Professional Documents
Culture Documents
Soft Starters
Technical data
Ratings
3ph AC systems
36
ASTAT
Plus
C / V
Ordering codes
I/O Wiring
Thermal characteristics
Basic diagrams
Installation
Dimensions
Frequency range(50-60Hz)
Control specifications
Control system
!
!
!
!
!
!
page N.39
page N.40
page N.41
page N.42
page N.45
page N.46
GE Power Controls
DC braking
Slow speed
Retry
Monitoring
Running
External Control
Acceleration phase
Permanent time
Stop phase
Inputs / Outputs
External Control
Outputs
Start - Stop
Adjustable time
Energy savings/ Override choice
Power cut-off / Ramp / DC braking / Pump control
4 digital optocoupled
Two fixed (Start, Stop), and 2 programmable (I3, I4)
1 analogue 0-5V DC for tachogenerator input feedback
3 programmable relays (1r, 2r, 3r)
1 analogue 0-10V DC output for current metering
ASCII and ModBus RTU as standard
Profibus DP and DeviceNet by optional external modules
Protections
Current limit
Overload
Cool-down time after
overload trip
Loss on input phase
Thyristor short circuit
Heatsink overheating
Motor thermistor
Loss on output phase
Stalled rotor
Supply frequency error
Overcurrent
Undercurrent
Overvoltage
Undervoltage
Error ( CPU )
Memory
Long start time
Long slow speed time
Enviromental conditions
Temperature
Relative humidity
Maximun altitude
Mountig position
Protection degree
Standards
CE, cUL, UL
Conducted & radiated
emissions
Electrostatic discharges
Radioelectric interference
Inmunity to fast trasients
Inmunity to surge voltage
Adjustable from 1 ln to 7 ln
IEC class 10 and 20 ( selectable )
NEMA class 10, 20 and 30 ( selectable )
300 s for reset
Trip at 3 s
Trip at 200 ms
Trip at 200 ms
Trip at 200 ms
Trip at 3s
Trip at 200 ms
If f < 45Hz or f > 65 Hz,
100 to 150% ln; trip time adjustable from 0 to 99s
0 to 99% ln; trip time adjustable from 0 to 99s
100% to 130% Un; trip time adjustable from 0 to 99s
0 to 50% Un; trip time adjustable from 0 to 99s
60 ms
4 former errors
2s x ta ( ta= acceleration ramp time )
120s
0 to +55 C
( derate ouput current by 1.5% /C above 40C )
95% without condensation
3000 m
( derate output current by 1%/ 100 m above 1000 m )
Vertical
IP 00, UL open
CE conforming IEC 947-4-2
UL, cUL conformig to UL 508
Conforming to IEC 947-4-2, Class A
Conforming to IEC 1000-4-2, level 3
Conforming to IEC 1000-4-6, level 3 and
to IEC 1000-4-3, level 3
Conforming to IEC 1000-4-4, level 3
Conforming to IEC 1000-4-5, level 3
ASTATplus
Communications
N
37
ASTATplus
ASTATplus - Ordering Codes
IEC ratings
Soft Starters
Input voltage
220- 440 V
Input voltage
220- 500 V
UL ratings
38
220V
240V
kW
4
5.5
7.5
10
15
22
25
37
55
80
110
132
160
220
300
395
380V
415V
kW
7.5
11
13
18.5
25
37
45
63
90
150
200
220
300
400
560
715
440V
kW
7.5
11
15
22
30
45
50
75
110
165
220
250
355
450
600
750
480V
500V
kW
-
Current
rating Ir
A
14
17
22
32
48
63
72
105
156
240
315
370
475
610
850
1075
220V
240V
kW
3
4
5.5
7.5
13
15
20
30
40
63
90
110
150
200
250
355
380V
415V
kW
5.5
7.5
11
15
22
30
37
55
75
110
160
200
250
315
450
600
17
21
27
38
58
75
86
126
187
288
378
444
570
732
1020
1290
4
5.5
7.5
10
15
22
25
37
55
80
110
132
160
220
300
395
7.5
11
13
18.5
25
37
45
63
90
150
200
220
300
400
560
715
kW
7.5
7.5
11
18.5
22
37
37
55
90
132
200
220
250
400
530
670
480V
500V
kW
-
7.5
11
15
22
30
45
50
75
110
165
220
250
355
450
600
750
11
13
15
25
37
45
50
80
132
200
250
315
400
500
750
850
14
17
22
32
48
63
72
105
156
240
315
370
475
610
850
1075
3
4
5.5
7.5
13
15
20
30
40
63
90
110
150
200
250
355
5.5
7.5
11
15
22
30
37
55
75
110
160
200
250
315
450
600
7.5
7.5
11
18.5
22
37
37
55
90
132
200
220
250
400
530
670
7.5
11
15
22
30
37
45
75
110
160
220
250
335
400
600
750
Light duty
Current Maximum
(3 x Ir, 30 sec.)
rating
starting
Ir
current
200V 230V 460V
A
A
HP
HP
HP
440V
Heavy duty
(4.5 x Ir, 30 sec.)
200V 230V 460V
HP
HP
HP
Cooling
convection
Cat. No.
Code
natural
natural
natural
natural
by fan
by fan
by fan
by fan
by fan
by fan
by fan
by fan
by fan
by fan
by fan
by fan
QC1FDP
QC1GDP
QC1HDP
QC1I DP
QC1JDP
QC1KDP
QC1LDP
QC1MDP
QC1NDP
QC1QDP
QC1RDP
QC1SDP
QC1TDP
QC1UDP
QC1VDP
QC1XDP
129728
129730
129732
129734
129736
129738
129740
129742
129744
129746
129748
129750
129752
129754
129756
129758
natural
natural
natural
natural
by fan
by fan
by fan
by fan
by fan
by fan
by fan
by fan
by fan
by fan
by fan
by fan
QC2FDP
QC2GDP
QC2HDP
QC2I DP
QC2JDP
QC2KDP
QC2LDP
QC2MDP
QC2NDP
QC2QDP
QC2RDP
QC2SDP
QC2TDP
QC2UDP
QC2VDP
QC2XDP
129729
129731
129733
129735
129737
129739
129741
129743
129745
129747
129749
129751
129753
129755
129757
129759
Cooling
convection
Cat. No.
Code
Input voltage
200- 230 V
14
17
22
34
48
63
72
105
156
240
315
370
500
630
850
70
85
110
170
240
315
360
525
780
1200
1575
1850
2500
3150
4250
3
3
5
10
15
20
20
30
50
75
100
125
150
200
300
3
3
7.5
10
15
20
25
30
60
75
125
150
200
250
350
3
3
5
7.5
10
15
20
30
40
60
75
100
150
200
250
3
3
7.5
7.5
15
20
20
30
50
75
100
125
150
200
300
natural
natural
natural
natural
by fan
by fan
by fan
by fan
by fan
by fan
by fan
by fan
by fan
by fan
by fan
QC1FDP
QC1GDP
QC1HDP
QC1I DP
QC1JDP
QC1KDP
QC1LDP
QC1MDP
QC1NDP
QC1QDP
QC1RDP
QC1SDP
QC1TDP
QC1UDP
QC1VDP
129728
129730
129732
129734
129736
129738
129740
129742
129744
129746
129748
129750
129752
129754
129756
Input voltage
200- 460 V
14
17
22
34
48
63
72
105
156
240
315
370
500
630
850
70
85
110
170
240
315
360
525
780
1200
1575
1850
2500
3150
4250
3
3
5
10
15
20
20
30
50
75
100
125
150
200
300
3
3
7.5
10
15
20
25
30
60
75
125
150
200
250
350
7.5
10
15
25
30
40
50
75
125
200
250
300
400
500
700
3
3
5
7.5
10
15
20
30
40
60
75
100
150
200
250
3
3
7.5
7.5
15
20
20
30
50
75
100
125
150
200
300
7.5
10
15
20
30
40
40
60
100
150
200
250
350
400
600
natural
natural
natural
natural
by fan
by fan
by fan
by fan
by fan
by fan
by fan
by fan
by fan
by fan
by fan
QC2FDP
QC2GDP
QC2HDP
QC2I DP
QC2JDP
QC2KDP
QC2LDP
QC2MDP
QC2NDP
QC2QDP
QC2RDP
QC2SDP
QC2TDP
QC2UDP
QC2VDP
129729
129731
129733
129735
129737
129739
129741
129743
129745
129747
129749
129751
129753
129755
129757
Environmental conditions are in accordance with the following ranges and maximum values:
- Operating temperature .......................................................... 0 to +55C
- Relative humidity (without condensation) ...................................... 95%
- Maximum altitude ...................................................................... 3000 m.
Reduce usage intensity with 1.5% / C from 40C and 1% / 100 m. from 1000 m.
GE Power Controls
Function
Description
Power I / O terminals
1L1, 3L2, 5L3
2T1, 4T2, 6T3
A1, A2, B1, B2
Input control voltage
Mains input
3ph input voltage according ASTATplus voltage
Motor output
Output terminals to 3ph AC motor
110/120V AC, +10%, -15%
220/240V AC, +10%, -15%
57
1
Stop
3
4
Programmable input I3
Programmable input I4
This is a common terminal for the digital input terminals specified below
Run order. Command signal may be provided by one NO dry momentary contact to terminals
1 and 57
Stop order. Command signal may be provided by one NC dry momentary contact to terminals
2 and 57
NOTE: Run/Stop permanent command is allowed linking 1-57 and using one dry NO contact to
2-57 terminals
These two inputs are programmable. Can be assigned to the following internal functions:
- soft stop
- DC brake
- linear ramp
- pump control
- slow speed control
- dual ramp selection
- kick start
- reverse slow speed
- bypass function
- override
- local / remote control
Command signal should be provided by one NC dry contact to terminals 57-3 or terminals 57-4.
By switching this contact ON/OFF it is possible to enable or disable the assigned function.
11, 12, 14
Programmable relay 1r
23, 24
Programmable relay 2r
33, 34
Programmable relay 3r
Digital inputs
ASTATplus
Digital outputs
11-12 = NC, 11-14 = NO dry contacts
This relay can be assigned to several internal output functions. As default assigned to
function RUN
23-24 = NO dry contact
This relay can be assigned to several internal output functions. As default assigned to
function EOR
33-34 = NO dry contact
This relay can be assigned to several internal output functions. As default assigned to
function DC BRAKE
Common for all relay output contacts: Maximum usage voltage 380V AC (B300 - UL)
Thermal current
8A
AC-15
220V / 3A, 380V / 1A
DC-15
30V max. / 3.5A
Programable relays can be asigned to following functions:
- End of Ramp
- RUN
- DC Brake
- Slow speed
- Fault
- Undercurrent
- Undervoltage
- Overcurrent
- Overvoltage
Analogue I / O
8
This is a common terminal for the analogue input terminal number 7, and analogue output
terminal number 9
0-5V analogue input for speed feedback. It should be provided by a DC tacho-generator
coupled to the motor.
This speed feedback signal is required when the linear ramp function is used
0-10V DC analog output for current measurement purpose.Ir correspond to 2Vdc.
Rated current is 2VDC.
Load impedance 10k or higher
This input allows a motor thermistor with a response value from 2.8 to 3.2kW, and a reset
value from 0.75 to 1kW to control motor temperature.
When the motor thermistor is not used, a link must be used in terminals 5-6
Communications
SG, TD, RD
N
39
ASTATplus
I / O wiring
Soft Starters
3
2
40
4
The programmable relay outputs are assigned to the following functions as default:
Relay 1r : RUN (RUN status)
Relay 2r : EOR (End Of Ramp)
Relay 3r : DCBR (DC Braking Control)
Equipment installation
When installing equipment, keep the following points in mind:
!
The equipment should be installed vertically and should hang over a platform or bars. The vertical position is
essential for proper cool air circulation.
Environmental conditions are in accordance with the following ranges and maximum values:
- Operating temperature .................................................... 0 to +55C
- Relative humidity (without condensation) ................................ 95%
- Maximum altitude ................................................................ 3000 m.
Reduce usage intensity with 1.5% / C from 40C and 1% / 100 m. from 1000 m.
Do not install equipment in environments containing explosive or flammable gases, or near important heat
sources.
Equipment should be well ventilated, at least keeping clearance as indicated in illustration. (left)
When the equipment is to be removed on a platform subject to strong vibrations, there should be an elastic base
to protect the equipment.
GE Power Controls
Thermal characteristics
The ASTATplus allows motor protection according IEC Class 10 or Class 20 and NEMA 10, 20 or 30, free
selectable by parameter o (overload).
IEC Clase 10
IEC Clase 20
Time (s)
Time (s)
ASTATplus
COLD
COLD
HOT
HOT
Ir / In
NEMA 10
Ir / In
NEMA 20
Time (s)
Time (s)
COLD
COLD
41
HOT
HOT
Ir / In
Ir / In
Thermal memory
If the control voltage is not removed, the unit has a cool
down characteristic, the time for cool down is 300 sec.
after the overload trip.
If the control voltage is removed after tripping, wait at
least 2 minutes before the unit can be restarted.
NEMA 30
Time (s)
COLD
HOT
Starting current
Ir / In
2 Ir
3 Ir
4 Ir
Operations/hour
Starting time t1 = 10 sec.
180
160
30
Operations/hour
Starting time t1 = 20 sec.
90
60
10
ASTATplus
Basic diagram by push-buttons
Soft Starters
3
3
2
2
1
The isolation contactor
DC1, is not required to
perform operation to the
motor. Be aware however
that DC1 provides galvanic
isolation from the incoming
line increasing the safety.
42
4
5
2
GE Power Controls
4
CAUTION:
In by-pass mode, an
external overload relay
protection must be used.
5
By-pass control is allowed
using external contactor
DC2 and setting function
2xxx to ON
As alternative by-pass can
be controlled from the
outside if zxxx is set to
one programmable input.
ASTATplus
2
1
The isolation contactor
DC1, is not required to
perform operation to the
motor. Be aware however
that DC1 provides galvanic
isolation from the incoming
line increasing the safety.
5
protection for most of the
applications. Use an external
overload protection if
required by local codes or to
protect the motor against
current unbalance.
43
5
4
2
1
The isolation contactor
DC1, is not required to
perform operation to the
motor. Be aware however
that DC1 provides galvanic
isolation from the incoming
line increasing the safety.
4
The ASTATplus is provided
with an electronic motor
overload protection, which
should be adequate
protection for most of the
applicationsUse an external
overload protection if
required by local codes or
to protect the motor against
current unbalance.
5
DC brake at stopping time
is provided by the DC brake
function and external
contactor DC3.
CAUTION: The 3 contacts
of DC3 must be connected
in parallel. Mandatory
between 2T1 and 4T2
phases, otherwise a shortcircuit can occur.
DC brake function.
The DC brake function may
be enabled by setting
Bxxx to ON.
For more information,
check with ASTATplus
Users Manual.
ASTATplus
Basic diagram with linear ramp
Soft Starters
TAV-5
TG
2
44
GE Power Controls
Linear ramp
4
The ASTATplus is provided
with an electronic motor
overload protection, which
should be adequate
protection for most of the
applications.
Use an external overload
protection if required by
local codes or to protect
the motor against current
unbalance.
5
Linear ramp provided by
Dxxx function. A tacho
generator must be used as
feedback.
Linear ramp function.
The linear ramp function
may be enabled by setting
Dxxx to ON. In this case,
linear ramp is independent
of the load. This function
needs the speed feedback
provided by an external
tacho generator.
For more information,
check with ASTATplus
Users Manual.
Fuses
aM
(F1)
A
Fuses
Jean Mller
type
Total
losses
100% In
W
17
21
27
38
58
75
86
126
187
288
378
444
570
732
1020
1290
67
78
88
116
208
277
302
389
719
1097
1286
1374
2086
2352
3000
3839
25
32
40
63
80
100
125
200
250
400
500
630
800
1000
1250
2x800
S00C+/f01/40A/690V
S00C+/f01/50A/690V
S00C+/f01/80A/690V
S1f01/110/100A/690V
S1f01/110/125A/690V
S1f01/110/160A/660V
S1f01/110/200A/690V
S1f01/110/250A/690V
M2f02/315A/690V
M3f02/500A/690V
S3f02/110/630A/690V
S3f02/110/800A/690V
S3f02/110/1000A/690V
S3f02/110/1250A/690V
S3f02/110/800A/690V
S3f02/110/1000A/690V
Fuses
aM
(F1)
A
Fuses
Jean Mller
type
Total
losses
100% In
W
14
17
22
32
48
63
72
105
156
240
315
370
475
610
850
1075
56
65
74
99
178
236
257
325
591
901
1063
1136
1721
1950
2491
3168
20
25
32
63
80
80
100
160
200
315
400
500
630
800
1000
1250
S00C+/f01/40A/690V
S00C+/f01/50A/690V
S00C+/f01/80A/690V
S1f01/110/100A/690V
S1f01/110/125A/690V
S1f01/110/160A/660V
S1f01/110/200A/690V
S1f01/110/250A/690V
M2f02/315A/690V
M3f02/500A/690V
S3f02/110/630A/690V
S3f02/110/800A/690V
S3f02/110/1000A/690V
S3f02/110/1250A/690V
S3f02/110/800A/690V
S3f02/110/1000A/690V
Fuses
BUSSMANN type
(Typower Sicu 660V~)
Size
In
00
00
00
00
00
00
00
00
00
2
2
2
3
3
40
50
80
100
125
160
200
250
315
550
630
800
1000
1250
Control voltage
Fuse
A
Consumpt.
VA
1
1
1
1
2
2
2
2
2
2
4
4
4
4
4
4
18
18
18
18
55
55
55
55
78
78
118
118
118
248
248
248
Contactor
DC 1
DC 3
(1)
Conductor
section
mm2
CL02
CL03
CL04
CL45
CL07
CL08
CL09
CK75
CK08
CK95
CK10
CK11
CK12
CK12
CK13
CK13
CL02
CL03
CL03
CL04
CL45
CL06
CL06
CL07
CL10
CK85
CK85
CK95
CK10
CK10
CK11
CK12
4
4
6
10
16
25
35
50
95
185
240
Busbar (2)
Busbar (2)
Busbar (2)
Busbar (2)
Busbar (2)
ASTATplus
QC _ F DP
QC _ G DP
QC _ H DP
QC _ I DP
QC _ J DP
QC _ K DP
QC _ L DP
QC _ M DP
QC _ N DP
QC _ Q DP
QC _ R DP
QC _ S DP
QC _ T DP
QC _ U DP
QC _ V DP
QC _ X DP
In
QC _ F DP
QC _ G DP
QC _ H DP
QC _ I DP
QC _ J DP
QC _ K DP
QC _ L DP
QC _ M DP
QC _ N DP
QC _ Q DP
QC _ R DP
QC _ S DP
QC _ T DP
QC _ U DP
QC _ V DP
QC _ X DP
In
Fuses
BUSSMANN type
(Typower Sicu 660V~)
Size
In
00
00
00
00
00
00
00
00
00
2
2
2
3
3
40
50
80
100
125
160
200
250
315
550
630
800
1000
1250
Control voltage
Fuse
A
Consumpt.
VA
1
1
1
1
2
2
2
2
2
2
4
4
4
4
4
4
18
18
18
18
55
55
55
55
78
78
118
118
118
248
248
248
Contactor
DC 1
DC 3
(1)
Conductor
section
mm2
CL01
CL02
CL03
CL04
CL06
CL07
CL08
CL10
CK75
CK85
CK95
CK10
CK11
CK12
CK13
CK13
CL01
CL02
CL03
CL04
CL04
CL04
CL06
CL06
CL07
CK75
CK85
CK85
CK95
CK10
CK10
CK12
4
4
4
6
10
16
25
35
70
120
185
240
Busbar (2)
Busbar (2)
Busbar (2)
Busbar (2)
QC _ F DP
QC _ G DP
QC _ H DP
QC _ I DP
QC _ J DP
QC _ K DP
QC _ L DP
QC _ M DP
QC _ N DP
QC _ Q DP
QC _ R DP
QC _ S DP
QC _ T DP
QC _ U DP
QC _ V DP
Type
A50QS (3)
Type
A50P (4)
Max. Fuse
rating class
RK5 & J
50A
60A
80A
100A
150A
200A
225A
350A
450A
600A
2X500A in parallel
2x600A in parallel
-
2x1000A in parallel
2x1200A in parallel
2x1600A in parallel
30A
35A
40A
70A
100A
125A
150A
200A
350A
500A
600A
600A
-
Max. circuit
breaker
size
35A
40A
50A
80A
125A
150A
150A
250A
350A
600A
700A
800A
800A
1000A
1200A
Combination
25kA
25kA
25kA
25kA
25kA
25kA
25kA
25kA
65kA
65kA
65kA
65kA
65kA
65kA
65kA
5kA
5kA
5kA
5kA
10kA
10kA
10kA
10kA
25kA
25kA
25kA
25kA
30kA(4)
30kA(4)
65kA
Note: When ASTATplus reduced voltage starters are used in conjunction with semi-conductor fuses, type 2 coordination to IEC 60947-4 is attained. These fuses are recommended for
best overall short-circuit protection. The semiconductor fuse specified may provide branch circuit protection. Refer to local applicable electrical codes.
N
45
ASTATplus
Dimensional drawings and Weights
Soft Starters
Cat nr.
QC _ FDP
QC _ GDP
QC _ HDP
QC _ I DP
A
200
200
200
250
B
160
160
160
200
N
46
GE Power Controls
Cat nr.
QC _ JDP
QC _ KDP
Weight (kg)
12.5
12.5
Cat nr.
QC _ LDP
QC _ MDP
Weight (kg)
17
17
C
6
6
6
31
Weight (kg)
4.3
4.3
4.6
4.6
ASTATplus
Terminals
Cat nr.
QC_NDP
QC_QDP
QC_RDP
QC_SDP
QC_TDP
QC_UDP
QC_VDP
QC_XDP
A
510
510
550
550
590
790
790
810
B
490
490
540
540
685
850
850
1000
C
305
305
317
317
317
402
402
407
D
460
460
480
480
520
700
700
720
E
465
465
495
495
640
805
805
995
F
9
9
9
9
9
11
11
11
G
53
53
59
59
59
60
60
70
H
106
106
118
118
118
120
120
140
I
54
54
54
54
64.5
120
120
110
J
259
259
275
275
270
352
352
357
K
70
70
78
78
100
120
120
120
L
168
168
168
168
168
175
175
175
Weight (kg)
45
45
45
45
80
80
80
80
Terminals
Cat. No.
QC _ NDP
QC _ QDP
Cat. No.
QC _ RDP
QC _ SDP
Cat. No.
QC _ TDP
Cat. No.
QS _ UDP
QS _ VDP
A
6
10
Cat. No.
QC _ XDP
N
47
ASTATplus
Soft Starters
Notes
N
48
GE Power Controls