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Culture Documents
Revision 1.1
INDEX
TOPICS
PAGE
Page 2 of 31
Revision 1.1
Common Parts
Part No
Description
Un Common Parts
Part No
Description
1 4053490
A035C915
2 0327-1507
A035E719
3 A028T766
AUX 105
A035E715
4 0327-1536
AUX101
A035E717
5 0327-1265
AUX102
A034Y731
6 0327-1593
A034Y728
7 S-985-C
A034X430
8 A034X426
Harness AC (Common)
A034Y733
9 0300-6366-02
A034Y726
10 0300-6315-02
4913140
11 0098-7902-01
Label Logo
2879740
12 0098-8104-03
2879732
13 4085824
Magnetic Pickup
4971761
14 A028T799
Manual Operator
2865870
15 A029R841
Manual Service
0302-2058-12
16 A034Z167
0302-2058-15
17 0327-1601-01
PCC3300 Controller
0302-2058-08
18 3017993
0302-2058-03
19 0193-0468
0302-2057-24
20 A028X493
Sender - Pressure
0302-2057-26
21 0193-0529-02
Sender - Temperature
0302-2057-29
22 3054609
0302-2057-31
Page 3 of 31
Revision 1.1
KTA-50-G8
A040U369
A040R749
0326-7011
0326-6979
0326-7529
0326-6984
0326-7518
A040R762
A040R768
A040G810
0326-7516
0326-7486
A040R776
0326-6989
A040R778
A029N140
DESCRIPTION
Genset Rating
CT Ratio
WYE connection
Genset Nominal Voltage 416V
Voltage Range 416- 480 V
AVR Enabled
Freq. Select 50Hz
Sync. Check window 5 Deg
Engine Protection
Engine and AVR Gains
Nominal Battery Voltage 24V
Low Coolant Level Shutdown
Battle Short Enable
Application Rating Selection( Prime)
Coolant Temperature 2 Enable
Genset Application Type: Utility Multiple
K 38
KTA-38-G2-I
750kVA
0326-7870
0326-7479
0326-7011
0326-6979
0326-7529
0326-6984
0326-7518
A040R762
A040R768
A040G818
0326-7516
0326-7486
A040R776
0326-6989
A040R778
A029N140
0326-7525
KTA-38-G3
800kVA
A040R758
0326-7479
0326-7011
0326-6979
0326-7529
0326-6984
0326-7518
A040R762
A040R768
A040G818
0326-7516
0326-7486
A040R776
0326-6989
A040R778
A029N140
0326-7525
KTA-38-G5
1010kVA
A040R756
0326-7481
0326-7011
0326-6979
0326-7529
0326-6984
0326-7518
A040R762
A040R768
A040G816
0326-7516
0326-7486
A040R776
0326-6989
A040R778
A029N140
0326-7525
DESCRIPTION
Genset Rating
CT Ratio
WYE connection
Genset Nominal Voltage 416V
Voltage Range 416- 480 V
AVR Enabled
Freq. Select 50Hz
Sync. Check window 5 Deg
Engine Protection
Engine and AVR Gains
Nominal Battery Voltage 24V
Low Coolant Level Shutdown
Battle Short Enable
Application Rating Selection( Prime)
Coolant Temperature 2 Enable
Genset Application Type: Utility Multiple
Genset CT Secondary-1A
Page 4 of 31
Revision 1.1
V28
VTA-28-G3 600 KVA
0326-7742
0326-7477
0326-7011
0326-6979
0326-7529
0326-6984
0326-7518
A040R762
A040R768
A040G828
0326-7516
0326-7486
A040R776
0326-6989
A040R778
A029N140
0326-7525
DESCRIPTION
Genset Rating
CT Ratio
WYE connection
Genset Nominal Voltage 416V
Voltage Range 416- 480 V
AVR Enabled
Freq. Select 50Hz
Sync. Check window 5 Deg
Engine Protection
Engine and AVR Gains
Nominal Battery Voltage 24V
Low Coolant Level Shutdown
Battle Short Enable
Application Rating Selection( Prime)
Coolant Temperature 2 Enable
Genset Application Type: Utility Multiple
Genset CT Secondary-1A
K19
KTA-19-G9 500 KVA
0326-7717
A040R744
0326-7011
0326-6979
0326-7529
0326-6984
0326-7518
A040R762
A040R768
A040R774
0326-7516
0326-7486
A040R776
0326-6989
A040U373
A029N140
DESCRIPTION
Genset Rating
CT Ratio
WYE connection
Genset Nominal Voltage 416V
Voltage Range 416- 480 V
AVR Enabled
Freq. Select 50Hz
Sync. Check window 5 Deg
Engine Protection
Engine and AVR Gains
0326-7516 Nominal Battery Voltage 24V
Low Coolant Level Shutdown
Battle Short Enable
Application Rating Selection( Prime)
Intake Manifold Temperature Disable
Genset Application Type: Utility Multiple
Page 5 of 31
Revision 1.1
N14
NTA-14-G3 380 KVA
A040R752
A040R741
0326-7011
0326-6979
0326-7529
0326-6984
0326-7518
A040R762
A040R764
A040R772
0326-7516
0326-7486
A040R776
0326-6989
A040R373
A029N140
DESCRIPTION
Genset Rating
CT Ratio
WYE connection
Genset Nominal Voltage 416V
Voltage Range 416- 480 V
AVR Enabled
Freq. Select 50Hz
Sync. Check window 5 Deg
Engine Protection
Engine and AVR Gains
Nominal Battery Voltage 24V
Low Coolant Level Shutdown
Battle Short Enable
Application Rating Selection( Prime)
Intake Manifold Temperature Disable
Genset Application Type: Utility Multiple
POWER LIMITS
Signal Name
Power Limit
Internally fused at 3 A
Return pins
Internal Fusing:
The PCC3300s internal fusing protection is temperature dependant. It will allow 2X rated current at 20C (about
room temp), and allow rated current at 85C.
The internal fusing is a current limiting device that self resets once the short circuit is removed and its cooled down.
Page 6 of 31
Revision 1.1
Trim
Value
Meaning
Monday - Sunday
02 19 hours
1 12 months
Monday - Sunday
02 19 hours
1 12 months
Page 7 of 31
Revision 1.1
DESCRIPTION
THRESHOLDS
135
Warning
141
Warning
415
Shutdown
144
Warning
Engine Coolant Temperature 1 Sensor Circuit Voltage Above Normal, or Shorted to High Source
151
Shutdown
197
Warning
235
Shutdown
Shutdown
442
Warning
High DC Voltage
441
1442
1446
Warning
Warning
Shutdown
Low DC Voltage
Weak Battery
High AC Voltage
Batt. Volt< 24 V DC
Rated Volt < 60% i.e. 14.4 V DC
Rated Volt > 130% i.e. 540.8 V AC
1447
Shutdown
Low AC Voltage
1448
Shutdown
Under Frequency
1472
Shutdown
1471
1445
1444
Warning
Shutdown
Warning
1459
Shutdown
Reverse Power
1461
Shutdown
Loss of Excitation
2 seconds
Page 8 of 31
Revision 1.1
Megger VDC
Generator Voltage
Setting
Main Stator
500
5.0-1.0
2500
400-50
1000
5001 thru 15000VAC
5000
Main Rotor
Excitor Stator/Rotor
5.0-1.0
5.0-1.0
5.0-1.0
5.0-1.0
5.0-1.0
5.0-1.0
1000-200
1000
8) If the Megger value not found within limit, use anti-condensation heater inside Alternator or blow warm air through
the generator with a fan. The winding should be dried out and Megger test should be repeated.
9) Ensure the Megger Value between ph-ph, ph-N, ph-Gland of Power Cable is within limit.
10) Carry out HV Test of Power cable putting both ends of cable disconnected.
11) Remove loose items from terminal box and clean the Alternator by blowing dry Air.
12) Check that Power cable connections are properly routed inside Alternator terminal box.
13) Check that Power cable termination box is properly supported no stresses on terminals.
14) Check that Power cables are tightens with Plane and spring washers.
15) Ensure RTD, BTD, and space heaters are provided and check their connections.
16) Check the ratio of CT/PT mounted inside the Alternator box.
17) Check the control cable connections of Field winding, PMG, AVR, Isolation Transformer are proper and tight and
secured.
18) Ensure other end connections of Power cable are tightly connected to the breaker incoming Bus bar.
19) Write down No load and full load excitation volt and current from Alternator Name plate.
20) Run the Engine at low idle speed and ensure there is no any abnormal sound.
21) Run the Genset at High idle speed observe the rated Voltage of Alternator and adjust if required.
Page 9 of 31
Revision 1.1
Genset Controller
1) Check that Panel is grounded correctly. There is a small yellow colored wire that comes from the baseboard. This is the
chassis ground which needs to be grounded.
2) Ensure Engine Battery (Ve) is Earthed.
3) Ensure control cable gland earthing.
4) Check and ensure that control cable connections at Genset TB strip are as per drawing.
5) Ensure connections of Genset Remote Start/Stop, Breaker ON/OFF, Load Demand Stop and Emergency Stop
buttons/switches are correct. In standalone condition and with no input signals to controller, the controller should not
show any FC or any active remote signal.
6) Change the operation mode in PCC3300 to Utility Multiple or Standalone Or as per the customer requirement.
7) Ensure CT/PT sensing wiring Harness connections at both ends is correct.
8) Ensure PMG and field wiring Harness connections at both ends are correct. All three lugs viz. PMG2, PMG3 & PMG4
should be tightly connected.
9) Ensure sharing lines TB9-7, TB9-8, TB-9, TB10, TB11 connections with other Genset (For ex PCC3100) TB-54, 55, 56, 57,
58 are correct.
For ex: -
KVAR KVAR+
KWKW+
Shield
10)
11)
12)
13)
14)
15)
PC3.3
TB-9
11
10
7
8
9
HT Breaker Panel
1)
2)
3)
4)
5)
6)
7)
8)
Page 10 of 31
Revision 1.1
11) Putting the breaker in Service mode ensure Breaker incomer and outgoing is dead and check various condition as
spring charge/ Ready to close / Breaker close / breaker Open.
12) Ensure Remote breaker Closing / Opening and Tripping is OK.
13) Check that the breaker auxiliary contact connections are operating properly.
14) Open the CT shorting links provided in the panel, Charge incoming of the breaker ensuring Breaker O/G is dead, switch
ON the breaker.
15) Check the phase sequence of supply at PT secondary output.
16) Charge the Transformer and check the Phase sequence at the output of the transformer is as per required.
Control Panel Commissioning
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
11)
12)
RELAY CONNECTIONS
K8-FSO CONTROL
K11
Page 11 of 31
Revision 1.1
Controller Calibration
There are Three Different parameters which need to be calibrated. These are voltage measurement for display, voltage
measurement for regulation, and current measurement for display.
The internal circuits must be calibrated in the following order.
Voltage Measurement for Regulation
With a PC Based Service Tool:
1) Connect to the control with your PC based service tool.
2) Verify the Nominal Voltage Trim is set to the desired value.
3) Adjust the trim Voltage Regulation Calibration 50Hz or Voltage Regulation Calibration 60Hz for your desired application.
Adjust the trim so regulated voltage matches the desired nominal voltage measured with a known calibrated voltage meter.
4) Save the adjustments by doing a Save Trims with your PC based service tool
With the Operator Panel:
1) Go to Setup and press OK
2) Select Adjust Droop and press OK
3) Select Adjust Voltage and press OK
4) Voltage can be adjusted to + / - 5 % using HMI Up / Down keys with scaling of 0.1 %
5) Press OK to save the parameter
Page 12 of 31
Revision 1.1
Factory Settings
Version
Prime / Standby/Base
Delta / WYE
Genset Idle enable
Remote Fault Reset Enabled
Battery Short Enable
Fail to shutdown delay
Delayed Shutdown Enable
Delay shutdown time delay
Reset Fuel Consumption
Genset Reset all energy meters
Start Time Delay
Time Delay to stop
Commit to transfer timeout
Transition Type
Disabled
L1-L2-L3
Disabled
Utility Disconnect
10Seconds
416Vac
50Hz
Dual Contacts
026 seconds
Range
Deviation If any
Prime/ Standby/Base
Delta / WYE
Disabled/Enabled
Disabled/Enabled
Disabled/Enabled
0-30 seconds
Disabled/Enabled
Disabled/Enabled
Inactive/Active
Do nothing/Clear counters
0-300 seconds
0-600 seconds
0-3200seconds
Open Transition/Softly Closed
Transition/hardly Closed Transition
Enabled/Disabled
L1-L2-L3/L1-L3-L2
Enabled/Disabled
Utility Disconnect/no
commit/Genset Start
Standalone/Synchronize
only/Isolated Bus/Utility
Single/Utility Multiple/Power
Transfer Control
3-120 Seconds
110-45000Vac
50Hz/60Hz
Single Contact/Dual Contacts
0.1-1 second
Page 13 of 31
Parameter
Factory Settings
Revision 1.1
Range
1 second
5%
5 deg
0.5 seconds
1Hz
Voltage Match
0.25-5 Seconds
0.5-10%
15 deg
0.5-5 seconds
0.001-1Hz
Voltage Match/ External
Voltage Match Kp
Voltage Match Ki
Utility Current Metering
Configuration
400
50
3Ph 3 Sensed
10-800
0-255
3Ph 3 sensed/ 3 Ph 1 Sensed
Phase Match
0.1Hz
30
20
150
120Seconds
Constant
Phase Match/Slip
Frequency/External
-3-3Hz
1-300
0-250
10-1500
10-900 Seconds
Constant/Droop
5%
Inactive
0-15%
Active/Inactive
Disabled
5Vdc
-5Vdc
1 second
Constant
4%
0%
Inactive
Enable/Disabled
-5-5Vdc
-5-5Vdc
0-10 Seconds
Constant/Droop
0-15%
-5-5%
Inactive/Active
0%
1PF
60
60
120
50
20 Seconds
0-100%
0.78-1PF
0-1000
0-250
0-1000
0-250
0-900 Seconds
20 Seconds
0-900 Seconds
Deviation If any
Page 14 of 31
Parameter
Factory Settings
Revision 1.1
Range
Deviation If any
80%
80%
0-100%
0-100%
Load govern
4%
Load Govern
5%
Disabled
30 seconds
Disabled
800 rpm
450 rpm
24V
60 seconds
60 seconds
2 seconds
30rpm/Hz
1 sec
0.25 seconds
Disable
1100 rpm
0%
95%
25%
15%
PMG
Excitation On
Enable
0-15%
Load Govern/ Droop
0-15%
Disabled/Enabled
0-60 seconds
Disabled/Enabled
700-1100 rpm
100-600 rpm
12V, 24V
2-60 seconds
2-60 seconds
1-5seconds
0-240Rpm/Hz
0-30 Seconds
0-30Seconds
Enable/Disabled
601-1400 rpm
0-400%
0-100%
0-100%
0-30%
Shunt, PMG
Excitation Off, Excitation ON
Enable, Disable
Note:- Clearly mention in your FSR if there is any deviation in these settings
Page 15 of 31
Revision 1.1
CT1
CT2
CT3
TB9-Analog
Signals
J20-Genset
Connections
J25-Display
Connections
TB15 - Service
Tool / MODBUS
J26- J1939 Interface
to Engine Control
J14- service Tool
TB5-Breaker Control
Connections
TB8-Customer Connections
TB3-Customer Input/output
TB1-Customer Connections
Page 16 of 31
Revision 1.1
TO PCC
TB1-xx
CONNECTS TO
TB1-01
Network Data A
TB1-02
Network Data B
TB1-03
TB1-04
TB1-05
TB1-06
TB1-07
TB1-08
TB1-09
TB1-10
TB1-11
TB1-12
TB1-13
TB1-14
TB1-15
TB1-16
Ready to Load
Customer Fused B+ (3A)
Common Warning O/P (N/O)
Common
Common Shutdown O/P (N/O)
Common
Remote Start Return
Remote Start
Customer Input # 1
Return
Customer Input # 2
Remote ESTOP Return
Remote Emergency Stop (N/C)
Page 17 of 31
TB1-11
REMOTE PANEL
(NO contact)
Revision 1.1
TB1-16
REMOTE E-Stop
Switch
TB1-10
TB1-15
(NC Contact)
TB3-xx
TB3-01
TB3-11
Return
Configurable Output # 20
Status
Configurable Output # 21
Status
NA
Configurable Output # 22
Status
**Transfer Inhibit/ Config.
Input # 20 Switch
**Retransfer Inhibit /
Config. Input # 21 Switch
First Start Arbitration
TB3-12
Return
TB3-05
TB3-06
TB3-07
TB3-08
TB3-09
TB3-10
TO PCC
CONNECTS TO
Use as Signal Return for Switch Inputs. Works with TB3-9 & TB3-10
Intended to drive Relay Coil
Intended to drive Relay Coil
Page 18 of 31
TB5-xx
TB5-01
TB5-02
COM
TB5-03
TB5-04
TB5-05
TB5-06
TB5-07
TB5-08
NA
Circuit Breaker Open Control (NC)
COM
Utility Breaker Close Control (NO)
COM
Utility Breaker Open Control (NC)
Revision 1.1
TO PCC
CONNECTS TO
Contact for closing Genset Breaker, rating 5A @ 30VDC
TB5
TB10
PCC 3300
BASE BOARD
Note:- TB5-1 & TB5-2 are the NO contacts which closes when the breaker is closed from HMI or the contacts automatically
close in AUTO once engine reaches 90% of rated voltage and speed. The functionality is vice versa for TB5-4 and TB 5-5
Page 19 of 31
Revision 1.1
TB7-xx
TB7-01
TB7-02
TB7-03
TB7-04
TO PCC
CONNECTS TO
Up to 600VAC Line to Line direct connect
Up to 600VAC Line to Line direct connect
Up to 600VAC Line to Line direct connect
If delta voltage connection leave unconnected
TB8-xx
CONNECTS TO
TB8-01
TB8-02
Discrete Return
Discrete Return
TB8-03
Delayed Off
Low side Driver (Can be used for starting cooling / vent. System)
TB8-04
TB8-05
Page 20 of 31
TB8-xx
TB8-06
TB8-07
TB8-08
TB8-09
TB8-10
TB8-11
TB8-12
TB8-13
Revision 1.1
CONNECTS TO
Emergency / Non Emergency Start Type
Works with TB8-12
Works with TB8-13
250mA Low side relay driver
250mA Low side relay driver
250mA Low side relay driver, works with TB1-5
Works with TB8-7
Works with TB8-8
TB9-xx
TB9-01
TB9-02
TB9-03
TB9-07
KW Load Share -
TB9-08
KW Load Share +
TB9-09
SHIELD
TB9-10
TB9-11
TO PCC
CONNECTS TO
Also can be set as "External Speed Bias input"
Analog Input Return
Also can be set as "External Voltage Bias Input"
Connect Genset to Genset when paralleling to enable genset to share Kw
Load. In addition can be used as input from master synchronizer for
freq./phase matching.
Connect Genset to Genset when paralleling to enable genset to share Kw
Load. In addition can be used as input from master synchronizer for
freq./phase matching.
Load share shield connection point
Connect Genset to Genset when paralleling to enable genset to share Kvar
Load. In addition can be used as input from master synchronizer for voltage
matching.
Connect Genset to Genset when paralleling to enable genset to share Kvar
Load. In addition can be used as input from master synchronizer for voltage
matching.
Page 21 of 31
Revision 1.1
TO PCC
TB10-xx
TO OEM CONNECTIONS
CONNECTS TO
TB10-01
Return
TB10-03
TB10-04
TB10-05
TB10-06
TB10-02
TB10-07
TB10-08
TB10-09
TB10-10
Use as Signal return for switch inputs. Works with TB10-3, TB10-4,
TB10-5
Utility Main Breaker Aux A contact to determine breaker position
Utility Main Breaker Aux B contact to determine breaker position
Utility Main Breaker 86 Relay Aux A contact
Opens Utility main Breaker if closed; Inhibit closure if Breaker is open.
Use as Signal return for switch inputs. Works with TB10-7, TB10-8,
Genset Breaker Aux A contact to determine breaker position
Genset Main Breaker Aux B contact to determine breaker position
Use as Signal return for switch inputs. Works with TB10-10, TB10-11,
Genset Main Breaker 86 Relay Aux A contact
TB10-11
Genset CB Inhibit
TB10-12
Page 22 of 31
Revision 1.1
TO PCC
TB15-xx
TB15-01
TB15-02
TB15-03
TB15-04
PC Tool Interface
RS 485 Shield
NA
RS485 (+)
RS485 (-)
CONNECTS TO
Network Shield
Network Data A
Network Data B
PIN
J12-1
J12-2
J12-3
J12-4
J12-5
J12-6
DESCRIPTION
CT1
CT2
CT2
CT1 COMMON
CT2 COMMON
CT3 COMMON
CONNECTS TO
CT1-X1
CT2-X1
CT3-X1
CT1-X2/X3
CT2-X2/X3
CT3-X2/X3
Page 23 of 31
Revision 1.1
PIN
J22-1
J22-2
J22-3
J22-4
DESCRIPTION
L1
L2
L3
N
CONNECTS TO
ALTERNATOR TERMINAL U ( R )
ALTERNATOR TERMINAL V ( Y )
ALTERNATOR TERMINAL W ( B )
ALTERNATOR TERMINAL NEUTRAL
Page 24 of 31
Revision 1.1
PIN
J20-1
J20-2
J20-3
J20-4
J20-5
J20-6
J20-7
J20-8
J20-9
J20-10
J20-11
J20-12
J20-13
J20-14
J20-15
J20-16
J20-17
J20-18
J20-19
J20-20
J20-21
J20-22
DESCRIPTION
CHASSIS GROUND
B+ RETURN
Switched B+ LOW SIDE DRIVER
B+ RETURN
DISCRETE INPUT RETURN
DISCRETE INPUT RETURN
B+ RETURN
DISCRETE INPUT RETURN
B+ INPUT (FUSED B+)
B+ INPUT (FUSED B+)
STARTER DISCONNECT INPUT
B+ RETURN
RELAY COIL B+ SUPPLY
FSO RELAY DRIVER
STARTER RELAY DRIVER
OIL PRIMING PUMP DRIVER
CONFIGURABLE I/P #5
CONFIGURABLE I/P #6
CONFIGURABLE I/P # 12
B+ INPUT (FUSED B+)
B+ INPUT (FUSED B+)
ALT FLASH INPUT
CONNECTS TO
BATTERY NEGATIVE
BATTERY NEGATIVE
RETURN FOR CONFIGURABLE O/P #5 J20-17
RETURN FOR CONFIGURABLE O/P #6 J20-18
BATTERY NEGATIVE
RETURN FOR CONFIGURABLE O/P #12 J20-19
BATTERY POSITIVE
BATTERY POSITIVE
CHARGING ALTERNATOR
BATTERY NEGATIVE
SWITCHED B+
LOW SIDE OF FUEL SHUT OFF RELAY COIL
LOW SIDE OF STARTTER RELAY COIL
LOW SIDE OF OIL PRIMING PUMP RELAY COIL
DEFAULTS TO LOW COOLANT SWITCH LEVEL
DEFAULTS TO LOW FUEL LEVEL SWITCH
DEFAULTS TO RUPTURE BASIN SWITCH
BATTERY POSITIVE
BATTERY POSITIVE
CHARGING ALTERNATOR
Page 25 of 31
Revision 1.1
PIN
J25-1
DESCRIPTION
LOCAL STATUS
CONNECTS TO
FOR FUTURE
J25-2
LOCAL E-STOP
J25-3
PCC NET B
NETWORK DATA B
J25-4
PCC NET A
NETWORK DATA A
J25-5
SYSTEM WAKEUP
J25-6
J25-7
J25-8
B + RETURN
BATTERY -
J25-9
J25-10
MANUAL
J25-11
AUTO
AUTO COMMAND
J25-12
N/A
Page 26 of 31
Revision 1.1
PIN
J26-1
J26-2
J26-3
J26-4
J26-5
J26-6
J26-7
J26-8
J26-9
J26-10
J26-11
J26-12
DESCRIPTION
J1939 (SHIELD)
BACKUP START DISCONNECT
AVR PWMNA
B POSITIVE RETURN
NA
FIELD NA
AVR FUSED B+
J1939(-)
J1939(+)
NA
CONNECTS TO
CAN DATALINK
AUX 103 AVR POWERSTAGE
AUX 103 AVR POWERSTAGE
POWER FOR AUX 103 AVR POWERSTAGE
ALTERNATOR FIELD XX - (F2)
POWER FOR AUX 103 AVR POWERSTAGE
CAN DATALINK
CAN DATALINK
Page 27 of 31
Revision 1.1
Customer Input 1
Faults like Earth Fault relay or Level switch can be connected and configured as an input.
Page 28 of 31
Revision 1.1
Step -2 When PCC is being paralleled with other PCC sets (3100/3200/3201), loop the load sharing lines with respect to the
proper signals. Below figure gives a clear idea for the same.
NOTE: TB13 terminals mentioned in the below connection drawing is the TB strip on BUS PT.
Page 29 of 31
Revision 1.1
SINGLE SET
1. In Run Mode, when Engine Speed & Voltage reach 90% of Rated & When the Breaker Close button
on HMI can be pressed.
2. In Auto Mode, When Remote start command is ggiven
iven & only when Speed & Voltage reach 90% of
rated automatically.
PARALLEL SET
1. In Run Mode, when Engine Speed & Voltage reach 90% of Rated & when the synchronizing
conditions are met, the circuit breaker can be closed from HMI.
2. In Auto Mode, when Remote start command is given with Speed & V
Voltage
oltage reach 90% of rated and
synchronizing conditions are met, the circuit breaker closes automatically. Indication for the same can
be seen from HMI.
Step - 4 Complete the genset breaker connections. The feedback for breaker closed/open can be given for either single
position or dual position breaker feedback. Default setting in PC 3.3 is for single position contact. Tripped status is an
OPTIONAL connection.
Step - 5 Provide the bus voltage signal to PCC control. This can be done by providing AC voltage to TB 7 connector. This is the
most important step because if these signals are not provided, the controller will sense dead bus and will give the closing
command without synchronizing.
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Revision 1.1
b.
Change KW load setpoint/Config. Analog Input 1 trim from Default to External Speed Bias Input.
c.
Change
ge KVAR load setpoint/Config. Analog Input 2 trim from Default to External Voltage Bias Input.
d.
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Revision 1.1
Commissioning Report
Dealer promotion ID
Service Engineer
Dealer Name
Engine Model
Alternator
Serial No
Controller Serial No
GSN
Engine Running Hours
Commissioning Hours
Control Run Time
KW Hours -1) Genset
2) Utility
RPM
Lube Oil Pressure
Coolant Temperature
O/P Voltage
Current
KW
RTC
Actual Date & Time
Controller Sleep Mode( Yes/No)
Controller Sleep Mode in Auto( Yes/No)
In case of Doubts dont hesitate to contact the nearest Head Zonal Electronics.
Zone
Name
Mobile
North
Rakesh Tripathi
9891799305
East
Nilesh Kale
9826952104
West
Saranraj P
9594002685
South
Konnur Bs
9448496780
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