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Journal:
Manuscript ID:
Manuscript Type:
Classifications:
Research article
Microbatteries, Hybrid energy storage, Microstructure design
Flywheel energy storage, kinetic energy, Batterie
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Keywords:
EHS.2013.0010.R1
Abstract:
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Energy Harvesting and Systems
Page 1 of 9
Reviewer: 1
Comments to the Author
This paper contains "back of the envelope" downscaling performance predictions
of a conceptual flywheel energy storage system. Figs 3, 4, and 5 are too
small to be legible. The paper is too short (3 pages total). The abstract is
more of an introduction than an abstract. On the whole, the manuscript reads
a bit like a brainstorming session and rough feasibility check as compared to
an archival journal article. Furthermore, it appears to be a reprint of an
article from the IWPMA and EHW Digest (as evident by the left sidebars).
For
these reasons, I recommend rejection.
My comment: Please check again, I somehow thought that only 3 pages are
required.
Reviewer: 2
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My comment: Please check again, I somehow thought that only 3 pages are
required.
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The results shown in Figures 3-5 are the results of models? The model used is
not explained. Figure 3 appears to come from equation 2. Figure 4 can be
computed from equation 2 substuted into equation 1. How is Figure 5 derived?
The statement is made that losses are computed from equations 3 and 4, but no
direct results included.
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(without housing) (HU, 2007). Chemical batteries (ZincAir-Battery) have reached an energy density of 450 Wh/kg.
However, since they are not rechargeable, available
efficient rechargeable batteries as Lithium-Ion-Batteries
reach an energy density of up to 200 Wh/kg. Furthermore
contactless electro-dynamic bearings for flywheels have
been developed (H. Bleuler, 2005) that operate at high
rotational velocity and replace roller bearings to reduce
bearing friction and extend the FESS lifetime. In
comparison to chemical batteries FESSs have a great
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Page 2 of 9
Page 3 of 9
with
(1):
(1)
(2)
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1
. /
0
1
(4)
2
1
1 3 /
0
1
2
5/
45
55
5
565
5557
2 455555565555557
2 / 1 3
(5)
) can be written
.
.
* 1.32.
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(3)
With shape factor and maximum stress . Table 1
shows different shapes with related shape factor. An
optimal design for a flywheel made of metal would be a
Laval disc with rim since the shape factor is 0.8
0.95. This shape combines a high energy density and high
energy content due to the momentum of inertia that the rim
at the outer diameter causes.
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9
With
:
for thin rings the energy density
calculates to
;<=
( > ?>
(6)
(7)
Scaled parameters:
Ring:
A 1.5 30
3(B A
A 0.9 A
Disc:
.(B ."#$
(B "#$
H"#$ 0.1C)
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(1)
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Page 4 of 9
Page 5 of 9
TUa _\ b c Ad
D
f
D
e
[\ c
gh
Ad
(12)
This leads to the total gas friction losses with the rotational
velocity to
i\# _\ .
(13)
"#$
(l
&m(
'
2 R
(14)
2 )
e
Ad j j
AkA3
223 )
(15)
i\#,"#$ D
p
qh
[\ ) n / ) 0 231 (16)
i\#,"#$ D
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[
pq h \
W
(9)
4
molecules per time unit hit a specific rotor surface, whereas
z
Z
[\
(10)
. ]^ _
is equal to the density of molecules at pressure [\ . the
average molecule velocity derivates from the Maxwell
equation:
W
(11)
) u
i\#
(18)
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UUU
with molecule mass (8)
on average
23/ n 0 n 1 (17)
M: molar mass
C\ : molar gas constant
T: temperature
p: pressure
h: flywheel height
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Air friction
Smaller flywheels have a worse relation between mass
(correlating to stored energy) and surface (correlated to gas
friction), and hence, the gas friction effect increases. The
gas friction (Pgas) can be calculated (Kolk, 1997) assuming
molecule to housing impacts only and no molecule to
molecule impacts that would cause a viscose fluid. Since a
micro-FESS would run in a highly evacuated vacuum with
a rest pressure of at least 1 10QR mbar the assumption of
molecule to housing impacts would be valid up to a
flywheel to housing distance of 1m.
8]^ _
`
2
e
Ad j j AkA
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{|}~lf
{~
2.6.
Air coil motors are free from hysteresis iron losses but eddy
current losses occur in the copper windings. The eddy
currents are mainly related to the rotational velocity, the
mass of the copper winding and the diameter of the copper
wire (See
(19)) (Wrede, 1998):
im""
R
. (19)
: electrical conductivity
: angular velocity
: magnet poles
b: copper wire diameter
: magnetic flux density
V: copper volume
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Page 6 of 9
Top view
Plain view
Page 7 of 9
spool that was already used to operate a flywheel mass (Jieun Yi, 2007).
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Figure 8: top: stator with 5 windings and contacts. The
height and width of the gold conducting wire is 50 m and
100 m; bottom: concept of flat motor (a), resulting
Lorentz force (b) und and resulting torque on the rotor
magnets (c)
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This motor with its four pole pairs accelerated a 63.2 gram
flywheel to a speed of 52,000 rpm at a voltage of 12 V and
a power of 8 W. The energy stored in this micro-FESS was
337 Joule (93.6 mWh).
Motor losses
25 m wire diameter
l~
fl
and .
.
()&)(,"#$
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t<f
t<
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Using thin gold wires as motor coils eddy current losses can
be reduced to a tolerable amount. The efficiency decreases
with smaller dimensions of the flywheel. Realized Halbach
array at kW size motors have shown efficiencies of more
than 90 % and specific power densities of more than 8000
W/kg. Commercially available small motors with diameter
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Conclusion
Two types of flywheel shapes for Micro-FESS have been
investigated concerning energy density, material selection,
energy content, air friction and Motor losses of a BLDC
motor/generator. It was shown that isotropic materials as
metals could be designed as flat disc in Laval shape with
outer rim. Due to the high density wolfram shows the best
results when it comes to minimize standby-losses and if
high energy content to volume ratio is required. Titanium
shows the best mass related energy density ratio of the
examined metals. Fiber reinforces plastics reach high
weight specific energy densities since an optimal ring
design can be selected. Energy densities of 2 to 3 times
higher than Titanium can be achieved with standard carbon
fibers like T300 and T1000. Future application that use a
wound CNT ring as a flywheel shows up to 10 times higher
energy content than T1000 carbon fibers but requires an
ultra-high vacuum environment for an efficient run.
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http://www.itadministrator.de/themen/netzwerkinfrastruktur/fachartikel/1
23069.html [Online].
HU Yong-Sheng Porous Carbon Electrode With
Conductive Polymer Coating [Patent] : WO/2007/137794 /
bers. GUO Yu-Guo und FAN Lizhen. - Mnchen, 2007.
Jan Sandtner Hannes Bleuler Electrodynamic Passive
Magnetic Bearing with Planar Halbach Arrays [Artikel] //
Ninth International Symposium on Magnetic Bearings. - 36. Aug. 2004.
Ji-eun Yi Kang Won Lee, Bongsu Kim Micro Flywheel
Energy Storage System with Axial Flux Machine
[Artikel] // IEEE. - Zrich : IEEE, 4-7. Sept. 2007. - S. 1-6.
Kolk Micheal Ein Schwungrad-Energiespeicher mit
permanentmagnetischer Lagerung [Bericht]. - Jlich :
Forschungszentrum Jlich, 1997.
Page 8 of 9
Page 9 of 9
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