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Inthermodynamics,weconsideredtheamountofheattransferasasystemundergoesa
process from one equilibrium state to another. Thermodynamics gives no indication of
howlongtheprocesstakes. Inheattransfer,wearemoreconcernedabouttherateof
heattransfer.
Thebasicrequirementforheattransferisthepresenceofatemperaturedifference.The
temperaturedifferenceisthedrivingforceforheattransfer,justasvoltagedifferencefor
electrical current. The total amount of heat transfer Q during a time interval can be
determinedfrom:
t
kJ
Q Q dt
0
Therateofheattransferperunitareaiscalledheatflux,andtheaverageheatfluxona
surfaceisexpressedas
Q
q
A
W / m
2
SteadyHeatConductioninPlaneWalls
Conductionisthetransferofenergyfromthemoreenergeticparticlesofasubstanceto
theadjacentlessenergeticonesasresultofinteractionsbetweentheparticles.
Considersteadyconductionthroughalargeplanewallofthicknessx=Landsurfacearea
A.ThetemperaturedifferenceacrossthewallisT=T2T1.
Notethatheattransferistheonlyenergyinteraction;theenergybalanceforthewallcan
beexpressed:
Qin Qout
dE wall
dt
Forsteadystateoperation,
Qin Qout
const.
Ithasbeenexperimentallyobservedthattherateofheatconductionthroughalayeris
proportional to the temperature difference across the layer and the heat transfer area,
butitisinverselyproportionaltothethicknessofthelayer.
Cond
T
kA
x
M.BahramiENSC388(F09)SteadyConductionHeatTransfer1
T1
T2
A
A
Fig.1:Heatconductionthroughalargeplanewall.
Theconstantproportionalitykisthethermalconductivityofthematerial.Inthelimiting
casewherex0,theequationabovereducestothedifferentialform:
Q Cond kA
dT
dx
whichiscalledFourierslawofheatconduction.ThetermdT/dxiscalledthetemperature
gradient,whichistheslopeofthetemperaturecurve(therateofchangeoftemperature
Twithlengthx).
ThermalConductivity
Thermalconductivityk[W/mK]isameasureofamaterialsabilitytoconductheat.The
thermal conductivity is defined as the rate of heat transfer through a unit thickness of
materialperunitareaperunittemperaturedifference.
Thermalconductivitychangeswithtemperatureandisdeterminedthroughexperiments.
The thermal conductivity of certain materials show a dramatic change at temperatures
nearabsolutezero,whenthesesolidsbecomesuperconductors.
Anisotropicmaterialisamaterialthathasuniformpropertiesinalldirections.
Insulatorsarematerialsusedprimarilytoprovideresistancetoheatflow.Theyhavelow
thermalconductivity.
M.BahramiENSC388(F09)SteadyConductionHeatTransfer2
TheThermalResistanceConcept
TheFourierequation,forsteadyconductionthroughaconstantareaplanewall,canbe
written:
Q Cond kA
T T2
dT
kA 1
dx
L
Thiscanberearrangedas:
Q Cond
Rwall
T2 T1
Rwall
kA
(W )
( C /W )
Rwallisthethermalresistanceofthewallagainstheatconductionorsimplytheconduction
resistanceofthewall.
Theheattransferacrossthefluid/solidinterfaceisbasedonNewtonslawofcooling:
Q hA Ts T
RConv
1
hA
W
( C / W )
Rconv is the thermal resistance of the surface against heat convection or simply the
convectionresistanceofthesurface.
Thermal radiation between a surface of area Aat Ts and the surroundings at T can be
expressedas:
A Ts4 T4 hrad A Ts T
Qrad
Rrad
Ts T
Rrad
(W )
hrad A
hrad Ts2 T2 Ts T
W
2
m K
where = 5.67x108 [W/m2K4] is the StefanBoltzman constant. Also 0 < <1 is the
emissivityofthesurface.NotethatboththetemperaturesmustbeinKelvin.
ThermalResistanceNetwork
Considersteady,onedimensionalheatflowthroughtwoplanewallsinserieswhichare
exposedtoconvectiononbothsides,seeFig.2.Understeadystatecondition:
rateofheat
convection
intothewall
rateofheat
conduction
throughwall1
rateofheat
=
rateofheat
conductionthrough
convectionfromthe
wall2
wall
M.BahramiENSC388(F09)SteadyConductionHeatTransfer3
Q h1 AT ,1 T1 k1 A
Q
Q
Q
T ,1 T1
1 / h1 A
T ,1 T1
Rconv ,1
T T3
T1 T2
k2 A 2
h2 AT2 T , 2
L1
L2
T1 T2 T2 T3 T2 T , 2
1 / h2 A
L / k1 A L / k 2 A
T1 T2 T2 T3 T3 T , 2
Rwall ,1
Rwall , 2
Rconv , 2
T ,1 T , 2
Rtotal
R1
T,1
R3
R2
T1
h1
R4
k1
A
k2
T2
T3
L1
L2
h2
T,2
Fig.2:Thermalresistancenetwork.
The rate of heat transfer between two surfaces is equal to the temperature difference
dividedbythetotalthermalresistancebetweentwosurfaces.
Itcanbewritten:
T=QR
Thethermalresistanceconceptiswidelyusedinpractice;however,its useislimitedto
systems through which the rate of heat transfer remains constant. It other words, to
systemsinvolvingsteadyheattransferwithnoheatgeneration.
M.BahramiENSC388(F09)SteadyConductionHeatTransfer4
ThermalResistancesinParallel
Thethermalresistanceconceptcanbeusedtosolvesteadystateheattransferproblemin
parallellayersorcombinedseriesparallelarrangements.
It should be noted that these problems are often two or three dimensional, but
approximatesolutionscanbeobtainedbyassumingonedimensionalheattransfer(using
thermalresistancenetwork).
A1
k1
T2
T1
k2
A2
Insulation
L
Q=Q2+Q2
Q1
R1
Q
T1
Q2
R2
T2
Fig.3:Parallelresistances.
Q Q1 Q2
Q
1
Rtotal
1
T1 T2 T1 T2
1
T1 T2
R1
R2
R1 R2
T1 T2
Rtotal
1
RR
1
1
1 2
Rtotal R1 R2
R1 R2
Example1:ThermalResistanceNetwork
Considerthecombinedseriesparallelarrangementshowninfigurebelow.Assumingone
dimensionalheattransfer,determinetherateofheattransfer.
M.BahramiENSC388(F09)SteadyConductionHeatTransfer5
A1
k1
T1
A3
k3
h,T
k2
A2
Insulation
L1
L3
Q1
R1
Q
T1
R2
R3
Rconv
Q2
Fig.4:Schematicforexample1.
Solution:
Therateofheattransferthroughthiscompositesystemcanbeexpressedas:
T1 T
Rtotal
RR
1 2 R3 Rconv
R1 R2
Twoapproximationscommonlyusedinsolvingcomplexmultidimensionalheattransfer
problems by transfer problems by treating them as one dimensional, using the thermal
resistancenetwork:
1Assumeanyplanewallnormaltothexaxistobeisothermal,i.e.temperaturetovaryin
onedirectiononlyT=T(x)
2Assumeanyplaneparalleltothexaxistobeadiabatic,i.e.heattransferoccursinthex
directiononly.
These two assumptions result in different networks (different results). The actual result
liesbetweenthesetworesults.
HeatConductioninCylindersandSpheres
Steadystateheattransferthroughpipesisinthenormaldirectiontothewallsurface(no
significant heat transfer occurs in other directions). Therefore, the heat transfer can be
M.BahramiENSC388(F09)SteadyConductionHeatTransfer6
modeled as steadystate and onedimensional, and the temperature of the pipe will
dependonlyontheradialdirection,T=T(r).
Since,thereisnoheatgenerationinthelayerandthermalconductivityisconstant,the
Fourierlawbecomes:
Qcond
, cyl kA
dT
dr
(W )
A 2rL
T2
r2
Qcond,cyl
r1
T1
Fig.5:Steady,onedimensionalheatconductioninacylindricallayer.
Afterintegration:
r2
r1
Qcond
, cyl
A 2rL
T1
Qcond
,cyl 2kL
Qcond
,cyl
Rcyl
T2
dr kdT
T1 T2
ln r2 / r1
T T2
1
Rcyl
ln r2 / r1
2kL
whereRcylistheconductionresistanceofthecylinderlayer.
Following the analysis above, the conduction resistance for the spherical layer can be
found:
M.BahramiENSC388(F09)SteadyConductionHeatTransfer7
Qcond
, sph
Rsph
T1 T2
Rsph
r r
2 1
4 r1 r2 k
Theconvectionresistanceremainsthesameinbothcylindricalandsphericalcoordinates,
Rconv = 1/hA. However, note that the surface area A = 2rL (cylindrical) and A = 4r2
(spherical)arefunctionsofradius.
Example2:Multilayercylindricalthermalresistancenetwork
SteamatT,1=320Cflowsinacastironpipe[k=80W/m.C]whoseinnerandouter
diameterareD1=5cmandD2=5.5cm,respectively.Thepipeiscoveredwitha3cm
thickglasswoolinsulation[k=0.05W/m.C].HeatislosttothesurroundingsatT,2=5C
bynaturalconvectionandradiation,withacombinedheattransfercoefficientofh2=18
W/m2. C. Taking the heat transfer coefficient inside the pipe to be h1 = 60 W/m2K,
determinetherateofheatlossfromthesteamperunitlengthofthepipe.Alsodetermine
thetemperaturedropacrossthepipeshellandtheinsulation.
Assumptions:
Steadystateandonedimensionalheattransfer.
Solution:
TakingL=1m,theareasofthesurfacesexposedtoconvectionare:
A1=2r1L=0.157m2
A2=2r2L=0.361m2
1
1
0.106 C / W
2
2
h1 A1
60 W / m . C 0.157m
ln r2 / r1
R1 R pipe
0.0002 C / W
2k1 L
Rconv ,1
R2 Rinsulation
ln r3 / r2
2.35 C / W
2k 2 L
Rconv , 2
1
0.154 C / W
h2 A2
M.BahramiENSC388(F09)SteadyConductionHeatTransfer8
T3
r3
Qcond,cyl
r2
r1
T1
h2,T,2
r1
T2
h1,T,1
Insulation
T,1
Rconv,1
T1
R1
T2
T3
R2
Rconv,2
T,2
Fig.6:Schematicforexample1.
Thesteadystaterateofheatlossfromthesteambecomes
T ,1 T , 2
Rtotal
120.7 W
Thetotalheatlossforagivenlengthcanbedeterminedbymultiplyingtheabovequantity
bythepipelength.
Thetemperaturedropacrossthepipeandtheinsulationare:
Note that the temperature difference (thermal resistance) across the pipe is too small
relativetootherresistancesandcanbeignored.
CriticalRadiusofInsulation
Toinsulateaplanewall,thethickertheinsulator,thelowertheheattransferrate(since
theareaisconstant).However,forcylindricalpipesorsphericalshells,addinginsulation
resultsinincreasingthesurfaceareawhichinturnsresults inincreasingtheconvection
heattransfer.Asaresultofthesetwocompetingtrendstheheattransfermayincreaseor
decrease.
M.BahramiENSC388(F09)SteadyConductionHeatTransfer9
T1 T
T1 T
1
Rins Rconv ln r2 / r1
2r2 L h
2kL
r2
Insulation
r1
Qcritical
rcritical=k/h
Qbare
r1
r2
rcritical
Fig.7:Criticalradiusofinsulation.
ThevariationofQwiththeouterradiusoftheinsulationreachesamaximumthatcanbe
determinedfromdQ/dr2=0.Thevalueofthecriticalradiusforthecylindricalpipesand
sphericalshellsare:
k
h
2k
rcr ,cylinder
rcr , spherer
( m)
( m)
Notethatformostapplications,thecriticalradiusissosmall.Thus,wecaninsulatehot
water or steam pipes without worrying about the possibility of increasing the heat
transferbyinsulatingthepipe.
M.BahramiENSC388(F09)SteadyConductionHeatTransfer10
HeatGenerationinSolids
Conversion of some form of energy into heat energy in a medium is called heat
generation.Heatgenerationleadstoatemperaturerisethroughoutthemedium.
Someexamplesofheatgenerationareresistanceheatinginwires,exothermicchemical
reactions in solids, and nuclear reaction. Heat generation is usually expressed per unit
volume(W/m3).
In most applications, we are interested in maximum temperature Tmax and surface
temperatureTsofsolidswhichareinvolvedwithheatgeneration.
ThemaximumtemperatureTmaxinasolidthatinvolvesuniformheatgenerationwilloccur
atalocationfurthestawayfromtheoutersurfacewhentheoutersurfaceismaintained
ataconstanttemperature,Ts.
Tmax
Tmax
Ts
Ts
T
Heatgeneration
Symmetryline
Fig.8:Maximumtemperaturewithheatgeneration.
ConsiderasolidmediumofsurfaceareaA,volumeV,andconstantthermalconductivityk,
whereheatisgeneratedataconstantrateofgperunitvolume.Heatistransferredfrom
thesolidtothesurroundingsmediumatT.Understeadyconditions,theenergybalance
forthesolidcanbeexpressedas:
rateofheattransfer
fromthesolid
rateofenergygeneration
withinthesolid
Q=gV(W)
From the Newtons law of cooling, Q= hA (Ts T). Combining these equations, a
relationshipforthesurfacetemperaturecanbefound:
Ts T
g V
hA
M.BahramiENSC388(F09)SteadyConductionHeatTransfer11
Usingtheaboverelationship,thesurfacetemperaturecanbecalculatedforaplanewall
ofthickness2L,alongcylinderofradiusr0,andasphereofradiusr0,asfollows:
gL
Ts,plane wall T
h
g r0
Ts,cylinder T
2h
g r0
Ts,sphere T
3h
Notethattheriseintemperatureisduetoheatgeneration.
Using the Fouriers law, we can derive a relationship for the center (maximum)
temperatureoflongcylinderofradiusr0.
dT
g Vr
dr
After integrating,
Ar 2rL
kAr
Tmax T0 Ts
Vr r 2 L
g r02
4k
where T0 is the centerline temperature of the cylinder (Tmax). Using the approach, the
maximumtemperaturecanbefoundforplanewallsandspheres.
g r02
Tmax,cylinder
4k
g L2
Tmax,plane wall
2k
g r02
Tmax,sphere
6k
HeatTransferfromFinnedSurfaces
From the Newtons law of cooling, Qconv = h A (Ts T), the rate of convective heat
transferfromasurfaceatatemperatureTscanbeincreasedbytwomethods:
1)Increasingtheconvectiveheattransfercoefficient,h
2)IncreasingthesurfaceareaA.
Increasingtheconvectiveheattransfercoefficientmaynotbepracticaland/oradequate.
An increase in surface area by attaching extended surfaces called fins to the surface is
moreconvenient.
Finnedsurfacesarecommonlyusedinpracticetoenhanceheattransfer.Intheanalysisof
thefins,weconsidersteadyoperationwithnoheatgenerationinthefin.Wealsoassume
thattheconvectionheattransfercoefficienthtobeconstantanduniformovertheentire
surfaceofthefin.
M.BahramiENSC388(F09)SteadyConductionHeatTransfer12
h,T
Tb
Tb
T
0
Fig.9:Temperatureofafindropsgraduallyalongthefin.
Inthelimitingcaseofzerothermalresistance(k),thetemperatureofthefinwillbe
uniformatthebasevalueofTb.Theheattransferfromthefinwillbemaximizedinthis
case:
Q fin ,max hA fin Tb T
Finefficiencycanbedefinedas:
fin
Q fin
Q
fin , max
whereAfinistotalsurfaceareaofthefin.Thisenablesustodeterminetheheattransfer
fromafinwhenitsefficiencyisknown:
Q fin fin Q fin ,max fin hA fin Tb T
FinefficiencyforvariousprofilescanbereadfromFig.1042,1043inCengelsbook.
Thefollowingmustbenotedforaproperfinselection:
the longer the fin, the larger the heat transfer area and thus the higher the rate of
heattransferfromthefin
thelargerthefin,thebiggerthemass,thehighertheprice,andlargerthefluidfriction
M.BahramiENSC388(F09)SteadyConductionHeatTransfer13
also,thefinefficiencydecreaseswithincreasingfinlengthbecauseofthedecreasein
fintemperaturewithlength.
FinEffectiveness
The performance of fins is judged on the basis of the enhancement in heat transfer
relativetothenofincase,andexpressedintermsofthefineffectiveness:
fin
Q fin
Q
no fin
Q fin
hAb Tb T
fin
1
1
ForasufficientlylongfinofuniformcrosssectionAc,thetemperatureatthetipofthefin
will approach the environment temperature, T. By writing energy balance and solving
thedifferentialequation,onefinds:
T x T
hp
exp x
Tb T
kAc
Qlong
fin
hpkAc Tb T
whereAcisthecrosssectionalarea,xisthedistancefromthebase,andpisperimeter.
Theeffectivenessbecomes:
long fin
kp
hAc
Toincreasefineffectiveness,onecanconclude:
thethermalconductivityofthefinmaterialmustbeashighaspossible
theratioofperimetertothecrosssectionalareap/Acshouldbeashighaspossible
the use of fin is most effective in applications that involve low convection heat
transfercoefficient,i.e.naturalconvection.
M.BahramiENSC388(F09)SteadyConductionHeatTransfer14