COMPACT AND RUGGED

Conical twin-screw extruder series for profile extrusion

IN PARTNERSHIP WITH INDUSTRY

KraussMaffei is a premium partner

for the plastics and rubber processing industries
worldwide

Automotive

White Goods

Construction

Life Sciences

Whatever you aim to achieve in plastics or rubber

complete extrusion lines is used in many

processing, KraussMaffei is your partner. We are

industries, including chemicals, pharmaceuticals,

the only company with intensive expertise across

automotive, construction, furniture and packaging.

the three main engineering fields. And we have a

strong track record in integrating this expertise to

People for Plastics

develop new processes and systems.

We are the people for plastics. We are your

partners from the first exploratory discussion,

Ready for any challenge

through development to commissioning, servicing

Our Injection Molding Machinery Division

and operating your system, and final disposal. At all

supplies machinery and systems from 35 to 4,000

times, you are assured of outstanding competence

tonnes for standard applications and for all

in planning and engineering, as well as reliable and

processing variants, together with fully automated

fast spare parts, service and support.

solutions. We have a strong customer base in all the

relevant industries worldwide.

Adding value for customers

Our Reaction Process Machinery Division supplies

We put our expertise to work for your success.

machines and complete systems for processing

With machine ranges engineered for modular-

polyurethanes and other reactive materials.

ity, we can deliver application-specific solutions

Completing our product portfolio, Automotive

based on our wide range of standard modules and

Component Systems supplies foam molds, cutters

specially engineered solutions. This strategy offers

and routers. Our customer base is wide, with a

customers technical and cost advantages.

focus on the automotive, construction and white

appliances industries.

Close to customers around the world

Our Extrusion Technology Division supplies

As an international company, KraussMaffei has

machinery and systems for compounding, for pipe,

a presence in all the major markets for the plastics

profile and sheet extrusion, physical foaming, and

and rubber processing industries and employs

the production of technical rubbers and inter-

around 3,000 people worldwide. Our sales and

mediates for tire production. Machinery from the

service network keeps us close to all our

companys range from single extruders to

customers around the world.

Electrical/Electronics

Ideal in the lower output range conical

twin-screw extruders from KraussMaffei
Berstorff

Packaging

The conical twin-screw extruders from KraussMaffei

Berstorff are ideal for the lower output range, either as
standalone extruders or for coextrusion. In this
category, they offer critical design and process
engineering benefits.
The short, compact design saves valuable production
area the angled alignment of the screw axes makes
space for a rugged distributing gearbox and a
substantial back pressure bearing. This machine design
ensures optimal functionality even in relentless roundthe-clock production. The relatively small screw
diameter results in minimal back pressure forces in the
metering zone, which contributes to the long service life
of the back pressure bearings. The screw, specially
designed for PVC processing, ensures extremely gentle
plasticizing.

TRANSPARENT TECHNOLOGY

Meet the machine: take a tour of

a conical twin-screw extruder

Standard metering unit

For processing different
materials

Rugged gearbox
For low maintenance costs
and long service life

Drive concept
For optimal performance,
AC (standard)

Page 4

Rectangular feed throat

For optimal screw filling

Vacuum degassing
With a sturdy waste pipe and quick connection
for easy cleaning

Proceesing unit
With molybdenum-plated
screws and deep-nitrided,
air-cooled barrel

Short, compact and

space-saving design

Vacuum degassing
With solids separator

Page 5

DESIGN BASICS

Constant flight depth over the whole screw length

for optimal material conditioning and temperature
homogeneity

On double-conical screws the flight depth decreases

different formulations, and pressure stability up

from intake to output zone. On conventional single-

to 500 bar, with a constant conveying rate even

conical screws, by contrast, the flight depth remains

against high die resistance.

constant over the whole length of the screw.

Uniform pre-plasticizing and optimal thermal
homogeneity

Single-conical screws can be double-flighted from

the intake zone to the compression zone. This
ensures uniform material processing. The shallower flight depth in the intake and precompression zones of single-conical screws means

Screw length schematics

KMD 40 KK and KMD 60 K
L2

L1

that heat transfer from the barrel heating is

significantly better. In consequence, the powder
achieves optimal thermal homogeneity during the
pre-plasticizing phase.

KMD 43 K and KMD 63 K

L2+15%

L1+45%

Benefits of longer screws

The longer screws of the KMD 43 K/P and KMD

63 K/P guarantee a very stable process, optimal

L1: distance from front edge of feed aperture to venting apertures

melt homogeneity, a wider processing window for

L2: distance from venting apertures to melt exit point

Coextruder KMD 43 K/P column-mounted on the main

KMD 63 K/P extruder

KMD 63 K/P conical twin-screw extruders as piggybacked

coextruders above a KMD 114-32/P parallel twin-screw
extruder

Page 6

Design basics

DETAILED PRODUCT INFORMATION

Flexible, space-saving and productive

KraussMaffei Berstorff systems for coextrusion

Coextruders for profile extrusion

Piggyback configurations save space

The machines in our conical extruder series are

Combinations of parallel basic extruders and one

available as standard standalone extruders and as

or two piggyback extruders are common. The

coextruders for profile extrusion. Coextrusion is

basic extruder processes the regrind, while the

an important trend in plastics processing. In profile

coextruder processes the virgin material. Conical

extrusion, a coextrusion solution can allow the core,

extruders with a screw diameter of up to 63 mm

or other non-visible window parts, to be made of

can be mounted above the main extruder, and

cheaper regrind, with only a thin outer layer made

capable of movement in two axes. KraussMaffei

of colour-fast virgin material. Profile manufacturers

Berstorff offers a wide range of coextruders and

want space-saving coextrusion solutions.

unique space-saving coextrusion concepts such

as post-mounted and piggybacked combinations.

Conical extruder series (standalone and coextrusion)

Technical data

KMD 43 K/P

KMD 63 K/P

Output range geometry 1 [kg/h] rigid PVC

30100

55150

Output range geometry 2 [kg/h] rigid PVC

80220

Motor power output [kW]

19

37,4

Gear torque, max. [Nm]

4000

12 000

Screw speed, max. [min -1]

41

28

Screw length

1160

1700

Screw diameter [mm]

43 82

63120

Screw heating/cooling

internal

internal

Extrusion height [mm]

1000

1000

Dimensions [mm]
Length incl. intake and switching cabinet

2445

3100

Width incl. control desk

975

1330

Height incl. hopper

2000

2210

Page 7

DETAILED PRODUCT INFORMATION

The C5 control one of the most

advanced control and
monitoring systems in the industry
Centralized control of the extrusion line

multiple extruders, is fast and simple. The operator

Meeting tough specifications for product quality and

panel allows direct intervention in the operation of

output demands a stable, reliable production process.

all key elements in the extrusion line. The current

This is where the C5 control system scores. As one of

operating status of the whole line is always displayed,

the most advanced systems in the industry, it offers

together with a customizable selection of seven actual

dependable technology and intelligent functions for

parameters. Prompts and alarm messages flash up

centralized control and monitoring of extrusion lines.

in your chosen language. The C5 offers extensive

For the operator, the C5 ensures optimal set-up and

documentation options and easy connection to a host

start-up, and a clear, consistent overview of the pro-

computer. The standard design features an integrated

duction process. Monitoring and control is facilitated

operator panel; swivel-mounted or mobile panels are

by efficient visualization of the status of different

offered as options. The swivel-mounted panel, for

extrusion line components on a series of screen pages.

example, enables the operator to run the whole line

Central synchronization of the whole line, including

from a position near the die.

KraussMaffei Berstorff standard operator panel:

Swivel-mounted operator panel (option)

integrated in the control cabinet

Page 8

Mobile operator panel

(option)

Detailed product information

CUSTOMER BENEFITS

Built-in economic and process advantages

its over to you to exploit them

Conical twin-screw extruders from KraussMaffei

The high-performance gear system allows the

Berstorff stand for productive, cost-effective profile

specific throughput to be increased; this means

extrusion and process benefits. Our experience and

higher output for the same screw speed. The

our ability to deliver outstanding solutions are at

longer screw and further improved screw geom-

your service.

etries ensure optimal melt homogeneity thanks

to gentle, uniform plasticizing. The proven,

Benefits that pay off

self-regulating internal screw temperature control

The drastic extension of the preheating zone in the

contributes to uniform plasticizing, excellent melt

new KMD 43 K/P and KMD 63 K/P significantly

homogeneity and to a marked reduction in shear

reduces shear energy input to the melt. The propor-

energy, and ultimately to lower maintenance

tionate increase in heat energy makes it possible

effort. Molybdenum hard-facing is standard

to control the entire process much more precisely

on KMD 43 K/P and KMD 63 K/P screws. Its

by controlling the processing unit temperature. It

because the new conical machine generation are

also makes it easier to process different materials,

universal workhorses, engineered for reliable

eg, dryblend, granulate or regrind. This greatly in-

performance and productivity that they promise

creases production flexibility over the whole output

excellent returns on your investment.

range of the machine. It also makes it easier to change

stabilizing agents if necessary.

Your benefits at a glance:

Optimal melt homogeneity thanks to long processing unit

Wide processing window for different formulations
Increase of specific throughput and output rates through extension of the preheating length; this
results in higher output for the same screw speed

Outstandingly consistent product quality over a defined performance range

Low maintenance thanks to internally temperature-controlled screws and air-cooled barrels
Cost savings from extended service life for the processing unit and high output rates
Excellent price/performance ratio

Customer benefits

Page 9

SERVICE WORLDWIDE

Service, support and spare parts when you

need them, where you need them
Rely on us for a fast and competent response to

Customer trials and prototyping in our test lab

all your service needs anywhere in the world.

The Extrusion Division operates a test lab fitted

Whatever you need from troubleshooting and

with the latest machinery and equipment. We can

training to spares or repairs were on the job.

run trials, produce prototype parts and fine-tune

processes on your behalf. We can work with you

Were dedicated to supplying service quality on a

to test and evaluate processes, machines and

par with the outstanding quality of our machines

equipment in order to identify the best approach

and systems. We offer far more than spare parts

for a particular project. Our highly-qualified

and hotlines. Well work with you to choose the

application engineers are there to help you.

best and most cost-effective solution for your

operation. Well help you test new applications

Training with high hands-on content

and well plan customized service packages.

Courses are held in our lab and training centre,

or, optionally, on your premises. We offer

All-round service

clearly-structured basic and advanced training in

Our service offering is broad. Well configure your

operation, process control and maintenance for

system, install and commission it, train your staff,

KraussMaffei extrusion systems. On request, well

plan measures to minimize your downtime risk and

plan and hold special courses on topics of your

maximize productivity, and carry out maintenance,

choice. All participants spend a high proportion

repairs and upgrades. Youll find us fast, reliable

of their training working hands-on with original

and competent. Our hotline is manned by highly-

KraussMaffei machines. A well-structured

trained and experienced service technicians.

training program produces skilled operators

If necessary, well get a technician to you quickly.

and technicians, which will positively impact

Remote diagnosis, interfacing directly with your

your up-time and productivity.

machines control system, can be a practical

alternative. Spares for all important wear parts are
available at short notice. Were continuously
expanding our service network to speed up spare
parts shipment. Talk to us about the right service
solution for your business.
Page 10

KraussMaffei Technologies GmbH

Worldwide hotline
numbers

Munich, Germany
Customer Service
Phone: +49 89 8899-2273 (electrical systems)
Phone: +49 89 8899-4380 (mechanical systems)
Email: service-ext.de@kraussmaffei.com
Application Engineering
Phone: +49 89 8899-4094
Fax: +49 89 8899-2161
Email: processing-ext.de@kraussmaffei.com
Krauss-Maffei Italiana S.r.l.
Abbiategrasso, Italy

Krauss-Maffei (U.K.) Ltd.

Warrington, UK

Phone: +39 02 94963181

Phone: +44 1925 644100

Fax: +39 02 94699482

Fax: +44 1925 234284

Email: service-ext.it@kraussmaffei.com

Email: service-ext.uk@kraussmaffei.com
Berstorff Krauss-Maffei OOO
Moscow, Russia
Phone: +7 495 9377554
Fax: +7 495 9701731

Krauss Maffei Corporation

Email: service-ext.ru@kraussmaffei.com

Florence, USA
Phone: +1 859 2834307
Fax: +1 859 2830290
Email: service-ext.us@kraussmaffei.com
Krauss Maffei de Mxico

KraussMaffei Technologies

S. de R.L. de C.V.

India Pvt. Ltd.

Mexico City, Mxico

Pune, India

Phone: +52 55 53082383

Phone: +91 20 41404610

Fax: +52 55 53081727

Fax: +91 20 414046 99

Email: service-ext.mx@kraussmaffei.com

Email: service-ext.in@kraussmaffei.com

Krauss Maffei do Brasil Ltda

So Paulo, Brazil

Krauss-Maffei Extrusion

Phone: +55 11 46129171

Technology (Zhejiang) Co., Ltd.

Fax: +55 11 46128366

Jiaxing City, China

Email: service-ext.br@kraussmaffei.com

Phone: +86 573 86973888

Fax: +86 573 86967111
Email: service-ext.cn@kraussmaffei.com

Contacting us by post
If you need to contact any of our

Extrusion Technology Service

international service or spare parts teams

KraussMaffei Technologies GmbH

by post, use this address:

Krauss-Maffei-Str. 2
80997 Munich
Germany

Page 11

KraussMaffei is a premium partner for the plastics and rubber processing

industries worldwide. KraussMaffei machines and systems are used wherever
plastics and rubber are converted into products. As a knowledge-driven
technology company, we build on many decades of experience and a strong

Conical twin-screw extruders from KraussMaffei

Berstorff are the ideal machines for lower output
applications. The short, compact design saves space.
The rugged machine design ensures optimal
functionality even in relentless, round-the-clock
operation. The long processing unit guarantees
optimal melt homogeneity. The screw concept is
designed for outstanding, constant product quality
over a defined performance range. The excellent
price/performance ratio and the long service life of
the processing unit help to keep your products costcompetitive.

KraussMaffei Technologies GmbH

Krauss-Maffei-Strasse 2 80997 Munich

Phone +49 89 8899-2546 Fax +49 89 8899-4043
www.kraussmaffei.com

1.0 WE 3rd edition 06/10. EXT 046 A PRO 09/2007 US KraussMaffei reserves the right to make technical changes Printed in Federal Republic of Germany.

commitment to research and development.