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INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
Rear Frame
Tap Views

The Bookmarks panel will allow you to


quickly navigate to points of interest.
EC-C2
EC-C3

E-C60
E-C61

Click on any text that is BLUE and underlined.


These are hyperlinks that can be used to navigate the schematic and machine views.

EC-C1

VIEW ALL CALLOUTS

When only one callout is showing on a machine view this


button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION
Zoom In
Zoom Out
Fit to Page
Hand Tool
Find

KEYS
CTRL / +
CTRL / -
CTRL / 0 (zero)
SPACEBAR (hold down)
CTRL / F

RENR6082-03
July 2012

938G Series II Wheel Loader


IT38G Series II Integrated Toolcarrier
Electrical System
938G:
RTB1-UP
CRD1-UP
PHN1-UP
B9Y1-UP

IT38G:
CSX1-UP

Volume 1 of 2: Cab
Volume 2 of 2: Engine and Chassis

2012 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Volume 1 of 2 - CAB
Machine
Location
18

Relay - Rear Flood

I-4, H-7

Relay - Front Flood

C-6

C-8

Resistor - CAN Datalink Term 2

F-2

Backlight - Front Wiper Switch (2)

F-5

Resistor - HVAC

F-13

68

Backlight - Rear Wiper Switch

E-5

Sensor - Throttle Position

E-6

46

Backlight - Running Lamp 1

G-7

Sensor - LH Brake Pedal

G-4, F-8

46

Backlight - Running Lamp 2

H-4

Socket - 12V AUX

E-8

Beacon - LH

I-13

11

Switch - A/C Compressor

C-9

Beacon - RH

I-13

Switch - Auto / Manual

H-4, G-7

Breaker - Air Seat

B-6

Switch - Beacon

H-7, I-4

Breaker - HVAC

B-6

Switch - AC Blower

C-8

Cluster - Instrument

G-2

Switch - Bucket / Fork Select

C-9

Control - Transmission ECM

B-11

Switch - Dimmer

E-2

Control - Payload Control System

E-1

12

Switch - Downshift

Control - Machine Security System (ATCH)

G-13

Converter - 12VDC

B-6

34

XMSN Shifter

H-2

Switch - Fwd Horn

Diodes - Turn Signal (EURO)

G-1

Switch - Hazard Lamp

Filter - Machine Security System (ATCH)

G-12

Flasher - 12V Japanese

F-1

Flasher - (EURO)

G-1

Flasher - US (NACD)

F-1

Switch - Operator Mode Select

H-4, G-7

Fuse Panel

B-6

Switch - Parking Brake

E-9

54

Ground - Cab 1

B-13

Switch - Quick Coupler

B-9

Ground - Cab 2

B-12

30

Switch - Rear Wiper

E-5

Group - Pilot Valve (Electro-Mag)

F-10

Switch - Remote FNR

G-10

Lamp - Dome

I-9

65

Switch - Ride Control

C-8

Lamp - Rear Cab Flood LH

I-13

66

Switch - Running Lamp

H-4, G-7

Lamp - Rear Cab Flood RH

Component
Air Seat
Audible Alarm
Backlight - Blower Switch (2)

Schematic
Location
E-8

Component

Schematic
Location
C-6

Machine
Location
C

G-10

Switch - Front Int Wiper/Washer

F-5

Switch - Rear Int Wiper/Washer (ATCH)

E-5

F-2

I-4, H-7

Switch - Implement Detent Override

F-10

Switch - Key Start

E-2

Switch - Kickout On / Off

B-9

A-13

67

Switch - Secondary Steer

B-8

Lamp - Roof Flood LH

I-3

49

Switch - Stop Lamp

G-4, F-8

46

Lamp - Front Cab Flood 1 RH

C-1

29

Switch - TCS Test

B-9

Lamp - Front Cab LH

I-3

49

Switch - Thermostat

F-13

68

Lamp - Front Cab Flood 2 RH

C-1

29

Switch - Turn Signal (EURO)

G-1

B
B

Lighter - Cigar

E-5, E-8

Switch - Turn Signal (NACD + Japan)

F-1

Motor - Blower

F-13

18

Switch - Variable Shift Control

E-5

Motor - Front Wiper

G-4

13

Switch - XMSN Neutralizer / Override

B-8

Motor - Rear Wiper

I-13

17

Switch - 4th Function

B-8

Machine locations are repeated for components located close together.


A = Located on or near dash panel.
B = Located on or near the steering column.
C = Located in or near the relay / fuse panel.
D = Located on or near the right console.

COMPONENT LOCATION
Volume 2 of 2 - ENGINE AND CHASSIS
Page 1 of 2
Schematic
Location
E-13

Machine
Location
3

Alarm - Backup (Japan)

G-13

Alternator

F-11

Antenna - GPS (ATCH)


Antenna - VHF (ATCH)

Schematic
Location

Machine
Location

Sensor - Injection Actuation Pressure

D-12

44

Sensor - Intake Manifold Pressure

D-12

20

Sensor - Intake Manifold Temperature

B-12

20

C-4

17

Sensor - LH Wheel Speed (TCS Front)

H-1

24

C-5

17

Sensor - Lift Cyl Head End Press (PCS)

H-2

21

Arc Supp - A/C

E-13

68

Sensor - Lift Position (PCS)

I-2

22

Arc Supp - Main Relay

B-7

Sensor - Oil Pressure

A-12

60

Arc Supp - Quick Coupler (2)

F-2

33

Sensor - Torque Converter Temperature

E-9

60

Arc Supp - Ride Control

G-2

21

Sensor - Top Cam Spd/Timng

A-12

62

Arc Suppressor - Secondary Steering

C-7

19

Sensor - RH Wheel Speed (TCS Front)

G-1

26

Battery - 1 & 2

I-13

Sensor - Rear Axle Speed LH (TCS)

I-9

25

Breaker - Alternator

B-7

Sensor - XMSN Input Speed

F-8

Breaker - Engine Control

A-7

Sensor - XMSN Oil Temperature

F-8

Breaker - Running Lamp

A-7

Sensor - XMSN Output Speed Trailing

E-7

Breaker - Main

B-7

Sensor - XMSN Output Speed Leading

E-7

Breaker - Unswitched Buss

A-7

Sensor - XMSN Intermediate Spd Trailing

E-7

Control - Engine ECM

A-9

40

Sensor - XMSN Intermediate Spd Leading

E-7

Component
Alarm - Backup

Component

H-8

Solenoid - A/C Clutch

D-13

28

B-4 , H-9

Solenoid - Axle Oil Cooler Clutch

C-11

43

Control - Hood Raise/Lower

B-6

Solenoid - Clutch 1 (Fwd Low)

F-8

Diode - Alternator

E-11

69

Solenoid - Clutch 2 (Fwd High)

F-8

Ground - Engine ECM

A-8

40

Solenoid - Clutch 3 (Reverse)

F-8

Ground - Air Inlet Heater

D-13

32

Solenoid - Clutch 4 (2nd Gear)

F-8

Ground - LH Frame

G-11

15

Solenoid - Clutch 5 (3rd Gear)

F-8

Ground - LH Starter

F-12

14

Solenoid - Clutch 6 (1st Gear)

F-8

E
E

Ground - LH Frame Starter

E-10

14

Solenoid - Injection Actuation Pressure

C-12

44

Ground - Right Frame

A-13

Solenoid - Injectors 1 - 6

C-12

20

I-3

16

Solenoid - LH Front Axle Proportional (TCS)

I-6

24

Horn - Forward (IT28)

F-2

16

Solenoid - LH Rear Axle Proportional (TCS)

I-7

25

Lamp - RH Rear Flood/Stop/Turn

F-13

Solenoid - Pilot On/Off

I-6

30

Lamp - LH Rear Flood/Stop/Turn

G-13

11

Solenoid - Quick Coupler Release

G-1

33

Lamp - RH Front Flood/Turn

H-3

26

Solenoid - Quick Coupler Engage

G-1

33

Lamp - LH Front Flood/Turn

I-3

16

Solenoid - RH Front Axle Proportional (TCS)

I-6

26

Lamp - LH Flood Tower (ATCH)

I-1

49

Solenoid - RH Rear Axle Proportional (TCS)

I-7

27

Lamp - RH Flood Tower (ATCH)

H-1

29

Solenoid - Ride Control 1+ 2 (928G)

G-1

21

Lamp - RH Rear Japan Roading

H-13

Solenoid - Variable Speed Fan

A-12

Lamp - LH Rear Japan Roading

G-13

11

Solenoid - 4th Function (IT38G) (ATCH)

D-1

Lamp - Front Japan Roading

C-1

16

Sender - Fuel Level

F-12

21
36

Lamp - Front Europe Roading

D-2, C-2

29

Sender - Engine Oil Temperature

D-12

10

Sensor - Fuel Pressure

B-12

44

Sensor - Articulation Angle

I-6

54

Sensor - Hyd Oil Temp

D-9

37

Sensor - Atmospheric Pressure

D-12

44

Control - Traction Control


Control - Product Link & Radio

Horn - Forward (928G)

COMPONENT LOCATION
Volume 2 of 2 - ENGINE AND CHASSIS
Page 2 of 2
Schematic
Location
D-11

Machine
Location
42

Motor - Front Washer 924

G-3

15

Motor - Front Washer (IT28)

E-3

15

Motor - Rear Washer (924G)

G-3

Motor - Rear Washer (IT28)


Motor - Secondary Steering (ATCH)

Schematic
Location
E-13

Machine
Location
28

Switch - Brake Oil Pressure (928G)

G-3

Switch - Brake Oil Pressure (IT28G)

E-3

15

Switch - Bucket/Tilt Position (928G)

I-3

D-3

15

Switch - Bucket Position (IT28G)

E-2

C-7

19

Switch - Fork Postion (IT28G)

E-2

Motor - Starter

E-11

14

Switch - Fuel Priming Pump

D-11

Relay - Air Induction Heater

D-12

20

Switch - Front Axle Oil Cooler Temperature

G-11

41

Relay - Backup Alarm

H-13

Switch - Front Axle Oil Temperature

H-2

41

Relay - Main

B-7

Switch - Ground Level Shutdown

A-13

35

Relay - Secondary Steering Motor (ATCH)

C-7

Switch - Hood Actuation

A-13

Relay - Secondary Steering Control (ATCH)

C-7

Switch - Lift Position (928G)

I-3

33

Component
Motor - Fuel Priming

Component
Switch - A/C Refrigerant Pressure

B-7

Switch - Lift Positioner (IT28G)

F-2

33

Resistor - Alternator

E-11

69

Switch - Primary Ster Pressure

C-6

42

Resistor - CAN

D-9

14

Switch - Rear Axle Oil Temperature

F-11

43

Sensor - Bot Crank Spd/Timing

A-12

61

Switch - Secondary Ster Pressure

C-6

Sensor - Coolant Temperature

A-12

35

Switch - XMSN Oil Filter Bypass (IT28G)

E-3

I-9

26

Switch - XMSN Oil Filter Bypass (928G)

G-3

Relay - Start

Sensor - Front Axle Speed RH (TCS)

Machine locations are repeated for components located close together.


A = Located on or near the dash panel.
B = Located on or near the steering column.
C = Located in or near the relay / fuse panel.
D = Located on or near the right console.
E = Located on or around transmission.

CONNECTOR LOCATION
Volume 1 of 2 - CAB
Connector Number

Machine
Location

Schematic
Location

CONN 1

( Mate to Conn on Vol. 2)

D-13

CONN 2

( Mate to Conn on Vol. 2)

E-13

CONN 3

( Mate to Conn on Vol. 2)

E-13

I-12

H-12

CONN 6

G-12

CONN 7

F-12

CONN 8

17

H-11, I-10

G-10

CONN 10 - Service Tool Connector

F-10

CONN 11

F-6, F-9

CONN 12

G-6, F-9

CONN 13

G-6, G-9

CONN 14

17

H-10, I-9

CONN 15 ( Mate to Conn on Vol. 2)

C-3

CONN 16 ( Mate to Conn on Vol. 2)

C-3

CONN 17 ( Mate to Conn on Vol. 2)

C-3

CONN 18 - Customer Data Connector

D-2

CONN 19

E-2

CONN 20

F-2, G-2

CONN 4
CONN 5

CONN 9

( Mate to Conn on Vol. 2)

( Mate to Conn on Vol. 2)

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or
near the component. See the Component Location Chart.

CONNECTOR LOCATION
Volume 2 of 2 - ENGINE AND CHASSIS
Connector Number

Schematic Location

Machine
Location

CONN 1

( Mate to Conn on Vol. 1)

E-5

CONN 2

( Mate to Conn on Vol. 1)

E-5

CONN 3

( Mate to Conn on Vol. 1)

F-5

CONN 5

( Mate to Conn on Vol. 1)

B-5, H-10

CONN 9

( Mate to Conn on Vol. 1)

G-6

CONN 15

( Mate to Conn on Vol. 1)

E-4, G-5

CONN 16

( Mate to Conn on Vol. 1)

E-4, H-5

CONN 17

( Mate to Conn on Vol. 1)

E-4, H-5

CONN 21

B-12

28

CONN 22

G-10

60

CONN 23

D-10

10

CONN 24

C-10

44

CONN 25

I-8

59

CONN 26

D-8

48

CONN 27

G-6

CONN 28 - TCS Calibration Plug Connector

G-6

CONN 29

C-6

CONN 30

G-5, D-4

CONN 31

H-3, E-2, C-3, B-2

55

CONN 32

H-3, E-2, C-3, B-2

55

CONN 33

H-3, E-2, C-3, B-2

55

CONN 34

I-2, I-3, F-2, D-3, B-2

55

CONN 35

I-2, I-3, F-2, D-3, B-2

55

CONN 36

I-2, I-3, E-2, F-2, D-3, B-2

55

CONN 37

H-3

56

CONN 38

H-3

41

CONN 39

G-3, E-2

56

CONN 40

G-3, E-2

55

CONN 41

G-3

The connectors shown in this chart are for harness to harness connectors. Connectors that join a
harness to a component are generally located at or near the component. See the Component Location
Chart.

CID / MID / FMI


Volume 1 of 2 - CAB
Page 1 of 2
Component Identifiers (CID)
Module Identifier (MID)
Traction Control System
(MID No. 028)
CID
0168
0248
0263
0270
0296
0605
0606
0607
0608
0609
0610
0611
0612
0613
0615
0616
0653
0687

Component
Electrical System Voltage
Data Link
Digital Sensor Power Supply (8V)
Harness Code
Transmission Control
Left Front Speed Sensor
Right Front Speed Sensor
Left Rear Speed Sensor
Right Rear Speed Sensor
Left Front Brake Solenoid
Right Front Brake Solenoid
Left Rear Brake Solenoid
Right Rear Brake Solenoid
Front Brakes Pilot Solenoid
Vehicle Articulation Angle Sensor
Test/Enable Switch
Traction Control ECM
Options Code Code

Engine Control
(MID No. 036)
CID
0001
0002
0003
0004
0005
0006
0041
0042
0091
0094
0100
0110
0164
0168
0172
0175
0190
0248
0253
0254
0261
0262
0267
0268
0273
0274
0291
0296
0342
0562
0600
0617

Component
Injector Cylinder #1
Injector Cylinder #2
Injector Cylinder #3
Injector Cylinder #4
Injector Cylinder #5
Injector Cylinder #6
ECM (Electronic Control Module) 8 Volt DC Supply
Injector Actuation Valve
Throttle Position Sensor
Fuel Delivery Pressure Sensor
Engine Oil Pressure Sensor
Engine Coolant Temperature Sensor
Injector Actuation Pressure Sensor
Electrical System Voltage
Intake Manifold Air Temperature Sensor
Engine Oil Temperature Sensor
Engine Speed Sensor
CAT Data Link
Personality Module
Electronic Control Module
Engine Timing Calibration
5 Volt Sensor Power Supply
Remote Shutdown Input
Programmed Parameter Fault
Turbocharger Outlet Pressure Sensor
Atmospheric Pressure Sensor
Engine Cooling Fan Solenoid
Transmission Control
Secondary Engine Speed Sensor
Second Generation Electronic Monitoring System
Hydraulic Oil Temperature Sensor
Inlet Air Heater Relay

Payload Control System


(MID No. 074)
CID
0168
0254
0350
0364
0769
0817
0820

Component
Electrical System Voltage
Electronic Control Module
Lift Linkage Position Sensor
Lift Cylinder Head Pressure Sensor
Lift Cylinder Rod End Pressure Sensor
ECM Internal Backup Battery
Keypad Data Link

Powertrain Control System


(MID No. 081)
CID
0041
0070
0149
0168
0177
0190
0248
0363
0367
0368
0444
0585
0590
0672
0673
0674
0675
0793
0794
0795
1327
1401
1402
1403
1404
1405
1406
1521
1716
1721

Component
ECM (Electronic Control Module) 8 Volt DC Supply
Parking Brake Switch
Ride Control 3-Way Solenoid
Electrical System Voltage
Transmission Oil Temperature Sensor
Engine Speed Sensor
CAT Data Link
Ride Control Solenoid Valve
Ride Control Rocker Switch
Transmission Auto / Manual Switch
Start Relay Magnetic Switch
Transmission Output Speed Sensor 1
Electronic Engine Control Module
Torque Converter Output Speed Sensor
Transmission Output Speed Sensor 2
Transmission Intermediate Speed Sensor 1
Transmission Intermediate Speed Sensor 2
Primary Steering Oil Pressure Switch
Secondary Steering Oil Pressure Switch
Secondary Steering Intermediate Relay
Left Brake Pedal Position Sensor
Transmission Solenoid 1
Transmission Solenoid 2
Transmission Solenoid 3
Transmission Solenoid 4
Transmission Solenoid 5
Transmission Solenoid 6
Variable Shift Control Selector Switch
Raise/Lower Detent Electromagnet
Rackback/Dump Detent Electromagnet

Machine Security System


(MID No. 124)
CID
0168
0248
0817
1391
1392

Component
Electrical System Voltage
Data Link
ECM Internal Backup Battery
MSS Output Driver No. 1
MSS Output Driver No. 2

The CID is a diagnostic code that indicates which component is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

CID / MID / FMI


Volume 1 of 2 - CAB
Page 2 of 2
Event Codes
Machine Control
Event Code

Condition

E015

High Engine Coolant Temperature Derate

E017

High Engine Coolant Temperature Warning

E025

High Inlet Air Temperature Derate

E027

High Inlet Air Temperature Warning

E039

Low Engine Oil Pressure Derate

E053

Low Fuel Pressure Warning

E096

High Fuel Pressure

E100

Low Engine Oil Pressure Warning

E190

Engine Overspeed Warning

E272

Inlet Air Restriction Warning

Failure Mode Identifiers (FMI)


FMI No.

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

CID / MID / FMI


Volume 2 of 2 - ENGINE AND CHASSIS
Page 1 of 2
Component Identifiers (CID)
Module Identifier (MID)
Traction Control System
(MID No. 028)
CID
0168
0248
0263
0270
0296
0605
0606
0607
0608
0609
0610
0611
0612
0613
0615
0616
0653
0687

Component
Electrical System Voltage
Data Link
Digital Sensor Power Supply (8V)
Harness Code
Transmission Control
Left Front Speed Sensor
Right Front Speed Sensor
Left Rear Speed Sensor
Right Rear Speed Sensor
Left Front Brake Solenoid
Right Front Brake Solenoid
Left Rear Brake Solenoid
Right Rear Brake Solenoid
Front Brakes Pilot Solenoid
Vehicle Articulation Angle Sensor
Test/Enable Switch
Traction Control ECM
Options Code Code

Engine Control
(MID No. 036)
CID
0001
0002
0003
0004
0005
0006
0041
0042
0091
0094
0100
0110
0164
0168
0172
0175
0190
0248
0253
0254
0261
0262
0267
0268
0273
0274
0291
0296
0342
0562
0600
0617

Component
Injector Cylinder #1
Injector Cylinder #2
Injector Cylinder #3
Injector Cylinder #4
Injector Cylinder #5
Injector Cylinder #6
ECM (Electronic Control Module) 8 Volt DC Supply
Injector Actuation Valve
Throttle Position Sensor
Fuel Delivery Pressure Sensor
Engine Oil Pressure Sensor
Engine Coolant Temperature Sensor
Injector Actuation Pressure Sensor
Electrical System Voltage
Intake Manifold Air Temperature Sensor
Engine Oil Temperature Sensor
Engine Speed Sensor
CAT Data Link
Personality Module
Electronic Control Module
Engine Timing Calibration
5 Volt Sensor Power Supply
Remote Shutdown Input
Programmed Parameter Fault
Turbocharger Outlet Pressure Sensor
Atmospheric Pressure Sensor
Engine Cooling Fan Solenoid
Transmission Control
Secondary Engine Speed Sensor
Second Generation Electronic Monitoring System
Hydraulic Oil Temperature Sensor
Inlet Air Heater Relay

Payload Control System


(MID No. 074)
CID
0168
0254
0350
0364
0769
0817
0820

Component
Electrical System Voltage
Electronic Control Module
Lift Linkage Position Sensor
Lift Cylinder Head Pressure Sensor
Lift Cylinder Rod End Pressure Sensor
ECM Internal Backup Battery
Keypad Data Link

Powertrain Control System


(MID No. 081)
CID
0041
0070
0149
0168
0177
0190
0248
0363
0367
0368
0444
0585
0590
0672
0673
0674
0675
0793
0794
0795
1327
1401
1402
1403
1404
1405
1406
1521
1716
1721

Component
ECM (Electronic Control Module) 8 Volt DC Supply
Parking Brake Switch
Ride Control 3-Way Solenoid
Electrical System Voltage
Transmission Oil Temperature Sensor
Engine Speed Sensor
CAT Data Link
Ride Control Solenoid Valve
Ride Control Rocker Switch
Transmission Auto / Manual Switch
Start Relay Magnetic Switch
Transmission Output Speed Sensor 1
Electronic Engine Control Module
Torque Converter Output Speed Sensor
Transmission Output Speed Sensor 2
Transmission Intermediate Speed Sensor 1
Transmission Intermediate Speed Sensor 2
Primary Steering Oil Pressure Switch
Secondary Steering Oil Pressure Switch
Secondary Steering Intermediate Relay
Left Brake Pedal Position Sensor
Transmission Solenoid 1
Transmission Solenoid 2
Transmission Solenoid 3
Transmission Solenoid 4
Transmission Solenoid 5
Transmission Solenoid 6
Variable Shift Control Selector Switch
Raise/Lower Detent Electromagnet
Rackback/Dump Detent Electromagnet

Machine Security System


(MID No. 124)
CID
0168
0248
0817
1391
1392

Component
Electrical System Voltage
Data Link
ECM Internal Backup Battery
MSS Output Driver No. 1
MSS Output Driver No. 2

The CID is a diagnostic code that indicates which component is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

CID / MID / FMI


Volume 2 of 2 - ENGINE AND CHASSIS
Page 2 of 2
Event Codes
Machine Control
Event Code

Condition

E015

High Engine Coolant Temperature Derate

E017

High Engine Coolant Temperature Warning

E025

High Inlet Air Temperature Derate

E027

High Inlet Air Temperature Warning

E039

Low Engine Oil Pressure Derate

E053

Low Fuel Pressure Warning

E096

High Fuel Pressure

E100

Low Engine Oil Pressure Warning

E190

Engine Overspeed Warning

E272

Inlet Air Restriction Warning

Failure Mode Identifiers (FMI)


FMI No.

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

SPECIFICATIONS AND RELATED MANUALS


Volume 1 of 2 - CAB
Resistor, Sender and Solenoid Specifications
Part No.

Component Description

3E-8575

Solenoid:

Quick Coupler

9G-1950

Resistor:

A/C Blower Motor


Heater Blower Motor

Resistance (Ohms)
24.9 0.4
Overall 2.0 0.1
Tap 1.0 0.05

109-7194

Sensor:

Speed Timing

155 45

109-7195

Sensor:

Speed Timing

1050 50

122-5053

Solenoid:

Injection Actuation Pressure

122-6344

Solenoid:

Auxiliary Valve
Float Valve
Lift Positioner Valve
Tilt Positioner Valve

83.7 4

124-3052

Solenoid:

TCS Left Front Proportional Valve


TCS Right Front Proportional Valve
TCS Left Rear Proportional Valve
TCS Right Rear Proportional Valve

7.75 1

152-8346

Solenoid:

4th Function

32.6 1.6

152-8351

Solenoid:

4th Function

32.6 1.6

152-8385

Solenoid:

On/Off Pilot

32.6 1.6

156-2829

Solenoid:

Variable Speed Fan

163-0872

Solenoid:

A/C Clutch

174-3016

Resistor:

183-8597

Sensor:

10.1

8.3
17.6 0.6

CAN

120

Speed Timing

1075

CST Forward High


CST Reverse
CST Forward Low
CST Speed 1
CST Speed 2
CST Speed 3

31 3

186-1526

Solenoid:

191-6587

Sender:

Engine Oil Temperature

196-1185

Sensor:

Speed Timing

1600 @ -40C(40F)
44 @ 50C (122F)
11 @ 100C (212F)
1050 50
Empty: 245 5
Full: 30 2

204-3403

Sender:

Fuel Level

206-5203

Solenoid:

MSS Antenna

215-3014

Solenoid:

Axle Oil Cooler Clutch

1
9.4 5.0

At room temperature unless otherwise noted.

Off Machine Switch Specification


Part No.

Function

Actuate

Deactuate

-1.1 0.8 C
(30 1.4 F)

2.2 0.8 C
(36 1.4 F)

Normally Closed

3E-6450

Primary Steering Pressure


Secondary Steering Pressure

1200 kPa MAX


(174.0 psi MAX)

700 100 kPa


(102 14.5 psi)

A-B Normally Open


A-C Normally Closed

114-5333

A/C (High/Low) Pressure

275 - 1750 kPa


(39.9 - 253.8 psi)

Normally Open

89 20 kPa
(13 3 psi)

Normally Closed

3E-5464

A/C Thermostat

Contact Position

117-7773

Transmission Filter Bypass

138 28 kPa
(20 4 psi)

155-8998

Axle Oil Cooler Temperature

65 3 C
(149 5 F)

58 C MIN
(136 F MIN)

Normally Open

175-3244

Brake Oil Pressure

10,700 kPa MAX


(1552 psi MAX)

8960 537 kPa


(1300 78 psi)

A-B Normally Open


A-C Normally Closed

With Increasing pressure the closed condition can be maintained up to 2800 kPa (406 psi), with decreasing pressure the closed condition can be maintained
down to 170 kPa (25 psi).
Contact position at the contacts of the harness connector.

Related Electrical Service Manuals


Title
Alternator:
Atch:

Form Number
9W-3043
185-5294

SENR3862
SENR4757
SENR3581
SENR3828

Payload Control:

111-4275
207-1517
168-8125106-8559
165-4047

Traction Control:

172-9391

SENR6719

Powertrain Control:

172-9389

RENR6066

Machine Security System


Control:

158-6155

RENR2462

Electric Starting Motor:


Consist:
(Japan) Consist:

SENR6614

SPECIFICATIONS AND RELATED MANUALS


Volume 2 of 2 - ENGINE AND CHASSIS
Resistor, Sender and Solenoid Specifications
Part No.

Component Description

3E-8575

Solenoid:

Quick Coupler

9G-1950

Resistor:

A/C Blower Motor


Heater Blower Motor

Resistance (Ohms)
24.9 0.4
Overall 2.0 0.1
Tap 1.0 0.05

109-7194

Sensor:

Speed Timing

155 45

109-7195

Sensor:

Speed Timing

1050 50

122-5053

Solenoid:

Injection Actuation Pressure

10.1

Auxiliary Valve
Float Valve
Lift Positioner Valve
Tilt Positioner Valve
TCS Left Front Proportional Valve
TCS Right Front Proportional Valve
TCS Left Rear Proportional Valve
TCS Right Rear Proportional Valve

83.7 4

122-6344

Solenoid:

124-3052

Solenoid:

152-8346

Solenoid:

4th Function

32.6 1.6

152-8351

Solenoid:

4th Function

32.6 1.6

152-8385

Solenoid:

On/Off Pilot

32.6 1.6

156-2829

Solenoid:

Variable Speed Fan

163-0872

Solenoid:

A/C Clutch

174-3016

Resistor:

183-8597

Sensor:

186-1526

Solenoid:

191-6587

Sender:

7.75 1

8.3
17.6 0.6

CAN

120

Speed Timing
CST Forward High
CST Reverse
CST Forward Low
CST Speed 1
CST Speed 2
CST Speed 3

1075

31 3

1600 @ -40C(40F)
44 @ 50C (122F)
11 @ 100C (212F)

Engine Oil Temperature

196-1185

Sensor:

Speed Timing

204-3403

Sender:

Fuel Level

1050 50

206-5203

Solenoid:

MSS Antenna

215-3014

Solenoid:

Axle Oil Cooler Clutch

Empty: 245 5
Full: 30 2
1
9.4 5.0

At room temperature unless otherwise noted.

Off Machine Switch Specification


Part No.

Function

Actuate

Deactuate

-1.1 0.8 C
(30 1.4 F)

2.2 0.8 C
(36 1.4 F)

Primary Steering Pressure


Secondary Steering Pressure

1200 kPa MAX


(174.0 psi MAX)

700 100 kPa


(102 14.5 psi)

A-B Normally Open


A-C Normally Closed

114-5333

A/C (High/Low) Pressure

275 - 1750 kPa


(39.9 - 253.8 psi)

Normally Open

117-7773

Transmission Filter Bypass

138 28 kPa
(20 4 psi)

89 20 kPa
(13 3 psi)

155-8998

Axle Oil Cooler Temperature

65 3 C
(149 5 F)

58 C MIN
(136 F MIN)

Normally Open

175-3244

Brake Oil Pressure

10,700 kPa MAX


(1552 psi MAX)

8960 537 kPa


(1300 78 psi)

A-B Normally Open


A-C Normally Closed

3E-5464

A/C Thermostat

3E-6450

Contact Position
Normally Closed

Normally Closed

With Increasing pressure the closed condition can be maintained up to 2800 kPa (406 psi), with decreasing pressure the closed condition can be maintained
down to 170 kPa (25 psi).
Contact position at the contacts of the harness connector.

Related Electrical Service Manuals


Title
Alternator:
Atch:

Form Number
9W-3043
185-5294

SENR3862
SENR4757
SENR3581
SENR3828

Payload Control:

111-4275
207-1517
168-8125106-8559
165-4047

Traction Control:

172-9391

SENR6719

Powertrain Control:

172-9389

RENR6066

Machine Security System


Control:

158-6155

RENR2462

Electric Starting Motor:


Consist:
(Japan) Consist:

SENR6614

HARNESS and WIRE


Electrical Schematic Symbols
Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)


Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for


Connector Plug

Part Number: for


Connector Receptacle

2
Plug

Receptacle
Pin or Socket Number

5A

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Fuse (5 Amps)

9X-1123

Component
Part Number

325-AG135 PK-14
Harness identification code:
This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

13

12

11

10

L15

608-CE15
200-CE11

R-C5
3E3364

GN-16
BK-14

AUX 12V POWER


CONNECTOR
H

CE-C3
7T5957
1
603-CE13 PK-16
2
200-CE5 BK-16

GND

GN-16

MOTOR
T
P
B+

BK-16
GY-16
BR-16
OR-16

YL-18
BK-18
GY-18
BR-18
BU-18

(17) REAR WIPER MOTOR


155-5789

CORD AS.
9R-7958

508-R21
509-R22

PU-18
WH-18

118-R2
135-R13
135-R14
200-R15
200-R17
200-R18
503-R6
504-R7
505-R8
A513-R1

GY-18
BU-14
BU-14
BK-14
BK-18
BK-14
BR-18
YL-18
BU-18
RD-18

L14

L15

(6) RH BEACON
108-1029

1
2

118-C90
122-C91
135-C14
200-C115
A513-C76

L17

C-C1
1552252
118-C90 GY-18
122-C91 RD-18
135-C14 BU-14
200-C115 BK-14
503-C92 BR-18
504-C93 YL-18
505-C94 BU-18
A513-C76 RD-18

GY-18
RD-18
BU-14
BK-14
RD-18

608-C96 GN-14
615-C97 YL-14

CE-C4
7T5957
603-CE14
200-CE12

PK-16
BK-16

504-C93
503-C92
603-C95
505-C94

L18

CORD AS.
9R-7958

135-R13
200-R15
508-R21
509-R22
A513-R1

L2

BU-14
BK-14
PU-18
WH-18
RD-18

YL-18
BR-18
PK-18
BU-18

603-C95
608-C96
615-C97

PK-18
GN-14
YL-14

R-C1
3E5179
1
118-R2
2
122-R3
3
135-R4
4
200-R5
5
503-R6
6
504-R7
7
505-R8
8
A513-R1
9
10
603-R10
11
608-R11
12
615-R12

GY-18
RD-18
BU-14
BK-14
BR-18
YL-18
BU-18
RD-18

135-R4

200-R5

118-R2
122-R3
BU-14

GY-18
RD-18
135-R13
135-R14
200-R15
200-R16
200-R17
200-R18

BK-14

PK-14
GN-14
YL-14

503-R6
504-R7
505-R8
A513-R1

200-R20
BR-18
YL-18
BU-18
RD-18

603-R10
608-R11
615-R12

PK-14
GN-14
YL-14

503-R6
504-R7
505-R8
A513-R1

BU-14
BU-14
BK-14
BK-18
BK-18
BK-14
BK-14

603-R10
200-R20
608-R11
615-R12

L14

200-CE1 BK-14

CONN 14

R-C3
1552272
PK-14
BK-14
GN-14
YL-14

1
2
3
4

CE-C1
3E3376
603-CE2
200-CE1
608-CE3
615-CE4

603-CE2 PK-16

PK-16
BK-14
GN-16
YL-14

608-CE3 GN-16
615-CE4 YL-14

200-CE5
200-CE6
200-CE7
200-CE8
200-CE9
200-CE10
200-CE11
200-CE12

BK-16
BK-14
BK-14
BK-14
BK-14
BK-14
BK-14
BK-16

603-CE13
603-CE14
608-CE15
608-CE16
615-CE17
615-CE18
615-CE19
615-CE20

PK-16
PK-16
GN-16
GN-16
YL-16
YL-16
YL-16
YL-16

200-CE5 BK-16
200-CE6 BK-14
200-CE11 BK-14
200-CE12 BK-16
603-CE13 PK-16
603-CE14 PK-16
608-CE15 GN-16
608-CE16 GN-16

141-H7
200-H36
200-H40
614-H45
614-H46

PK-18
BK-18
BK-18
PU-18
PU-18

538-H18
518-H16

BR-18
OR-18

L16

L16

STANDARD OPEN ROPS REAR CAB HARNESS

CONN 8
CONNECT TO C-C1
LOC I-10

AK-C1
3E5179

603-CF13

962-H50
973-H31
977-H32
H730-H28

PK-18
3

200-AK1 BK-14

603-AK2
200-AK1
608-AK3
615-AK4

CONN 14

10

7 8

141-CF6 PK-18
200-CF30 BK-18
200-CF44 BK-18
614-CF38 PU-18
614-CF45 PU-18

CONNECTOR TO R-C3
LOC K-9

603-AK2 PK-14
608-AK3 GN-14
615-AK4 YL-14

538-CF12
518-CF10

CONNECT TO MC-C1
VOL 2-LOC B-5 (NON-CURRENT)
VOL 2-LOC H-10 (CURRENT)
NOTE A

1
2
3
4
5
6

C-C24
1552273
119-C176
104-C119
200-C103
403-C246
944-C160
945-C161

E735-H26
200-H53
200-H63
614-H52
614-H59

NOTE:
COMPONENT DIAGRAMS ARE SHOWN ON
THE FRONT DASH SECTION OF THIS
SCHEMATIC.

A275-MA3 BK-18
A275-MA12 BK-18
MSS GND

+V
GROUND
MSS EXCITER COIL IN

SOLENIOD RETURN
KEYSWITCH INPUT
ALTERNATOR R TERM INPUT

CAT DATALINK +
CAT DATALINK -

MSS EXCITER COIL OUT


MSS GREEN LED
MSS RED LED

1
3
5
7
9
11
13
18
19
24
26
29
31
40
42
45
47
52
53
58
60
62
64
66
68
70

CONN 6

MA-C2
1506766
119-MA2 RD-18
T901-MA13 YL-18

951-MA9 PK-18
104-MA1 YL-18
403-MA4 GN-18

944-MA7 OR-18
945-MA8 BR-18

C-C17
1552252

L12

C-C54
MA-C1
C-C46
3E5179
1552252
1552252
1
1
104-MA1 YL-18
104-C237
2
2
119-MA2 RD-18
119-C244
3
3
A275-MA3 BK-18
A275-C250
4
4
403-MA4 GN-18
403-C245
5
5
F846-MA5 PU-18
F846-C249
6
6
G836-MA6 WH-18
G836-C169
7
7
944-MA7 OR-18
944-C247
8
8
945-MA8 BR-18
945-C248
9
9
951-MA9 PK-18
951-C170
10
10
T901-MA10 YL-18
T902-C171
11
11
T902-MA11 PK-18
T901-C236
12
12

167-C164
A219-C148
944-C162
945-C163

YL-18
RD-18
BK-18
GN-18
PU-18
WH-18
OR-18
BR-18
PK-18
PK-18
YL-18

E927-C153
E928-C154
E930-C165
E936-C166

T901-MA13
T902-MA14
T901-MA10
T902-MA11

MA-C3
1552272
1
YL-18
2
PK-18
3
YL-18
4
PK-18

ANTENNA +
ANTENNA ANTENNA +
ANTENNA -

YL-18
PK-18
YL-18
PK-18

(A) MSS FILTER


1249325

MACHINE SECURITY SYSTEM (ATCH)

L11

HVAC UNIT
MOTOR

WH/RD-14
BK-14

F-C2
1552269
1
515-F9
2
200-F7

516-F3

GN-14

515-F8

GY-14

CONN 7
200-F6
200-F7
515-F8
515-F9

(68) RESISTOR
9G-1950
517-F4

L19

GY-14
BK-14

BU-14

200-F1
515-F2
516-F3
517-F4
522-F5

BK-14
GY-14
GN-14
BU-14
WH-14

1
2
3
4
5
6

C-C2
1552273
200-C112
515-C143
516-C144
517-C145
522-C252

BK-14
GY-14
GN-14
BU-14
WH-16

L20

L13

NOTE: NOT AVAILABLE ON


OPEN ROPS MACHINES
PROVIDE DUST CAP TO
CONNECTOR C-C2

(68) THERMOSTAT
3E-5464

F-C1
3E3382

BK-14
BK-14
200-F1 BK-14
GY-14
GY-14
515-F2 GY-14
516-F3 GN-14
517-F4 BU-14
522-F5 WH-14

200-F6

BK-14

522-F5

WH-14

944-C162
944-C178
945-C163
945-C179

OR-18
OR-18
BR-18
BR-18

700-C152
F781-C27
G787-C28
G788-C29
962-C30
962-C31
G948-C149
G948-C150
P916-C32

PK-16
BR-18
GN-18
YL-18
OR-18
OR-18
BR-18
BR-18
OR-18

147-C177
167-C164
200-C272
200-C273
200-C274
200-C275
200-C276
A219-C148
761-C157
H766-C129
961-C137
E927-C153
E928-C154
E930-C165
E936-C166

RD-18
OR-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
GY-18
YL-16
BR-18
GN-18
WH-18
BU-18
WH-18

962-C30
962-C31
F781-C27
G787-C28
P916-C32
G788-C29

L3

L3

CONN 3
CONNECT TO AT-C3
VOL 2-LOC F-5
NOTE A

E
CONN 2
CONNECT TO CJ-C1
VOL 2-LOC E-5
NOTE A

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

C-C14
8N1534
709-C43
751-C38
752-C37
754-C41
755-C39
900-C42
901-C40
962-C256
975-C67
E900-C46
E901-C44
E902-C281
E903-C282
E904-C283
E905-C168
E906-C48
E907-C50
E908-C49
E909-C47
K977-C45

C-C15
8N1517
1
174-C255
2
123-C257
3
136-C258
4
199-C259
5
306-C1
6
308-C173
7
102-C68
8
321-C10
9
130-C89
10
416-C6
11
608-C260
12
417-C4
13
614-C254
14
453-C3
15
484-C5
16
604-C108
17
605-C261
18
606-C262
19
112-C263
20
21
617-C264
22
23
727-C265
24
25
728-C12

522-C252
521-C140
102-C68
112-C263
123-C257
130-C89
136-C258
150-C253
174-C255
199-C259
306-C1
308-C173
321-C10
326-C174
A307-C182

OR-18
GN-18
YL-18
BU-18
OR-18
PU-18
WH-18
OR-18
WH-18
WH-18
GN-18
PU-18
YL-18
BR-18
BU-18
OR-18
GY-18
BR-18
WH-18
PK-18

416-C6
417-C4
426-C204
432-C194
433-C195
450-C120
453-C3
484-C5
G485-C280
604-C108
605-C261
606-C262
608-C260

RD-10
WH-18
GN-18
RD-18
GN-18
YL-18
RD-14
BR-18
RD-14
OR-18
GN-14
GY-18
PU-14
PK-18
YL-18
OR-18
YL-18
GY-18
PU-4

CONN 1
CONNECT TO CH-C1
VOL 2-LOC E-5
NOTE A

150-C253
326-C174
A307-C182
403-C172
426-C204
432-C194
433-C195
450-C120
G485-C280
521-C140
522-C252
E735-C127
H795-C181
944-C158
945-C159
962-C7
975-C8
A982-C180
K900-C211
K990-C212

WH-16
YL-18
RD-14
PU-4
WH-18
RD-14
GN-18
OR-18
RD-10
RD-18
GN-18
YL-18
BR-18
RD-18
GY-18

614-C254 PU-14
617-C264 BR-18

OR-18
GY-18
BR-18
PK-18
BU-18
YL-18
PK-18
YL-18
BU-18
OR-18
YL-18
GY-18
GN-14
614-C207
614-C109
614-C240
614-C242
614-C238
614-C197
617-C110
617-C198

PU-18
PU-18
PU-18
PU-18
PU-18
PU-18
BR-18
BR-18

709-C43
727-C265
728-C12
751-C38
752-C37
754-C41
755-C39
E735-C127

OR-18
GN-18
BU-18
GN-18
YL-18
BU-18
OR-18
PU-18
H795-C196 PK-18
H795-C267 PK-18
H795-C181 PK-18
H795-C128 PK-18
900-C42 PU-18
901-C40 WH-18

BR-18
GN-18
BU-18

944-C162
944-C122
944-C160
944-C187
944-C178
944-C247
945-C163
945-C121
945-C161
945-C188
945-C179
945-C248

944-C158 OR-18

OR-18
RD-18
GY-18
GN-18
BR-18
PK-18
BU-18
YL-18
BU-18
YL-18
WH-16
PU-18
PK-18
OR-18
BR-18
OR-18
WH-18
BR-18
YL-18
GN-18

945-C159 BR-18

962-C7
962-C256
975-C8
975-C67
A982-C180
E900-C46
E901-C44
E902-C281
E903-C282
E905-C168
E904-C283
E906-C48
E907-C50
E908-C49
E909-C47
K900-C211
K990-C212
K977-C45

200-C103 BK-18
A275-C250 BK-18
104-C119 YL-18
104-C237 YL-18
119-C176 RD-18
119-C244 RD-18
403-C245 GN-18
403-C246 GN-18
944-C160 OR-18
945-C161 BR-18
944-C247 OR-18
945-C248 BR-18

J843-CF23

OR-18
OR-18
OR-18
OR-18
OR-18
OR-18
BR-18
BR-18
BR-18
BR-18
BR-18
BR-18

OR-18
OR-18
WH-18
WH-18
BR-18
WH-18
GN-18
PU-18
YL-18
BU-18
BR-18
OR-18
GY-18
BR-18
WH-18
YL-18
GN-18
PK-18

944-C162
944-C178
945-C163
945-C179

OR-18
OR-18
BR-18
BR-18

A307-C182
604-C108
614-C109
617-C110
E735-C127
H795-C267
H795-C128
A982-C180

GY-18
OR-18
PU-18
BR-18
PU-18
PK-18
PK-18
BR-18

L11

521-C140
614-C197
614-C238
614-C240
614-C242
617-C198
727-C265

YL-18
PU-18
PU-18
PU-18
PU-18
BR-18
GN-18

RD-14
RD-18
OR-18
BU-18
200-CF30 BK-18
200-CF31 BK-18
200-CF32 BK-18
200-CF33 BK-18
200-CF34 BK-18
200-CF35 BK-18
139-CF5 RD-18
141-CF6 PK-18
164-CF7 WH-18
X974-CF29 BR-18
X973-CF28 BU-18
977-CF26 YL-18
410-CF9 WH-18
518-CF10 OR-18
537-CF11 GN-18
538-CF12 BR-18
604-CF14 OR-18
603-CF13 PK-18
610-CF15 OR-14
973-CF25 BR-18
X972-CF27 GN-18
614-CF36 PU-18
614-CF37 PU-18
614-CF16 PU-18
614-CF38 PU-18
614-CF39 PU-18
614-CF40 PU-18
617-CF17 BR-18
646-CF18 OR-18
647-CF19 GN-18
E735-CF20 PU-18
G746-CF21 WH-18
H730-CF22 BR-18
J843-CF23 PU-18
962-CF41 OR-18
962-CF24 OR-18
962-CF42 OR-18
962-CF43 OR-18

518-CF10
537-CF11
538-CF12
603-CF13
604-CF14
610-CF15
614-CF16
617-CF17
646-CF18

OR-18
GN-18
BR-18
PK-18
OR-18
OR-14
PU-18
BR-18
OR-18

147-C177
200-C276

RD-18
BK-18

944-C178
945-C179

OR-18
BR-18

(D) IMPL DETENT OVERRIDE LIMIT SW


7X-1886

1
2
3
4
5
6
7
8
9
10
11
12

CONN 11
CONNECTS TO C-C43
LOC F-6

C-C19
9W1951
A
B
C
D
E
F SERVICE
G TOOL CONNECTOR
H
J

CF-C3
3E5179
647-CF19
E735-CF20
G746-CF21
H730-CF22
J843-CF23
962-CF24
973-CF25
977-CF26
X972-CF27
X973-CF28
X974-CF29

GN-18
PU-18
WH-18
BR-18
PU-18
OR-18
BR-18
YL-18
GN-18
BU-18
BR-18

133-CF3
102-CF46
139-CF5
646-CF18
617-CF17
610-CF15
647-CF19
614-CF39

614-CF40
200-CF33

CONN 10

CF-C9
1135183
PU-18
BK-18

CF-C10
1552264
OR-18
RD-14
RD-18
OR-18
BR-18
OR-14
GN-18
PU-18
1
2

1
2
3
4
5
6
7
8

L22

(A) RUNNING LAMP SW

L27

BACKLITE
L28

CF-C7
1552267
A
164-CF7 WH-18
B
962-CF43 OR-18
C
G746-CF21 WH-18

RD-18
WH-18
OR-18
WH-18
OR-18

CF-C8
3E3364
1
130-CF2 RD-18
2
604-CF14 OR-18

CF-C6
1135183
614-CF36 PU-18
200-CF34 BK-18

135-CF4
200-CF34
200-CF35
614-CF36
962-CF41
X972-CF27
X973-CF28
X974-CF29

CF-C11
1135183
1
PU-18
2 (A) BACKLITE
BK-18

614-CF50
200-CF49

CF-C5
1552273
962-CF41 OR-18
X972-CF27 GN-18
X973-CF28 BU-18
X974-CF29 BR-18

BU-18
BK-18
BK-18
PU-18
OR-18
GN-18
BU-18
BR-18

BR-18
YL-18
BU-18
PK-18

A307-C182
604-C108
614-C109
617-C110
E735-C127
H795-C267
H795-C128
A982-C180

GY-18
OR-18
PU-18
BR-18
PU-18
PK-18
PK-18
BR-18

164-C126
G746-C24
H730-C17
962-C18
973-C19
977-C20
X972-C21
X973-C22
X974-C23

WH-18
WH-18
BR-18
OR-18
BR-18
YL-18
GN-18
BU-18
BR-18

118-C77
130-C78
133-C79
135-C13
139-C80
141-C81
200-C113
646-C85
647-C86

GY-18
RD-18
OR-18
BU-18
RD-18
PK-18
BK-14
OR-18
GN-18

102-C175
410-C104
506-C192
507-C193
518-C82
537-C83
538-C84
610-C99

RD-14
WH-18
PU-18
WH-18
OR-18
GN-18
BR-18
OR-14

1
2
3
4
5
6
7
8
9
10
11
12

102-H1
118-H2
130-H3
133-H4
135-H5
139-H6
141-H7
164-H8
200-H9
410-H10
503-H11
504-H12

130-H3
133-H4
135-H5
139-H6
141-H7
164-H8

RD-14
GY-18
RD-18
OR-18
BU-18
RD-18
PK-18
WH-18
BK-14
WH-18
BR-18
YL-18

118-H65 GY-18
118-H67 GY-18
118-H68 GY-18
RD-18
OR-18
BU-18
RD-18
PK-18
WH-18
200-H38 BK-18
200-H36 BK-18
200-H43 BK-18
200-H72 BK-18
200-H60 BK-18
200-H71 BK-18

200-H9 BK-14

200-H41
200-H37
200-H42
200-H39
200-H58
200-H69
WH-18
BR-18
YL-18
BU-18
PU-18
WH-18
OR-18
GN-18
BR-18
PK-18
OR-18
OR-14
614-H57
614-H62
614-H44
614-H45
614-H47
614-H48
614-H70

CONN 12
C-C42
3E5179
BU-18
PU-18
WH-18
OR-18
GN-18
BR-18
PK-18
OR-18
OR-14
PU-18
BR-18
OR-18

505-C94
506-C192
507-C193
518-C82
537-C83
538-C84
603-C95
604-C108
610-C99
614-C109
617-C110
646-C85

H-C2
1552252
1
505-H13
2
506-H14
3
507-H15
4
518-H16
5
537-H17
6
538-H18
7
603-H19
8
604-H20
9
610-H21
10
614-H22
11
617-H23
12
646-H24

410-H10
503-H11
504-H12
505-H13
506-H14
507-H15
518-H16
537-H17
538-H18
603-H19
604-H20
610-H21

BU-18
PU-18
WH-18
OR-18
GN-18
BR-18
PK-18
OR-18
OR-14
PU-18
BR-18
OR-18

614-H22 PU-18

CONN 11
C-C43
1552252
GN-18
PU-18
WH-18
BR-18
PK-18
OR-18
BR-18
YL-18
GN-18
BU-18
BR-18

647-C86
E735-C127
G746-C24
H730-C17
H795-C128
962-C18
973-C19
977-C20
X972-C21
X973-C22
X974-C23

H-C3
3E5179
1
647-H25
2
E735-H26
3
G746-H27
4
H730-H28
5
H795-H29
6
962-H30
7
973-H31
8
977-H32
9
X972-H33
10
X973-H34
11
X974-H35
12

BK-14
BK-18
BK-18
BK-18
BK-18
BK-18

419-C35
G764-C34
108-C36
135-C25
200-C277
200-C278
962-C33

C-C9
7T5957
1
135-C25 BU-18
2
200-C277 BK-18

YL-16
PK-16

GN-18
PU-18
WH-18
BR-18
PK-18
OR-18
BR-18
YL-18
GN-18
BU-18
BR-18

(46) LH BRAKE PEDAL SENSOR


A307-C182
H795-C267
A982-C180

L16

118-C90 GY-18
122-C91 RD-18
135-C14 BU-14
200-C115 BK-14
A513-C76 RD-18

BK-16
BK-16
BK-16
BK-16

2
3
4

MANUALAUTO 2-4

AUTO 1-4

L20

(D) BACKLITE 3
115-1748

H-C7
1552264
GY-18
GY-18
BK-18
OR-18
GN-18
BR-18
PU-18

118-H66
118-H67
200-H38
502-H56
501-H55
500-H54
506-H14
H-C5
1135183
614-H57 PU-18
200-H58 BK-18

VARIABLE SHIFT CTRL SW

BACKLITE 4
115-1748
H-C16
1552273
962-H49 OR-18
X972-H33 GN-18
X973-H34 BU-18
X974-H35 BR-18

(A) 12V CIGAR LIGHTER


H-C17
1135183
PU-18
BK-18

118-H68
118-H64
200-H39
505-H13
504-H12
503-H11
507-H15

(D) 12 VOLT ACCESSORY OUTLET


117-2311

C-C40
1552267
A
A982-C180 BR-18
B
H795-C267 PK-18
C
A307-C182 GY-18

419-C35 YL-16
G764-C34 PK-16

GN-14
YL-14

H-C21
1429117

C-C4
3E3388
G768-C59
G760-C60
G761-C61
G762-C62

H-C14
1552264
1
OR-18
2
RD-14
3
RD-18
4
OR-18
5
BR-18
6
OR-14
7
GN-18
8
PU-18

OR-14
BU-14
BR-14
YL-14
GY-14
PK-14
GN-14
PU-14

B2

B3

ROADING
PARK
WORK1
OFF
WORK2

H-C20
1135183
614-H48 PU-18
200-H42 BK-18

H-C12
1552267
164-H8 WH-18
962-H51 OR-18
G746-H27 WH-18

H-C13
3E3364
130-H3 RD-18
604-H20 OR-18

A
B
C

P W

COM NC

RD-18
OR-18
L28

(13) FRONT WIPER MOTOR


155-5783
L
GND

GN-16

MOTOR

BK-16
GY-16
BR-16
OR-16

B+

L23
H

L31

RD-14
WH-18
GN-18
BR-18
OR-14
OR-18
PU-18
WH-18

126-C116
307-C208
G750-C57
G755-C58
G760-C60
G761-C61
G762-C62
G763-C63
G768-C59
G787-C28
G788-C29
962-C56
P916-C32

PK-18
OR-18
BU-18
GY-18
WH-18
YL-18
BR-18
PU-18
GN-18
GN-18
YL-18
OR-18
OR-18

506-C192
507-C193
200-C114
200-C205
251-C206
322-C191
C529-C185
C530-C186
605-C72
606-C73
611-C200
619-C199
432-C194
433-C195
426-C204
G485-C280
H795-C196

PU-18
WH-18
BK-18
BK-18
BK-18
GY-18
GY-18
BU-18
YL-18
GY-18
PU-14
GN-14
PK-18
BU-18
BR-18
BU-18
PK-18

432-C194
433-C195
426-C204
G485-C280
H795-C196
102-C68
308-C173
326-C174
605-C261
606-C262
614-C207
G836-C169
F846-C249
944-C187
945-C188
951-C170
K900-C211
K990-C212
T901-C236
T902-C171

L9

WIPER B+
WASHER B+
GROUND
HIGH
LOW
PARK
WASH
UNUSED

L32

POWER MODERATE
ECONOMY

102-C175
410-C104
537-C83
538-C84
610-C99
518-C82
506-C192
507-C193

102-C175
102-C68

605-C72
605-C261
606-C73
606-C262

633-C117

BU-18

102-C75 RD-18
RD-18
RD-18
PK-18
BR-18
GN-18
GY-18
BK-18
BK-18
BK-18
BK-18
OR-18
YL-18
GY-18
RD-18
WH-18
OR-18
GN-18
BR-18
GY-18
BU-18

K900-C213 YL-18
K990-C216 GN-18
410-C104 WH-18
146-C88 GY-18

606-C71 GY-18

L7

L13

L13

L7

L7

L6

L6

L4
L5

L4

L4

L5

L5

L6

C-C22
1010205

NEUTRALIZER OVERRIDE SWITCH


AUTO/MANUAL SW (AUTO 1-4)
PARK BRAKE SWITCH (OFF)
SECONDARY STEERING TEST SWITCH
SECONDARY STEERING PRESS SWITCH (N/C)
VARIABLE SHIFT CONTROL (MAX)
KEY SWITCH POSITION (START)

BK-14
BK-18
BK-14
BK-14
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

NOTE B
NOTE:
ADD JUMPER TO
PIN 2 (567-WH)
AND 3 (521-YL)
ON MACHINES NOT
EQUIPPED WITH AC

A273-C15 BK-18
A273-C16 BK-18
A273-C133 BK-18

STRAP ASSEMBLY

XMSN OIL TEMPERATURE

LIFT, TILT AND FORK DETENT PROXIMITY SW DRIVERS

XMSN OUTPUT SPEED + (LEADING)

XMSN INPUT SPEED INTERMEDIATE SPEED SNSR + (LEADING)


XMSN OUTPUT SPD + (TRAIL)

(30) CAB GROUND 2

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

164-C53
A273-C15
945-C121
751-C38
A273-C16
164-C52
975-C9
306-C1
944-C122
752-C37
N939-C55
G763-C63
G755-C58
962-C2
962-C65
754-C41
976-C54
G768-C59
X974-C23
G766-C123
G767-C124
G760-C60
X973-C22
G761-C61
G762-C62
G764-C34

A273-C133 BK-18
164-C52 WH-18
164-C53 WH-18
306-C1 GN-18
307-C208 OR-18
321-C10 BR-18
416-C6 OR-18
417-C4 GY-18
419-C35 YL-16
450-C120 YL-18
453-C3 PK-18
484-C5 YL-18
700-C152 PK-16
709-C43 OR-18
720-C64 PU-18
728-C12 BU-18
751-C38 GN-18
752-C37 YL-18
754-C41 BU-18
755-C39 OR-18
F766-C156 WH-18
F781-C27 BR-18
G746-C24 WH-18
G750-C57 BU-18
G755-C58 GY-18
G760-C60 WH-18
G761-C61 YL-18
G762-C62 BR-18
G763-C63 PU-18
G764-C34 PK-16
G766-C123 GN-18
G767-C124 WH-18
G768-C59 GN-18

973-C19 BR-18
G750-C57 BU-18
977-C20 YL-18
700-C152 PK-16
720-C64 PU-18
H730-C17 BR-18
419-C35 YL-16
P910-C11 BR-18
453-C3 PK-18
X972-C21 GN-18
307-C208 OR-18
OR-18
WH-18
WH-18
WH-18
BR-18
YL-18
BU-18
PU-18

417-C4
416-C6
709-C43
G948-C151
E901-C44

GY-18
OR-18
OR-18
BR-18
GN-18

306-C1 GN-18
321-C10 BR-18
416-C6 OR-18
417-C4 GY-18
450-C120 YL-18
453-C3
PK-18
484-C5 YL-18
709-C43 OR-18
728-C12 BU-18
751-C38 GN-18
752-C37 YL-18
754-C41 BU-18
755-C39 OR-18
900-C42 PU-18
901-C40 WH-18
944-C122 OR-18
945-C121 BR-18
962-C7 OR-18
962-C256 OR-18
975-C8 WH-18
975-C67 WH-18
E900-C46 WH-18
E901-C44 GN-18
E902-C281 PU-18
E903-C282 YL-18
E904-C283 BR-18
E905-C168 BU-18
E906-C48 OR-18
E907-C50 GY-18
E908-C49 BR-18
E909-C47 WH-18
K977-C45 PK-18

A273-C15 BK-18
A273-C16 BK-18
A273-C133 BK-18

YL-18
GN-18
PU-18
GY-18
OR-18
OR-18
BU-18
OR-18
GN-18
BR-18
GN-18
WH-18
WH-18
BU-18
YL-18
BR-18
PK-16

755-C39
901-C40
975-C66
G746-C24
F781-C27
484-C5
728-C12
900-C42

521-C140 YL-18
(D) AC COMPRESSOR SW
195-0913

962-C107 OR-18
962-C65 OR-18
962-C2 OR-18
973-C19
975-C9 WH-18
975-C66 WH-18

K977-C45 PK-18
F766-C156 WH-18
E900-C46 WH-18

976-C54
977-C20
E900-C46
E901-C44
E902-C281
E903-C282
E904-C283
E905-C168
E906-C48
E907-C50
E908-C49
E909-C47

E909-C47 WH-18
E902-C281 PU-18
E906-C48 OR-18

E908-C49 BR-18
E905-C168 BU-18
E907-C50 GY-18

G948-C151 BR-18
K977-C45
N939-C55
P910-C11
X972-C21
X973-C22
X974-C23

E903-C282 YL-18
E904-C283 BR-18
321-C10 BR-18
450-C120 YL-18

962-C56
962-C256
962-C30
962-C31
962-C155
962-C7
962-C18

419-C35
G764-C34
G746-C24
H730-C17
962-C18
973-C19
977-C20
X972-C21
X973-C22
X974-C23
164-C126

OR-18
OR-18
OR-18
OR-18
OR-18
OR-18
OR-18

975-C8 WH-18
975-C105 WH-18
975-C67 WH-18

OR-18
YL-18
WH-18
GN-18
PU-18
YL-18
BR-18
BU-18
OR-18
GY-18
BR-18
WH-18
G948-C150 BR-18
G948-C149 BR-18
PK-18
GN-18
BR-18
GN-18
BU-18
BR-18

3
2

614-C222
614-C224
200-C223
200-C225
961-C137
779-C136
P976-C135

511-R23
512-R24

BR-18
GN-18

A513-R1
135-R13
512-R24
511-R23

(67) RH REAR CAB FLOOD


109-7041

YL
RD
3A
GY/BK
VI/BK
HARNESS AS.
186-2741

C-C32
1429117

3
4
MOM

6
MOM

6 4 OFF 3 1
ON
AUTO
2
5

962-C130
962-C184

L22

ON
2 9

10 7

8
614-C224
614-C226
200-C225
200-C227
E930-C165
E936-C166
A219-C146
A219-C147
H766-C129

L23

L24

3
C-C28
1429117

NOTE:
STANDARD SWITCH ON
THE IT38G II MACHINE
REMOVE JUMPER AS 2G-5298

L25

PU-18
PU-18
BK-18
BK-18
OR-18
BR-18
WH-18
BR-18
WH-18

PU-18
PU-18
BK-18
BK-18
BU-18
WH-18
BK-18
BK-18
YL-16

614-C226 PU-18
200-C227 BK-18
962-C125 OR-18
614-C228 PU-18
200-C229 BK-18
962-C33 OR-16

962-C130 OR-18
962-C125 OR-18

3 MOM
2

7 8

614-C228 PU-18
200-C229 BK-18

A219-C148

BK-18

H766-C129
961-C137
E927-C153
E928-C154
E930-C165
E936-C166
147-C177
167-C164
761-C157
200-C272
200-C273
200-C274
200-C275
200-C276

YL-16
BR-18
GN-18
WH-18
BU-18
WH-18
RD-18
OR-18
GY-18
BK-18
BK-18
BK-18
BK-18
BK-18

PU-18

C-C51
1552272
YL-18
RD-18
OR-18
RD-18

PU-18
PU-18
BK-18
BK-18
BU-18
GN-18
WH-18
GN-18
BR-18
GN-18

200-C114
200-C201
200-C202
251-C203
251-C206

BK-18
BK-14
BK-14
BK-18
BK-18

200-C114
200-C201
200-C202
251-C203
251-C206

BK-18
BK-14
BK-14
BK-18
BK-18

200-C112 BK-14
A219-C148 BK-18

A273-C133
164-C126
720-C64
G766-C123
G767-C124
962-C155
P910-C11

PU-18
BK-18
WH-18
WH-18

610-C99
200-C205
200-C209
614-C207
614-C210

W-C1
3E3388
1
509-W1
2
508-W2
3
200-W3
4
115-W4
5
6
7
511-W5
8
512-W6

JAPAN RADIO (STANDARD)


160-7893 (JAPAN)
RH SPEAKER
168-8772

ADD WIRE AS TO EXTEND 512 CIRCUIT


FOR JAPAN RADIO SPEAKERS

WH-16
PU-16
BK-16
BU-16
GN-16
BR-16

W-C3
1365482

115-W7 BU-16
115-W8 BU-16
115-W9 BU-16

115-W4 BU-16
200-W3
508-W2
509-W1
512-W6
511-W5

BK-16
PU-16
WH-16
BR-16
GN-16

115-W8 BU-16
508-W2 PU-16
511-W5 GN-16
200-W3
115-W9
180-W11
509-W1
512-W6

BK-16
BU-16
YL-16
WH-16
BR-16

A
B
C
D
E
F
G
H
I
J
K
L
M

NOTE:
NORTH AND SOUTH AMERICA TURN SIGNAL
SYSTEM FLASHER DOES NOT USE WIRE
200-CP2 BK-18 TIE WIRE BACK TO HARNESS

(C) REAR FLOODLAMP RELAY


3E-5239
30
86

(A) 12V JAPAN FLASHER


3Y-9287
R

1
2
3
4

YL-16
PU-16
OR-16
BR-16

(A) KEY START SW


110-7887

C OFF
S ON
B ST

(A) DIMMER SW
195-0926
3
7

C-C26
1429117

OR-14
BK-18
BK-18
PU-18
PU-18

614-C210
200-C209
944-C187
945-C188
C530-C186
C529-C185
251-C206
138-C183

C-C47
1552252
PU-18
BK-18
OR-18
BR-18
BU-18
GY-18
BK-18
GN-18

NOTE:
ADD JUMPER TO
PIN 2 (610-OR)
AND 1 (619-GN)
ON MACHINES NOT EQUIPPED WITH
ROADING LIGHTS.

E
PAYLOAD CONTROL SYSTEM DISPLAY (938GII ATCH)

CONN 19
1
2
3
4
5
6
7
8
9
10
11
12

C-C48
3E5179

CONN 18
CUSTOMER
DATA
CONNECTION

N-C4
3E5179
1
614-N3
2
200-N4
3
944-N1
4
945-N2
5 C530-N9
6 C529-N8
7
251-N6
8
138-N5
9 E416-N7
10
11
12

A
B
C
D
E

N-C1 (12) PAYLOAD CONTROL SYSTEM ECM


165-4077
7X6222
1 +24V (IN)
138-N17 GN-18
2 GROUND
251-N18 BK-18
3
4 RX IN
819-N13 GY-18
5
6
7 +24V SUPPLY
188-N16 WH-18
8 CUSTOMER GROUND
250-N14 BK-18
9 TX OUT
818-N12 BR-18
10
11
12
13 LIFT PRESS SNSR
C529-N8 GY-18
14 KEYPAD DATA
E955-N10 OR-18
15 CAT DATA LINK 945-N2 BR-18
16 TILT PRESS SNSR
E416-N7 PU-18
17
18
19 CAT DATA LINK+
944-N1 OR-18
20 LIFT POSITION SNSR
C530-N9 BU-18
21 KEYPAD GROUND
251-N19 BK-18
22
23
24

138-N5 GN-18
138-N11 GN-18

PU-18
BK-18
OR-18
BR-18
BU-18
GY-18
BK-18
GN-18
PU-18

N-C3
1361101
250-N14
819-N13
818-N12
138-N11

251-N6 BK-18
251-N15 BK-18

BK-18
GY-18
BR-18
GN-18

PAYLOAD CTRL SYSTEM KEYPAD


N-C2
149-3253
1552267
A RD +BATTERY
188-N16 WH-18
B BK GROUND
251-N15 BK-18
C GN HEAT SW
E955-N10 OR-18

1
5
2
4

L31

L34

104-C119
104-C237
112-C263
119-C176
119-C244
123-C257
130-C89
136-C258
150-C253
174-C255
199-C259
608-C260

127-C102 OR-14
134-C101 YL-14
108-C36
BU-14
124-C142 GN-14
113-C268 RD-18
138-C190 GN-18
138-C183 GN-18
167-C164 OR-18
164-C52 WH-18
136-C258 GN-18
147-C177 RD-18
105-C118 RD-18
142-C131 BU-18
199-C259 RD-18
164-C51 WH-18
114-C189 RD-18
164-C53 WH-18
133-C79
OR-18
136-C266 GN-18
131-C279 BR-18
119-C176 RD-18
119-C244 RD-18

L29

L30

124-C142

GN-14

15A

NOTE:
NOT AVAILABLE
ON OPEN ROPS MACHINE

(C) HVAC BREAKER


6T-3643

108-C36 BU-14

15A

NOTE:
REMOVE SHRINK WRAP
FROM TERMINALS
FOR AIR SEAT (ATCH)
142-C131 BU-18

BK-18
WH-18
PU-18
GN-18
WH-18
OR-18
BR-18

15A
SPARE

134-C101

YL-14

136-C266
136-C258

GN-18
GN-18

127-C102

OR-14

131-C279

BR-18

11

133-C79

OR-18

13

164-C52 WH-18
164-C51 WH-18
164-C53 WH-18

15

167-C164 OR-18
138-C183 GN-18
138-C190 GN-18

WIRE AS. 163-3479

113-C268 RD-18

23

UPPER CAB GND

FUSE PART NUMBERS


10 AMP (9W-1442)
15 AMP (9W-1441)

10A
AXLE OIL COOLERS

10A
SECONDARY STEERING

10A
ENGINE ECM

15A
FRONT CAB FLOODLAMPS

10A
BEACON

10A
TURN SIGNAL FLASHER

10A
MSS/PRODUCT LINK SWITCHED POWER

10A
FWD/REAR FLOOD RELAYS

10A
SPARE

10A
XMSN ECM/LH BRAKE PEDAL SNSR
17
10A
TRACTION CONTROL SYSTEM
19
10A
PAYLOAD CONTROL SYSTEM
21

114-C189 RD-18

10A
QUICK COUPLER

15A
REAR CAB/REAR MACHINE FLOODLAMPS

119-C176 RD-18
119-C244 RD-18

199-C259 RD-18

10A
NEUTRAL OVERRIDE/GEAR SELECT (HMU)

10A
GAUGE CLUSTER SWITCHED POWER
10A
FRONT/REAR WIPER/WASH
10A
VOLTAGE CONVERT0R/24V RADIO

10A
MSS POWER

10A
SPARE

10A
GAUGE CLUSTER BATTERY POWER
25
10A
SERVICE TOOL CONNECTOR
27
10A
HOOD ACTUATOR
29
10A
HORN
31
10A
KEY START SW

C-C10
1886253

10A
SPARE
10A
LH TAIL AND CLEARANCE LAMPS
15A
STOP LAMPS/(ATTCH BACKUP ALARM/LAMPS)

2
4

135-C26 BU-18

6
8
10
12

PK-18

168-C132

GN-18

150-C253
141-C81

200-C221
200-C219
200-C220

OR-18
PK-18

16

118-C90 GY-18
118-C77 GY-18

20

115-C251

PK-18

22

28

105-C118 RD-18
113-C268 RD-18
131-C279 BR-18
138-C183 GN-18
146-C88 GY-18

PK-18
GY-18
RD-18
OR-18
WH-18
WH-18
WH-18
OR-18
GN-18
RD-10
RD-18

BK-14
BK-18
BK-18

200-C87
200-C272
200-C273
200-C221

BU-14
BU-18
BU-18

BK-14
BK-18
BK-18
BK-14

200-C274 BK-18
200-C275 BK-18
200-C276 BK-18
RD-18
608-C260 GN-14
608-C96 GN-14
YL-14
OR-18
GN-18

200-C271

BK-18

200-C277
200-C278
200-C115
614-C167
108-C36
118-C90
122-C91
135-C14
135-C25
A513-C76

BK-18
BK-14
BK-14
PU-18
BU-14
GY-18
RD-18
BU-14
BU-18
RD-18

608-C96
615-C97
962-C33

GN-14
YL-14
OR-16

118-C77
130-C78
133-C79
135-C13
139-C80
141-C81
646-C85
647-C86
200-C113

GY-18
RD-18
OR-18
BU-18
RD-18
PK-18
OR-18
GN-18
BK-14

114-C189
138-C190

RD-18
GN-18

200-C87

BK-14

200-C113
200-C115
200-C271
200-C277
200-C278

BK-14
BK-14
BK-18
BK-18
BK-14

L30
L7

L26
L32

962-C33
124-C142
142-C131
136-C266

114-C189
138-C190
200-C114
200-C205
251-C206
200-C201
200-C202
251-C203
614-C197
617-C198
761-C157
762-C139
779-C136
964-C138
987-C134
P976-C135

200-C201
200-C202
251-C203
322-C191
426-C204
432-C194
433-C195
G485-C280
506-C192

C-C56
1552253
507-C193 WH-18
C529-C185 GY-18
C530-C186 BU-18
605-C72 YL-18
606-C73 GY-18
611-C200 PU-14
614-C197 PU-18
617-C198 BR-18
619-C199 GN-14
761-C157 GY-18
762-C139 YL-18
779-C136 WH-18

RD-18
GN-18

BK-18
BK-18
BK-18
BK-14
BK-14
BK-18
PU-18
BR-18
GY-18
YL-18
WH-18
BU-18
WH-18
BR-18

F766-C156
H795-C196
964-C138
975-C105
976-C54
987-C134
N939-C55
P976-C135

F766-C156 WH-18
975-C105 WH-18
976-C54 OR-18
N939-C55 GN-18

L27

CONN 15
CONNECT TO AG-C26-VOL 2
LOC G-5 FOR 938G II
CONNECT TO AC-C23
LOC E-4 FOR IT38G II
NOTE A

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

NOTE C: FOR REMOTE FNR ATCH DISCONNECT


THE 4 PIN DT PLUG AS 101-0000
ON THE XMSN SHIFTER (LOC J-3) AND
CONNECT C-C49
REMOVE HANDLE ASSEMBLY 156-8888
FROM C-C20 AND CONNECT HANDLE
ASSEMBLY 146-0087 (LOC I-13)

L29

DESCRIPTION
CIRCUIT CONNECTED

NOTE B: ADD JUMPER WIRE AS 2G-5298


FOR STANDARD MACHINE ONLY

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT
CONNECTOR
H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT

L25

BLADE, SPADE, RING OR SCREW


TERMINAL

130-C89 RD-14
130-C78 RD-18

122-C91

WIRE NAME
944-C158
945-C159
K900-C211
K990-C212
944-C162
945-C163
944-C122
945-C121
944-C160
945-C161
944-C187
945-C188
944-C178
945-C179
K900-C215
K990-C214
K900-C213
K990-C216
944-C247
945-C248
E900-C46
E901-C44
E902-C281
E903-C282
E904-C283
E905-C168
E906-C48
E907-C50
E908-C49
E909-C47
T901-C236
T902-C171
T901-MA10
T902-MA11
T901-MA13
T902-MA14
944-MA7
945-MA8
944-N1
945-N2

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

RD-18

THIS SCHEMATIC IS FOR THE 938G SERIES II WHEEL LOADER AND


IT38G SERIES II INERGARTED TOOLCARRIER ELECTRICAL SYSTEM
VOLUME 1 of 2: CAB
MEDIA NUMBER: RENR6082-03
SCHEMATIC PART NUMBER: 201-8442, CHANGE: 02, VERSION: -

RD-18

174-C255 RD-10

(E) FUSE PANEL


L30

L29

L29

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

L25

WIRE GROUP
C TW1
C TW1
C TW2
C TW2
C TW3
C TW3
C TW4
C TW4
C TW5
C TW5
C TW6
C TW6
C TW7
C TW7
C TW8
C TW8
C TW9
C TW9
C TW10
C TW10
C TW11
C TW11
C TW12
C TW12
C TW13
C TW13
C TW14
C TW14
C TW15
C TW15
C TW16
C TW16
MA TW1
MA TW1
MA TW2
MA TW2
MA TW3
MA TW3
N TW1
N TW1

CONNECT TO AG-C25-VOL 2
LOC H-5 FOR 938G II
CONNECT TO AC-C22
LOC E-4 FOR IT38G II
NOTE A

SYMBOL

L30

WIRES IN THE FOLLOWING


GROUPS SHALL BE TWISTED:
ONE TWIST PER 25 MM.

CONN 16

NOTE A: SEE THE MATING CONNECTOR ON THE


938GII/IT38GII WHEEL LOADER CHASSIS SCHEMATIC
FOR PART NUMBER SEE TITLE BLOCK DATA

GN-14
BU-18
GN-18

(29) RH FRONT CAB FLOOD 2


117-3468

WH-18
BK-18
PASS THROUGH STUDS
6V-7357

SPLICE

120-C100

(29) RH FRONT CAB FLOOD 1


109-7041

615-CE20 YL-16
200-CE7 BK-14

L4

L26

CONNECT TO AG-C1-VOL 2
LOC H-5 FOR 938G II
CONNECT TO AC-C1
LOC E-4 FOR IT38G II
NOTE A

139-C80 RD-18

L25

1
2
3
4
5
6
7
8
9
10
11
12

615-CE17 YL-16
200-CE9 BK-14
L35

WIRE ASSEMBLIES
X
160-9419 01 A-10 SPEAKER (JAPAN)
Y
160-9419 01 I-7 SPEAKER (JAPAN)

L34

509-X1 WH-16

10

C-C55
1552254
WH-18
PK-18
BU-18
WH-18
OR-18
WH-18
GN-18
BR-18

1
2
3
4
5
6
7
8
9
10
11
12

CONN 17

IDENT PART NUMBER CHG LOC NOTE


C
226-2898 00 C-3 MAIN CAB
C
202-3234 01 C-3 MAIN CAB OPERATOR AR-SEMI (SOUTH AMERICA)
F
118-5044 03 F-12 CAB HEATER AND BLOWER
H
226-2902 00 G-6 ENCLOSED ROPS DUCT PANEL
H
202-3238 01 G-6 SEMI-ENCLOSED ROPS DUCT PANEL (SOUTH AMERICA
N
135-1922 00 E-2 PAYLOAD CONTROL SYSTEM (938GII ATCH ONLY)
R
226-2901 00 I-10 ENCLOSED ROPS REAR CAB
T
146-1892 01 G-5 STOP LAMP
W
225-5334 00 A-9 JAPAN RADIO (ATCH)
AK 202-3240 00 H-10 OPEN ROPS REAR CAB
CE 111-0157 06 I-9 ROOF
CF 226-2903 00 F-9 OPEN ROPS DUCT PANEL
CP 202-7479 01 F-2 NORTH AMERICA, SOUTH AMERICA AND JAPAN TURN SIGNAL (ATCH)
CT 214-5372 00 G-2 EUROPE TUV TURN SIGNAL (ATCH)
MA 215-8218 00 G-12 MACHINE SECURITY SYSTEM (ATCH)

L33

OR-16

164-C51 WH-18
167-C164 OR-18
147-C177 RD-18
168-C132 GN-18
200-C274 BK-18
200-C273 BK-18
200-C272 BK-18
200-C275 BK-18
200-C276 BK-18

114-C189
138-C190

322-C191 GY-18
432-C194 PK-18
433-C195 BU-18
426-C204 BR-18
G485-C280 BU-18
506-C192 PU-18
507-C193 WH-18
C529-C185 GY-18
C530-C186 BU-18
605-C72 YL-18
606-C73 GY-18
611-C200 PU-14
619-C199 GN-14
H795-C196 PK-18
200-C114 BK-18
200-C205 BK-18
251-C206 BK-18

C-C3
1552252
1
RD-18
2
GN-18
3
4
BK-14
5
BK-14
6
BK-18
7
GY-18
8
BR-18
9
PK-18
10
BU-18
11
BU-18
12
PU-18

PANEL B

614-C167 PU-18

126-C116 PK-18
164-C52 WH-18
164-C53 WH-18

24
26

141-C81
146-C88
147-C177
150-C253
164-C51
164-C52
164-C53
167-C164
168-C132
174-C255
199-C259

608-C98 GN-14
615-C97
646-C85
647-C86

146-C88 GY-18

18

GN-18
GN-18
GN-18
GN-18
RD-18

A513-C76

104-C119 YL-18
104-C237 YL-18

135-C14
135-C25
135-C13

136-C258
136-C266
138-C183
138-C190
139-C80

200-C217 BK-18
200-C218 BK-18

123-C257 WH-18

14

30
10A
VOLTAGE CONVERTER MEMORY (STANDARD)
32
10A
DOME LAMPS
UNSWITCHED BUS

PU-4

126-C116

YL-18
YL-18
RD-18
BU-14
PU-4
RD-18
RD-18
RD-18
RD-18
GY-18
GY-18
RD-18
WH-18
GN-14
PK-18
RD-18
RD-14
BR-18
OR-18

142-C131 BU-18

RD-18
PK-18
BK-18
RD-18
BU-18
BK-18

112-C263

SWITCHED BUS

10A
4TH FUNCTION/GRAPPLE

L5

1
2
3
4
5
6

C-C11
1552273
120-C100
115-C251
200-C217
A513-C76
135-C26
200-C218

112-C269 PU-14

(C) SEAT BREAKER


6T-3643

L6

112-C270 PU-14

(34) 12V CONVERTOR


209-0381
+24 V BATTERY IN
+24 V SWITCHED IN
GROUND
+12 V MEMORY OUT
+12 V SWITCHED OUT
GROUND

104-C119
104-C237
105-C118
108-C36
112-C263
113-C268
119-C176
119-C244
114-C189
118-C90
118-C77
122-C91
123-C257
124-C142
126-C116
130-C78
130-C89
131-C279
133-C79

YL-18
YL-18
PU-4
RD-18
RD-18
WH-18
RD-14
GN-18
OR-18
RD-10
RD-18
GN-14

L26

11

PAYLOAD CONTROL SYSTEM DISPLAY (938GII ATCH)

C-C13
9X1054
134-C101 YL-14
647-C86 GN-18
200-C220 BK-18
608-C98 GN-14

87a

L25

PANEL LAMP 4
7N-5876
N-C5
3T3158

L35

85
87
87a
(C) FORWARD CAB FLOODLAMP RELAY
C-C12
3E-5239
9X1054
30
1
127-C102 OR-14
86
5
646-C85 OR-18
2
200-C219 BK-18
85 4
615-C97 YL-14
87

L20

BATTERY BACKUP
160-7892

+ BATTERY
OUT (LAMP)
GROUND

102-CP1 RD-18
537-CP3 GN-18
200-CP2 BK-18

FRONT DASH

105-C118 RD-18

GROUND
ILLUMI
BACKUP +
LH SPEAKER RH SPEAKER BATTERY BACKUP

(A) FLASHER
108-0358
537-CP7 GN-18

102-CP1 RD-18

200-N4 BK-18
614-N3 PU-18

ARC SUPPRESSOR (RADIO)


106-8704

BATTERY
LH SPEAKER +
RH SPEAKER +

6
5

4 1

L7

147-C177 RD-18

AM/FM RADIO (JAPAN)


194-9195

540-CP4 WH-18
539-CP3 BU-18

GREEN

ROADING DIMMER SW ATCH

L31

L33

L24

L24

3
2

BK-18
BK-18

L13

PU-18
BR-18
YL-18
PU-18
PU-18
PU-18
GN-18

605-CP5 YL-18
606-CP6 GY-18

JAPAN TURN SIGNAL (ATCH)

L9

200-C239 BK-18
200-C241 BK-18
200-C243 BK-18
A219-C146 BK-18
A219-C147 BK-18
A273-C133 BK-18
614-C197
617-C198
521-C140
614-C238
614-C240
614-C242
727-C265

ARC SUPPRESSOR 2
189-3158

(B) TURN SIGNAL HAZARD SW


173-3064
CP-C1
3E5179
1
102-CP1 RD-18
2
3
200-CP2 BK-18
4
5
6
7
539-CP3 BU-18
8
540-CP4 WH-18
9
605-CP5 YL-18
10
606-CP6 GY-18
11
12

MACHINE SECURITY SYSTEM ANTENNA


206-5203

611-C69 PU-14
619-C199 GN-14

WIPER B+
WASHER B+
GROUND
HIGH
LOW
PARK
WASH
UNUSED

L27

761-C157 GY-18
BK-18
YL-18
WH-18
BU-18
WH-18
BR-18
PU-18
BR-18

(A) TURN SIGNAL DIODES


172-9200

EUROPE TUV TURN SIGNAL (ATCH)

RED

GN-18
BK-18

C-C44 C-C45
1552269 3E3364
1
PK-18
2
YL-18

T902-C171
T901-C236

L23

BK-18
BK-18
BK-18
BK-18
BK-18
GN-14
GN-18

200-C205
762-C139
779-C136
964-C138
987-C134
P976-C135
614-C197
617-C198

CT-C2
1552272
1
606-CT15 GY-18
2
538-CT5 BR-18
3
4
605-CT13 YL-18

MACHINE SECURITY SYSTEM LED


165-5655

C-C58 C-C35
1552267 3E3370
A
F846-C249 PU-18
B
G836-C169 WH-18
C
951-C170 PK-18

FRONT DASH

962-C33 OR-16
167-C164 OR-18
147-C177 RD-18

C-C27
1429117
614-C230
200-C231
164-C126
164-C51

GN-14
BU-14
GY-14
BK-14

518-CT3
537-CT11
691-CT14
A541-CT12
633-CT10
200-CT2

US & JAPAN TURN SIGNAL (ATCH)

L4

142-C131 BU-18
164-C51 WH-18
168-C132 GN-18

614-C232 PU-18
614-C230 PU-18
200-C233 BK-18
200-C231 BK-18
136-C266 GN-18
E930-C165 BU-18
E936-C166 WH-18
A219-C146 BK-18
A219-C147 BK-18
H766-C129 YL-16
720-C64 PU-18
(D) XMSN NEUTRALIZER SW
212-3501

(D) KICKOUT SW
195-0921
NOTE B
NOTE:
ADD JUMPER TO
PIN 2 (962-OR)
7 8 AND 3 (H766-YL)

L26

WH-18
GN-18

C-C31
1429117

614-C234
614-C232
200-C235
200-C233
142-C131
168-C132
E928-C154
E927-C153
P910-C11
727-C265
(D) SEC STEER SW
1852768
3 MOM6 MOM
C-C29
1429117
2
5
7 8

6 4 OFF 3 1
TEST

516-C144
517-C145
515-C143
200-C112

614-C167 PU-18
200-C272
200-C273
200-C274
200-C275
200-C276
124-C142
136-C266

(A) TCS TEST SW


206-5685
C-C30
1429117

BK-18
WH-14
YL-18
BU-18

C-C33
1429117

614-C238
614-C234
200-C239
200-C235
962-C155
961-C137
779-C136
P976-C135
987-C134
(D) 4TH FUNCTION SW
206-5683

OR-18
OR-18

168-C132 GN-18
E928-C154 WH-18
E927-C153 GN-18

ANTENNA 1
(AM/FM RADIO)
8E-1118

+
-

G767-C124
G766-C123

(D) RIDE CTRL SW


222-4944

NOTE:
STANDARD SWITCH ON
THE IT38G II MACHINE
REMOVE JUMPER AS 2G-5298

L21

ATTACHMENT RADIO
173-6532

511-R23 BR-18
512-R24 GN-18

608-CE16 GN-16
200-CE6 BK-14

200-C205
567-C141
762-C139
964-C138

W-C2
1552269
1
115-W7 BU-16
2
180-W11 YL-16

CABLE AS. 109-8981


ANTENA
LEFT SPKR LEFT SPKR +
GROUND
NC
+ BATTERY (MEM)
+ BATTERY (12V)
RIGHT SPKR RIGHT SPKR +

PU-18
PU-18
BK-18
BK-18
BR-18
WH-18
BR-18

YL-18

614-C167 PU-18

(D) QUICK COUPLER SW


225-6303
L19

164-C126 WH-18
A273-C133 BK-18
720-C64 PU-18
G766-C123 GN-18
G767-C124 WH-18
962-C155 OR-18
P910-C11 BR-18

F766-C156 WH-18
975-C105 WH-18
976-C54 OR-18
N939-C55 GN-18

614-C222 PU-18
200-C223 BK-18
200-C205 BK-18
567-C141 WH-14
762-C139 YL-18
964-C138 BU-18
(D) BUCKET FORK SELECT SW
195-0922
NOTE B
NOTE:
ADD JUMPER TO
PIN 1 (762-YL)
7 8 AND 2 (963-GN)

GN-14
WH-14
GY-14
GN-14
BU-14

C-C39
1135183
614-C240 PU-18
200-C241 BK-18

(D) BACKLITE 2
115-1748

124-C142
567-C141
515-C143
516-C144
517-C145

BR-18
BK-18
OR-18
GN-18
BR-18
BU-18
WH-18
YL-18
GY-18
BU-18

41

A541-CT12 PU-18
537-CT4 GN-18
537-CT11 GN-18
(A) TUV 24V FLASHER
CT-C3
217-8166
1552273
1 HAZARD INPUT
OR-18
2 CHASSIS LITES
GN-18
3 KEY SW INPUT
GY-18
4 DASH TURN IND
PU-18
5 BUCKET IND
BU-18
6 GROUND
BK-18

US TURN SIGNAL (ATCH)

L28

AM/FM RADIO (JAPAN STANDARD)

L2

WH/BK
GN/BK
BK

6
1
2
5
4
3

GN-14
BR-14
GY-14
GN-14
BU-14

521-C140

C-C34
1429117

YL-16
PK-16
WH-18
BR-18
OR-18
BR-18
YL-18
GN-18
BU-18
BR-18
WH-18

126-C116 PK-18
164-C52 WH-18
164-C53 WH-18

L8

G787-C28 GN-18
G788-C29 YL-18
P916-C32 OR-18
307-C208 OR-18
G750-C57 BU-18
G755-C58 GY-18
G760-C60 WH-18
G761-C61 YL-18
G762-C62 BR-18
G763-C63 PU-18
G768-C59 GN-18
962-C56 OR-18
126-C116 PK-18

BR-18

NOTE:
REMOVE JUMPER AS
2G-5298 WITH AC ATCH

700-C152 PK-16
F781-C27 BR-18
962-C30 OR-18
962-C31 OR-18
G948-C149 BR-18
G948-C150 BR-18
G787-C28 GN-18
G788-C29 YL-18
P916-C32 OR-18

H730-C17 BR-18
900-C42 PU-18
901-C40 WH-18
944-C122 OR-18
945-C121 BR-18

962-C107 OR-18

C-C36
1429117

PANEL B

R-C6
R-C7
1552264
3E3388
1
PU-18
2
WH-18
3
BK-14
4
5
RD-18
6
BU-14
7
GN-18
8
BR-18

1
2
5
4
3

WH-18
BK-18
BR-18
GN-18
BK-18
WH-18
WH-18
GN-18
OR-18

C-C23
3E6287

(7) POWERTRAIN ECM


172-9389

508-R21
509-R22
200-R15

131-CT1
200-CT2
518-CT3
537-CT4
538-CT5
539-CT6
540-CT7
605-CT8
606-CT9
633-CT10

ATTACHMENTS

PANEL B

C-C37
1552273

6
5

CT-C4
1552269
1
691-CT14 GY-18
2
131-CT1 BR-18

CONN 20

+8V
RETURN
SIGNAL

C-C38
1135183
614-C242 PU-18
200-C243 BK-18

BACKLITE 1
115-1748
(D) AC BLOWER MTR SW
110-7890

BU-14
BK-14
PU-18
WH-18
RD-18

HIGH BEAM
PARK LAMPS
INPUT #3
INPUT #4
CAN HIGH
CAN LOW
CAN SHIELD (UNUSED)
INPUT #2
ACTION ALARM DRIVER
KEYSWITCH INPUT

L6

PANEL B

135-R13
200-R15
508-R21
509-R22
A513-R1

CT-C1
3E5179
1
2
3
4
5
6
7
8
9
10
11
12

L19

L13

L2

CONN 20
HORN DR OUTPUT (EMS HORN)
LAMP DR #1 OUTPUT (EMS LAMP)
LH TURN SIGNAL
RH TURN SIGNAL
INPUT #1

C-C53 C-C50
3E5179
1552252
1
102-C75 RD-18
NOTE:
2
131-C279 BR-18
3
200-C114 BK-18
CONNECT TO CP-C1 FOR NORTH AND
4
518-C82 OR-18
SOUTH AMERICA TURN SIGNAL (ATCH)
5
537-C83 GN-18
LOC F-2
6
538-C84 BR-18
7
539-C106 BU-18
CONNECT TO CT-C1 FOR EUROPE
8
540-C111 WH-18
TURN SIGNAL (ATCH)
NOTE:
9
605-C70 YL-18
LOC G-2
10
606-C71 GY-18
CONNECT TO C-C53
11
633-C117 BU-18
FOR NORTH AND SOUTH
12
AMERICA TURN SIGNAL
(B) FORWARD HORN SW
C-C59 JU-C1
SYSTEM ATTACHMENTS
2T-3360
1552269 3E3364
FOR
EUROPE TUV TURN
1
SIGNAL
SYSTEM
2
322-C191 GY-18
BK

OR-14
611-C74 PU-14
611-C69 PU-14
PU-18
PU-18
GN-14
BU-18
GY-18
WH-18
YL-18
BR-18
PU-18
GN-18
GN-18
YL-18
PU-18
WH-18
OR-18
BR-18
PK-18
OR-18
K900-C213 YL-18
K900-C211 YL-18
K900-C215 YL-18
K990-C214 GN-18
K990-C212 GN-18
K990-C216 GN-18
P916-C32 OR-18
T901-C236 YL-18
T902-C171 PK-18

539-CT6 BU-18
540-CT7 WH-18

CONN 20

605-C70 YL-18

605-CT8 YL-18
605-CT13 YL-18

C-C6 (A) CAN DATA LINK RESISTOR 2


3E3370 174-3016
A
YL-18
B
GN-18
C

K900-C215
K990-C214

(A) REAR WIPER SW (ATCH)


110-7886
RD-16
RD-16
BK-16
WH-16
YL-16
BU-16
BR-16

L33

L33

(B) XMSN SHIFTER


201-0211

+24V BATTERY
GROUND
CHASSIS GND
BUCKET LIGHTS

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

611-C74 PU-14
614-C167 PU-18

610-C99

RD-18
RD-18
BR-18
GN-18
GY-18
BK-18
PU-18

RD-18
BK-18

540-C111 WH-18
539-C106 BU-18

611-C200 PU-14
614-C167
614-C207
619-C199
G750-C57
G755-C58
G760-C60
G761-C61
G762-C62
G763-C63
G768-C59
G787-C28
G788-C29
F846-C249
G836-C169
944-C187
945-C188
951-C170
962-C56

PK-18
BU-18
BR-18
BU-18
PK-18
RD-14
YL-18
RD-18
YL-18
GY-18
PU-18
WH-18
PU-18
OR-18
BR-18
PK-18
YL-18
GN-18
YL-18
PK-18

105-C118
113-C268
131-C279
138-C183
146-C88
200-C271
614-C167

RD-14
RD-14
105-C118
113-C268
126-C116
131-C279
138-C183
146-C88
200-C205
200-C271
200-C114
251-C206
307-C208
308-C173
322-C191
326-C174
410-C104
518-C82
537-C83
538-C84
C529-C185
C530-C186
YL-18
YL-18
GY-18
GY-18

113-C268
200-C271

L8
L19

FORWARD SW IP
REVERSE SW IP
NEUTRAL SW IP
GROUND

(A) INSTRUMENT CLUSTER


205-1784

C-C52
7X6222

L22

L9

G787-GN-18
G788-YL-18
P917-OR-18
202-BK-18

(B) TURN SIGNAL SW


134-9569

L23

L23

L9

FIRST GEAR
SECOND GEAR
THIRD GEAR
FOURTH GEAR
UNUSED
NEUTRAL OUT
REVERSE OUT
FORWARD OUT

606-CT9 GY-18
606-CT15 GY-18

L28

L28

L17

G768-GN-18
G760-WH-18
G761-YL-18
G762-BR-18
306-GN-18
G763-PU-18
G755-GY-18
G750-BU-18

EUROPE TUV TURN SIGNAL (ATCH)

(46) LH BRAKE PEDAL SENSOR


147-1680
RD-18
+V
BK-18
RETURN
SIGNAL
YL-18
(46) STOP LAMP SW
105-6117

HEATER ELEMENT
198-6571

1
2

135-H5 BU-18
200-H69 BK-18
RD-18
BK-18
WH-18

WH-16
YL-16
BU-16
BR-16

1
2
3
4
5
6
7
8

INTER REAR WIPER (ATCH)


B B

RD-16
RD-16

307-OR-18
321-BR-18

BACKLITE 6
115-1748

T-C1
1552269
1
130-T1
2
604-T2

H-C11
1552273
4
501-H55 GN-18
1
2
200-H37 BK-18
6
118-H65 GY-18
3
500-H54 BR-18
5
502-H56 OR-18

RD-16
RD-16
BK-16
WH-16
YL-16
BU-16
BR-16

2
3
4

+BAT
GROUND
UNUSED
UNUSED
KEY SW IP
BACKUP ALARM OUTPUT

LOWER LH DUCT PANEL

GY-18
BK-18
BR-18
GN-18
OR-18
BR-18
GN-18
OR-18
GY-18
GY-18
GY-18
GY-18
BU-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BR-18
YL-18
BU-18
PU-18
WH-18
PU-18
PU-18
PU-18
OR-18
GN-18
BU-18
BR-18

BK-16
BK-16
BK-16
BK-16

126-PK-18
202-BK-18

C-C5 C-C49
3E3376 1552272
1
1
G787-C28 GN-18
2
2
G788-C29 YL-18
3
3
P916-C32 OR-18
BK-18
4
4
BK-18
FNR JUMPER
1019161
NOTE C

(A) RUNNING LAMP SW


108-3320

GN-18
WH-18
YL-18
BR-18

G763-C63 PU-18
G755-C58 GY-18
G750-C57 BU-18

B1

(A) BACKLITE 7
115-1748

(A) 12V CIGAR LIGHTER


198-6570

(46) THROTTLE POSITION SENSOR


176-1602

+ BATTERY
GROUND
(18) AIR SEAT (ATCH)
149-2398

L20

L8

PRIMARY STEERING PRESS SWITCH (N/O)


SECONDARY STEERING PRESSURE SWITCH (N/O)
SENSOR SUPPLY +8 VOLTS
FLOAT AND AUX DETENT SOLENOIDS
XMSN OUTPUT SPEED - (LEADING)

12

C-C57
1552273
1
126-C116 PK-18
2
962-C56 OR-18
3
4
5
6

308-C173
326-C174
307-C208
105-C118

1
2
3
4
5
6
7
8

GY-18
GY-18
BK-18
BU-18
YL-18
BR-18
WH-18

H-C22
7T5957

C-C7 C-C8
1552269
3E3364
1
108-C36 BU-14
2
200-C278 BK-14

L35

(A) OPERATOR MODE SELECT SW


206-5688

(D) VARIABLE SHIFT CONTROL SW


185-6335
1
2
3
4
5
6

HIGHWAYS

FRONT DASH

(D) FRONT INTER WIPER WASHER SW


110-7886
1
2
3
4
5
6
7
8

OTHER COLOR DESCRIPTIONS

STEERING GROUP

(D) BACKLITE 5
115-1748

H-C8
1552264

L20

L9

INTERMEDIATE SPEED SNSR - (LEADING)


INTERMEDIATE SPEED SNSR + (TRAILING)
BACKUP ALARM (+24 VOLTS)
ENGINE SPEED (RPM) FROM ECM

13

BK-14
BK-14
YL-16
YL-16

BACKLITE 8
115-1748

LOWER RH DUCT PANEL

962-C33 OR-16

L17

IMPLEMENT / VALVE / TOOL CONTROL CIRCUIT

(49) LH FRONT CAB FLOOD 1


109-7041

615-CE18 YL-16
200-CE10 BK-14

200-CE9
200-CE7
615-CE20
615-CE17

GY-18
PK-18
BR-18

(54) PARK BRAKE LIMIT SW


6G-4195

BU-14
BU-18
BK-18
BK-14
OR-16

J1939 (CAN) DATA LINK

PU-18
BK-18
BK-18
PU-18
PU-18

133-H4
102-H61
139-H6
646-H24
617-H23
610-H21
647-H25
614-H47

RD-18
WH-18
OR-18
WH-18
OR-18

118-H65
200-H37
500-H54
501-H55
502-H56
500-H54
501-H55
502-H56
118-H64
118-H66
118-H67
118-H68
135-H5
200-H38
200-H39
200-H58
200-H60
200-H69
200-H71
503-H11
504-H12
505-H13
506-H14
507-H15
614-H57
614-H62
614-H70
962-H49
X972-H33
X973-H34
X974-H35

PU-18
PU-18
PU-18
PU-18
PU-18
PU-18
PU-18

BACKLITE

CF-C4
7T5957
1
135-CF4 BU-18
2
200-CF35 BK-18

130-H3
164-H8
604-H20
G746-H27
962-H51

617-H23 BR-18
646-H24 OR-18
647-H25 GN-18
E735-H26 PU-18
G746-H27 WH-18
H730-H28 BR-18
H795-H29 PK-18
962-H49 OR-18
962-H30 OR-18
962-H50 OR-18
962-H51 OR-18
973-H31 BR-18
977-H32 YL-18
X972-H33 GN-18
X973-H34 BU-18
X974-H35 BR-18

H-C6
1135183
614-H70 PU-18
200-H71 BK-18

1
2
3
4
5
6

1
2
3
4
5
6

OR-18
BR-18
YL-18
BR-18

H-C19
1135183
614-H59 PU-18
200-H63 BK-18

RD-14
OR-18
RD-18
PK-18
BK-18
BK-18
BK-18
BK-18
WH-18
OR-18
GN-18
BR-18
PK-18
OR-14
PU-18
PU-18
PU-18
PU-18
BR-18
OR-18
GN-18
PU-18
BR-18
PK-18
OR-18
BR-18
YL-18

CAT DATA LINK

(B) AUTO MANUAL SW


185-6335

LH BRAKE PEDAL(178-3186)

(46) STOP LAMP SW

1
2

102-H1
133-H4
139-H6
141-H7
200-H36
200-H42
200-H43
200-H72
410-H10
518-H16
537-H17
538-H18
603-H19
610-H21
614-H44
614-H45
614-H48
614-H47
617-H23
646-H24
647-H25
E735-H26
H730-H28
H795-H29
962-H50
973-H31
977-H32

PAYLOAD CONTROL CIRCUIT

(49) LH FRONT CAB FLOOD 2


117-3468

WH-18
BK-18
PASS THROUGH STUDS
6V-7357

L27

CLUTCH 5 SOLENOID (3RD GEAR)


CLUTCH 6 SOLENOID (1ST GEAR)
SOLENOID
LH PEDAL POSITION SENSOR
DOWNSHIFT SWITCH (N/O)
PRIMARY STEERING PRESS SWITCH (N/C)
SECONDARY STEERING INTERMEDIATE RELAY
CLUTCH 4 SOLENOID (2ND GEAR)

L1

130-CF2
164-CF7
604-CF14
G746-CF21
962-CF43

L10

PU-18
BK-18
BK-18
PU-18
PU-18

L22

XMSN INPUT SPEED +


INTERMEDIATE SPEED SNSR - (TRAILING)
XMSN OUTPUT SPD - (TRAIL)

RD-14
OR-18
RD-18
PK-18
BK-18
BK-18
BK-18
BK-18
WH-18
OR-18
GN-18
BR-18
PK-18
OR-14
PU-18
PU-18
PU-18
PU-18
BR-18
OR-18
GN-18
PU-18
BR-18
PU-18
OR-18
BR-18
YL-18

503-C92
504-C93
505-C94
603-C95

L18

L23

200-C112
200-C114
200-C201
200-C202
200-C239
200-C241
200-C243
251-C203
251-C206
A273-C133
A219-C146
A219-C147
A219-C148
BK-18
BK-18
BK-18

CONNECTOR TO C-C42
LOC G-6

608-C96
615-C97

B
A219-C147
A219-C148
A219-C146

1
2
3
4
5
6
7
8
9
10
11
12

CONN 12

L33

L5

BK-18
BK-18
BK-18
BK-18

102-CF1
130-CF2
133-CF3
135-CF4
200-CF8 BK-14

CF-C2
1552252

AUXILLARY
(D) PILOT VALVE GROUP
ELECTRO-MAGNET
152-6480
TILT
IMPLEMENT DETENTS
POSITIONER
ELECTRO-MAGNET
LIFT
POSITIONER
RD
ELECTRO-MAGNET
RD
FLOAT
RD
ELECTRO-MAGNET
RD
RD
RD
RD
RD

L9

L5

A275-C250
A273-C133
251-C206
251-C203

(D) HANDLE ASSEMBLY FNR DNSHIFT


145-0877

L21

L4

BK-14
BK-14
BK-14

YL-16

BACKLITE

L10

L4

200-C115
200-C201
200-C202

PK-16

(B) AUTO MANUAL SW

118-H73 GY-18
H-C1
1907612

L10

AUTO/MANUAL SWITCH (MAN)


FORWARD SWITCH
AUTO/MAN SW (AUTO 2-4)
DETENT ENABLE SW

200-C87 BK-14
200-C271 BK-18
200-C277 BK-18
200-C278 BK-14
200-C113 BK-14
200-C115 BK-14

(B) DOWN SHIFT SW


148-9562

CONNECTOR TO C-C41
LOC G-6

TURN SIGNAL / WIPER WASHER CIRCUIT

L17

L3

BK-14
BK-18
BK-18
BK-14
BK-18
BK-18
BK-18
BK-18
BK-14
BK-18
BK-14

700-C152

102-C175
118-C77
130-C78
133-C79
135-C13
139-C80
141-C81
164-C126
200-C113
410-C104
503-C92
504-C93

PU-18

E735-CF20
200-CF48
200-CF49
614-CF47
614-CF50

C-C41
1552253
RD-14
GY-18
RD-18
OR-18
BU-18
RD-18
PK-18
WH-18
BK-14
WH-18
BR-18
YL-18

614-H62
200-H60

CLUTCH 1 SOLENOID (FORWARD LOW)


RIDE CONTROL SOLENOID 2
NEUTRAL SWITCH
REVERSE SWITCH
SENSOR RETURN
SENSOR RETURN
CLUTCH 2 SOLENOID (FORWARD HIGH)
RIDE CONTROL SOLENOID 1
1ST GEAR XMSN SHIFTER
VARIABLE SHIFT CONTROL (MIN)
RIDE CONTROL SWITCH (AUTO)
RIDE CONTROL SWITCH (ON)
2ND GEAR XMSN SHIFTER
VARIABLE SHIFT CONTROL (MED)
3RD GEAR XMSN SHIFTER
4TH GEAR XMSN SHIFTER
PARK BRAKE SWITCH (ON)

200-C112
200-C241
200-C271
200-C113
200-C114
200-C277
200-C239
200-C103
200-C87
200-C243
200-C278

BK-20
RD-20
WH-20
BU-20
PU-20
GY-20

102-CF1
133-CF3
139-CF5
141-CF6
200-CF30
200-CF33
200-CF31
200-CF32
410-CF9
518-CF10
537-CF11
538-CF12
603-CF13
610-CF15
614-CF37
614-CF38
614-CF40
614-CF39
617-CF17
646-CF18
647-CF19
E735-CF20
H730-CF22
J843-CF23
962-CF42
973-CF25
977-CF26

RD-14
RD-18
OR-18
BU-18
RD-18
PK-18
WH-18
BK-14
WH-18

ELECTRO-MAGNET 109-1739 (4)

H766-C129

1
2

1
2
3
4
5
6

CONN 13

(A) ACTION ALARM

L11

(7) CAB GROUND 1

RD-18

HEATER AND AIR CONDITIONER CIRCUIT

(D) REAR WIPER WASHER SW


112-6174

306-C1 GN-18
321-C10 BR-18
416-C6 OR-18
417-C4 GY-18
450-C120 YL-18
453-C3 PK-18
484-C5 YL-18
709-C43 OR-18
728-C12 BU-18
751-C38 GN-18
752-C37 YL-18
754-C41 BU-18
755-C39 OR-18
900-C42 PU-18
901-C40 WH-18
944-C122 OR-18
945-C121 BR-18
962-C7 OR-18
962-C256 OR-18
975-C8 WH-18
975-C67 WH-18
E900-C46 WH-18
E901-C44 GN-18
E902-C281 PU-18
E903-C282 YL-18
E904-C283 BR-18
E905-C168 BU-18
E906-C48 OR-18
E907-C50 GY-18
E908-C49 BR-18
E909-C47 WH-18
K977-C45 PK-18
YL-18
YL-18
RD-18
RD-18
PU-4
WH-18
RD-14
GN-18
OR-18
RD-10
RD-18
GN-14

CF-C1
1907612
1
102-CF1
2
3
130-CF2
4
133-CF3
5
135-CF4
6
139-CF5
7
141-CF6
8
164-CF7
9
200-CF8
10
410-CF9
11
12

L17

F846-C249 PU-18
G836-C169 WH-18
951-C170 PK-18
T902-C171 PK-18
T901-C236 YL-18
102-C68 RD-14
308-C173 YL-18
326-C174 RD-18
432-C194 PK-18
433-C195 BU-18
426-C204 BR-18
G485-C280 BU-18
605-C261 YL-18
606-C262 GY-18
614-C207 PU-18
H795-C196 PK-18
944-C187 OR-18
945-C188 BR-18
K900-C211 YL-18
K990-C212 GN-18

104-C119
104-C237
119-C176
119-C244
112-C263
123-C257
130-C89
136-C258
150-C253
174-C255
199-C259
608-C260

3
(A) OPERATOR SELECT SW CF-C12
1429117
2
7 8

WH-18

4
5
3
6
2
7
1
8

CF-C13
1135183
PU-18
BK-18

614-CF37
200-CF31

CONNECT TO V-C12
VOL 2-LOC G-6
NOTE A

1
2
3
4
5
6

C-C21
1552264
BK-18
BR-18
BR-18
BK-18
BK-18
GY-18
BR-18
BK-18

200-C273
G948-C149
961-C137
200-C272
200-C274
761-C157
G948-C150
200-C275

L12

BATTERY+
GROUND
CAT DATALINK (CDL-)
CLUTCH 3 SOLENOID (REVERSE)
GROUND
BATTERY+
SOLENOID AND INDICATOR RETURN
START RELAY COIL+
CAT DATALINK (CDL+)

A275-C250 BK-18
200-C103 BK-18

TRACTION CONTROL SYSTEM


CONNECTOR

FOR REMOTE FNR


CONNECT TO C-C20
LOC G-10
NOTE C

WH-16

ECM GND

L3

CONN 9

CONN 13

C-C20
1552273
OR-18
OR-18
BR-18
GN-18
OR-18
YL-18

951-C170 PK-18
F846-C249 PU-18
T901-C236 YL-18
T902-C171 PK-18
G836-C169 WH-18

403-C245 GN-18
403-C246 GN-18

403-C172 GN-18

C-C16
3T0204
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

GN-18
WH-18
BU-18
WH-18

CF-C14
1552273
OR-18
BR-18
YL-18
BR-18

962-CF42
973-CF25
977-CF26
H730-CF22

CTRL GP-PILOT HYD (199-3446)

HVAC UNIT
522-C252

102-H1 RD-14
118-H64 GY-18
118-H66 GY-18
118-H2 GY-18

CF-C15
1552269
1
410-CF9 WH-18
2
200-CF32 BK-18

RH CONSOLE - 2 LEVER/3 LEVER

(7) MACHINE SECURITY SYSTEM ECM


193-8550

(18) BLOWER MOTOR


174-1486

C-C18
3E5179
1
2
3
4
5
6
7
8
9
10
11
12

OR-18
BK-18
OR-18
BR-18

T902-MA14 PK-18
F846-MA5 PU-18
G836-MA6 WH-18

102-CF1 RD-14
102-CF46 RD-14
537-CF11 GN-18
614-CF45 PU-18
614-CF47 PU-18
200-CF44 BK-18
200-CF48 BK-18

RD-18
YL-18
BK-18
GN-18
OR-18
BR-18

MACHINE SECURITY SYSTEM (ATCH)


STRAP ASSEMBLY

ENGINE CONTROL CIRCUIT

615-CE19 YL-16
200-CE8 BK-14

BR-18
OR-18

C-C25
3E3382

MACHINE SECURITY CONTROL CIRCUIT

H-C9
1429117

MOM 3

CONN 5

H795-H29 PK-18

CF-C16
(A) HAZARD LAMP SW 1429117

PRODUCT LINK CONNECTOR

TRACTION CONTROL CIRCUIT


(A) HAZARD LAMP SW
195-0924

H-C18
1135183
614-H44 PU-18
200-H43 BK-18

CF-C17
1429117

(B) BEACON SW

1
2
3
4

TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT

H-C15
1552273

STANTARD OPEN ROPS DUCT HARNESS

AK-C2
1552272
PK-14
BK-14
GN-14
YL-14

STARTING CIRCUIT

(A) ACTION ALARM HORN


H-C4
3E-6328
1552269
1 BK-18
410-H10 WH-18
2 BK-18
200-H72 BK-18
L18

1
2
3
4
5
6
7
8
9
10
11
12

VOLTAGE CONVERTER OUTPUT CIRCUIT

102-H1 RD-14
102-H61 RD-14
537-H17 GN-18
614-H46 PU-18
614-H52 PU-18
200-H40 BK-18
200-H53 BK-18

122-R3 RD-18
200-R16 BK-18

L2

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON

START AID CIRCUIT

200-CE7 BK-14
200-CE8 BK-14
200-CE10 BK-14
200-CE9 BK-14
615-CE17 YL-16
615-CE18 YL-16
615-CE19 YL-16
615-CE20 YL-16

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

H-C10
8 1429117

(65) DOME LAMP


107-6032

200-CE6 BK-14
608-CE16 GN-16

L1

BR-18
YL-18
BU-18
RD-18

LH SPEAKER
168-8772

+
-

GROUND CIRCUIT

(B) BEACON SW
195-0925

160-7893 (JAPAN)

118-R2 GY-18
135-R13 BU-14
135-R14 BU-14
200-R15 BK-14
200-R17 BK-18
200-R18 BK-14

CONN 8

WH-18
PU-18

WIRE GROUP COLOR DESCRIPTIONS

LOWER LH DUCT PANEL

603-H19 PK-18

509-Y1 WH-16
509-R22
508-R21

FRONT DASH

ADD WIRE AS TO EXTEND 508 CIRCUIT


FOR JAPAN RADIO SPEAKERS

BU-14
BK-14

135-R14
200-R18

3
L16

JAPAN RADIO (STANDARD)

R-C2
1552273
4
504-R7
1
2
200-R17
6
118-R2
3
503-R6
5
505-R8

L16

R-C4
1552269
1
2

L15

CONN 4

(66) LH REAR CAB


109-7041

(11) LH BEACON
108-1029

13

12

11

10

BLOCK AS
8C-6358
CBL-WW1 RD-00

CBL-WW1 RD-00

CBL-EE1 RD-00

IF THE MACHINE IS EQUIPPED WITH


A SECONDARY STEERING SYSTEM,
CABLE AA1 WILL BE REPLACED BY
CABLE WW1 AND THE JUNCTION BLOCK
AND ASSOCIATED CABLING WILL BE ADDED

POS NEG

(5) 12V BATTERY 1


115-2422

(5) 12V BATTERY 2


115-2422

CY-C3
1552267
A
799-CY7 WH-18
B
A219-CY5 BK-18
C
E934-CY3 OR-18

OR-18
BK-18
WH-18

CONN 25

799-CY2 WH-18
A219-CY1 BK-18

CY-C1
3E3376

(26) RH REAR AXLE SPEED SNSR


109-7330
+10V
GROUND
SIGNAL

CBL-AA1 RD-00

JAPAN ROADING
AW-C29
3E3364

AW-C19
1552267
604-AW49 OR-18
200-AW19 BK-18
617-AW43 BR-18

AW-C30
3E3364
1
612-AW27 GY-18
2

BACKUP

B
G

(11) JAPAN RH REAR FLOODLAMP


AW-C28
172-9973
3E3364

1
2

AW-C25
3E3364

BK-18
BK-18

1
2

N975-EM5
N960-EM6
N970-EM8
N973-EM9
N979-EM7

944-EM10 OR-18
945-EM11 BN-18

N960-EM6 OR-18
N970-EM8 YL-18

AW-C15
1552269
608-AW47 GN-14
200-AW61 BK-14

THIS BLOCK ILLUSTRATES THE DIFFERENCES


IN THE JAPAN MAIN CHASSIS HARNESS

AW-C11
1552269
321-AW15 BR-18
975-AW13 WH-18

(11) LH STOP TAIL PARK LAMP


135-0426
S
G
T

GN-14
BK-14

CJ-C19
1552267
A
604-CJ49
B
200-CJ43
C
617-CJ19

RD-18
BK-18
WH-18

(11) LH REAR TURN LAMP


162-2073

CJ-C10
3E3364

RD-18
BK-18

BK-10

CJ-C18
1552269
608-CJ48
200-CJ44

200-CJ41
200-CJ42
200-CJ43
200-CJ44
604-CJ49
605-CJ16
608-CJ48
614-CJ46
617-CJ19

OR-18
BK-18
BR-18

CJ-C9
1552269
1
605-CJ16
2
200-CJ42

200-CJ61
200-CJ39
200-CJ40
321-CJ7
604-CJ50
606-CJ17
608-CJ47
614-CJ45
975-CJ26

YL-18
BK-18

CU-C1 CJ-C6
CJ-C4
LICENSE PLATE
3E3364 3E3364
1552269
6C-7581
1
1
614-CJ46
614-CU1 BR-14
2
2
200-CU2 BK-14
200-CJ41

200-CJ61 BK-14
200-CJ39 BK-18
200-CJ40 BK-18
200-CJ41 BK-18
200-CJ42 BK-18
200-CJ43 BK-18
200-CJ44 BK-14
321-CJ7 BR-18

BK-18
BK-18
BK-18
BK-14
OR-18
YL-18
GN-14
PU-18
BR-18

604-CJ50
604-CJ49

OR-18
OR-18

604-CJ15

605-CJ16
606-CJ17

BK-14
BK-18
BK-18
BR-18
OR-18
GY-18
GN-14
PU-18
WH-18

608-CJ47
608-CJ48
614-CJ45
614-CJ46

(36) FUEL LVL SENDER


204-3403

LICENSE PLATE LAMP


HARNESS GERMAN ROADING

1
2

PK-18
BK-18

OR-18

608-CJ10

GN-14

614-CJ12

PU-14

N979-EM7 GN-18

CA-C4
3E3364

BK-18
BK-18

BR-18
WH-18

CJ-C14
1552269
447-CJ32
J843-CJ34

1
2

200-CJ39
200-CJ40
200-CJ41
200-CJ42
200-CJ43
200-CJ44
200-CJ61
200-CJ28
200-CJ30
229-CJ31
200-CJ59
200-CJ60
200-CJ66
200-CJ38

CONN 22

CA-C2
1552269
200-CA1 BK-18
G454-CA2 PK-18

T
(41) AXLE OIL COOLER TEMP SWITCH
155-8998

PK-18
PU-18
199-CJ3
397-CJ54
398-CJ55
A300-CJ58
A301-CJ57
H795-CJ23
X918-CJ35
X919-CJ36
CBL-GG1

L34

N973-EM9 BR-18

(15) LH FRAME GND

YL-18
GY-18

GN-14
GN-14
PU-18
PU-18
617-CJ19
975-CJ26

PU-18
BK-18

229-CJ31

1
2

BK-18
BK-18

RD-18
OR-14
BU-14
GN-18
WH-18
PK-18
PU-18
WH-18
BK-00

G454-CA2
200-CA1
G486-CA3
201-CA4

CA-C1
1552272
PK-18
BK-18
GN-18
BK-18

1
2
3
4

CJ-C26
1552272

200-CJ39
200-CJ40
200-CJ41
200-CJ42
200-CJ43
200-CJ44
200-CJ61

BK-00

CJ-C8
1552267
A
604-CJ50
B
200-CJ39
C
614-CJ45

RD-18
BK-18
WH-18

(6) RH REAR FLOODLAMP


172-9973
1
2

(3) BACKUP ALARM


123-6449
BK-18
BK-18

BK-00

ALT

RD-4

D+

403-CH43 GN-18

B-

403-CH43

200-CH45 BK-4
109-CH39 RD-4
CH-C12
1552269

L37

YL-18

C444-CH63

GN-18

200-CH45 BK-4
(69) ALTERNATOR RESISTOR
228-4982
1
2

TEST ENABLE SW TERM 4


RS-232 PORT1 DXD
RS-232 PORT1 DTR

CALIBRATE (938G ONLY)

RS-232 PORT1 DCD


ACTION LAMP (938G ONLY)
RS-232 PORT1 GROUND

10V SENSOR SUPPLY


ARTICULATION ANGLE SNSR
RH REAR AXLE SPEED SNSR

+ BATTERY
ALTERNATOR R TERM

RH FRONT AXLE SPEED SNSR

GROUND

KEY SWITCH ON
PILOT ON/OFF SOL
LH FRONT AXLE SPEED SNSR

304-CH35 WH-8

CH-C15
1552269
1
2

G742-CH62 GN-18
123-CH64 WH-18

CJ-C11
1552269
1
321-CJ7 BR-18
2
975-CJ26 WH-18

STARTER
207-1517

(69) ALTERNATOR DIODE


189-3158

199-CJ3 RD-18
200-CJ28
BK-18
321-CJ7 BR-18
604-CJ15
OR-18
605-CJ16
YL-18
606-CJ17
GY-18
608-CJ10
GN-14
614-CJ12
PU-14
617-CJ19
BR-18
H795-CJ22 PK-18
H795-CJ23 PK-18
975-CJ26
WH-18

A226-V17
A223-V18
E927-V26

BK-18
BK-18
GN-18

A279-V19

BK-18

E928-V30

WH-18

G878-V20

GY-18

200-CH45 BK-4
CBL-JJ1 BK-00

OR-18
OR-18

A219-V2 BK-18
A219-V5 BK-18
A223-V18
A224-V16
A225-V14
A226-V17
A279-V19
A280-V15
A281-V13
A282-V11
G476-V21
799-V22

WH-18

G476-V21

WH-18

799-V22

WH-18

E929-V23
E935-V24

GY-18

PK-18

E924-V4

YL-18

E925-V12

OR-18

E926-V10

BU-18
E927-V26
E928-V30
GY-18

E929-V23

GN-18

E930-V28

BU-18
E932-V29
E933-V25
E934-V27
E935-V24

E933-V25

YL-18

E934-V27

OR-18

E930-V28
E932-V29

BU-18
PK-18

OR-18
OR-18

A219-V36
A219-V33
A219-V34
A219-V35
A219-V37
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
WH-18

BK-18
BK-18
BK-18
BK-18
BK-18

799-V38
799-V39

WH-18
WH-18

E925-V45
E926-V47
E936-V52
E936-V54

E923-V40
E924-V42
E930-V48
E936-V53
E936-V55
E936-V56

BK-18
BK-18
BK-18
BK-18
BK-18
BK-14
BK-14

200-CJ59
200-CJ60
200-CJ66
397-CJ54
398-CJ55
A300-CJ58
A301-CJ57

BK-18
BK-14
BK-18
OR-14
BU-14
GN-18
WH-18

200-CJ30
229-CJ31
447-CJ32
G454-CJ37
G486-CJ33
J843-CJ34
X918-CJ35
X919-CJ36

BK-18
BK-10
PK-18
PK-18
GN-18
PU-18
PU-18
WH-18

(E) CLUTCH 2 FWD HIGH


160-8408

(E) CLUTCH 1 FWD LOW


160-8408

AT-C5
1552269

E936-V58
E936-V7

(E) INPUT SPEED SENSOR


183-8597
BK-18
WH-18

AT-C4
1552269

AT-C6
1552269

975-AT21 WH-18
752-AT4 YL-18
975-AT19 WH-18
754-AT8 BU-18
975-AT18 WH-18
751-AT3 GN-18
900-AT13 PU-18
975-AT17 WH-18
755-AT12 OR-18
975-AT22 WH-18
901-AT14 WH-18
975-AT20 WH-18
AT-C8
1552269

L41

AT-C7
1552269
L42

E923-V41
E923-V40
E924-V43
E924-V42
E925-V44
E925-V45
E926-V46
E926-V47
GN-18
WH-18
E929-V50
E929-V51
E930-V49
E930-V48

PK-18
PK-18
YL-18
YL-18
OR-18
OR-18
BU-18
BU-18

WH-18
WH-18

BK-18
BK-18

2 3
1

(E) CLUTCH 4 (2ND GEAR)


160-8408

975-AT17
975-AT18

938G II CODE PLUG


167-V32 OR-18
A219-V36 BK-18
944-V8 OR-18
945-V3 BR-18
E923-V41 PK-18
E924-V43 YL-18
E925-V44 OR-18
E926-V46 BU-18
E927-V26 GN-18
E928-V30 WH-18
E930-V49 BU-18
E936-V57 WH-18

WH-18
WH-18
WH-18
WH-18
WH-18
WH-18

V-C13
3E3388

AH-C3
1552269
1
513-AH4 OR-18
2
522-AH6 WH-18

GN-14
GN-14

CBL-RR1 BK-00
(14) LH FRAME
STARTER GND

(E) CLUTCH 6 (1ST GEAR)


160-8408

(E) CLUTCH 5 (3RD GEAR)


160-8408

(E) INTERMEDIATE SPD SNSR LEADING


183-8597

CH-C5
8T8731
A982-CH48 BR-18
H795-CH29 PK-18
443-CH28 YL-18

K-C2
1552269
1
C987-K46 RD-18
2
G850-K3 BU-18

CONN 27

A
B
C

OR-18
YL-18
GN-18

K-C12
3E3370
A
G828-K29
B
G829-K33
C
R746-K17

(10) ENG OIL TEMP SNDR


191-6587
1
2

BK-18
BK-18

K-C18
3E3364
F411-K45
G833-K44

FUEL PRIMING SYSTEM

WH-18
GN-18
PK-18

(D) FUEL PRIMING PUMP SW


165-5970

A
B
C

OR-18
YL-18
GN-18

BK-18
RD-18
WH-18

MOM

A
B
C

CONN 23

(44) INJECTION ACTUATION PRESS SOL


122-5053
1
2

YL-18
GN-18

109-CH39
403-CH43
522-CH24
521-CH5

L36

RD-4
GN-18
WH-16
YL-16

L38

WH-18

123-CH46 WH-18
123-CH60 WH-18

CONN 24

PK-18
PU-18

(43) AXLE OIL COOLER CLUTCH


215-3014
BK-18
BK-18

BK-18
WH-18

BK-18
WH-18

AT-C1
1552269
1
E901-AT9
2
E900-AT5

BK-18
WH-18

1
2

AT-C12
1552269
E905-AT25
E904-AT26

AT-C13
1552269
1
E903-AT23
2
E902-AT24

L40
GN-18
WH-18

YL-18
PU-18

SECONDARY STEERING

L46

(20) CYL HEAD


SOL 5
128-6601

(20) CYL HEAD


SOL 6
128-6601

CX-C1
7E6513

CX-C2
7E6513

CX-C3
7E6513

CX-C4
7E6513

CX-C5
7E6513

CX-C7
7E6513

1
2

304-CH35
123-CH46
200-CH37
447-CH15
G454-CH54
G486-CH55

RD-4
WH-8

CH-C4
8N1518
WH-8
WH-18
BK-18
PK-18
PK-18
GN-18

109-CH39
110-CH25
123-CH46
200-CH37
229-CH41
447-CH15
G454-CH54
G486-CH55
H795-CH22
J843-CH14
962-CH58
975-CH59
X918-CH19
X919-CH16

AR-C1
AR-C2
CH-C14
CH-C13
1552269
3E3364
3E3364
1552269
1
1
123-AR1 WH-18
123-CH46 WH-18
2
2
G454-CH54 PK-18
G454-AR2 PK-18

J843-CH14

RD-4
RD-10
WH-18
BK-18
BK-10
PK-18
PK-18
GN-18
PK-18
PU-18
OR-18
WH-18
PU-18
WH-18

PU-18

962-CH58 OR-18
975-CH59 WH-18
X918-CH19 PU-18
X919-CH16 WH-18
109-CH39 RD-4
101-CH40 RD-4
110-CH25 RD-10
229-CH41 BK-10

200-CJ30 BK-18
229-CJ31 BK-10
447-CJ32 PK-18
G454-CJ37 PK-18
G486-CJ33 GN-18
J843-CJ34
PU-18
X918-CJ35 PU-18
X919-CJ36 WH-18
123-CJ1 WH-18
H795-CJ24 PK-18
962-CJ29 OR-18
975-CJ53 WH-18

A706-CX6
L985-CX7

101-CJ63
109-CJ56
110-CJ62
304-CJ52

RD-4
RD-4
RD-10
WH-8

AG-C3
1552269

1
2

(41) FRONT AXLE OIL MONITORING


155-8999

CL-C1
1552269

CL-C2
1552269
G485-CL1
H795-CL2

BK-18
BK-18

1
2

BU-18
PK-18

606-AG37
200-AG57

AG-C31
1552269
GY-18
BK-18

619-AG1
200-AG5

AG-C5
1552269
GN-14
BK-14

A
B
C

1
2

NOTE:
CONNECT TO AG-C33
LOC H-3 FOR 938GII
CONNECT TO AC-C30
LOC E-2 FOR IT38GII
NOTE:
CONNECT TO AG-C31
LOC H-3 FOR 938GII
CONNECT TO AC-C28
LOC E-2 FOR IT38GII
NOTE:
CONNECT TO AG-C5
LOC H-C3 FOR 938GII
CONNECT TO AC-C7
LOC E-2 FOR IT38GII

AG-C34
3E3370

AG-C32
3E3364

CONN 32

CONN 31
1
2

RH TURN SIGNAL
3E-6466

RD-18
BK-18

(26) RH FRONT FLOOD


176-0780

AG-C14
3E3376
A219-AG49 BK-18
799-AG50 WH-18
E932-AG51 PK-18
E933-AG52 YL-18

1
2
3
4

AG-C15
1552272

1
2
3
4

AN-C1
1552272
A219-AN1
799-AN4
E932-AN7
E933-AN8

174-CJ8
123-CJ1
136-CJ2
199-CJ3
306-CJ4
308-CJ5
102-CJ6
321-CJ7

RD-10
WH-18
GN-18
RD-18
GN-18
YL-18
RD-14
BR-18

416-CJ9
608-CJ10
417-CJ11
614-CJ12
453-CJ13
484-CJ14
604-CJ15
605-CJ16
606-CJ17
112-CJ18

OR-18
GN-14
GY-18
PU-14
PK-18
YL-18
OR-18
YL-18
GY-18
PU-4

617-CJ19

BR-18

727-CJ20

GN-18

728-CJ21

BU-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

150-CH6 OR-18
326-CH23 RD-18
A307-CH9 GY-18
403-CH43 GN-18
426-CH12 BR-18
432-CH56 PK-18
433-CH57 BU-18
450-CH18 YL-18
G485-CH3 BU-18
521-CH5 YL-16
522-CH24 WH-16
E735-CH13 PU-18
PK-18
H795-CH11 PK-18
PK-18
PK-18
944-CH7 OR-18
945-CH8 BR-18
962-CH58 OR-18
975-CH59 WH-18
BR-18
BR-18
A982-CH1 BR-18
YL-18
YL-18
K900-CH4 YL-18
GN-18
GN-18
K990-CH27 GN-18

150-CH6
326-CH23
A307-CH9
403-CH43
426-CH12
432-CH56
433-CH57
450-CH18
G485-CH3
521-CH5
522-CH24
E735-CH13
H795-CH11
944-CH7
945-CH8
962-CH58
975-CH59
A982-CH1
K900-CH4
K990-CH27

(C) SECONDARY STEERING CONTROL RELAY


CV-C3
3E-5239
9X1054
30
1
136-CV3 GN-18
86 5
728-CV5 BU-18
2
975-CV4 WH-18
85 4
727-CV9 GN-18
87
87a
CV-C1
1552269
1
727-CV10 GN-18
2
200-CV7 BK-18
(19) ARC SUPPRESSOR 1
189-3158

(C) ARC SUPPRESSOR 3


189-3158

BK-16
BK-16

(C) MAIN RELAY


167-0138

727-CV2 GN-18
975-CV4 WH-18
728-CV5 BU-18

727-CV2 GN-18

962-CV12
962-CV15

AN-C2
1552267
A
799-AN5 WH-18
B
A219-AN2 BK-18
C
E932-AN7 PK-18

(24) LH FRONT WHEEL SPD SNSR


109-7330
OR-18
+10V
BK-18
GROUND
SIGNAL
WH-18

AN-C3
1552267
A
799-AN6 WH-18
B
A219-AN3 BK-18
C
E933-AN8 YL-18

(26) RH FRONT WHEEL SPD SNSR


109-7330
OR-18
+10V
BK-18
GROUND
SIGNAL
WH-18

AE-C2
1552269
976-AE2 OR-18
975-AE1 WH-18

975-AE4

SW 20: KEY ON +24 VOLTS

PWM IN 2: TORQUE CONVERTOR OIL TEMP

101-AF1

OR-18

200-CV6 BK-18
453-CV8 PK-18
416-CV11 OR-18
484-CV13 YL-18
417-CV14 GY-18
962-CV16 OR-18

OR-18
OR-18

CV-C4
1552267

STRAP 215-7248

962-CV15
417-CV14
484-CV13

STRAP 215-7248

OR-18
GY-18
YL-18
CV-C5
1552267

962-CV12 OR-18
416-CV11 OR-18
453-CV8 PK-18

GN-18
GN-18
(21) RIDE CONTROL SOL 2
149-2610
GN-18
GN-18

(21) ARC SUPPRESSOR 4


106-8704

(S2) ENERGIZE TO
RELEASE IMPLEMENT

AG-C7
AM-C1
1552267 1552267
200-AM1 BK-18
A
A
B
B
779-AM2 WH-18
C
C
P976-AM3 BR-18

P976-AM3 BR-18

P976-AM7
200-AM8
200-AM9
779-AM10

200-AM1 BK-18
779-AM2 WH-18

AM-C2
1552272
BR-18
BK-18
BK-18
WH-18

(33) QUICK COUPLER SOLS (RELEASE)


3E-8575

1
2
3
4

(33) QUICK COUPLER SOLS (ENGAGE)


3E-8575
(S1) ENERGIZE TO
ENGAGE IMPLEMENT

AM-C4
1552269
1
779-AM6 WH-18
2
200-AM11 BK-18

(33) ARC SUPPRESSOR 5


106-8704

IT38G FRONT FRAME

CONNECTS TO C-C14
VOL 1-LOC (E-13)
NOTE A

AC-C11
1552269

AC-C1
3E5179
1
114-AC1 RD-18
2
3
4
200-AC2 BK-14
5
200-AC3 BK-14
6
7
322-AC5 GY-18
8
426-AC6 BR-18
9
432-AC7 PK-18
10
433-AC8 BU-18
11
G485-AC48 BU-18
12
506-AC9 PU-18

CONN 17
CONNECT TO C-C3
VOL 1-LOC C-3
NOTE A

CONN 2

CONNECT TO C-C15
VOL 1-LOC (E-13)
NOTE A

1
2
3
4
5
6
7
8
9
10
11
12

CONN 16

CONNECT TO C-C56
VOL 1-LOC C-3
NOTE A

CONN 15

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

1
2
3
4
5
6
7
8
9
10
11
12

CONNECT TO C-C55
VOL 1-LOC C-3
NOTE A

CONN 1

CONNECT TO C-C16
VOL 1-LOC (D-13)
NOTE A

CONN 30

AC-C19
3E3376

FOR TRACTION CONTROL


SYSTEM (TCS) ATCH
CONNECT TO V-C11
THIS SCHEMATIC-LOC G-5

114-AC1
200-AC32
200-AC34
200-AC35
200-AC39
200-AC40
200-AC41
200-AC50
200-AC51
A219-AC4
322-AC5
G485-AC48
605-AC11
606-AC42
606-AC43
611-AC44
611-AC45
614-AC14
617-AC15
619-AC46
619-AC47
761-AC17
762-AC18
799-AC19
F766-AC31
F766-AC33
F766-AC36
H795-AC49
964-AC24
975-AC25
976-AC26
987-AC30
E932-AC27
E933-AC28
N939-AC29

1
2
3
4

114-AC1 RD-18
200-AC38
200-AC40
200-AC34
200-AC37
200-AC41
200-AC32
200-AC35
200-AC3 BK-14
200-AC50
200-AC39
200-AC51
A219-AC4 BK-18
322-AC5 GY-18
426-AC6 BR-18
432-AC7 PK-18
433-AC8 BU-18
G485-AC48 BU-18
506-AC9 PU-18
507-AC10 WH-18
605-AC11 YL-18
606-AC12 GY-18
606-AC42
606-AC43
611-AC44
611-AC13 PU-14
611-AC45
614-AC14 PU-18
617-AC15 BR-18
619-AC16 GN-14
619-AC46
619-AC47
761-AC17 GY-18
762-AC18 YL-18
799-AC19 WH-18

AC-C22
1907612
507-AC10 WH-18
605-AC11
606-AC12
611-AC13
614-AC14
617-AC15
619-AC16
761-AC17
762-AC18

AC-C23
1907613
F766-AC20
H795-AC23
964-AC24
975-AC25
976-AC26
987-AC30
N939-AC29

BK-18
BK-18
BK-18
BK-18
BK-14
BK-18
BK-18
BK-18
BK-14
BK-18

200-AC2 BK-14

YL-18
GY-18
PU-14
PU-18
BR-18
GN-14
GY-18
YL-18

WH-18
PK-18
BU-18
WH-18
OR-18
WH-18
GN-18

F766-AC20

H795-AC23

WH-18

PK-18
964-AC24
975-AC25
976-AC26
987-AC30
E932-AC27
E933-AC28
N939-AC29

AC-C18
1552272
A219-AC4 BK-18
799-AC19 WH-18
E932-AC27 PK-18
E933-AC28 YL-18

RD-18
BK-18
BK-18
BK-18
BK-14
BK-18
BK-14
BK-18
BK-18
BK-18
GY-18
BU-18
YL-18
GY-18
GY-18
PU-14
PU-14
PU-18
BR-18
GN-14
GN-14
GY-18
YL-18
WH-18
WH-18
WH-18
WH-18
PK-18
BU-18
WH-18
OR-18
WH-18
PK-18
YL-18
GN-18

114-AC1
322-AC5

RD-18
GY-18
AC-C6
1552269

619-AC47
200-AC39

GN-14
BK-14
AC-C24
1552269

COMPONENTS ARE LOCATED


ACROSS THE HITCH ON THE
NON-ENGINE END FRAME

605-AC11
200-AC50

YL-18
BK-18
AC-C26
1552267

611-AC44
614-AC14
606-AC43

PU-14
PU-18
GY-18
AC-C9
3E3370

F766-AC33 WH-18
964-AC24 BU-18
200-AC34 BK-18
AC-C8
3E3370
F766-AC31 WH-18
762-AC18 YL-18
200-AC32 BK-18
AC-C2
3E3364
G485-AC48
H795-AC49

BU-18
PK-18

611-AC45
617-AC15

PU-14
BR-18

AC-C30
1552267
GY-18
GY-18
PU-14
PU-14
GN-14
GN-14

F766-AC36
F766-AC33
F766-AC31

WH-18
WH-18
WH-18

H795-AC49 PK-18
H795-AC21 PK-18
H795-AC22 PK-18
BU-18
WH-18
OR-18
WH-18
PK-18
YL-18
GN-18

AC-C12
1552269
1
426-AC6 BR-18
2
H795-AC21 PK-18

AC-C13
1552267
A
H795-AC22 PK-18
B
432-AC7 PK-18
C
433-AC8 BU-18

AC-C14
7T5957
1
506-AC9 PU-18
2
200-AC37 BK-18

AC-C15
7T5957
1
507-AC10 WH-18
2
200-AC38 BK-18

(E) IT XMSN FILTER BYPASS SW


117-7773

AC-C28
1552269

BK-18
BK-18

606-AC42
200-AC51

GY-18
BK-18

619-AC46
200-AC41

GN-14
BK-14

AC-C7
1552269

(7) IT BRAKE OIL PRESS SW


175-3244
BK-16
RD-16
SHOWN WITH
BU-16
BRAKE OFF

AC-C20
3E3370
975-AC25 WH-18
976-AC26 OR-18
N939-AC29 GN-18

(15) IT FR WASHER MTR


7T-8890

AC-C16
3E3376

MOTOR

A219-AC4 BK-18
799-AC19 WH-18
E933-AC28 YL-18
E932-AC27 PK-18

(33) IT LIFT POSITION SW


3E-7844
BK-18
GROUND
OR-18
+ BATTERY
BU-18
SOLENOID

A
B
C

(16) IT FORWARD HORN


163-1201
1
2

CONN 36

1
2

AC-C25
3E3364

CONN 35

1
2

A
B
C

AC-C27
3E3370

CONN 34

A
B
C

(D) IT FORK POSITION SW


176-5459
OR-18
+ BATTERY
BU-18
SOLENOID
BK-18
GROUND

A
B
C

(D) IT BUCKET POSITION SW


176-5459
OR-18
+ BATTERY
BU-18
SOLENOID
BK-18
GROUND
AC-C3
1552269

CONN 36

1
2

A
B
C

AC-C31
3E3370

NOTE:
FOR FRONT AXLE MONITORING ATCH
CONNECT TO CL-C2
LOC H-3

CONN 33

CONN 32

CONN 31

1
2

A
B
C

1
2
3
4

NOTE:
FORK POSITION SW ONLY
AVAILABLE ON THE IT38G MACHINE

AC-C29
3E3364

1
2

(15) IT RR WASHER MTR


7T-8890

AC-C21
1552267

CONN 39 NOTE:
FOR RIDE CONTROL ATCH
CONNECT TO AN-C1
LOC G-2

AC-C17
1552272

CONN 40

NOTE:
FOR TCS NON ENGINE END FRAME ATCH
CONNECT TO AE-C1
LOC G-2
NOTE B

4TH FUNCTION (ATCH)


NOTE:
AJ-C2
4TH FUNCTION ONLY AVAILABLE
1552269
ON THE IT38G II MACHINE

MOTOR

AC-C4
3E3364

80A

CJ-C2
1552269
1
306-CJ4 GN-18
2
975-CJ25 WH-18
WH-8

(C) START RELAY


CJ-C27
125-1302
1552269
1
308-CJ65 YL-18
2
200-CJ66 BK-18

CONN 35
CONN 34

WH-18
BK-18

1
2

AC-C5
1552269

1
2

AJ-C1
1552269
987-AJ1 WH-18
200-AJ2 BK-18

987-AJ3
200-AJ4

WH-18
BK-18

1
2

GN-18
GN-18

987-AJ5
200-AJ6

AJ-C3
1552269
1
WH-18
2
BK-18

GN-18
GN-18

(21) 4TH FUNCTION SOL 1


152-8351

(21) 4TH FUNCTION SOL 2


152-8346

CJ-C13
3E5179
1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
5
6
7
8
9
10
11
12

CJ-C12
1552252
136-CJ2

CONN 32

GN-18

727-CJ20
975-CJ27
728-CJ21

GN-18
WH-18
BU-18

200-CJ28
453-CJ13
416-CJ9
484-CJ14
417-CJ11
962-CJ29

BK-18
PK-18
OR-18
YL-18
GY-18
OR-18

(17) VHF ANTENNA


205-3090

L47
CAB

1
2

RD-14

RD-12

CONN 31

RD-14

CJ-C3
3E3364
308-CJ64
200-CJ59

YL-18
BK-18

308-CJ5

YL-18

15A

CJ-C16
1552273
397-CJ54 OR-14
A300-CJ58 GN-18
200-CJ60 BK-14
398-CJ55 BU-14
175-CJ51 RD-14
A301-CJ57 WH-18

1
2
3
4
5
6

200-CJ60 BK-14
397-CJ54 OR-14
398-CJ55 BU-14
A300-CJ58 GN-18
A301-CJ57 WH-18
175-CJ51 RD-14
175-CJ51
101-CJ63
102-CJ6
109-CJ56
110-CJ62
112-CJ18
174-CJ8
200-CJ59
200-CJ66
304-CJ52
306-CJ4
308-CJ5
975-CJ25

PU-4

BUSS BAR 7V-9275

101-CJ63

RD-4

110-CJ62

RD-10

174-CJ8

20A

102-CJ6

15A

RD-14
RD-4
RD-14
RD-4
RD-10
PU-4
RD-10
BK-18
BK-18
WH-8
GN-18
YL-18
WH-18

(42) PRIMARY STEERING PRESS SW


3E-6450
BK-16
A
B
RD-16
C
BU-16

RD-14

OR-14
GN-18
BK-14
BU-14
RD-14
WH-18

1
2

GPS ANTENNA
VHF ANTENNA
MC-C1
3E3382
1
170-MC1
2
104-MC2
3
A274-MC3
4
403-MC4
5
944-MC5
6
945-MC6

RD-18
YL-18
BK-18
GN-18
OR-18
BR-18

RD-10

101-CJ63
109-CJ56
110-CJ62
304-CJ52

RD-4
RD-4
RD-10
WH-8

200-CJ59
200-CJ60
200-CJ66
397-CJ54
398-CJ55
A300-CJ58
A301-CJ57

BK-18
BK-14
BK-18
OR-14
BU-14
GN-18
WH-18

170-MC1 RD-18
A274-MC3 BK-18
403-MC4 GN-18
104-MC2 YL-18

944-MC5 OR-18
945-MC6 BR-18

102-CJ6
112-CJ18
174-CJ8
306-CJ4
308-CJ5
975-CJ25

RD-14
PU-4
RD-10
GN-18
YL-18
WH-18

308-ET1 YL-18
200-ET2 BK-18

MAIN RELAY 2
159-9108

JAPAN

1
2

L45

(NON-CURRENT ATTACHMENT)
SEE LOCATION I-10
L41

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

+ BATTERY
GROUND
ALTERNATOR R TERM INPUT
KEYSWITCH INPUT
+ BATTERY
GROUND
SENSOR SUPPLY (8 VOLTS)
CATDATALINK +
CATDATALINK LOGGER OUTPUT
SPARE DIGITAL INPUT 1
SPARE DIGITAL INPUT 2
MULTIPURPOSE INPUT 1
RS-232 TxD (OUT)
RS-232 SIGNAL GROUND
RS-232 RxD (IN)
SPARE DIGITAL INPUT 3
SPARE DIGITAL INPUT 4
MULTIPURPOSE INPUT 2

MC-C2
7X6222

(9) PRODUCT LINK ECM


209-6417

PRODUCT LINK ATTACHMENT

NOTE A

AA1 216-6939 00 I-13 BATTERY TO STARTER (STD)


CC1 203-3697 00 I-12 JUNCTION BLOCK TO STARTER (ATTCH)
EE1 116-0080 01 I-13 BATTERY+ TO BATTERYGG1 216-6938 00 I-12 BATTERY- TO DISCONNECT SWITCH
HH1 215-3357 00 B-13 DISCONNECT SWITCH TO FRAME GROUND
JJ1 1P-1010 00 E-11 STARTER TO FRAME GROUND
JJ1 223-2235 00 E-11 STARTER TO FRAME GROUND (JAPAN)
RR1 8Y-9603 01 E-11 STARTER TO ENGINE GROUND

TT1

POWER DISTRIBUTION PANEL

611-M2
619-M1
614-M3
606-M5
200-M4

M-C1
3E3364
619-M1 GN-14
200-M4 BK-14

R-C1
1155776
617-R1
606-R2
605-R3
200-R4

02
00
00
00
00

PU-14
GN-14
PU-18
GY-18
BK-14

M-C4
3E3379

4
6
3
1
2
5

BU-14
BU-14
BR-14
BK-14
YL-14
YL-14

RH BCKT TURN CLEARANCE LAMP


115-5774
YL-18
PU-18

606-R2 BR-14
617-R6 BU-14
200-R8 YL-14

YL-18
BU-18
RD-18
WH-18
BK-18

NOTE

CONN 36
NOTE:
CONNECT TO AG-C4
LOC I-3
CONN 35
NOTE:
CONNECT TO AG-C27
LOC I-3
CONN 34
NOTE:
CONNECT TO AG-C4
LOC I-C3
CONN 33

NOTE:
CONNECT TO AG-C33
LOC H-3

CONN 32
NOTE:
CONNECT TO AG-C31
LOC H-3
CONN 31

NOTE:
CONNECT TO AG-C5
LOC H-C3

SEE THE MATING CONNECTOR ON THE


938GII/IT38GII CAB SCHEMATIC
FOR PART NUMBER SEE TITLE BLOCK DATA

GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
STARTING CIRCUIT
START AID CIRCUIT
TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT
CHASSIS / AWD CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT

CAT DATA LINK


J1939 (CAN) DATA LINK
RS-232 / RS-485 DATA LINK

HIGHWAYS

114-J33

RD-18

114-J34
114-J35

RD-18
RD-18

322-J44

GY-18

322-J45
322-J46

GY-18
GY-18

114-J35
322-J46

RD-18
GY-18

114-J34
322-J45

RD-18
GY-18

1
2

J-C35
3E3364

JAPAN LIGHTING (ROADING)


3E3370
A
611-A1 PU-14
B
614-A2 BR-18
C

1
2

A-C2
3E3364
606-A3 YL-18
200-A4 BK-14

1
2

A-C3
3E3364
619-A5 GN-14
200-A6 BK-14

A
B
C

1
2

4Y4217
619-A5 GN-14
611-A1 PU-14

21

(16) LH HI LOW BEAM HEADLAMP


4Y-4580

200-A6 BK-14

GY-18
PU-18

606-A3 YL-18
614-A2 BR-18

T
C

LH TURN CLEARANCE LAMP


4Y3263

T
C

RH TURN CLEARANCE LAMP


4Y-3263

200-A4 BK-14

H-C1
3E3370
611-H1 PU-14
614-H2 BR-18

GY-18
PU-18

606-H3 YL-18
614-H2 BR-18
200-H4 BK-14

H-C2
3E3364
606-H3 YL-18
200-H4 BK-14

H-C4
4Y4217

H-C3
3E3364
1
619-H5 GN-14
2
200-H6 BK-14

619-H5 GN-14
611-H1 PU-14

200-H6 BK-14

1
3

RH HI LOW BEAM HEADLAMP


4Y-4580

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL

DESCRIPTION
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
CONNECTOR

H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

FORWARD HORN (JAPAN)


4Y-7882

+
-

THIS SCHEMATIC IS FOR THE 938G SERIES II WHEEL LOADER AND


IT38G SERIES II INTEGRATED TOOLCARRIER ELECTRICAL SYSTEM
VOLUME 2 of 2: ENGINE AND CHASSIS
MEDIA NUMBER: RENR6082-03
SCHEMATIC PART NUMBER: 201-8444, CHANGE: 01, VERSION: -

ENGINE CONTROL CIRCUIT

179-9355 03 D-13 AIR INLET HEATER ELEMENT TO ENGINE GROUND

J-C19
1552269

JAPAN FRONT FRAME

WIRE GROUP COLOR DESCRIPTIONS

B-7 START RELAY


G-6 IT38GII TCS COSE PLUG (ATCH)
A-7 RELAY PANEL BREAKERS
H-6 938GII TCS CODE PLUG (ATCH)
B-7 MAIN BREAKER

617-R5
617-R6
606-R2
605-R3
200-R7
200-R8

BU-14
BR-14
BK-14
YL-14

THIS BLOCK ILLUSTRATES THE DIFFERENCES IN THE


JAPAN 938GII NON-ENGINE END FRAME CHASSIS HARNESS

PAYLOAD CONTROL CIRCUIT

54
58R
58L
31

(29) RH HI LO POS TURN LAMP2


105-4850

M-C2
3E3364
606-M5 GY-18

TURN SIGNAL / WIPER WASHER CIRCUIT

L-C6
6C7157
617-L11 BR-18
606-L2 GY-18
605-L12 YL-16
200-L10 BK-14

M-C3
3E3370
611-M2 PU-14
614-M3 PU-18

OTHER COLOR DESCRIPTIONS


8

617-R5 BU-14
605-R3 BK-14

CABLE ASSEMBLIES

E1 201-3399
P1 141-7552
AF1 204-7451
AV1 141-7553
CN1 204-7450

RD-14

LH BCKT TURN CLEARANCE LAMP


115-5774
YL-18
PU-18

200-R7 YL-14

A 225-6255 00 B-1 LH TOWER FLOOD LIGHTS (JAPAN)


G 129-8111 01 H-2 LIFT PRESSURE NON-ENGINE END (ATCH)
H 225-6255 00 B-2 RH TOWER FLOOD LIGHTS (JAPAN)
J 202-3243 01 C-1 938GII NON-ENGINE END FRAME CHASSIS (JAPAN)
K 195-7336 01 B-10 ENGINE
L 220-0473 00 D-2 LH TOWER FLOOD LIGHTS (EUROPE ATCH)
M 215-1882 00 C-2 RH TOWER FLOOD LIGHTS (EUROPE ATCH)
R 115-5777 00 D-2 BUCKET FLOOD LIGHTS (EUROPE ATCH)
V 202-3250 02 G-7 TRACTION CONTROL SYSTEM (ATCH)
AC 207-7562 04 E-2 IT38GII NON-ENGINE END FRAME CHASSIS (STD)
AE 216-2417 01 G-2 RIDE CONTROL (ATCH)
AG 202-3243 04 H-4 938GII NON-ENGINE END FRAME CHASSIS (STD)
AH 211-0255 00 E-13 AC SYSTEM (ATCH)
AJ 123-8421 01 D-2 IT38G II 4TH FUNCTION (ATCH)
AL 215-1882 00 H-2 RH ROADING FLOOD US (ATCH)
AM 186-0192 00 G-2 QUICK COUPLER (ATCH)
AN 202-3252 01 G-2 NON-ENGINE END FRAME TRACTION CTRL (ATCH)
AR 202-3249 01 C-10 REAR AXLE COOLER (ATCH)
AT 201-3320 03 F-6 TRANSMISSION
AW 202-3246 00 H-12 MAIN CHASSIS (JAPAN)
AX 180-6568 02 D-11 FUEL PRIMING
AY 215-1883 00 I-2 LH ROADING FLOOD US (ATCH)
CA 202-3241 01 G-11 ENGINE END FRAME AXLE TEMP MON (ATCH)
CH 202-3244 02 D-8 MACHINE/ENGINE INTERFACE
CH 217-3064 01 D-8 MACHINE/ENGINE INTERFACE 65A (ATCH)
CH 223-2234 02 D-8 MACHINE/ENGINE INTERFACE (JAPAN)
CJ 202-3246 03 E-6 MAIN CHASSIS
CL 202-3242 00 H-2 NON-ENGINE END FRAME AXLE TEMP MON (ATCH)
CU 213-5302 01 G-13 GERMAN LICENSE PLATE ROADING (ATCH)
CV 202-3247 01 C-6 SECONDARY STEERING (ATCH)
CY 202-3251 01 H-9 ENGINE END FRAME TRACTION CTRL (ATCH)
CX 153-8920 02 C-12 ENGINE INJECTORS
MC 201-6787 00 B-4 PRODUCT LINK (ATCH)

L46

PP1 203-3694 01 C-7 SECONDARY STEERING TO FRAME GROUND


WW1 113-8449 00 I-13 BATTERY TO JUNCTION BLOCK (ATCH)

RD-14

BU-18
RD-18
WH-18
YL-18
BK-18

JAPAN FRONT FRAME

CABLE AS. (193-4421 CHG 00)

MOTOR LOWER
LOWER HOOD
GROUND
MOTOR RAISE
+28V
RAISE HOOD

1552269

HOOD ACTUATOR BREAKER


200-8577
(40) ENGINE ECM GROUND

1
2

5
4
6
3
1
2

EUROPE FRONT FRAME

WIRE ASSEMBLIES
175-CJ51

20A

617-L4 BR-18
605-L6 YL-16

PU-14
GN-14
BR-18
YL-16
BK-14

EUROPE LIGHTING (ROADING)

(E) SECONDARY STEERING PRESS SW


3E-6450
BK-16
A
B
RD-16
C
BU-16

STANDARD MAIN RELAY FOR JAPAN


CONNECT TO CJ-C3
LOC B-7
ET-C1

(C) RUNNING LAMP BREAKER


3T-2662
101-AF3

L-C4
3E3379
611-L3
619-L1
617-L7
605-L8
200-L5

L-C3
3E3370
A
611-L3 PU-14
B
617-L4 BR-18
C
606-L2 GY-18

A
B
C

(29) LH HI LO POS TURN LAMP1


105-4849

L-C2
3E3364
1
605-L6 YL-16
2
200-L10 BK-14

CABLE AS.
(179-0594 CHG 03)

CONN 5

(C) UNSWITCHED BUSS BREAKER (CAB)


6T-3644
101-AF4

(17) GPS ANTENNA


180-0560

EUROPE FRONT FRAME

L-C1
3E3364
1
619-L1 GN-14
2
200-L5 BK-14

NOTE:
CONNECT TO AG-C33
LOC H-3 FOR 938GII
ONNECT TO AC-C30
LOC E-2 FOR IT38GII
NOTE:
CONNECT TO AG-C31
LOC H-3 FOR 938GII
CONNECT TO AC-C28
LOC E-2 FOR 938GII
NOTE:
CONNECT TO AG-C5
LOC H-3 FOR 938GII
CONNECT TO AC-C7
LOC E-2 FOR 938GII

CONN 33

(8) HOOD RAISE/LOWER MOTOR CONTROL


149-2612

BUSS BAR 7V-9275


109-CJ56 RD-4

BK-14
BK-14
BK-14
BK-10

101-AF2
CH-C2
1607689
J1

NOTE:
CONNECT TO AG-C4
LOC I-3 FOR 938GII
CONNECT TO AC-C6
LOC F-2 FOR IT38GII
NOTE:
CONNECT TO AG-C27
LOC I-3 FOR 938GII
CONNECT TO AC-C24
LOC F-2 FOR IT38GII
NOTE:
CONNECT TO AG-C29
LOC I-3 FOR 938GII
CONNECT TO AC-C26
LOC F-2 FOR IT38GII

CONN 36

CONNECT TO C-C24
VOL 1-LOC H-12
NOTE A

(C) ENGINE CONTROL BREAKER


6T-3643

229-CH30
229-CH31
229-CH32
229-CH41

BK-14
229-CH31
- BATTERY

- BATTERY

SW 14: OPERATOR MODE SELECT

SW 13: LOW BRAKE OIL PRESS (N/C)

+ BATTERY
PWM OUT -3: XMSN FILTER BYPASS SW
CAN DATA LINK +
PWM OUT -3: VARIABLE SPD FAN CONTROL
+ BATTERY
+ BATTERY
SW 12: LOW BRAKE OIL PRESS (N/O)

PWM OUT +3: VARIABLE SPD FAN CONTROL

ENG SPD OUTPUT

SW 3: GROUND LEVEL SHUTDOWN SW (N/0)

CAN DATA LINK -

PAN 7: FUEL LEVEL SENDER

SW 2: GROUND LEVEL SHUTDOWN SW (N/C)

AN 4: HYDRAULIC OIL TEMP SENSOR

AN 2: XMSN LUBE OIL TEMP SENSOR

WH-18

CONN 41

IDENT PART NUMBER CHG LOC


200-CV7 BK-18
200-CV6 BK-18

(C) MAIN BREAKER


9S-4693

150-CH6

BK-14
229-CH30

YL-18

PU-18
E735-CH13

443-CH28

BU-18
433-CH57

229-CH32 BK-14
A307-CH9 GY-18

RD-14
BR-18
YL-18
BR-18
RD-14
RD-14
PK-18
110-CH36
426-CH12
K900-CH47
H747-CH21
110-CH34
110-CH33
432-CH56

H746-CH20 YL-18

GN-18
K990-CH50

PU-18

PK-18
447-CH15

YL-18

WH-18
X919-CH16

450-CH18

GY-18
442-CH53

X918-CH19

OR-18
PU-18
BR-18
PK-18
BU-18
GN-18
OR-18
BR-18
G879-CH61
J843-CH38
A982-CH10
H795-CH2
G485-CH3
G486-CH55
944-CH7
945-CH8
+5V ANALOG SENSOR POWER
ANALOG SENSOR RETURN
THROTTLE SENSOR/LED IND +8V
HROTTLE SENSOR/SWITCH RETURN
D SW 16: FRONT AXLE OIL TEMP
D SW 17: REAR AXLE OIL TEMP
CAT DATALINK +
CAT DATALINK -

BK-18

(21) RIDE CONTROL SOL 1


149-2610
1
2

1552269
1
P976-AM4 BR-18
2
200-AM5 BK-18

(15) REAR WASHER PUMP


7T-8890
MOTOR

YL-18
BU-18
RD-18
WH-18

4
6
3
1
2
5

MOTOR

CONNECTOR
179-1924

112-CJ18

177-CN1 RD-4

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

PK-18
PU-18
G854-K27
G855-K28
PWM OUT +1: INJECTION ACTUATION SOL
PWM OUT 1-: INJECTION ACT SOL RTN

PASSIVE SPD +2: CRANKSHAFT RPM


PASSIVE SPD -2: CRANKSHAFT RPM

GN-14
BK-14

200-AL1 BK-14
200-AL3 BK-18

AE-C3
1552269
1
N939-AE3 GN-18
2
975-AE5 WH-18

IMPLEMENT / VALVE / TOOL CONTROL CIRCUIT

GY-18
BK-18

AL-C11
3E3364
1
619-AL5
2
200-AL1

(29) RH HI LO POS TURN LAMP


105-4850

RIDE CONTROL (ATCH)


AE-C1
AG-C24
1552267
1552267
A
A
975-AE1 WH-18
B
B
976-AE2 OR-18
C
C
N939-AE3 GN-18

200-AC35 BK-18
F766-AC36 WH-18
761-AC17 GY-18

CONN 29
CV-C2
3E5179
136-CV3 GN-18

177-E1 RD-8
177-CN1 RD-4

150-CH6
A307-CH9
426-CH12
432-CH56
433-CH57
450-CH18
G485-CH3
E735-CH13
H795-CH2
944-CH7
945-CH8
A982-CH10
K900-CH47
K990-CH50

PK-18
BR-18
YL-18
GN-18
H795-CH29
A982-CH48
K900-CH42
K990-CH49

CAB

326-CH23 RD-18
403-CH43 GN-18
521-CH5 YL-16
522-CH24 WH-16
H795-CH22 PK-18
962-CH58 OR-18
975-CH59 WH-18
OR-18
GY-18
BR-18
PK-18
BU-18
YL-18
BU-18
PU-18
PK-18
OR-18
BR-18
BR-18
YL-18
GN-18

PK-18
BR-18
YL-18
GN-18
H795-CH29
A982-CH48
K900-CH42
K990-CH49

J843-CH52 PU-18

L44

J843-CH14 PU-18
J843-CH38 PU-18

442-CH53 GY-18
443-CH28 YL-18
G879-CH61 OR-18

RD-4
WH-18
BK-18
PK-18
RD-4
WH-18
BK-18
PK-18

RD-18
GN-18
YL-16
WH-16
109-CH39
123-CH46
200-CH37
G454-CH54
109-CH39
123-CH46
200-CH37
G454-CH54
H795-CH22 PK-18
962-CH58 OR-18
975-CH59 WH-18
110-CH36 RD-14
110-CH25
110-CH34 RD-14
110-CH33 RD-14
229-CH41 BK-10
447-CH15 PK-18
G486-CH55 GN-18
X918-CH19 PU-18
X919-CH16 WH-18

H747-CH21 BR-18
H746-CH20 YL-18

YL-18
YL-18
BU-18

BU-18
GY-18
A705-K23
A706-K24
INJECTOR 5 HI-SIDE
INJECTOR 6 HI-SIDE

INJECTOR 1 & 2 COMMOM


INJECTOR 3 & 4 COMMON
INJECTOR 5 & 6 COMMON

PSV ANALOG IN 9: COOLANT TEMP SIG

PASSIVE SPD +1: TOP CAMSHAFT RPM


PASSIVE SPD -1: TOP CAMSHAFT RPM

10

AL-C2
3E3364
606-AL4
200-AL3

611-AL6
619-AL5
614-AL7
606-AL4
200-AL2

AL-C4
1552273
PU-14
GN-14
PU-14
GY-18
BK-14

NOTE: NORTH AND SOUTH AMERICA ROADING LIGHTING PACKAGE (ATCH)

BK-18
WH-18
PK-18
YL-18

CONN 3

WH-18

CH-C1
3T0203
OR-18
RD-18
GY-18
GN-18
BR-18
PK-18
BU-18
YL-18
BU-18
YL-16
WH-16
PU-18
PK-18
OR-18
BR-18
OR-18
WH-18
BR-18
YL-18
GN-18

PU-14
PU-14

1
2

799-AN4 WH-18
A219-AN1 BK-18

CONN 40
AG-C23
3E3370
975-AG28 WH-18
976-AG29 OR-18
N939-AG9 GN-18

RH FLOOD TOWER

AL-C3
3E3370
611-AL6
614-AL7

A
B
C

TCS FRONT AXLE (ATCH)

AC-C10
1552267

(40) ENGINE ECM


178-3091

11

+24V
GROUND
SIGNAL

QUICK COUPLER (ATCH)

RIGHT SIDE ENGINE

12

OR-18
BK-18
WH-18

(15) FRONT WASHER PUMP


7T-8890

L44

(4) ALTERNATOR BREAKER


9S-4693

E966-K25
E965-K26

WH-18
BK-18
E964-K21
E963-K22

WH-18
OR-18
YL-18

GN-18
OR-18
GY-18
PU-18
BR-18
GN-18
PK-18
BR-18
BU-18

L983-K19
L984-K20
L985-K47

BU-18
995-K10

F411-K45
G853-K12
A701-K13
A702-K14
A703-K15
A704-K16
R746-K17
G826-K56
G827-K57

BR-18
G849-K9

WH-18
YL-18
YL-18
G856-K6
G857-K7
C990-K8

PK-18

PK-18
G833-K5

C991-K51

BU-18

GY-18

G850-K3

R747-K4

RD-18
C987-K46

(3) VARIABLE SPEED FAN SOL


156-2829

TOOL BOX

13

H795-CH2
H795-CH29
H795-CH22

975-CJ53

SECONDARY STEERING ATTACHMENT

- BATTERY
PWM IN 1: THROTTLE PEDAL POSITION SIG

BK-18
RD-18
WH-18

L35

PSV ANALOG IN 11: ENGINE OIL TEMP SIG


PSV ANALOG IN 12: INTAKE AIR TEMP
INJECTOR 1 HI-SIDE
INJECTOR 2 HI-SIDE
INJECTOR 3 HI-SIDE
INJECTOR 4 HI-SIDE
ANALOG IN 13: TURBO OUTLET PRESSURE
+5V ANALOG OIL PRESS SENSOR POWER
ANALOG OIL PRESS SENSOR RETURN

(35) GROUND LEVEL SHUTDOWN SW


158-6634

CH-C11
155-2269
1
H746-CH20 YL-18
2
H747-CH21 BR-18

PASSIVE SDP +3: TDC SERV PROBE


PASSIVE SDP -3: TDC SERV PROBE
ANALOG IN 5: OIL PRESSURE SENSOR SIG

1
3

ANALOG TEMPERATURE SENSOR COMMON

PSV ANALOG IN 8: INJECT ACT PRESS SIG

X918-CJ35
H795-CJ23
X919-CJ36

CJ-C5
1552272
1
PU-18
2
PK-18
3
WH-18
4

BK-18
RD-18
WH-18

OR-18
+5V
GROUND YL-18
GN-18
SIGNAL
(60) OIL PRESSURE SENSOR
194-6725

ANALOG IN 3: FUEL PRESSURE SENSOR SIG

CJ-C21
1552267
A
A301-CJ57 WH-18
B
199-CJ3 RD-18
C
A300-CJ58 GN-18

(1) HOOD ACTUATOR SW


146-0240

K-C8
3E3370
A
G826-K18 BR-18
B
G827-K48 BU-18
C
C990-K8 YL-18

D OUT 5: AIH RELAY +24 VOLTS 1.5A

BK

ANALOG IN 1: ATMOSPHERIC PRESS SENSOR

MOTOR

K-C4
1003320
A
E963-K22 BK-18
B
E964-K21 WH-18
(61) BOTTOM CRANK SPD TIMING SNSR
109-7194

AIH RELAY RTN 2A

398-CJ55

CJ-C20
1297163
1
BU-14

HOOD ACTUATOR MOTOR


210-2613

K-C1
1607690
J2

WH-18
GN-18

TOOL BOX

G828-K1
G829-K2

L34

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

K-C5
1112416
A
E965-K26 BU-18
B
E966-K25 YL-18
(62) TOP CAM SPD TIMING SNSR
109-7195

+5V ANALOG PRESS SENSOR POWER


+5V ANALOG PRESS SENSOR RETURN

(8) RIGHT FRAME GROUND

(7) BRAKE OIL PRESS SW


175-3244
BK-16
SHOWN WITH
RD-16
BRAKE OFF
BU-16

L45

K-C6
1552269

RD

ENGINE ECM

WH-18
WH-18
WH-18
WH-18

RD-14
PU-4
WH-18
GN-18
RD-10
RD-18
GN-18
YL-18
BR-18
OR-18
GY-18
PK-18
YL-18
OR-18
YL-18
GY-18
GN-14
PU-14
BR-18
GN-18
BU-18

USED ON MACHINES WITH PCS


NOT AVAILABLE ON IT38G II
MACHINES

(21) LIFT CYL HEAD END PRESS SENSOR


124-4672

G-C2
G-C1
1552267
3E3370
A
A
138-G1 GN-18
B
B
251-G2 BK-18
C
C
C529-G3 GY-18

IT38G FRONT FRAME

L45

80A

1
SIGNAL
995-K10 BU-18
GROUND 2
G833-K42 PK-18
(35) COOLANT TEMP SENSOR
130-9811

AG-C13
1552267
A
H795-AG20 PK-18
B
432-AG21 PK-18
C
433-AG22 BU-18

L41

CBL-MM1 RD-00

XMSN
SENSORS

ENGINE
DISCONNECT

326-CH23
403-CH43
521-CH5
522-CH24

YL-18
YL-18
L985-K39
L985-K40

L35

L985-K47

WH-18
WH-18

OR-18
OR-18
L984-K20

OR-18

L984-K37
L984-K38

L983-K35
L983-K36
WH-18
L983-K19

995-K10 BU-18
C990-K8 YL-18
C991-K51 PK-18
C987-K46 RD-18

BR-18
BU-18
OR-18
PK-18
PU-18
G849-K9
G850-K3
G853-K12
G854-K27
G855-K28

G833-K42 PK-18
G833-K43 PK-18
G833-K44 PK-18
G833-K5 PK-18

G829-K32 GN-18
G829-K34 GN-18
G829-K33 GN-18
G829-K2 GN-18

G828-K29 WH-18
G828-K30 WH-18
G828-K31 WH-18
G828-K1 WH-18

G826-K18 BR-18
G826-K53 BR-18

G827-K48 BU-18
G827-K54 BU-18
G827-K57 BU-18

K-C7
1552269
1
SIGNAL
G853-K12 OR-18
GROUND 2
G833-K43 PK-18
(20) INTAKE MAN AIR TEMP SNSR
130-9811

CBL-HH1 BK-00
DISCONNECT SW
7N-0718

G826-K56 BR-18

BK-18
WH-18

F411-K45 GN-18
A701-K13 GY-18
A702-K14 PU-18
A703-K15 BR-18
A704-K16 GN-18
A705-K23 BU-18
A706-K24 GY-18
R746-K17 PK-18
R747-K4 GY-18

YL-18
BU-18

K-C10
1552269
G856-K6 WH-18
G857-K7 YL-18

E963-K22
E964-K21

1
2

BK-18
BK-18

L47

304-CJ52

ALTERNATOR
A/C COMPRESSOR
FUEL PRIMING

E966-K25
E965-K26

K-C14
3E3364

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

L41

BK-18
BK-18

G856-K6 WH-18
G857-K7 YL-18

TIMING CAL
PROBE

611-AG38
614-AG39

AG-C33
1552267
PU-14
PU-18

(E) XMSN FILTER BYPASS SW


117-7773

AG-C12
1552269
1
426-AG17 BR-18
2
H795-AG18 PK-18

L46

POWER DISTRIBUTION PANEL

GY-18
PU-18
BR-18
GN-18
BU-18
GY-18
YL-18
YL-18
OR-18
OR-18
WH-18
WH-18

RD-10

A705-CX5
L985-CX8

+BATTERY
GROUND
SIGNAL

938G FRONT FRAME

SECONDARY STEERING ATTACHMENT

K-C17
3E3370
G826-K53 BR-18
G827-K54 BU-18
C991-K51 PK-18

1
2

BU-18
PK-18

AG-C6
3E3370
200-AG45 BK-18
779-AG46 WH-18
P976-AG47 BR-18

OR-18
GN-18
YL-18
BU-18
OR-18
PU-18
WH-18
OR-18
WH-18
WH-18
GN-18
PU-18
YL-18
BR-18
BU-18
OR-18
GY-18
BR-18
WH-18
PK-18

NOTE: NORTH AND SOUTH AMERICA ROADING LIGHTING PACKAGE (ATCH)

L43

L43

CONN 21

A
B
C

AG-C2
3E3364
G485-AG54
H795-AG55

AG-C17
7T5957
1
507-AG26 WH-18
2
200-AG27 BK-18

L47

GY-18
YL-18

BU-18
YL-18

GN-18
OR-18
A704-CX4
L985-CX9

A703-CX3 BR-18
L984-CX10 OR-18

A702-CX2 PU-18
L983-CX11 WH-18

A701-CX1 GY-18
L983-CX12 WH-18

+5V OR-18
GROUND YL-18
GN-18
SIGNAL
(44) FUEL PRESSURE SENSOR
194-6725

BK-18
WH-18
PK-18
YL-18

BU-18
RD-18
WH-18
YL-18
BK-18

PAYLOAD CONTROL SYSTEM (ATCH)

AG-C16
7T5957
1
506-AG24 PU-18
2
200-AG25 BK-18

200-P1 BK-18

L46

K-C9
3E5179
A701-K13
A702-K14
A703-K15
A704-K16
A705-K23
A706-K24
L985-K40
L985-K39
L984-K38
L984-K37
L983-K36
L983-K35

P-C1
1552264

B
C

OR-18
BK-18
WH-18

CONN 38

CONN 30
V-C11 AG-C22
AG-C21
3E3376 3E3376
1552272
1
1
A219-V35 BK-18
A219-AG49
2
2
799-V38 WH-18
799-AG50
3
3
E932-V29 PK-18
E932-AG51
4
4
E933-V25 YL-18
E933-AG52

AG-C20
3E3370

138-AG2 GN-18
251-AG31 BK-18
C529-AG12 GY-18

L42

SECONDARY STEERING GND

1
2
3
4
5
6
7
8
9
10
11
12

AG-C11
CONN 37 1552267

A
B
C

CONN 39

WH-18
OR-18
PK-18
YL-18
GN-18
BR-18

BK-14
BK-14

EUROPE FRONT FRAME

PUMP GP (217-3015)

ENGINE INJECTOR HARNESS

397-CJ54

975-CJ53
975-CJ25
975-CJ26
975-CJ27

CBL-PP1 BK-00

GY-18
PU-18
BR-18
GN-18
BU-18
GY-18
YL-18
YL-18
OR-18
OR-18
WH-18
WH-18

975-AG28
976-AG29
E932-AG51
E933-AG52
N939-AG9
P976-AG47

200-AY1
200-AY3

5
4
6
3
1
2

IT38G FRONT FRAME

CJ-C7
8N1517
1
304-CJ52
WH-8
2
123-CJ1 WH-18
3
200-CJ30
BK-18
4
447-CJ32
PK-18
5
G454-CJ37 PK-18
6
G486-CJ33 GN-18
7
8
H795-CJ24 PK-18
9
10
J843-CJ34
PU-18
11
12
962-CJ29
OR-18
13
14
975-CJ53
WH-18
15
X918-CJ35 PU-18
16
X919-CJ36 WH-18
17
18
19
109-CJ56
RD-4
20
101-CJ63
RD-4
21
22
110-CJ62
RD-10
23
24
229-CJ31
BK-10
25

(19) SECONDARY STEERING MOTOR MOTOR


183-6967

A701-CX1
A702-CX2
A703-CX3
A704-CX4
A705-CX5
A706-CX6
L985-CX7
L985-CX8
L985-CX9
L984-CX10
L983-CX11
L983-CX12

H795-AG53 PK-18

GN-18
BK-18
BU-18

CONN 33

F766-AG36 WH-18
F766-AG35 WH-18
H795-AG55 PK-18
H795-AG20 PK-18
H795-AG18 PK-18

F766-AG48 WH-18

138-AG34
251-AG10
C530-AG13

CONN 26

(C) SECONDARY STEERING RELAY


183-6970

HEUI
CONNECTOR
CX-C6
1552252

619-AG14

AY-C3
3E3370
A
611-AY6 PU-14
B
617-AY7 BR-14
C

611-AY6 PU-14
619-AY5 GN-14
617-AY7 BR-14
605-AY4 YL-18
200-AY2 BK-18

(22) LIFT POS SNSR


219-2384

AG-C18
8T8731

987-AC30
200-AC40

727-CV1 GN-16

(20) CYL HEAD


SOL 4
128-6601

102-CJ6
112-CJ18
123-CJ1
136-CJ2
174-CJ8
199-CJ3
306-CJ4
308-CJ5
321-CJ7
416-CJ9
417-CJ11
453-CJ13
484-CJ14
604-CJ15
605-CJ16
606-CJ17
608-CJ10
614-CJ12
617-CJ19
727-CJ20
728-CJ21
PK-18
PK-18
PK-18

H795-CJ23
H795-CJ22
H795-CJ24

A982-CH10
A982-CH48
K900-CH42
K900-CH47
K990-CH49
K990-CH50

CBL-MM1 RD-00

CJ-C17
1297164
1
OR-14

RD-18
BR-18
OR-18
YL-18
GY-18
GN-14
PU-14
BR-18
PK-18
PK-18
WH-18
BK-18

(14) CAN RESISTOR 1


174-3016

C
(20) CYL HEAD
SOL 3
128-6601

611-AG43

CONN 34

NOTE:
CONNECT TO AG-C29
LOC I-3 FOR 938GII
CONNECT TO AC-C26
LOC F-2 FOR IT38GII

NOTE:
ENERGIZE S-1 TO ENGAGE PINS
ENERGIZE S-2 TO DISENGAGE PINS
ATCH ONLY AVAILABLE ON 938G

962-CJ29 OR-18
200-CJ28 BK-18
136-CJ2 GN-18
416-CJ9 OR-18
417-CJ11 GY-18
453-CJ13 PK-18
484-CJ14 YL-18
727-CJ20 GN-18
728-CJ21 BU-18
975-CJ27 WH-18
102-CJ6 RD-14
112-CJ18 PU-4
174-CJ8 RD-10
306-CJ4 GN-18
308-CJ5 YL-18
975-CJ25 WH-18

L47

L39

(20) CYL HEAD


SOL 2
128-6601

606-AG16

AY-C44
1552273

AY-C2
3E3364
1
605-AY4 YL-18
2
200-AY3 BK-14

PAYLOAD CONTROL SYSTEM (ATCH)

AG-C10
8T8732

IT38G II CODE PLUG

123-CJ1 WH-18
975-CJ53 WH-18
H795-CJ24 PK-18
962-CJ29 OR-18

L43

BU-18
BR-18

L44

L44

(20) CYL HEAD


SOL 1
128-6601

AG-C26
1907613
1
F766-AG48 WH-18
2
H795-AG53 PK-18
3
4
975-AG28 WH-18
5
976-AG29 OR-18
6
7
N939-AG9 GN-18
8
P976-AG47 BR-18
9
10
11
12

251-AG30

COMPONENTS ARE LOCATED


ACROSS THE HITCH ON THE
NON-ENGINE END FRAME

(49) LH HI LO POS TURN LAMP


105-4849

AY-C1
3E3364
1
619-AY5 GN-14
2
200-AY1 BK-14

CONN 35
NOTE:
CONNECT TO AG-C27
LOC I-3 FOR 938GII
CONNECT TO AC-C24
LOC F-2 FOR IT38GII

LH TURN SIGNAL
3E-6466

CONN 34

CALIBRATION PLUG
CONNECTOR

199-CJ3
321-CJ7
604-CJ15
605-CJ16
606-CJ17
608-CJ10
614-CJ12
617-CJ19
H795-CJ23
H795-CJ22
975-CJ26
200-CJ28

L42

H795-CH22 PK-18

K-C13
3E3370
G828-K31 WH-18
G829-K32 GN-18
G849-K9 BR-18

K-C3
1407339
G854-K27
G855-K28

WH-18
GY-18
BU-18
YL-18
GY-18
PU-14
PU-18
BR-18
GN-14
GY-18
YL-18
WH-18

200-AG7

CJ-C1
8N1518

L41

A
B
C

101-CH40
304-CH35

AX-C1
CH-C3
3E3364
1552269
1
326-AX2 RD-18
326-CH23 RD-18
2
200-CH37 BK-18
200-AX1 BK-18

AX-C3
1552267
A893-AX3 OR-18
200-AX1 BK-18

123-CH64

AG-C25
1907612
507-AG26
C529-AG12
C530-AG13
605-AG15
606-AG16
611-AG43
614-AG39
617-AG32
619-AG14
761-AG4
762-AG23
779-AG46

200-AG8

RD-18
BK-18

AG-C29 AG-C30
3E3370
1552267
611-AG11 PU-14
A
617-AG32 BR-18
B
606-AG6 GY-18
C
(D) BUCKET/TILT POSITION SWITCH
AG-C9
176-5459
3E3370
OR-18
+24V
F766-AG36 WH-18
A
BU-18
SIGNAL
762-AG23 YL-18
B
BK-18
GROUND
200-AG41 BK-18
C

975-AT15 WH-18

L40

L37

(42) FUEL PRIMING PUMP


162-2211

GN-18
PK-18

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8
9
10
11
12

138-AG19

114-AG33 RD-18
138-AG34 GN-18
138-AG2 GN-18
GN-18
200-AG41 BK-18
200-AG40 BK-18
200-AG42 BK-18
BK-14
200-AG56 BK-14
200-AG5 BK-14
200-AG45 BK-18
200-AG25 BK-18
BK-14
200-AG27 BK-18
200-AG57 BK-18
251-AG31 BK-18
251-AG10 BK-18
BK-18
A219-AG49 BK-18
322-AG44 GY-18
426-AG17 BR-18
432-AG21 PK-18
433-AG22 BU-18
G485-AG54 BU-18
506-AG24 PU-18
507-AG26 WH-18
C529-AG12 GY-18
C530-AG13 BU-18
605-AG15 YL-18
606-AG6 GY-18
GY-18
606-AG37 GY-18
614-AG39 PU-18
611-AG11 PU-14
PU-14
611-AG38 PU-14
617-AG32 BR-18
619-AG3 GN-14
619-AG1 GN-14
GN-14
779-AG46 WH-18
761-AG4 GY-18
762-AG23 YL-18
799-AG50 WH-18

RD-18
GN-18
GN-18
BK-14
BK-18
BK-18
BK-18
BK-18
BK-14
BK-18
BK-18
BK-18
BK-18
GY-18
BU-18
GY-18
BU-18
YL-18
GY-18
GY-18
PU-14
PU-14
PU-18
BR-18
GN-14
GN-14
GY-18
YL-18
WH-18
WH-18
WH-18
WH-18
PK-18
WH-18
OR-18
PK-18
YL-18
GN-18
BR-18

(16) LH FRONT FLOOD


176-0780

CONN 35

LH FLOOD TOWER

NOTE:
CONNECT TO AG-C4
LOC I-3 FOR 938GII CONN 36
CONNECT TO AC-C6
LOC F-2 FOR IT38GII

CONN 36

ENGINE MACHINE

AX-C2
1552269
1
326-AX2 RD-18
MOTOR 2
A893-AX3 OR-18

T
(44) INJECTION ACTUATION PRESS SNSR
194-6726
+5V
GROUND
SIGNAL

K900-CH42
K990-CH49

CBL-MM1 RD-00

TT1 BK-6

(20) INTAKE MANIFOLD PRESS SNSR


194-6723
+5V
GROUND
SIGNAL

A
B
C

NOTE:
CONNECT TO V-C13
LOC G-6

CONN 28

(37) HYDRAULIC OIL TEMP SNSR


102-2240
OR-18
+8V
BK-18
GROUND
SIGNAL
WH-18

CH-C6
3E3370

K-C11
3E3370
G828-K30 WH-18
G829-K34 GN-18
R747-K4 GY-18

OR-18
YL-18
GN-18

CONN 27

CODE PLUG CONNECTOR


938G II CONNECT TO AV-C1
LOC G-6
IT38G II CONNECT TO P-C1
LOC G-6

AG-C1
3E5179
1
114-AG33 RD-18
2
138-AG19 GN-18
3
4
200-AG7 BK-14
5
200-AG8 BK-14
6
251-AG30 BK-18
7
322-AG44 GY-18
8
426-AG17 BR-18
9
432-AG21 PK-18
10
433-AG22 BU-18
11
G485-AG54 BU-18
12
506-AG24 PU-18

200-AV1 BK-18

938G II CODE PLUG


IT38G II CODE PLUG

(60) TORQUE CONVERTOR OIL TEMP SNSR


131-0427
OR-18
+8V
BK-18
GROUND
SIGNAL
WH-18

CH-C8
1552267
A
G879-CH61 OR-18
B
J843-CH52 PU-18
C
442-CH53 GY-18

L39

(44) ATMOSPHERIC PRESS SNSR


194-6722
+5V
GROUND
SIGNAL

(32) AIR INLET HEATER GND

CBL-GG1 BK-00

NOTE:
CONNECT TO V-C13
LOC G-6

CONNECT TO C-C17
LOC G-10
NOTE A

OR-4

AIR INLET HEATER


189-8769

1
2
3
4

CONN 9

1
2
3
4
5
6
7
8

709-AT2
751-AT3
752-AT4
754-AT8
755-AT12
900-AT13
901-AT14
962-AT1
975-AT15
E900-AT5
E901-AT9
E902-AT24
E903-AT23
E904-AT26
E905-AT25
E906-AT6
E907-AT10
E908-AT7
E909-AT11
K977-AT16

TRANSMISSION

(20) AIR INLET HEATER RELAY


148-0757

G476-V21
A219-V34
E929-V51
G878-V20

V-C14
3E3376
WH-18
BK-18
GY-18
GY-18

1
2
3
4
5
6
7
8

605-AG15
200-AG56

AG-C27 AG-C28
1552269 3E3364
YL-18
1
BK-14
2

AT-C3
8N1525

AT-C9
1552269
1
E907-AT10 GY-18
2
E906-AT6 OR-18

(E) INTERMEDIATE SPD SNSR TRAILING


183-8597
BK-18
WH-18

101-CH44 RD-4

L990-K41

BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

CONN 27

WH-18
WH-18

975-AT27 WH-18
975-AT22 WH-18
975-AT21 WH-18

L42

BK-18
BK-18

A223-V18
A224-V16
A225-V14
A226-V17
A279-V19
A280-V15
A281-V13
A219-V37

1
2
3
4
5
6
7
8
9
10
11
12

AV-C1
1552264

975-AT28 WH-18
975-AT19 WH-18
975-AT20 WH-18

(E) OUTPUT SPEED SNSR LEADING


196-1185

L36

522-AH7 WH-18

(28) AC CLUTCH SOL


163-0872

CONNECT TO C-C55
VOL 1-LOC C-3
NOTE A

AT-C11
1552269
1
E909-AT11 WH-18
2
E908-AT7 BR-18

L41

AH-C2
1552269
1
513-AH3 OR-18
2
522-AH5 WH-18
(68) ARC SUPPRESSOR
189-3158

CONNECT TO C-C56
VOL 1-LOC C-3
NOTE A

V-C12
3E5179

L40

CH-C7
AH-C44 CH-C9
1552269
3E3364 3E3364
1
1
521-CH5 YL-16
2
2
522-CH24 WH-16

CONN 16

PK-18
YL-18
BU-18
WH-18
WH-18
WH-18

A219-V35 BK-18
799-V38 WH-18
E932-V29 PK-18
E933-V25 YL-18

PK-18
YL-18
OR-18
GN-18

E936-V55
E936-V56
E936-V57

OR-18
BU-18
WH-18
WH-18

CONN 15

GY-18
GY-18
BU-18
BU-18

E936-V52
E936-V53
E936-V54

CONNECT TO C-C3
VOL 1-LOC C-3
NOTE A

751-AT3 GN-18
752-AT4 YL-18
754-AT8 BU-18
755-AT12 OR-18
900-AT13 PU-18
901-AT14 WH-18

(E) OUTPUT SPEED SNSR TRAILING


196-1185

A/C PRESSURE SWITCH IS NORMALLY OPEN


BEFORE REFRIGERANT CHARGE
AH-C1
1552269
1
513-AH2 OR-18
2
521-AH1 YL-18

CONN 17

(E) XSMN OIL TEMP SENSOR AT-C10


1552267
118-7226
OR-18
+8V
A
709-AT2 OR-18
GROUND BK-18
B
962-AT1 OR-18
SIGNAL
C
WH-18
K977-AT16 PK-18

AT-C2
1552269

RIGHT SIDE ENGINE

(28) AC PRESS SW
114-5333

(54) ARTICULATION ANGLE SNSR


219-2386
OR-18
+24V
BK-18
GROUND
SIGNAL
WH-18

167-V31 OR-18
A282-V11 BK-18
E929-V50 GY-18

G878-V20 GY-18
944-V8 OR-18
945-V3 BR-18
E923-V9

L40

L38

LEFT SIDE ENGINE

BK-18
BK-18

(14) JAPAN STARTER MOTOR


168-8125

NOTE: STARTER MOTOR GROUP


111-4275

L34

A280-V15
A224-V16

167-V1
167-V6

BK-18
BK-18

167-V32
167-V31

619-AG3
200-AG40

AG-C4
1552269
GN-14
1
BK-18
2

1
2

TRACTION CONTROL SYSTEM (ATCH)

101-CH40 RD-4
101-CH44 RD-4

MOTOR

114-AG33
138-AG2
138-AG34
200-AG5
200-AG40
200-AG41
200-AG42
200-AG45
200-AG56
200-AG57
251-AG10
251-AG31
A219-AG49
322-AG44
G485-AG54
C529-AG12
C530-AG13
605-AG15
606-AG6
606-AG37
611-AG11
611-AG38
614-AG39
617-AG32
619-AG1
619-AG3
761-AG4
762-AG23
779-AG46
799-AG50
F766-AG35
F766-AG36
H795-AG55
975-AG28
976-AG29
E932-AG51
E933-AG52
N939-AG9
P976-AG47

RD-16
RD-16

A219-V33 BK-18
799-V39 WH-18
E935-V24 GN-18
E934-V27 OR-18

J2
V-C2
3E6287

MTR BAT

GN-14
BK-14

BK-18
OR-18

A281-V13
A225-V14

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

LH REAR AXLE SPEED SNSR

199-CJ3 RD-18
321-CJ7 BR-18
397-CJ54
OR-14
398-CJ55
BU-14
A300-CJ58 GN-18
A301-CJ57 WH-18
447-CJ32
PK-18
604-CJ15
OR-18
605-CJ16
YL-18
606-CJ17
GY-18
608-CJ10
GN-14
614-CJ12
PU-14
617-CJ19
BR-18
H795-CJ23 PK-18
J843-CJ34
PU-18
975-CJ26
WH-18
X918-CJ35 PU-18
X919-CJ36 WH-18

(4) 50A ALTERNATOR (STD)


9W-3043
B+

OR-18
BK-18
PU-18

CJ-C15
1552269
608-CJ47
200-CJ61

CJ-C25
3E3364

109-CH39
ALTERNATOR 65A (ATCH)
185-5294

HARNESS CODE 4

(E) CLUTCH 3 REV


160-8408

LEFT SIDE ENGINE


GY-18
BK-18

YL-18

HARNESS CODE 3
HARNESS CODE 0
TEST ENABLE SW TERM 3

RS-232 PORT1 TXD

51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

BK-18

308-EM17

CAT DATA LINK +


CAT DATA LINK -

CBL-MM1 RD-00

S
G
T

CJ-C23
1552269
606-CJ17
200-CJ40

200-EM16

T
(43) REAR AXLE OIL TEMP SWITCH
155-8999

CBL-CC1 RD-00
CBL-AA1 RD-00

(6) RH STOP TAIL PARK LAMP


135-0426

1
2

CBL-JJ1

CJ-C24
3E3364

GN-18

HARNESS CODE 5
HARNESS CODE 1

A282-V11
E925-V12

RD-18
GY-18

TRANSMISSION

(14) LH STARTER GND

RD-18
BK-18

OR-18

403-EM13

HARNESS CODE 6
HARNESS CODE 2

CJ-C22
3E3376
1
G454-CJ37 PK-18
2
200-CJ38
BK-18
3
G486-CJ33 GN-18
4
H795-CJ22 PK-18

CBL-MM1 RD-00
CBL-JJ1

BK-18
BK-18
BK-18
BK-18
BK-18
BK-14
BK-14
BK-18
BK-18
BK-10
BK-18
BK-14
BK-18
BK-18

125-EM12

SENSOR RETURN
UNUSED
LH REAR AXLE PROP SOL

CA-C3
1552269
1
G486-CA3 GN-18
2
201-CA4 BK-18

(6) RH REAR TURN LAMP


162-2073

944-EM10 OR-18
945-EM11 BR-18

N975-EM5 PK-18

JAPAN ROADING
(11) LH REAR FLOODLAMP
172-9973

PK-18
OR-18
YL-18
BR-18
GN-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

(26) RH FRONT AXLE PROP SOL


124-3052

944-V8 OR-18
E923-V9 PK-18
E926-V10 BU-18

WH-18
WH-18

AW-C31
1552269

T
G

614-AW12 PU-18

(9) PRODUCT LINK 321SR


239-9954

EM-C2
160-7690

E924-V42
E936-V55

V-C7
1552269
1
YL-18
2
WH-18

(16) FORWARD HORN


163-1201

114-AG33
322-AG44

GN-18
GN-18

167-V1 OR-18
A219-V2 BK-18
945-V3 BR-18
E924-V4 YL-18
A219-V5 BK-18
167-V6 OR-18
E936-V7 WH-18

1
2

AW-C23
1552269
1
606-AW17 GY-18
2
200-AW40 BK-18

CAT DATALINK +
LH FRONT AXLE PROP SOL
RH REAR AXLE PROP SOL

308-EM17 YL-18
125-EM12 OR-18
200-EM16 BK-18
403-EM13 GN-18

CBL-GG1 BK-00

TURN

AW-C24
3E3364

YL-18
OR-18
GN-18
BK-18

(CURRENT ATTACHMENT)

617-AW43 BR-18
975-AW12 WH-18
975-AW13 WH-18
975-AW53 WH-18

AW-C8
1552267
A
604-AW50 OR-18
B
200-AW39 BK-18
C
614-AW45 PU-18

S
G
T

STOP/TAIL

CONNECT TO C-C24
VOL 1-LOC H-12
NOTE A

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

+BATTERY
-BATTERY
CAT DATALINK RH FRONT AXLE PROP SOL
- BATTERY
+BATTERY
SOLENOID RETURN

GPS ANTENNA

1
2

(6) REAR RH LAMP


144-6837

EM-C3
3E3382
1
125-EM18 RD-18
2
308-EM20 YL-18
3
200-EM19 BK-18
4
403-EM12 GN-18
5
944-EM10 OR-18
6
945-EM11 BR-18

CONN 5

SATELITE ANTENA

N970-EM8 GN-18
N973-EM9 YL-18
N979-EM7 BR-18
308-EM17
125-EM12
403-EM13
200-EM16

608-AW10 GN-14

614-AW47 PU-18
614-AW45 PU-18

403-EM4 BK-18
403-EM13 GN-18

(30) ON OFF PILOT SOL


152-8385

V-C5
1552269
1
BU-18
2
WH-18

A
B
C

AG-C19
1552269

RD-16
RD-16

J1
V-C1
1010205

(9) TRACTION CTRL SYSTEM ECM


172-9391

WH-18
WH-18

608-AW47 GN-14
608-AW48 GN-14

614-AW47 PU-18

N975-EM5 PK-18
N960-EM6 OR-18

WH-18
WH-18

YL-18

RD-18
BR-18
OR-18
YL-18
GY-18
GN-14
PU-18
BR-18
WH-18

200-EM2 BK-18
200-EM16 BK-18

E923-V40
E936-V53

ANTENNA PL
263-8948

1
2

605-AW16 YL-18
606-AW17 GY-18

LICENSE PLATE LAMP


5A-3808

(3) BACKUP ALARM 1


123-6449

130-AW11
321-AW7
604-AW15
605-AW16
606-AW17
608-AW10
614-AW12
617-AW43
975-AW53

GN-18

(24) LH FRONT AXLE PROP SOL


124-3052

V-C6
1552269
1
PK-18
2
WH-18

V-C10
1552267
A
167-V31 OR-18
B
A282-V11 BK-18
C
E929-V50 GY-18

1
2

612-AW27 GY-18
612-AW26 GY-18

130-AW11 RD-18
BK-18
BK-14
BK-18
BK-14
BK-18
BK-18
BR-18
BR-18
321-AW7 BR-18
OR-18
604-AW15 OR-18
OR-18

BK-18

403-EM21

OR-18
GN-18
YL-18
BR-18

PL121 RADIO
263-9088
BATTERY BATTER +
KEYSWITCH ON
ALTERNATOR R TERM INPUT
RS-232 TXD
RS-232 RXD
RS-232 GND
RS-232 DTR
RS-232 DCD
-

EM-C1
1552252
1
2
3
4
5
6
7
8
9
10
11
12

WH-18
WH-18

200-AW39
200-AW61
200-AW19
200-AW44
200-AW42
200-AW40
321-AW14
321-AW15
604-AW50
604-AW49

200-EM19

125-EM1 BK-18
125-EM12 OR-18

N960-EM6
N979-EM7
N970-EM8
N973-EM9

BK-18
BK-18
BK-10
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-14
BK-18
BK-14
BK-14
BK-18

85

RD-18
BR-18
WH-18
GY-18

AW-C32
3E3364
612-AW26 GY-18

OR-18

BK-18
BK-18
BK-18
BK-18
PK-18

200-CJ28
200-CJ30
229-CJ31
200-CJ38
200-CJ39
200-CJ40
200-CJ41
200-CJ42
200-CJ43
200-CJ44
200-CJ59
200-CJ60
200-CJ61
200-CJ66

87
87a

AW-C34
4Y6136
130-AW11
321-AW14
975-AW12
612-AW28

3
1
2
5

1
2

308-EM3 BK-18
308-EM17 YL-18

200-CJ38
BK-18
200-CJ44
BK-14
200-CJ59
BK-18
200-CJ61
BK-14
200-CJ66
BK-18
200-CJ28
BK-18
200-CJ40
BK-18
200-CJ42
BK-18
200-CJ60
BK-14
200-CJ30
BK-18
200-CJ39
BK-18
200-CJ41
BK-18
200-CJ43
BK-18

(C) BACKUP ALARM RELAY


4Y-6135
30
86

AW-C33
1552269

YL-18

125-EM18

CBL-MM1 RD-00

B
G

308-EM20

AW-C9
1552269
1
605-AW16 YL-18
2
200-AW42 BK-18

125-EM1
200-EM2
308-EM3
403-EM4
N975-EM5

OR-18
WH-18

V-C9
1552269
1
E926-V47 BU-18
2
E936-V52 WH-18

RD-16
RD-16

PRODUCT LINK ATTACHMENT


(CURRENT ATTACHMENT)

CBL-CC1 RD-00

BACKUP

RD-16
RD-16

(27) RH REAR AXLE PROP SOL


124-3052

AW-C10
3E3364
T
G

V-C8
1552269
1
E925-V45
2
E936-V54

E930-V48
E936-V56

WH-18
WH-18

A
B
C

S
G
T

TURN

CY-C2
1552267
799-CY8 WH-18
A219-CY6 BK-18
E935-CY4 GN-18

1
2

LH REAR FLOOD
144-6838
STOP/TAIL

A
B
C

V-C33
1552272
A219-V33 BK-18
799-V39 WH-18
E934-V27 OR-18
E935-V24 GN-18

AW-C18
1552269
1
608-AW48 GN-14
2
200-AW44 BK-14

CBL-AA1 RD-00

JAPAN LH REAR FLOODLAMP


172-9973

OR-18
BK-18
WH-18

(25) LH REAR AXLE PROP SOL


124-3052

1
2

1
2
3
4

A219-CY1 BK-18
799-CY2 WH-18
E934-CY3 OR-18
E935-CY4 GN-18

CBL-CC1 RD-00
CBL-GG1 BK-00

200-AG42 BK-18
F766-AG35 WH-18
761-AG4 GY-18

938G FRONT FRAME

(33) LIFT POSITION SWITCH


3E-7844
BK-18
GROUND
OR-18
+ BATTERY
BU-18
SOLENOID

AG-C8
1552267

TRACTION CONTROL SYSTEM (ATCH)

TCS REAR AXLE (ATCH)


(25) LH REAR AXLE SPEED SNSR
109-7330
+10V
GROUND
SIGNAL

938G FRONT FRAME

CBL-MM1 RD-00

WH-18
WH-18

POS NEG

MACHINE HARNESS CONNECTOR AND COMPONENT


LOCATIONS 1
17

34

18

65

49

68

12

46

29

67

17

68

66

VIEW ALL CALLOUTS

11

67
66

65

49 29

12

11
6

34

18

54

54

46

13

13

MACHINE HARNESS CONNECTOR AND COMPONENT


LOCATIONS 2
11 20 69

60

15

27 43 48 68 C

19

10 14 25 37 59 17

49 30 16

21 24

33

VIEW ALL CALLOUTS

5
35
62
36
3
61
44

69

28

20

28 40 42
4

44 10 37

17

48

60

29

29 54

49

16

56

22
6

33

41

26

22

35
62
3
61
11
6
8
5

36

40

42 14

25 27 43 59

60 19

15

54 30 56 21

41 55

24

26

55

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