Professional Documents
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NG
AND
GROOVI
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Turning
6
H
B2
7
1
Turning
Machining factors
Modern parting and grooving tools are,
in addition to being very productive, also
versatile. Most types of turning operations can be carried out with todays
indexable insert tools. Generally, operations that do not require the large overhang that the adjustable blade type of
tool offers, should be performed by the
shank type or Coromant Capto tool,
where the blade is an integrated part of
the toolholder. Maximum rigidity, which
is vital in parting, grooving, proling and
turning operations, is offered by this design. However, the adjustable blade type
tool does have an added advantage in
that it offers the exibilty of having adjustable overhang when different diameters
and deep groove-depths are involved.
It provides the shortest overhang with
maximum stability for different bar diameters.
Vc
fnx
ar
B3
Turning
Parting off
Tool Selection
Generally, minimize tool deection and
vibration tendencies through :
RH
N
F
Tool block with spring-clamp tool blade for tool overhang adjustment and a reinforced blade.
LH
Entering angles.
B4
Turning
Application factors
For maximum stability during machining,
screw-clamp toolholders are always recommended when any axial machining
(turning) is involved. A spring-clamp
tool is only recommended for radial
machining, such as in parting off.
Recommended torque values are provided for the screw-clamp type tools. It
is important to follow these and not to
over-tighten the screw the maximum
torque is about 50% higher than what
the table indicators.
Parting off with CoroCut 2.
G
Stop the parting off operation before
reaching the centre because, due to its
weight, the disc in question could fall off
before completion. Leave the pip on the
bar to be faced off with a conventional
tool.
Spring-clamp tool for radial cuts and screw-clamp tool for radial and axial cuts.
B5
Turning
widths (la) can be used to improve stability but at the expense of wasting more
material in the cutting off operation.
The largest possible tool-shank (h and b
dimensions) should be chosen as well
as the largest blade height (h1) and insert seat width (la).
B6
Cutting uid should be used with copious amounts directed onto the cutting
edge. Coolant should be supplied constantly while the insert is engaged in
cut. A coolant adaptor can be mounted
with the supply directed from above.
For tool blocks with a parting blade, the
coolant supply can be connected above
or from either side of the block.
Turning
Grooving
Machining grooves has many similarities
to parting off, especially deep grooves. Although the same toolholder systems can
be used for both parting and grooving in
many instances, the insert geometries are
dedicated to provide optimum performance and results. Grooves vary : there are
shallow grooves, deep grooves, wide grooves, external grooves, internal grooves and
face grooves.
For single grooves, a suitable insert is
applied to match the size and limits while
wider grooves can be machined in various
ways. Dedicated insert geometries, for
low and high feed applications, contribute
towards optimizing the grooving operations
by giving specic benets.
C
Machining a wide groove.
gramme. Insert geometry GM is recommended for general groove turning and GF for
precision grooving. Processes should be
optimized in relation to the production volume. The TF and CF insert geometries have
Wiper design on the side in order to generate high surface nish on the sides of the
groove. Chamfering of the groove can be
carried out with the CoroCut 2 system using
the corners of the grooving insert. For volume production, the Tailor made alternative
of an insert that produces the complete
form of the groove should be considered as
this often halves the machining time.
The most common methods of roughmachining wide grooves, or turning between shoulders, are : multiple grooving,
plunge turning and ramping. A separate
nishing operation is usually required.
Multiple grooving, plunge turning and ramping are methods to make wide grooves.
B7
Turning
B
Multiple grooving a wide groove.
B8
Turning operation.
Turning
Circlip grooving
The need for circlips on shaft and axle
components is very common and there
are two systems suitable for these operations. Both systems have specic
widths for circlip grooves.
First choice is the three-edge T-Max U-Lock
154 system with groove widths of 1.15 to
4.15 mm for external and internal applications.
Undercutting
Recesses for clearance, such as for subsequent grinding operations on various
shafts and axles, require dedicated inserts with round cutting edges that are
sharp and accurate. For this there are
small and large applications.
For the shallow recesses, CoroCut 1 or
2 with RO and RM insert geometries are
recommended.
For deeper recesses, T-Max Q-Cut system
with insert geometry 4U is recommended.
C
Face grooving
Making grooves axially on the faces of
components requires tools dedicated for
the application. A face grooving tool has to
be made to clear the round groove which it
is making the toolholder has to be curved. Both the inner and outer diameter of
the groove needs to be taken into account
for the tool to be accommodated.
First-cut diameter ranges are indicated for
various tools. When a groove is machined
in several cuts, only the rst cut needs to
be considered as the tool is then accomodated to machine smaller groove diameters.
E
Facegrooving
LH
RH
Undercutting
B9
Turning
2
3
2
1
3
B 10
Facegrooving
Internal grooving
Most of the methods for external grooving can be applied to internal grooving.
Precautions may have to be considered,
as with boring in general, to ensure chip
evacuation and to minimize vibration tendencies. Tool size, overhang and set-up
should be optimized and tuned bars be
Internal grooving
Turning
B
Prole turning
Modern parting and grooving tool systems can also perform turning operations for which there are dedicated insert
geometries. The stability of the CoroCut
system provides it with the capability
of machining at high cutting data even
when exposed to the radial forces during
axial turning.
When proling of various shapes is required, the CoroCut systems offers
scope for rationalization since one tool
can be used to replace right-hand and
left-hand conventional tools. The roundshape inserts have dedicated geometries for these operations, for instance
RM for medium feed rates and tougher
machining conditions; RO for stainless
steel and sticky workpiece materials and
AM, which is a sharp, positive proling
geometry for non-ferrous materials such
as aluminium. RE is recommended for
hard hard steels and RS for nishing
non-ferrous materials. The CoroCut system offers unique stability with the rail
seat design and the Wiper effect good
surface nish.
B 11
Turning
B 12
Right-hand inserts can be used in righthand external and left-hand internal toolholders. Left-hand inserts can be used
in left-hand external and right-hand internal toolholders.
When it comes to axial turning with
CoroCut tools, the Wiper effect makes it
posible to generate a high surface nish
(Ra values smaller than 0.5 microns can
be achieved along with high bearing ratios). High feed rates and D O C according
Turning
CoroCut XS
Conventional turrets
External
Blade
Shan
k too
Corom
ant C
apto
unit
Internal
ba
ro
rin
bo
nk
ha
ls
l,
r
ee
ba
st d
n tune
ing tor
i
r
r
bo ap
ba or
nk ad
ith ced
ha pto
w
r
s
o
l a
ad inf
ee C
he re
St ant
g e
m
tt in rbid
Cu ca
Co
St
ee
d
an
B 13
Turning
Parting
External grooving
Internal grooving
Face grooving
First choice
CoroCut 2-edge:
Cutting depths up to
20 mm
T-MAX Q-Cut (151.2):
Cutting depths above
20 mm
CoroCut 3 shallow cutting
depths -6.4mm
CoroCut 2-edge:
Cutting depths up to
20 mm
Alternative tools
CoroCut 1-edge:
Cutting depths above
20 mm
CoroCut 1-edge:
Cutting depths above
20 mm
External turning
Internal turning
Undercutting
Proling
Shallow grooving
CoroCut 2-edge:
Cutting depths up to
20 mm
CoroCut 1-edge:
Cutting depths above
20 mm
CoroCut 2-edge:
Cutting depths up to
20 mm
CoroCut 1-edge:
Cutting depths above
20 mm
CoroCut 2-edge
T-MAX U-Lock:
For circlip grooves
B 14
CoroCut 2-edge
shallow grooves
Turning
F123
F123
F123-S
F123
X123
short
F123
G123
AG123
AX123
F123
G123
long
Clamping system
Max. ar., mm
Spring/
screw
Screw
Screw
Screw
1555
816
1232
1017
Screw
4-25
Screw
3.58.0
Screw
4.5-13
Screw
Screw
12-28
Parting
Bars
Tubes
Grooving
Precision
Deep
Face grooving
Undercutting
Proling
Aluminium proling
Turning
Internal
Grooving
Turning
Proling
= Recommended tool
= Alternative tool
B 15
Turning
151.20
151.21
F151.22
F151.23
S151.22
AG151.32
AG151.22
short
AG551.31
0,90
F151.37
AF151.37
151.21
F151.42
Screw
Screw
long
A
Spring/
screw
Spring
Spring
Screw
Screw
35-100
13-45
15-32
816
1532
Screw
-
Screw
Spring
Screw
3.512
3.519.5
8.720
5.315
18
B 16
= Recommended tool
= Alternative tool
Turning
The insert seat size of the holder should correspond with the
seat size on the insert; every holder can take all the different
insert geometries available.
B
0, 7, 45 and 70 shank style screw clamp holders for different applications
C
Bars and cutting head for internal applications
E
0 and 90 screw clamp holders and 0 bars for face grooving
CoroCut and Q-Cut external holders for face grooving are available in B-curved design as stocked item. A-curved design can be
ordered as Tailor Made.
F
0
90
B
B
90
A
A
B
B
A
R
R
0
B 17
Turning
T-Max Q-Cut SL
151.2
CoroCutSL
SL blades
blades
CoroCut
CoroTurn SL adaptors
Right hand
Left hand
Right hand
Left hand
CoroCut SL
123
CoroCut
SL 123
T-Max Q-Cut
SL 151.2
A
Coromant
Capto 0
Coromant
Capto 45
Shank 0
Shank 0
Neutral
Coromant
Capto 45
Coromant
Capto 0
B
Shank 90
Coromant
Capto 90
Coromant
Capto 90
Face grooving
blades
Face grooving
blades
Adaptors
Existing 570 bars
CoroTurn SL
Left hand
Neutral
Right hand
Coromant
Capto 90
Coromant
Capto 90
Coromant
Capto 90
Boring bar
90
G
CoroCut SL blades
CoroCut SL blades
Left hand
T-Max Q-Cut
SL 151.3
B 18
Right hand
Existing 570-cutting
heads
CoroCut SL
123
CoroCut SL
123
T-Max Q-Cut SL
151.3
Turning
Combination
R
R
R
L
L
L
L
L
R
R
Recommended
tool
Alternative tool
Not
recommended
Adaptor
570-25R..
570-32R..
570-40R..
570-25L..
570-32L..
570-40L..
570-25L..
570-32L..
570-25R..
570-32R..
Blade
C?-570-25-LF
C?-570-32-LF
C?-570-40-LF
C?-570-25-RF
C?-570-32-RF
C?-570-40-RF
C?-570-25-LX-045
C?-570-32-LX-045
C?-570-25-RX-045
C?-570-32-RX-045
B
Parting, grooving, proling, turning
CoroCut -SL
123
Q-Cut -SL
151.2
Face grooving
Q-Cut -SL
151.3
CoroCut -SL
123
Q-Cut -SL
151.3
C
Clamping system
Coupling diameter, mm
Max. ar, mm
Insert width,mm
Min. internal diameter, mm
Parting
Normal
Deep
Grooving
Proling
Turning
Face grooving
1) First cut
diameter- min. max.
Internal
Grooving
Proling
Screw clamp
Spring clamp
Screw clamp
Screw clamp
Screw clamp
25. 32. 40
25. 32. 40
25. 32. 40
32
32
12 23
20 35
6 13
12 18
8.7 10.7
1.5 7.14
2.0 8.0
2.0 8.0
2.5 6.0
2.5 5.0
4001
701
115 175
35.8 51.6
40
24
B 19
Turning
Dm
300
300
N123D15-21A2
N123E15-21A2
250
Dm
200
200
150
150
100
100
ar
ar
10
15
10
15
20
25
32
R/L123H25-25B1
50
50
5
R/L123E25-25B1
R/L123F25-25B1
R/L123G25-25B1
250
Insert seat
size
G
K
First cut
diameter, mm
Max cutting
depth, mm
Min Max
E
F
G
H
J
K
100
83
57
46
46
46
min.
max.
3.5
3.5
3.5
4.5
4.5
4.5
Parting of tubes
Parting of bars
Component
dia, mm
<8
812
1216
1624
2432
3240
4048
4856
1
1.5
2
2.5
3
4
5
6
B 20
CM/CS
CM
CM
CR
CR
CR
4E
4E
Tool
system
CoroCut3
CoroCut 2&3
CoroCut 2
CoroCut 2
CoroCut 2
CoroCut 2
T-Max Q-Cut
T-Max Q-Cut
Feed
start value,
mm/r
0.05
0.07
0.08
0.08
0.12
0.15
0.18
0.20
Component
wall thickness, mm
<4
4 6
6 8
812
1216
1620
2024
2428
1
1.5
2
2.5
3
4
5
6
CM/CS
CM
CM
CR
CR
CR
4E
4E
Tool
system
CoroCut3
CoroCut 2&3
CoroCut 2
CoroCut 2
CoroCut 2
CoroCut 2
T-Max Q-Cut
T-Max Q-Cut
Feed
start value,
mm/r
0.05
0.07
0.08
0.08
0.12
0.15
0.18
0.20
Turning
Low feed
CoroCut
2
Medium feed
Q-Cut
151.2
CoroCut
2
CoroCut
3
Parting
bars
CF
7E
tubes
CF
7E
CM
High feed
Q-Cut
151.2
CM
5E
CM
5E
CoroCut
2
Optimizing
CoroCut
2
Q-Cut
151.2
Q-Cut
151.2
4E
CR
A
5F
9E
9E
CS
CS
Turning
Proling
TF
7G
TM
5T
RE
E-P
RM
5P
GF
4G
GM
5G
GE
E-G
RS
F-P
AM
151.4
AL
4T
RO
4P
Grooving
6G
Al proling
4U
Undercutting
TF
CM
151.3
7G
RM
151.3
7P
Face grooving
1)
1)
151.3
4G
151.3
7G
1)
1)
151.3
7P
Internal
1)
Grades
Steel
Stainless steel
Cast iron
Aluminum and non-ferrous
materials
ISO S = Heat resistant super alloys
ISO H = Hardened materials
ISO-M
ISO-K
ISO-N
ISO-S
ISO-H
Wear resistance
Stable
CD10
S05F
GC
3115
GC
3115
H10
GC
1005
GC
4025
GC
4025
H13A
H13A
GC
4125
GC
4125
GC
2135
GC
2135
GC
2135
GC
2145
GC
2145
GC
2145
GC
4125
GC
4125
CB20
Conditions
ISO P =
ISOM =
ISO K =
ISO N =
ISO-P
Toughness
Unstable
B 21
Turning
CoroCut -TF
Zv
Rmax
fn
CoroCut -TM
ap
fn
ap
Rmax
Surface nish
Ra, m
Conventional tool.
Corner radius 0.4 mm.
2.5
2.5
1.5
1.5
0.5
0.5
Conventional tool.
Corner radius 0.8 mm.
0
0
0.1
0.15
0.2
0.25
0.3
0.1
0.15
0.2
0.3
0.25
E
insert with Wiper technology
r = 0.4 mm
The Wiper is designed to work with radial feed (axial feed when
facegrooving). The main benet is much better surface nish
on the component (see graph below). The CoroCut 1 -2 edge
system is a system for high pruductivity parting and grooving
operations. The CoroCut insert geometries -CF and -TF, as well
as the T-MAX Q-Cut geometries -7E and -7G, are using the Wiper
technology giving much better better surface nish in parting
and single groove operations.
Surface nish
Ra, m
1.2
1.0
0.8
0.6
0.4
0.2
= Wiper effect
0.05
0.1
0.15
0.2
B 22
Turning
Tubes
Turning
Proling
Security
Productivity
2135
4125
2145
2135
4125
4025
4125
4025
2135
4125
4025
3115
4125
4025
2135
4125
4025
3115
H13A
H10
H13A
1005
4125
4025
4125
1005
4125
4025
H13A
CD10
1005
S05F
Grade GC3115
Based on a hard substrate, MT-CVD coated with TiCN-Al2O3 layer.
A high wear resistant grade for grooving and turning applications
under stable conditions. Also effective in hard steels. High cutting
speeds.
Grade GC4025 rst choice for cast iron
Based on a hard gradient sintered substrate, MT-CVD coated with
TiCN-Al2O3-TiN layer. An all-round grade for ISO-P and ISO-K with
excellent combination of high wear resistance and good edge security. To be used in grooving, turning and parting-off operations
under stable conditions. Medium to high cutting speeds.
Grade GC4125 rst choice for steel
A ne grained substrate, PVD-coated with TiAlN layer. An excellent
all-round grade in all ISO-areas. First choice for parting-off tubes,
grooving and turning operations and works well in low-carbon and
other smearing materials. Low to medium cutting speeds.
Grade GC2135 rst choice for stainless steel
A MT-CVD-coated grade with TiCN-Al2O3-TiN layer. A grade for
toughness demanding operations such as parting-off to centre
and interrupted cuts. Low to medium cutting speeds.
CB20
Grooving
4125
4025
4125
1005
4125
3115
H13A
4125
1005
CB20
Aluminium
proling
H10
CD10
Undercutting
235
H13A
Face
grooving
4125
4025
2135
4125
4025
3115
H13A
H13A
CB20
1005
Grade GC2145
The markets toughest substrate, PVD coated with TiAlN layer.
For extremely toughness demanding operations, such as interrupted cuts and parting-off to centre. Low cutting speeds.
Grade H13A rst choice for non-ferrous materials
Uncoated carbide grade. Good wear resistance and toughness
combined with edge sharpness. To be used in non-ferrous and
titanium materials.
Grade H10
Uncoated carbide grade. Good edge sharpness for use in aluminium alloys and Heat Resistant Super Alloys (HRSA).
B 23
Turning
Radial feed
4.0
3.0
2.5
Wi p e r
-CM
B
Medium feed choice
0.05 0.1
0.2
0.3
0.4
5.0
4.0
3.0
2.5
2.0
0.05 0.1
0.2
0.3
0.4
-CR
Rough machining
Strong cutting edges, reduce risk of edge fractures.
Suitable for parting off bars and interrupted cuts.
For steel and cast iron, but also suitable for stainless steels when there
is a need for strong edges.
Available as CoroCut 1- and 2-edged inserts.
Radial feed
Insert width (la), mm
6.0
5.0
4.0
3.0
2.5
0.05 0.1
0.2
0.3
0.4
-CM
Radial feed
-CS
Radial feed
Insert width (la), mm
-CS
B 24
Turning
Grooving
-GF
Radial feed
Axial feed
8.00
8.0
6.0
5.00
3.0
4.0
4.00
3.00
2.0
2.00
1.50
3.0
-GM
la
4.0
6.00
1.0
2.0
0.05
Radial feed
6.0
5.0
4.0
3.0
2.0
C
0.05 0.1
0.2
0.3
0.4
-GE
Radial feed
Insert width (la), mm
8.0
6.0
5.0
4.0
3.0
0
0.05
0.1
0.15
0.2
Proling
-RM
Radial feed
Insert width (la), mm
Axial feed
Cutting depth (ap), mm
8.0
6.0
5.0
4.0
3.0
4
3
8.0
6.0
5.0
0.1
0.2
0.3
0.4
0.5
4.0
3.0
1
0
-RE
la
G
0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Radial feed
Axial feed
la
8.0
2 6.0
5.0
1 4.0
Feed (fn), mm/r
3.0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
B 25
Turning
-RO
Radial feed
Axial feed
8.00
8.0
3.0
5.00
4.00
3.00
2.00
la
3.5
6.00
2.5
6.0
2.0
5.0
1.5
4.0
3.0
0.5
2.0
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Proling
-RS
Radial feed
Axial feed
Cutting depth (ap), mm
Diamond tipped
8.0
6.0
5.0
4.0
3.0
la
8.0
3 6.0
5.0
2 4.0
0
0.1
0.2
0.3
0.4
3.0
0 0.05 0.1 0.15 0.2 0.25 0.35 0.3 0.4 0.45 0.5
Aluminium proling
-AM
Radial feed
8.0
6.0
la
8.0
3
0
Axial feed
Cutting depth (ap), mm
0.1
0.2
0.3
6.0
0.4
1
0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Radial feed
Insert width (la), mm
8.0
Axial feed
Cutting depth (ap), mm
5
6.0
5.0
4.0
3.0
la
6.0
5.0
0.05
Wip er
0.1
0.2
0.3
0.4
8.0
2 4.0
3.0
1
0
0
0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
B 26
Turning
-TM
Radial feed
Insert width (la), mm
Axial feed
Cutting depth (ap), mm
5
8.0
la
6.0
5.0
4.0
3.0
8.0
6.0
5.0
4.0
3.0
2
0.05
0.1
0.2
0.3
0.4
0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
Parting
-4E
Radial feed
8.0
6.0
5.0
4.0
3.0
2.5
0
-5E
0.1
0.2
0.3
0.4
0.5
Radial feed
Insert width (la), mm
6.0
5.0
4.0
3.0
2.5
2.0
0
-5F
0.1
0.2
0.3
0.4
0.5
Radial feed
Insert width (la), mm
5.0
4.0
3.0
2.5
2.0
Wip er
-9E
F
0
-7E
0.1
0.2
0.3
0.4
0.5
Radial feed
Insert width (la), mm
4.0
3.0
2.5
0
0.1
0.2
0.3
0.4
0.5
Radial feed
Insert width (la), mm
4.0
3.0
2.5
0
0.1
0.2
B 27
Turning
Grooving
-5G
Radial feed
Insert width (la), mm
8.0
6.0
5.0
4.0
3.0
2.0
0
-4G
(N151.2)
B
Low feed choice
0.1
0.2
0.3
Radial feed
Insert width (la), mm
10.0
8.0
6.0
5.0
4.0
3.0
2.0
0
0.1
0.2
0.3
C
-6G
0.4
0.5
Feed (fn), mm/r
0.4
0.5
Feed (fn), mm/r
Radial feed
Insert width (la), mm
8.0
6.0
E-G
0.1
0.2
0.3
0.4
0.5
Feed (fn), mm/r
Radial feed
Insert width (la), mm
6.0
5.0
4.0
3.0
0.05
0.1
0.15
0.2
0.25
Feed (fn), mm/r
Internal grooving
-4G
(N151.3)
G
Low feed choice
B 28
Radial feed
Insert width (la), mm
8.0
6.0
5.0
4.0
3.0
2.0
0
0.1
0.2
0.3
0.4
0.5
Feed (fn), mm/r
Turning
Face grooving
-7G
(N151.3)
Medium feed
choice
Axial feed
Radial feed
6.0
5.0
la
6.0
5.0
4.0
4.0
3.0
Wi p e r
0.05
0.1
0.15
0.2
0.25
0.3
Feed (fn), mm/r
3.0
1
0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
B
-7P
(N151.3)
Radial feed
Axial feed
5
These inserts
can only be used
with holders type
F151.37 or bars type
AG151.32
6.0
5.0
4.0
6.0
5.0
4.0
3.0
3.0
0.1
0.2
0.3
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Proling
-5P
Medium feed
choice
Radial feed
Axial feed
8.0
6.0
5.0
4.0
3.0
la
8.0
6.0
5.0
4.0
3.0
0.1
0.2
0.3
0.4
1
0
F
0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
-4P
Radial feed
Axial feed
10.0
8.0
6.0
5.0
4.0
3.0
la
10.0
8.0
0.1
6.0
5.0
4.0
3.0
B 29
Turning
Proling
F-P
Radial feed
Axial feed
Cutting depth (ap), mm
Diamond tipped
6.0
5.0
4.0
la
3 6.0
5.0
2 4.0
0
0.1
0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
E-P
Radial feed
Axial feed
Cubic Boron
Nitride tipped
6.0
5.0
4.0
3.0
4
3
la
2 6.0
5.0
0 0.05
1 4.0
3.0
0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
D
-AL (N151.4)
Radial feed
Axial feed
5
la
8.0
6.0
These inserts
can only be used
with holders type
F151.42
8.0
6.0
2
0
0.1
0
0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Circlip grooving
G
R-/L154.0G
Radial feed
4.15
3.15
2.15
1.10
0
0.1
0.2
0.3
B 30
Turning
Turning
-5T
Radial feed
Axial feed
6.0
5.0
4.0
3.0
la
3 6.0
5.0
2 4.0
0
0.1
0.2
0.3
1
0
3.0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
-4T
Radial feed
Insert width (la), mm
Axial feed
6.0
5.0
4.0
3.0
0
0.1
0.2
0.3
Feed (fn), mm/r
la
6.0
5.0
4.0
3.0
1
0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
Undercutting
-4U
E
0
0.1
0.2
0.3
Feed (fn), mm/r
-3B
H
Straight blanks for Do it yourself grinding are
available in 9 widths from 2.3 up to 11.6 mm.
These blanks have a at top which allows grinding
to many different shapes.
B 31
Turning
Note! For internal grooving, facegroving and undercutting the speed shouuld be reduced by 30-40 %.
ISO
CMC
No
Material
Spe-cic
cutting
force kc
0.4
Hardness
Brinell
A
CT525
GC3115
GC3020
0.05- 0.5
0.05- 0.5
STEEL
ISO
C = 0.1 0.25 %
C = 0.25 0.55 %
C = 0.55 0.80 %
2000
2100
2180
125
150
170
235 170
220 155
210 145
355 185
330 140
300 125
355 185
330 140
300 125
02.1
02.2
02.2
Low-alloy 5 %
Non-hardened
Hardened and tempered
Hardened and tempered
2100
2775
2775
180
275
350
205 145
185 120
150 100
290 135
270 105
220 85
290 135
270 105
220 85
03.11
03.21
High-alloy >5%
Annealed
Hardened tool steel
2500
3750
200
325
130 100
80 55
260 115
205 75
260 115
205 75
06.1
06.2
06.3
06.33
Castings
Unalloyed
Low-alloy (alloying elements 5%)
High-alloy, alloying elements > 5%)
Manganese steel, 1214% Mn
1800
2100
2500
3600
180
200
225
250
150 100
135 85
115 70
75 50
175
200
160
90
175
200
160
90
CMC
No
Material
Spe-cic
cutting
force kc
0.4
Hardness
Brinell
GC1005
HB
CT525
GC1015
0.05- 0.5
0.05- 0.5
Ferritic/
martensitic
2100
2300
3500
2800
200
200
330
330
400 175
215 95
255 110
250 180
195 135
135 95
150 100
190 140
140 105
100 75
110 80
05.20
05.21
05.22
05.23
Austenitic
2300
2600
3500
3000
200
180
330
200
435 190
235 100
260 115
230 160
190 130
115 80
130 90
130
105
85
70
90
70
60
49
05.51
05.52
Austenitic-ferritic
(Duplex)
Non-weldable
Weldable
2600
3000
230
260
335 145
300 130
115
90
90
70
100
50
65
29
15.11
15.12
15.13
Ferritic/
martensitic
Non-hardened
PH-hardened
Hardened
2100
3200
2600
200
330
330
165 115
120
90
75
80
60
15.21
15.22
Austenitic
Austenitic
PH-hardened
2300
3200
180
330
160 110
95 65
115
70
90
55
15.51
15.52
Austenitic-ferritic
(Duplex)
Non-weldable
Weldable
2300
2700
230
260
100
80
85
44
60
26
Cast
Bars/forged
05.10
05.11
05.12
05.13
ISO
CMC
No
Material
0.05%C
< 0.05%C
0.05%C
< 0.05%C
Spe-cic
cutting
force kc
0.4
Hardness
Brinell
110
GC1015
N / mm2
K
CAST
IRON
B 32
HB
80
60
GC3115
GC3020
75
90
75
48
N / mm2
75
90
75
48
STAINLESS STEEL
Unalloyed
HB
01.1
01.2
01.3
0.05- 0.5
0.05- 0.5
07.1
07.2
Malleable
950
1100
130
230
110
75
95
60
340 170
250 115
230 120
180 85
08.1
08.2
Grey
1100
1290
180
220
90
85
70
65
290 140
250 120
250 105
205 100
09.1
09.2
Nodular SG iron
Ferritic
Pearlitic
1050
1750
160
250
75
65
60
48
260 115
205 100
180
150
85
85
Turning
A
GC4025
GC4125
GC2135
GC235
GC2145
0.05- 0.5
0.05- 0.5
0.05- 0.5
0.05- 0.5
255 125
230 100
205 90
205 100
180 75
175 70
165 130
150 120
140 105
175
160
150
90
65
60
270 125
260 95
210 75
205
175
140
95
80
65
175
155
125
80
70
55
140 110
120 85
95 70
155
140
115
75
60
49
250 105
185 70
180
130
80
55
155
105
70
43
70
45
60
33
140
95
65
37
160
180
100
80
120
140
105
60
60
75
45
35
105
120
90
50
50
60
40
29
100
90
80
100
70
55
47
80
95
110
80
45
55
35
65
80
75
42
H13A
GC4125
GC2135
GC235
GC2145
0.05- 0.5
0.05- 0.5
0.05- 0.5
0.05- 0.5
90
70
40
50
175
165
130
140
75
75
60
65
155
145
110
120
65
65
46
50
170 130
130 100
90 70
100 75
140
130
100
110
55
50
40
45
120
100
49
65
80
65
33
44
205
185
130
140
85
90
60
65
170
165
105
115
75
70
49
55
150 110
125 95
75 55
85 65
160
140
95
105
70
55
44
49
155
130
75
60
135
110
60
50
125
95
95
70
125
100
50
45
75
60
150
70
130
60
110
85
120
47
50
38
125
55
110
46
70
55
100
40
70
43
47
29
160
105
80
55
135
90
60
44
105
65
80
49
125
80
50
38
135
110
65
55
115
95
55
45
110
85
85
60
105
80
47
39
H13A
GC4025
GC4125
0.05- 0.5
0.05- 0.5
85
55
300 160
220 100
220 110
150
85
80
80
65
60
260 125
225 110
180
150
95
80
70
60
55
44
240 105
190 90
160
130
85
65
B 33
Turning
CMC
No
Material
Specic
cutting
force kc
0.4
Hardness
Brinell
CD10
CD1810
H10
N
Non-ferrous
material
ISO
30.11
Aluminium alloys
30.12
Heat resistant
super alloys
60
2000 465
2500 150
2400 715
800
100
2000 465
2500 150
805 275
750
900
75
90
2000 465
2000 465
2500 150
2500 150
825 275
510 200
700
700
1750
110
90
100
800 325
795 325
400 185
800 150
800 150
400 150
Aluminium alloys
33.1
33.2
33.3
Copper and
copper alloys
Material
Specic
cutting
force kc
0.4
Hardness
Brinell
H10
GC1005
Titanium
ISO
N / mm2
HB
0.05- 0.3
3000
3100
200
280
20.21
20.22
Nickel base
3320
3600
250
350
90
80
55
50
100
90
60
55
3700
320
70
46
80
50
90
80
70
60
50
46
100
90
80
65
55
50
20.24
20.31
20.32
20.33
Cobalt base
3300
3750
3800
200
300
320
23.1
Titanium Commercial
pure1)
(99.5% Ti)
1530
400
23.21
23.22
Titanium alloys1)
1675
1690
950
1050
Specic
cutting
force kc
0.4
Hardness
Brinell
CMC
No
Material
04.1
10.1
Hardened
material
1)
2)
B 34
200 130
165 110
Iron base
190 160
80
70
65
55
CB20
CC670
0.05- 0.3
20.11
20.12
0.05- 0.1
N / mm
HB
5400
2750
60 HRC
400
130 125
200 195
S05F
Rm2)
0.05- 0.5
500
0.05- 0.3
0.05- 0.5
30.21
30.22
CMC
No
HB
110 100
110 100
Turning
H13A
0.5
420 235
995 585
650 360
300 175
200 115
150 90
C
H13A
GC4125
GC2135
GC235
GC2145
CC670
0.05- 0.3
0.05- 0.3
0.05- 0.3
0.05- 0.3
0.05- 0.1
50
40
37
26
70
50
38
29
50
40
29
26
50
40
37
26
40
30
30
20
30
20
23
13
45
40
28
22
40
35
26
21
30
20
23
13
25
15
20
10
600 500
500 400
20
13
30
16
25
10
20
13
15
10
250 200
35
23
20
27
15
13
50
40
30
33
22
16
45
35
25
28
17
14
35
23
20
27
15
13
30
20
15
20
10
10
410 340
350 300
320 250
175 145
200
95
70
65
38
33
70
65
60
55
G
Feed fn, mm/r
Cutting speed vc, m / min
B 35
Turning
Toolholder selection
Cutting uid
To minimize the risk of vibration tendencies and tool deection, always choose :
- a blade or toolholder with the smallest
tool overhang
- maximum toolholder shank dimension
- blade height (h) equal to or larger than
the blade insertion length
- blade or holder with maximum blade
width (largest possible insert seat size)
- use a CoroCut toolholder with short ar
(for Q-Cut holder type 22) if possible to
ensure good stability and straight cuts.
The reinforced holder will increase stability further.
B 36
Parting off
Optimize tool-life .
Turning
Chamfered grooves .
Internal grooving .
. should have the shortest possible tool
overhang and the lightest cutting geometry
(GF or TF). Make several insertions with a
narrower insert followed by a nishing cut
or a single insertion followed by plunge
turning. Start at the bottom of the hole
and work outwards and use RH or LH inserts to direct chips when roughing. Use
large amounts of cutting uid. Consider
EasyFix sleeeves to optimize set-up and
achieve good bar clamping.
Turning
Finishing wider grooves ...
... with an axial turning operation with geometries TF or TM will provide the Wiper effect for achieving good surface nish compared to conventional turning tools.
E
Compensation when axial
turning
During axial turning or copying the tool is
subjected to a small deection, caused
by axial cutting forces. This results in a
difference (Dc/2) in diameter during
the transition between radial and axial
feed. In order to compensate for this, the
difference in diameter should be measured and the tool drawn back so that the
correct diameter is obtained.
Grooving
Finish grooving .
. can be improved by the use Wiper
technology to achieve good surface nish
in grooves and parting (geometries CF
and TF as well as 7E and 7G)
Wiper
B 37
Turning
Rough turning
Finish Turning
Cause
Solution
? Excessive temperature
in cutting zone.
? Unsuitable grade.
E
Plastic deformation.
Cause
Solution
? Decrease cutting
speed .
? Choose more wear
resistant grade .
? Improve coolant supply.
Chipping.
? Lack of coolant
supply.
Cause
Solution
? Cutting edge
temperature too low.
? Unsuitable geometry
or grade.
Chipping/breakage
Cause
Solution
? Decrease cutting
speed .
? Choose more wear
resistant grade .
? Decrease feed .
? Improve coolant supply.
Notch wear
Cause
Solution
Cause
Solution
? Unstable conditions .
? Too high cutting data .
B 38
Crater wear
Turning
Grooves are often designed in many different shapes and dimensions depending on its working area. With Tailor Made tools
you can increase the productivity and make it possible to generate grooves not possible to produce with standard tools. We
tailor inserts and toolholders to suit your specic component requirements.
Inserts
For inserts choose suitable shape option (see below) plus actual dimensions according to Turning tools catalogue. Contact
your Sandvik Coromant representative and we will give a quick quotation, competitive price and delivery.
123-FB
123-RO
123-GF
123-GE
2 Edge
2 Edge
2 Edge
1 Edge
B
pe
or sha
Blank f
8.
option
Shape
options
Shape
options
10
Shape
options
11
12
16
17
F
Insert seat size
Insert width
123-GE
123-FB
123-RO
123-GF
123-FB
123-RO
123-GF
123-GE
E
E
E
1.9-2.3
1.9-2.4
F
F
F
2.3-3.4
2.8-3.2
1.9-2.3
2.3-2.8
G
G
G
2.6-3.8
2.8-3.6
3.0-3.4
H
H
H
H
3.5-4.8
3.8-4.0
4.5-5.0
3.6-5.0
4.0-5.0
J
J
J
J
4.5-5.8
5.5-6.35
K
K
K
K
5.5-6.8
6.4-7.4
L
L
L
L
6.5-8.0
7.4-8.0
5.0-5.6
4.5-6.35
5.6-7.2
5.6-6.35
7.2-8.0
6.5-8.0
Options
Insert seat
size
No of edges
Insert grade
ER
A1, A2, A3
R1, R2, R3, R4
D1, D2, D3, D4
V1, V2, V3, V4
S3, S4, S5
Tolerance
Insert width1.98.0 mm
Insert radius R1/R2/R3/R4
lengthD1/D2/D3/D4
angleV1/V2/V3/V4
Clearance angleS3/S4/S5
A1Tolerance 0.02 mm
For more GF-limits see table further on.
B 39
Turning
Quick quotation
Easy to order
Competitive delivery
151.2-4G
Recommended rst choice geometry for grooving. *Options 1, 4, 5 and 8 also suitable for T-Max Q-cutter.
The face of options 4 and 5 must be symmetrical for T-Max Q-cutter.
Shape
options
1*
4*
B
Shape
options
5*
8*
C
151.2-3G
Alternative when shapes required lie outside Tailor Made range of -4G.
Shape
options
Shape
options
Shape
options
12
16
17
10
11
151.2-6G
Shape
options
Options
H
Insert seat
size
Insert
grade
ER
ER-treatmentS=small, L=Large or
R=Recommended
B 40
Insert width1.9-11.0 mm
Insert radius R1/R2/R3/R4
Insert radius R1/R26G=0.2-2.0 mm
lengthD1/D2/D3/D4
angleV1/V2/V3/V4
T-Max Q-Cutter10
A1Tolerance 0.02 mm
Turning
For toolholders, choose the type of operation and holder according to the Turning tools catalogue. Contact your
Sandvik Coromant representative and we will give a quick quotation and competitive price and delivery.
Coromant Capto
Tool design
R
Machining
limitations
Clamping system
Holder style
Screw
90
F
N
Spring
L
Reinforced blade
face grooving
Reinforced blade
parting
Blade type
Copy angle
Operation type
Turning
Parting
Radial grooving
Face grooving
Proling
E
Standard inserts
Type
Geometries
Insert sizes
Parting
Turning
Grooving
123
123
123
123
123
CF, CM, CR
TF, TM
GM
E, F, G, H, J, K
G, H, J, K, L
E, G, H, J, K, L
RM
F, G, H, J, L
123
FB, RO, GF
E, G, H, J, K, L
Proling
Type
Geometries
Insert sizes
N151.2
N151.2
N151.2
N151.3
N151.2
N151.2
N151.2
3G, 4G
6G
B 41
Turning
Seat size
Width of insert
la (mm)
D
E
F
G
H
H
J
K
L
1.5 - 1.9
1.9 - 2.3
2.3 - 2.8
2.8 - 3.6
3.6 - 4.3
4.41 - 5.0
5.0 - 5.6
5.6 - 7.2
7.2 - 8.0
Corner radius
re min (mm)
re max (mm)
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.3 - 0.6
0.3 - 0.6
0.4 - 0.7
0.4 - 0.9
0.5 - 1.0
0.6 - 0.9
0.8 - 1.2
0.9 - 1.9
0.9 - 1.5
Example: a 1.9 mm E-seat -GF insert can have a max. corner radius of 0.3 mm, while a 2.3 mm E-seat -GF insert can have a max. corner radius of 0.6 mm.
Special products
For even more complicated products the Sandvik Coromant special tool design facility is able to produce inserts and toolholders
to suit very specic requirements.
Grinding
Grain size:
Binder:
Concentration:
Fixture:
Standard holder R/LF151.22 is suitable as grinding xture.
Setting angles:
Recommended setting angles for grinding wheel with insert
mounted in the holder are shown in the diagram opposite.
-3B
B 42
-4B