Professional Documents
Culture Documents
Page 1 of 14
http://www.iowadot.gov/erl/current/IM/content/566.htm
10/2/2013
Page 2 of 14
Maximum Reinforcement
inch
mm
inch
mm
t 3/8
t 10
3/32
2
3/8 < t 3/4
10 < t 19
1/8
3
t > 3/4
1 > 19
3/16
5
note: The above indicated values for a given plate thickness joint welded from both sides.
t 1/4
t6
3/23
2
1/4 < t 1/2
6 < t 13
1/8
3
1/2 < t 1
13 < t 25
5/32
4
t>1
1 > 25
3/16
5
note: The above indicated values for a given plate thickness joint welded from one side.
The tensile and yield strength for temper T6, Alloy 6061 shall be as follows: 38 Ksi (Tensile), 35 Ksi
(Yield).
When fracture occurs in the weld metal, a minus 5% tolerance shall be allowed, if fracture occurs
outside the weld metal.
ACCEPTANCE CRITERIA FILLET WELDS FOR PLATE AND PIPE (AWS D1.2, 3.6.3)
The visual examination of the test weldment shall satisfy the following acceptance criteria:
1. Surface of the welds shall be free from any cracks.
2. All craters shall be filled to the full cross section of the weld.
3. The edges of the weld shall blend smoothly with the base metal.
4. Underfill shall not exceed 0.01 (0.25 mm).
5. The weld shall exhibit complete fusion in the root and to the base metal by the macroetech test.
6. The leg length shall meet the requirements of the WPS.
7. Root surface concavity (suck-back) shall not exceed 1/32 (1 mm).
GROOVE WELDS PLATE, PIPE AND CASTINGS
z
Visual examination of the test weldment shall conform to the requirements of Part B Section 3.6
of the AWS D1.2/D1.2M: 2003.
{ Note: Macroetching of the cut sections shall be included in the examination of fillet welds
and PJP Groove Welds.
Tension test specimens shall conform to the requirements of Part B, Section 3.7 of the D1.2 AWS
Code.
Bend test specimens shall conform to the requirements of Part B, Section 3.8 of the D1.2 AWS
Code.
Soundness Test Castings shall conform to the requirements of Part B, Section 3.9 of the D1.2
AWS Code.
Soundness Tests Fillet Welds for Plates and Pipes shall conform to the requirements of Part B,
Section 3.10 Option 1 (Fillet Weld Fracture Test Pipe and Plate), and Option 2 (Fillet Weld Root
Bend Test Plate).
http://www.iowadot.gov/erl/current/IM/content/566.htm
10/2/2013
Page 3 of 14
Note: These positions are classified as (1) Flat, (2) Horizontal, (3) Vertical, or (4) Overhead
Note: Plate Groove 1G (Flat), 2G (Horizontal), 3G (Vertical), 4G (Overhead)
Plate Fillet 1F (Flat) 2F (Horizontal), 3F (Vertical), 4F (Overhead)
Pipe Groove 1G (Horizontal Rotated), 2G (Vertical Fixed), 5G (Horizontal Fixed), 6G
(Inclined Fixed)
Pipe Fillet 1F (Inclined Rotated), 2F (Vertical Fixed), 2FR (Horizontal Rotated), 4F
(Overhead Fixed), 5F (Horizontal Fixed)
http://www.iowadot.gov/erl/current/IM/content/566.htm
10/2/2013
Page 4 of 14
WELDER PERFORMANCE
z
All shop welders, welding operators and tack welders shall be qualified and certified prior to
welding on any Iowa Department of Transportation Bridge or sign support structure. The
qualification of welders, welding operators, and tackers shall be in accordance with the
instructions of this IM. Certification shall be for a period of 1 year. However, shop welders
certification may be extended annually based on a verification, notorized letter from the
fabricator, certifying that the welder or tack welder has been engaged in the welding process for
which he is qualified without interruption of more than six months during the preceding twelve
months.
All field welders shall be qualified for a period of one year. Those welders who have successfully
passed their qualification tests without failure for two consecutive years, requalification will only
be required every two years.
Welder re-qualification/re-certification may be required at any time there is a specific reason to
question his/her ability to make sound welds.
LIMITATION OF VARIBLE
z
z
When welding in vertical position, a change in direction of welding shall require a re-qualification.
Qualification of a tack welder. Tack welder shall be qualified as a welder of fillet welds in the
qualified position.
http://www.iowadot.gov/erl/current/IM/content/566.htm
10/2/2013
http://www.iowadot.gov/erl/current/IM/content/566.htm
Page 5 of 14
10/2/2013
Page 6 of 14
http://www.iowadot.gov/erl/current/IM/content/566.htm
10/2/2013
http://www.iowadot.gov/erl/current/IM/content/566.htm
Page 7 of 14
10/2/2013
http://www.iowadot.gov/erl/current/IM/content/566.htm
Page 8 of 14
10/2/2013
http://www.iowadot.gov/erl/current/IM/content/566.htm
Page 9 of 14
10/2/2013
http://www.iowadot.gov/erl/current/IM/content/566.htm
Page 10 of 14
10/2/2013
http://www.iowadot.gov/erl/current/IM/content/566.htm
Page 11 of 14
10/2/2013
http://www.iowadot.gov/erl/current/IM/content/566.htm
Page 12 of 14
10/2/2013
http://www.iowadot.gov/erl/current/IM/content/566.htm
Page 13 of 14
10/2/2013
http://www.iowadot.gov/erl/current/IM/content/566.htm
Page 14 of 14
10/2/2013