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Guide 1, 92/1
Hydrophobicity Classification
Guide
HYDROPHOBICITY CLASSIFICATION
GUIDE
Scope
The superior electrical performance of composite insulators and coated
insulators stems from the hydrophobicity (water-repellency) of their
surfaces. The hydrophobicity will change with time due to exposure to the
outdoor environment and partial discharges (corona).
Seven classes of the hydrophobicity (HC 1-7) have been defined. HC 1
corresponds to a completely hydrophobic (water-repellent) surface and HC
7 to a completely hydrophilic (easily wetted) surface.
These classes provide a coarse value of the wetting status and are
particulary suitable for a fast and easy check of insulators in the field.
Test equipment
The only equipment needed is a common spray bottle which can produce a
fine mist (fig. 1). The spray bottle is filled with tap water. The water shall
not contain any chemicals, as detergents, tensides, solvents.
Complementary equipment which could facilitate the judgement are a
magnification glass, a lamp, and a measuring-tape.
Fig 1
Test procedure
The test area should be 50-100 cm2. If this requirement could not be met it
should be noted in the test report.
Squeeze 1-2 times per second from a distance of 25 10 cm. The spraying
shall continue for 20-30 seconds. The judgement of the hydrophobicity
class shall be performed within 10 seconds after the spraying has been
finished.
Criteria
The actual wetting appearance on the insulator has to be identified with one
of the seven hydrophobicity classes (HC), which is a value between 1 and
7. The criteria for the different classes are given in table 1. Typical photos
of surfaces with different wetting properties are shown on page 4.
Also the contact angle () between the water drops and the surface must be
taken into account. The contact angle is defined in fig. 2. There exist two
different contact angles, the advancing contact angle (a) and the receding
contact angle (r). A drop exhibits these angles on an inclined surface
(fig. 2).
The receding angle is the most important when the wetting properties of an
insulator shall be evaluated. The inclination angle of the surface affects the
r (appendix A), but will not be corrected for in the test report.
AIR
LIQUID
LIQUID
a
SOLID
SOLID
a
Fig 2
HC
Description
Some completely wetted areas > 2 cm2, which cover < 90%
of the tested area.
Wetted areas cover > 90%, i.e. small unwetted areas (spots/
traces) are still observed.
HC 1
HC 2
HC 3
HC 4
HC 5
HC 6
Fig 3
Test report
The test report shall include the following information:
1.
General information
Location, station, line
Date and time of the judgement
Weather conditions (temperature, wind, precipitation)
Performed by
2.
Test object
Type of insulator
Identity (item no., position)
Voltage
Date of installation or application of coating (type of coating)
Mounting angle (vertical, horizontal, inclined x deg)
3.
Hydrophobicity class
HC for different positions: along the insulator 1 (shed no.),
along the surface within each shed sequence (top, bottom, core,
large shed, small shed, etc.)
Differences (if any) around the insulator circumference
Comments
The hydrophobicity classification could be difficult to perform in high
winds. If such difficulties, or other, are present this should be noted in the
test report.
The test report form could preferably be drawn in advance and fastened on
a plate for an easier recording during the examination.
1. For long insulators may only some selected sheds from the upper, middle and lower part of the insulator are
examined.
APPENDIX A
CONTACT ANGLE HYSTERESIS
Real surfaces are usually rough or compositionally heterogeneous. A liquid
drop resting on such a surface may reside in the stable equilibrium (the
lowest energy state), or in a metastable equilibrium (energy trough
separated from neighbouring states by energy barriers). The equilibrium
contact angle e corresponds to the lowest energy state for a system. On an
ideally smooth and compositionally homogeneous surface, the equilibrium
contact angle is the intrinsic contact angle 0. The intrinsic contact angle
is related to the various interfacial tensions by the Young equation,
LV cos 0 = SV SL
(Eq. A1)
(Eq. A2)
where m is the drop mass, g the gravitational acceleration, the tilt angle,
L the drop length, and the liquid surface tension. The a and r at which
the drop just starts to roll down the tilted plate are the maximum advancing
angle and the minimum receding angle, respectively. However, if there is
no hysteresis, the drop will roll down at the slightest tilt of the surface.
Reference
S., Wu: Polymer Interface and Adhesion, Marcel Dekker, Inc., New York
and Basel, 1982.
APPENDIX B
EXAMPLE OF A TEST REPORT FORM
Location: ........................................................................... Date: ........................ Time: ..................
Type of insulator: ........................................................... Identity: ....................................................
Mounting angle: ............................................................. System voltage: .......................................
Date of installation: ......................................................
Hydrophobicity Classification (HC)
Position
Shed (no.)
T
2
C
Shed no. 1
B
3
4
5
6
7
8
9
10
11
12
14
13
14