Professional Documents
Culture Documents
Table of contents
Page
1.
Introduction
1.1
1.2
1.3
2.
2.1
Colours
2.2
System overview
3.
Construction principles
3.1
3.2
4.
General data/properties
10
4.1
Material/corrosion resistance
10
4.2
Ecology
11
4.3
Static proof
11
4.4
11
4.5
11
4.6
Thermal protection
12
4.7
12
4.8
12
4.9
Fire protection
12
4.10
Lightning protection
13
4.11
13
4.12
Tolerances
13
5.
Design notes
14
5.1
14
5.2
15
5.3
16
6.
17
6.1
System components
17
6.2
Connections
17
6.3
17
6.4
18
6.5
20
6.6
21
6.7
21
6.8
22
6.9
Placement of screws
30
Index
31
Left:
Storage Electro Helfrich Viernheim (D)
Architects: Fischer Architekten, Viernheim
1. Introduction
1.1 Aluminium building envelope
To allow unusual design concepts to be realised economically and yet to optimum effect, there is a special
demand for building systems with low operating and
maintenance expenditure, which also fulfil the requirements with regard to energy-saving building. Kalzip
is calculated in accordance with the rules and regulations applicable at present in the Federal Republic of
Germany.
2.1 Colours*
exclusive finishes:
- TitanColor
- SoftColor
- AntiGraffiti
visual appeal
Economic efficiency and conservation of resources
Low weight
Wide range of acoustic and thermal insulation
configurations
System components. Fully integrated and
interchangeable
For a perfectly integrated overall appearance; additional
system components are available that have been specifically designed and manufactured for compatibility with
20,5
Right:
Dimensions of the profile panel
267
67
166
37
3. Construction principles
3.1 Kalzip Facade Systems on walling and concrete
Top:
Wall construction
Kalzip Facade Systems
Detail: Section door
Right:
Wall construction
Kalzip Facade Systems
Detail: Window
Left:
Wall construction
Kalzip Facade Systems
Detail: Roof parapet
Top:
Wall construction
Kalzip Facade Systems
Detail: Door
Left:
Wall construction
Kalzip Facade Systems
Detail: Inside and outside corner
Top:
Wall construction
Kalzip Facade Systems
Substructure cassette
Detail: Section door
Right:
Wall construction
Kalzip Facade Systems
Substructure cassette
Detail: Window
Left:
Wall construction
Kalzip Facade Systems
Substructure cassette
Detail: Roof parapet
Top:
Wall construction
Kalzip Facade Systems
Substructure cassette
Detail: Door
Left:
Wall construction
Kalzip Facade Systems
Substructure cassette
Detail: Inside and outside corner
4. Allgemeine Angaben/Eigenschaften
4.1 Werkstoff/Korrosionsbestndigkeit
An essential advantage of using Kalzip profile sheets
Contact corrosion
Country
Town/industry
Zinc
Stainless steel
Lead
Unprotected steel
Copper
* This only applies to thread-forming screws and blind rivets made of stainless steel, when an electrolyte formation is to be excluded.
10
4.2 Ecology
In common with all other materials, aluminium cannot
recycling process.
demands.
Mechanical damage of the surface causes optical impairment but does not initiate corrosion processes in the
profile sheets are 1.0 and 1.2 mm. The load bearing
11
and installed.
saving regulation).
sheets.
be dimensionally stable.
cross-sections of 50 cm /m each.
2
12
and also path to earth, provided that the profile sheets are
4.12 Tolerances
lightning flashes which may hit the facades are too low
adjustable substructures.
13
Right:
CMT Zeiss Oberkochen (D)
Architect:
SIAT Bauplanung und
Ingenieurleistungen GmbH
5. Design notes
5.1 Substructure made of
concrete, brickwork
The Kalzip Facade System offers extensive design
They may consist of short or long rails and have the ability
14
Right:
Industrial hall Marxer Friedberg (D)
Architect: Dieter W. Hoppstaedter
Page 16:
Storage Electro Helfrich Viernheim (D)
Architects: Fischer Architekten, Viernheim
Page 17:
Kalzip TF 800 R system components
Trapezoidal sheets
profiles.
static conditions.
Post and frame system
Subsequently the fastening of multi-part, adjustable
15
6.2 Connections
For connecting the profile sheets with the substructure
requirements.
17
Continuous L-profile
Bracket
Thermal insulation
Continuous L-profile
Bracket
Thermal insulation
Thermal barrier pad
Box section
18
Diagonal
flashing
19
Window sill
Retainer angle
Perforated sheet
Window sill
Bracket
Bracket
Thermal insulation
Thermal insulation
F-Profile
Window framing profile sheet
Continuous L-profile
Kalzip profile sheet TF 800 R
20
Slanted window
framing profile
Bracket
Bracket
Thermal insulation
Thermal insulation
Slanted window
framing profile
Window framing profile
Perforated sheet
21
22
Enclosure 1
Tested as type-design table
tested in terms of static
see test report No. 1-08/01*
with validity until: 30.04.2006
Darmstadt: 07.02.2002
Examining Office for structural
analysis of the Land of Hessen
*and amendment notification
dated 07.02.2002
Radius R = 3 mm
Nominal value of yield strength at 0.2% proof stress: Rp0,2 = 185 N/mm2
Cross-section properties
Thickness
of sheet
metal
Dead
weight
Normal force
Moment of inertia 1)
non-reduced cross-section
t
mm
g
kN/m2
l +ef
cm4/m
l efcm4/m
1.0
1.2
0.0405
0.0486
17.96
21.56
13.45
16.69
Ag
cm2/m
ig
cm
zg
cm
Limit spans 3)
effective cross-section 2)
Aef
cm2/m
ief
cm
singlecontinuous
span beam
beam
zef
cm
lgr
m
lgr
m
1)
2)
3)
4)
5)
6)
LS
m
4)
T1,k
kN/m
4)
k/1
m/kN
k/2
m2/kN
k*1 5)
kN
-1
k*2 5)
m2/kN
k3 6)
-
Effective moments of inertia for downward load direction (+) or upward (-).
Effective cross-section for a constant compressive stress = Rp0,2
Maximum spans, up to which the trapezoidal profile may be walked on without load distributing measures.
For single spans LSi LR T1,k may be taken from the table or increased with (L R/LSi)2;
for LSi > LR T1,k (LR/LSi)2 must be reduced. For single-span beams T1,k = 2 x table value.
If necessary, the total deformation of a diaphragm may be determined as follows:
f=[ ( k/1+k*1 e L ) + ( k/2+k*2 ) /LS ]10-1avorhT (existing T)
with eL = Distance of the connection in the longitudinal joint in m
a = Diaphragm width in m, vertical to the profile direction
T = Existing diaphragm in kN/m
Tx k3+A RA,k/M with T= F-times shear action.
23
24
Kalzip TF 800
Enclosure 2
Tested as type-design table tested in terms of static
see test report No. 1-08/01*
with validity until: 30.04.2006
Darmstadt: 07.02.2002
Examining Office for structural analysis of the
Land of Hessen
*and amendment notification dated 07.02.2002
Field
moment
t
mm
MF,k
kNm/m
End
support
reaction
0
MB,k
kN/m
RA,k
kN/m
bA= 40
mm 2)
1.0
1.2
1.196
1.454
7.34
10.8
0
RB,k
kN/m
Max.
support
moment
Max.
support force
reaction
max MB,k
kNm/m
max RB,k
kN/m
13.17
19.31
1.039
1.284
0
MB,k
kNm/m
R0B,k
kN/m
5)
Max.
support
moment
Max.
support force
reaction
max MB,k
kNm/m
max RB,k
kN/m
3)
11.78
17.27
1.039
1.284
16.41
24.07
1.039
1.284
4)
14.68
21.53
Field
moment
end
support
1)
2)
3)
4)
5)
t
mm
MF,k
kNm/m
RA,k
kN/m
1.0
1.2
1.039
1.284
28.95
38.49
Intermediate support
0
MB,k
kN/m
0
RB,k
kN/m
end
support
5)
max MB,k
kNm/m
max Vk
kN/m
RA,k
kN/m
1.196
1.454
28.95
38.49
14.47
19.25
Intermediate support
0
MB,k
kNm/m
0
RB,k
kN/m
5)
max MB,k
kNm/m
max Vk
kN/m
0.598
0.727
14.47
19.24
At the areas of line loads perpendicular to the tension direction and of single loads, the proof is not to be furnished with the field
moment MF,k, but with the moment at support max MB,k for the opposite load direction.
bA = end support width. In case of a profile overhang (projection) > s w/t the RA values may be increased by 20%.
For smaller support widths bB than stated, the absorbable load bearing capacity values must be reduced linear in
the relevant ratio. For bb< 10 mm, e.g. in case of pipes bb = 10 mm may be inserted.
In case of support widths lying between the values stated, the absorbable load bearing capacity values can be
linear interpolated in each case.
Interaction relationship between M and R
Interaction relationship for M and V
M
M
V
+(
+ ( R )2 1
) 1,3
0 /
0 /
max MB,k
RB,k
max MB,k/M max Vk/M
M
M
25
26
Kalzip TF 800
Enclosure 3
Tested as type-design table tested in terms of static
see test report No. 1-08/01*
with validity until: 30.04.2006
Darmstadt: 07.02.2002
Examining Office for structural analysis of the
Land of Hessen
*and amendment notification dated 07.02.2002
Characeristic tensile force Zk in kN per connection element, dependent on the sheet metal thickness t in mm and
the washer diameter d in mm. 1) 2)
As partial safety value is to be set M= 1.33. Tensile stress: Rm = 220 N/mm2.
Connection
1)
2)
t = 1.00
t = 1.20
t=
d= 10
d= 14
d= 10
d= 14
0.964
1.14
1.16
1.37
d= 10
t=
d= 14
d= 10
d= 14
ZkI = L M E Zk
with
L = Coefficient to take into account of the bending tensile stress in the connected flange according to DIN 18807, part 6.
Table 2 (L = 1.0 in case of fastening at the end support)
M = Coefficient of the material of the sealing washers according to DIN 18807, part 6, table 3.
E = Coefficient of the arrangement of the connections according to DIN 18807, part 6, table 4.
The characteristic tensile force for the connection with the relevant substructure and
for the connection element itself must be taken into consideration.
27
28
Height of building
Connection in
every 2nd small
lower flange, sealing washer
made of steel 10
Single-span beam
4) 5)
Double-span beam
Triple-span beam
1)
2)
3)
4)
5)
4)
4)
0-8
m
> 8 - 20
m
> 20 - 100
m
t
mm
1.0
1.2
2.34
2.49
3.79
4.22
1.81
2.11
2.00
2.13
3.00
3.33
1.13
1.36
1.80
1.92
2.35
2.83
0.82
0.99
1.0
1.2
3.08
3.34
1.92
2.20
0.72
0.87
2.39
2.71
1.29
1.55
0.45
0.55
2.01
2.29
0.94
1.13
0.33
0.40
1.0
1.2
2.90
3.08
2.11
2.40
0.81
0.93
2.48
2.63
1.47
1.71
0.51
0.62
2.23
2.37
1.07
1.29
0.37
0.45
1)
NB
2)
RB
2) 3)
1)
NB
2)
RB
2) 3)
1)
NB
2)
RB
2) 3)
D: Permissible spans taking the profile load bearing capacity and the deflection limitation
f L/150 for pressing-on loading into consideration. Support widths bA 40 mm, bB 0 mm
Wind suction for walls according to DIN 1055 part 4 (NB = normal area, RB = edge area).
Permissible spans taking the profile load bearing capacity and the load bearing capacity of the connections regarding failure
in the building component pulling through into consideration. The proof of the connection load bearing capacity regarding failure in the
building component (tearing out of the substructure) is also to be furnished. In case of thin-walled unsymmetrical substructures
(Reduction of the connection tensile forces to 70%), the connections are to be proven in the individual case. In order to
simplify matters, the permissible spans may be reduced by 30%.
For connection in every small lower flange, the spans stated in the column Edge area may be doubled.
Design recommendation: Sheet length L 6 m m or special measures provided for absorbing the temperature deformations.
The table applies to single-span beams without overlapping for itself connected with the substructure. If single-span beams are constructed
successively overlapping with a common connection with the substructure, then proof for the connections must be furnished separately.
In order to simplify matters, the load bearing width may be halved or, if possible from a design point of view, the number of connection
elements doubled.
State: 04 February 2002
Type-design table prooved in terms of static see test report No. 1-08/01*
with validity until: 30.04.2006
Darmstadt: 07.02.2002
Examining Office for structural analysis of the Land of Hessen
*and amendment notification dated 07.02.2002
- 0,5
Height of building
0-
Wind pressure
8m
q = 0,5 kN/m2
> 8 - 20 m
q = 0,8 kN/m2
> 20 - 100 m
q = 1,1 kN/m2
- 0,7
- 2,0
- 0,7
Load coefficents cp:
Wind loading: w = q cp
- 2,0
0,8
29
M 1:100
Load span widths and screw spacing according to static requirements (see design table)
At the profile sheet ends fastening at every small flange (spacing 267 mm)
30
Index
A
Abrasion
Adjustable profiles
Air barrier
Air tightness
Angle profiles
Anti-Graffiti
Approval
B
Back(ed) butt-joint
Base rail
Base
Basic sizes
Bearing supports
Bit gauge
Blind rivets
Building regulations law
Butt-joint
11
14
12
12
15
5
11
19
16
21
13
12
17
17
11
19
C
Cassette bracings
Cassette flange
Cassette depth
Construction detail inside,
Outside
Construction detail door
Cassettes
Chemicals
Coating processes
Cold-formed steel profiles
Colour deviations
Colour differences
Colours
Concrete
Conductive routes
Connections
Construction detail door
Contact corrosion
Contact zones
Corrosion resistance
17
21
12, 15
10
5
15
5
5
5
10, 14
13
17
21
10
10
10
D
Dead weight
Dent-free construction
Design tables
Det Norske Veritas (DNV)
Detail: Door
Detail: In- & outside corner
Detail: Roof parapet
Detail: Sectional gate
Detail: Window
Dimensions
DIN 18516
DIN 18807
DIN 4102-4
DIN EN ISO 14001
DIN V EV V 61024-1
11
14
17, 28
4
7, 9
7, 9
7, 9
6, 8
6, 8
5
14
11
12
4
13
16
12
15
E
Eaves cross-frame member
16
Ecology
11
Edge part
18, 19, 20, 21
Electrolysis
Electromagnetic field
Energy-saving regulation
Environmental protection Investments
Expansion coefficient
11
13
12
11
13
F
Fire protection
Fixed points
Flanges
Flat steel
Foils
Frame and spacing profile
12
16
16
15
11
14
H
Heat losses
Height of building
12
30
I
Inaccuracies
Inside corner profile
Inside corner
Inside corners
Insulation effect
Insulation material thickness
Intermediate construction
International Safety
Rating System
15
18
18
17
15
15
16
13
13
13
21
11
22
16
M
Material pairing
Material properties
Minimum cross-sections
Moisture influence
Moisture protection
Mortar
Mounting instructions
10
11
12
12
12
10
17
P
Perforated sheet metals
Performance capability
Pilaster strip profile
Pilaster strips
Plastic foils
Porous (cellular) concrete
Post and frame system
Previous trades
Protective grid
R
Recycling
Resource conservation
Reveal profile
Reveals
11
11
20, 21
17
S
Safety Management System
Screening
Screw arrangement
Screws
Sealing tapes
SFS intec
Sheet metal thicknesses
SoftColor
Space surround
Spacing profiles
Stability
Statical analyses
Steel cassettes
Steel
Structural module
Substructure
Surround area
System components
4
13
30
17
12
17
11
5
15
16
11
11
15
10
30
14
12
17
T
Tarpaulins
Temperature fluctuations
Tension and dent-free
Thermal insulation materials
Thermal bridges
Thermal conductivity
Thermal insulation effect
Thermal protection
Titancolor
Tolerances
Top-hat profiles
Transport
Trapezoidal profiles
Triangular toothing
Type static
11
13
15
12
12
12
12
12
5
13
15
11
12, 15
13
11
L
Length change
Lengths tolerances
Lightning protection
Lintel
Load bearing capacity values
Load span widths
Load spans
O
Oil papers
Outside corner
Outside corner profile
Q
Quality Management System
11
18
18
12
11
19
17, 18
10
12
15
13
12
U
U-profiles
Utilization period
V
Vapour barrier
Ventilation and exhaust vents
Ventilation at rear
W
Walling (brickwork)
Weather influences
Webs
Window reveal
Window cill
Windows
15
11
12
12
12, 14
11
16
20
20
20
31
www.kalzip.com
The product information and technical
details contained in this brochure are
accurate, according to our research and
technical programme, at the point of going
to press. They do not refer to any specific
application and cannot give rise to claims
for compensation. We reserve the right to
make any changes to the construction or
product range which seem technically
appropriate, in view of our high standards
for product advancement and development.
Copyright 2003
Europe:
Poland
A-B Space
Lukasz Lomozik
Ul. Stawowa 31 B
PL-43-250 Pawlowice SI.
Poland
T/F +48 - 324 72 51 10
kalzip@wp.pl
Belgium
Corus Building Systems NV
A. Stocletlaan 87
B-2570 Duffel
Belgium
T +32 - 15 30 29 21
F +32 - 15 30 29 20
cbsbe@corusgroup.com
Portugal
Corus Sistemas
Constructivos Lda.
Av. dos Combatentes 76
Abrunheira
P-2710-034 Sintra
Portugal
T +35 - 12 19 15 88 00
F +35 - 12 19 15 88 09
info@corusportugal.com
Cyprus
Phanos N. Epiphaniou Ltd.
21 Markou Drakou Avenue
Pallouriotissa
P.O. Box 9078
CY-1621 Nicosia
Cyprus
T +35 - 722 79 35 20
F +35 - 722 43 15 34
phanos@epiphaniou.com
Czech Republic and Slovakia
Engineering Office
Eva Sanovcov
Cejl 20
CZ-60200 Brno
Czech Republic
T +42 - 05 45 11 74 40
F +42 - 05 45 11 74 55
kalzip@ok.cz
Denmark
A.E. Stlmontage a/s
P.O. Box 70
Hagensvej 54
DK-9530 Stvring
Denmark
T +45 - 96 86 87 20
F +45 - 98 37 32 79
ae@kal-zip.dk
France
Corus Building Systems SAS
8, Avenue Desclers
B.P. 20
F-77515 Faremoutiers
France
T +33 - 1 64 65 30 56
F +33 - 1 64 03 98 55
cbsfr@corusgroup.com
Austria
Corus Bausysteme sterreich
Honauerstrae 2
A-4020 Linz
Austria
T +43 (0) 70 78 61 14
F +43 (0) 70 78 61 15
r.pfisterer@corusgroup.com
Greece
Phanos N. Epiphaniou Ltd.
82 Grammou Str.
GR-18345 Moschato
Greece
T +30 - 21 09 40 59 41
F +30 - 21 09 41 24 65
fanos@otenet.gr
The Netherlands
HAFKON BV
Postbus 46
NL-3140 AA Maassluis
The Netherlands
T +31 - 105 91 53 00
F +31 - 105 91 51 25
info@hafkon.nl
Lebanon
Naggiar Agencies SCS
P.O. Box 175415 Beirut
Negib Hobeika Street
LB-Saifi-Beirut 20296406
Lebanon
T +961 - 1 56 26 52
F +961 - 1 44 83 91
roy.naggiar@naggiar.com.lb
www.naggiar.com.lb
Overseas: Middle East
Dubai
Corus Building Systems
P.O. Box 9217
UAE-Dubai
United Arab Emirates
T +971 - 43 38 85 86
F +971 - 43 38 99 70
azad@corusmiddleeast.com
Scandinavia
Corus Bygge Systemer A/S
Kaarsbergsvej 2
Postbox 136
DK-8440 Ebeltoft
Denmark
T +45 - 89 53 20 00
F +45 - 89 53 20 01
mail@corusgroup.com
Spain
Corus Sistemas
Constructivos S.L.U.
Avda. Aragn no 4 - Bajo
Poligono Industrial
Puebla de Farnals
E-46139 Puebla de Farnals
Valencia Espaa
T +34 (9) 61 45 23 40
F +34 (9) 61 45 21 11
kalzip.spain@corusgroup.com
Switzerland
Bro Dach & Wand,
Jrg Senteler
P.O. Box 247
CH-7302 Landquart
Switzerland
T +41 (0) 81 3 22 38 38
F +41 (0) 81 3 22 38 39
info@kalzip.ch
Turkey
Tr Group
Architectural Materials
Mahmut Sk. No: 8
81200 Kosuyolo-Istanbul
TR-Turkey
T +90 - 216 327 4720
F +90 - 216 327 4724
sahikakutsal@tur-group.com
United Kingdom and Ireland
Corus Building Systems
Haydock Lane, Haydock
GB-St. Helens, Merseyside
WA11 9TY
United Kingdom
T +44 - 19 42 29 55 00
F +44 - 19 42 27 21 36
kalzip-uk@corusgroup.com
Kuwait
Ali Alghanim & Sons
Trading & Contracting
Group Co. W.L.L.
P.O. Box 21540
KT-Safat 13076
Kuwait
T +965 - 4 84 22 23
F +965 - 4 84 18 12
Overseas: Far East
China
Corus Building Systems
Guangzhou Representative Office
Suite 1208, West Tower
Yangcheng International
Commercial Centre
Tianhe Ti Yu Dong Road
Guangzhou
P.R. China 510620
T +86 - 20 38 87 01 90/91
F +86 - 20 38 87 02 65
Hong Kong
Corus Building Systems
6/F Jardine Engineering House
260 Kings Road North Point
Hong Kong
T +852 - 28 07 01 96
F +852 - 22 34 67 39
Singapore
Corus Building Systems Pte. Ltd.
41 Gul Circle
Singapore 629576
T +65 - 67 68 90 87
F +65 - 68 98 93 74
sales@corus.com.sg
www.corus.com.sg