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PCM Multiplexer
ZMUX-30

Users Manual

Guangzhou Yinxun Comm.Tech.Co.,ltd

Users Manual for PCM Multiplexer ZMUX-30

Contents
1

3
4
5
6

7
8

Summary...................................................................................................................................................2
1.1 Functional Features ..........................................................................................................................2
1.2 Working Conditions ...........................................................................................................................2
1.3 Power Supply ....................................................................................................................................2
Technical Parameters..............................................................................................................................2
2.1 Link Interface 2Mb/s interface ......................................................................................................2
2.2 Subscribers Interface ........................................................................................................................2
2.2.1 Subscriber and Loop Interfaces (FXO,FXS,hot-line phone) ......................................................2
2.2.2 2/4W audio interface /2/4W E&M interface ................................................................................3
2.2.3 RS232(asynchronous) interface.................................................................................................3
2.2.4 RS232(synchronous) interface...................................................................................................3
2.2.5 V.35 interface..............................................................................................................................3
2.2.6 10Base-T interface .....................................................................................................................3
Dimensions ..............................................................................................................................................3
Structure Characteristics........................................................................................................................4
Open-package Inspection.......................................................................................................................5
Device Installation ...................................................................................................................................5
6.1 Site Preparation.................................................................................................................................5
6.2 Module Examination..........................................................................................................................5
6.3 Clock Settings ...................................................................................................................................5
6.4 Line Connection ................................................................................................................................6
6.4.1 Connection of 48V power cord.................................................................................................6
6.4.2 Connection of subscriber lines ...................................................................................................7
6.5 Device Installation .............................................................................................................................8
6.6 Note...................................................................................................................................................8
6.7 Start-up Operation.............................................................................................................................9
6.7.1 Implication of indicators on the panel.........................................................................................9
Transportation and Storage....................................................................................................................9
Appendix Instruction Manual for making cables .........................................................................10
120 balanced cables .............................................................................................................................10
Telephone Interface Cables for (FXO , FXS , magnet telephone, hot-line) ............................................10
Audio interface cable for (2W audio interface, 2W E&M interface).........................................................11
Audio Interface Cables for (4W audio interface, 4W E&M interface) ......................................................11
The data interface cable for (RS232/V.24) ..............................................................................................11
Data interface cable for RS422................................................................................................................12
Data interface cable for RS485................................................................................................................12
Data interface cable for G.703 co-directional 64k data.........................................................................13
Data interface cable (10Base-T Ethernet cross network cable)----recommended..................................13
Data interface cable (10Base-T Ethernet parallel network cable)...........................................................14
Data interface cable for V.35....................................................................................................................14
CC4 coaxial cable....................................................................................................................................15
FAQs........................................................................................................................................................17
Page 1

Users Manual for PCM Multiplexer ZMUX-30

Summary

This product is a fundamental device for the digital communication system, which is also named
PCM basic group device. The device is used to multiplex the signals such as voice, data and image
into a standard E1 link via various interface cards, realizing point-to-point transmission.
1.1 Functional Features
a) provide 30 channels of optional subscribers interfaces of various types to facilitate the access of
various services;
b) The voice interface supports caller ID display;
c) CCB payphone application with polarity reversal;
d) It provides 2M channel for transmission directly;
e) Perfect indications of status are available to facilitate maintenance and management;
f ) With small size, attractive appearance, and easy for installation and operation.
1.2 Working Conditions
Working Temperature
Relative Humidity

0 ~ 40
90% (25)

1.3 Power Supply


Input Voltage
-48V
Acceptable dynamic Voltage -36V ~ -72V
Input Current
< 1A

Technical Parameters

2.1 Link Interface 2Mb/s interface


It is a standard E1 interface which conforms to the recommendation of ITU-T G.703, G.704 and
G.712
a) Bit Rate
2048Kbps 50ppm
b) E1 Line Code
HDB3
c) Interface Impedance
75
or
120
d) Connector
CC4
or
RJ45
2.2 Subscriber Interface
2.2.1 Subscriber and Loop Interface FXOFXShot-line phone
a) Impedance

600

b) Insertion Loss

-3 0.75dB

c) Frequency Characteristic 300 ~ 3400Hz (-0.6 ~ +3dB)


d) Weighted Noise

-63.7dBmop

e) Crosstalk Loss

65dB
Page 2

Users Manual for PCM Multiplexer ZMUX-30

f ) Loop Impedance

1800

g) Ringing frequency

25Hz

2.2.2 2/4W audio interface /2/4W E&M interface


a) Impedance

200 + 680||0.1F

b) 4W AD gain

14dB (adjustable)

c) 4W DA gain

-2 dB (adjustable)

d) 4W AD frequency characteristic

-0.2 - +0.2dB

e) 4W DA frequency characteristic

-0.2 - +0.2dB

f ) 2W AD frequency characteristic

-0.2 - +0.2dB

g) 4w DA frequency characteristic

-0.2 - +0.2dB (adjustable)

h) Return Loss

40dB

i ) Balance Degree

70dB

j ) common-mode rejection ratio (CMRR) 70dB


k) Power Supply Rejection Ratio

30dB

m) Spare Channel Noise

65dB

f ) Loop Resistance

600

2.2.3 RS232(asynchronous) interface


a) Interface Type

V.24 asynchronous

b) Rate

0 ~ 19.2Kbps

2.2.4 RS232(synchronous) interface


a) Interface Type

V.24 synchronous (simplex and full duplex are optional)

b) Rate

4800bps9600bps and 19200bps are optional

c) Clock

DCE and DTE are optional

2.2.5 V.35 interface


a) Interface type
b) Rate
c) Clock

V.35 synchronous
Nx64Kb/sN =1~30
DCE

2.2.6 10Base-T interface

a) Interface Type

10Base-T

b) Interface Rate
c) Transmission Rate

10Mbps
Nx64Kb/sN = 1~30

d) Protocol

link layer bridging

Dimensions
19 EIA chassis 210mm (D) 480mm (W) 44mm (H)

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Users Manual for PCM Multiplexer ZMUX-30

Structure Characteristics
4.1

The 1U high device is of cabinet structure , consisting of chassis and circuit panel. It can

either be fitted into a 19 full open rack, or put on a stable, dry and secure position as a desktop
device.
4.2

There is a mainboard in the cabinet of device, which provides 31 slots. The slots from 1 to

30 are of universal type allowing hybrid insertion of subscriber interfaces, and correspond respectively
to printings of RJ45 sockets from 1 to 30 on the back of device . The slot 31 is designed for inserting a
10Mbps (line speed) Ethernet module, corresponding to the printing of 10Base-T RJ45 socket on the
back of device (refer to Figure 4-1 and Figure 4-2).
4.3

On the back of device , there are two ground terminals respectively at two sides, which are

used for connection between the device and the grounding system on the rack.
4.4

The connector for subscriber interface is RJ45 socket, which can be directly connected

with RJ11 or RJ45 plug, or connected with various connectors such as DB9, DB25 and M34 (F) etc by
means of conversion cable.
Slots 1~30 for subscriber
modules, hybrid insertion is
allowed

Slot for test process

1~30

(not changable)

Mainboard
Front panel

Figure 4-1 Schematic diagram of slots configured on main board

Default:
Various subscriber interfaces from 1 to 30

29

27

25

23

21

19

17

15

13

11

2M link interface for 75

SUP

E1/OPT

OUT

IN

I
30

Ground terminal

28

26

24

22

20

18

16

14

12

10

Or selectable:

E1/120

-48v DC

2M link interface for 120

Figure 4-2Schematic diagram of connection ports (rear view)


Page 4

DC-48V

Power Switch

Users Manual for PCM Multiplexer ZMUX-30

Open-package Inspection

5.1 After opening the package, check the model no and quantity of the device and accessories
according to the packing list.
5.2 Based on the type and quantity of subscriber modules shown on the device, check the
selected subscriber interfaces for matching.
5.3 Examine rack, subscriber modules and accessories for damages or dampness; Conduct
drying treatment for the damped products before installation.

Device Installation

6.1 Site Preparation


The device will be installed within 1.5m away from the connecting terminal of power supply. In
addition, the distance between the device and the other related data devices (except voice device and
network device) of the subscriber will not exceed 15m (in case of V.35 interface) or 8m (in case of
V.24 interface).
6.2 Module Examination
The device is supplied with the various subscriber modules ordered by the user . These modules
have been inserted into module slots. If required, open the cover on the rack, and examine various
modules for firmness. Adjust and secure the loosened modules if necessary.
6.3 Clock Settings
When the devices are used in pairs, the clock at one side will be set to master , and another one
at the other side must be set to slave. The JP3 jumper on the mainboard is used for clock
configuration, the corresponding configurations will be different for devices used in pairs.
The default setting of device clock is set before delivery, which will not be readjusted by the user
without particular reason.
Short connect pin 2-3 with JP3 jumper cap set to master clock (factory default the clock of
local device is set to master);
Short connect pin 2-3 with JP3 jumper capset to slave clock (factory defaultthe clock of
remote device is set to slave ).

30

3
2
1

JP3

Main Board

Figure 6-1: Schematic diagram of the clock configuration on main board


Page 5

Front panel

Users Manual for PCM Multiplexer ZMUX-30

6.4 Line Connection

6.4.1 Connection of 48V power cord


The internal power supply of device is -48V DC. The connection socket of power supply lies at
the back of the frame and is marked with DC -48V (see figure 6-2).
Note When connecting the power supply, the power switch of the device will be turned OFF.
a) It is recommended to adopt the combination of industrial power supply and battery for
floating charge, and control the dynamic voltage within the acceptable limits. As the user
provides DC-48V power supply, the power cord in the accessories will be used to connect
the power supply. Pay attention to make the power supply connection based on the + and
- terminals marked on the power plug, + refers to grounding connection, - refers to
DC-48 power supply connection(see figure 6-2). Ensure the installation to be firm and free of
short circuit.
Power plug

DC power cord

Ground

-48V

Figure 6-2: Schematic diagram of power plug connection


b) When AC 220V direct power supply, the external power adaptor in the accessories will be
needed (see figure6-3). Alternatively, the user can purchase it separately. The output current
will not be less than 650mA.

Power plug

Connect the labled power cord to the


positive pole
Power cord

External power adaptor

Tighten screws on the top

Figure 6-3 External Power Adaptor

Page 6

Users Manual for PCM Multiplexer ZMUX-30

6.4.2 Connection of subscribers lines


a)

32 subscribers lines ports are provided at the back of device, among which the ports
marked from 1 to 30 are optional connection ones for users (see Figure4-2); the
port marked with 10Base-T is for 10Mbps Ethernet interface (which is effective for our
ZMUX-32, and it is ineffective for this device ZMUX-30); the port marked with SUP is
the monitor interface, whose connector is RJ45 plug (see Figure 6-4).
5

SUP

10Base-T

Figure 6-4: Schematic diagram of the connectors for subscriber interfaces


b)

To facilitate selection of positions for subscribers interface rapidly, a configuration label


of subscriber interfaces is sticked onto the device (see Figure 6-5). The small red spots
on the label refer to the port positions corresponding to the selected subscribers
interfaces.
For reference, a label is given in the following. An actual label is subject to change
without notice for our device when applicable.

Figure 6-5: Configuration label of subscriber interfaces (just for reference)


c)

The RJ 45 ports of subscriber interfaces corresponding to various subscriber interface


modules are given below
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Users Manual for PCM Multiplexer ZMUX-30

RJ45
plug

FXS/FX0
module

2/4W
E&M
module

2/4W
audio
module

RS232
V.24
module

RS422
module

RS485
module

V.35
module

G. 703
Co-directional
64K module

Monitor
interface

P1

4-W Rx

4-W Rx

4-W Rx

4-W Rx

2-W Rx,
Tx
4-W Tx
2-W Rx,
Tx
4-W Tx

2-W Rx,
Tx
4-W Tx
2-W Rx,
Tx
4-W Tx

2-wire

2-wire

MW

EW

10Base-T
Ethernet
module

Signal
ground

Signal
ground

TXD-/B

TxD+

TxD+

P2

Tx

TxD-

TxD-

P3

Rx

Rx

RXD-

D-/B

RxD+

RxD+

Tx

RXD+

D+/A

RxD-

RxD-

TXD+/A

Signal
ground

TRCK+

P6

TRCKSignal
ground

Signal
ground

Signal
ground

Signal
ground

Signal
ground

Signal ground

Signal
ground

6.5 Device Installation


6.2.1 The device can either fit into a 19 open rack (see Figure 6-6), or lie on a stable, dry and
secure position as a desktop device.
6.2.3 Mounting the device onto the rack, proper space must be kept between two devices for
ventilation and heat dissipation.
6.2.2 In addition, the configuration labels on packages and device will indicate the local device or
the remote device. The local device will be placed on the side of switch, and the remote device will be
placed on the side of user. Reverse placement is not allowed.
19 inch rack

PCM Multiplexer
PCM Multiplexer

Screw M510
Spring washer 5
Gasket 5-140HV

PCM Multiplexer

Figure 6-6: Schematic diagram for device installation


6.6 Note
6.6.1 To avoid mechanical or electrical damage, the device must be installed in dry and clean
Page 8

Users Manual for PCM Multiplexer ZMUX-30

room.
6.6.2 The user must connect the ground terminal on the back of device to the ground line of the
room to ensure the good grounding connection.
6.6.3 If power adaptor with metal casing is used, proper insulation between the casing and the
device case must be ensured in order to avoid device damage or interference with the device.
6.7 Start-up Operation
After all above-mentioned items have been completed and confirmed, turn on the power switch
on the back of device , and the indicator PWR is lighted. No alarm indication will be seen during
normal working.
6.7.1 Implication of indicators on the panel
LED name

Implication of indicators

Color

Remarks

PWR

As the device power on ON

Green

Power indication

RUN

As the monitor system is running FLASHING

Green

Indication of monitor operation

LOS

As the link input signal loses ON

Red

LOF

As the signal received by the link is out of sync ON

Red

DA

As the remote device emits a data alarm ON

Yellow
Indication of link receiving status

AIS

As all of the signals received from the link are

1 ON

Yellow

MLOF

As multi-framing signal received by the link is out of syncON

Red

MDA

As the remove device emits a multi-frame data alarm ON

Yellow

SB1-SB30

As the channels are busy ON (Or twinkling)

Green

Indication of sub-channel busy


status

Notes
The red indicator ON refers to faulty local device (including connection defect);
The yellow indicator ON refers to a faulty remote device (including connection defect);
The green indicator ON refers to the device working normally without alarm.
PCM Multiplexer
PWR LOS DA

RUN LOF AIS

MLOF SB1 SB3 SB5 SB7 SB9 SB11 SB13 SB15 SB17 SB19 SB21 SB23 SB25 SB27 SB29

MDA

Figure 6-7:

SB2 SB4 SB6 SB8 SB10 SB12 SB14 SB16 SB18 SB20 SB22 SB24 SB26 SB28 SB30

Schematic diagram of LED indicators on panel (front view)

Transportation and Storage


7.1

The packed device can be transported by means of vehicle, train, vessel or airplane.

Measures will be taken to avoid upside-down, rolling and violent vibration, direct sun light and
rain/snow attack.
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Users Manual for PCM Multiplexer ZMUX-30

7.2 The device will be stored in the well-ventilated warehouse free of erosive gas. The storage
temperature will range from -10 to +40 and the relative humidity can not be larger than 75%.
7.3 If the device has been stored for more than half a year, its package must be opened for
necessary inspection by switching on the power supply. The power-on time will not be shorter than 24
hours.

Appendix Instruction Manual for making cable

The customer must make the cables according to the following tables as per the varied types of
module of chosen interfaces.
120 balanced interface cables
Plug type a RJ45 plug
Cable type double-end cable, one to one
Cables
four pairs of CAT.5E STP, 8 X 0.5
Pinout chart
RJ45 plug pin number

RJ45 terminal signal

Direction

Line Color

TTIP

Output

white orange

TRING

Output

orange
white green

RTIP

Input

Blue

RRING

Input

white blue

green

white brown

brown

Telephone Interface Cables for (FXO , FXS , magnet telephone, hot-line phone)
Plug Type two RJ45 plugs
Cable Typedouble-end cable, one to one
Cables
four pairs of CAT.5E STP, 8 X 0.5
Pinout chart
RJ45 plug pin number

RJ45 term terminal signal

Line Color

white orange

orange

white green

pin number of RJ45 plug

Two wire T/R

Blue

Two wire T/R

white blue

green

white brown

brown

Page 10

Users Manual for PCM Multiplexer ZMUX-30

Audio interface cable (2W audio interface, 2W E&M interface)


Plug type
a RJ45 plug
Cable type single-head cable
Cables
four pairs of CAT.5E STP, 8 X 0.5
Pinout chart
RJ45 plug
pin number

2W audio interface

2W E&M

Line color
White orange

Orange

White green

T/R

2W T/R

Blue

2W T/R

White blue

M wire

Green

E wire

White brown

2W T/R
2W

T/R

Signal ground

Signal ground

T/R
M
E
Signal ground

Brown

The conneted device

Audio Interface Cables for (4W audio interface, 4W E&M interface)


Plug type
a RJ45 plug
Cable type single-end cable
Cables
four pairs of CAT.5E STP, 8 X 0.5
Pinout chart

RJ45 plug
pin number

4W audio interface

4W E&M

Line color
White

4 wire receive

4 wire

receive

Orange

4 wire receive

4 wire

receive

White green

4 wire transmit

4 wire

transmit

Blue

4 wire transmit

4 wire

transmit

White blue

Green

M wire

7
8

Signal ground

E wire

White brown

Signal ground

Brown

The data interface cable for (RS232/V.24)


Plug type a RJ45 plug
Cable type double-end cable, one to one
Page 11

E
Signal ground

The connected device

orange

Users Manual for PCM Multiplexer ZMUX-30

Cables
four pairs of CAT.5E STP, 8 X 0.5
Pinout chart
RJ45 plug pin number

RJ45 terminal signal

Line color

(synchronous CLKIN)

White orange

(synchronous CLKOUT)

Orange

White green

Rx

Blue

Tx

White blue

Green

White brown

GND

Brown

Data interface cable for RS422


Plug type a RJ45 plug
Cable type double-end cable, one to one
Cables
four pairs of CAT.5E STP, 8 X 0.5
Pinout chart
RJ45 plug pin number

RJ45 terminal signal

Line color

(synchronous CLKIN)

White orange

(synchronous CLKA)

Orange

TxD-/B(OUTN1)

White green

RxD-(INN1)

Blue

RxD+(INP1)

White blue

TxD+/A(OUTP1)

Green

7
8

White brown
GND

Brown

Data interface cable for RS485


Plug type a RJ45 plug, and a DB9 pin plug
Cable type double-end cable, one to one
Cables
four pairs of CAT.5E STP, 8 X 0.5 (EIA/TIA568B standard)
Page 12

Users Manual for PCM Multiplexer ZMUX-30

Pinout chart
RJ45 plug pin number

RJ45 terminal signal

Line color

White orange

Orange

White green

D-/B

Blue

D+/A

White blue

Green

White brown
GND

Brown

Data interface cable for (G. 703 co-directional 64k data)


Plug type a RJ45 plug
Cable type single-end cable
Cables
four pairs of CAT.5E STP, 8 X 0.5
Pinout chart
RJ45 plug pin number

RJ45ignal definition

Line color
White orange

TxD+(OUTP1)

Orange

TxD-(OUTN1)

White green

RxD+(INP1)

Blue

RxD-(INN1)

White blue

Green

White brown

GND

Brown

Data interface cable (10Base-T Ethernet cross network cable)recommended


Cross network cable is used for connecting the same devices.
Plug type two RJ45 plugs
Cable type double-end cable, one to one
Cables
four pairs of CAT.5E STP, 8 X 0.5 (EIA/TIA568B standard)
Pinout chart (line 1, 2 cross connect with line 3,6)
Page 13

Users Manual for PCM Multiplexer ZMUX-30

RJ45 plug pin number

RJ45 signal definition

Line color

RJ45 plug pin number

Line color

TD+

White orange

White orange

TD-

Orange

Orange

RD+

White green

White green

Blue

Blue

White blue

White blue

Green

Green

RD-

White brown

White brown

Brown

Brown

RJ45 plug

B direction

RJ45 plug

A direction

A direction

B direction

Data interface cable (10Base-T Ethernet parallel network cable)


Parallel network cable will be used for connecting different devices.
Plug type two RJ45 plugs
Cable type double-end cable, one pair
Cables
four pairs of CAT.5E STP, 8 X 0.5 (EIA/TIA568B standard)
Pinout chart
RJ45 plug pin number

Signal definition

Line Color

RJ45 plug pin number

TD+

White orange

TD-

Orange

RD+

White green

Blue

White blue

Green

RD-

White brown

Brown

Data interface cable (V.35)


Plug type a RJ45 plug, and a M34-F female type plug
Cable type single-end cable
Cables
four pairs of CAT.5E STP, 8 X 0.5 (EIA/TIA568B standard)
Pinout chart
Page 14

Users Manual for PCM Multiplexer ZMUX-30

RJ45 plug pin number

RJ45 terminal
signal

Line Color

M34-F(Female)
(V35 interface connector)

M34 signal title

White orange

TxD+

Orange

Transmits data+

TxD-

White green

Transmits data -

RxD+

Blue

Receives data+

RxD-

White blue

Receives data -

TRCK+

Green

YV

T/R clock +

TRCK-

White brown

AAX

T/R clock-

GND

Brown

Signal ground

CD

M34 connected internally

EFH

M34 connected internally

NOTES In M34 plug, C-D is connectedE-F-H is connected.


connector

M34-F (Female)

A direction
B direction

RJ45 plug

A direction

B direction

CC4 coaxial cable


CC4 coaxial connector is a push lock type . When taking it, press plug CC4 backwards to loose the
lock and take out the coaxial cable.

Page 15

Users Manual for PCM Multiplexer ZMUX-30

Push forwards to lock it

Screw down the

Press backwards
to loose

round
jacket

Straighten out the shielded wire forwards to wrap up the metal

back
of the coaxial connector.

Press
and fasten it with the round sleeve

0.125

Choose the middle gear of the Press Plier (printed with 0.125)

Press plug
CC4
backward to
loose
lock

the

Assembled CC4 coaxial cable

CC4

back

and take out


the

The coaxial cable goes

coaxial

cable.

Weld the two core

through the unscrewed

line together

round jacket

The coaxial cable goes


through
the round sleeve

-75-2-1
Coaxial
cable SYS-75-2-1

Copper
core

Polyfluortetraethylene(white)

Metal
Faraday cage

Page 16

Users Manual for PCM Multiplexer ZMUX-30

FAQs

Common alarms
LOS is on link input signal is lost;
AIS is on all the receiving signal of the link is 1;
DA is on remote device alarms;

Solutions
1. Check whether the 2M cable of device is inserted stably, and whether the T/R interface is inserted
properly;
2. Self-loop test on the device
1) Local terminal device
Self-loop the T&R link interface with a 2M cable, if alarm disappears, it means that the device
works normally;
2) Remote device
turn off power of the device
Self-loop the T&R link interface with a 2M cable
Open the cover of the device.
set clock of the device as master by JP3(refer to the following picture)
turn on the powerif alarm disappears, it means that the remoter device works normally
revert the device and put on the upper cover of the device
3. If above-mentioned operations are all normal, check the transmission channel and cables to make
sure that they are connected well without disturbance.
Link self-loop

Master clock

Slave clock

Diagram 9-1 Schematic diagram for common problems

Page 17

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