Perkins 1104D

NK75038
NK75038
1104D-44
2008/03/18
The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should carry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins Engines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1.
Introduction
Pg. 4
2.
How To Use Your Parts Book
Pg. 4
3.
Engine Breakdown
Pg. 5
4.
Symbol Descriptions
Pg. 9
5.
Parts Lists & Illustrations
Pg. 11
6.
Parts Index
Pg. 152
Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
How to use your Parts Book

This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations
This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown
Section
Page
Section
Page
Level 1 - Service
AAAAAANK
11
High Pressure Fuel Pipes

AFH04761
37
Level 2 - Repair
AAAAAANK
13
Atomisers
AFH04761
39
Level 3 - Overhaul
AAAAAANK
15
Throttle & Stop Controls

AFH04761
41
Short Engine
ACE40011
17
Pick-Up Sensor
AFH04761
43
Cylinder Block & Liners

ACHN0125
19
Sensors
AFH04761
45
Rear End Oil Seal

ACHN0125
21
Fuel Leak-Off Pipe

AFH04761
47
Crankshaft, Main & Big End Bearings

ACHN0125
23
Flywheel Housing
CDH01103
49
Pistons & Rings

ACHN0125
25
Flywheel & Starter Ring

DDH02084
51
Connecting Rods
ACHN0125
27
Starter Motor
EDH00947
53
Cylinder Head Assembly

ACHN0125
29
Fan Drive
FBH01146
55
Rocker Shaft Assembly

ACHN0125
31
Sump
GBH02962
57
Timing Gear & Camshaft

ACHN0125
33
Dipstick & Filler Tube

GBH02962
59
Fuel Injection Pump

AFH04761
35
Oil Strainer
GBH02962
61
Page 5
Engine Breakdown
Section
Page
Section
Page
Cylinder Head Cover

HBH03330
63
Alternator
NDH02864
89
Cylinder Head Cover

HBH03330
65
Pulleys
NDH02864
91
Breather
HBH03330
67
Alternator Bracket & Fixings

NDH02864
93
Blanking Plates
HDH00039
69
Timing Case
QCH00059
95
Oil Cooler
JBH02644
71
Timing Case
QCH00059
97
Oil Filter
JBH02644
73
Timing Cover
QCH00059
99
Blanking Plates
JBH02644
75
Drive Adaptor
QDH01432
101
Oil Filter
JDH00044
77
Blanking Plugs
QDH01432
103
Front End Drive Input

KBH00725
79
Lubricating Oil Pump & Delivery

Housing
RBH00051
105
Water Pump
LBH02290
81
Pipework & Connections
TBH01204
107
Pipes
LBH02290
83
Induction Manifold
TBH01204
109
Water Outlet Housing

LDH00717
85
Induction Manifold
TBH01204
111
Fan
MDH01417
87
Page 6
Engine Breakdown
Section
Page
Section
Page
Exhaust Manifold
UBH00528
113
Engine Mounts
ZCH01263
137
Exhaust Connection
UBH00528
115
Engine Mounts
ZCH01263
139
Exhaust Outlet
UDH00543
117
Lubricating Oil Pressure Switch/Gauge

ZJH00600
141
Lift Pump
VBH02464
119

ZJH00600
143
Filter to Injection Pump Pipe

VBH02464
121
Temperature Gauge & Sender

ZLH00370
145
Injection Pump to Filter Pipe

VBH02464
123
Fuel Pre-Lift Pump

ZVH01069
147

VBH02464
125
Water Trap
ZVH01069
149
Fuel Filter
VBH02464
127
Miscellaneous & Auxiliaries

ZZH01065
151
Fuel Filter
VBH02464
129
Fuel Filter
VDH00022
131
Heater Plugs
WDH00380
133
Engine Lifting Eyes

XBH00474
135
Page 7
Engine Breakdown
Page 8
Symbols and Notes

Symbol
Description
From Engine Number
Upto Engine Number
Repairs and Replaces
See Appropriate Section - Reference Number
Alternative
Order
Remanufactured Part
New for Old Part
Number of Teeth
Thickness
Bottom
Top
Left Hand
Right Hand
Reference for Detailed Breakdown
Other Service Options Available
Cylinder Number
See History Section
Page 9
Level 1 - Service
Plate A
AAAAAANK
Recommended stocking and service lists

Perkins provides Recommended stocking and service lists, for Distributor use when
recommending parts stocks for Dealers, preferred customers (eg fleets) etc. These lists
are based on agreed workshop capability and are at three distinct levels:
Level 1 - Service
The Level 1 workshop has the ability to perform basic non-intrusive maintenance on
Perkins engines.
Listes recommandes pour le stock et la maintenance
Perkins fournit des listes recommandes pour le stock et la maintenance afin d'aider le
Distributeur dans ses conseils aux Agents, aux clients habituels, etc.. Ces listes sont
bases sur le niveau technique des Ateliers avec trois niveaux distincts :
Niveau 1- Maintenance
L'atelier de niveau 1 est capable d'executer l'entretien de base des moteurs Perkins (sans
demontage).
Empfohlene Lagerbestands- und Servicelisten
Perkins stellt empfohlene Lagerbestands- und Servicelisten bereit, welche die
Vertragshndler verwenden knnen, um Hndlern und Kunden (z.B. Fuhrparks) einen
bestimmten Ersatzteilbestand zu empfehlen. Diese Listen basieren auf den vereinbarten
Werkstattfhigkeiten, welche in die folgenden drei Stufen unterteilt werden:
Stufe 1 - Service
Werksttten der Stufe 1 knnen grundlegende und einfache Wartungsarbeiten an
Perkins-Motoren ohne Spezialwerkzeug durchfhren.
Listas de servicio y de stock recomendadas
Perkins proporciona Listas de servicio y de stock recomendadas, para que las use el
Distribuidor al recomendar stocks de repuestos a los Distribuidores, a los clientes
preferidos (por ejemplo, flotas), etc. Estas listas se basan en capacidad del taller
acordada y se dividen en tres niveles diferentes:
Nivel 1 - Servicio
El taller del Nivel 1 puede llevar a cabo un mantenimiento no intrusivo en los motores
Perkins.
Elenco parti consigliate ad uso stock ed assistenza
Perkins fornisce ai distributori un elenco di parti consigliate ad uso stock ed assistenza;
ci per soddisfare le richieste dei dealers, clienti preferenziali ecc. Questi elenchi tengono
in considerazione la capacit operativa concordata con lofficina e sono distinti in tre livelli
Livello 1 - Assistenza
Il livello 1 prevede che lofficina sia in grado di operare in maniera basilare sui motori
Perkins.
Page 10
Level 1 - Service
Plate A
AAAAAANK
Item
1
Part No.
References
Qty.
1
Description
Notes
LEVEL 1 - SERVICE
Page 11
Level 2 - Repair
Plate A
AAAAAANK

Perkins provides Recommended stocking and service lists, for Distributor use when
recommending parts stocks for Dealers, preferred customers (eg fleets) etc. These lists are
based on agreed workshop capability and are at three distinct levels:
Level 2 - Repair
The Level 2 workshop has the ability to perform maintenance service,and inspection service on
Perkins engines.
Perkins fournit des listes recommandes pour le stock et la maintenance afin d'aider le
Distributeur dans ses conseils aux Agents, aux clients habituels, etc.. Ces listes sont bases sur
le niveau technique des Ateliers avec trois niveaux distincts :
Niveau 2 - Maintenance & reparation
L'atelier de niveau 2 est capable dexecuter toutes les oprations d'entretien, la reparation des
composants externes (demarreur, alternateur,etc) et le diagnostic pour les problmes touchant
l'electronique
Perkins stellt empfohlene Lagerbestands- und Servicelisten bereit, welche die Vertragshndler
verwenden knnen, um Hndlern und Kunden (z.B. Fuhrparks) einen bestimmten
Ersatzteilbestand zu empfehlen. Diese Listen basieren auf den vereinbarten
Werkstattfhigkeiten, welche in die folgenden drei Stufen unterteilt werden:
Stufe 2 - Reparatur
Werksttten der Stufe 2 knnen Instandsetzungs- und Inspektionsarbeiten an Perkins-Motoren
durchfhren.
Perkins proporciona Listas de servicio y de stock recomendadas, para que las use el
Distribuidor al recomendar stocks de repuestos a los Distribuidores, a los clientes preferidos
(por ejemplo, flotas), etc. Estas listas se basan en capacidad del taller acordada y se dividen en
tres niveles diferentes:
Nivel 2 - Reparacin
El taller de Nivel 2 puede llevar a cabo el servicio de mantenimiento y el servicio de inspeccin
en los motores Perkins.
Perkins fornisce ai distributori un elenco di parti consigliate ad uso stock ed assistenza; ci per
soddisfare le richieste dei dealers, clienti preferenziali ecc. Questi elenchi tengono in
considerazione la capacit operativa concordata con lofficina e sono distinti in tre livelli :
Livello 2 - Riparazione
Nel livello 2 lofficina in grado di svolgere la manutenzione e di fare controlli di
assistenza sui motori Perkins.
Page 12
Level 2 - Repair
Plate A
AAAAAANK
Item
1
Part No.
References
Qty.
1
Description
Notes
LEVEL 2 - REPAIR
Page 13
Level 3 - Overhaul
Plate A
AAAAAANK

Perkins provides Recommended stocking and service lists, for Distributor use when recommending parts
stocks for Dealers, preferred customers (eg fleets) etc. These lists are based on agreed workshop capability
and are at three distinct levels:
Level 3 - Overhaul.
The Level 3 workshop has the ability to perform complete service work on Perkins engines. Can repair and
fully overhaul engine, including engine test. Can perform all levels of electronics diagnosis and application
related faults.
Perkins fournit des listes recommandes pour le stock et la maintenance afin d'aider le Distributeur dans ses
conseils aux Agents, aux clients habituels, etc.. Ces listes sont bases sur le niveau technique des Ateliers
avec trois niveaux distincts :
Niveau 3 - Maintenance, reparation & refection
L' atelier de niveau 3 est capable de couvrir toutes les oprations d'entretien des moteurs Perkins. Il peut
aussi rparer et entirement refaire des moteurs ainsi que les tester. Il est capable d'effectuer un diagnostic
pour les problmes touchant l'electronique et aux applications.
Perkins stellt empfohlene Lagerbestands- und Servicelisten bereit, welche die Vertragshndler verwenden
knnen, um Hndlern und Kunden (z.B. Fuhrparks) einen bestimmten Ersatzteilbestand zu empfehlen. Diese
Listen basieren auf den vereinbarten Werkstattfhigkeiten, welche in die folgenden drei Stufen unterteilt
werden:
Stufe 3 - berholung
Werksttten der Stufe 3 knnen umfassende Servicearbeiten an Perkins-Motoren durchfhren. Sie knnen
Motoren reparieren und komplett berholen und auerdem Motorprfungen durchfhren. Sie knnen
umfassende elektronische Diagnoseprfungen durchfhren und anwendungsspezifische Strungen
untersuchen.
Perkins proporciona Listas de servicio y de stock recomendadas, para que las use el Distribuidor al
recomendar stocks de repuestos a los Distribuidores, a los clientes preferidos (por ejemplo, flotas), etc. Estas
listas se basan en capacidad del taller acordada y se dividen en tres niveles diferentes:
Nivel 3 - Reparacin general
El taller de Nivel 3 puede llevar a cabo un trabajo de servicio completo en los motores Perkins. Puede
reparar y reacondicionar completamente un motor, incluyendo probar el motor. Puede llevar a cabo todos los
niveles de diagnstico electrnico y las fallas relacionadas con la aplicacin.
Perkins fornisce ai distributori un elenco di parti consigliate ad uso stock ed assistenza; ci per soddisfare le
richieste dei dealers, clienti preferenziali ecc. Questi elenchi tengono in considerazione la capacit operativa
concordata con lofficina e sono distinti in tre livelli :
Livello 3 - Revisione
Nel livello 3 lofficina in grado di svolgere lavori di assistenza completi sui motori Perkins. E in grado di
riparare e svolgere una revisione completa del motore, incluso le prove. Pu anche effettuare diagnosi sull
elettronica a tutti i livelli e sui relativi difetti nelle applicazioni.
Page 14
Level 3 - Overhaul
Plate A
AAAAAANK
Item
1
Part No.
References
Qty.
1
Description
Notes
LEVEL 3 - OVERHAUL
Page 15
Short Engine
Plate A
ACE40011
Page 16
Short Engine
Plate A
ACE40011
Item
Part No.
NK40011
References
Qty.
1
Description
Notes
SHORT ENGINE - ASSEMBLY
Page 17
Plate A
ACHN0125
25
1
12
26
13
14
10
11
16
15
24
22
23
20
21
18
19
17
6
5
4
Page 18
Plate A
ACHN0125
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Part No.
References
F
F
F
F
F
F
33142111
32166329
3112D071
3241A011
3241A012
0650588
0650710
32141316
3212P008
3244A009
2314C049
2415D053
0650594
2113A003
2314F001
3623A009
3688A039
2314H033
2485A108
3212V006
TBA
SHORT ENG
SHORT ENG
SHORT ENG
SHORT ENG
SHORT ENG
Qty.
1
1
1
2
1
1
10
10
1
2
1
1
1
2
1
2
1
1
1
4
4
1
1
4
1
1
Description
CYLINDER BLOCK ASSEMBLY
CYLINDER BLOCK
BEARING CAP
BEARING CAP
BEARING CAP
BEARING CAP
THIMBLE
SCREW
CAMSHAFT BUSH
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
DOWEL
SCREW
WASHER
PLUG
PISTON COOLING JET
SCREW
BLANKING PLATE
GASKET - OIL FILTER HEAD
SCREW
PLUG
PLUG
Notes
(A)
Footnotes
(A)
LOCATES IN CYLINDER BLOCK TURBOCHARGER DRAIN POSITION TAPPINGS
Page 19
Rear End Oil Seal
Plate A
ACHN0125
2
1
Page 20
Rear End Oil Seal
Plate A
ACHN0125
Item
Part No.
1
2
2418F704
3211C002
References
Qty.
1
6
Description
Notes
SEAL - REOS HOUSING

METRIC BOLT
Page 21
Plate A
ACHN0125
1
5
Page 22
Plate A
ACHN0125
Item
Part No.
1 ZZ90222
2
3
U5MB0018
4
U5ME0026
5
31137551
6
31137561
7
0500012
8 3117C221
Service Options
1
3
3
3
4
4
4
5
6
ZZ90222P
U5MB0018A
U5MB0018B
U5MB0018C
U5ME0026A
U5ME0026B
U5ME0026C
31137312
31137322
References
H
F ZZ90222
P
P
P
P
J
J
J
J
J
J
J
J
(+) 0.010"
(+)0.020"
(+) 0.030"
(+) 0.25MM
(+) 0.50MM
(+)0.75MM
(+)0.007"
(+)0.007"
Qty.
Description
1
1
1
1
2
2
1
1
CRANKSHAFT KIT
CRANKSHAFT
MAIN BEARING KIT
BIG END BEARING KIT
THRUST WASHER
THRUST WASHER
WOODRUFF KEY
CRANKSHAFT GEAR
1
1
1
1
1
1
1
2
2
CRANKSHAFT KIT - EXCHANGE

MAIN BEARING KIT - U/S
BIG END BRG KIT - U/S
THRUST WASHER
THRUST WASHER
Notes
Page 23
Pistons & Rings
Plate A
ACHN0125
3
5
Page 24
Pistons & Rings
Plate A
ACHN0125
Item
Part No.
1
2
3
4
5
U5PR0063
References
F U5PR0063
F U5PR0063
UPRK0003
2721332
Qty.
4
1
1
1
2
Description
Notes
PISTON AND RING KIT

PISTON
GUDGEON PIN
PISTON RING KIT
CIRCLIP
Page 25
Connecting Rods
Plate A
ACHN0125
Page 26
Connecting Rods
Plate A
ACHN0125
Item
Part No.
1
2
3
4
3112A005
5
3212V003
Service Options
1
1
1
1
1
1
References
P
F SERVICE OPTION
F SERVICE OPTION
4115C311
4115C312
4115C313
4115C314
4115C315
4115C316
Qty.
Description
Notes
4
1
1
1
2
CONROD KIT
CON ROD
CAP
SMALL END BUSH
CON ROD BOLT
(A)
4
4
4
4
4
4
CON ROD ASSEMBLY

CON ROD ASSEMBLY
CON ROD ASSEMBLY
CON ROD ASSEMBLY
CON ROD ASSEMBLY
CON ROD ASSEMBLY
GRADE F
GRADE G
GRADE H
GRADE J
GRADE K
GRADE L
Footnotes
(A)
DO NOT RE-USE ONCE REMOVED
Page 27
Plate A
ACHN0125
23
24
1
18
13
17
12
15
10
16
11
4
3
21
19
20
7
6
5
Page 28
14
22
Plate A
ACHN0125
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Part No.
References
F TBA
F TBA
3313E021
3313E021
3314A221
3314A231
32416117
0650588
3142H101
2418M519
3174A031
3342A021
2714A002
3142A171
2418M517
3174A031
3342A021
2714A002
3278A006
2415H003
2431154
3681E051
3218A011
3218A012
Qty.
1
1
4
4
4
4
2
4
4
4
4
4
8
4
4
4
4
8
1
1
2
1
7
3
Description
CYLINDER HEAD ASSEMBLY
CYLINDER HEAD
VALVE GUIDE
VALVE GUIDE
VALVE SEAT INSERT
VALVE SEAT INSERT
PLUG
PLUG
INTAKE VALVE
SEAL - VALVE STEM
VALVE SPRING
CAP
VALVE COLLET
EXHAUST VALVE
SEAL - VALVE STEM
VALVE SPRING
CAP
VALVE COLLET
PLUG
SEAL - SENSOR
PLUG
GASKET - CYLINDER HEAD
CYLINDER HEAD BOLT
CYLINDER HEAD BOLT
Notes
(A)
(B)
Footnotes
(A)
GREEN
(B)
BROWN
Page 29
Plate A
ACHN0125
15
11
14
12
10
13
5
8
6
7
19
18
17
16
2
4
Page 30
Plate A
ACHN0125
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Part No.
References
4115R613
4115R703
F 4115R703
2485A104
4115R319
F 4115R319
F 4115R319
3331A006
3211C004
3174A015
4115R318
F 4115R318
F 4115R318
3331A006
3211C004
2722A022
2134A502
2316A901
2316A902
Qty.
1
1
1
2
4
1
1
1
1
3
4
1
1
1
1
2
2
1
3
Description
Notes
ROCKER SHAFT ASSEMBLY

ROCKER SHAFT ASSY - MINOR
ROCKER ARM SHAFT
PLUG
ROCKER LEVER
ROCKER LEVER
PAD
NUT
SCREW
ROCKER SHAFT SPRING
ROCKER LEVER
ROCKER LEVER
PAD
NUT
SCREW
CIRCLIP
WASHER
SCREW
SCREW
Page 31
Plate A
ACHN0125
Page 32
2
1
Plate A
ACHN0125
Item
Part No.
1
2
3
4
5
4112K031
References
F 4112K031
0500012
3142U061
3142V011
Qty.
1
1
1
8
8
Description
Notes
CAMSHAFT
CAMSHAFT
WOODRUFF KEY
TAPPET
PUSHROD
Page 33
Fuel Injection Pump
Plate A
AFH04761
1
2
11
3
10
6
5
13
12
9
7
Page 34
Fuel Injection Pump
Plate A
AFH04761
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
Part No.
References
2644C319/22
F 2644C319/22
26420318
26420469
2318A108
K134AF01
3117L261
2314H004
2411D008
3641A007
2314H003
2318A603
2314J002
Qty.
1
1
1
1
1
1
1
3
6
1
1
1
1
Description
Notes
FUEL INJECTION PUMP

FUEL INJECTION PUMP
SEAL - O RING
SOLENOID
NUT
WASHER
FUEL INJECTION PUMP GEAR
SCREW
WASHER
BRACKET
SCREW
NUT
SCREW
Page 35
Plate A
AFH04761
7
1
6
5
Page 36
Plate A
AFH04761
Item
Part No.
1
2
3
4
5
6
7
3525A101
3525A102
3525A103
3525A104
2481Y011
2481Y012
2646E019
References
Qty.
1
1
1
1
2
1
1
Description
Notes
PIPE - FUEL INJ NO 1 CYL

CLIP
CLIP
CLIP
Page 37
Atomisers
Plate A
AFH04761
7
2
4
1
3
Page 38
Atomisers
Plate A
AFH04761
Item
Part No.
1
2
3
4
5
6
7
2645K027
References
F 2645K027
F 2645K027
26460064
L311FF02
3751A241
2314W009
Qty.
1
1
1
1
1
4
4
Description
Notes
INJECTOR
INJECTOR NOZZLE HOLDER
INJECTOR NOZZLE
SEAL - INJECTOR
INJECTOR WASHER
INJECTOR CLAMP
SCREW
Page 39
Plate A
AFH04761
Page 40
Plate A
AFH04761
Item
Part No.
1
2
3
3653A017
2314H002
2481D456
References
Qty.
1
1
1
Description
Notes
BRACKET
SCREW
CLIP
Page 41
Pick-Up Sensor
Plate A
AFH04761
Page 42
Pick-Up Sensor
Plate A
AFH04761
Item
Part No.
1
2
2848A123
3161C017
References
R a.
Qty.
Description
1
1
WATER TEMPERATURE SWITCH

CABLE
WATER TEMPERATURE SENSOR
Notes
History
a.
1
2848A127
Page 43
Sensors
Plate A
AFH04761
Page 44
Sensors
Plate A
AFH04761
Item
Part No.
2485A109
References
Qty.
1
Description
Notes
PLUG
Page 45
Fuel Leak-Off Pipe
Plate A
AFH04761
2
1
Page 46
Fuel Leak-Off Pipe
Plate A
AFH04761
Item
Part No.
1
2
2646F501
2646E501
References
Qty.
3
1
Description
Notes
HOSE
CAP
Page 47
Flywheel Housing
Plate A
CDH01103
5
8
7
9
4
10
11
2
Page 48
Flywheel Housing
Plate A
CDH01103
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
3713K027
0240356
2314F002
3245A011
2487Y005
2487A452
2487A451
2314J603
2314J204
2314J001
36843154
References
Qty.
1
1
2
2
1
1
1
2
6
3
1
Description
Notes
FLYWHEEL HOUSING
PLATE
SCREW
DOWEL
PLUG
PLUG
PLUG
SCREW
SCREW
SCREW
SEAL
Page 49
Plate A
DDH02084
4
5
1
3
Page 50
Plate A
DDH02084
Item
Part No.
1
2
3
4
5
4111D272
References
F 4111D272
31162121
0096803
33117127
Qty.
1
1
1
6
6
Description
Notes
FLYWHEEL ASSEMBLY
FLYWHEEL
STARTER RING GEAR
SCREW
WASHER
Page 51
Starter Motor
Plate A
C EDH00915
EDH00947
Page 52
Starter Motor
Plate A
C EDH00915
Item
Part No.
1
2
3
2873K621
2313C078
2318A604
EDH00947
References
Qty.
1
3
3
Description
Notes
STARTER MOTOR
STUD
NUT
Page 53
Fan Drive
Plate A
FBH01146
Page 54
Fan Drive
Plate A
FBH01146
Item
Part No.
1
2
3
4
4113K005
2314J005
3115C113
2614B655
References
Qty.
1
4
1
1
Description
FAN DRIVE HOUSING
SCREW
FAN DRIVE PULLEY
BELT
Notes
(A)
Footnotes
(A)
SERVICED IN PAIRS
Page 55
Sump
Plate A
GBH02962
11
12
5
4
2 3
1
10
9
Page 56
Sump
Plate A
GBH02962
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
4145H131
References
F 4145H131
2137435
32186405
2415715
3681K037
2431A016
2314K166
2314H003
2314H033
3627P041
2311D039
Qty.
1
1
2
2
2
1
1
4
14
2
1
2
Description
Notes
SUMP
SUMP
INSERT
PLUG
SEAL - O RING
GASKET - SUMP
PLUG
SCREW
SCREW
SCREW
BRIDGE PIECE
SCREW
Page 57
Plate A
GBH02962
2
1
3
Page 58
Plate A
GBH02962
Item
Part No.
1
2
3
3
4
3577A125
References
F 3577A125
F 3577A125
33812116
3178C069
Qty.
1
1
1
1
1
Description
Notes
TUBE ASSEMBLY
TUBE
NUT
OLIVE
DIPSTICK
Page 59
Oil Strainer
Plate A
GBH02962
1
2
Page 60
Oil Strainer
Plate A
GBH02962
Item
Part No.
1
2
3
3575A061
36832137
2314H004
References
Qty.
1
1
2
Description
Notes
SUCTION PIPE
GASKET
SCREW
Page 61
Cylinder Head Cover
Plate A
HBH03330
10
9
12
8
11
13
2
6
5
4
Page 62
Cylinder Head Cover
Plate A
HBH03330
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
4142X324
References
F 4142X324
3681A055
F 4142X324
3174A017
3788A002
3789A001
3615A009
2151A001
3788A003
4142X099
F 4142X099
2415A131
Qty.
1
1
1
10
1
1
1
1
4
1
1
1
1
Description
Notes
CYL HEAD COVER ASSY

CYLINDER HEAD COVER
GASKET - CYL. HEAD COVER
SCREW
SPRING
CAP
DIAPHRAGM
COVER PLATE
SCREW
CAP
OIL FILLER CAP
OIL FILLER CAP
SEAL - O RING
Page 63
Cylinder Head Cover
Plate B
HBH03330
Page 64
Cylinder Head Cover
Plate B
HBH03330
Item
Part No.
1
2
3788N003
2314F003
References
Qty.
1
3
Description
Notes
COVER
SCREW
Page 65
Breather
Plate A
HBH03330
1
3
Page 66
Breather
Plate A
HBH03330
Item
Part No.
1
2
3
4
5
4134K021
References
F 4134K021
2415A068
2415H701
2314F005
Qty.
1
1
1
1
2
Description
Notes
PIPE - BREATHER
BREATHER PIPE
SEAL - O RING
SEAL - O RING
SCREW
Page 67
Blanking Plates
Plate A
HDH00039
Page 68
Blanking Plates
Plate A
HDH00039
Item
Part No.
2485A124
References
Qty.
1
Description
Notes
PLUG
Page 69
Oil Cooler
Plate A
JBH02644
3
2
Page 70
Oil Cooler
Plate A
JBH02644
Item
Part No.
1
2
3
4
5
6
4134W024
References
F 4134W024
3685A033
2314H011
2314H004
2311D060
Qty.
1
1
1
3
8
2
Description
Notes
COOLER
HOUSING
GASKET - OIL COOLER
SCREW
SCREW
SCREW
Page 71
Oil Filter
Plate A
JBH02644
Page 72
Oil Filter
Plate A
JBH02644
Item
Part No.
1
2
3
3773A061
3688A039
2314H034
References
Qty.
1
1
4
Description
Notes
OIL FILTER HEAD

SCREW
Page 73
Blanking Plates
Plate A
JBH02644
Page 74
Blanking Plates
Plate A
JBH02644
Item
Part No.
1
2
3
3623A009
3688A039
2314H033
References
Qty.
1
1
4
Description
Notes
BLANKING PLATE
SCREW
Page 75
Oil Filter
Plate A
JDH00044
Page 76
Oil Filter
Plate A
JDH00044
Item
1
Part No.
2654407
References
Qty.
1
Description
Notes
OIL FILTER
Page 77
Plate A
KBH00725
2
3
Page 78
Plate A
KBH00725
Item
Part No.
1
2
3
3114V041
3241N001
32186137
References
Qty.
1
1
3
Description
Notes
CRANKSHAFT PULLEY
BLOCK
BOLT
Page 79
Water Pump
Plate A
LBH02290
7
2
4
3
8
Page 80
Water Pump
Plate A
LBH02290
Item
1
2
3
4
5
6
7
8
Part No.
References
U5MW0201
F U5MW0201
F U5MW0201
24880234
3682A011
2314H005
2314K164
2314H012
Qty.
1
1
1
1
1
2
2
5
Description
Notes
WATER PUMP KIT

WATER PUMP
COVER
GASKET - WATER PUMP
GASKET - WATER PUMP
SCREW
SCREW
SCREW
Page 81
Pipes
Plate A
LBH02290
3
1
2
Page 82
Pipes
Plate A
LBH02290
Item
Part No.
1
2
3
4
5
4133L048
References
F 4133L048
2418F002
2418F001
2314H003
Qty.
1
1
1
1
2
Description
Notes
CONNECTION
CONNECTION
SEAL - O RING
SEAL - O RING
SCREW
Page 83
Plate A
LDH00717
7
8
5
6
Page 84
Plate A
LDH00717
Item
Part No.
1
2
3
4
5
6
7
8
4133L509
References
F 4133L509
F 4133L509
2415H219
29990015
29990016
2314H012
2314H004
Qty.
1
1
1
1
1
1
1
1
Description
Notes
THERMOSTAT ASSEMBLY
THERMOSTAT HOUSING
THERMOSTAT
SEAL - THERMOSTAT HOUSING
PLUG
SEAL - O RING
SCREW
SCREW
Page 85
Fan
Plate A
MDH01417
Page 86
Fan
Plate A
MDH01417
Item
Part No.
1
2
3
4
3748W242
2485C546
2313H236
2318D208
References
Qty.
1
1
4
4
Description
Notes
EXTENSION
FAN
STUD
NUT
Page 87
Alternator
Plate A
NDH02864
Page 88
Alternator
Plate A
NDH02864
Item
Part No.
2871A301
References
Qty.
1
Description
ALTERNATOR
Notes
(A)
Footnotes
(A)
BREAKDOWN OF 2871A301 NOT AVAILABLE.
Page 89
Pulleys
Plate A
NDH02864
Page 90
Pulleys
Plate A
NDH02864
Item
Part No.
3115H003
References
Qty.
1
Description
Notes
ALTERNATOR PULLEY
Page 91
Plate A
NDH02864
4
2
9
10
5
Page 92
Plate A
NDH02864
Item
Part No.
1
2
3
4
5
6
7
8
9
10
3824A071
2314J007
2314H022
2318D208
36155429
2314H004
0920497
2314J012
2318A604
0920465
References
Qty.
1
2
1
1
1
1
1
1
1
1
Description
Notes
ALTERNATOR BRACKET
SCREW
SCREW
NUT
LEVER
SCREW
WASHER
SCREW
NUT
SPACER
Page 93
Timing Case
Plate A
QCH00059
5
3
6
Page 94
Timing Case
Plate A
QCH00059
Item
Part No.
1
2
3
4
5
6
3716C573
3681P053
2418F437
2314H003
2314H006
2314H034
References
R a.
Qty.
Description
1
1
1
6
2
4
TIMING CASE
GASKET - TIMING CASE
FRONT OIL SEAL
SCREW
SCREW
SCREW
TIMING CASE
Notes
History
a.
1
3716C571
Page 95
Timing Case
Plate B
QCH00059
10
11
7
8
2
5
6
Page 96
Timing Case
Plate B
QCH00059
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
4111A034
3311A054
3241A025
2314J011
3117N001
3321A003
2116053
3112X011
2314J606
References
F 4111A034
F 4111A034
R a.
Qty.
Description
1
1
1
1
1
3
1
1
1
1
1
IDLER GEAR
IDLER GEAR
BUSH
HUB
PLATE
SCREW
CAMSHAFT GEAR
WASHER
DOWEL
THRUST WASHER
SCREW
HUB
Notes
History
a.
4
3272A041
Page 97
Timing Cover
Plate A
QCH00059
2
5
6
Page 98
Timing Cover
Plate A
QCH00059
Item
Part No.
1
2
3
4
5
6
4142A504
References
F 4142A504
3681P047
2314H002
2314H012
2314J002
Qty.
1
1
1
9
5
1
Description
Notes
TIMINGGEAR COVER
TIMING COVER
GASKET - TIMING CASE COVER
SCREW
SCREW
SCREW
Page 99
Drive Adaptor
Plate A
QDH01432
6
5
1
9
Page 100
Drive Adaptor
Plate A
QDH01432
Item
Part No.
1
2
3
4
5
6
7
8
9
4113H092
References
F 4113H092
3117C251
2521A207
2521A415
2721A537
2415B167
2311D578
2311D560
R a.
Qty.
Description
1
1
1
1
1
1
1
1
5
ADAPTOR
ADAPTOR
GEAR
BALL BEARING
BALL BEARING
CIRCLIP
SEAL - O RING
SCREW
SCREW
2
3
SCREW
SCREW
Notes
History
a.
9
2311D560
2311D559
Page 101
Blanking Plugs
Plate A
QDH01432
2
1
Page 102
Blanking Plugs
Plate A
QDH01432
Item
Part No.
1
2
2314C049
2415D053
References
Qty.
1
1
Description
Notes
SCREW
WASHER
Page 103
Lubricating Oil Pump & Delivery Housing
Plate A
RBH00051
Page 104
Lubricating Oil Pump & Delivery Housing
Plate A
RBH00051
Item
Part No.
1
2
4132F073
2314J008
References
Qty.
1
4
Description
Notes
OIL PUMP
SCREW
Page 105
Plate A
TBH01204
2
1
3
Page 106
Plate A
TBH01204
Item
Part No.
1
2
3
4
5
4148K008
References
F 4148K008
3682A013
2314H033
2314H050
Qty.
1
1
1
2
2
Description
Notes
ELBOW
ELBOW
GASKET - IND MANIFOLD
SCREW
SCREW
Page 107
Induction Manifold
Plate A
TBH01204
Page 108
Induction Manifold
Plate A
TBH01204
Item
Part No.
1
2
3
3611M009
3684N503
2314H002
References
Qty.
1
1
4
Description
Notes
PLATE
GASKET
SCREW
Page 109
Induction Manifold
Plate B
TBH01204
Page 110
Induction Manifold
Plate B
TBH01204
Item
Part No.
1
2
3
3611M009
3684N503
2314H032
References
Qty.
1
1
4
Description
Notes
PLATE
GASKET
SCREW
Page 111
Exhaust Manifold
Plate A
UBH00528
Page 112
Exhaust Manifold
Plate A
UBH00528
Item
Part No.
1
2
3
3778E232
3218J013
3681V512
References
Qty.
1
8
1
Description
Notes
EXHAUST MANIFOLD
SCREW
GASKET - EXHAUST MANIFOLD
Page 113
Exhaust Connection
Plate A
UBH00528
4
3
Page 114
Exhaust Connection
Plate A
UBH00528
Item
Part No.
1
2
3
4
3767A011
3688C018
2313C078
2318A634
References
Qty.
1
1
3
3
Description
Notes
ELBOW
GASKET - EXHAUST OUTLET
STUD
NUT
Page 115
Exhaust Outlet
Plate A
UDH00543
Page 116
Exhaust Outlet
Plate A
UDH00543
Item
Part No.
1
2
3
4
3688C018
3623E006
2314J005
2318A634
References
Qty.
1
1
3
3
Description
Notes
GASKET - EXHAUST OUTLET

FLANGE
SCREW
NUT
Page 117
Lift Pump
Plate A
VBH02464
Page 118
Lift Pump
Plate A
VBH02464
Item
Part No.
2641A203
References
Qty.
1
Description
Notes
LIFT PUMP
Page 119
Plate A
VBH02464
1
2
Page 120
Plate A
VBH02464
Item
Part No.
1
2
3584A007
3763A046
References
Qty.
1
1
Description
Notes
PIPE - FILTER TO INJ PUMP

CONNECTION
Page 121
Plate A
VBH02464
5
1
1
2
Page 122
Plate A
VBH02464
Item
Part No.
1
2
3
4
5
3584A009
2481D456
3218R013
2411D010
2411D010
References
Qty.
1
1
1
1
1
Description
Notes
PIPE - INJ PUMP TO FILTER

CLIP
BANJO BOLT
WASHER
WASHER
Page 123
Plate A
VBH02464
Page 124
Plate A
VBH02464
Item
Part No.
2872A006
References
Qty.
1
Description
Notes
REGULATOR
Page 125
Fuel Filter
Plate A
VBH02464
3
4
1
2
6
5
Page 126
Fuel Filter
Plate A
VBH02464
Item
Part No.
1
2
3
4
5
6
7
8
0650204
2411D013
0650204
2411D013
3355A018
2411D013
3355A019
2411D013
References
Qty.
1
1
1
1
1
1
1
1
Description
Notes
PLUG
WASHER
PLUG
WASHER
CONNECTION
WASHER
CONNECTION
WASHER
Page 127
Fuel Filter
Plate B
VBH02464
3
1
1
2
Page 128
Fuel Filter
Plate B
VBH02464
Item
Part No.
1
2
3
4
3831E015
2314J004
2318A604
2314H003
References
R a.
Qty.
Description
1
2
2
2
SUPPORT BRACKET
SCREW
NUT
SCREW
SCREW
Notes
History
a.
4
2314H001
Page 129
Fuel Filter
Plate A
VDH00022
2
1
2
1
5
Page 130
Fuel Filter
Plate A
VDH00022
Item
Part No.
1
2
3
4
5
6
7
8
2656F802
References
26560608
F 26560608
F 26560608
F 26560608
26560609
26431192
Qty.
1
1
1
1
1
1
1
1
Description
Notes
FUEL FILTER ASSEMBLY

FUEL FILTER HEAD
FUEL FILTER KIT
FUEL FILTER ELEMENT
SEAL
SEAL
DRAIN PLUG
WASHER
Page 131
Heater Plugs
Plate A
WDH00380
Page 132
Heater Plugs
Plate A
WDH00380
Item
Part No.
1
2
3161C054
2666A016
References
Qty.
1
4
Description
Notes
BAR
GLOWPLUG
Page 133
Engine Lifting Eyes
Plate A
XBH00474
1
2
4
3
Page 134
Engine Lifting Eyes
Plate A
XBH00474
Item
Part No.
1
2
3
4
3617A015
2314J002
3624A016
2314J002
References
Qty.
1
2
1
2
Description
Notes
LIFTING BRACKET
SCREW
LIFTING BRACKET
SCREW
Page 135
Engine Mounts
Plate A
ZCH01263
4
3
1
2
Page 136
Engine Mounts
Plate A
ZCH01263
Item
Part No.
1
2
3
4
2313M101
2318F605
2313M101
2318F605
References
Qty.
4
4
4
4
Description
Notes
STUD
NUT
STUD
NUT
Page 137
Engine Mounts
Plate B
ZCH01263
Page 138
Engine Mounts
Plate B
ZCH01263
Item
1
Part No.
2487207
References
Qty.
6
Description
Notes
PLUG
Page 139
Plate A
ZJH00600
4
3
Page 140
Plate A
ZJH00600
Item
Part No.
1
2
3
4
3278A004
2415H002
3278A007
2415H009
References
Qty.
1
1
1
1
Description
Notes
PLUG
SEAL - O RING
PLUG
SEAL - O RING
Page 141
Plate B
ZJH00600
Page 142
Plate B
ZJH00600
Item
Part No.
2848A051
References
Qty.
1
Description
Notes
OIL PRESSURE SWITCH
Page 143
Plate A
ZLH00370
1
2
Page 144
Plate A
ZLH00370
Item
Part No.
1
2
2848A126
2415H003
References
Qty.
1
1
Description
Notes
WATER TEMPERATURE SWITCH

SEAL - SENSOR
Page 145
Fuel Pre-Lift Pump
Plate A
ZVH01069
3
4
7
8
6
5
2
1
Page 146
Fuel Pre-Lift Pump
Plate A
ZVH01069
Item
Part No.
1
2
3
4
5
6
7
8
0650204
2411D013
0650204
2411D013
33532129
0566004
33532129
0566004
References
Qty.
1
1
1
1
1
1
1
1
Description
Notes
PLUG
WASHER
PLUG
WASHER
NUT
OLIVE
NUT
OLIVE
Page 147
Water Trap
Plate A
ZVH01069
8
3
5
12
10
11
Page 148
Water Trap
Plate A
ZVH01069
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
2656F823
References
F 2656F823
26550005
F
F
F
F
F
26550005
26550005
26550005
26550005
26550005
26560181
26560614
F 26560614
26431192
Qty.
1
1
1
1
2
1
1
1
1
1
1
1
Description
Notes
PRE-FUEL FILTER ASSY

FUEL FILTER HEAD
PRE-FUEL FILTER KIT
ELEMENT
O RING
O RING
O RING
O RING
FUEL FILTER BOWL
PLUG
PLUG
WASHER
Page 149
Plate A
ZZH01065
Page 150
Plate A
ZZH01065
Item
1
2
3
Part No.
2431154
2431154
2431154
References
Qty.
1
1
1
Description
Notes
PLUG
PLUG
PLUG
Page 151
Parts Index
Page 152
Parts Index
Description
Part No.
Page
ADAPTOR
4113H092
ALTERNATOR
Description
Part No.
Page
101
3788A002
63
2871A301
89
3788A003
63
ALTERNATOR
BRACKET
3824A071
93
2721332
25
2721A537
101
ALTERNATOR
PULLEY
3115H003
91
2722A022
31
BALL BEARING
2521A207
101
2481D456
41, 123
2521A415
101
2481Y011
37
BANJO BOLT
3218R013
123
2481Y012
37
BAR
3161C054
133
2646E019
37
BELT
2614B655
55
4115C311
27
BIG END BEARING

KIT
U5ME0026
23
4115C312
27
BIG END BRG KIT U/S
U5ME0026A
23
4115C313
27
4115C314
27
4115C315
27
4115C316
27
CON ROD BOLT
3212V003
27
CONNECTION
3355A018
127
3355A019
127
3763A046
121
4133L048
83
COOLER
4134W024
71
COVER
3788N003
65
COVER PLATE
3615A009
63
3117C221
23
CIRCLIP
CLIP
CON ROD
ASSEMBLY
U5ME0026B
23
U5ME0026C
23
BLANKING PLATE
3623A009
19, 75
BLOCK
3241N001
79
BOLT
32186137
79
BRACKET
3641A007
35
3653A017
41
BRIDGE PIECE
3627P041
57
CABLE
3161C017
43
CAMSHAFT
4112K031
33
CAMSHAFT BUSH
3112D071
19
CAMSHAFT GEAR
3117N001
97
CRANKSHAFT
GEAR
CAP
2646E501
47
CRANKSHAFT KIT
ZZ90222
23
3342A021
29, 29
CRANKSHAFT KIT EXCHANGE
ZZ90222P
23
Page 153
Parts Index
Description
Part No.
Page
Description
Part No.
Page
CRANKSHAFT
PULLEY
3114V041
79
FUEL FILTER
ASSEMBLY
2656F802
131
CYL HEAD COVER

ASSY
4142X324
63
FUEL FILTER BOWL
26560181
149
FUEL FILTER KIT
26560608
131
CYLINDER HEAD
BOLT
3218A011
29
FUEL INJECTION
PUMP
2644C319/22
35
3218A012
29
3117L261
35
DIAPHRAGM
3789A001
63
FUEL INJECTION
PUMP GEAR
DIPSTICK
3178C069
59
GASKET
36832137
61
DOWEL
2116053
97
3684N503
109, 111
3244A009
19
3681A055
63
3245A011
49
GASKET - CYL.
HEAD COVER
DRAIN PLUG
26560609
131
GASKET CYLINDER HEAD
3681E051
29
ELBOW
3767A011
115
3681V512
113
4148K008
107
GASKET EXHAUST
MANIFOLD
EXHAUST
MANIFOLD
3778E232
113
GASKET EXHAUST OUTLET
3688C018
115, 117
EXHAUST VALVE
3142A171
29
3682A013
107
EXTENSION
3748W242
87
GASKET - IND
MANIFOLD
FAN
2485C546
87
GASKET - OIL
COOLER
3685A033
71
FAN DRIVE
HOUSING
4113K005
55
GASKET - OIL
FILTER HEAD
3688A039
19, 73, 75
FAN DRIVE
PULLEY
3115C113
55
GASKET - SUMP
3681K037
57
FLANGE
3623E006
117
GASKET - TIMING
CASE
3681P053
95
FLYWHEEL
ASSEMBLY
4111D272
51
GASKET - TIMING
CASE COVER
3681P047
99
FLYWHEEL
HOUSING
3713K027
49
GASKET - WATER
PUMP
24880234
81
FRONT OIL SEAL
2418F437
95
3682A011
81
3117C251
101
GEAR
Page 154
Parts Index
Description
Part No.
Page
GLOWPLUG
2666A016
133
HOSE
2646F501
47
HUB
3272A041
Description
Part No.
Page
33532129
147, 147
OIL FILLER CAP
4142X099
63
97
OIL FILTER
2654407
77
3311A054
97
OIL FILTER HEAD
3773A061
73
IDLER GEAR
4111A034
97
2848A051
143
INJECTOR
2645K027
39
OIL PRESSURE
SWITCH
INJECTOR CLAMP
3751A241
39
OIL PUMP
4132F073
105
INJECTOR WASHER
L311FF02
39
OLIVE
0566004
147, 147
INSERT
2137435
57
33812116
59
INTAKE VALVE
3142H101
29
PIPE - BREATHER
4134K021
67
LEVER
36155429
93
PIPE - FILTER TO
INJ PUMP
3584A007
121
LIFT PUMP
2641A203
119
3525A101
37
LIFTING BRACKET
3617A015
135
PIPE - FUEL INJ NO

1 CYL
3624A016
135
PIPE - FUEL INJ NO

2 CYL
3525A102
37
MAIN BEARING KIT
U5MB0018
23
3525A103
37
MAIN BEARING KIT

- U/S
U5MB0018A
23
PIPE - FUEL INJ NO

3 CYL
3525A104
37
U5MB0018B
23
PIPE - FUEL INJ NO

4 CYL
U5MB0018C
23
PIPE - INJ PUMP TO

FILTER
3584A009
123
METRIC BOLT
3211C002
21
25
2318A108
35
PISTON AND RING

KIT
U5PR0063
NUT
2318A603
35
2113A003
19
2318A604
53, 93,
129
PISTON COOLING
JET
PISTON RING KIT
UPRK0003
25
2318A634
115, 117
PLATE
0240356
49
2318D208
87, 93
3241A025
97
2318F605
137, 137
3611M009
109, 111
3331A006
31, 31
0650204
127, 127,
147, 147
PLUG
Page 155
Parts Index
Description
PRE-FUEL FILTER
ASSY
Page 156
Part No.
Page
Description
Part No.
Page
0650588
19, 29
26550005
149
0650594
19
PRE-FUEL FILTER
KIT
0650710
19
PUSHROD
3142V011
33
2431154
29, 151,
151, 151
REGULATOR
2872A006
125
ROCKER LEVER
4115R318
31
4115R319
31
ROCKER SHAFT
ASSEMBLY
4115R613
31
ROCKER SHAFT
ASSY - MINOR
4115R703
31
ROCKER SHAFT
SPRING
3174A015
31
SCREW
0096803
51
2151A001
63
2311D039
57
2311D060
71
2311D559
101
2311D560
101, 101
2311D578
101
2314C049
19, 103
2314F001
19
2314F002
49
2314F003
65
2314F005
67
2314H001
129
2314H002
41, 99,
109
2314H003
35, 57,
83, 95,
129
2431A016
57
2485A104
31
2485A108
19
2485A109
45
2485A124
69
2487207
139
2487A451
49
2487A452
49
2487Y005
49
26560614
149
29990015
85
3212P008
19
3212V006
19
32141316
19
32186405
57
32416117
29
3241A011
19
3241A012
19
3278A004
141
3278A006
29
3278A007
141
2656F823
149
Parts Index
Description
Part No.
Page
2314H004
35, 61,
71, 85, 93
2314H005
81
2314H006
95
2314H011
71
2314H012
81, 85, 99
2314H022
93
2314H032
111
2314H033
19, 57,
75, 107
2314H034
Description
Part No.
Page
3211C004
31, 31
32166329
19
3218J013
113
SEAL
36843154
49
SEAL - INJECTOR
26460064
39
SEAL - O RING
2415715
57
2415A068
67
2415A131
63
2415B167
101
73, 95
2415H002
141
2314H050
107
2415H009
141
2314J001
49
2415H701
67
2314J002
35, 99,
135, 135
2418F001
83
2418F002
83
26420318
35
29990016
85
2418F704
21
2314J004
129
2314J005
55, 117
2314J007
93
2314J008
105
SEAL - REOS
HOUSING
2314J011
97
SEAL - SENSOR
2415H003
29, 145
2314J012
93
2415H219
85
2314J204
49
SEAL THERMOSTAT
HOUSING
2314J603
49
2418M517
29
2314J606
97
SEAL - VALVE
STEM
2314K164
81
2418M519
29
2314K166
57
SHORT ENGINE ASSEMBLY
NK40011
17
2314W009
39
SMALL END BUSH
3112A005
27
2316A901
31
SOLENOID
26420469
35
2316A902
31
SPACER
0920465
93
Page 157
Parts Index
Description
Part No.
Page
Description
Part No.
Page
SPRING
3174A017
63
VALVE SPRING
3174A031
29, 29
STARTER MOTOR
2873K621
53
WASHER
0920497
93
STARTER RING
GEAR
31162121
51
2134A502
31
2411D008
35
STUD
2313C078
53, 115
2411D010
123, 123
2313H236
87
2411D013
2313M101
137, 137
SUCTION PIPE
3575A061
61
127, 127,
127, 127,
147, 147
SUMP
4145H131
57
2415D053
19, 103
SUPPORT BRACKET
3831E015
129
26431192
131, 149
TAPPET
3142U061
33
33117127
51
THERMOSTAT
ASSEMBLY
4133L509
85
3321A003
97
K134AF01
35
THIMBLE
33142111
19
WATER PUMP KIT
U5MW0201
81
THRUST WASHER
3112X011
97
2848A127
43
31137312
23
WATER
TEMPERATURE
SENSOR
31137322
23
2848A123
43
31137551
23
WATER
TEMPERATURE
SWITCH
31137561
23
2848A126
145
3716C571
95
0500012
23, 33
3716C573
95
TIMINGGEAR
COVER
4142A504
99
TUBE ASSEMBLY
3577A125
59
VALVE COLLET
2714A002
29, 29
VALVE GUIDE
3313E021
29, 29
VALVE SEAT
INSERT
3314A221
29
3314A231
29
TIMING CASE
Page 158
WOODRUFF KEY

Perkins 1104D

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NK75038

How To Use Your Parts Book

Parts Lists & Illustrations

How to use your Parts Book

High Pressure Fuel Pipes

Throttle & Stop Controls

Cylinder Block & Liners

Rear End Oil Seal

Fuel Leak-Off Pipe

Crankshaft, Main & Big End Bearings

Pistons & Rings

Flywheel & Starter Ring

Cylinder Head Assembly

Rocker Shaft Assembly

Timing Gear & Camshaft

Dipstick & Filler Tube

Fuel Injection Pump

Cylinder Head Cover

Cylinder Head Cover

Alternator Bracket & Fixings

Front End Drive Input

Lubricating Oil Pump & Delivery

Water Outlet Housing

Lubricating Oil Pressure Switch/Gauge

Lubricating Oil Pressure Switch/Gauge

Filter to Injection Pump Pipe

Temperature Gauge & Sender

Injection Pump to Filter Pipe

Fuel Pre-Lift Pump

Pipework & Connections

Miscellaneous & Auxiliaries

Engine Lifting Eyes

Symbols and Notes

From Engine Number

Upto Engine Number

Repairs and Replaces

See Appropriate Section - Reference Number

New for Old Part

Reference for Detailed Breakdown

Other Service Options Available

See History Section

Recommended stocking and service lists

Recommended stocking and service lists

Recommended stocking and service lists

SHORT ENGINE - ASSEMBLY

Cylinder Block & Liners

Cylinder Block & Liners

LOCATES IN CYLINDER BLOCK TURBOCHARGER DRAIN POSITION TAPPINGS

Rear End Oil Seal

Rear End Oil Seal

SEAL - REOS HOUSING

Crankshaft, Main & Big End Bearings

Crankshaft, Main & Big End Bearings

CRANKSHAFT KIT - EXCHANGE

Pistons & Rings

Pistons & Rings

PISTON AND RING KIT

CON ROD ASSEMBLY

DO NOT RE-USE ONCE REMOVED

Cylinder Head Assembly

Cylinder Head Assembly

Rocker Shaft Assembly

Rocker Shaft Assembly

ROCKER SHAFT ASSEMBLY