572417
22
Screw, Flat-Head #4-40 x 0.25 Phillips
572415
078D008001 Rev. A, 200309
Item
Description
Part
Number
23
111674
24
Spring, Comp 0.240 x 0.022 x 0.250 Stnl
571807
25
Pad, Friction, Short
571808
26
Housing Assy, Waste Probe
571030B
Housing, Waste Probe
571805
27
Fitting, M6 to 3/16 OD
571534
28
Tube, 0.250 x 0.375 Black Tygon
572431
29
Nut, Knurled M6
571824
30
Cover, Top Luminometer
571719B
Clamp
12811x1
31
60055x95
32
PMT, Assembly
571029B
33
ORing, 5.987x.103 BunaN
571527
078D008001 Rev. A, 200309
Luminometer
71
72
Item
Description
Part
Number
34
Cover, Luminometer Top
571549
Ball Bearing
571546
Ring, Internal Retaining
571547
Screw, Cap-Head
60013x1
35
Retainer, Waste Probe Guide
117108
36
TED, Assembly
111678
Thermal Grease
120491
37
Gasket, Ted Mounting
26740
38
60013x86
39
60013x71
40
572385
41
PC Board, Luminometer Bottom
575367
42

Phillips
60013x23
43
Heatsink, PMT Ted
571804
078D008001 Rev. A, 200309
Item
Description
Part
Number
44
Cover, Base Probe
110609
Tubing, 6 in
572689
Tubing, Heatshrink 5.5 in
26781
Fitting (Two Parts)
110080
Base, Fixed
26285
45
Probe, Base Dispense

Tubing, .25 in
110608C
21347
46
Arm, Waste Probe
571811B
47
Retainer, E-ring
571672
48
Rod, Pusher
113744
078D008001 Rev. A, 200309
Luminometer
73
18
078D008001 Rev. A, 200309
Preheater 571026B
6
29
6
5
9
Cuvette Pusher
11
10
3
12
Pusher Motor
13
16
6
TEDs
14
17
17
28
Replacing the TEDs

18
27
19
15
19
20
078D008001 Rev. A, 200309
Preheater
75
Cuvette Pusher Detail

21
21
Sensor 22
23
24
Sensor 22
21
25
76
26
078D008001 Rev. A, 200309
Sensor Detail
Black
Red
White
Blue
Green
078D008001 Rev. A, 200309
1
2
3
4
5
1.3 Volts
Unblocked
0.04 0.1VDC
Blocked
4.65 5.00VDC
Preheater
77
Motor Detail
Black
Green
Coil
Coil
Red
Blue
78
1
2
3
4
2 5 Ohms
2 5 Ohms
078D008001 Rev. A, 200309
TED Assembly Detail

Pin Layout
Pin 1
Color
Red
Black
Red
Black
From
Right End
Right End
Left End
Left End
To
Pin 1
Pin 2
Pin 3
Pin 4
Troubleshooting Information
Out of circuit TED resistance at
25C = < 10 ohms.
Black
Red
DC voltage between ground and any

TED output is 24 volts cold, and
decreases to approximately zero volts as
the set temperature is reached.
Note: Apply a thin layer

of thermal grease to both
sides of the TEDs.
078D008001 Rev. A, 200309
Preheater
79
078D008001 Rev. A, 200309
Preheater 571026B
Item
Description
Part
Number
Cover, Preheater Channel
571176B
60013x37
Bracket, Tube Connection
571858
Cover, Preheater Exit
571855
Cover, Cuvette Entrance
571853B
572422
PC Board, Reflective Chute Sensor
575447B
572416
Rack, Preheater Pusher
572643
10
Screw, Flat-Head #4-40 x 0.25 mm Phillips
572415
11
571841
12
60013x9
13
Gear, Spur 48P 28T 0.187W 0.187B
522030901
14
Motor, Stepper 4VDC
572915
078D008001 Rev. A, 200309
Preheater
81
Item
Description
Part
Number
15
PC Board, Preheater
575372B
16
Thermistor, Threaded Body
571184C
Thermal Grease
17
TED, Assembly
Thermal Grease
82
121055
111677
121055
18
Heatsink, Preheater
571856
19
Washer, Flat M5
60056x6
20
60013x73
21
60013x1
22
111675
23
Bracket, Sensor
571860
24
Screw, Flat-Head M3 x 0.5 x 6 mm Phillips
60007x43
25
Pusher, Block
571859
26
572419
27
60013x38
078D008001 Rev. A, 200309
Item
Description
Part
Number
28
60013x86
29
60013x128
078D008001 Rev. A, 200309
Preheater
83

c. At the back of the system, turn off the main power.
2. Remove the luminometer.
3. Remove the preheater.
4. Removing the defective TEDs:
a. Remove the bottom screw and washer that secure the TED
mounting block to the preheater.
Heatsink
Remove the
screw and
washer.
b. Remove the top screw and the washer that secure the TED
mounting block to the preheater.
84
078D008001 Rev. A, 200309
c. Remove the TEDs.

Remove the
screw and
the washer.
B
R
R
B

!
CAUTION: Ensure that there is no thermal grease inside the TED or
heating problems will occur.

preheater or damage can occur to the TEDs.

b. Install the new set of TEDs on the bottom of the preheater ensuring
TEDs.
overtightening the screw on the TED mounting block will damage the
TEDs.
c. Install the TED mounting block and tighten the two screws.
Alternate tightening each screw to 0.9 N-m (8 in-lb).
078D008001 Rev. A, 200309
85
6. Install the preheater.

7. Install the luminometer.
9. Calibrate the preheater thermals.
86
078D008001 Rev. A, 200309
Ring Loader 572400B

1
2
7
8
6
10
11
12
13
Drive Motor
Home Sensor
15
14
078D008001 Rev. A, 200309
13
Ring Loader
Down Sensor
Ring Loader
87
Sensor Detail
Black
Red
White
Blue
Green
88
1
2
3
4
5
1.3 Volts
Unblocked
0.04 0.1VDC
Blocked
4.65 5.00VDC
078D008001 Rev. A, 200309
Motor Detail
Black
Coil
Coil
Green
Red
Blue
078D008001 Rev. A, 200309
1
2
3
4
2 5 Ohms
2 5 Ohms
Ring Loader
89
078D008001 Rev. A, 200309
Ring Loader 572400B

Item
Description
Part
Number
572423
Arm, Ring Loader
572057B
60013x9
846-0039-10
Plate, Ring Loader Mounting
078-0061-01
Housing, Waste Probe
571805
Spring, Compression 0.240 x 0.022 x

0.250
571807
Pad, Friction
571808
572415
10
Plate, Mounting, Waste Probe Motor
571814
11
Gear, Spur 32P 24P 0.188W 0.187B
571815B
12
Motor, Stepper 4VDC Bipolar
572915
13
111674
078D008001 Rev. A, 200309
Ring Loader
91
92
Item
Description
Part
Number
14
572417
15
60013x9
078D008001 Rev. A, 200309
Servo Motor 571730B (Old)
Latch
1
3
10
Servo Motor
078D008001 Rev. A, 200309
Servo Motor
93
Latch Detail
94
078D008001 Rev. A, 200309
Servo Motor (Old) Detail 571730B
Align the pulley

to the top of the
motor shaft.
To Servo Motor
PC Board
078D008001 Rev. A, 200309
Servo Motor
95
078D008001 Rev. A, 200309
Servo Motor 571022B (New)
Latch
1
3
10
Servo Motor
078D008001 Rev. A, 200309
Servo Motor
97
Latch Detail
98
078D008001 Rev. A, 200309
Servo Motor (New) Detail 571022B
Align the pulley

to the top of the
motor shaft.
To Backplane
PC Board
078D008001 Rev. A, 200309
Servo Motor
99
078D008001 Rev. A, 200309
Servo Motor 571730B and 571022B

Item
Description
Part
Number
60013x38
571753
Bracket, Servo Motor
571725
Plate, Servo Motor Mounting
078-0060-01
Latch, Compression
571746
Motor, Servo (old)
571730B
PC Board, Servo Motor
575357C
Pulley, Timing
571748
Motor, Servo (new)
571022B
10
Adjuster, Belt
571752
078D008001 Rev. A, 200309
Servo Motor
101
10
078D008001 Rev. A, 200309
Wash Station 571025D

12
5
3
2
4
29
27
11
20
12
Drive Motor
31
18
19
30
25
26
17
16
4
9
15
14
10
Acid
Probe
078D008001 Rev. A, 200309
13
28
Friction Pad
Home
Sensor
Wash Station
103
Acid Probe Assembly Detail (572889)

21
10
14
22
104
078D008001 Rev. A, 200309
Friction Pad Detail
28
23
24
078D008001 Rev. A, 200309
Wash Station
105
Sensor Detail
Black
Red
White
Blue
Green
106
1
2
3
4
5
1.3 Volts
Unblocked
0.04 0.1VDC
Blocked
4.65 5.00VDC
078D008001 Rev. A, 200309
Motor Detail
Black
Coil
Coil
Green
Red
Blue
078D008001 Rev. A, 200309
1
2
3
4
2 5 Ohms
2 5 Ohms
Wash Station
107
078D008001 Rev. A, 200309
Wash Station 571025D

Item
Description
Not Used
Tube, Connection, Arm
117116
Connector, Tubing, Female
113750
Part
Number
Fitting (Quantity 7)
571602
Screw, Captive
571533
Plate
571871
Connector,Tubing, Male
113919
571826
Screw, Captive
571533
Plate
571871
60013x9
Probe, Wash Aspirate
571843
Grounded Probe, Wash Aspirate

6
Clip, Probe Retainer
078D008001 Rev. A, 200309
125669
571812B
Wash Station
109
110
Item
Description
Part
Number
60013x51
Clamp, Cable
21233
Block, Wash Separation Assembly
116699B
Guide, Probe (Quantity 4)
112405B
O-ring (Quantity 8)
571518
Retainer, Probe Guide (Quantity 4)
112404
572417
Block, Wash Separation
116699B
10
Probe, Acid Dispense
110607C
11
PC Board, Aspirate Probe
575362
12
60013x2
13
111674
14
60013x1
15
572415
16
Plate, Motor Mounting, Wash Probe
571841
078D008001 Rev. A, 200309
Item
Description
Part
Number
17
Gear, Spur
571815B
18
Motor, Stepper 4VDC
572915
19
572416
20
Arm, Wash Probe
571212
21
Cover, Fixed Probe
26286
22
Base, Fixed Probe
26285
23
Spring, Comp. 0.240 x 0.022 x 0.250
571807
24
Pad, Friction, Long
571829
25
O-Ring
116828
26
Retainer, Probe Guide
112404
27
572417
28
Housing, Wash Probe
571213
29
Assembly, Wash Tubing
121587
Block, Junction
119641
Tubing
572689
078D008001 Rev. A, 200309
Wash Station
111
Item
112
Description
Part
Number
Retainer, Tubing
111972
Clamp
26699
Fitting
571826
Plate, Manifold (Quantity 1)
571871
Plate Manifold (Quantity 2)
571827
Fitting, (Quantity 14)
571826
Screw, Captive (Quantity 3)
571533
Screw, M4 x 0.7 x 16 mm (Quantity 2)
60013x37
O-rings, Junction Block (Quantity 20)
116828
30
Screw, Cap M4 x 16 mm
60013x37
31
Guide, Aspirate Probe (single guide)
078008801
Kit, Guide, Aspirate Probe (4 guides)
078K11001
078D008001 Rev. A, 200309
Electronics Module (slide out configuration) 571115B
7
1
7
2
8
9
RT SPARC
I/O PC Board
(not shown)
5
3
4
078D008001 Rev. A, 200309
Electronics Module (slide out configuration)
BackPlane PC Board 575252F (Slide Out)
078D008001 Rev. A, 200309
Slide Out Electronics Module

Cuvette Handler Sequencer
LLC Assignments
0 Preheater and Lumo
1 Aspirate Probes
2 Pumps 1 LLC
3 Pumps 2 LLC
4 Empty
5 Empty
6 Ring and Elevator Servo LLC
Sequencer Boards
1 Sample Handling
2 Reagent Handling
3 Cuvette Handling
Multi Master
Bus PC Board
3 2 1
Photon Counter
6 5 4 3 2 1 0
RT
SPARC CPU Board

RT (Real Time Processor)
4 3 2 1 0
5 4 3 2 1 0
Reagent Handler Sequencer

LLC Assignments
Sample Handler Sequencer

LLC Assignments
0 Reagent Probe 1 LLC

3 Reagent Pack LLC
4 Empty
0 Sample Probe LLC

1 Ancillary Probe LLC
2 Sample Racks LLC
3 Ancillary Queue LLC
4 Sample Tip Loader LLC
5 Empty
078D008001 Rev. A, 200309
Electronics Module (slide out configuration)
078D008001 Rev. A, 200309
Electronics Module (fixed configuration) 121911D
10
1
8
Backplane
(not shown)
RT SPARC
I/O PC Board
(not shown)
12
078D008001 Rev. A, 200309
Electronics Module (fixed configuration)
Backplane PC Board 117937D (Fixed Configuration)
10
11
078D008001 Rev. A, 200309
RT SPARC I/O PC Board 575267
078D008001 Rev. A, 200309
Electronics Module (fixed configuration)
Fixed Electronics Module

LLC Assignments
1 Aspirate Probes
2 Pumps 1 LLC
3 Pumps 2 LLC
4 Empty
5 Ring and Elevator
Servo LLC
Sequencer Boards
1 Sample Handling
2 Reagent Handling
3 Cuvette Handling
Multi Master
Bus PC Board
3 2 1
Photon Counter
5 4 3 2 1 0
RT
SPARC CPU Board

3 2 1 0
5 4 3 2 1 0

LLC Assignments

LLC Assignments

3 Reagent Pack LLC
0 Sample Probe LLC

2 Sample Racks LLC
5 Empty
078D008001 Rev. A, 200309
Electronics Module 571115B and 121911D

Item
Description
Part
Number
PC Board, Servo, Low Level Controller
575262C
Fuse, 2AMP
572808
PC Board, Sequence Controller
117154B
PC Board, Low Level Controller
078-B042-01
Fuse, 2AMP
PC Board, RT SPARC
IC, Memory 16MB Dram Simm
572808
572345C
575191
PC Board, Multi Master Bus
117149B
PC Board, Backplane (slide out module)
575252F
Standoff, #4-40 x 0.188
571889
Assembly, PC Photon Counter
575317
PC Board, RT SPARC I/O
575267
10
PC Board, Backplane (fixed module)
078B04701
078D008001 Rev. A, 200309
Electronics Module
10
Item
Description
Part
Number
11
PC Board, Power On/Off Control (fixed

module)
117947
12
Power Supply (fixed module)
119079
078D008001 Rev. A, 200309

1. Power down the system:
a. At the Workspace, select the System Status button.
c. At the back of the system, turn the power off.
2. Pull out the electronics module.
CAUTION: Observe precautions for handling electrostatic-sensitive
devices. Use an antistatic mat and wrist strap when performing

procedures to prevent damage to the PC boards and components.
3. Remove the Real Time (RT) SPARC PC board from the Backplane PC
board.
4. Disassemble the RT SPARC PC board:
a. Separate the Multi Master Bus PC board (117149B) from the
SPARC PC board (571461).
b. Remove the six memory SIMMs (575191) plugged into the SPARC
PC board (571461).
c. Remove the two screws securing the SPARC PC board to its metal
bracket.
d. Remove the SPARC PC board from the bracket and from the
Interface PC board.
e. Remove the three screws securing the Interface PC board to the
metal bracket and remove the PC board from the bracket.
5. Remove NVRAM the chip from the old board.
If the chip is not damaged, save it for installation into the new board.
6. Assemble a new RT SPARC PC board:
a. Obtain a new SPARC PC board.
b. Mount the Multi Master Bus PC board on the SPARC PC board.
c. Install the six memory SIMMs into the SPARC PC board.
d. Install the NVRAM chip into the board.
078D0080-01 Rev.A, 2003-09
11
7. If the old NVRAM chip was damaged and you installed a new chip,
place the system ethernet address on the new chip:
a. Obtain the evaporating password.
b. Turn the system on.
c. At the Welcome window, log in as root.
d. Enter the evaporating password.
e. Move the cursor off the Command Tool window.
f. While holding down the right glidepoint button, move the cursor to
the right arrow at Programs.
g. Select Texteditor and release the right glidepoint button.
h. Select File.
i. Open the etc folder.
j. Doubleclick the ethers file.
k. You will see a number like 8:0:20:80:5e:2b m0rt. The underlined
portion is the NVRAM ID.
l. Delete these numbers and enter the new address found at the
U0707 on the new Sparc board.
Ensure that you do not delete the colons. Verify that you entered
the numbers correctly, for example: 8:0:20:xx:xx:xx m0rt.
m. Select File for save.
File changes to Save for 1 second.
n. Move the cursor to the top bar of the text editor window, hold down
the right glidepoint button and select Quit.
o. In the cmdtool window, enter init 5.
p. Reboot the system.
q. To confirm the RT NVRAM ID, open a new xterm window and enter
cat /etc/ethers.
The system will display the address you entered.
12
078D0080-01 Rev.A, 2003-09
r. Enter exit.
If you entered the NVRAM ID incorrectly, the system will have a 700
00 07 error.
Rev. A
13
Replacing the Backplane PC Board - Fixed Configuration

ELECTRICAL HAZARD: Instrument operation with the power supply
cover removed or open presents a potentially lethal electrical hazard. Do
not operate the system with the power supply exposed.
1. If the power is on, power down the system:
2. At the back of the system, turn the power off and unplug the power
cord.
3. Remove the front cover of the electronics module.
14
Rev. A
CAUTION: Observe precautions for handling electrostaticsensitive

4. Remove the Backplane PC board:
a. Label and disconnect the 25 cables from the left end of the
backplane PC board.
TP1
TP8
J36
J48
33
J35
J34
J37
38
J43
J44
47
46
J42
J29
41
40
39
17
24
45
J26
50
J28J12 J31
J32
F1
J11 J23
Connector
Cable
J6
Rev. A
Connected to . . .
Servo Decoder
J11
121152
J12
572302
J101 Fluid GIOB 078-B027S01
Replacing the Backplane PC Board
15
Connector
Cable
Connected to . . .
J17
571411
J101 Sample & Ancillary Queue GIOB PC board 575327
J23
121152
J24
572298
J101 Sample & Ancillary Probe GIOB PC board 575322
J28
J31
J101 Cuvette GIOB PC board 575377

572300
J33
16
J101 Reagent Handling GIOB PC board 575287

Not Used
J34
572315
J5 Thermal Control Module 575257
J35
572328
External barcode scanner
J36
575344
Deleated (replaced by additional 571456)
J37
571320
J3 Bottom Luminometer Assembly 575367
J38
571730B
8 long cable on the Servo Motor
J39
571313
J40
571312
J1 Sample & Ancillary Queue GIOB 575327
J41
571314
J42
571316
J13 Reagent Handling PC board 575287
J43
571318
Fluid GIOB PC board 078-B027S01
J44
571317
J45
572299
J101 Reagent Fluid GIOB PC board 575297
J46
571450
J9 Exit Queue Interconnection PC board 575302
J47
571449
Reagent Pack Barcode Scanner
J48
572327
Lab Automation RS-232
J49
121152
User Interface Module Power Control
J50
121152
Rev. A
b. Note the location of the Servo Low Level Controller (LLC) PC board
and the Sequenser 3 PC board.
LLC Assignments
1 Aspirate Probes
2 Pumps 1 LLC
3 Pumps 2 LLC
4 Empty
5 Ring and Elevator
Servo LLC
Sequencer Boards
1 Sample Handling
2 Reagent Handling
3 Cuvette Handling
Multi Master
Bus PC Board
3 2 1
Photon Counter
5 4 3 2 1 0
RT
SPARC CPU Board

3 2 1 0
5 4 3 2 1 0

LLC Assignments

LLC Assignments

3 Reagent Pack LLC
0 Sample Probe LLC

2 Sample Racks LLC
5 Empty
CAUTION: Do not stack LLC PC boards on top of each other or the PC
board weight can damage the PC boards.
Rev. A
17
c. Remove the14 LLC PC boards, three Sequencer PC Boards, and

the RT SPARC PC board.
NOTE:Before you remove PC board mounting bracket, mark
alignment lines on the edges of the bracket to the electronics module

frame. The markings will assist you when reinstalling the PC board
mounting bracket.
d. Trace the edges of the PC mounting bracket on the electronic
module frame with a felt tip pen to assist you during reassembly
later in the procedure.
e. Remove the six screws that secure the PC board mounting bracket
to the electronics module frame.
f. Remove the PC board mounting bracket.
PC Board
Mounting
Bracket
18
Rev. A
g. Remove the six screws that secure the EMI bracket to the
electronics module frame. Save the screws.
h. Remove the EMI bracket. Save the bracket.
EMI Bracket
Rev. A
19
i. Disconnect the Ethernet cable from J29 on the Backplane PC

board.
j. Disconnect the two power supply cables from J26 and J32 on the
Backplane PC board.
Backplane
PC Board
J49
J29
J26
J32
k. Remove the 16 screws that secure the Backplane PC board to the

electronics module frame. Save the screws.
l. Remove the Backplane PC board from the system.
m. Remove the Power On/Off Control PC board part number 117947
from J49 on the old Backplane PC board.
n. Install the Power On/Off Control PC board part number 117947 on
to J49 on the new Backplane PC board.
NOTE:Use the two guide posts on the electronic module frame to align
the Backplane PC board.

5. Install the new Backplane PC board:
20
Rev. A
a. Secure to the electronic module frame using the 16 screws

removed previously.
b. Connect the two power supply cables from J26 and J32 on the
Backplane PC board.
c. Connect the Ethernet cable from J29 on the Backplane PC board.
d. Install the EMI bracket using the six screws removed previously.
NOTE:Use the lines that you traced previously to align the bracket to
the electronics module frame.

e. Install the PC board mounting bracket using the six screws
removed previously.
Rev. A
21
f. Install the remaining LLC PC boards, three Sequencer PC Boards,

and the RT SPARC PC board.
LLC Assignments
1 Aspirate Probes
2 Pumps 1 LLC
3 Pumps 2 LLC
4 Empty
5 Ring and Elevator
Servo LLC
Sequencer Boards
1 Sample Handling
2 Reagent Handling
3 Cuvette Handling
Multi Master
Bus PC Board
3 2 1
Photon Counter
5 4 3 2 1 0
RT
SPARC CPU Board

3 2 1 0
22
5 4 3 2 1 0

LLC Assignments

LLC Assignments

3 Reagent Pack LLC
0 Sample Probe LLC

2 Sample Racks LLC
5 Empty
Rev. A
g. Connect the 25 cables to the left end of the backplane PC board.

TP1
TP8
J36
J48
33
J35
J34
J37
38
J43
J44
47
46
J42
J29
41
40
39
17
24
45
J26
50
J28J12 J31
J32
F1
J11 J23
Connector
Cable
J6
Servo Decoder
J11
121152
J12
572302
J101 Fluid GIOB PC board 078-B027S01
J17
571411
J23
121152
J24
572298
J28
J31
J33
Rev. A
Connected to . . .

572300

Not Used
23
Connector
Cable
Connected to . . .
J34
572315
J35
572328
J36
575344
Deleted (replaced by additional 571456)
J37
571320
J38
571730B
8 long cable on the Servo Motor
J39
571313
J40
571312
J41
571314
J42
571316
J43
571318
J44
571317
J45
572299
J46
571450
J47
571449
J48
572327
J49
121152
J50
121152
6. Power up the system:

c. At the back of the system, press the green computer startup switch.
24
Rev. A
User Interface Module 078-0031-05

6
7
8
5
12
10
9
13
2
1
Rev. A
11
Observe precautions for handling electrostatic-sensitive

CAUTION:
25
14
15
26
Rev. A
User Interface Module 078-0031-05
Rev. A
Item
Description
Part
Number
Power Supply, 180W Medical
123422
Kit, Hard Disk Drive, 32 GB, SCSI
078-K016-01
Drive, Diskette
123424
Drive, DVD ROM
078021102
PC Board, Audio Card
123426
PC Board, Video Card
515731602
PC Board, Power Control
123428
Fan, Ultra Axi CPU
123429
Fan, Enclosure
123430
10
DIMM, Memory, 64 MB
123431
11
Speaker
123432
12
Cable, SCSI Interface, with Terminator
078-0016-01
13
Cable, Diskette Drive
123434
14
Cable, Serial Splitter A-modem (B-LIS)
123435
27
28
Item
Description
Part
Number
15
Adapter, Serial Port
123014
Rev. A
Replacing the Hard Disk Drive

CAUTION: Observe precautions for handling electrostaticsensitive

Use these procedure to replace the hard disk drive in the User Interface
(UI) Module.
Removing the UI Module

1. Turn the system off.
c. Select Yes.
d. At the back of the system, turn the power switch off.
e. Disconnect the power cord from the system.
2. Loosen the two captive screws that secure the UI Module to the
support rails.
3. Partially slide the UI Module foward allowing you access to the cable
connections.
4. Disconnect the cables from the back of the UI Module.
5. Remove the UI Module from the support rails.
Removing the Hard Disk Drive

1. Remove the cover from the UI Module.
2. Remove the CD-Rom drive.
a. Disconnect the two cables from the back of the CD-Rom drive.
NOTE:If you cannot remove the two inside mounting screws on the
CD-Rom, remove the diskette drive module. The diskette drive module
is secured to the bottom of the UI module with four screws.
b. Remove the four screws the secure the CD-Rom drive.
Rev. A
29
CAUTION: Do not pull the CD-Rom drive to the inside of the UI
module or damage will occur to the EMI shielding strips.

c. Push and remove the CD-Rom drive through the front of the UI
Module.
3. Remove the SCSI interface cable from the back of the hard disk drive.
NOTE:Perform step 4 to remove the SCSI interface cable from the UI
module only if the old cable does not include an SCSI terminator.
4. If required, remove the cable for the hard drive and SCSI:
NOTE:The ferrite block is attached to the base of the UI module with
double-sided tape. Remove the ferrite block from the base if you
cannot open the ferrite block.
a. Remove the ferrite block from the base of the UI module.
b. Open the ferrite block surrounding the cable. Save the ferrite block.
c. Disconnect the SCSI interface cable from the CPU board, CD-Rom
drive, and hard disk drive.
d. Remove the cable adapter for the CD-Rom drive. Save the cable
adapter and discard the cable.
5. Remove the hard disk drive:
a. Disconnect the two cables from the back of the hard disk drive.
b. Disconnect the 2-pin connector from the hard disk drive.
c. Remove the five screws the secure the mounting bracket and hard
drive to the bottom of the UI Module.
d. Remove the mounting bracket and hard disk drive from the UI
Module.
30
Rev. A
Mounting
Bracket
Hard Disk Drive
2pin connector
e. Remove the four screws the secure the hard drive to the mounting
bracket.
f. Remove the hard disk drive.
Installing the New Hard Disk Drive

1. Install the Hard disk drive (part number 078-0017-01).
NOTE:Some hard disk drives have a jumper next to the LED OUT
pins. You may need to trim the side of the LED connector to ensure
that the LED connector attaches to the pins securely.
NOTE:Check the label on the hard drive for the LED OUT position.
a. Connect the 2-pin connector to the LED OUT pins on the hard disk
drive.
b. Secure the hard disk drive to the mounting bracket using four
screws.
c. Secure the mounting bracket and hard disk drive to the bottom of
the UI Module using five screws.
d. Connect the power cable to the hard disk drive.
e. If you are not replacing the SCSI interface cable, connect the old
cable to the hard disk drive and continue with step 3.
NOTE:Perform step 2 to install the SCSI interface cable from the UI
module only if the old cable does not include an SCSI terminator.
Rev. A
31
2. If required, install the new cable for the hard disk and SCSI:
a. Connect the SCSI interface cable (part number 078-0016-01) to the
CPU PC Board.
NOTE:The ferrite block is attached to the base of the UI module with
double-sided tape. Remove the ferrite block from the base if is not
positioned as shown above.
Diskette Drive
Buttons on
the CDRom
Drive
Front of the
UI Module
b. Route the cable through the ferrite block.

c. Close the ferrite block.
d. Position the ferrite block in the UI module base.
!
CAUTION: To prevent damage to the connectors, do not twist the
ribbon cable.
e. Remove the backing from the tape on the bottom of the terminator.
f. Secure the terminator to the UI module base close to the hard
drive.
g. Connect the SCSI interface cable to the back of the hard disk drive.
NOTE:Ensure that you install the CD-Rom drive upside down. This
position properly orients the drive on the system. The CD-Rom drive faces
the same direction as the diskette drive.
3. Install the CD-Rom drive.
Be careful that you do not damage the EMI shielding strip
when you install the CD-Rom drive. The strip reduces EMI emissions
from the UI Module.
WARNING
a. Gently push the CD-Rom drive into position through the front of the
UI Module.
b. Install the CD-Rom drive using the four screws that secure it.
32
Rev. A
c. Connect the power cable to the back of the CD-Rom drive.

d. Using the cable adapter removed previously, connect the SCSI
interface cable to the back of the CD-Rom drive.
4. Install the cover to the UI Module.
Installing the UI Module

1. Partially slide the UI Module forward onto the two support rails allowing
you access to the cable connections.
2. Reconnect and secure the cables to the back of the UI Module.
3. Slide the UI Module to the end of the support rails.
4. Secure the UI Module using the two captive screws.
5. Turn the system on.
a. Connect the power cord to the back of the system and then turn
the power switch on.
b. Turn the system on by pressing the green computer startup button
located at the back of the system.
6. Load the correct version of software on the system.
Refer to the current version of software installation instructions.
Rev. A
33
18
078D008001 Rev. A, 200309
Power Supply
Power supply 571258D (slide out electronics module)
Rev. A
Power Supply
35
Power Supply 078B04701 (fixed electronics module)

3
2
36
Rev. A
Power Supply
Item
Description
Part
Number
Power Supply (slide out electronics

module)
571258D
Fuse, 10A SB
Rev. A
60044x28
Power Supply (fixed electronics module)
119079
Transformer, Isolation (fixed electronics

module)
078-B02001
Power Supply
37
Replacing the Power Supply

ELECTRICAL HAZARD: Instrument operation with the power supply
cover removed or open presents a potentially lethal electrical hazard. Do
not operate the system with the power supply exposed.
1. If the power is on, power down the system:
2. At the back of the system, turn the power off and unplug the power
cord.
3. Remove the front cover of the electronics module.
4. Disconnect the AC power cable from the left side of the power supply
module.
5. Disconnect the green (top) wire and white (bottom) wire from the
DC Filter.
Disconnect the
green and white
wires from the
DC filter.
Disconnect the
AC power cord.
6. Remove the two Phillips head screws that secure the front of the
power supply module to the electronic module base.
Rev. A
39
7. Disconnect the two power supply cables J26 and J32 from the
Backplane PC board.
Backplane
PC Board
J26
J32
8. Pull the power supply module out of the electronics module.

9. Install the new power supply into the electronics module.
10.Install the two Phillips head screws that secure the front of the power
supply module to the electronic module base.
11. Connect the two power supply cables J26 and J32 to the Backplane
PC board.
12.Connect the green (top) wire and white (bottom) wire to the DC Filter.
13.Connect the AC power cable to the left side of the power supply
module.
14.Install the front cover of the electronics module.
40
Rev. A
15.Power up the system:

c. At the back of the system, press the green computer startup
switch.
Rev. A
41
Thermal Control PC Board 575257E
F7
F1
F4
F9
F3
F10
F2
F8
F5
F6
F11
F1 Primary Reagent Compartment

Loop A
F7 Primary Reagent Compartment Loop B
F2 Primary Reagent Compartment

Loop C
F8 Ancillary Queue
F3 Incubation Chamber Loop B
F9 Preheater
F4 Incubation Chamber Loop A
F10 PMT1
F5 Incubation Chamber Loop C
F11 PMT2
F6 Incubation Chamber Loop D
078D008001 Rev. A, 200309
Thermal Control PC Board
43
18
078D008001 Rev. A, 200309
Thermal Control PC Board 575257E

Item
Description
Part
Number
PC Board, Thermal Control
575257E
Fuse, 5ASB (F3, F4, F5, F6, F9, F10, F11)
60044x14
Fuse, 6.3ASB (F1, F2, F7, F8)
575194
078D008001 Rev. A, 200309
Thermal Control PC Board
45
18
078D008001 Rev. A, 200309
Replacing the Temperature Control or the PCB

2. At the back of the system, turn off the power and unplug the power
cord.
3. Install the new Temperature Control Module PCB.
4. Reinstall the Module into the Centaur.
6. Sign in as an FSE.
NOTE:The following steps must be completed in order to restore the
thermal calibration settings.

7. Go to the Thermals Window and select Perform Calibration.
8. At the bottom of the Thermal Calibration window you will see three
buttons:
Rev. A
First select Restore Calibration When the Restore Calibration

button is selected, the system will go to the hard drive and retrieve the
thermal calibration values and store them in ram on the Thermal PCB.
Now select the Save Calibration button When the Save Calibration
button is selected, the calibration values are Flashed to the EEProm
on the Temperature Control Module and saved to the hard drive.
Thermal Calibrations have now been restored to the Temperature

Control Module.
Replacing the Temperature Control or the PCB
47
18
078D008001 Rev. A, 200309
V47 V64
V22
V21
V20
V19
V63
V31
V30
V29
V28
10
2 mL
Diluter
8
24
Tri-Continent
Diluter
7
5
4
6
19
21
20
Tubing Fitting
Rev. A
Reagent Fluidics Module
Diluter 2 mL 115401C
18
2
12
13
14
15
11
16
17
22
Rev. A
To
System
23
24
Vacuum
Gauge
Regulator
To Vacuum
Pump
25
23
5
Rev. A
4C

Item
Description
Part
Number
Syringe, Tri-Continent, 2 mL
571208
Plunger
112248
Plate, Mounting
115808
Valve, Pinch, V37
112581
Gauge, Vacuum Indicator
19395
Regulator, Vacuum
571617
Fitting, Barb, #10-32_5/32 UNF
116637
PC Board, Reagent Fluid GIOB
078-B027S01
Manifold, Reagent
572827
Valve, Two-Way NC Manifold, Mounted,

V19 22, V28 31, V47, V63, V64
571567B
10
Transducer, Pressure
572886
078D008001 Rev. A, 200309
Item
Description
Part
Number
11
Diluter, 2 mL,
115401C
Note: The new style diluter is

interchangeable with the Tri-Continent
diluter.
12
Fitting (two piece insert with barb)
110080
13
Chamber, Fluid
115398
14
O-Ring 0.614ID x 070W Ethylene

Propylene
115945
15
Seal, 2.0 mL, 0.500 ID
115395
16
PC Board, Diluter
114830D
17
Screw #4-40 x 187
60030x403
18
Nut, Chamber
115633B
19
Clamp, Tubing
114679
20
Valve, Relief
566-0911-01
21
O-ring, Fitting
116828
22
60013x9
078D008001 Rev. A, 200309
Item
Description
Part
Number
23
Tubing, Tygon
26766
24
Connector
26899x6
25
Tubing, Silicon
122166
078D008001 Rev. A, 200309
18
078D008001 Rev. A, 200309

6
4
3
46
Lid Closed
Sensor
5
7
2
1
8
9
10
16
15
11
14
13
12
Rev. A
19
Acid Pump
Tubing
Wash Manifold
18
Base Pump
Tubing
17
20
43
10
Rev. A
Tri-Continent
Diluter
Diluter
Rev. A
11
Wash Manifold
25
V70
27
30
29
25
26
V71
V59
V69
V1
V4
V6
V2
V13
V14
V17
V32
V7
V77
V66
V67
V11
V15
32
31
31
V56
V60
V9
V10
V78
V68
31
V48
V3
V50
V8
V52
V12
V54
V16
V57
V72
V49
V73
33
V51
V74
V53
V75
33
V55
V76
34
31
28
Tubing Fitting
12
Rev. A
Diluter Detail 115401C (2 mL) 115402C (5 mL)

42
44
36
37
38
39
35
40
41
45
Rev. A
13
Tri-Continent Diluter Detail

23
24
21
22
14
Rev. A
Sensor Detail
Black
Red
White
Blue
Green
Rev. A
1
2
3
4
5
1.3 Volts
Unblocked
0.04 0.1VDC
Blocked
4.65 5.00VDC
15
8C

Item
Description
Part
Number
60007x43
Tube, Formed
571957
Lid, Bulk Bottle
571017
60000x43
111674
60000x63
Valve, 3-Way, V43 46, V61
27265
PC Board, Wash Fluid Interconnect
575277
Guide, Tube
110348
10
Sensor, Capacitance
113263
11
Stand, Tube
112839
12
Reservoir
571011
13
Gasket, System Fluid Reservoir
572830
14
Connector, System Fluid Reservoir
572897
078D008001 Rev. A, 200309
17
Item
Description
Part
Number
15
Retainer, Holder Reservoir
572777
16
Drip Tray, Lower Module
571595
17
Pump, Acid, Kit
113747
Pump, Acid
1458x69
110080
Tubing, Acid Kit

Probe, Acid Dispense
110607
Cover, Fixed Probe
26286
Tubing, 3/8 OD x 3/16 ID
27341
Tubing, Teflon, 0.035 ID
21347
Fitting, Quick Disconnect
26519x6
18
Valve, Pinch, V38 41
112581
19
PC Board, Fluid GIOB
078-B027S01
20
Pump, Base, Kit
113746
Pump, Base
18
572889
1458x252
078D008001 Rev. A, 200309
Item
Description
Clamp, Wire
12811x1
Tubing, Silicon, 0.194 OD
26861
Tubing, LDPE, 0.058 ID
26601
Fitting, Y-, Barbed
26599x6
Fitting, Checkvalve (Quantity 2)
26860
110080
Tubing, Base, Kit
21
Part
Number
078-K081-01
Tubing, Base Probe
12286
Tubing, 30.4 cm (12 in)
116573
572689
572489
Cover, Fixed Probe
26286
Probe, Dispense
110608
110080
078D008001 Rev. A, 200309
571206
19
Item
22
23
24
20
Description
Plunger, 5 mL
Plunger, 2 mL
Part
Number
112247
571208
112248
25
Valve, 2-way, normally closed, V70 and

V71
115870
26
Valve, 2-Way, NC Manifold, Mounted,

V1 4, V6 17, V32, V59 60, V68 69,
and V72 76
571567B
27
Fitting, With Insert, Barb, 2-Piece
110080
28
O-ring, Fitting
116828
29
Valve, 3-Way, Manifold Mounted, 4 inch,

V48 57
571568
30
Wash Manifold
118506
31
Valve, 3-Way, V66 67, and V77 78
113273
32
Clip, Plastic, Snap-In
27135
33
Connector, Tubing Male
113390
571826
078D008001 Rev. A, 200309
Item
34
35
Description
Part
Number
Plate
571827
Screw, Captive
571533
Connector, Tubing, Male
113919
571826
Screw, Captive
571533
Plate
571871
Note: The new style diluter is

diluter.
Diluter, 2 mL
115401C
Diluter, 5 mL
115402C
36
37
Chamber, Fluid
38
110080
Chamber, Fluid, 2 mL
115398
Chamber, Fluid, 5 mL
115399
O-Ring, Ethylene propylene
078D008001 Rev. A, 200309
21
Item
39
Part
Number
O-Ring, 2 mL, 0.614ID x 070W
115945
O-Ring, 5 mL, 0.864ID x 070W
115946
Seal
Seal, 2.0 mL, 0.500 ID
115395
Seal, 5.0 mL, 0.750 ID
115396
40
PC Board, Diluter
114830D
41
Screw #4-0 x 187
60030x403
42
Nut, Chamber
115633B
43
Clip, Valve
114308
44
Plate, Mounting
115808
45
60013x9
46
22
Description
Connector, Fluid Bottle
571600B
078D008001 Rev. A, 200309
Vacuum Pump 572703B

13
6
21
10
20
7
12
1
22
2
14
11
5
5
8
9
18
078D008001 Rev. A, 200309
Vacuum Pump
23
17
16
17
15
18
24
078D008001 Rev. A, 200309
078D008001 Rev. A, 200309
Vacuum Pump
Vacuum Pump 572703B
26
Item
Description
Part
Number
60013x72
Fan, 24V
23287
Connector
572317
Lug
111288
Screw, Button M4 x 0.7 x 6 mm
572500
60013x9
Pump, Vacuum and Controller
571616D
Screw, Pan-Head #8-32 x 0.625 Phillips
25042x92
Guard, Fan
20069
Fitting
116636
Latch, Compression
572065
Spacer
572712B
Spring, Compression
572068
Pawl
572067
078D008001 Rev. A, 200309
Item
Description
Nut
Part
Number
60035X5
10
Washer, Flat
846-1021-07
11
Standoff
558-0867-16
12
Stem, Adjustment
653-0034-01
13
Cover, Terminal Block
078-0036-01
14
Cover, Vaccum Pump
078-0035-01
15
Nut, Hex
108488
16
Mount, Vibration
124209
17
Washer, Lock
25042x92
18
Plate, Vacuum Mount
572711B
19
Not Used
20
Block, Terminal
571420
60013x9
21
Grommet
556-0383-01
22
Holder, Fuse
117121
078D008001 Rev. A, 200309
Vacuum Pump
27
Item
28
Description
Part
Number
Fuse, 5A
60044x14
Washer, Lock
25049x92
Nut, Hex
60038x5
078D008001 Rev. A, 200309

58
45
9
57
1
10
32
Waste
Reservoir
3
49
Water
Reservoir
8
5
4
30
52
54
50
36
Water Pressure Pump
56
47
078D008001 Rev. A, 200309
53
48
Waste and Water Drawer
29
11
12
13
19
25
14
21
26
24
15
27
18
29
28
30
078D008001 Rev. A, 200309
Water Reservoir Detail

11
12
13
14
19
31
39
51
34
46
35
16
18
17
078D008001 Rev. A, 200309
31
Waste Reservoir Detail

11
12
13
19
33
20
21
51
15
24
55
32
22
23
078D008001 Rev. A, 200309
Water Pressure Pump Detail
37
50
38
078D008001 Rev. A, 200309
33
Caster Detail
40
41
42
43
44
34
078D008001 Rev. A, 200309

Item
Description
Part
Number
Lid, Water
571128F
Pin
571625A
Ring, Retaining 3/16 inch Shaft
572439
Lid, Waste
Pin
571625A
Ring, Retaining 3/16 inch Shaft
572439
PC Board, System Fluid Detect

Screw, Cap M4 x 8 SST
571127F
575452C
60013x9
Trap, Water Assembly
549-8072-01
Bracket, Water Trap
078-0042-01
Gasket
078-0065-01
Tape, Teflon
590-0042-01
Fitting, Elbow, 1/4 NPT-3 Flow
518-0876-01
Filter, Water
26970
078D008001 Rev. A, 200309
35
Item
36
Description
Part
Number
Strap
114306
Kit, Water Pressure Pump Assembly
078-K002-01
Pump, Water Pressure
571615
Tape, Teflon
19720
Clamp
114679
Pump, Bellows
114424
Bracket, Mounting
121253
60013x9
111674
10
Screw, Set M4 x 0.7 x 4 mm Hex
60023x40
11
Screw, Shoulder 5 mm x 12 SST
846-0021-11
12
Washer, M5, SST
846-1021-08
13
Spring, Comp 0.390 x 0.043 x 0.500
572870
14
Elbow, 1/4 inch Flow, 1/4 Barb, Shutoff
572863
15
Fitting, Waste Transfer Tube
078-B026-01
078D008001 Rev. A, 200309
Item
Description
Tube, Waste Transfer
Part
Number
078-0028-01
16
Sensor, Optical, 10.16 cm (4 in)
571934D
17
Reservoir, Water
571101
18
Cap, Water Bottle
572596
19
Clip, Optical Sensor
078-0024-01
20
Elbow, 1/8 inch Flow, 1/8 Barb, Thru
571771
21
Elbow, 1/4 inch Flow, 1/4 Barb, Thru
571773
22
Coupling, 1/8 inch Flow, 1/8 NPT, Shutoff
571767
23
Reservoir, Waste
078-0025-01
24
Cap, Waste
118359
Cap
114218
Baffle
114630
Seal
114303
Fitting
571766
O-Ring
545-0196-01
078D008001 Rev. A, 200309
37
Item
Description
Part
Number
25
Sensor, Optical, Waste Bottle, 7.62 cm (3

in)
572869D
26
Coupling, 1/4 inch Flow, Thru
571772
27
Bottle, Waste
124365
28
Spigot
571618
29
Bottle, Water
113850B
30
Filter, Air Vent
116319
31
Sensor, Optical, 5.08 cm (2 in)
571936D
32
60000x43
33
Sensor, Optical, Waste Reservoir,

7.62 cm (3 in)
571935D
34
Elbow, 1/8 inch Flow, 1/8 Barb, Shutoff
114591
35
Coupling, 1/8 inch Flow, 1/8 Barb, Thru
115022
36
Valve, Check
116151
Clamp, Tubing
37
38
Nut, M3
114679
60024x4
078D008001 Rev. A, 200309
Item
Description
Part
Number
38
Isolator, Vibration
117266
39
Coupling, 1/4 inch Flow
112075
40
Screw, M4 x 0.7 x 20mm Stainless Socket

(Quantity 4)
60055x95
41
Plate, Caster Mounting (Quantity 2)
115486B
42
Caster (Quantity 2)
115487
43
Washer, Flat M4 (Quantity 4)
60028x5
44
Screw, Pan M4 x .08 Phillips (Quantity 4)
60000x55
45
Kit, Degasser Assembly
078-K049-02
Clamp, Tubing, 7/16 OD
19947x7
46
Manifold, Water Reservoir
117115
47
Bracket
571621C
48
Slide
571689
49
Clamp, Tubing
114679
50
Fitting, Pressure Pump Output
518-7075-01
51
Gasket, Optical Sensor
571937
078D008001 Rev. A, 200309
39
Item
Description
Part
Number
52
Clip, Water Trap
509-0331-01
53
60013x9
54
Drawer, Waste Water
571596
55
Fitting, Waste Reservoir
518-0818-05
56
Screw, Pan M4 x 6
60003x45
57
Wall, Back
571129D
Screw, Cap M4 x 14 Hex.

58
40
Clamp
60013x30
23491
078D008001 Rev. A, 200309
Primary Reagent Compartment 571111C
1
5
078D008001 Rev. A, 200309
Primary Reagent Compartment
6
20
63
7
8
9
19
56
64
62
18
17
16
15
Shutter Sensor 14
13
56
10
11
Reagent Probe 12
Shutter Motor
56
078D008001 Rev. A, 200309
12
Barcode Scanner Shutter Motor

14
Shutter Sensor
15
21
17
22
13
15
51
16
18
078D008001 Rev. A, 200309
24
23
20
25
26
31
27
30
28
8
29
078D008001 Rev. A, 200309
7
29
7
32
8
36
54
33
34
55
35
TEDs 53
Replacing the TEDs
078D008001 Rev. A, 200309
42
11
Leadscrew
15
Mixer Upper Sensor
Replacing the
Leadscrew
Mixer Middle Sensor

Mixer Bottom Sensor
41
58
57
59
61
37
59
Mixer Motor
60
40
078D008001 Rev. A, 200309
Leadscrew Detail
15
50
48
49
46
47
078D008001 Rev. A, 200309
Sensor Detail
Black
Red
White
Blue
Green
1
2
3
4
5
1.3 Volts
Unblocked
0.04 0.1VDC
Blocked
4.65 5.00VDC
078D008001 Rev. A, 200309
Motor Detail
Black
Coil
Coil
Green
Red
Blue
078D008001 Rev. A, 200309
1
2
3
4
2 5 Ohms
2 5 Ohms
TED Detail
Connector
Back View
7
1
Pin 10 4
R B
Loop B
10
3 9
R B
12
6
5 12 6 11
R R B B
Loop C
8 2
R
1 7
R
B
Loop A
078D008001 Rev. A, 200309
Primary Reagent Compartment 571111C

Item
Description
Part
Number
Screw, Button M4 x 0.7 x 12 mm Socket
109903
Holder, Rinse Station 2 & 3
572657B
PC Board, Mixer Interconnect
575422C
Screw, Cap-Head M4 x0.7 x 05 mm
572416
Holder, Rinse Station 1
572656B
Shutter, Reagent Probe
571785
60013x37
Washer, Flat M4 Stnl
60056x5
Cover, Reagent Box
571636C
10
Assembly, Crossflow Blower
572934
11
60013x16
12
Motor, Stepper 4VDC
572915
13
Screw, Flat-Head #4-40 x .38 Phillips
60031x406
14
111671
078D008001 Rev. A, 200309
11
Item
Description
Part
Number
15
60013x1
16
Plate, Interrupter
572461
17
60022x39
18
Cam
572450
19
Plate Adapter, Probe Shutter
572472
20

Socket
60055x65
21

Socket
571781
22
Plate, Motor Mounting BC Shutter
572451
23

Phillips
60007x63
24
Plate, Top Reagent Tray
571506C
25
Plate, Mixer
571482C
26
Slide, Reagent Pack (1-30)
124356
Slide #1
12
571892B
078D008001 Rev. A, 200309
Item
Description
Part
Number
Slide #2
571893B
Slide #3
571894B
Slide #4
571895B
Slide #5
571896B
Slide #6
571897B
Slide #7
571898B
Slide #8
571899B
Slide #9
571900B
Slide #10
571901B
Slide #11
571902B
Slide #12
571903B
Slide #13
571904B
Slide #14
571905B
Slide #15
571906B
Slide #16
571907B
078D008001 Rev. A, 200309
13
Item
27
14
Description
Part
Number
Slide #17
571908B
Slide #18
571909B
Slide #19
571910B
Slide #20
571911B
Slide #21
571912B
Slide #22
571913B
Slide #23
571914B
Slide #24
571915B
Slide #25
571916B
Slide #26
571917B
Slide #27
571918B
Slide #28
571919B
Slide #29
571920B
Slide #30
571921B
Shaft, Reagent Tray
571495B
078D008001 Rev. A, 200309
Item
Description
Part
Number
28
Retainer, Shaft, Reagent Tray
571847B
Grease, Lithium
572662
29
60013x23
30

Socket
60055x85
31
Connector, Drive, Reagent Tray
571501
32
60013x30
33
60013x58
34
Washer, Shoulder, #8 Nylon
572106
35
Spacer, TED, Reagent Box
571498B
36
571184C
Thermal Grease
121055
37
Coupling, Flexible 0.25 x 0.75 x 1.025
571509B
38
Motor Mount, Reagent Drive
571488B
39
60013x9
40
Motor, Stepper 6VDC
572913
078D008001 Rev. A, 200309
15
Item
Description
Part
Number
41
Sensor, Slotted
111674
42
Clamp, Split-Hub 0.251D x 0.187
572228
43
Spacer, 0.250 x 0.375 x 0.063 Stainless
26538
44
Bearing, Ball Flanged 0.250 x 0.500 x

0.188
26541
45
Support, Leadscrew Assembly
572449
46
Ring, Retaining 0.168 x 0.300 x 0.15
571474
47
Bearing, Journal 0.19 x 0.315 x

0.375-Delrin
571473
48
Leadscrew, Assembly
572661B
49
Shaft, Drive Reagent Mixer
571472
50
Flag, Reagent Drive
571475
51
Shutter, Bar Code
571786C
52
Retainer, Bearing
571480
53
TED, Assembly
112586
Thermal Grease
16
121055
078D008001 Rev. A, 200309
Item
Description
Part
Number
54
Insulation
572232
55
Insulation
572477
56
Kit, Reagent Door Seal
572460B
57
Bracket, Reagent Drive
078-0097-01
58
Guide, Reagent Shaft
078-0098-01
59
Washer, Lock
25042x92
60
Nut, Hex
108488
61
Mount, Isolator
124209
62
Magnet
571991
63
Screw, Shoulder
572237
64
Seal, Gasket
572235
078D008001 Rev. A, 200309
17
Replacing the Primary Reagent Compartment Leadscrew

1. Remove the primary reagent packs and store them in a refrigerator.
3. Select Turn Mechanics Off, and then wait while the system mechanics
power down.
4. Remove the three screws that secure the back left cover to the frame.
5. Remove the back left cover.
Remove
the back
left cover.
18
078D008001 Rev. A, 200309
6. Access the leadscrew assembly through the back of the system.
Leadscrew
Assembly
7. Move the reagent probe 1 and reagent barcode scanner to the right
allowing access to the back left corner of the primary reagent
compartment.
078D008001 Rev. A, 200309
19
8. Remove the reagent mixer drive shaft from the leadscrew housing.
Leadscrew Housing
Reagent Mixer
Drive Shaft
9. Using a 7/64 inch ball driver, loosen the two set screws that secure the
mixer leadscrew to the mixer motor coupling.
Leadscrew
Loosen the two
set screws.
20
078D008001 Rev. A, 200309
10.Using a 3 mm hex driver, remove the two screws that secure the
leadscrew mounting block to the back of the primary reagent
compartment. Save the screws.
Remove the two screws
that secure the leadscrew
mounting block.
Leadscrew
Mounting Block
11. Remove the leadscrew assembly from the primary reagent

compartment.
Remove the leadscrew

assembly.
078D008001 Rev. A, 200309
21
12.Remove the clamp, the spacer, the leadscrew mounting block, and the
reagent drive flag from the leadscrew assembly and save the parts.
Discard the leadscrew housing and the leadscrew.
Save the clamp.
Save the spacer.
Save the leadscrew
mounting block.
Save the
reagent drive
flag.
Ensure that the bearing

does not fall out.
Discard the
leadscrew housing.
Discard the
leadscrew.
22
078D008001 Rev. A, 200309
13.Install the clamp, the spacer, the leadscrew mounting block, and the
reagent drive flag on the new leadscrew assembly.
Install the clamp.
Install the spacer.
Install the leadscrew
mounting block.
Install the
reagent drive
flag.
New Leadscrew Housing
New Leadscrew
14.Press up on the bottom of the leadscrew until the top edge of the
leadscrew is flush against the bearing.
CAUTION: Ensure that the spacer is installed between the clamp and
leadscrew mounting block assembly or system damage can occur.

15.Press down and tighten the screw on the clamp.
16.Apply NSK Grease No. 1 to the middle of the leadscrew and leadscrew
mounting block arm.
17.Move the probe mechanism manually until a thin layer of grease
spreads to the entire leadscrew.
Remove any excess grease.
NOTE:Do not tighten the set screws on the motor mixer coupling at this
time.
18.Place the leadscrew assembly in the motor mixer coupling that is in
the primary reagent compartment.
078D008001 Rev. A, 200309
23
19.Ensure that the motor mixer coupling moves freely on the shaft.
20.Using a 3 mm hex driver, install the two screws that secure the
leadscrew mounting block to the back of the primary reagent
compartment.
21.Use a small flat-head screwdriver to lift the bottom of the rubber
coupling from the mixer motor, and then insert an edge of a standard
piece of paper [the width is approximately 0.102 mm (0.004 in)].
Remove the screwdriver.
Mixer Motor
Coupling
Set a gap using a sheet of paper

[approximate width 0.102 mm (0.004
in)].
Mixer
Motor
22.Push down on the coupling and the sheet of paper.

23.Ensure that the upper and lower set screws on the rubber coupling are
aligned, and then use a 7/64 inch ball driver to tighten the bottom set
screw.
24.Tighten the top set screw, and then remove the sheet of paper.
CAUTION: Ensure that the rubber coupling moves freely on the motor
CAUTION: Ensure that the reagent drive flag does not hit the sensors or
shaft or system damage can occur.

system damage can occur.
25.Manually move the leadscrew:
a. Ensure that the bottom of the rubber coupling is not rubbing against
the motor.
24
078D008001 Rev. A, 200309
b. Ensure that the set screws on the clamps are not rubbing against
the mounting plate.
c. Ensure that the reagent drive flag is not hitting the mixer movement
sensors.
26.Install the reagent mixer drive shaft:
a. Tilt the reagent mixer to the back of the primary reagent
compartment.
b. Rotate the leadscrew and lower the leadscrew housing to the
bottom of travel.
CAUTION: Do not apply Loctite to the new reagent mixer drive shaft. If
CAUTION: Do not force the new reagent mixer drive shaft into the
you apply Loctite, the leadscrew housing can crack.

leadscrew housing. If you force the drive shaft into the leadscrew housing,
you can damage the threads.
c. Install the new reagent mixer drive shaft into the leadscrew
housing.
If the drive shaft is not going into the leadscrew housing smoothly,
remove the drive shaft and install it again.
Ensure that the drive shaft engages the reagent mixer plate.
27.Ensure that the rinse station tubing does not interfere with the
movement of the leadscrew..
28.Install the back left cover to the frame.
29.Select Turn System Mechanics On.
30.Calibrate the reagent mixer.
31.Verify that the reagent probes bottom calibrations are correct.
32.Install the primary reagent packs.
078D008001 Rev. A, 200309
25
Replacing the Primary Reagent Compartment TEDs

c. At the back of the system, turn off the main power and unplug the
power cord.
d. Remove the primary reagent packs from the primary reagent
compartment and store them in a refrigerator.
2. Remove the three screws that secure the back left cover to the frame.
3. Remove the back left cover.
Remove
the back
left cover.
4. Remove the primary reagent compartment cables:

NOTE:Label all cable connections before removing the cables.
26
078D008001 Rev. A, 200309
a. Disconnect the sensor motor interconnect cable (P10) and the

thermistors cable (P14) from the primary reagent compartment
PC board.
Rinse Station
Rinse Station
Reagent
Probe Shutter
Mixer
Remove the
two screws.
Disconnect the P10
and P14 cables.
Remove the
two screws.
b. Disconnect the fan cable.

c. Disconnect the LED array upper cable (P19) and the LED array
lower cable (P22) from the Reagent GIOB PC board.
d. Move the cables away from the primary reagent compartment.
5. Remove the five screws and washers that secure the top cover and
reagent probe shutter to the primary reagent compartment.
6. Remove the primary reagent compartment:
a. Remove the two rinse stations.
078D008001 Rev. A, 200309
27
b. Remove the four screws that secure the primary reagent

compartment to the frame.
c. Move the reagent compartment out and away from the Incubation
Chamber approximately 152 mm (6 in).
d. Remove the tubing from the two drain ports located at the bottom
left and right side of the primary reagent compartment.
e. Disconnect the TED power cable from the connector.
f. Remove the primary reagent compartment and place it on a flat
surface.
7. Remove the two screws that secure the TED wire cover to the primary
reagent compartment.
8. Pull the TED wire cover away from the reagent compartment.
9. Remove the TED connector from the cover.
10.Remove the top cover and reagent probe shutter.
28
078D008001 Rev. A, 200309
11. Loosen the two screws and retainers that secure the reagent mixer to
the mixer bearing.
Reagent
Mixer
Fan
Coldsink
Cover
Thermistor
Loop C
Thermistor
Loop A
Loosen the
retainer.
Thermistor
Loop B
Loosen the
retainer.
Bottom
Plate
Mixer
Bearing
12.Remove the reagent mixer.

13.Remove the two screws that secure the coldsink cover to the coldsink.
14.Remove the coldsink cover.
15.Remove the two screws that secure the fan to the reagent
compartment.
16.Remove the fan.
CAUTION: Be careful not to kink the thermistor wires or damage can
occur to the wires.
078D008001 Rev. A, 200309
29
17.Disconnect the three thermistor cables from the primary reagent

compartment PC board and route the cables through the left side of
the reagent compartment.
18.Remove the bottom plate to the primary reagent compartment:
a. Remove the 11 screws and washers that secure the bottom plate to
the reagent compartment.
Remove the 12
screws from the
six TED spacer
blocks.
Remove the
11 screws.
TED
Spacer
Block
Heatsink
Bottom
Plate
CAUTION: Do not pry the bottom plate from the reagent compartment
or damage will occur to the reagent compartment.

b. Simultaneously pull and twist the mixer bearing until you break the
tight seal between the bottom plate and the reagent compartment.
c. Guide the TED wires through the reagent compartment and remove
the bottom plate.
30
078D008001 Rev. A, 200309
19.Remove the TED heatsinks and insulation:

a. Remove the 12 screws that secure the six TED spacer blocks to
the bottom plate.
b. Remove the two pieces of insulation surrounding the TED mounting
blocks.
20.Remove the TEDs:
Remove the
two pieces of
insulation.
TED
Mounting
block
Remove the
two screws.
TED
Heatsink
B
B
B
B
R
R
R
B
B
a. Remove the two screws that secure each TED mounting block to
the heatsink.
b. Remove the six TEDs.
c. Clean the thermal grease from the heatsinks, TED mounting
blocks, and bottom plate.
21.Install the TEDs:
078D008001 Rev. A, 200309
31
CAUTION: Apply only enough thermal grease to fill any gaps or holes
on the metal surface of the TED mounting blocks. Excess thermal

grease acts as a insulator and reduces the performance. Use only 40
to 60 L of thermal grease. Thermal grease on the edges of the TEDs
can cause cooling problems.
a. Apply a thin layer (20 30 L) of thermal grease to the TED side of
each TED spacer block.
b. Apply a thin layer (20 30 L) of thermal grease to the two TED
areas of each heatsink.
c. Remove any excess thermal grease from the TED spacer blocks
and heatsinks with a straight edge.
heatsink or damage can occur to the TEDs.

d. Install the TEDs on the bottom of each heatsink ensuring the
red (R) and black (B) wires are in the same position as the old
TEDs.
Connector
Back View
7
1
Pin 10 4
R B
Loop B
3 9
R B
12
6
5 12 6 11
R R B B
Loop C
8 2
R
1 7
R
B
Loop A

TEDs.
e. Install the TED spacer blocks and torque the two screws.
32
078D008001 Rev. A, 200309
Alternate tightening each screw, a little at a time to

0.68 N-m (6 in-lb) on the TED spacer block.
f. Wait three minutes and then tighten each screw to
0.68 N-m (6 in-lb).
22.Install the heatsinks:
a. Install the two pieces of insulation over the TED mounting blocks.
b. Apply a thin layer of thermal grease to each TED spacer block.
c. Apply a thin layer of thermal grease to each TED spacer area of the
bottom plate.
d. Remove any excess thermal grease from the blocks with a straight
edge.
e. Place the bottom plate over the TED mounting blocks.
!
CAUTION: Ensure the TED mounting blocks are installed flush with
the bottom plate or cooling problems will occur.

f. Install the 12 screws that secure the six TED spacer blocks to the
bottom plate.
Alternate tightening each screw, a little at a time to
1.7 N-m (15 in-lb) on the TED spacer block.
g. Wait three minutes and then tighten the 12 screws to
1.7 N-m (15 in-lb).
23.Assemble the reagent compartment:
a. Guide the TED wires through the reagent compartment.
b. Pull the TED wires away from the reagent compartment.
c. Ensure the TED wires are routed inside the reagent compartment
and install the bottom plate into the reagent compartment.
Tighten the 11 screws to 0.68 N-m (6 in-lb) on the TED spacer
block.
d. Install the TED connector into the TED wire cover.
e. Fold the TED wires inside the cover and secure the TED wire cover
to the reagent compartment.
078D008001 Rev. A, 200309
33
f. Route the thermistor cables through the left side of the reagent
compartment and connect them to the primary reagent
compartment PC board.
g. Install the fan into the primary reagent compartment.
h. Install the coldsink cover onto the cold sink.
i. Clean the grease from the mixer bearing.
j. Apply a thin layer of lithium grease (part number 572662) on the
mixer bearing.
k. Install the primary reagent mixer to the mixer bearing.
l. Install the top cover and the probe shutter to the primary reagent
compartment.
24.Install the primary reagent compartment:
a. Place the primary reagent compartment on the frame leaving
approximately 152 mm (6 in) behind the primary reagent
compartment.
b. Install the two rinse stations.
c. Install the tubing from the two drain ports.
d. Connect the TED power cable from the connector.
e. Install the four screws that secure the primary reagent compartment
to the frame.
f. Connect the sensor motor interconnect cable, thermistor cable, fan
cable, LED upper cable, and LED lower cable.
g. Install the back left cover.
26.Calibrate the reagent probe shutter.
27.Calibrate the reagent mixer.
28.Calibrate the reagent probes.
34
078D008001 Rev. A, 200309
29.Calibrate the primary reagent compartment thermals.
078D008001 Rev. A, 200309
35
18
078D008001 Rev. A, 200309
Primary Reagent Compartment Door 571104B

4
16
15
5
14
6
11
13
3
10
18
12
7
9
8
078D008001 Rev. A, 200309
Primary Reagent Compartment Door
37
17
38
078D008001 Rev. A, 200309
Primary Reagent Compartment Door 571104B

Item
Description
Part
Number
Handle, Reagent Door
572457
Door, Reagent Hinged
571564B
60012x51
Cover, LED Display
571735
Plate, Reagent Door Closer
572256B
572500
60013x2
Sensor, Slotted
111674
Bracket, Tilt Switch
078-0029-01
10
Panel, Rear Reagent Door
572253
11
Screw, Button-Head M4 x 0.7 x 12 mm
572499
12
Seal, Hinge Housing
572480B
13
Display, LED
571955B
PC Board, Reagent Pack LED Array
078D008001 Rev. A, 200309
575387
Primary Reagent Compartment Door
39
Item
40
Description
Part
Number
Panel, LED Display
571943
60012x1
14
Fastener, Loop
572456
15
Fastener, Hook
572479
16
60055x85
17
Thermometer
120198
18
Clamp
12811x1
078D008001 Rev. A, 200309
Reagent Barcode Scanner 571103C

3
17
20
Home
Sensor
5
21
12
13
6
24
23
14
25
22
6
12
EOT
Sensor
13
18
15
7
10
11
16
19
Drive Motor
Belt Clamp
Rev. A
Reagent Barcode Scanner
41
Belt Clamp Detail
9
10
42
Rev. A
Sensor Detail
Black
Red
White
Blue
Green
Rev. A
1
2
3
4
5
1.3 Volts
Unblocked
0.04 0.1VDC
Blocked
4.65 5.00VDC
43
Motor Detail
Black
Coil
Coil
Green
Red
Blue
44
1
2
3
4
2 5 Ohms
2 5 Ohms
Rev. A
Reagent Barcode Scanner 571103C

Item
Description
Part
Number
Motor, Stepper 4VDC
572915
Plate, Barcode Idler
571795C
Scanner, Barcode Head
571259E
Bracket, Barcode Head
571787E
Screw, Cap-Head 6/32 x 0.31 Slotted Steel
25041x3
60006x43
60012x8
60012x155
Clamp, Belt
571790
10
Screw, Shoulder #10-0.25 x 0.375 x 0.125
572686
11
Pulley, Idler
114473
12
Pulley
571683
Bearing (Quantity 2)
23254
078D008001 Rev. A, 200309
111671
45
46
Item
Description
Part
Number
13
60012x1
14
Plate, Motor Mount
571797
15
Washer, Flat M4 Zinc
60028x5
16
60014x79
17
Guide, Linear Barcode Assembly
571680B
18
Belt, Timing 3 mm
571791
19
Mount, Energy Chain
571788C
20
Plate, Barcode Motor
571794B
21
Pulley, Timing Belt
571792
22
572502
23
Guide, Chain
110989
24
Base, Barcode Frame
571789B
25
Screw, Thumb
572422
078D008001 Rev. A, 200309
Reagent Probe Guide 571110B
Idler Pulley
12
5
6
1
7
2
Horizontal Motor
2
2
Rev. A
Reagent Probe Guide
47
24
24
24
48
Rev. A
16
16
20
17
18
15
19
20
21
Rev. A
Reagent Probe Guide
49
18
17
16
22
23
21
50
Rev. A
Motor Detail
Black
Coil
Coil
Green
Red
Blue
1
2
3
4
2 5 Ohms
2 5 Ohms
2.5 mm
(0.1 in)
Rev. A
Reagent Probe Guide
51
6C
Reagent Probe Guide 571110B
Rev. A
Item
Description
Part
Number
60012x23
Motor, Stepper 6VDC
572913
Pulley, Timing
571588
Chain Guide, Probe 1, Upper
110979
110982
110981
60006x43
60012x44
Not Used
10
Not Used
11
Not Used
12
Pulley, Idler
13
Not Used
14
Not Used
078-B006-01
Reagent Probe Guide
53
54
Item
Description
Part
Number
15
Guide, Linear
571574
16
PC Board, Reagent Probe, Pack-to-Pack
575347
17
Plate, Belt Mounting
119028
18

Phillips
60006x63
19
Screw, Cap-Head M3 x0.5 x 8 mm
60012x8
20
Plate, Adapter
571575
21
60012x2
22
Guide, Linear
571573
23
Plate, Adapter, Probe 2
571589
24
Belt, 0.200P x 0.375W
571576
Rev. A
Reagent Probe 1 571107C

1
13
15
16
14
12
4
11
15
39
19
10
40
13
Sensor
Replacing
the heater
coil.
Horizontal
5 Drive Motor
21
20
22
23
6
Grease
Lubricant
16
Vertical
Drive Motor
Rev. A
Reagent Probe 1
55
24
9
25
27
38
26
28
27
29
37
36
30
32
31
4
35
34
33
Tubing
Routing
1
56
Rev. A
Reagent Probe 1
Pulley Guard
Wires/
Tubing
42
Tape
1. Route the tubing/
wires through the
clamp.
Rev. A
33
41
Reagent Probe
Tubing from Diluter
Reagent
Probe Tubing
from Heater
Coil
42
From the heater coil.
Reagent Probe 1
57
Motor Detail
Black
Coil
Coil
Green
Red
Blue
58
1
2
3
4
2 5 Ohms
2 5 Ohms
Rev. A
Sensor Detail
Black
Red
White
Blue
Green
Rev. A
1
2
3
4
5
1.3 Volts
Unblocked
0.04 0.1VDC
Blocked
4.65 5.00VDC
Reagent Probe 1
59
6C

Item
Description
Part
Number
Screw, Pan-Head M3 x 0.5 x 6 mm Phillips
60000x43
Spacer
26626
PC Board, Probe 1 Horizontal Interconnect
575432B
60012x23
Motor, Stepper 4VDC
572905
571224
Screw, Flat-Head #4-40
60031x406
112585
60006x43
10
PC Board, Reagent Probe 1 Heater

Control and Volume Detect
575402B
11
572502
12
Gear, Spur 24P 16T 0.250W 0.187B
571226
13
Pulley, 40DP 10T
571230
078D008001 Rev. A, 200309
Reagent Probe 1
61
Item
Description
Part
Number
14
Screw, Special Hex
571236
15
26625
16

0.1406
571222
17
Not Used
18
Not Used
19
Shaft, Guide
571219
20
Leadscrew & Follower
571218
21
Guide, Block Follower
571217
22
Probe, Reagent
571233
23
Sleeve, Probe
078-0087-02
24
Bracket, Cable Carrier
571239B
Grommet Strip
62
12298
25
Block, Cable Bracket Mounting
571240
26
Guide, Linear Reagent Probe
571214B
078D008001 Rev. A, 200309
Item
Description
Part
Number
27
Washer, Lock M4 Zinc (only use with item

29 on older systems with the reagent probe
assembly mounted with two screws)
60026x5
28
60028x5
29
See note below:

NOTE:Screw,
Cap-Head M4 x 0.7 x 5 mm
(only use on older systems with the
reagent probe assembly mounted with two
screws)
60012x2
NOTE:Screw,
(only use on systems with the reagent
probe assembly mounted with four screws
with Loctite part number 17414x1)
572417
30
60000x53
31
Belt, 40DP 0.188W
571223
32
Pulley, 40DP 36T 0.188W 0.188B
26083
33
Plate, R1 Pulley Guard
078-0063-01
34
Flags-Sensor, Side/Side Probe 1
078-0019-01
648D008001 Rev. A, 200309
Reagent Probe 1
63
64
Item
Description
Part
Number
35
Rack, 24DP
571215B
36
Mount, Rail and Rack
571216
37
Bracket, Upper Chain
571231B
38
Guide, Chain, Probe 1 Lower
110983
39
Kit, Heater Coil w/ Bubble Detector
078-K015-03
Sensor, Volume Detector
113692
Insulator
571238
Gasket, Volume Detection
116314
Loctite, Adhesive
18006
Bracket, Reagent Bubble Detector
078-0051-01
40
Casting, Machined Probe 1 Carriage
115269
41
Fitting, Barbed
518-0877-01
42
Tubing, Silicon
562-3070-01
078D008001 Rev. A, 200309
Item
Description
Fastener, Ty-wrap
Part
Number
25029x85
NOTE: For replacement of the reagent

probe heater coil for Reagent Probe 1, 2 or
3, refer to eBRITE for Reagent Probe
Heater Coil Assembly Installation
Instructions.
078D008001 Rev. A, 200309
Reagent Probe 1
65
18
078D008001 Rev. A, 200309
5
6
2
3
2
7
15
8
40
Tubing
Routing
9
10
11
35
36
1
24
23
Vertical
Drive Motor
7
12
37
Sensors
13
5
Rev. A
Reagent Probe 2
67
7
16
17
24
18
25
26
19
27
26
38
30
20
32
Horizontal
Drive Motor
23
Replacing the
heater coil.
31
7
33
34
27
21
Grease
22
Lubricant
23
68
Vertical
Drive Motor
Rev. A
Motor Mount
1. Route the tubing/
wires through the
clamp.
42
Tubing/
Wires
Rev. A
41
Reagent Probe
Tubing from Diluter
Reagent
Probe Tubing
from Heater
Coil
42
Reagent Probe 2
69
Motor Detail
Black
Coil
Coil
Green
Red
Blue
70
1
2
3
4
2 5 Ohms
2 5 Ohms
Rev. A
Sensor Detail
Black
Red
White
Blue
Green
Rev. A
1
2
3
4
5
1.3 Volts
Unblocked
0.04 0.1VDC
Blocked
4.65 5.00VDC
Reagent Probe 2
71
6C

Item
Description
Part
Number
60012x2
Washer, Lock M4 (only use with item 15 on

older systems with the reagent probe
assembly mounted with two screws)
60026x5
Washer, Flat M4
60028x5
Bracket, Cable Carrier, Probe 2
571244B
60006x43
110984
60000x43
Guide, Linear
571214B
571247B
10
Mount, Rail & Rack
571216
11
Clamp, Cable
26870
Loctite, Adhesive
12
Rev. A
Rack 24 DP
18006x1
571215B
Reagent Probe 2
73
74
Item
Description
Part
Number
13
Flags, Sensor Side/Side
078-0020-01
14
Not Used
15
See note below:

NOTE:Screw,
screws)
60012x2
NOTE:Screw,
572417
16
Spacer
26626
17
575437
18
Gear, Spur 24P 16T 0.250W 0.187B
571226B
19
572502
20

Control and Volume Detect Sensor
575407C
21
60031x406
Rev. A
Rev. A
Item
Description
Part
Number
22
571224
23
Motor, Stepper 4VDC
572905
24
Pulley, 40DP 10T
571230
25
Screw, Special Hex
571236
26
26625
27
Bearing, Ball Flanged, 0.124 x 0.312 x

0.1406
571222
28
Not Used
29
Not Used
30
Shaft, Guide
571219
31
Leadscrew and Follower
571218
32
26626
33
Probe, Reagent
571233
34
Sleeve, Probe
078-0087-02
35
Belt
571223
36
Pulley, 40 DP
26083
Reagent Probe 2
75
76
Item
Description
Part
Number
37
112585
38
078-K015-03
113692
Insulator
571238
116314
Loctite, Adhesive
18006
078-0051-01
39
Not Used
40
115272
41
Fitting, Barbed
518-0877-01
42
Tubing, Silicon
562-3070-01
Rev. A
Item
Description
Fastener, Tywrap
Part
Number
25029x85

Instructions.
Rev. A
Reagent Probe 2
77
12

1
2
40
Tubing
Routing
16
13
15
14
36
35
1
11
37
4
9
Sensor
10
4
12
Rev. A
Reagent Probe 3
79
4
35
17
18
34
31
25
19
20
34
38
33
Lubricant
Replacing the
heater coil.
28
32
4
Horizontal
Drive Motor 24
21
Grease
29
4
31
30
22
23
24
Vertical
Drive Motor
80
Rev. A
Reagent Probe 3
Pulley Guard
42
41
Reagent
Probe Tubing
from Heater
Coil
Wires/
Tubing
Reagent Probe
Tubing from Diluter
42
Tape
1. Route the tubing/wires
through the clamp.
From the heater coil.
Rev. A
Reagent Probe 3
81
Motor Detail
Black
Coil
Coil
Green
Red
Blue
82
1
2
3
4
2 5 Ohms
2 5 Ohms
Rev. A
Sensor Detail
Black
Red
White
Blue
Green
Rev. A
1
2
3
4
5
1.3 Volts
Unblocked
0.04 0.1VDC
Blocked
4.65 5.00VDC
Reagent Probe 3
83

Item
Description
Part
Number
60012x23
Washer, Lock M4 Zinc (only use with item

16 on older systems with the reagent
probe assembly mounted with two screws)
60026x5
60028x5
60000x43
Plate, R3 Pulley Guard
078-0064-01
Bracket, Cable Carrier Probe 3
571250
Grommet Strips
Rev. A
12298
60006x43
571247B
Mount, Rail & Rack
571216
10
Rack, 24DP
571215B
11
Guide, Linear Reagent Probe
571214B
12
Flags, Sensor Side/Side
078-0021-01
Reagent Probe 3
85
86
Item
Description
Part
Number
13
Pulley, 40DP 36T 0.188W 0.188B
26083
14
Belt, 40DP 0.188W
571223
15
60000x53
16
See note below:

NOTE: Screw,
screws)
60012x2
NOTE: Screw,
572417
17
Spacer
26626
18
575442B
19
Gear, Spur 24P 16T 0.250W 0.187B
571226B
20
572502
21

Control Volume Detect
575412C
Rev. A
Rev. A
Item
Description
Part
Number
22
60031x406
23
571224
24
Motor, Stepper 4VDC
572905
25
Screw, Special Hex Head #8-32 Nylon
571236
26
Not Used
27
Not Used
28
Leadscrew & Follower
571218
29
Probe, Reagent
571233
30
Sleeve, Probe
078-0087-02
31

0.1406
571222
32
571217
33
Shaft, Guide
571219
34
Spacer, Inner Race 0.125 x 0.187 x 0.010
26625
35
Pulley, 40DP 10T 0.188W 0.125B
571230
36
110986
Reagent Probe 3
87
88
Item
Description
Part
Number
37
112585
38
078-K015-03
113692
Insulator
571238
116314
Loctite, Adhesive
18006
078-0051-01
39
Not Used
40
115275
41
Fitting, Barbed
518-0877-01
42
Tubing, Silicon
562-3070-01
Rev. A
Item
Description
Fastener, Ty-wrap
Part
Number
25029x85

Instructions.
Rev. A
Reagent Probe 3
89
18
078D008001 Rev. A, 200309

1
2
4
7
Rev. A
Ancillary Queue
91
8
6
9
10
11
12
Sensors
32
13
14
15
24
92
Rev. A
4
16
31
17
20
18
Replacing the TEDs
21
19
15
22
23
27
Drive Motor
24
27
28
8
29
30
25
26
33
4
6
Rev. A
Ancillary Queue
93
Sensor Detail
Direction Sensor
Home Sensor
Position Sensor
Black
Red
White
Blue
Green
94
1
2
3
4
5
1.3 Volts
Unblocked
0.04 0.1VDC
Blocked
4.65 5.00VDC
Rev. A

Black
Coil
Coil
Green
Red
Blue
1
2
3
4
2 5 Ohms
2 5 Ohms
15
15.24 mm
(0.60 in)
Ancillary
Queue Motor
Rev. A
Ancillary Queue
95

Item
Description
Part
Number
60004x86
Washer, Flat M5
60056x6
Cover, Ancillary Input Queue
571924B
60055x86
60013x16
Washer, Flat M4
60056x5
Block, Mounting
572208
60013x37
Mount, Sensor
572115B
10
111674
11
572496
12
Spring, Ancillary Clamp
572119B
13
Clamp, Bearing
572116B
14
Holder, Ancillary Pack
572120B
078D008001 Rev. A, 200309
Ancillary Queue
97
Item
Description
Part
Number
15
Gear, Spur
572108
16
Base, Ring
572121B
17
571184C
Thermal Grease
18
Spacer, TED
572118B
19
TED, Assembly
111679
Clamp
98
121055
18312
20
Insulator, Ancillary Queue
572124C
21
Sink, Heat
572110
22
Washer, Shoulder
572106
23
60013x51
24
Motor, Stepper 4VDC
572924
25
572112
26
Screw #4-40 x .31
13002x1
27
Screw, Cap M4 x 06 Hex
60013x2
078D008001 Rev. A, 200309
Item
Description
Part
Number
28
60003x45
29
Scanner, Barcode
571259E
30
PC Board, Ancillary Queue Sensor
575222B
31
Support, Thermistor, Insulation
110243
32
Screw, Self-Tapping, #4-20 x 0.38
572773
33
Bracket, Barcode
572202D
078D008001 Rev. A, 200309
Ancillary Queue
99
10
078D008001 Rev. A, 200309

CAUTION: Failure to remove the ancillary reagent packs before replacing
the TEDs will damage the system.

1. Remove the ancillary reagent packs:
c. Select Empty Ancillary Queue.
d. Remove the ancillary reagent packs and store them in a
refrigerator.
a. At the Workspace, select the system symbol and then select Turn
System Off.
b. At the back of the system, turn off the main power and unplug the
power cord.
3. Remove the ancillary reagent queue.
NOTE:Label all cable connections before removing the cables.
4. Remove the four screws that secure the ancillary entry to the
baseplate.
CAUTION: Failure to remove the ancillary drive motor before removing
the baseplate will damage the system.

5. Remove the ancillary queue drive motor.
6. Remove the ancillary entry.
Rev. A
101

!
CAUTION: Disconnect ancillary queue motor and sensor cables
before removing the bottom plate or damage can occur to the system.
a. Remove the three screws that secure the bottom plate to the
standoffs.
Remove the three screws.
Baseplate
Heatsink
Ducting
102
Rev. A
b. Remove the four screws and nylon washers that secure the
heatsink to the bottom of the ancillary queue.
Remove the four
screws and washers.
Heatsink
Ducting
B
Apply a thin layer of
thermal grease to
both sides of the two
TEDs.
Loosen the eight screws

that secure the ducting to
the heatsink.
TED
Apply a thin layer of
thermal grease to the
chamfered side of
each spacer plates.
c. Remove the two TEDs.

d. Remove the two TED spacer plates.
e. Clean the old thermal grease from each spacer plate.
f. Apply new thermal grease to the chamfered side of each spacer
plate.
g. Install the spacer plates with the chamfered side flush with the
bottom of the ancillary queue.
8. Loosen the eight screws that secure the ducting to the heatsink.
Rev. A
103
CAUTION: Ensure that there is no thermal grease inside of the TED
or cooling problems may occur.

ancillary queue or damage can occur to the TEDs.

b. Install the new set of TEDs on the bottom of the preheater ensuring
TEDs.
CAUTION: Failure to alternate the tightening of each screw or over
tightening the screws on the mounting block will damage the TEDs.
c. Install the TED heatsink and tighten the four screws.
Tighten the two inside screws first and then the two outside screws
to 0.68 N-m (6 in-lb) on the TED heat sink.
d. Wait three minutes and then tighten the two inside screws first and
then the two outside screws to 0.68 N-m (6 in-lb).
10.Install the three screws that secure the baseplate to the standoffs.
11. Place the ducting flat against the baseplate.
12.Tighten the eight screws that secure the ducting to the heatsink.
13.Align and install the ancillary entry.
14.Connect the motor and sensor cables.
15.Align and install the ancillary queue motor.
16.Install the ancillary queue.
18.Calibrate the ancillary probe.
19.Calibrate the ancillary queue thermals.
104
Rev. A
1
3
14
10
18
12
15
11
16
17
19
Entry Motor 20
11
12
33
24
25
23
078D008001 Rev. A, 200309
22
105
21
Leadscrew
Door Open Sensor 26
26
Door Home Sensor
20
Door Drive Motor
13
27
28
106
078D008001 Rev. A, 200309
Leadscrew Detail
21
32
29
078D008001 Rev. A, 200309
107
Sensor Detail
Black
Red
White
Blue
Green
108
1
2
3
4
5
1.3 Volts
Unblocked
0.04 0.1VDC
Blocked
4.65 5.00VDC
078D008001 Rev. A, 200309

Black
Green
Coil
Red
Coil
Blue
24
1
2
3
4
2 5 Ohms
2 5 Ohms
10
7.11 mm
(0.28 in)
Ancillary Entry
Motor
078D008001 Rev. A, 200309
12.70 mm
(0.50 in)
Ancillary Entry
Door Motor
109
078D008001 Rev. A, 200309

Item
Description
Part
Number
Screw, #4-20 Self-Tap
572773
60013x15
Top Guide, Sliding Door
572189B
Not Used
Not Used
Not Used
Not Used
Door, Ancillary Infeed
Not Used
10
Gear, Spur
572192
11
Washer, Flat 0.125 x .0.280 x 0.032
25042x63
12
Screw, #4-40 x 0.625
572774
13
60013x1
14
60013x2
078D008001 Rev. A, 200309
078-0082-01
111
112
Item
Description
Part
Number
15
Washer, Flat M4
60028x5
16
PC Board, Pack Sensor
575457B
17
Bracket, Pack Sensor Board
572200D
18
Strip, Foam
572201B
19
Rod, Anti-pivot
572196
20
Motor, Stepper 4VDC
572905
21
Kit, Leadscrew Follower Update
078-K064-01
22
Spacer, 0.194 x 0.500 x 0.031
572187
23
Pulley, Timing Belt, 40DP
571628B
24
Pulley, Timing Belt, 40P
572197
25
Belt
572198
26
111674
27
PC Board, Ancillary Entry
575232D
28
60001x33
29
Bearing, Ball 0.188 x 0.375 x 0.125
572019
078D008001 Rev. A, 200309
Item
Description
Part
Number
30
60007x63
31
Guide Block, Antipivot
572195
32
Bearing, Ball 0.250 x 0.375 x 0.125
23254
33
Housing, Infeed
572188B
078D008001 Rev. A, 200309
113
10
078D008001 Rev. A, 200309
Inprocess and Exit Queue 571040B

1
2
5
3
3
4
19
21
20
23
9
10
26
24
5
16
27
22
14
15
11
12
25
29
17
18
31
13
Drive Motor
32
078D008001 Rev. A, 200309
Inprocess and Exit Queue
16
33
30
16
28
10
34
078D008001 Rev. A, 200309

Black
Coil
Coil
Green
Red
Blue
2 5 Ohms
2 5 Ohms
24
2.79 mm
(0.11 in)
Inprocess
Queue Motor
078D008001 Rev. A, 200309
078D008001 Rev. A, 200309
Inprocess and Exit Queue 571040B

Item
Description
Part
Number
60013x10
Support, Tip Tray
571699B
60055x53
Plate, Positioning, Sample Rack
571968B
60055x65
Spring, Positioning
571976
Screw, Button M3 x 0.5 x 6 mm Socket

Steel
572496
Bracket, Flag Strip
571971B
Washer, Lock Int Tooth M3 Zinc
60027x3
10
60013x1
11
60003x75
12
PC Board, Inprocess Queue Tip Sensor
575217B
13
Washer, Lock Int Tooth M4 Zinc
60027x5
078D008001 Rev. A, 200309
Item
Description
Part
Number
14
60013x37
15
60056x5
16
60013x9
17
Guide, Linear, Inprocess Queue
571965
18
Mounting, Support
571969B
19
Ring, Retaining
11774
20
Spacer, 0.2525 x 0.310 x 0.051
23277
21
Clamp, Belt Support
571970
22
Clamp, Timing Belt
571974
23
Pulley, Timing, 0.200P 30G 0.438W

0.500B
114477
Pulley
571967
26541
24
Pulley, Timing, 0.200P 20G 0.438W

0.250B
571973
25
571977
078D008001 Rev. A, 200309
Item
Description
Part
Number
26
Belt, Timing, 0.200P 0.38W 296G

Neoprene
571966
27
571978
28
PC Board, Rack Present
575292B
29
Latch, Draw Adjustable Non-corrosive
572101
30
PC Board, Exit Queue Interconnect
575302C
31
Motor, Stepper 6VDC
572909
32
60013x16
33
Cover, Exit Queue Back
571963
34
Tray, Exit Queue
571004
078D008001 Rev. A, 200309
078D008001 Rev. A, 200309

2
Sample Probe Horizontal Motor

3
Sample Diluter
Ancillary Diluter
Sample
Probe
4
7
8
Ancillary Probe
Horizontal Motor
Ancillary Probe
Horizontal Belt
10
60
Ancillary Probe 21
Vertical Motor
Ancillary Probe
Ancillary Probe
Vertical Belt
078D008001 Rev. A, 200309
Sample and Ancillary Probe
37
38
39
71
63
71
63
10
078D008001 Rev. A, 200309
Sample Probe
Horizontal Motor
2
1
55
56
Sample Probe
Horizontal Belt
5
57
7
58
59
7
6
64
65
61
7
60
37
62
63
19
21
Sample Probe Vertical Belt
Sample Probe Vertical Motor
078D008001 Rev. A, 200309
11
Sample Probe Assembly Detail
25
11
49
12
31
26
22
13
47
29
24
53
Sample Probe
Vertical Motor
21
24
52
20
30
19
12
078D008001 Rev. A, 200309
Ancillary Probe Assembly Detail
49
11
12
23
65
80
13
14
47
15
22
24
16
21
24
Ancillary Probe
Vertical Motor
52
54
17
67
65
20
18
69
70
19
078D008001 Rev. A, 200309
13
Sample Diluter Detail

32
33
34
35
66
34
36
14
078D008001 Rev. A, 200309
Ancillary Diluter Sample Air Pump Assembly Detail

1. Refer to the Fluid Schematic for more information
about system components.
51
43
42
50
45
Pump Valve, V23
43
46
44
45
078D008001 Rev. A, 200309
Bleed Valve, V24
15
Diluter 2 mL 115401C
79
27
73
74
75
77
76
72
16
78
078D008001 Rev. A, 200309
40
078D008001 Rev. A, 200309
17

Black
Green
Coil
Red
Coil
Blue
Sample and
Ancillary Probes
Horizontal Motor
1.27 mm
(0.05 in)
1
2
3
4
2 5 Ohms
2 5 Ohms
Sample Probe
Vertical Motor
7.11 mm
(0.28 in)
Ancillary Probe
Vertical Motor
4.06 mm
(0.16 in)
1
20
18
20
078D008001 Rev. A, 200309

Item
Description
Part
Number
Pulley, Timing Belt, 0.080P 15T 0.41W

0.188B
572209B
Motor, Stepper 4VDC
572914
PC Board, Sample and Ancillary Probe

GIOB
575322H
Belt, Timing, 0.080P 0.375W 487T

Neoprene
572224
Ring, Retaining
11774
Spacer, 0.2525 x 0.310 x 0.051
23277
Plate, Sample Ancillary Probe Pulley
078-B039-01
PC Board, Sample and Ancillary Probe

Horizontal Travel
575212C
Motor, Stepper 4VDC
572905
10
Belt, Timing, 0.080P 0.375W 235T

Neoprene
572223
078D008001 Rev. A, 200309
19
20
Item
Description
Part
Number
11
Bearing, Ball, Flanged 0.312 x 0.500 x

0.156 Shielded
572242
12
078-0039-01
Flag, Follower
571464B
Washer, Flat M4
60056x5
Screw, Cap M4 x 10
60013x16
13
60013x17
14
Sensor, Bubble Detector
571954C
15
Support, Ancillary Probe
078-0040-01
16
Probe, Ancillary
571233
17
Sleeve, Ancillary Probe
078-0087-02
18
Pulley, Timing Belt, 40DP 16G 0.312W

0.188B
571628B
19
Belt, Timing, 40P 0.312W 105T

Polyurethane
572215B
20
Pulley, Timing, 40DP 48G 0.35W 0.188B
571598
078D008001 Rev. A, 200309
Item
Description
Part
Number
21
Motor, Stepper 4VDC
572924
22
Screw, Flat-Head #4-40 x 0.25 Slotted
25040x45
23
PC Board, Ancillary Probe Vertical
575282C
24
Bearing, Ball, Flanged 0.188 x 0.375 x

0.125 Shielded
572019
25

Phillips
60000x62
26
PC Board, Sample Pressure Level Sense
575462E
27
Plate, Mounting
115808
28
Not Used
29
Plunger, Sample, Assembly
117735
Body, Plunger
572133B
Spring, Comp SS Lee LC-029C-14
572463B
Plunger
572217C
Ring, Internal Retaining E-RIX-7
572218
Grease
20920
078D008001 Rev. A, 200309
21
22
Item
Description
Part
Number
30
Pulley, 40DP 24T 0.312W 0.188B
572205
31
PC Board, Sample Probe Vertical
575227B
32
Screw, Pan-Head #6-32 x 0.20
23281
33
Spacer 0.380 OD x 0.252 ID
23280
34
Gasket, O-ring, 0.380 x 0.060
11570
35
Diluter, Sample 250 L
1458x17
36
Syringe, Sample 250 L
26134
37
Guide, Linear, Probe Upper
572032B
38
Guide, Linear, Ancillary Probe
572030B
39
Guide, Linear, Probe Lower
572031B
40
Plunger, 2 mL, Tri-Continent
112248
41
Not Used
42
Filter, Level Sense
112095
43
Connector, T 20GA
572220
44
Pump, Sample Probe Fluid Sense Kit
111669
078D008001 Rev. A, 200309
Item
Description
Part
Number
45
Kit, Valve, Solenoid, Two-Way, V23, V24
078-K013-01
46
Damper, Pulsation
571042
47
571465B
48
Not Used
49
Carriage
572120B
50
23559
51
Fitting, Luer-20GA
110268
52
Spacer 0.187 x 0.250 x 0.063
110267
53
Carriage, Sample and Ancillary
113764
54
Frame, Carriage
572129C
Bearing
572242
572019
572130
Rod
571570B
Rinse Station, Ancillary Probe
078D008001 Rev. A, 200309
110265
23
Item
Description
Part
Number
55
Screw, Soc. Head Cap M4 x 8 SST
60013x9
56
Bracket, Motor Mounting
078-0007-01
57
Screw, Binding #4-40x 0.31
13002x1
58
Screw, Flat M4 x 8 mm
60055x55
59
60007x73
60
Clamp, Belt
571466
Bracket
61
Clamp, Belt
Bracket
24
572138B
572136B
572137
62
Screw, Cap M3 x 0.5 x 10 mm
60013x15
63
60013x8
64
60013x16
65
Washer, Flat M4
60056x5
66
Motor, Diluter
1458x295
67
Clamp, Rinse Station
26699
078D008001 Rev. A, 200309
Item
Description
Part
Number
68
Washer, Flat M4
60056x5
69
Washer, Lock M4
60027x5
70
60013x37
71
Washer, Flat M3
60056x3
72
Diluter, 2 mL, Note: The new style diluter is

diluter.
115401
73
110080
74
Chamber, Fluid
115398
75
O-Ring 0.614ID 070W Ethylene

propylene
115945
76
Seal, 2.0 mL, 0.500 ID
115395
77
PC Board, Diluter
114830
78
Screw #4-40 x 187
60030x403
79
Nut, Chamber
115633
80
Screw, Cap-Head M4 x 12
078D008001 Rev. A, 200309
60013x23
25
18
078D008001 Rev. A, 200309

2
17
3
4
1
3
25
Drive Motor
16
Magnet
Belt Tensioner
24
6
23
15
13
Belt Drive
Rev. A
Sample Entry Queue
27
Belt Tensioner Detail

8
20
22
21
8
19
22
18
28
Rev. A
Belt Drive Detail

7
10
11
9
12
7
14
Rev. A
Sample Entry Queue
29
Magnet Detail
24
30
Rev. A
Motor Detail
Black
Coil
Coil
Green
Red
Blue
Rev. A
1
2
3
4
2 5 Ohms
2 5 Ohms
Sample Entry Queue
31

Item
Description
Part
Number
Screw, Cap-Head M4 x 0.7 X 8 mm
60013x9
Cover, Entry Queue, Back
571996B
Screw, Button-Head M3 x 0.5 X 5 mm

Phillips
572496
575292B
PC Board, Sample Entry Queue Sensor
575242B
Motor, Stepper 4VDC
572914
Bearing, Ball 0.250 x 0.375 x 0.125
26082x7
Bearing
116258
Gear, Spur
571988
10
Gear, Spur
572770
Loctite, 222
11
17414
Shaft, Input Queue Drive
078-0023-01
Loctite, Moly-paste
590-0331-04
078D008001 Rev. A, 200309
Sample Entry Queue
33
Item
Description
Part
Number
12
Ring, Retaining E-ring 0.250D
26107
13
Screw, Cap-Head M3 x 12 mm
60013x22
14
Washer, Flat
846-1000-06
15
572421
16
Belt, Entry Queue
571001
17
Panel, Entry Queue, Back Cover
110214
18
Spring
116259
19
Block, Tensioner Mounting
571995
20
Block, Tensioner Bearing
571993
21
Shaft, Tensioner
572003
22
Pulley, Tensioner
571994
Loctite, Thread Locker

23
Washer, Flat M3
60056x3
24
Queue, Magnet Input
078-B011-01
Cover, Magnet
34
590-0014-02
571990
078D008001 Rev. A, 200309
Item
Description
Magnet
25
Kit, Entry Queue Belt Guide
078D008001 Rev. A, 200309
Part
Number
571991
078-K071-01
Sample Entry Queue
35
18
078D008001 Rev. A, 200309
Sample Exit Pusher 571037B

1
Position
Sensor
3
2
5
6
10
Home
Sensor
4
6
Rev. A
Sample Exit Pusher
37
Sensor Detail
Black
Red
White
Blue
Green
38
1
2
3
4
5
1.3 Volts
Unblocked
0.04 0.1VDC
Blocked
4.65 5.00VDC
Rev. A
Motor Detail
Black
Coil
Coil
Green
Red
Blue
Rev. A
1
2
3
4
2 5 Ohms
2 5 Ohms
Sample Exit Pusher
39
Sample Exit Pusher 571037B

Item
Description
Part
Number
Motor, Stepper 4VDC
572914
Gear, Spur 48P 28T 0.187W 0.187B
522-0309-01
Loctite, Adhesive
590-0014-02
Housing, Pusher
572009B
572421
Sensor, Optical Switch, Wide Gap
111675
60013x1
Gear, Rack, Exit Pusher
572007
Washer, Pusher End
572595
60055x43
10
Washer, Flat
60056x3
078D008001 Rev. A, 200309
Sample Exit Pusher
41
078D008001 Rev. A, 200309
Sample Tip Loader 571036C
Tray Sensor
Band Sensor
35
2
6
36
7
8
39
29
10
13
40
33
37
34
32
078D008001 Rev. A, 200309
14
13
11
Sample Tip Loader
43
Sample Tip Loader
15
16
11
18
27
8
9
17
28
20
38
19
11
12
13
13
31
22
Drive Motor
26
25
24
21
Home Sensor
21
Position Sensor
23
30
44
078D008001 Rev. A, 200309
Sensor Detail
Black
Red
White
Blue
Green
078D008001 Rev. A, 200309
1
2
3
4
5
1.3 Volts
Unblocked
0.04 0.1VDC
Blocked
4.65 5.00VDC
Sample Tip Loader
45

Black
Green
Coil
Red
Coil
Blue
1
2
3
4
2 5 Ohms
2 5 Ohms
26
8.15 mm
(0.32 in)
Sample Tip
Loader Motor
46
078D008001 Rev. A, 200309
Sample Tip Loader 571036C
Rev. A
Item
Description
Part
Number
60013x15
Washer, Flat M3
60056x3
PC Board, Tip Tray and Band Sensor
575397C
Cover, Sensor
572434
60022x39
Guide, Tip Tray Cover
571653
Guide, Tip Tray, Indexing Left
572213
Bearing, Plastic Flanged 0.125 x 0.172 x

0.078
571646
Ring, Retaining, E-Ring 0.095 x 0.240 x

0.017 Stainless
571672
10
Spring, Extension 0.18 x 1.12 3.08 lb/In
572682B
11
Screw, Pan M3 x 6 mm
6004x43
12
Block, Bearing
078000901
13
846101030
Sample Tip Loader
47
48
Item
Description
Part
Number
14
Washer, Flat M4 SST
846100004
15
Loader, Sample Tip Tray Assembly
113762
Shaft, Square
571676C
Shaft, Arm Pivot
571675E
Ring, Retaining (Quantity 2)
14458x4
Arm (Quantity 2)
571644C
Block (Quantity 2)
572765B
Spring
571693B
Screw, Set M3 x 8 (Quantity 2)
572771B
Loctite, Adhesive 222
17414
16
Spring, Tip Tray Latch
571693B
17
Screw, Flat-Head M3 x 0.5 x 6 mm Socket
60055x43
18
Spring, Guide, Front
571692B
19
Support, Spring Guide, Back
571695
20
Support, Spring Guide, Front
571696
Rev. A
Rev. A
Item
Description
Part
Number
21
111674
22
PC Board, Tip Loader
575352B
23
60030x403
24
60013x9
25
Gear, Spur 32P 20T 0.187W 0.187B
572022B
26
Motor, Stepper 4VDC
572914
27
Spring, Guide, Back
571691B
28
Linkage, Tip Tray, Guide Lock
078-0010-01
29
Guide, Tip Tray, Indexing Right
572214
30
Plate, Vertical Base
571669B
31
Plate, Bearing
078-0008-01
32
Bracket, Tip Loader Support
572433A
33
Plate, Front, Vertical
571670B
34
Plate, Back, Vertical
571668B
35
Guide, Tip Tray Orientation
571657
Sample Tip Loader
49
50
Item
Description
Part
Number
36
Kit, Sample Tip Loader or
078-K001-01
Guide, Tip Tray Exit
571655B
37
Rod, Support
571673A
38
Screw, Pan M3 x 6 mm
60004x43
39
Linkage, Tip Tray Indexing
571660
40
Bar, Tray Guide Right
571666
Rev. A

3
1
;
18
5
6
16
17
15
7
14
13
9
12
11
10
Rev. A
51
27
28
29
31
20
30
52
Rev. A
19
20
22
21
26
23
25
22
24
Rev. A
53

Item
Description
Part
Kit, Cover, Connector (Includes lid and

connector)
078K02701
Nut, Hex-Head, M8
60024x9
21470x1
60006x33
60012x1
Chain Guide, Cleaning Solution Reservoir
110228
Sensor, Proximity
572432
Slide, Ball Bearing, 11 18 lbs.
572523
Screw, Pan-Head, M4 x 0.7 x 6 mm
60003x35
10
Liner, Tip Waste
572177
11
Bin, Tip Waste
572616
12
Collar, Tip Waste Bin
110107
13
60013x86
14
Carrier, Cleaning Solution Reservoir
572519
078D008001 Rev. A, 200309
Service
111674
113261
55
56
Item
Description
Part
Service
15
Bottle, Cleaning Solution Reservoir
572520
16
Tube, Formed
571957
17
Screw, Pan-Head M8 x 90 mm
60003x218
18
Connector
See Item 1
19
Shutter, Waste Reservoir
572622
20
Screw, Retractable M4 x 0.7 x 5.7 mm,

Knurled, Snap Fit
571964
21
Clamp, Spring
110242
22
60000x65
23
Spring, Waste Bin Interlock
572638
24
Detent, Waste Bin Interlock
572639
25
60000x45
26
Washer, Flat, M4
60028x5
27
Chute, Tip Waste
572548
28
Clamp, Cable
12811x1
29
Clamp, Cable
23491
078D008001 Rev. A, 200309
Item
Description
Part
30
60012x1
31
Reservoir, Waste Chute
572547
078D008001 Rev. A, 200309
Service
57
18
078D008001 Rev. A, 200309

1
2
3
27
4
7
5
10
11
6
11
15
14
12
15
28
29
16
13
6
17
6
20
19
Stat Position Sensor

19 Stat Home Sensor
21
22
Rev. A
Stat Sample Pusher
59
Rack Load Motor 26
23
6
24
25
1
26
60
Rack Stat Load

and Exit Motor
078D008001 Rev. A, 200309
Sensor Detail
Black
Red
White
Blue
Green
078D008001 Rev. A, 200309
1
2
3
4
5
1.3 Volts
Unblocked
0.04 0.1VDC
Blocked
4.65 5.00VDC
Stat Sample Pusher
61
Motor Detail
Black
Coil
Coil
Green
Red
Blue
62
1
2
3
4
2 5 Ohms
2 5 Ohms
078D008001 Rev. A, 200309

Item
Description
Part
60013x2
PC Board, Rack Loader
575237
Belt, Rack, Infeed
571002
Block, Infeed
113765
Block
572020
Magnet
572025
Loctite
572501
Bracket, Infeed, Block, Support
572021
60013x1
Scanner, Barcode
115027
Bracket, Barcode Scanner
572016
572494
10
Cable Tie, Ty-Wrap
572992
11
60013x66
078D008001 Rev. A, 200309
Service
Stat Sample Pusher
63
Item
Description
12
Pulley, Infeed Idler Assembly
13
64
Part
Service
113766
Housing
572024
Pulley
572012
572019
Pulley, Infeed Drive Assembly
113767
Housing
572024
Pulley
572013
Bearing
572019
14
60013x64
15
Housing, Infeed Mechanism
572024
16
Block, Pusher, Stat Exit
572015
17
Bracket, Rack Stop
572764
18
Not Used
19
Sensor, Slotted Optical Switch
21470x1
20
572493
21
Plate, Stat Top
572026
111674
078D008001 Rev. A, 200309
Item
Description
Part
22
Screw, Captive M4 x 0.7 x 15.75 mm
572027
23
575292
24
PC Board, Stat Area
575307
25
Gear, Spur 32P 20T 0.187W 0.187B Acetal
572022
26
Motor, Step 4VDC BP 44.4 Ht .80 Shaft
571634
27
Washer, Flat M4
60056x5
28
Washer, Flat M3
60056x3
29
Housing, Stat Exit Pusher
572014
078D008001 Rev. A, 200309
Service
572914
Stat Sample Pusher
65
32

Sample Probe
078D008001 Rev. A, 200309
67
Stat Sample Pusher
4
6
7
68
078D008001 Rev. A, 200309
Sample Exit Pusher
078D008001 Rev. A, 200309
69
Inprocess Queue
10
11
12
13
70
078D008001 Rev. A, 200309
Rack Sensor Pusher Cable
14
078D008001 Rev. A, 200309
71
Sample Exit Queue
15
16
72
078D008001 Rev. A, 200309
Sample Exit Queue Rack Present Sensor
17
18
078D008001 Rev. A, 200309
73
Sample Exit Queue Full Sensor
19
20
21
22
23
74
24
078D008001 Rev. A, 200309
Sample Entry Queue
25
26
27
29
28
078D008001 Rev. A, 200309
75
Sample Entry Queue Work Surface
32
31
30
33
34
35
76
078D008001 Rev. A, 200309
Sample Entry Queue Tensioner
36
36
078D008001 Rev. A, 200309
77
12

Item
Description
Part
Body, Sample Probe Plunger
118345
Pulley, Leadscrew
118344
PC Board, Universal Normal Rack Present
118362
Standoff
118524
Belt, Rack Loader
118773
PC Board, Stat Rack Present
118368
Housing, Stat Exit Pusher
118547
Standoff, Pusher Extension
118503
Bar, Spring Mounting
118400
10
Screw, Cap M4 x 20 Stainless
572496
11
Spring, Rack Positioning
118402
12
Screw, Button Head M3 x 6 Stainless
572496
13
Plate, Positioning
118401
14
Cable, Rack Pusher Sensor
119728
078D008001 Rev. A, 200309
Service
79
80
Item
Description
Part
15
Cable, Hitachi Exit Queue
118479
16
PC Board, Hitachi Exit Queue Full
118375
17
Sensor, Rack Present
119729
18
Screw, Pan M3 x 0.5 x 6mm
60000x43
19
Tray, Exit Queue
118780
20
Screw, Flat M3 x 0.5 x 6mm Stainless

Steel
60007x43
21
Washer, Lock M3
60026x3
22
Sensor, Exit Queue Full
118481
23
Washer, Flat M3
60028x3
24
Nut, M3 x 0.5
60024x4
25
Screw, Pan M3 x 0.5 x 5mm Stainless

Steel
60001x33
26
PC Board, Rack Pusher/Entry Queue

Home
119668
27
Screw, M3 x 0.5 x 6mm Stainless Steel
60013x1
28
Bracket
119657
Service
078D008001 Rev. A, 200309
Item
Description
Part
29
Bracket
118788
30
Screw, Flat M4 x 0.7 x 12mm Stainless

Steel
60007x85
31
Block, Sample Rack Pusher, Assemby
119825
32
Tray, Entry Queue
118781
33
Work Surface, Entry Queue
118789
34
Washer, Flat #8
25042x67
35
Screw, Cap M4 x 0.7 x 12mm
60012x23
36
Pulley
119656
078D008001 Rev. A, 200309
Service
81
16
Miscellaneous Parts
Item
Description
Part
Blower, Ancillary, Assembly
572925
B lower, P rimary R eagent C ompartment,

As s embly
572931
Cord, Power Line
572334
Cord, Power Line, European
572866
F an, Electronics Module
571878
K eyboard, Englis h
571266
K eyboard, German
109955
K eyboard, Japanes e
109959
K eyboard, F rench
109958
K eyboard, Spanis h
109957
Modem,K it
115519
Monitor,K it
078-K 070-01
Printer, Lexmark 310E, North America
Check eB RIT E for lates t information
Scanner, B arcode As s embly, Hand Held
118099
Switch, F as t S top (red)
078D008001 Rev. A, 200309
Service
572158
Miscellaneous Parts
Item
Description
Part
Service
Switch, Computer Startup (green)
572516
Kit, Mouse, 3-button SUN
078-K080-01
078D008001 Rev. A, 200309
Kits and Tools

Kits
Desc ription
K it, Routine C ertification
P art
115835
K it, Extended C ertification
115836
K it, Direct P lumbing
078-K087-01
K it, Lab Automation
115869
K it, Maintenance
112712
K it, Labcell/Workcell
078-K 077-01
078D0080-01 R ev. A, 2003-09
K its and Tools
Tools
Description
Part
Connector, GIOB Bypass
116325
Diskette, Controller Diagnostics Sequences
078S01901
Flowmeter
1458x144
Tool, Reagent Pack
112749
Tool, Elevator Up
113907
Tool, Flow Adapter
078B02401
Tool, Alignment, Reagent/Anc Probe to Cuvette
117112
Tool, Ancillary Pack Calibration
111010
Tool, Aspirate Probe Home
113906
Tool, Barcode Shutter
114046
Tool, Reagent Bottom
114565
Tool, Sample Probe Calibration
117883
Tool, Sample Tip Tray Assembly Alignment
114348
Tool, Sample Tip Tray Alignment
114347
Tool, Vacuum Calibration
117736
Wrench Set, Bondhus Balldriver Hex 1.5 to 10

mm
110864
Terminator, GIOB
111009
YSI M4610 Temperature Meter
110367
YSI M4611 Probe
110368
Pliers, Groove Joint
113958
078D0080-01 Rev. A, 2003-09
PC Boards
Sample and Ancillary Probes Horizontal

PC Board 575212
10
11
12
13

(slide out electronics module)
19

(fixed electronics module)
24
28
32
35
37
078D008001 Rev. A, 200309
PC Boards
37
38
40
41
43
44
Sample and Ancillary Probe GIOB

PC Board 575322
45
Sample and Ancillary Queue GIOB

PC Board 575327
47
49
50
51
52
53
54
55
56
57
078D008001 Rev. A, 200309
Item deleted
60
61
62

63
64
65
66

PC Board 575432
67

PC Board 575437
68

PC Board 575442
69
Reflective Chute Sensor Assembly

PC Board 575447
70
71
73
078D008001 Rev. A, 200309
PC Boards
74
078D008001 Rev. A, 200309
PC Boards
F2
J1
F1
J6
J4
J5
J3
Connector
Cable
Connected to . . .
J1
572305
+24 Volts from Vacuum Pump
J3
116023
Acid Probe Heater
J4
116024
Base Probe Heater
J5
116810
J1 of Cuvette GIOB PC board 575377
J6
116809
System Fluid Heater
Volts
Label
Location
Location
+24V
F1
3.15 250V FB
Fluid Heater PC board 116787
+24V
F2
3.15A 250V FB Fluid Heater PC board 116787
078D008001 Rev. A, 200309
Protects
Base Probe
Heater and
System Fluid
Heater
Acid Probe
Heater
PC Boards
Sample and Ancillary Probes Horizontal PC Board

575212
J1
U13
U14
U12
U16
U15
U17
U17
U10 through U1
Connector
Cable
Connected to . . .
J1
571280
J6 of Sample and Ancillary Probe GIOB PC board

575322
Sensor
Function
U1
Tip 1 Position
U2
Tip 2/Tube 1 Position
U3
Tip 3 Position
U4
U5
Tip 5 Position
U6
U7
Tip 7 Position
U8
U9
Tip 9 Position
U10
U11
Tip Eject Position
U12
Sample Cuvette Position
U13
Lab Auto Position
U14
Ancillary Horizontal Home Position
U15
Ancillary Cuvette Position
U16
Ancillary Wash Position
U17
Ancillary Pack Position
078D008001 Rev. A, 200309

U3
Rack
Direction
J1
Rack
Position
U2
Tip
Direction
U1
U5
U4
Tip
Position
Home
Connector
Cable
Connected to . . .
J1
571296
J6 of Sample and Ancillary GIOB PC board 575327
Sensor
Function
U1
Inprocess Queue Home
U2
Rack Position
U3
Rack Direction
U4
Tip Position
U5
Tip Direction
078D008001 Rev. A, 200309
PC Boards
J2
J3
J4
Home
Position
Direction
J6
Thermistor 1
J7
Thermistor 2
J8
Thermistor 3
Motor
J5
J1
Connector
Cable
Connected to . . .
J1
571292
J4 of Exit Queue Interconnect PC board 575302
J2
Ancillary Queue Home sensor
J3
Ancillary Queue Position sensor
J4
Ancillary Queue Direction sensor
J5
Ancillary Queue motor
J6
Ancillary Queue thermistor 1
J7
Not used
J8
Not used
078D008001 Rev. A, 200309

J2
J1
U1
Home
U2
Above
U3
Below
Connector
Cable
Connected to . . .
J1
571284
J7 of Sample and Ancillary Probe GIOB 575322
J2
Sample Vertical motor
Sensor
Function
U1
Vertical Home
U2
Above Tip Eject
U3
Below Tip Eject
078D008001 Rev. A, 200309
PC Boards

U2
Door
Extend
J2
J4
J3
J5
J1
J7
Door
Home
10
J7
U1
Connector
Cable
Connected to . . .
J1
571287
J5 of Exit Queue Interconnect PC board 575302
J2
Ancillary Entry motor
J3
Ancillary Door motor
J4
Ancillary Door Home sensor
J5
Ancillary Door Position sensor
J6
Ancillary LED PC board 575392
J7
Ancillary Pack PC board 575457
Sensor
Function
U1
Door Home
U2
Door Extend
078D008001 Rev. A, 200309
Normal
Load
Stat
Load
J1
U1
U2
Connector
Cable
Connected to . . .
J1
571342
J8 of Stat Area PC board 575307
Sensor
Function
U1
Stat Load Position
U2
Normal Load Position
078D008001 Rev. A, 200309
PC Boards
11
Home
J1
U1
12
Connector
Cable
Connected to . . .
J1
571291
Sensor
Function
U1
Entry Queue Home
078D008001 Rev. A, 200309
J5
CR2
CR1
J3
P1
R162
C119
F0
F1
F2
F3
There are four fuses on each PC board; their functions are described
below:
Volts
Label
Location
Location
+24V
F0
2A 250V 5x20 Pumps 2 LLC PC board

mm FB
078-B042-01
572808
+24V
F1

mm FB
Protects
resuspend
dispense, motor
0 (P1)
wash 1, motor 1
(P1)
572808
+24V
F2

mm FB
wash 2, motor 2
(P1)
572808
(Continued)
078D008001 Rev. A, 200309
PC Boards
13
Volts
Label
Location
Location
+24V
F3

mm FB
Protects
acid, motor 3
(P1)
572808
+24V
F0

mm FB
572808
+24V
F1

mm FB
wash
displacement,
motor 0 (P1)
wash 3, motor 1
(P1)
572808
+24V
F2

mm FB
not used
572808
+24V
F3

mm FB
base, motor 3
(P1)
572808
+24V
F0
2A 250V 5x20 Aspirate Probes LLC PC board probe 1, motor 0

mm FB
(P1)
572808
+24V
F1

mm FB
(P1)
572808
+24V
F2

mm FB
(P1)
572808
+24V
F3

mm FB
(P1)
572808
+24V
F0
2A 250V 5x20 Preheater & Lumo LLC PC

mm FB
board
cuvette conveyor,
motor 0 (P1)
572808
(Continued)
14
078D008001 Rev. A, 200309
Volts
Label
Location
Location
+24V
F1

mm FB
board
Protects
cuvette pusher,
motor 1 (P1)
572808
+24V
F2

mm FB
board
572808
+24V
F3

mm FB
board
luminometer
rotor, motor 2
(P1)
waste probe,
motor 3 (P1)
572808
+24V
F0
2A 250V 5x20 Reagent Pack LLC PC board

mm FB
reagent shelf,
motor 0 (P1)
572808
+24V
F1
2A 250V 5x20
mm FB
Reagent Pack LLC PC board
reagent barcode,
motor 1 (P1)

mm FB
reagent barcode
shutter, motor 2
(P1)
572808
+24V
F2
572808
+24V
F3

mm FB
572808
+24V
F0
2A 250V 5x20 Reagent Probe 3 LLC PC

mm FB
board
reagent probe
shutter, motor 3
(P1)
pack to pack,
motor 0 (P1)
572808
+24V
F1
2A 250V 5x20 Reagent Probe 3 LLC PC board pack to cuvette,

mm FB
motor 1 (P1)
572808
+24V
F2

mm FB
board
vertical, motor
2(P1)
572808
(Continued)
078D008001 Rev. A, 200309
PC Boards
15
Volts
Label
Location
Location
Protects
+24V
F3
2A 250V 5x20 Reagent Probe 3 LLC PC board diluter, motor 3

mm FB
(P1)
572808
+24V
F0

mm FB
board
pack to pack,
motor 0 (P1)
572808
+24V
F1

mm FB
motor 1 (P1)
572808
+24V
F2

mm FB
board
vertical, motor 2
(P1)
572808
+24V
F3

mm FB
(P1)
572808
+24V
F0

mm FB
board
pack to pack,
motor 0 (P1)
572808
+24V
F1

mm FB
motor 1 (P1)
572808
+24V
F2

mm FB
board
vertical, motor 2
(P1)
572808
+24V
F3

mm FB
(P1)
572808
+24V
F0
2A 250V 5x20 Sample Tip LLC PC board

mm FB
tip loader, motor

0 (P1)
572808
(Continued)
16
078D008001 Rev. A, 200309
Volts
Label
Location
Location
+24V
F1

mm FB
Protects
entrance queue,
motor 1 (P1)
572808
+24V
F2

mm FB
not used
572808
+24V
F3

mm FB
not used
572808
+24V
F0
2A 250V 5x20 Ancillary LLC PC board

mm FB
ancillary entry,
motor 0 (P1)
572808
+24V
F1
2A 250V FB
5x20 mm
Ancillary LLC PC board
ancillary queue,
motor 1 (P1)
572808
+24V
F2

mm FB
ring loader, motor

2 (P1)
572808
+24V
F3

mm FB
ancillary door,
motor 3 (P1)
572808
+24V
F0
2A 250V 5x20 Sample Racks LLC PC board

mm FB
rack loader,
motor 0 (P1)
572808
+24V
F1
2A 250V 5x20 Sample RLC PC board

mm FB
inprocess queue,
motor 1 (P1)
572808
+24V
F2

mm FB
572808
sample exit
pusher, motor 2
(P1)
(Continued)
078D008001 Rev. A, 200309
PC Boards
17
Volts
Label
Location
Location
Protects
+24V
F3

mm FB
572808
+24V
F0
2A 250V 5x20 Ancillary Probe LLC PC board

mm FB
stat sample
pusher, motor 3
(P1)
pack to cuvette,
motor 0 (P1)
572808
+24V
F1

mm FB
not used
572808
+24V
F2

mm FB
vertical, motor 2
(P1)
572808
+24V
F3

mm FB
diluter, motor 3
(P1)
572808
+24V
F0
2A 250V 5x20 Sample Probe LLC PC board

mm FB
572808
+24V
F1

mm FB
Sample to
cuvette, motor 0
(P1)
Not used
572808
(Continued)
18
078D008001 Rev. A, 200309
Volts
Label
Location
Location
+24V
F2

mm FB
Protects
vertical, motor 2
(P1)
572808
+24V
F3

mm FB
diluter, motor 3
(P1)
572808
LED
Function
CR1
On PC board red LED
CR2
On PC board, green LED
NOTE:Green LED lit and red LED not lit indicates normal operation of
PC board. Red LED lit and green LED not lit indicates fault condition on
PC board. Red LED lit and green LED flashing indicates reset condition.
078D008001 Rev. A, 200309
PC Boards
19
Backplane PC Board 575252 (slide out electronics module)

J47
J48
J34
TP1
J35
J26
J39
J40 J41
J28
J12
J31
J45
J17
J24
J46
TP8
J36 J33
J42 J44 J43 J38 J37
J11
J25
J10
J23
J9
J22
J8
J21
J7
J20
J6
J19
J5
J18
J4
J16
J3
J15
J2
J14
J1
J13
J30
J27
J29
J32
Connector
20
Cable
Connected to . . .
J1
Sample Probe low level controller PC board 078-B042-01
J2
Ancillary Probe low level controller PC board
078D008001 Rev. A, 200309
Connector
Cable
Connected to . . .
J3
Sample Racks low level controller PC board
J4
Ancillary low level controller PC board
J5
Sample Tip low level controller PC board
J6
Not Used
J7
Reagent Probe 1 low level controller PC board
J8
J9
J10
Reagent Pack low level controller PC board
J11
Not Used
J12
572302
J13
Real Time SPARC PC board
J14
Sample Handling SC1 sequencer PC board
J15
Reagent Handling SC2 sequencer PC board
J16
Cuvette Handling SC3 sequencer PC board
J17
571411
J18
Preheater and Luminometer low level controller PC

board
J19
Aspirate Probes low level controller PC board
J20
Pumps 1 low level controller PC board
J21
J22
Not Used
J23
Not used
J24
572298
J25
Ring and Elevator Servo low level controller PC board
J26
Power Supply Power Connector
J27
Not Used
J28
572301
J29
121151
Ethernet
J30
Not Used
J31
572300
J32
121152
572315
J33
J34
J35
J36

571344
078D008001 Rev. A, 200309
PC Boards
21
Connector
Cable
Connected to . . .
J37
571320
J38
571319 or J3 Servo Motor 575357

119161
Note: Use cable part number 119161 only on systems
that have white connectors for both J38 on the
Backplane PC board and J3 on the Servo Motor
Interconnect PC board.
J39
571313
J40
571312
J41
571314
J42
571316
J43
571318
J44
571317
J45
572299
J46
571450
J47
571449

J48
22
Test Point
Sparc
Specifications
TP1
RT
12.00 VDC +/ 2% (11.76 to 12.24)
TP2
RT
24.00 VDC +/ 3% (23.28 to 24.72)
TP3
RT
12.10 VDC +/ 2% (11.86 to 12.34)
TP4
RT
5.10 VDC +/ 2% ( 4.99 to 5.20)
TP5
RT
Ground
TP6
UI
12.30 VDC +/ 2% (12.05 to 12.55)
TP7
UI
12.10 VDC +/ 2% (11.86 to 12.34)
TP8
UI
5.30 VDC +/ 2% ( 5.19 to 5.41)
Volts
Label
Rating
Location
Protects
+5V
PTC1
0.5A
Backplane PC board
575252
encoder (J38)
+24V
PTC2
0.5A
Backplane PC board
575252
luminometer
solenoid (J44)
+5V
PTC3
2.5A
Backplane PC board
575252
sample and ancillary

barcode reader (J46)
+5V
PTC4
2.5A
Backplane PC board
575252
reagent barcode
reader (J47)
078D008001 Rev. A, 200309
Volts
Label
Rating
Location
Protects
+24V
PTC5
0.5A
Backplane PC board
575252
Ionizer (J44)
+5V
PTC6
2.5A
Backplane PC board
575252
disk enclosure
module (J30)
-12V
PTC7
2.5A
Backplane PC board
575252
not used (J45)
+24V
PTC8
7A
Backplane PC board
575252
Sample and Ancillary

Queue GIOB PC
board 575327 (J24)
Probe GIOB PC
board 575322 (J17)
Reagent Fluid GIOB
PC board 575297
(J45)
+5V
PTC9
7A
Backplane PC board
575252
Reagent Handling
GIOB PC board
575287 (J28)
Cuvette GIOB PC
board 575377 (J17)
Fluid GIOB PC board
078-B027S01 (J12)
+12V
PTC10
2.5A
Backplane PC board
575252
not used
+5V
PTC11
2.5A
Backplane PC board
575252
bottom luminometer
assembly 575367
(J37)
+5V
PTC12
7A
Backplane PC board
575252

Queue GIOB PC
board 575327 (J24)
Probe GIOB PC
board 575322 (J17)
Reagent Fluid GIOB
PC board 575297
(JJ45)
078D008001 Rev. A, 200309
PC Boards
23
Volts
Label
Rating
Location
Protects
+12V
PTC13
2.5A
Backplane PC board
575252
disk enclosure
module (J30)
+24V
PTC14
7A
Backplane PC board
575252
Reagent Handling
GIOB PC board
575287 (J28)
Cuvette GIOB PC
board 575377 (J31)
Fluid GIOB PC board
078-B027S01 (J12)
24
+5V
PTC15
2.5A
Backplane PC board
575252
handheld barcode
reader (J35)
+12V
PTC16
2.5A
Backplane PC board
575252
PMT (J37)
078D008001 Rev. A, 200309
Backplane PC Board 117937 (fixed electronics module)

TP1
TP8
J36
J25
J22 J21 J20 J19 J18 J16 J15 J14

J13
J48
33
J35
J34
J37
38
J43
J49
J44
47
46
J10
J9
J8
J7
J5
J4 J3
J2
J1
J42
J29
41
40
39
17
24
45
J26
50
J28J12 J31
J32
F1
J11 J23
Connector
Cable
Connected to . . .
J1
Sample Probe low level controller PC board
J2
Ancillary Probe low level controller PC board
J3
Sample Racks low level controller PC board
J4
Ancillary low level controller PC board
J5
Sample Tip low level controller PC board
J6
Servo Decoder
J7
J8
J9
078D008001 Rev. A, 200309
PC Boards
25
Connector
Cable
J10
Reagent Pack low level controller PC board
J11
121152
J12
572302
J13
Real Time SPARC PC board
J14
Sample Handling SC1 sequencer PC board
J15
Reagent Handling SC2 sequencer PC board
J16
Cuvette Handling SC3 sequencer PC board
J17
571411
J18
Preheater and Luminometer low level controller PC

board
J19
Aspirate Probes low level controller PC board
J20
J21
J22
Not Used
J23
121152
J24
572298
J25
Ring and Elevator Servo low level controller PC board
J26
Power Supply Power Connector
J27
Not Used
J28
J29
121151
J30
J31
Ethernet
Not Used
572300
J32
Power Supply Sense and Control Connector
J33
Not Used
J34
572315
J35
572328
J36
575344
J37
571320
J38
26
Connected to . . .
Servo Motor
J39
571313
J40
571312
J41
571314
J42
571316
J43
571318
078D008001 Rev. A, 200309
Connector
Cable
Connected to . . .
J44
571317
J45
572299
J46
571450
J47
571449
J48
572327
Test Point
Sparc
Specifications
TP1
RT
12.13 VDC +/ 4% (11.65 to 12.61)
TP2
RT
24.20 VDC +/ 3% (23.47 to 24.93)
TP3
RT
12.12 VDC +/ 3% (11.76 to 12.48)
TP4
RT
5.18 VDC +/ 1.5% ( 5.10 to 5.25)
TP5
RT
Ground
TP6
UI
12.16 VDC +/ 2% (11.91 to 12.40)
TP7
UI
12.10 VDC +/ 2% (11.85 to 12.34)
TP8
UI
5.075 VDC +/ 2% ( 4.97 to 5.18)
Volts
Label
Rating
Location
Protects
+5V
PTC1
0.5A
Backplane PC board 117937 encoder (J38)
+24V
PTC2
0.5A
Backplane PC board 117937 luminometer

solenoid (J44)
+5V
PTC3
2.5A
Backplane PC board 117937 sample and ancillary

barcode reader (J46)
+5V
PTC4
2.5A
Backplane PC board 117937 reagent barcode

reader (J47)
+24V
PTC5
0.9A
Backplane PC board 117937 Ionizer (J44)
-12V
PTC7
2.5A
Backplane PC board 117937 not used (J45)
+24V
PTC8
7A
Backplane PC board 117937 Sample and Ancillary

Queue GIOB PC
board 575327 (J24)
Probe GIOB PC
board 575322 (J17)
Reagent Fluid GIOB
PC board 575297
(J45)
078D008001 Rev. A, 200309
PC Boards
27
Volts
Label
Rating
Location
Protects
+5V
PTC9
7A
Backplane PC board 117937 Reagent Handling

GIOB PC board
575287 (J28)
Cuvette GIOB PC
board 575377 (J17)
Fluid GIOB PC board
078-B027S01 (J12)
+12V
PTC10
2.5A
Backplane PC board 117937 not used
+5V
PTC11
2.5A
Backplane PC board 117937 bottom luminometer

assembly 575367
(J37)
+5V
PTC12
7A
Backplane PC board 117937 Sample and Ancillary

Queue GIOB PC
board 575327 (J24)
Probe GIOB PC
board 575322 (J17)
Reagent Fluid GIOB
PC board 575297
(JJ45)
+24V
PTC14
7A
Backplane PC board 117937 Reagent Handling

GIOB PC board
575287 (J28)
Cuvette GIOB PC
board 575377 (J31)
Fluid GIOB PC board
078-B027S01 (J12)
28
+5V
PTC15
2.5A
Backplane PC board 117937 handheld barcode

reader (J35)
+12V
PTC16
2.5A
Backplane PC board 117937 PMT (J37)
+24V
PTC17
2.5A
Backplane PC board 117937 J50 Cardcage Fan
+24V
PTC18
2.5A
Backplane PC board 117937 J50 Cardcage Fan
+24V
F1
10ASB
Backplane PC board 117937 Vacuum Pump
078D008001 Rev. A, 200309

J1
J3
J4
J2
J9
J5
PTC1 PTC525
F4
CR65
CR70
CR67
CR68
CR69
CR72
CR71
F9
F7
F3
F1
F10
J8
J7
PTC2
F2
F8
F5
F6
F11
CR42
CR45
CR43
CR44
5V
CR15
12V
Connector
Cable
Connected to . . .
J1
571374
Primary Reagent Compartment TEDs, heat sink fan,

circulation fan
J2
572311
Ancillary Queue TEDs, heat sink fan
J3
572312
Preheater TEDs and PMT TEDs
J4
572313
Incubation Chamber TEDs
J5
572315
J34 of Backplane PC board 575252
J7
571360
078D008001 Rev. A, 200309
PC Boards
29
Connector
Cable
Connected to . . .
J8
572265
J14 of Mixer Interconnect PC board 575422 and J12 of

Sample and Ancillary Queue GIOB PC board 575327
J9
571352
Power Supply 571258
LED
Function
CR42
On PC board, red LED (lit when ancillary compartment starts

cooling)
CR43
On PC board, green LED (blinking is normal during running)
CR44
On PC board, red LED (inhibit, power supply is out of tolerance low,

watchdog trip)
CR45
On PC board, red LED (lit when reagent compartment starts

cooling)
CR65
On PC board, LED, P2 sign bit for bi-polar loops (lit = heating; not lit
= cooling)
CR67
On PC board, LED, Preheater sign bit for bi-polar loops (lit =

heating; not lit = cooling)
CR68
On PC board, LED, Ring D sign bit for bi-polar loops (lit = heating;
not lit = cooling)
CR69
On PC board, LED, Ring C sign bit for bi-polar loops (lit = heating;
not lit = cooling)
CR70
On PC board, LED, PMT1 sign bit for bi-polar loops (lit = heating;
not lit = cooling)
CR71
On PC board, LED, Ring A sign bit for bi-polar loops (lit = heating;
not lit = cooling)
CR72
On PC board, LED, Ring B sign bit for bi-polar loops (lit = heating;
not lit = cooling)
Volts
Label
Rating
Location
+24V
F1
6.3A 250V
Thermal Control Module
5x20 mm SB 575257
575194
+24V
F2
6.3A 250V
5x20 mm SB 575257
575194
30
Protects
primary reagent
compartment
(front of
instrument)
thermal electric
device (J1)
primary reagent
compartment
(middle of
instrument)
thermal electric
device (J1)
078D008001 Rev. A, 200309
Volts
Label
Rating
Location
+24V
F3
5A 250V
5x20 mm SB 575257
60044x14
+24V
F4
5A 250V
5x20 mm SB 575257
60044x14
+24V
F5
5A 250V
5x20 mm SB 575257
60044x14
+24V
F6
5A 250V
5x20 mm SB 575257
60044x14
+24V
F7
6.3A 250V
5x20 mm SB 575257
575194
+24V
F8
6.3A 250V
5x20 mm SB 575257
575194
+24V
F9
5A 250V
5x20 mm SB 575257
60044x14
+24V
F10
5A 250V
5x20 mm SB 575257
60044x14
078D008001 Rev. A, 200309
Protects
ring B
thermistor via
Cuvette GIOB
PC board
575377 (J7)
ring A
thermistor via
Cuvette GIOB
PC board
575377 (J7)
ring C
thermistor via
Cuvette GIOB
PC board
575377 (J7)
ring D
thermistor via
Cuvette GIOB
PC board
575377 (J7)
primary reagent
compartment
(middle of
instrument)
thermal electric
device (J1)
ancillary
refrigerator
thermal electric
device (J2)
preheater
thermal electric
devices (J3)
PMT 1 thermal
electric device
(J3)
PC Boards
31
Volts
Label
Rating
Location
+24V
F11
5A 250V
5x20 mm SB 575257
60044x14
32
+24V
PTC2
+24V
+24V
0.9A
Protects
PMT 2 thermal
electric device
(J3)

575257
ancillary
heatsink fan
and fan wiring
(J2)
PTC 525 1.35A

575257
reagent
heatsink fan
and fan wiring
(J1)
PTC1

575257
reagent
circulation fan
and fan wiring
(J1)
0.9A
078D008001 Rev. A, 200309

J5
CR2
CR1
J3
J1
J4
P1
CR9
CR7
F0
F1
F2
There are three fuses on the PC board; their functions are described
below:
Volts
Label
Rating
Location
+24V
F0
2A 250V
Ring and Elevator Servo LLC
5x20 mm FB PC board 575262
Protects
index pin,
motor 0 (P1)
572808
+24V
F1
2A 250V
5x20 mm FB PC board 575262
572808
+24V
F2
2A 250V
5x20mm FB

PC PC board 575262
cuvette
elevator, motor
1 (P1)
ring, servo 0
(P1)
572808
078D008001 Rev. A, 200309
PC Boards
33
Connector
Cable
Connected to . . .
P1
Plugs into J25 of Backplane PC board 575252
J3
Expansion PC board I/O
J5
Expansion PC board I/O
LED
Function
CR1
On PC board, red LED
CR2
On PC board, green LED
NOTE:Green LED lit and red LED not lit indicates normal operation of
PC board. Red LED lit and green LED not lit indicates fault condition on
PC board. Red LED lit and green LED flashing indicates reset condition.
34
078D008001 Rev. A, 200309
J10
J11
J12
J17
PTC1
J18
J13
J15
J14
F2
F1
J109
J16
J101
J106
J105
J104
J19
J103
J102
Connector
Cable
Connected to . . .
J10
571318
J43 Backplane PC board 575252
J11
571328
Diluter and FMI Pump Motors and Switches
J12
571327
Diluter and FMI Pump Motors and Switches
J13
571321
J11 Wash Fluid Interconnect PC board 575277
J14
571322
J12 Wash Fluid Interconnect PC board 575277
J15
571351
Manifold Valves
J16
571350
Manifold Valves
J17
571349
Pinch Valves
J18
572314
Slotted sensor (cleaning solution Lid)
J19
571304
Capacitive Level sensor (cleaning solution)
J101
572302
078D008001 Rev. A, 200309
PC Boards
35
Connector
Cable
Connected to . . .
J102
571457
Reagent Fluid GIOB PC board 575297
J103
Not Used
Volts
Label
Rating
Location
Protects
+24V
F1
2A 250V
5x20 mm
FB
Fluid GIOB PC board
PROT +24A to valve

drive circuitry (J13
and J15)
Fluid GIOB PC board
PROT +24B to valve

drive circuitry (J16
and J17)
Fluid GIOB PC board
PROT VCC to
diluters (J11 and
J12) and to wash
fluid interconnect PC
board (J13 and J14)
572808
+24V
F2
2A 250V
5x20 mm
FB
572808
+24V
36
PTC1
0.9A
078D008001 Rev. A, 200309

J9
J10
J15
J8
Connector
J13
J1
J11
J7
J16
J17
J2
J12
Cable
J5
J4
J14
J3
Connected to . . .
J1
Wash 2 Lid sensor
J2
Wash 1 Lid sensor
J3
Acid Level sensor
J4
Base Lid sensor
J5
Base Level sensor
J6
Acid Lid sensor
J7
Wash 1 Level sensor
J8
Wash 3 Lid sensor
J9
Wash 2 Level sensor
J10
Wash 3 Level sensor
J11
571321
J13 of Fluid GIOB PC board
J12
571322
J13
Wash 2 Vent
J14
Acid Vent
J15
Wash 3 Vent
J16
Wash 1 Vent
J17
Base Vent
078D008001 Rev. A, 200309
J6
PC Boards
37
U4 Home
J1
9
J1
38
J2
J3
10
Connector
Cable
Connected to . . .
J1
571283
J8 Sample and Ancillary Probe GIOB PC board 575322
J2
Ancillary Probe Vertical motor
J3
Ancillary Probe Volume Detector 571954
Sensor
Function
U4
Ancillary Vertical Home
078D008001 Rev. A, 200309

CR6
CR5
J22
CR4
RN5
CR3
CR1
CR2
J19
J21
J20
J101
J109
J106
PTC1
J3
F2
F3
F4
J2
J1
J10
J12
J18
J10
J9
J8
J16
J15
J14
J6
J13
J5
J4
J102 J103
J7
Connector
Cable
Connected to . . .
J1
571297
J1 of Reagent Probe 1 Pack-to-Pack PC board 575347
J2
571300
J3
571299
J4
Reagent Probe 1 Pack-to-Pack motor
J5
J6
J7
571314
J8
571298
J3 of Reagent Probe 1 Heater Control/Volume

Detect/Probe Interconnect PC board 575402
J9
571301

J10
571302

J12
571311
J1 Reagent Probe 1 Diluter, J1 Reagent Probe 2 Diluter,

and J1 Reagent Probe 3 Diluter,
J13
571316
078D008001 Rev. A, 200309
PC Boards
39
Connector
Cable
Connected to . . .
J14
Reagent Barcode Scanner motor
J15
Reagent Barcode Scanner Home sensor
J16
571341
Reagent Barcode Scanner End of Travel sensor
J18
571366
J10 of Reagent Mixer Interconnect PC board 575422
J19
571367
J1 Upper Reagent Pack LED Indicators PC board

575387
J22
571447
J1 Lower Reagent Pack LED Indicators PC board

575387
J101
572300
J28 of Backplane PC board 575252 (Reagent Power)
J102
571455
J103
571456
LED
CR1
Function
Reagent Probe 1 Heater Status (Green LED indicates the temperature of
the probe is in tolerance)
CR2

CR3

CR4
Reagent Probe 1 Volume Check (Amber LED indicates that air is in front
of the volume detector)
CR5
CR6
Volts
Label
Rating
Location
Protects
+24V
F2
2A 250V
5x20 mm
FB
Reagent Handling GIOB PC

board 575287
reagent probe 1
heater drive (J8)

board 575287
reagent probe 2
heater drive (J9)

board 575287
reagent probe 3
heater drive (J10)
572808
+24V
F3
2A 250V
5x20 mm
FB
572808
+24V
F4
2A 250V
5x20 mm
FB
572808
40
078D008001 Rev. A, 200309

R2
U1
Connector
Cable
Connected to . . .
Direct
J6 of Exit Queue PC board 575302
Direct
Direct
Sensor
Function
U1
External Queue Full (J6 of 575302)
U1
Normal Rack Present (J4 of 575307)
U1
Stat Rack Present (J5 of 575307)
NOTE:Same PC board used three places.
078D008001 Rev. A, 200309
PC Boards
41
CR26
CR1
CR2
CR28
CR19
CR22
CR24
CR23
CR16
CR14
CR12
CR11
CR18
CR21
CR7
J15
J8
J105
J102
J104
J103
F1
J101
PTC1
P8
J2
PTC2
P1
J7
42
Connector
Cable
Connected to . . .
J2
572305
+24V from power block
J7
572306
Water pump
J8
572303
J5 of System fluid sensor PC board 575452
J15
571348
Reagent Fluids Manifold valves
J101
572299
Power from J45 on Backplane PC board 575252
J102
571456
J103 on Reagent Handling GIOB PC board 575287
J103
571457
J102 on Fluid GIOB PC board
078D008001 Rev. A, 200309
Connector
Cable
Connected to . . .
P1
571764
Water pressure transducer
P8
572304
Vacuum pump enable
Volts
Label
Rating
Location
+24V
F1
2A 250V
5x20 mm
FB
Reagent Fluid GIOB PC board valve drive

575297
circuitry for all
pressurized
manifold valves
and pinch valves
(J15)
572808
Protects
+24V
PTC1
1.35A
Reagent Fluid GIOB PC board System Fluid

J8 575297
Sensor PC board
575452 (see F1
on this PC board)
(J8)
+24V
PTC2
1.35A
Reagent Fluid GIOB PC board water pump (J7)

J8 575297
078D008001 Rev. A, 200309
PC Boards
43
J10
J9
J7
J8
J3
J5
J4
J6
J2
J1
Connector
Cable
Connected to . . .
J1
571285
J3 Sample and Ancillary Queue GIOB PC board 575327
J2
571286
J4 Sample and Ancillary Queue GIOB PC board 575327
J3
575012
575011
Female on 575302 (J3) Male on 575307 (J2)
J4
571292
J1 Ancillary Queue PC board 575222
J5
571287
J1 Ancillary Entry PC board 575232
J6
Exit Queue Full sensor PC board 575292
J7
Spare motor
J8
Spare sensor
J9
J10
44
571450

Ancillary Barcode Head 571259
078D008001 Rev. A, 200309
J3
J6
J8
J9
J4
J7
J2
J11
J5
J12
J10
J1
Connector
Cable
Connected to . . .
J1
575012
575011
J3 of Interconnect Exit Queue 575302 (Female

Connector) Male connector J1 on this PC board
J2
J3
Sample Barcode Reader 571259

571291
Entry Queue PC board 575242
J4
Normal Rack Present PC board 575292
J5
Stat Rack Present PC board 575292
J6
Stat Pusher Home sensor
J7
Stat Pusher Position sensor
J8
571342
Rack loader PC board 575237
J9
110334
110333
Start Stop PC board 575312
J10
Stat Pusher Motor
J11
Rack Loader Motor
J12
Entry Queue Motor
078D008001 Rev. A, 200309
PC Boards
45
Sample and Ancillary Probe GIOB PC Board 575322

J5
J8
J11 J14 J13

J10
J7
J6
J107
J12
J106
J9
J105
J108
J104
J1
PTC1
PTC2
J15
J103 J102
J4
J3
J101
Connector
Cable
Connected to . . .
J1
572947
Sample Level Sense PC board 575462
J2
Sample Pump 3-way valve
J3
Bleed 3-way valve
J4
Sample Pump Drive
J5
571313
J6
571280
J1 Sample and Ancillary Horizontal PC board 575212
J7
571284
J1 Sample Vertical PC board 575227
J8
571283
J1 Ancillary Vertical PC board 575282
J9
571281
J1 Ancillary Diluter and J1 Sample Diluter
J10
Sample Probe Horizontal motor
J11
Ancillary Probe Horizontal motor
J12
571290
Sample Diluter motor
J13
Spare Sample motor
J14
Spare Ancillary motor
J101
46
J2
572298
078D008001 Rev. A, 200309
Connector
Cable
Connected to . . .
J102
571453
J103 of Sample/Ancillary Queue PC Board 575327
J103
571454
J102 Cuvette GIOB 575377
Volts
Label
Rating
Location
Protects
VCC
PTC1
1.35A

GIOB PC board 575322
Sample Level
Sense PC board
575462 (J1)
Sample Probe
Vertical Sensor
PC board 575227
(J7)
Auxiliary Probe
Vertical PC board
575282 (J8)
ancillary diluter,
sample diluter (J9)
+24V
PTC2
1.85A

Sample Level
Sense PC board
575462 (J1)
pump valve (J2)
bleed valve (J3)
level sense pump
(J4)
Sample and
Ancillary Probes
Horizontal PC
board 575212 (J6)
078D008001 Rev. A, 200309
PC Boards
47
Sample and Ancillary Queue GIOB PC Board 575327
J2
J10
J11
J102
J105
J10
J12
J103
J106
J3
J111
J6
J17
J109
J9
J4
PTC2 J110
PTC1
J15
J101
J13
J7
J14
J1
J16
J5
Connector
Cable
Connected to . . .
J1
571312
J2
48
J6
Spare sensor
J3
571285
J1 of Sample Interconnect PC board 575302
J4
571286
J2 of Sample Interconnect PC board 575302
J5
571330
J1 of Sample Tip Loader PC board 575352
J6
571296
J1 of Sample Queue PC board 575217
J7
571294
Inprocess Queue motor
J8
Exit Pusher Motor
J9
Spare motor
J10
Exit Pusher Home sensor
J11
Exit Pusher Position sensor
J12
572265
J8 of Thermal Control PC board 575257
J13
571282
Cuvette Loader motor
J14
572297
Stop Action switch
J15
571288
Cuvette Loader Up/Home sensor
J16
571288
Cuvette Loader Down sensor
J101
571411

078D008001 Rev. A, 200309
Connector
Cable
Connected to . . .
J102
571453
J102 Sample and Ancillary Probe GIOB PC board

575322
J103
571344
Volts
Label
Rating
Location
Protects
VCC
PTC1
1.85A
Sample and Ancillary Queue

spare sensor (J2)

Exit Queue
Interconnect PC
board 575302 (J3
and J4)
Sample Tip
Loader PC board
575352 (J5)
Inprocess Queue
Tip Sensor PC
board 575217 (J6)
exit pusher home
sensor (J10)
exit pusher
position sensor
(J11)
ring loader motor
(J13)
ring loader home
sensor (J15)
ring loader sensor
(J16)
+24V
PTC2
1.35A
Sample and Ancillary Queue

Exit Queue
Interconnect PC
board 575302 (J3)
Inprocess Queue
Tip Sensor PC
board 575217 (J6)
078D008001 Rev. A, 200309
PC Boards
49
J1
J2
U2
Connector
Upper End
of Travel
Cable
J1
50
Lower End
of Travel
U1
Connected to . . .
Cuvette Motor
J2
571308
of Cuvette GIOB PC board 575377
Sensor
Function
U1
Elevator lower End of Travel sensor
U2
Elevator upper End of Travel sensor
078D008001 Rev. A, 200309

Direction
J5
U1
J1
Home
J3
U3
U2
J2
J4
Position
Connector
Cable
Connected to . . .
J1
Luminometer motor
J2
Waste Probe motor
J3
Waste Probe Home sensor
J4
J5
571307
Sensor
Function
U1
Luminometer Direction sensor
U2
Luminometer Position sensor
U3
Luminometer Home sensor
078D008001 Rev. A, 200309
J5 Bottom Luminometer PC board 575367
PC Boards
51
End of
Travel
U3
J1
52
Position
U2
Direction
U1
Connector
Cable
Connected to . . .
J1
571297
Sensor
Function
U1
End of Travel sensor
U2
Position sensor
U3
Direction sensor
078D008001 Rev. A, 200309
J2
J7
J6
J9
J1
J8
J3
J4
J5
Connector
Cable
Connected to . . .
J1
571330
J5 Sample and Ancillary GIOB PC board 575327
J2
J3
Tip Tray and Band PC board 575397 (Tray Present)

110854
Sample Tip Loader Door sensor
J4
Sample Tip Loader Home sensor
J5
Sample Tip Loader Position sensor
J6
Sample Tip Tray High sensor
J7
Tip Tray and Band PC board 575397 (Band Present)
J8
Sample Tip Loader motor
J9
572296
078D008001 Rev. A, 200309
Stop Action switch
PC Boards
53
J2
J1
J3
Connector
Connected to . . .
J1
Servo motor
J2
Encoder
J3
54
Cable
571319 or J38 of Backplane PC board 575252

119161
Note: Use cable part number 119161 only on systems
that have white connectors for both J38 on the
Backplane PC board and J3 on the Servo Motor
Interconnect PC board
078D008001 Rev. A, 200309
J11
J10
J12
J13
J9
J6
J8
J7
J5
J1
J4
J2
J3
Connector
Cable
Connected to . . .
J1
Aspirate Probe 1 motor
J2
J3
571286
J4
J5
J6
Aspirate Probe 1 Home sensor
J7
J8
J9
J10
Index Mechanism motor
J11
Index Mechanism Pin Up sensor
078D008001 Rev. A, 200309
PC Boards
55
Connector
56
Cable
Connected to . . .
J12
Index Mechanism Pin Down sensor
J13
Incubation Chamber Ring Tooth sensor
078D008001 Rev. A, 200309
J7
J1
J3
J4
J6
J2
J5
Connector
Cable
Connected to . . .
J1
112254
PMT 1
J2
112254
PMT 2
J3
571320
J4
571309
J5
571307
J5 Top Luminometer PC board 575342
J6
Thermistor PMT 1
J7
Thermistor PMT 2
078D008001 Rev. A, 200309
PC Boards
57

J2
J1
J4
J3
J8
J9
J5
J6
J7
Connector
Connected to . . .
J1
Preheater Pusher motor
J2
Cuvette Conveyor motor (cuvette loader)
J3
Reflective Chute Empty sensor
J4
Reflective Chute Full sensor
J5
Cuvette Present sensor
J6
Preheater thermistor
J7
58
Cable
571310
J8
Preheat Pusher In sensor (home)
J9
Preheat Pusher Out sensor (end of travel)
078D008001 Rev. A, 200309

J15
CR1
CR4
J1
J14
CR2
CR3 CR5
J16
J107
J11
J108
J12
J106
CR101
J103
J104
J105
J102
U101
J10
J9
J10
J9
J8
J7
J101
J2
PTC1
J6
J4
J5
J13
J3
Connector
Cable
Connected to . . .
J1
116810
J5 of Fluids Heater Control PC board
J2
571360
J7 of Thermal Module PC board 575257
J3
571317
J4
571308
J2 of Cuvette Elevator PC board 575337
J5
571310
J7 of Preheater PC board 575372
J6
571309
J4 of Bottom Luminometer PC board 575367
J7
571362
Ring A Thermistor 1 Incubation Chamber
078D008001 Rev. A, 200309
PC Boards
59
Connector
Cable
Connected to . . .
J8
Ring B Thermistor 2 Incubation Chamber
J9
Ring C Thermistor 3 Incubation Chamber
J10
Ring D Thermistor 4 Incubation Chamber
J11
Home sensor
J12
not used
J13
571286
J3 of Wash Station and Index Mechanism PC board
J14
571357
Tip Waste Bin sensor
J15
571358
Cuvette Waste Bin sensor
J16
572267
Ionizer
J101
572301
J31 of Backplane PC board 575252 (GIOB Power)
J102
571454
J103 Sample Probe GIOB PC board 575322
J103
571455
Volts
Label
Rating
Location
Protects
+5V
PTC1
1.85A
Cuvette GIOB PC board

575377
PRT-VCC to: bottom

luminometer (J6)
cuvette lift (J4)
preheater (J5)
ring home sensor (J11)
ring EOT sensor (J12)
Wash Station and Index
Mechanism PC board (J13)
tip waste bin (J14)
cuvette waste bin (J15)
60
LED
CR1
Function
Green LED indicates the acid probe heater is working
CR2
Green LED indicates the base probe heater is working
CR3
Green LED indicates the system fluid heater is working
CR4
Not Used
CR5
Not Used
CR101
Red LED indicates a parity error or the system is in the reset mode
078D008001 Rev. A, 200309
This page intentionally left blank

.
078D008001 Rev. A, 200309
PC Boards
61

P1
J1
P2
P3
CR3
CR6
CR9
CR12 CR15 CR18
CR21 CR24 CR27
CR30
CR2
CR5
CR8
CR11
CR14 CR17 CR20 CR23 CR26
CR29
CR1
CR4
CR7
CR10 CR13 CR16 CR19 CR22 CR25
CR28
Connector
Cable
Connected to . . .
J1
571367
J19 on Reagent Handling GIOB 575287 PC board

(Upper LED Display)
J1
571447
J22 on Reagent Handling GIOB PC Board 575287

(Lower LED Display)
NOTE:Same PC board used two places.

NOTE:LEDs are numbered from left to right, CR1 through CR30.
62
LED
CR1
Function
Green LED, column 0, row o
CR2
Green LED, column 0, row 1
CR3
CR4
CR5
CR6
CR7
CR8
078D008001 Rev. A, 200309
Connector
CR2
CR1
GREEN
YELLOW
Cable
Hard Wired
Connected to . . .
J6 Ancillary Entry PC board 575232
LED
CR1
Function
Ancillary Pack Yellow LED (from J6 of 575232)
CR2
Ancillary Pack Green LED (from J6 of 575232)
078D008001 Rev. A, 200309
PC Boards
63
R3
R2
U1
C1
CR1
Q1
R1
Connector
Cable
Connected to . . .
Direct Wired
27146
J2 Tip Loader PC board 575352 (Tray Present)
Direct Wired
27146
J7 Tip Loader PC board 575352 (Band Present)
NOTE:Same PC board used twice
64
Sensor
Function
U1
Tip Tray Present (J2 on 575352)
U1
Tip Band Present (J7 of 575352)
078D008001 Rev. A, 200309
Reagent Probe 1 Heater Control and Volume Detect

Probe Interconnect PC Board 575402
PCB1
J4
J5
J3
J6
J7
J2
J1
Connector
Cable
Connected to . . .
J1
Reagent Probe 1 Horizontal motor
J2
Reagent Probe 1 Vertical motor
J3
571298
J4
571954
Probe 1 Volume Detector
J5
J6
Probe 1 Heater Coil

571372
J7
078D008001 Rev. A, 200309
Horizontal Slotted Sensors PC board 575432

Vertical Slotted Sensors
PC Boards
65

J6
J7
J3
J4
J5
J1
PCB1
J2
Connector
Cable
J1
Probe 2 Horizontal motor
J2
Probe 2 Vertical motor
J3
571301
J4
571954
Probe 2 Volume Detector
J5
J6
J7
66
Connected to . . .
Probe 2 Heater coil

571372
Horizontal Slotted Sensors PC board 575437

Vertical Slotted sensors
078D008001 Rev. A, 200309

PCB1
J3
J7
J4
J5
J6
J2
J1
Connector
Cable
Connected to . . .
J1
Probe 3 Horizontal Motor
J2
Probe 3 Vertical Motor
J3
571302
J4
571954
Volume Detector 571954
J5
J6
Heater Coil 571235

571372
J7
078D008001 Rev. A, 200309
Horizontal Slotted Sensor PC board 575442

Vertical Slotted sensor
PC Boards
67
J1
J2
J4
J3
J16
J15
J5
J6
Connector
J8
Cable
J17
J12
J14
J10
Connected to . . .
Reagent Probe Shutter motor
J2
Reagent Probe Shutter Open sensor
J3
Reagent Probe Shutter Closed sensor
J4
Primary Compartment Door tilt switch
J5
Reagent Mixer motor
J6
Reagent Mixer Upper sensor
J7
Reagent Mixer Middle sensor
J8
Reagent Mixer Lower sensor
J10
571366
J11
571326
Bar Code Scanner Shutter Closed sensor
J12
Bar Code Scanner Shutter Open sensor
J13
Bar Code Scanner Shutter Motor sensor

572265
J13
J19
J1
J14
68
J7
J11
J18
J8 Temperature Control Module PC board 575257
J15
Primary Reagent Compartment, Loop A thermistor
J16
Primary Reagent Compartment, Loop B thermistor
J17
Primary Reagent Compartment, Loop C thermistor
J18
Spare
J19
Spare
078D008001 Rev. A, 200309
Reagent Probe 1 Horizontal Interconnect PC Board

575432
J1
U2 Direction
U1 Position
U3 End of Travel
Connector
Cable
Connected to . . .
J1
571372
J6 Heater Control and Volume Detect Probe

Interconnect PC board 575402
Sensor
Function
U1
Horizontal Position sensor
U2
Horizontal Direction sensor
U3
Horizontal End of Travel sensor
078D008001 Rev. A, 200309
PC Boards
69

575437
J1
70
Position
U1
Direction
U2
End of Travel
U3
Connector
Cable
Connected to . . .
J1
571372
J6 Heater Control and Volume Detect Probe

Interconnect PC board 575407
Sensor
Function
U1
U2
U3
078D008001 Rev. A, 200309

575442
Position
Direction
End of
Travel
J1
U2
U1
U3
Connector
Cable
Connected to . . .
J1
571372
Heater Control and Volume Detect Probe Interconnect

PC board 575412
Sensor
Function
U1
U2
U3
078D008001 Rev. A, 200309
PC Boards
71
Reflective Chute Sensor Assembly PC Board 575447
U1
Connector
Cable
Connected to . . .
Direct wired
J3 Preheater Assembly 575372
Direct wired
J4 Preheater Assembly 575372
Same assembly used twice.
72
Sensor
Function
U1
Chute empty (J3 on 575372)
U1
Chute full (J4 on 575372)
078D008001 Rev. A, 200309

J7
J6
J4
J2
J3
J8
J5
J1
J9
F1
Connector
Cable
Connected to . . .
J1
Water Transfer Pump motor
J2
Water Overflow sensor
J3
Waste Working sensor
J4
Waste Bulk Overflow sensor
J5
572303
J6
Water Lid sensor
J7
Waste Lid sensor
J8
Water Low sensor
J9
Waste Transfer Pump motor
LED
Function
CR2
Water Overflow
CR3
Water Low
CR4
Waste Working
CR5
Waste Overflow
078D008001 Rev. A, 200309
PC Boards
73
74
Volts
Label
Rating
Location
Protects
+24V
F1
2A 250V
System Fluid Sensor/Pump PC Reagent Fluid
5x20 mm FB board 575452
GIOB PC board
575297 (J5)
572808
water transfer
pump (J1) and
waste transfer
pump circuitry
(J9)
078D008001 Rev. A, 200309
R3
R2
U1
C1
Q1
R1
CR1
Connector
Cable
Connected to . . .
Direct Wired
27146
J7 Ancillary Entry PC board 575232 (Ancillary Pack

Present)
Sensor
Function
U1
Ancillary pack present (J7 on 575232)
078D008001 Rev. A, 200309
PC Boards
75

TP7
U4
Pressure
J1
TP1
76
Connector
Cable
Connected to . . .
J1
572947
J1 Sample and Ancillary Probe GIOB PC board 575322
Sensor
Function
U4
Pressure sensor
078D008001 Rev. A, 200309

Dispense Port 1
Dispense Port 2
Dispense Port 3
10
11
Sample Probe
12
Waste Handling
13
Water Distribution
14
Aspiration Manifold Water and Wash Solution

Distribution
15
Aspiration Manifold Water and Vacuum Distribution16

Fluid Schematic 078-C001
17
19
20
078D008001 Rev. A, 200309
Reagent Handling GIOB 114690
21
Cuvette GIOB 114691
22
Fluid GIOB 114692
23
24
25
System Schematic 078-C008
26
078D008001 Rev. A, 200309
18
078D008001 Rev. A, 200309

NO
V46
Vent
NC
NC NO
V45
Vent
Lid
Sensor
Acid
Lid
Sensor
Base Dispense
Probe
Capacitive
Fluid Sensor
Capacitive
Fluid Sensor
Acid Dispense
Probe
Base
Reservoir
Reservoir
V71
Luminometer
Cuvette
Incubation Ring Cuvettes
To
V66
V70
Acid
Metering Pump
Base
Metering Pump
Check
Valve
To
V67
Check
Valve
V37
Water
Reservoir
078D008001 Rev. A, 200309
Waste
Reservoir
Pinch
Valve

NO
NO
NC
V61
Vent
NC
Lid
Sensor
V44
Vent
Wash 1
Lid
Sensor
Capacitive
Fluid Sensor
Capacitive
Fluid Sensor
To
Vac
Line
V72
Allergy & I.D.
Resuspend
Diluter
V59
V60
Reservoir
V57
To
Vac
NC V78
NO
C
V77 NC
Degasser
Water
Transfer
Pump
078D008001 Rev. A, 200309
Allergy & I.D.

Resuspend
Dispense Port
(RP1)
NO
Aspirate
Probe 1
Aspirate
Probe 2
Allergy & I.D.

Resuspend
Dispense Port
(RP3)
Aspirate
Probes 3 & 4
NC
V66
NO
Check
Valve
Water Filter
Water
Supply
I.D. Resuspend Water

Dispense Port (RP2)
NO
V69
Reservoir
NC
C
V56
NO
To NC on V56
NC
V68
Wash3
Water
Reservoir
Cleaning
Solution
Junction Block
High/Low Level
Fluid Sensors
Waste
Probe
Aspirate
Probe 1
Aspirate
Probe 2
Aspirate
Probe 3
Part of
Wash
Separation
Manifold
Aspirate
Probe 4
V38
V39
V40
Check
Valve
Check
Valve
V41
V47
V32
Pinch
Valves
NO
NO
To
Vac
NC V78
V77 NC
C
V67
V66
To Water Pressure Pump

NO
Check Valve
NC
NO
NC
V37
Check Valve
Water
Reservoir
078D008001 Rev. A, 200309
Waste
Reservoir
Pinch
Valve
Cleaning
Solution

Part of
Wash Manifold
V32
To Aspirate Probes Wash Block
V59
To Resuspend Diluter
V1
To Dispense 1 Diluter
NO
NC
V6
V78
C
Part of
Reagent
Valve Manifold
V10
To Wash Displacement Diluter
V77
V19
NO
V14
NC
C
V20
To
Reagent
and
Ancillary
Probes
V67
V21
NO
Check Valve
Pressure
Sensor
Pressure
Pump
V22
To Vac
V66
NC
NO
NC
Check Valve
Cleaning
Solution
Water
Reservoir
078D008001 Rev. A, 200309
Dispense Port 1
Lid Sensor
NO
NC
C V61
Vent
Lid Sensor
NC
NO
C V44
Vent
Wash 1
Capacitive
Fluid Sensor
V73
Dispense Port 1
Diluter
V1
Capacitive
Fluid Sensor
Reservoir
Reservoir
To
Vac
Wash 3
Part of Wash Manifold

V2
NC
C
V48
Part of
Wash
Manifold
V3
NO
NC
C
V49
NO
V4
NO
To
Vac
NC V78
NC
NO C
C
V77 NC
V66
Junction Block
DP1 W1
Water Filter
Water
Supply
Degasser
Water
Transfer
Pump
078D008001 Rev. A, 200309
Wash Aspiration Manifold
NO
Check Valve
Cleaning
Solution
Water
Reservoir
DP1 H2O
DP1 W3
Refer to the
Wash Aspiration
Manifold Diagram
High/low
level
sensors
Dispense Port 2
Lid Sensor
Lid Sensor
NO
NC
NO
NC
Wash 1
Capacitive
Fluid Sensor
C
V61
Vent
Capacitive
Fluid Sensor
C V44
Vent
V74
Dispense Port 2
Diluter
Wash 3
Reservoir
Reservoir
To
Vac
V6
V7
NC
C
V50
V8
NO
NC
C
V51
NO
V9
NO
To
Vac
NC V78
NO C
C
V77 NC
NC
V66
Junction Block
NO
Check Valve
DP2 W1
Water Filter
Water
Supply
Degasser
Water
Transfer
Pump
078D008001 Rev. A, 200309
Cleaning
Solution
Water
Reservoir
High/low
level
sensors
DP2 H2O
DP2 W3
Refer to the
Wash Aspiration
Manifold Diagram
Dispense Port 3
Lid Sensor
Lid Sensor
NO
NC
NO
V61
Vent
NC
C V44
Vent
Wash 1
Capacitive
Fluid Sensor
V76
Dispense Port 3
Diluter
To
Vac
Capacitive
Fluid Sensor
Wash 3
Reservoir
Reservoir

V15
V14
NC
C
V54
V16
NO
NC
C
V55
NO
V17
NO
To
Vac
NC V78
NO C
C
V77 NC
NC
V66
Junction Block
NO
Check Valve
Water Filter
Water
Supply
Degasser
Water
Transfer
Pump
078D008001 Rev. A, 200309
Cleaning
Solution
Water
Reservoir
High/low
level
sensors
Refer to the
Wash Aspiration
Manifold Diagram
DP3 W1
DP3 H2O
DP3 W3
Lid Sensor
Lid Sensor
NO
NC
NO
C V61
Vent
NC
C V44
Vent
Wash 1
Capacitive
Fluid Sensor
V75
Wash
Displacement
Diluter
To
Vac
Capacitive
Fluid Sensor
Wash 3
Reservoir
Reservoir

V11
NC
C
V10
V52
V12
NO
NC
C
V53
NO
V13
NO C
NO
To
Vac
NC V78
V77 NC
NC
V66
Junction Block
NO
Check Valve
Cleaning
Solution
Water Filter
Water
Supply
Degasser
Water
Transfer
Pump
078D008001 Rev. A, 200309
Water
Reservoir
WPD H2O
High/low
level
sensors
Refer to the
Wash Aspiration
Manifold Diagram
WDP W3
WDP W1
10

V21
V22
Check
Valve
Reagent
Heater
Coil
Reagent
Heater
Coil
Reagent
Heater
Coil
Reagent
Probe 1
Reagent
Probe 2
Reagent
Probe 3
Overflow
Shared
by R2
V31
& R3
Overflow
Pressure
Sensor
Water Pressure
Pump
NC
V67
Part of
Reagent Manifold
V19
V20
V30
V29
Ancillary
Reagent
Probe
V28
V64
NO
C
Check
Valve
Cleaning
Solution
Water
Reservoir
Waste
Reservoir
From Incubation
Ring Drains
078D008001 Rev. A, 200309
11
Sample Probe
Sample
Diluter
Pump
Valve
Pressure
Sensor
Bleed
Valve
NC
NO
C
V24
V23
Plugged
NC
C
NO
Sample
Probe
3Way
Splitter
Air Pressure Damper Coil
Air Filter
3Way Splitter allows

higher pump speed
for better regulation.
Air Pressure Pump

< 2 psi
Vent
Tube
Disposable
Tip
078D008001 Rev. A, 200309
Caution: Do not modify the length of the sample pump vent tubing or
sample pump integrity errors may occur. If the tubing is damaged,
replace the tubing with the same length of tubing (part number 21114),
or use the sample pressure pump kit (part number 111669).
The vent tubing length is calibrated to the pump. Use a sharp razor blade
to create a clean cut and do no flare the open end of the tubing.
12
Waste Handling
Luminometer
Drain
Waste
Probe
Aspirate
Probe 1
Aspirate
Probe 2
Aspirate
Probe 3
Aspirate
Probe 4
V38
Part of Wash
Separation Manifold
V39
To cuvette waste bin

Reagent Probes Rinse Stations
V40
Probe 1
Probe 2
Probe 3
Ancillary Probe
V47
Drain
1 0f 4
V41
Overflow
Base Metering Pump

V31
V30
V28
V29
Overflow shared
by R2 & R3
Pinch
Valves
Check
Valve
V37
V64
Flush
Valves
V73
on
V74 Wash
Manifold
V75
Incubation Ring Drains
V76
V63
Reagent Box Drains
Vacuum
Sensor
Waster
Transfer
Pump
Ancillary Queue Drain
078D008001 Rev. A, 200309
High Level Fluid Sensor
High Level
Fluid Sensor
Water
Trap
Degasser
Water
Transfer
Pump
From
Diluters
Vacuum
Regulator
Waste
Reservoir
Waste
Water
Filter
V72
Pinch
Valve
Vacuum
Gague
V77
Filter
V78
Vacuum
Pump
13
Water Distribution
Reagent 2 (base)
Metering Pump
Part of
Pressurized
Reagent Manifold
V19
To
Reagent
Probes
Diluter
Input
Part of
Wash Manifold
V20
Check
Valve
V21
Pressure
Sensor
NC
NO
Check
Valve
V32
Check
Valve
V78
Pressure
Pump
V59
To Aspirate
Probes 3 & 4
Wash Block
To Aspirate
Probes 1 & 2
Wash Block
V22
C
V1
V77
NO
NC
V6
To Vac
Check
Valve
To Wash,
Dispense, and
Resuspend
Diliuters
C
V10
V66
V67
NO
Water Filter
Water
Supply
Degasser
Water
Reservoir
Water
Transfer
Pump
078D008001 Rev. A, 200309
NC NO
NC
V14
Check
Valve
Cleaning
Solution
14
Aspiration Manifold Water and Wash Solution Distribution
Aspirate Probe 1
Dispense Port 1
Aspirate Probe 2
Dispense Port 2
Aspirate Probe 3
Dispense Port 3
Aspirate Probe 4
V50
V48
V4
V49
V9
V51
V13
V53
V52
V54
V17
DP2 W1
DP1 W1
DP1 H2O
DP1 W3
DP2 H2O
DP2 W3
WDP H2O
WDP W3
WDP W1
DP3 W1
DP3 H2O
V55
DP3 W3
078D008001 Rev. A, 200309
Wash
Displacement Port
Resuspension Ports
1
2 3
WASH 1
V56
WATER
V69
WASH 3
V57
15
Aspiration Manifold Water and Vacuum Distribution
Aspirate Probe 2
Dispense Port 2
Aspirate Probe 1
Dispense Port 1
Aspirate Probe 3
Dispense Port 3
Aspirate Probe 4
Resuspension Ports
1
V32
WATER
V47
VACUUM
V47
V32
VACUUM
WATER
078D008001 Rev. A, 200309
2 3
WASH 1
V56
WATER
V69
WASH 3
V57
16
Fluid Schematic 078C001 Rev. D
078D008001 Rev. A, 200309
Fluid Schematic 17
078D008001 Rev. A, 200309
Fluid Schematic 18
078D008001 Rev. A, 200309
078D008001 Rev. A, 200309
Reagent Handling GIOB 114690B
078D008001 Rev. A, 200309
Reagent Handling GIOB
21
Cuvette GIOB 114691C
078D008001 Rev. A, 200309
Cuvette GIOB
22
Fluid GIOB 114692
078D008001 Rev. A, 200309
Fluid GIOB 23
Reagent Fluid GIOB 114693B
078D008001 Rev. A, 200309
078D008001 Rev. A, 200309
System Schematic
078D008001 Rev. A, 200309
200309
078-C008 Rev. E
System Schematic
26
078D008001 Rev. A, 200309
System Schematic 27
Protecting Yourself from Biohazards

This information summarizes the established guidelines for handling
laboratory biohazards. This summary is based in Protection of Laboratory
Workers from Infectious Disease Transmitted by Blood, Body Fluids, and
Tissue, 2d edition; Approved Guideline (1997) Document M29A,
National Committee for Clinical Laboratory Standards (NCCLS). This
document contains complete information on user protection and it can be
used as reference material for instructions on laboratory safety.
If you are in a biohazardous situation and you need assistance, please
contact your branch HES representative.
Use this summary for general information only. It is not intended to
replace or supplement your laboratory or hospital biohazard control
procedures.
By definition, a biohazardous condition is a situation involving infectious
agents biological in nature, such as the hepatitis B virus, the human
immunodeficiency virus (HIV), and the tuberculosis bacterium. These
infectious agents may be present in human blood and blood products
and in other body fluids.
The following are the major sources of contamination when handling
potentially infectious agents:
S
needlesticks
hand-to-mouth contact
hand-to-eye contact
direct contact with superficial cuts, open wounds, and other skin
conditions that may permit absorption into subcutaneous skin layers
splashes or aerosol contact with skin and eyes
To prevent accidental contamination in a clinical laboratory, strictly

adhere to the following procedures:
S
Wear gloves while servicing parts of the instrument that have contact
with body fluids such as serum, plasma, urine, or whole blood.
078D008001 Rev. A, 200309
Wash your hands before going from a contaminated area to a

noncontaminated area, or when you remove or change gloves.
Perform procedures carefully to minimize aerosol formation.
Wear facial protection when splatter or aerosol formation are possible.
Wear personal protective equipment such as safety glasses, gloves,

lab coats or aprons when working with possible biohazard
contaminants.
Keep your hands away from your face.
Cover all superficial cuts and wounds before starting any work.
Dispose of contaminated materials according to your laboratorys

biohazard control procedures.
Keep your work area disinfected.
Disinfect tools and other items that have been near any part of the
instrument sample path or waste area with 10% v/v bleach.
Do not eat, drink, smoke, or apply cosmetics or contact lenses while

in the laboratory.
Do not mouth pipet any liquid, including water.
Do not place tools or any other items in your mouth.
Do not use the biohazard sink for personal cleaning such as rinsing
coffee cups or washing hands.
Always wash your hands at the end of a service call.
Always use soap from a dispenser rather than bar soap.
Label known contaminated items.
Notify the laboratory supervisor and Bayer HealthCare if an injury

occurs while performing service (examples: pricking yourself with a
needle, cuts from glass).
To prevent needlestick injuries, needles should not be recapped,

purposely bent, cut, broken, removed from disposable syringes, or
otherwise manipulated by hand.
078D008001 Rev. A, 200309
Protecting Yourself from Laser Radiation Emitted from

Barcode Scanners
To avoid damage to the eyes, never look directly at the laser beam or at its reflection
from a shiny surface. During normal operation with all of the protective housings in
place, the ADVIA Centaur system is classified as CDRH Class I and EN 60825-1 Class
1. There is no direct exposure to laser hazard for persons in the immediate area.
Some service procedures require the removal of the protective housings that prevent
human access to the laser radiation. The removal of the protective housings may change
the classification of the system to CDRH Class II and EN60825-1 Class 2. All service
procedures must be followed precisely.
NOTE: The classifications in this document are defined by the Food and Drug
Administration (FDA) Center for Devices and Radiological Health (CDRH) regulation
21 CFR 1040.10 and the European Standard, EN 60825-1:1994 and A11:1996.
Ancillary and Primary Reagent Barcode Scanners

The laser safety classification of the reagent and sample barcode scanners when they are
unprotected by the system housings is CDRH Class II and EN 60825-1 Class 2. The laser
safety classification of the hand-held barcode scanner used with the system is
CDRH Class II and EN 60825-1 Class 2.
The specifications for the laser optical assemblies in the ADVIA Centaur ancillary
reagent, primary reagent, and sample barcode scanners are summarized in the following
table:
Characteristic
Specification
Maximum Power Output
1.0 mW
Wavelength
670 nm
Pulse Duration
Continuous Wave (cw)
Units of Beam Divergence
0.7 mr
078D0080-01 Rev A, 2003-09
Protecting Yourself from Laser Radiation Emitted from Barcode Scanners
The locations of the reagent and sample barcode scanners and their associated laser safety
labels are shown below. The laser apertures for the sample and ancillary reagent barcode
scanners are directed into the system away from the operator. During normal operation,
reflections from the sample barcode scanner laser beam may be visible to persons in the
immediate area, but there is no laser safety hazard associated with this exposure. The
laser aperture for the primary reagent barcode scanner is directed toward the barcode
labels at the end of the reagent packs inside the primary reagent compartment. During
normal operation, the barcode scanner does not scan the reagent packs until the primary
reagent compartment door is closed. When the primary reagent compartment door is
closed, there is no operator exposure to the laser.
Ancillary Reagent
Barcode Scanner
Primary Reagent
Barcode Scanner
2 Protecting Yourself from Laser Radiation Emitted from Barcode Scanners
Sample Barcode
Scanner
078D0080-01 Rev. A, 2003-09
Hand-held Barcode Scanner

The specifications for the laser optical assembly in the ADVIA Centaur hand-held
barcode scanner are summarized in the following table:
Characteristic
Specification
Maximum Power Output
1.0 mW
Wavelength
650 nm
Pulse Duration
7.4 ms
Units of Beam Divergence
2 mr
The location of the laser aperture and laser safety label for the hand-held barcode scanner
is shown below:
The laser aperture and safety

label are on the other side of
this window
078D0080-01 Rev A, 2003-09
Protecting Yourself from Laser Radiation Emitted from Barcode Scanners
18
078D008001 Rev. A, 200309

This information provides addresses for contacting Bayer HealthCare
LLC.
Bayer Authorized representative

Bayer Diagnostics Europe Limited
Chapel Lane, Swords, Co. Dublin, Ireland
Addresses
Manufactured by:
Bayer HealthCare LLC
511 benedict Avenue
Tarrytown, NY 105915097 USA
914 631 8000
Bayer S.A.
Divisin Diagnsticos
Ricardo Gutirrez 3652
B1605EHD Munro Buenos Aires
Argentina
+54 (0) 1147627000
Bayer Australia Limited
ABN 22 000 138 714
Diagnostics Business Group
2 Keith Campbell Court
Scoresby Victoria 3179
Australia
+61 (0) 392128444
Bayer Austria GesmbH
Geschftsbereich Diagnostika
Lerchenfelder Grtel 911
A1164 Wien, Austria
+43 (0) 1711462424
078D008001 Rev. A, 200309
Bayer s.a.n.v.
Division Diagnostics
Avenue Louise 143 Louizalaan
1050 BruxellesBrussel,
Belgium
+32 (0) 25356681
Bayer S.A.
Produtos Diagnsticos
Rua Domingos Jorge 1100
04779900 So Paulo SP
Brazil
+551156945166
Bayer Inc.
Bayer Diagnostics
Healthcare Division
77 Belfield Road
Toronto, Ontario
Canada M9W 1G6
4162480771
Bayer S.R.O.
Litvinovska 609/3
CZ 190 21 Prague 9 Prosek
+420 (0) 266101463
Bayer S.A.
Divisin Diagnstica
A.A. 80387
Av. De las Amricas No 5752
Santaf de Bogot, D.D. Colombia
+571 (09) 4234199
Bayer A/S
Nrgaardsvej 32
DK2800 Lyngby, Denmark
+4545235000
Bayer OY
Suomalaistentie 7
FIN 02270 Espoo, Finland
+3589887887
2
078D008001 Rev. A, 200309
Bayer Diagnostics
Tour Horizon
52, quai de Dion Bouton
92807 Puteaux Cedex, France
+33 (0) 149065600
Bayer Vital GmbH
Geschftsbereich Diagnostics
Siemensstrae 3
D35463 Fernwald, Germany
+49 (0) 6414003170
Bayer Hellas S.A.
Akakion 54A
Marousi
Athens 151 25, Greece
+30 (0) 16883648
Bayer Diagnostics Limited
20/F Gee Chang Hong Centre
65 Wong Chuk Hang Road
Hong Kong
85228147337
Bayer Hungaria Kft.
H1012 Budapest, Hungary
Plya u.46
+36 (06) 12121540
Bayer Diagnostics India Limited
589, Sayajipura
Ajwa Road
Baroda 390 019
Gujarat, India
+91 (0) 265562720
Bayer S.p.A.
Divisione Diagnostici
Via Grosio 10/4
20151 Milano, Italia
+39239781
078D008001 Rev. A, 200309
Bayer Medical Ltd.

11915, Ebisu
ShibuyaKu
Tokyo 1500013, Japan
+81 (0) 34402411
Bayer Diagnostics Korea Limited
Kye Myung Bldg. 4F
MyungilDon, 487
KangdongKu
Seoul 134070
Korea
+82 (0) 24285987
Bayer (Malaysia) Sdn. Bhd
19th & 20th Floor Wisma MPSA
P.O. Box 7252
40708 Shah Alam
Selangor Darul Ehsan
Malaysia
+603 (0) 55102818
Bayer de Mxico, S.A. de C.V.
Divisin Diagnsticos
Via Morelos 330E
Santa Clara
55540 Ecatepec, Estado de Mxico
Mxico
Centro de Atencin Telefnica (CAT)
+55 57 28 33 12
+55 57 28 33 06
Bayer B.V.
Health Care
Division Diagnostics
Energieweg 1
3641 RT Mijdrecht
The Netherlands
+31 (0) 297280666
078D008001 Rev. A, 200309
Bayer New Zealand Ltd

Diagnostics Business Group
3 Argus Place,
Glenfield,
Auckland, New Zealand
+64800724269
Bayer As
Brennaveien 18
N1483 Skytta, Norway
+4767068600
Bayer Sp. Z o.o.
Al. Jerozolimskie 158
02326 Warszawa, Polska
+48 (0) 225723500
Bayer Diagnostics Europe Ltd
(sucursal em Portugal)
Rua Quinta do Pinheiro, 5
2795653 Carnaxide, Portugal
+351214164227
Bayer Puerto Rico Inc.
Diagnostics Division
Victoria Industrial Park
Building 1
Carolina, Puerto Rico
7877528989
Bayer (South East Asia) Pte Ltd.
No. 9 Benoi Sector
Singapore 629844
+652613389
Bayer (Pty) Ltd.
Healthcare Division
27 Wrench Road
Isando 1600, South Africa
+27 (0) 119215048
078D008001 Rev. A, 200309
Qumica Farmacutica Bayer, S.A.

Divisin Diagnsticos
Calabria, 268
08029 Barcelona, Espaa
+34934956500
Bayer AB
Drakegatan 1
S402 24 Gteborg, Sweden
+4631839800
Bayer (Schweiz) AG
GB DS
Grubenstrasse 6
CH8045 Zrich
+41 (0) 14658111
Bayer Taiwan Co. Ltd.
11/F 237 Sung Chiang Road
Taipei 104
Taiwan
+886225039123
Bayer plc
Bayer House
Strawberry Hill
Newbury, RG14 1JA
United Kingdom
+44 (0) 1635563000
078D008001 Rev. A, 200309
Standard Instrument Warranty and

Service Delivery Policy
Bayer HealthCare and its authorized distributors provide customers who
acquire new Bayer HealthCare instruments with a one-year
comprehensive, but limited, warranty. This limited warranty is designed to
protect customers from the cost associated with repairing instruments
that exhibit malfunctions due to defects in materials and/or workmanship
during the warranty period.
Bayer HealthCare, at its election, will provide the warranty service either
by providing repair service of the instrument on site, or by exchanging the
defective instrument or component. When the customer calls for service,
the Bayer HealthCare representative or authorized distributor will inform
the customer of the type of service available for the customers
instrument and will instruct the customer as to how to obtain that service.
Warranty Period
The warranty period commences upon installation at the customers
location and extends for a period of one year thereafter. The customer,
with some exceptions, may purchase additional service coverage beyond
the one year warranty period as part of the original instrument acquisition
for second or subsequent years beyond the original installation date. The
customers original Purchase Invoice or appropriate Agreement
Addendum must indicate the term in months for additional service
coverage.
Warranty Service During Normal Hours

The customer may obtain warranty service for instruments during normal
business hours by contacting the nearest Bayer HealthCare location or
authorized distributor. Refer to the list of Bayer HealthCare locations in
this section.
078D008001 Rev. A, 200309
Extent of a Warranty Service Call

During the warranty period, Bayer HealthCare or an authorized distributor
will repair the system or component during normal business hours, or
arrange for an exchange of the system or component, at Bayers
expense, subject to the exclusions listed below. Bayer HealthCare or an
authorized distributor will initiate a warranty field repair call or exchange
when notified. The service will be considered complete when the
instrument is repaired or exchanged and the customer, or the customers
representative, agrees the system is operating to specifications by
signing the appropriate acceptance documentation. In the case of repair
service, when service is complete, the customer will receive a copy of the
documentation detailing all work performed by the Bayer HealthCare
representative or authorized distributor.
Warranty Service Outside Normal Hours

Customers, with some exceptions, may also request warranty repair
service to be delivered or an exchange to be initiated outside of normal
business hours, including evenings, weekend days, or nationally
observed holidays, by contacting the nearest Bayer HealthCare location
or authorized distributor. Warranty service performed at these times is
subject to a surcharge unless the customer has purchased a service
product option that provides warranty service outside normal hours.
078D008001 Rev. A, 200309
Replacement of Parts
In performing warranty service under this agreement, Bayer
HealthCare or its authorized distributors will provide appropriate
parts to repair the instrument, or Bayer or its authorized
distributor will arrange for the exchange of the instrument, at no
charge with the exception of certain parts or subassemblies that
are considered Customer Maintenance Items. Customer
Maintenance Items include, but are not limited to, the following
items: lamps, electrodes or sensors (which are covered by a
separate warranty), reagents, calibrators, controls, paper, and
pens. Consult the appropriate system operators manuals for a
complete list of Customer Maintenance Items for any specific
model of instrument.
Design Changes and Retrofitting of Instruments
During the warranty period, Bayer HealthCare reserves the right to
change the design or construction of specific models of instruments
without incurring any obligation to make such changes available to an
individual instrument. If Bayer HealthCare notifies the customer of a
change that improves the performance or reliability of their instrument,
and Bayer HealthCare requests to retrofit that instrument, the customer
must agree to allow Bayer HealthCare or an authorized distributor, at
Bayer HealthCares expense, to retrofit components or make design
changes, which will not adversely affect the instruments performance
characteristics.
Key Operator Designation

Each Customer will designate a key operator who will be available to
Bayer HealthCare representatives to describe instrument malfunctions by
telephone and/or to perform simple adjustments and corrections as
requested. If a key operator is not designated or is unavailable when the
customer requests service, the delivery of warranty service may be
delayed.
078D008001 Rev. A, 200309
OSHA Requirements (US only)

When repair service is provided at a customer location, the customer
must provide the Bayer HealthCare representative with adequate
facilities that comply with the regulations of the Secretary of Labor under
the Occupational Safety and Health Act (OSHA) of 1970, as amended.
Warranty Exclusions
Bayer HealthCare or its authorized distributors will provide warranty
service to customers during the warranty period, which, in the event of
onsite repair service includes appropriate parts, travel to the location of
the instrument, and onsite labor during normal business hours.
Bayer HealthCare or its authorized distributors will provide warranty
service during the warranty period only, and instrument repairs, labor,
replacement parts, or exchanged instruments or components, as
provided during the original warranty period, will not extend the original
warranty period or be warranted beyond the termination of the original
warranty period as described above.
THE WARRANTIES DESCRIBED IN THIS DOCUMENT WILL NOT
APPLY IF ANY OF THE FOLLOWING EVENTS OCCUR:
1. Repairs or modifications have been made to the instrument by
someone other than an authorized Bayer HealthCare representative.
2. The instrument has been operated using accessories other than
Bayer HealthCare brand accessories, or consumable supplies and/or
reagents not having the same grade, quality, and composition as
defined in the system operators manuals.
3. The instrument has not been installed within 90 days of shipment to
the customers facility unless otherwise specified.
4. The customer has not performed appropriate customer maintenance
procedures, as outlined in the system operators manuals.
5. The instrument has been misused or used for a purpose for which it
was not intended.
6. The instrument has been damaged in transit to the customer or
damaged by the customer while moving or relocating it without
supervision by a Bayer HealthCare representative.
10
078D008001 Rev. A, 200309
7. Damage was caused by floods, earthquakes, tornadoes, hurricanes,

or other natural or man-made disasters.
8. Damage was caused by Acts of War, vandalism, sabotage, arson, or
civil commotion.
9. Damage was caused by electrical surges or voltages exceeding the
tolerances outlined in the system operators manuals.
10.Damage was caused by water from any source external to the
instrument.
11. The customer has purchased an alternative agreement whose terms
of warranty supersede this agreement.
Bayer HealthCare or its authorized distributors will invoice customers, at
current standard labor and parts rates, for instruments repaired to correct
damage or malfunctions due to any of the reasons listed above.
Limitations of Bayer HealthCares Original Warranty

During the warranty term as set forth above, if the instrument is not
performing according to its specifications, Bayer HealthCare will, at its
option, repair or exchange the instrument in accordance with the terms
and procedures set forth in this document. This is the customers sole
and exclusive remedy for breach of warranty.
OTHER THAN AS STATED ABOVE, THERE ARE NO OTHER
WARRANTIES, EXPRESS OR IMPLIED WITH RESPECT TO THE
INSTRUMENT, ITS SALE TO THE CUSTOMER, ITS LEASE TO THE
CUSTOMER, OR THE SALE OF THE INSTRUMENT TO THE
CUSTOMER AT THE EXPIRATION OR TERMINATION OF THE LEASE
AGREEMENT. WITHOUT LIMITING THE FOREGOING, ALL
WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR USE ARE HEREBY DISCLAIMED. Bayer HealthCare
SHALL NOT BE LIABLE FOR DELAY FROM ANY CAUSE IN
PROVIDING REPAIR OR EXCHANGE SERVICE. Bayer HealthCares
LIABILITY FOR BREACH OF THIS WARRANTY SHALL BE LIMITED
ONLY TO THE REPAIR OR REPLACEMENT OF DEFECTIVE
EQUIPMENT AND SHALL NOT INCLUDE ANY DAMAGES OF ANY
KIND, WHETHER DIRECT, INCIDENTAL, CONTINGENT OR
CONSEQUENTIAL.
078D008001 Rev. A, 200309
11

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078D008001 Rev. A, 200309

Parts and Repair Manual

Kits and Tools

Service and Warranty

078D008001 Rev. A, 200309

All Rights Reserved

078D008001 Rev. A, 200309

ADVIA Centaur Calibrations Manual or the online

ADVIA Centaur Certification Procedure Manual or the

access part numbers

ADVIA Centaur Parts and Repair Manual.

ADVIA Centaur Installation and Relocation Manual.

ADVIA Centaur Service Event Codes Manual or the

ADVIA Centaur Service Troubleshooting Manual.

078D008001 Rev. A, 200309

Kits and Tools

Electronic Module Door

Sample Tip Waste Area Door

Cuvette Waste Area Door

Cuvette Loader 113339

Replacing the Cuvette Chute Solenoid

Removing the Cuvette Chute Solenoid

Installing the New Cuvette Chute Solenoid Assembly

Verifying the Operation of the Cuvette Chute

Verifying the Operation of the Cuvette Chute

Belt Clamp Detail

078D008001 Rev. A, 200309

Incubation Chamber 571021

TED Assembly Detail

Replacing the Incubation Chamber Bearings

Replacing the Index Pin

Replacing the Incubation Chamber TEDs

Servo Motor (Quad B) or Wash Station Area (Quad A)

Primary Reagent Compartment (Quad D) or

Index Mechanism 571024

Replacing the PMT TED

Replacing the PMT Assembly

Cuvette Pusher Detail

TED Assembly Detail

078D008001 Rev. A, 200309

Replacing the Preheater TEDs

Ring Loader 572400

Servo Motor 571022

Servo Motor Detail 571022

Wash Station 571025

Acid Probe Detail

Friction Pad Detail

Slide Out Electronics Module

Electronics Module ( fixed configuration) 121911

Backplane PC Board 117937

RT SPARC I/O PC Board 575267

Fixed Electronics Module

Replacing the Real Time SPARC PC Board

Replacing the Backplane PC Board- Fixed

User Interface Module

078D008001 Rev. A, 200309

Replacing the Hard Disk Drive

Removing the UI Module

Removing the Hard Disk Drive

Installing the New Hard Disk Drive

Installing the UI Module