Professional Documents
Culture Documents
MC LC
MC LC................................................................................................................................. 1
LI M U........................................................................................................................... 3
CHNG I: TNG QUAN V K THUT SY ............................................................... 7
1.1
1.2
My sy thp. ..................................................................................................... 18
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
4.4.3. Cc thng s sau qu trnh sy thc...................................................................... 39
4.4.4. Tnh ton cn bng nhit lng ca qu trnh sy thc ........................................ 39
4.4.5. Tnh tiu hao nhin liu ......................................................................................... 40
CHNG V: CC THIT B PH TR H THNG .... Error! Bookmark not defined.
5.1. Bung t ...................................................................................................................... 39
5.1.1 c im v mc ch ca bung t ..................................................................... 39
5.1.2 Thit k bung t ................................................................................................... 40
5.2 Thit b lc v kh bi t l t tru ........................................................................... 41
5.3 Tnh chn qut ............................................................................................................... 41
5.3.1 Tn tht p sut pha u ht ................................................................................. 39
5.3.2 Tn tht p sut pha u y................................................................................. 39
5.3.3 Tn tht p sut qua lp qut ................................................................................. 39
CHNG VI: BN V ........................................................ Error! Bookmark not defined.
KT LUN ............................................................................................................................. 49
TI LIU THAM KHO ..................................................................................................... 50
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
LI M U
Sy l mt qu trnh trao i nhit v m , dn n vic loi b mt phn nc
v m ra khi vt liu sy bng phng php sy nng v sy lnh.
K thut sy c s dng rng ri lm kh hu ht cc loi dc phm, ng
cc, cc loi ht v nhiu thc phm khc, lm tng hiu qu kinh t trong sn xut.
Qu trnh sy khng ch n thun l qu trnh tch nc v hi nc ra khi vt liu
m l mt qu trnh cng ngh. N i hi sau khi sy vt liu sy phi m bo cht
lng cao, tiu tn nng lng t v chi ph vn hnh thp. Trong sy la phi m bo
la sau khi sy c t l nt gy khi xay xt l thp nht.
Hin nay c rt nhiu phng php sy khc nhau, i vi la ngi ta c th
dng cc phng php sy nh: phi nng t nhin, sy tng si, sy thp, sy tnh v
ngang. n mn hc ny nhm thit k h thng sy ng bng phng php sy tnh
v ngang c o gi, nng sut 1 tn/m, a im ti ng bng sng Hng, hot ng
vo v H Thu, cung cp nhit bng khi l t tru trc tip.
Mc d c nhiu c gng nhng do kin thc v ti liu tham kho cn nhiu
hn ch nn n chc chn khng trnh khi cn nhiu thiu st. Em mong nhn
c kin ng gp ca thy, c n ca em c hon thin hn.
Em xin chn thnh cm n PGS.TS L Nguyn ng cng cc thy gio
hng dn tn tnh em hon thnh c n ny.
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
Tn n:
Tnh ton thit k my sy ng tnh v ngang nng sut u vo 1 tn/m.
- a im ti H Ni
- Hot ng vo ma thu hoch H Thu
- Cung cp nhit l l t tru trc tip
Ni dung thc hin:
Tm hiu cng ngh ch bin.
1. Cng ngh lm kh vt liu sy c giao v my sy vt liu ny
2. Tng qut cc loi my sy c loi vt liu ny
3. M t v trnh by tng qut, cu to, nguyn l hot ng v c im ring
bit v loi my sy ny.
4. Thc hin bi ton sy l thuyt v sy thc. bao gm:
- Tm hiu bng ti liu tra cu v m vo, m u ra, t lm c s tnh
ton bi ton sy.
- Thc hin bi ton sy.
- Tnh ton thit k khng gian sy v h thng sy.
- Chn cung cp nhit sy gin tip hay trc tip ty theo vt liu sy v sn
phm sy.
5. Tnh ton thit k cc thit b ph tr theo h thng la chn
6. Cc bn v
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
Th t thit k mt h thng sy
1. Chn phng php sy.
Chn phng php sy nng hay sy lnh l ty thuc vo yu cu cng
ngh m vt liu sy c th chu c. Thng thng, nu khng c yu cu g c
bit th ta chn h thng sy nng, do chnh lch phn p sut Pab-Pam c th t
c rt ln nn cng sy ln. Hn na h thng sy nng khng phi dng my
lnh v my ht m nn chi ph u t r hn v vn hnh n gin hn.
2. Chn dng h thng sy
Sau khi quyt nh phng php sy, ta chn h thng sy. Khi cn
cn c vo hnh dng vt liu sy v nng sut cng nh kinh ph u t cho php
chn h thng sy thch hp. Trong trng hp sy cc loi nng sn dng ht th ta
cng c th ngh n h thng sy bung, sy thp, sy thng quay...Cn c vo c
im ca cc h thng sy ny, nng sut yu cu v nhng nhn t khc ta c th
chn c h thng sy thch hp. sy ng khi mi thu hoch , v thi gian sy ch
vi chc ngy mt v li phn b ri rc tng h gia nh nn hin nay nn ngi ta
s dng h thng sy tnh v ngang. Ngc li cc kho bo qun hoc cc nh my
xay xt, ngi ta thng dng h thng sy thp. Chn dng h thng sy cng l bi
ton kinh t k thut
3. Chn ch sy
Sau khi chn c h thng sy thch hp, ta cn c vo yu cu m ch
yu l nhit v m m h thng sy c th chu c chn ch sy thch
hp.
Ngoi ra, nhit tc nhn sy ra khi thit b sy cng chn b gim
tn tht nhit do tc nhn sy mang i nhng cng phi ln xa trng thi bo ha
trnh hin tng ng sng ln b mt vt liu c sy kh.
4. Chn ngun nng lng v tc nhn sy.
Vi h thng sy nng, ngung nng lng ngoi in nng cn c th l hi
nc,kh t du m, than , ci v cc ph liu cng, nng nghip khc nh tru, b
ma, mn ca. Ta chn dng nng lng trn c s iu kin c th ni xy dng h
thng sy v tnh ton kinh t. ng bng sng Hng, tru l ngun nng lng di
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
do, chi ph rt r. Do , h thng sy ny dng tru lm ngun nng lng t trc
tip ly khi t bung t gia nhit cho khng kh cp vo bung sy. V vy ta cn
thit k thm bung t cho h thng sy.
5. Tnh ton cn bng nhit v cn bng m ca h thng sy( thc hin bi ton
sy l thuyt v sy thc t)
Khi chn c dang h thng sy v ch sy, ta tin hnh tnh ton cn
bng nhit m ca thit b sy. y l ni dung c bn ca vic thit k mt h thng
sy. Mc ch ca vic tnh ton cn bng nhit m l tm c lng tc nhn sy v
nhit lng cn thit trong 1 gi. Khi lng tc nhn sy trong 1 gi l mt trong hai
c s chn qut (cng vi ct p). Tnh cc tn tht nhit.
6. Tnh th tch bung t,bung sy v cc thit b khc.
7. B tr h thng sy, tnh tr lc v chn qut
chn c qut chng ta cn b tr c th h thng sy v cn c vo vic
b tr ny tin hnh tnh tr lc h thng. Khi c tng tr lc v lu lng tc
nhn sy cn thit trong tnh ton cn bng nhit-m ca thit b sy ta s chn c
qut.
8. Tnh hiu qu kinh t ca h thng sy.
Ni dung tnh ton hiu qu kinh t ca mt h thng sy c thit k
gm cc phn:
-
Xc nh c gi thnh sn phm.
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
CHNG I: TNG QUAN V K THUT SY
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
1.2 Bn cht c trng ca qu trnh sy.
Sy l mt qu trnh tch m ra khi sn phm (hoc chuyn nc trong
sn phm sang th hi). Qu trnh ny c thc hin do s chnh lch p sut ca hi
nc mi trng xung quanh (Pxq) v trn b mt sn phm (Psp). lm cho lng
m trn b mt sn phm bay hi cn c iu kin Psp>Pxq=P. tr s P cng ln th
m chuyn ra mi trng xung quanh cng mnh. Psp ph thuc vo nhit sy,
m ban u ca vt liu sy v ph thuc vo tnh cht lin kt ca nc vi sn
phm.
S thot m trn b mt tng ln khi nhit v tc ca lung khng kh
tng, khi m tng i gim v p sut khng kh gim. Do vy s thot m trn b
mt dn n s khuch tn bn trong. l kt qu ca s ph v mi cn bng tng
i trong sn phm cng l do s thay i nhit v s phn chia nc khng ng
u trong sn phm. Trong sn phm ( v nht l ht ) s vn chuyn nc bt u t
ni c m cao n ni c m thp. S chnh lch m nhng phn khc
nhau ca ht l nguyn nhn ca s khuch tn bn trong khi sy. S thay i v mt
phn b nhit nhng im khc nhau ca ht lm cho s vn chuyn m tng
t ch c nhit cao n ch c nhit thp.
Qu trnh sy c th c xc tin nhanh hn nh s tng nhit khng kh
hoc nhit ca hn hp khng kh v khi l(t), gim m tng i ca khng
kh( ), tng vn tc khng kh(v) v nh s gim p sut khng kh trong mi trng
(B). Trong qu trnh sy, cng v sau hi nc ca mi trng xung quanh cng nhiu,
tc l p sut Pxq cnh tng v m ca sn phm cng gim n mt lc no s
t c tr s cn bng. Khi Pxq=Psp v m c gi l m cn bng. Ti
m cn bng th P=0, qu trnh sy ngng li.
i vi thc, m hin din hai ni: b mt ht (m b mt) v nhn ht
(m bn trong). m b mt s nhanh chng bay hi khi ht c tip xc vi khng
kh nng thi qua n, cn m bn trong nhn ht s bay hi chm hn bi v u tin
n phi di chuyn t nhn ht ra b mt ht v kt qu l m b mt v m bn trong s
bay hi vi tc khc nhau. Kt qu ca s chnh lch ny l tc sy v hm
lng m c ly i s gim trong qu trnh sy. i vi hu ht cc loi my sy
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
ht, tc sy thng nm trong khong 0.5%/h -1%/h. Hm lng m ca ht sau
mi ln qua my sy c th gim t 2-4% ph thuc vo m ban u ca ht, nhit
sy v tc tc nhn sy.
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
CHNG II: VT LIU SY V TC NHN SY
2.1 Cu to ht ng.
Ht ng thuc loi qu dnh gm 5 phn chnh: my ht, v ht, lp biu b, ni
nh v phi ht.
- My ht: L phn li ra ngoi cui ht, my ht l b phn nh ht v li
bp.
- V ht: L lp mng mng bao quanh ht bo v ht.
- Lp biu b: Nm di lp v ht. Khi lng v v lp biu b chim 5 11%
khi lng ton ht.
- Ni nh: Chim 75 83% khi lng ht v cha y tinh bt; c phn bit
thnh 2 min:min sng v min bt.
- Phi ht: Nm phn u nh ca ht, di lp biu b, cha tt c cc t
bo pht trin ca cy bp, ng vai tr quan trng nht trong s xut hin v pht
trin ca cc qu trnh sng. Chim 10 15% khi lng ht, chim 1/3 th tch ca
ht v gm c cc phn: ng (phn ngn cch gia ni nh v phi), l mm, tr di
l mm, r mm v chi mm.
Da vo cu to tinh bt ca ni nh ht, bp c chia lm 5 loi sau:
-
trng ng, mu vng hay mu .Hm lng tinh bt chim t 56 75% khi lng
ht, trong 21% l amiloza, 79% l amilopectin.
-
lng tinh bt chim khong 60% khi lng ht, trong amilopectin chim gn
100%, amiloza hu nh khng ng k.
-
to xp, d ht nc. Hm lng tinh bt chim t 55 80% khi lng ht, trong
20% l amiloza, 80% l amilopectin.
-
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
tinh bt kh cao, c th n 19 31% khi lng ht. Thnh phn tinh bt ca bp
ng gm: 60 -90% amiloza, 10 40% amilopectin.
Gluxit
Protein
Lipit
Xenlulo
Tro
12,5%
69,2%
10,6%
4,3%
2,0%
1,4%
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
bi ng sinh vi mt phng y nm ngang ca hnh chp gi l gc ngh hay gc
nghing t nhin ca khi ht. V tr s th gc ngh t nhin bng gc ma st gia ht
vi ht nn cn gi l gc ma st trong, k hiu (1). Da vo tan ri ny xc
nh s b cht lng v s thay i cht lng la trong qu trnh sy v bo qun.
i vi ng, gc ngh khong t 27-35o.
Nu ta ht trn mt mt phng v bt u nghing mt phng ny cho ti khi
ht bt u trt th gc gii hn gia mt phng nm ngang v mt phng trt gi l
gc trt (gc ma st ngoi), k hiu (2). Trng hp khng phi l mt ht m l
mt khi ht th gc trt c lin quan v ph thuc vo gc nghing t nhin.
Gc ngh v gc trt cng ln th ri cng nh, ngc li gc nh th kh
nng dch chuyn ln, ngha l ri ln.
ri ca khi ht dao ng trong khong kh rng ty thuc vo cc yu t
nh kch thc, hnh dng ht v trng thi b mt ht, m ca ht, s lng v loi
tp cht trong khi ht. i vi gc trt cn thm mt yu t quan trng na l loi
vt liu v trng thi b mt vt liu trt. B mt ht thc x x th gc ngh v gc
trt ln.
m tp cht ca khi ht cng cao c bit l nhiu tp cht rc th ri
cng nh. m ca khi ht cng cao th ri cng gim.
Trong bo qun, ri ca khi ht c th thay i ty thuc vo iu kin bo
qun. nu bo qun qu lu hay xy ra qu trnh t bc nng lm cho khi ht b
nn cht, ri gim hay thm ch c khi mt hn ri.
b. Tnh t phn loi: Khi ht c cu to t nhiu thnh phn khc nhau (ht
chc, ht lp, tp cht),khng ng cht (khc nhau v hnh dng, kch thc , t
trng), do trong qu trnh di chuyn chng to nn nhng vng khc nhau v
cht lng gi l tnh t phn ca khi ht. Hin tng t phn loi nh hng xu
n vic lm kh v bo qun ht. Nhng vng nhiu ht lp v tp cht s d b ht
m. D b cun theo tc nhn sy trong qu trnh sy.
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
c. xp ca khi ht: xp ca vt liu () l thnh phn th tch b chim
ch do khong khng gian gia cc ht. Gi tr ca xp ph thuc vo hnh dng
ht, cch m chng sp xp trong khi ht (nhng hat nh c th lp y cc khong
trng gia cc ht ln). Trong qu trnh sy, khi ht cn c xp (l hng) cn thit
cho qu trnh truyn nhit vi tc nhn sy c d dng.
1
v
h
d. Tnh dn nhit v tnh truyn nhit: qu trnh dn nhit v truyn nhit trong
khi ht lun tin hnh theo hai phng php song song l dn nhit v i lu. i
lng c trng cho kh nng dn nhit ca ng l h s dn nhit.
e. Tnh hp th v nh cc cht kh, hi m trong qu trnh sy: thng l hin
tng b mt. V vy, trong qu trnh sy lun xy ra nhiu giai on:
sy => => sy =>
gip m trong nhn ht c thi gian di chuyn ra b mt ht, lm cho ng
c kh u.
2.3 Cc yu cu c trng ca ht sy
Ng sau khi sy c th c dng lm lng thc hoc lm ging, d tr. V
vy, ng sau khi sy cn m bo c cc yu cu sau:
- Ht ng cn nguyn vn khng b nt , v.
- Ht ng cn gi nguyn hnh dng, kch thc v mu sc.
- C mi v c trng ca ht ng v khng c mi v khc(mi tc nhn sy)
- Ht ng khng b rn nt, gy vn v c bit l la ging phi m bo kh
nng ny mm ca ht sau khi sy.
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
- Sau khi sy, ng phi t m bo qun, nu khng s l mi trng tt cho
mi, mt ph hoi
Tm tt quy trnh cng ngh
Ng
Thu hoch
Sy
Kho bo qun
ng bao
Kho bo qun
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
(sy lin tc v gin on,sy c o ht, o gi, lm du sau sy...) v vt liu sy
(loi ng, kch thc ht, chn khi thu hoch, m ban u v m cui qu
trnh sy ca ng.
2.5. Tc nhn sy.
Trong k thut sy cc vt liu m bng phng php i lu, ngi ta
thng dng cc mi cht nh khng kh, khi l hoc cc loi kh tr v hi nc qu
nhit lm tc nhn sy.
Khng kh l loi tc nhn r tin thng c trong t nhin, khng c hi,
khng lm bn sn phm. Thnh phn khng kh gm hn hp nhiu cht kh khc
nhau nh: N2, O2, CO2... Khi nghin cu v khng kh m, ta xem n l mt thnh
phn ng nht v khi sy khng kh thng p sut kh quyn. Nhit trong phm
vi t vi chc n vi trm C. Khi tnh ton ta xem khng kh l kh l tng.
Kh nng sy ca khng kh th hin bi s chnh lch gia nhit bu kh vi bu
t hoc s chnh lch gia p sut hi bo ha v p sut hi ring phn, cng nh
chnh lch hm m. Bng s thay i trng thi khng kh, ngi ta c th to ra cc
ch sy khc nhau ph hp vi tng loi vt liu sy khc nhau.
Nh chng ta bit, ngoi khng kh m, khi l cng l tc nhn sy
ph bin. Khi l c th c to ra nh t nhiu loi nhin liu khc nhau trong
ch yu l nhin liu ha thch (than ), v nhiu loi nhin liu sinh khi khc nhau
nh ci, tru, b ma... Khi l thng c dng trong cc thit b sy vi t cch l
ngun cung cp gin tip t nng tc nhn sy hoc vi t cch l tc nhn trc
tip, va cung cp nhit cho vt liu sy va mang hi m thi vo mi trng.
Trong khi l ch c hai thnh phn l khi kh v hi nc. Nu s dng khi l vi
t cch l mt tc nhn sy th trong tnh ton ta s xem khi l nh l mt dng no
ca khng kh m, v th ta c th dng th I-d ca khng kh m biu din
cc trng thi hay qu trnh nhit ng ca khi l. Hay ni cch khc, khi l cng c
cc thng s nh entapy I, cha m d, m tng i ging nh khng kh m.
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
T c im cu to ca ht ng em chn khi l lm tc nhn sy v n khng nh
hng n cht lng ca ng khi sy v s dng tc nhn sy l tru do n c sn v
r tin.
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
lp, do tng c kh nng ng u v m sau cng ca sn phm. iu ny
kh t c nu o chiu vi lp ht thng ng.
3.2.2
My sy thp.
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
Cu to, nguyn l hot ng v c im.
H thng my sy gm caloriphe hoc cp nhit trc tip t bung t ha trn
vi khng kh, h thng qut v cc thit b ph tr khc.
Thp sy l mt khng gian hnh hp m chiu cao ln hn rt nhiu so vi
chiu rng v chiu di. Trong thp sy ngi ta b tr cc h thng knh dn v thi
tc nhn xen k nhau ngay trong lp vt liu sy. Tc nhn sy t knh dn gi nng
lung lch qua lp vt liu thc hin qu trnh trao i nhit sy v nhn thm m i
vo cc knh thi ra ngoi. Vt liu sy chuyn ng t trn xung di t tnh t
chy do trng lng bn thn ca chng. Thp sy nhn nhit do trao i nhit i lu
gia dng tc nhn chuyn ng va ngc chiu va ct ngang v do dn nhit t b
mt knh dn v knh thi qua lp vt liu nm trn cc b mt . V vy trong thit
b sy thp, nhit lng vt liu sy nhn c gm 2 thnh phn: thnh phn i lu
gia tc nhn sy vi khi lng ht v thnh phn dn nhit gia b mt cc knh gi
nng, knh thi m vi chnh lp vt liu nm trn .
Khi sy ht di chuyn t trn cao (do gu ti hoc vt ti a ln) xung mt
t theo chuyn ng thng ng hoc dzch dzc trong thp sy. Ty theo cch b tr
ca dng ht di chuyn qua thp sy c th lien tc hoc tun hon - theo m.
a) Sy thp lin tc:
Ht qua thp sy mt lt ri vo bin , v ngh () mt thi gian (t 224h ty ch sy v loi ht) sau li qua thp sy lt th 2,3mc ch ca l
cho m trung tm ht c thi gian ra ngoi mt d bc hi. Chnh lch m
qu nhiu gia gn mt hat vi trung tm ht s gy ng sut lm gy v ht.
Khng kh vo t nhng mng p ngc, v thot ra nhng mng song song
nm so le pha trn v pha di.
b) Sy thp tun hon
Ht i qua thp sy c gu ti tr li thp. Thi gian thc cht l thi
gian ht trong gu ti v trong thng cha pha trn bung sy nn tng i ngn,
khong 30. Ht chy xung gia hai vch li l song song cch nhau 15-23cm.
khng kh t bung gia thi xuyn qua lp ht. lp ht trong v lp ht ngoi c i
xung song song, khng trn ln nhau nn c s chnh lch m cui.
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
So vi my sy tnh, cc loi my sy thp hin cha c s dng nhiu v
cc loi my ny ch hot ng hiu qu vi ht c m <24% ch c v ng
Xun, cn H Thu thng 28-30%, v hin ti tp qun sy ta ch yu i ph
cho v H Thu. Ngoi ra , vn gi u t v chi ph sy cc loi my ny u kh
cao sao vi cc loi my sy tnh v ngang.
3.2.3 My sy tng si.
Sy tng si l mt trong cc phng thc sy thch hp cho vic sy cc ht
nng sn.
B phn chnh ca TBS tng si l mt bung sy, pha di bung sy t ghi
l. Ghi bung sy l mt tm thp c c nhiu l thch hp hoc li thp tc nhn
sy i qua nhung ht khng lt xung c. tc nhn sy c nhit cao, m thp
c thi t di ln i qua lp vt liu. Vi tc ln, tc nhn sy nng cc
ht vt liu v lm cho lp ht xo trn. Qu trnh si ny l qu trnh trao i nhit
m mnh lit nht gia tc nhn sy v vt liu sy. Cc ht vt liu kh hn nn nh
hn s nm lp trn ca tng ht ang si; v mt cao no ht kh s c
a ra ngoi qua ng tho liu.
u im ca sy tng si l:
- Nng sut sy cao
- Vt liu sy kh u
- C th tin hnh sy lin tc
- H thng thit b sy lin tc
- D iu chnh nhit vt liu ra khi bung sy
- C th iu chnh thi gian sy
Nhc im:
- Tr lc si ln
- Tiu hao nhiu in nng thi kh to lp si
- Yu cu c ht nh v tng i ng u
Nh ta bit thit b sy v ngang c th vn hnh khng ph thuc vo thi tit
v c nng sut sy cao hn, thi gian sy ngn hn v cht lng sn phm sy tt
hn so vi vic phi ng trc tip di nh nng mt tri. Tuy nhin, cho n nay cc
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
kt qu nghin cu xy dng m hnh d on thi gian sy ng tnh theo lp dy
(ng vi kiu thit b sy v ngang) c cng b trong v ngoi nc l rt t. Vic d
on thi gian sy mt m ng sy l rt quan trng, v ng vi cc iu kin sy xc
nh nu thi gian sy khng th ng s khng sy c xung m bo qun an
ton, cn nu ngc li th s li lm gim nng sut ca thit b, lm tng gi thnh
ca mt n v sn phm sy. cu trc v dng lin kt m trong ht ,). Trong bi
ny ta s dng phng php sy tnh v ngang sy ng. Trong nh hng ca
nhit v tc kh sy, chiu dy lp ht v khong thi gian gia cc ln o gi
n thi gian sy ring trong sy thc tnh theo lp dy. Cc iu kin ban u nh
ngun gc ca ht, iu kin thu hoch v x l ht trc qu trnh sy. nh hng
ca m tng i ca kh sy c vai tr quan trng i vi qu trnh sy ng.
Tc nhn sy l hn hp khi v khng kh c ha trn vi nhau ri c dn
qua cc knh dn trao i nhit, m vi khi ng mang vo, sau kh thi c
dn ra ngoi.
Trong phng php ny ta s dng tc nhn sy l khi l tn dng ph thi ca
ngnh nng nghip. Khi l thng c s dng trong cc thit b sy va cung cp
nhit cho vt liu sy va mang m thi vo mi trng.
Trong khi l ch c hai thnh phn l khi kh v hi nc. Coi khi l l tc
nhn sy v th ta c th dng th I-d ca khng kh m biu din cc trng thi
hay qu trnh nhit ng ca khi l. Hay ni cch khc khi l cng c cc thng s
nh entanpy I, cha m d, m tng i ging nh khng kh m.
Khi l c sinh do t tru, ngun nhin liu rt di do vng ng bng
sng Hng.
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
CHNG IV: TNH TON THIT K H THNG SY TNH V NGANG
Tnh ton thit k h thng sy tnh v ngang sy ng nng sut 1 tn/m (c o
gi). a im ti ng bng sng Hng, hot ng vo ma thu hoch H Thu. Cung
cp nhit l t tru cp trc tip.
Nguyn tc ca qu trnh sy l cung cp nng lng nhit bin i trng thi
pha lng trong vt liu thnh hi. C ch ca qu trnh c din t bi 4 qu trnh c
bn sau:
- Cp nhit cho b mt vt liu
- Dng nhit dn t b mt vo vt liu.
- Khi nhn c lng nhit, dng m di chuyn t vt liu ra b mt.
- Dng m t b mt vt liu tch vo mi trng xung quanh.
4.1 Tnh ton tng qut.
Theo trung tm kh tng thy vn quc gia v ti liu nghin cu ca vin C
in Nng Nghip v Cng Ngh Sau Thu Hoch, ng thng sy nhit 500900C, v nhit ny ng v cht bo khng b ph hy v khng b bin dng v
ng khng b nt v
4.1.1 Chn ch sy
Trong h thng my sy tnh v ngang loi c o chiu gi. Ng c vo
bung sy di l mt sn c t l cho khng kh nng i qua. Khng kh nng c
to ra t l t tru vi nhit cao n bung ha trn vi khng kh ngoi tri lm
gim n nhit sy thch hp. Khng kh c qut ht v chuyn n bung sy.
Ti y din ra qu trnh sy v lm gim m.
u tin m van di, ng van trn cho tc nhn sy i t di ln mang
theo hi nc thot ra ngoi mi trng, sau khng kh nng c o chiu. pha
trn bung sy c y li bng bt, tm g. M van trn v ng van di kh
nng i t trn xung v dn m ra ngoi.
Trong phng php sy tnh v ngang c o chiu gi cn ch n nh hng
ng thi ca nhit v tc kh sy, chiu dy lp ht v khong thi gian gia
cc ln o gi. Theo thc nghim ta ly thi gian o gi l 1h/ln.
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
0 = 80%
) = exp(12
) = 0,032bar
= 0,621.
= 0,016 kg m/kgkkk
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
Cpk= 1,004 kJ/kg : nhit dung ring ca khng kh kh
Cpa= 1,842 kJ/kg : nhit dung ring ca hi nc
r= 2500 kJ/kg: n nhit ha hi
entanpy I0:
I0 = Cpk.t0+d0(r+Cpa.t0) = 1,004.25+0,016.(2500+1,842.25) = 65,83 kJ/kg
Th tch ring ca khng kh V0:
V0 =
= 0,88 m3/kg
b) i vi vt liu sy (thc)
Theo ti liu k thut sy Nng Sn Trn Vn Ph, L Nguyn ng ta c
cc thng s kch thc sau ca thc
Cc kch thc ca ng:
Di :
l = 8 mm
Rng: a= 6 mm
Dy:
b = 4 mm
d = 7,5 mm
hd = 1,03
Cc thng s khc:
C = 1,7 KJ/Kg
H s dn nhit:
= 0,1 W/mK
xp:
ca khng kh khong 2 0C
2= 400C
2 = 13%, y l m thch hp bo qun thc.
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
Thi gian sy: 8h
Lng vt liu u ra: G2=1000 kg/m
Lng m bc hi:
w1-w2
0,28 0,13
172,4 kg m/m
= 1000 .
1-w2
1 0,13
W=G2x
W 172,4
=
= 21,55 kg/h
8
8
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
Tng nhit lng ra:
LI2+ G2Cvl2 +Qm
T phng trnh cn bng nng lng, ta c:
Qc=L(I2-I0)+G2Cvl(2-1)+Qm-CnW1
Vit cho 1Kg m bc hi:
q c l (I 2 - I1 ) q vl q m - C n1
qc l ( I 1 I 0 ) l (I 2 - I1 ) q vl q m - C n1
Vi:
= Cn1- qvl-qm
I2 II
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
4.2 Tnh ton qu trnh sy l thuyt
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
Tru c thnh phn lm vic nh sau: (TTTKHTS-thy Trn Vn Ph)
C
37,13%
H
4,12%
N
0,36%
O
31,6%
S
0,04%
A
17,75%
W
9%
= 0,79.3,36 + 0,8.
=2,66 m3/kgnl
= 0,69 m3/kgnl
= 1,866.
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
= 0,111.4,12 + 0,012.9 + 0,016.3,36 = 0,62 m3/kgnl
*Entanpy v dung m ca khi l.
- Lng khng kh kh l thuyt cn thit t chy hon ton 1kg nhin liu:
L0k =0,115C + 0,345H 0,043(S O)
=0,115.37,13 + 0,34.4,12 -0,043.(31,6-0,04)=4,3 kg kkk/kg nl
- Lng khng kh kh thc cn cung cp:
Lkt = bd . L0k = 1,4.4,3=6,02 kg kkk/kg nl
- Lng cha m ca khi l sau bung t:
d =
10.(9 H w) b .Lok.do
10.(9.4,12 9) 1,4.4,3.16
=
= 87 g m/kgkkk
9H w A
9.4,12 9 17,75
b .Lok 1
1,4.4,3 1
100
100
= 0.087 kg m/ kgkkk
- Lng hi nc trong khi l:
Gn= (9H+A)+
= 0,64kg/kgnl
- Khi lng khi l kh trc khi ha trn khi t chy 1 kg nguyn liu:
Gkk = 1+
= 1+ 1,4.4,3 -
= 6,4 kg/kgnl
Entanpy ca khi l:
Ik =
= 1411,78 kJ/kg
= 1025,080C
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
dk=0,087kg m/kg khi
L0k=4,3 kgkkk/kgnl
Lkt=6,02 kgkkk/kgnl
Gk=Gn+Gk=0,64+6,4=7.04 kg/kgnl
4.2.2 Thng s ca khng kh trc bung sy, sau bung ha trn.
Ta c: Nhit sau khi ha trn vo vng sy l t1=500C
I1= t1+ d1(2193+1,97.t1)= 50+2591,5d1
(1)
(2)
(3)
I1= 50+2591,5d1
(G0 + 7,04).I1 = 65,84.G0+9983
(G0+7,04).d1 = 0,016.G0+ 0,6125
Gii h PT trn ta c:
G0= 314kgkkk/Kgnl
d1= 0,018 Kg/Kgkk
I1=96,647 KJ/Kg
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
G1= G0 + Gk = 314+7,04 = 321,04 Kgkk/Kgnl
-
T l ha trn:
n=
= 0,0224 = 2,24%
= 111 Kgkkk/Kgnl
= 18139,82 m3
Trong
Kg/m3 ta c c nh
= 72,2%
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
4.3. Xc nh cc kch thc c bn ca h thng sy
- Khi lng ring ca ng: vl = 500 Kg/m3
- Nng xut nhp liu: 1000Kg/m
- Th tch lp thc : Theo cng thc (10-1) [ 77 - 1]
V=
G2 1000
=
=1,25 m3
vl 800
Chiu di sn sy l D (m)
F=
V 1,25
=
=6,25 m2
H v 0. 2
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
lp khng kh dy khong 1 cm. Do khng kh dn nhit km hn gch nn nhit t b
tn tht v tit kim nhin liu.
gch
gch
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
=460C
.(tw1-tw2)
(1)
(2)
(3)
q1=q2=q3
(4)
Khi mt dng nhit tha mn cc ng thc trn th cng tha mn phng trnh
sau:
q=k.(tf1-tf2)
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
gii c phng trnh (1),(2),(3),(4) ta dng phng php lp:
Gi s ta cho tw1 mt gi tr no , t (1) ta tm c q1 sau thay gi tr va tm
c vo (2) ta tm c tw2 v tip tc thay tw2 va tm c vo (3) ta thu c gi
tr q3. Sau , ta so snh kt qu ca q1 v q3 c sai s khong 0,8-1% l chp nhn
c vi iu kin tw1>tw2.
Bng: tnh ton tm mt dng nhit cho tng gi tr tng ng ca tw1
tw1 (0C)
q1 (W/m2)
tw2 (0C)
42
106
33,91
43
79,5
36,93
44
53
39,95
45
26,5
42,98
Theo bng ta c th chn nhit 2 vch ca h thng sy:
q3 (W/m2)
31,64
46,72
63,13
80,69
= 7,58 (kJ/kg m)
n mn hc qu trnh v thit b
tm2=tvl2=400C
V Th Hng- KTTP2-K56
Cm: nhit dung ring ca ht thc Cm=Ck+
Ca-Ck
.
100
Trong :
Ck: nhit dung ring ca vt liu kh. Ck=1,2-1,7 kJ/kg. , ta chn
Ck=1,7Kj/kg.
Ca=Ch=4,182kJ/kg. : nhit dung ring ca m
=13%: m tng i ca thc
Do :
Cm = Ck +
Ca-Ck
4.182-1.7
.=1,7+
.13 = 2,02 kJ/kg.
100
100
Qm
26260
=152,31 kJ/kg m
172 ,41
Cdx.(t1 t 2)
1,04.(50 25)
=0,018+
=0,021 kg m/kgkk
i
i
Trong :
i-entapy ca hi nc cha trong TNS sau khi sy
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
i=2500+1,842t2=2500+1,842.42=2577,4 kJ/kg
- m tng i ca tc nhn sy ra khi vng sy.
=
P.d 2
1.0,021
=
= 0,344=34,4%
Pbh.( 0,621 d 2)
0,095 .( 0,621 0,021 )
1
1
=
= 333,33 kgkk/kg m
d2-d0
0,021 0,018
q1 2479 ,19
=
=29 %
q ' 8532 ,82
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
4.4.5. Tnh tiu hao nhin liu
Lng nhin liu tiu hao trong mt m:
B1=
q '.W
Qc .
kgnl/h
q=10204,35
W =172,41
B1 =
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
CHNG V: CC THIT B PH TR H THNG SY
Bn cnh vic nghin cu v c ch sy vt liu l ch yu trong bung sy th
vic nghin cu cc b phn ca my sy cng khng km phn quan trng. Vic nm
vng cu to, nguyn l hot ng v tnh ton cc thng s c bn ca cc thit b ph
l ht sc cn thit.
Cc thit b ph ca my sy gm:
+ Bung t cung cp nhit cho my sy (bung t tru)
+ Qut thi cp tc nhn vo bung sy
+ Thit b lc v thi bi t bung sy
5.1. Bung t
5.1.1 c im v mc ch ca bung t
Bung t trong h thng sy c s dng vi mt trong hai mc ch:
+ Bung t to ra khi l c nhit cao dng lm dch th nng cung cp nhit
ha trn vi khng kh a vo bung sy.
+ Bung t to ra khi l c nhit thch hp dng lm tc nhn sy trc
tip cp vo my sy.
Nhit tc nhn sy thng thng c nhit thp nn nhin liu dng trong
cc bung t ca h thng sy khng cn loi c nhit tr cao.Khi dng khi l lm
tc nhn sy th thng thng sau bung t l bung ha trn gia khi v khng kh
ngoi tri c mt tc nhn sy vi nhit thch hp.
Nhin liu dng trong bung t ch yu l nhin liu rn v lng. Dng nhin
liu lng v nhin liu kh th bung t c gn, sch s, d iu chnh v t ng
ha qu trnh chy. Tuy nhin, chi ph cho 1 kg sn phm s cao hn so vi khi dng
nhin liu rn nh than , ci, tru Bung t nhin liu rn tuy d xy dng
nhng cng knh v c bit l khi trong bung t loi ny cha nhiu bi bn gm
c tro v cc ht nhin liu cha chy ht bay theo.
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
c im ca bung t:
Bung t ca thit b sy c vi c im khc vi bung t ca l nung
v cc l luyn l thng t vi cng chy thp, t chy hon ton vi h s,
tiu hao khng kh rt ln. Khi ra khi bung t c dng sy nn cn phi tch
bi v trit tiu la, do sau bung t cn c b phn lng bi v trit tiu la
5.1.2 Thit k bung t
-Din tch ghi l:
Fghi=
B1. 204
=
= 0,2125m2
b.h 120.8
Trong :
Fghi- din tch b mt ghi l
B1- lng nhin liu tiu hao.
Qf-nhit th trn ghi kgnl/h(theo ph lc 3 bng 2 trang 206 ca PGS.Trn Vn
Chc)
Th tch bung t bng:
Vb=
QtB 3142.204
=
=2,57 m3
Qv 250.10^3
Trong :
Qv-nhit th th tch bung t kJ/m3h
Theo ph lc 3, bng 2, trang 206 ca PGS.Trn Vn Chc Qv=(232-290)x103
-
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
h=
=0,08(m) = 80mm
Khi thit k mt h thng sy, ngoi vic tnh ton qu trnh sy, chn nguyn
tc v thit k khng gian sy ng, tnh ton nhit ng th vic tnh ton v chn
qut khng km phn quan trng. Qut l b phn quan trng nht ca h thng sy
xt v thit k v cu to. Nu qut ch cho 2/3 lng gi so vi yu cu th thi gian
sy tng gn gp ri, nh th lm gim nng sut sy, tng chi ph cht t, gim cht
lng sy v m cui khng ng u.
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
Cn c vo lu lng th tch khng kh cn thit V v tr lc ca h thng
H c th trn c qut gi.
Khi chn qut gi cn ch n tc lm vic khu vc hiu sut cao. ng
thi phi ch n tc bnh gung ca qut m bo bn c hc v tha mn
iu kin cho php v ting n c hc v kh ng do qut gy nn
- Cng sut qut:
N=
V .Ho
[kW]
102 .q
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
Din tch ng l: F=
0,15^ 2.3,14
=0,018 m2
4
Vn tc kh trong ng l: Vh=
Vkh'
654
=10,1 m/s
F 0,018 .3600
Chun s Reynold:
Re=
dxvh
0,15 .10 ,1
=
=11331,3
v
133 ,7.10 ^ 6
-H s tr lc ma st:
=
0.3164
0.3164
=
=0,03
4
Re 4 11331 ,3
6
0,239.10,1^ 2
+1,1x2).
=28 mmH2O
0,15
2
156,3
=78,15 m3/h
2
78,15
=1,2 m/s
3600.0.018
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
xV2
1,06.1,2^ 2
pc= 2 =1,1x
=0,84 mmH2O
2
Trong : l khi lng ring ca kh kh 60C
5.3.3 Tn tht p sut qua lp qut
ng knh trung bnh ca ht ng: d=0,0075m
nhit trung bnh ttb=46C
Theo ph lc 6 ta c v=19,6525x10-6 m2/s
Do :
Re=
Ws .d
v
0,5.0.0075
=190,82
19 ,6525 .10 ^ 6
490 100
100
490
+
=5,85+
+
=15,66
Re Re
190 ,82
190 ,82
0.25x(G1+G2)
0.75x2xF
Chn =0,4 l h s in y ca ng
G1=1172,41 kg, G2=1000 kg
dx=
H s :
Khi lng ring ca ng l v=800kg/m3
=
H s Cl
Cl=
1- 1 0,9977
=
=2.3.10-3
2 0,9977 ^ 2
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
Tr lc qua lp ht:
axHvxv2xkxCl 15,66 .0,2.2^ 2.1,2.2.3.10 ^ 3
Ph=
=
=0,236 mm H2O
2xgxd
2.9,8.0,0075
Trong :
Hv l chiu cao lp VLS
k =1,2 kg/m3 l khi lng ring trung bnh ca khng kh
V=2 m/s l vn tc TNS chuyn ng qua lp ht
Tng tn tht p sut bng:
p= H+pc +Ph=28+0.31+0,236=28,546 mmH2O
+ Cng sut qut c xc nh theo cng thc:
N=
Lxp
(KW)
102xnq
Nxkd
nk
78,15 .28,546
= 27,3 (KW)
102 .0,8
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
CHNG VI: TNH TON GI THNH SN PHM
6.1. Tnh ton u t v nhin liu t-nh gi hiu qu su dng nng lng
Tru l nhin liu t cp nhit trc tip cho h thng sy. tru l sn phm sau
khi xay xt thc c rt nhiu v i khi ngi ta phi t hoc b xung sng. Tuy
nhin, khng phi ni no cng th m thc t hin nay gi tru gn khong 2500
ng/1bao(khong 10kg)
Tru
Gi
Thi gian cp
Thnh tin
(ng/kg)
(kg)
(gi)
(ng/m)
250
204
51000
Lng in tiu th
Thnh tin
(kW)
(gi/m)
(kW.h/m)
(ng/m)
Qut sy
27,3
218,4
436800
Cp tru
1,5
12
24000
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
Cng nhn bc vc s lng: 1 ngi
Tin cng: 100000 ng/m
Thnh tin: 100000 ng/m
6.4. tnh ton chi ph u t v chi ph bo dng
Thi gian hot ng : 1000 m
* Chi ph u t h thng: 10000000 ng =>10000 ng/m
* Bo dng: 5 nm /5 ln/300000 ng
Tn chi ph
Nhin liu
51 000
8,86
Tin in
406 800
70,71
Nhn cng
100 000
17,38
u t,bo dng
17 500
3,05
575300
100
Tng cng
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
BN V
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
KT LUN
H thng sy thc bng thit b sy v ngang c th vn hnh khng ph thuc
vo thi tit v c nng sut sy cao hn,thi gian sy ngn hn v cht lng sn
phm sy tt hn so vi vic phi thc trc tip di nh nng mt tri. My sy tnh
v ngang c cu to n gin, ph hp vi sn xut phn tn v gi thnh chp nhn
c. H thng ny ang c ng dng rng ri ng bng sng Cu Long. Tuy
nhin, cho n nay vic cc kt qu nghin cu xy dng m hnh d on thi gian
sy thc tnh theo lp dy vn cha c cng b rng ri, cc nh hng ca nhit
v tc kh sy, chiu dy lp ht v khong thi gian gia cc ln o gi.
H thng sy thit k trong n ca em cn c th hon thin hn na
nhng do thi gian c hn v kin thc cn hn ch nn khng trnh khi thiu
st. Em rt mong nhn c s ng gp cng nh nhng li ch bo thm ca
cc thy c v s ng gp ca cc bn.
n mn hc qu trnh v thit b
V Th Hng- KTTP2-K56
n mn hc qu trnh v thit b