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BHARAT OMAN REFINERIES LIMITED

BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

1.0

These grounding notes and details shall be read and construed in


conjunction with grounding drawings and specification.

2.0

The grounding installation work shall conform to the requirements


of the Indian Electricity Rules and code of Practice for Earthing
(IS:3043) as amended up-to-date in India.

3.0

The main ground grid shall be buried in earth at a minimum depth


of 1000 mm below grade. A minimum earth coverage of 300 mm shall
be provided between the ground grid conductor and the bottom of
trench/foundation/underground pipe at the crossing.

4.0

Ground grid conductors around a building/substation fence shall


be buried outside the boundary at a minium distance of 1200 mm.

5.0

A additional grid of 1500 mm x 1500 mm comprising of closely spaced


(300 mmx300 mm) coductor at a depth of 300 mm from finished grade
level shall be provided below the operating handle of Isolators
and Circuit Breaker operating boxes located in outdoor HV/EHV
substation. This grid shall be connected to the main ground grid.
The ground connection to operating handle shall be made of flexible
connection.

6.0

The ground grid conductor below grade shall be of bare 75X12mm G.I. flat.
ground and connected to the ground grid connector.

7.0

Riser/pigtail from the ground grid shall be 75x12mm G.I. flat


shall be project 300 mm above grade/concrete floor level
unless otherwise shown.

8.0

All ground connections below grade shall be made by electric arc


welding with low hydrogen content electrode. Bending of the
grounding flats where necessary shall be done by gas heating.

9.0

Above grade, 75X6mm galvanised G.I. flats shall be run as main ground
conductors along building steels, walls and securely fixed to the same
by welding/clamping at intervals not exceeding 750 mm.The ground
conductors shall be interconnected between them and tothe main ground grid
through risers.

10.0 All electrical equipment and associated non-current carrying metal


works, supporting structures, building columns,fence, system
neutrals, lighting masts/arresters shall be connected to the plant/
substation ground system.
11.0 Two seperate and distinct ground connections shall be provided for
grounding of electrical equipment frameworks.

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

12.0

Miscellaneous devices such as pull boxes, push- button stations,


lockout switches, cable end boxes etc. shall be effectively grounded
whether specifically shown or not.

13.0

Ground conductor connections above grade shall be generally made


by electric are welding. The connection shall be coated with two (2)
of cold galvanising resistant, anti-corrosive paints.

14.0

Bolted connection shall be made only for grounding of equipment/


devices and some removable structures. The contact surfaces shall
be throughly cleaned before connection to ensure good electrical
contact.

15.0

A continuous 50X6 mm galvanised G.I flat ground conductor shall


be installed along the cable raceway and securely attched to each
tray section, forming a solidly grounded tray system.

16.0

A 16 Swg G.I. wire shall be run along the metalic conduit and
shall be securely tied with the same at an internal 300 mm.
Grounding connection or wire jumpers shall be installed where
flexible conduit is used to connect rigid conduit to equipment.

17.0

Crane rails and mettalic pipes within the substation shall be


grounded at both ends and at an interval of 30m. In addition all joints
shall be bonded to provide electrical continuity.

18.0

Fence within the ground grid shall be bonded to the substation ground
system at regular interval not exceeding ten(10) meters. Fence
gate shall be separately grounded with flexible connection to
permit movement.

19.0

For shielding, the ground conductors shall be taken right upto the
top along the structure and connected directly to the lightning masts.

20.0

The poles used for distribution line and / or street light


shall be grounded at the bottom.

21.0

Earthing pads shall be provided for the apparatus / equipment at accessible


position. The connection between earthing pads and earthing grids shall be made
by two short earthing leads (one direct and another through support structure
free from kinks and splices.

22.0

Ground electrodes shall be provided at connections with transformer neutrals,


lightning arresters and lightning masts.

23.0

A separate earthing conductor shall be provided for earthing lighting fixtures,


receptacles, switches, junction boxes, lighting conduits etc.

24.0

Metallic conduits shall not be used as earth continuity conductor.

25.0

Wherever, earthing conductors crosses or runs along metallic structure such as


gas, water, steam conduits etc., and steel reinforcement in concrete, it shall be
bonded to the same.

26.0

Flexible earthing conductors shall be provided for the moving parts.

27.0

All lightning panels, junction boxes, receptacle fixtures, conduits etc. shall be
grounded in compliance with the provision of I.E. rules.

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

28.0

Earthing connections with equipment earthing pads shall be bolted type.


Contact surface shall be free from scales, paint, enamel, grease, rust or dirt.Two
bolts shall be provided for making each connection. Equipment bolted connection
after being checked and tested, shall be painted with anticorrosive paint/compound.

29.0

Ironto copper connections shall be brazed type and shall be treated to


prevent moisture ingression.

30.0

Resistance of the joint shall be more than that of equivalent length of


the electrode.
For surge arrester, earthing lead from surge counter to main earthmat shall
be shortest in length as far as possiable. Earthing lead for surge counter shall
not be passed through any pipe.

31.0

32.0

For ground connections, the conductor sizes shall be as listed


below :Item

Size

a.

Main Earthing conductor to be buried


in ground

75 x 12 mm

b1.

EHV CB & ISO grounding-conductor above :


ground & earthing leads
Other EHV equipment grounding-conductor :
above ground & earthing leads
Structures/Towers grounding-cond. above :
ground & earthing leads

75 x 12 mm

b2.
c.

75 x 12 mm
75 x 12 mm

Material
Galvanized
Iron Flat
Galvanized
Iron Flat
Galvanized
Iron Flat
Galvanized
Iron Flat

: 2 Nos. 75 x 12 mm Galvanized
Iron Flat
Galvanized
:
75 x 12 mm
Iron Flat

d.

HT/LT Transformer

d.

HT/LT SWGR,ACDB

e.

:
L.T.Panels,Control Panels,MOM Boxes,
Out door Marshalling Kiosks,Junction Boxes,
Lighting Panels, DCDB etc.grounding

50 x 6 mm

Galvanized
Iron Flat

f.

Motors

25 x 3 mm

Galvanized
Iron Flat

g.

Earthing conductor along


outdoor cable trenches

50 x 6 mm

h.

Pipe earth electrode


(in treated earth pit)
as per IS
Earthing of lighting Pole

Galvanized Iron Flat


Painted with Red
Oxide Primer
C.I. pipe

i.

3000 mm long
G.I ROD
3000 mm long

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

7703-71-60-A4-0800-Cover_Sheet

1.

These lighting notes and details shall be read and construed


conjunction with the Illumination Layout and drawings.

2.

Except specifically approved by site office, installation of


exposed conduits, mounting of lighting fixtures etc. shall be
taken up only after all other services such as Piping, Air
Ducting, Cable Tray/Busduct Hanger, Structural Bracings etc. in a
particular area have been installed.

3.

The Contractor shall develop final conduit/cable


fixture location and other site conditions.

4.

Unless otherwise shown, the mounting heights of lighting


and accessories shall be generally as follows :
a)

i)

ii)

Medium

Bay Type Fixtures.

routing based on

fixtures

3500
: mm from bottom
to finished floor
:

3500 to less
than
8000 mm from bottom
to finished floor

8000 mm and
above
from Bottom to finished
floor

300 mm
bottom
of
Fixture Above top of
opening

In control room/office

450 mm from finished floor


to centre

Elsewhere

900 mm from finished floor


to centre

d)

Local Switches

1500 mm from finished floor


to centre

e)

Lighting Panels

1800 mm from finished floor


to top

iii)

High Bay Type Fixtures

b)

Bracket lights over door


Openings

c)

Receptacles i)
ii)

5.

Low-Bay Lighting Fixtures


in general indoor Areas
of Industrial plants.

in

Unless otherwise noted,all lighting fixtures shall be fed from respective


lighting panels. Normal AC lighting panels will be fed from 415V AC
distribution boards (ACDB). DC Emrgency lighting distribution boards
(DCELDB) will be fed from Main DC distribution boards.

6.

All outdoor lighting fixtures, unless it is fed


controlled lighting panel shall be provided with
local switches.

from time switch


outdoor type

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

7.

Separate neutral wire shall be provided for each circuit. Wiring


throughout the installation shall be such that there is no break
in the neutral wire in the from of switch or fuse.

8.

All exposed conduit runs in battery room area, etc. shall be


suitably painted with acid/alkaly proof paints.

9.

The entire metallic conduit system whether embedded or exposed,


shall be electrically continuous and thoroughly grounded.

10.

Lighting fixtures shall not be suspended directly


box in the main conduit run.

11.

Separate conduits shall be used for wiring lighting


different
lighting distribution system such as
lighting /emergency DC lighting.

12.

A.C. and D.C. circuits shall not be run in the same conduit and
junction boxes. Circuits fed from different transformers and
different batteries (D.C. Source) shall not be run through same
conduit and junction boxes.

13.

Receptacle circuits shall


lighting and fan circuits.

14.

Wires/cable
shall be spliced only
ring-tongue lugs or approved equal.

15.

For cable/wire numbering, PVC sleeve with cable/wire Tag number of


different colour code shall be used.

16.

For roads/outdoor areas, main runs from street/area lighting


panels shall be by means of A2XWY cables, directly buried in ground
with proper protection as per details shown or through duct bank.

17.

When buried cables cross road/railway track, additional protection


to be provided in from of hume/G.I. Pipe.

18.

Flame proof installations shall be carried out with Flame


conduits, flame proof accessories and junction boxes.

19.

Unless otherwise noted, the minimum size of cables, wires,


conduits, junction boxes shall be decided by the bidder as listed
below :

A)

at

junction

and

circuits
normal

junction

distinct

boxes

of
AC

from

with

proof

CABLES
i)

TBD

be kept separate

from

From 415V AC distritbution


Boards to 415 V normal AC
lighting panels

: To be decided by the bidder

: TBD

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

ii)

iii)

TBD

From 110V main DC dist.


Boards to 110V DC emergency
lighting distribution
board (DCELDB)

: TBD

From 415V normal AC street/


SWYD lighting panels to
street
lighting
pole
Junction Box

: TBD

To be decided by the bidder

B.

WIRES
Wires shall be PVC insulated, 650V grade and of following sizes:

i)

ii)

iii)

iv)

C.

From lighting panels to


Junction Boxes/switchboards

: 1C,

10

From Junction Boxes/Switchboards to Lighting Fixtures

: 1C,

2.5 Sq.mm Cu.

From Junction
Flood
light

Boxes to
Fixtures

From lighting Panels to


240V AC 5/15A, 1 Phase
Receptacles.

Sq.mm AL (Stranded)

2 x 2.5 Sq.mm, 1C, Cu

:1C, 10 Sq.mm AL.(Stranded)

CONDUITS
All conduits shall be of galvanised steel of following minimum sizes :
CABLE SIZE
20MM
i)
ii)

CONDUIT. SIZE
25MM 32MM 40MM

4 Sq.mm CU

2.5 Sq.mm CU

50MM
8 } Maximum No.of Con} ductors Admissible
- } for Conduit

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

D.

JUNCTION BOXES
CONDUIT SIZE

JUNCTION BOX SIZE (MM)

THROUGH

ii)

254x200x127

254x200x127

150x150x100

50

254x200x127

254x200x127

254x200x127

iii)

32 / 40

20.

All lighting panels/distribution boards, junction boxes,receptacles,


Fixtures, Conduits, etc. shall be grounded
in compliance with
the provision of I.E. rule and as detailed below :

i)

Lighting Panels

ii)

Power Receptacles,
Junction Boxes etc.

16 SWG G.I. Wire

Lighting fixtures,
switches, conduits
etc.

16 SWG, G.I. wire.

Street Light Poles and


Towers for Floodlighting

50 x 6 MM G.I. Flat

iii)

iv)

50 x 6 MM G.I. Flat

21.

A continuous ground conductor of 16 SWG G.I. wire shall run along


each conduit run and bonded to it every 600 MM.

22.

The electrical installation work shall met the requirements of


Indian Electricity Rules, relevant IS codes of practice and safety
codes, all as ammended upto date. In addition, other rules or
regulations as applicable to the work shall be followed. In case
of any discrepancy, the more restrictive rule shall be binding.

23.

Typical details of lighting fixtures, other lighting system


components and their mounting arrangement as shown herein are for
general guidance only, The type no. of some make has been refered
in the various drawings. Only to indicate desired appearance,
construction features and performance of the fixture.The contractor
has to design the same fulfilling the requirement of the specification.

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

450

1500

1500

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

1.1

Vertical air terminal rods shall be installed on the top of all


structured/buildings to be protected from lightning strokes.

1.2

Vertical air terminal shall be 20 mm dia galvanised steel rods.


The projected length of the rods including mounting structure,
if any, shall be as required to protect the objects, from lightning
stroke. Air terminal rods provided on top of building for lightning
protection shall be 20 mm dia lead coated solid copper rods.

1.3

Air terminal rods shall be properly fixed on top of buildings/


structures to withstand wind pressure.In case the air terminal
rods are embedded in the building roof, the portion embedded
in the contrete shall not touch the reinforcement bars and shall
be duely insulated from them.

1.4

All vertical air terminal rods shall be electrically connected by


means of horizontal conductors (galvanised MS flats) of size
50 x 6 mm.

1.5

The shielding angle for one vertical air termination shall be 45


degrees. For more than one rod, shielding angle between the rods
shall be taken as 60 degrees.

1.6

Horizontal air terminations (galvanised Iron flats) shall be so laid


out that no part of the roof is more than nine (9) metres away from
the nearest Horizonal air terminals.

2.1

The shielding mast for lightning protection shall be installed on


top of the steel column cap plates of power house main building.

2.2

The shielding masts shall be made of galvanished steel pipe and the
heights of the same shall be decided considering the zones to be
protected.

2.3

Each shielding mast shall be connected to grounding grid of the


station by a 50 x 6 mm. G.I down conductor running along
the building column. In addition, all sub-station control building
column joints shall be electrically bonded.

3.1

The down conductors shall be 50 x 6 mm galvanished Iron flats.


One end of these flats shall be connected to the air terminal rods/
horizontal conductors on top of roof/structure and the other end to
the nearest earth terminals.

3.2

Each down conductor shall have an independent earth termination.


In no case conductors of the lightning protection system shall be
connected with the conductors of the grounding system above ground
level.

3.3

The connetion between each down conductor and earth terminal shall
be made via test link located at approximately 1500 mm above ground
level.

3.4

The down conductors shall be laid straight and sharp bends shall be
avoided as far as practicable. These shall be cleated on the outside
of the building wall and or columns/structures at intervals of about
750 mm., unless indicated otherwise in the drawings.

3.6

All exposed metallic parts of a building shall be bonded to the down


conductors. Such parts shall include ladders, balconies,
conduits etc.

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

4.1

Where ground mat is available, the risers specifically ear-marked


for lightning protection shall be considered as Earth Terminal.
In such case, one electrode shall be provide close to the each
Earth Terminals.

4.2

Where ground mat is not available sparate earth pit as per IS-3043
or approved international standard specifically for lightning
protection shall be provided as Earth Terminal.

5.1

Number of joints in the lightning conductors shall be kept to a


minimum.

5.2

All the joints shall be done by arc welding process. Overlapping of


conductors at straight joints shall not be less than 150 mm.
The contact surfaces shall be properly cleaned before jointing.

5.3

Those portions of galvanished steel flats, which have been welded at


site, shall be coated with two (2) coats of cold galvanising anticorrosive paint after welding.
After successful testing the bolted joints of test links shall be
wrapped by bitumenons hessian tape followed by 3 mm thick coating
of bitumen compound.

5.4

5.5

Air terminal rods and shielding masts shall be coated with weather
resistant anti-corrosive paint (zinc chromate followed by two coats
of aluminium paint).

5.6

Steel to copper connection shall be brazed type.

6.1

Lightning protection of outdoor switchyards/substations shall be


done by lightning masts on top of steel towers. shield wires may
also be used wherever required. These shall be strung across the
top of the steel towers and/or building/plant structure.

6.2

The shield wire, which


steel towers, shall be
(50 x 6 mm galvanished
connected to the riser

7.0

The sizes and materials of earthing conductors used


protection system are listed below :
DESCRIPTION

shall be brought down to the bottom of the


connected to the earthing conductor
Iron flat), which in turn, shall be
from the main grounding mat/grid.

SIZE

in

lightning

MATERIAL

a)

Vertical Air Terminals

20 mm dia rod

G.I

b)

Horizontal conductors

50 x 6 mm Flat

G.I

c)

Down Conductors

50 x 6 mm Flat

G.I

d)

Riser From Electrode/


Grounding Mat

75 X 12 mm Flat

G.I.

Electrode for Lighting


Protection

50 mm Pipe
3000 mm long

C.I.

Shield Wire

7/3.66mm Wire Rope

G.I.

e)

f)

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

DRAWN

CHECKED :

SCALE

REVIEWED:

DATE

APPROVED:

JOB NO.

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

LOUVRE

DRY FILTER SECTION

( FOR AC SYSTEM)

DRAWN :

CHECKED :

SCALE

REVIEWED :

DATE

APPROVED :

JOB NO.


B.

Specification
for 220/33 KV Substation

Existing Drawings of BORL Refinery at Bina required for construction of new


220/33 KV Substation in the same Refinery

Sl. No.

TITLE

1.

OVERALL EARTHING LAYOUT


(PROPOSED) CABLE TRENCH LAYOUT FROM 132
KV SWITCH YARD TO CPP S/S-10
SWITCHGEAR ROOM EQUIPMENT LAYOUT
SWITCHGEAR ROOM FLOOR CUTOUT
FIRE WATER LAYOUT
LAYOUT OF OWS & CRWS SYSTEM
GREAD LEVEL
REPORT ON SOIL INVESTIGATION FOR 132 KV
(EXISTING) SWYD OF BINA REFINARY AT BINA, MP.

2.
3.
4.
5.
6.
7.
8.

220/33 KV Substation of
Bharat Oman Refineries Ltd.

Doc. No. : 7703-71-60-TS-001

DWG. NO.
99-12-A0-0002, Rev-2
11-26-A2-0150, Rev-1
0-381-21-00429, Rev-3
1-381-21-02015, Rev-1
6743-041-16-47-0203, Rev-2
6743-059-16-47-0202, Rev-1

Scanned Doc, A4, 1Sh.


05605-C-SOIL-1-INV-001,
Rev-2

DEVELOPMENT CONSULTANTS PVT. LTD.

BHARAT OMAN REFINERIES LIMITED


BINA, MADHYA PRADESH

220/33KV SUBSTATION PACKAGE


VOLUME IV

PROPOSAL EXHIBITS

DOCUMENT NO. : 7703-71-60-TS-001

CONSULTANT

DEVELOPMENT CONSULTANTS PRIVATE LIMITED


BLOCK-DG/4, SECTOR-II, SALT LAKE CITY, KOLKATA 700 091, INDIA

Specification

220/33 KV Substation of

for 220/33 KV Substation

Bharat Oman Refineries Ltd.

PROPOSAL EXHIBITS

PROPOSAL EXHIBITS : PART I


PROPOSAL EXHIBITS : PART II
PROPOSAL EXHIBITS : PART III

Doc. No. : 7703-71-60-TS-001

DEVELOPMENT CONSULTANTS PVT. LTD.

Specification
for 220/33 KV Substation

220/33 KV Substation of
Bharat Oman Refineries Ltd.

PROPOSAL EXHIBITS : PART I

PROPOSAL DATA

(TO BE SUBMITTED WITH TECHNO-COMMERCIAL BID)

SCHEDULE- I THROUGH SCHEDULE- IV

Doc. No. : 7703-71-60-TS-001

DEVELOPMENT CONSULTANTS PVT. LTD.

Specification
for 220/33 KV Substation

220/33 KV Substation of
Bharat Oman Refineries Ltd.

PROPOSAL EXHIBITS
PART I
PROPOSAL DATA
(TO BE SUBMITTED WITH TECHNO-COMMERCIAL BID)

CONTENTS

SCHEDULES

DESCRIPTION

SCHEDULE-I

PROPOSAL PARTICULARS

SCHEDULE-II

TECHNICAL PARTICULARS

SCHEDULE-III

LIST OF TOOLS AND TACKLES

SCHEDULE-IV

DRAWING SUBMISSION SCHEDULE

Doc. No. : 7703-71-60-TS-001

DEVELOPMENT CONSULTANTS PVT. LTD.

Specification
for 220/33 KV Substation

Bharat Oman Refineries Ltd.

220/33 KV Substation of
Bharat Oman Refineries Ltd.

SCHEDULE I : PROPOSAL PARTICULARS


1.

Bidder's Complete Company Name


and Address,

:
:

Tel no. fax no. and

E-mail ID

2.

Bidder's Proposal Number & Date

3.

Bidder's Proposal Validity

4.

Name and Designation of the Officer with E-mail ID


of the Bidder to whom all references shall be made
for expeditious technical co-ordination
:

5.

a.

Whether earnest money deposited as per


tender stipulations

b.

If so, give details

c.

If not, give reasons

6.

Terms of Payment :
a.
b.

7.

Terms of payment as per Purchaser's


terms and conditions is acceptable

If not, specify terms of payment

Completion Time
a.

b.

Completion time in months for complete


substation from the date of issue of
'Letter of Intent' (allowing time for
approval of drawings and test certificates)

Is the completion time guaranteed


under l under penalty?

Doc. No. : 7703-71-60-TS-001

1 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

Specification
for 220/33 KV Substation

220/33 KV Substation of
Bharat Oman Refineries Ltd.

SCHEDULE - I : PROPOSAL PARTICULARS (CONTD.)


8.

Conformance (Yes/No)
a.

Is the equipment offered strictly in


accordance with Owner's Specification?

If not, have the Deviation sheet been


duly filled-up?

c.

Are proposal data sheets duly filled-up?

d.

All drawings, document, type test


Certificates furnished?

b.

9.

Performance guarantee period for the equipment


offered a.

From the date of commissioning at site

b.

From the date of dispatch

Doc. No. : 7703-71-60-TS-001

2 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

220/33kV Substation of
Bharat Oman Refineries Limited

Specification
for 220/33 KV Substation

SCHEDULE II : TECHNICAL PARTICULARS

A.

EHV SUBSTATION

1.1

Reference standard

1.2

Switching Scheme

1.3

Rated Voltage .kVrms

1.4

System grounding

1.5

Design ambient temperature---oC

1.6

Rated continuous current at


design ambient temperature

1.7

1.8

220 KV

Bus bar

Line/Trafo/ Bus coupler feeders

Rated short time withstand current

kArms

Duration Sec.

Insulation level

Short Circuit Rating

a)

b)

c)

Rated one minute power Frequency


withstand voltage kV (r.m.s)
Phase- Phase

Phase- Earth

Rated Lightning impulse


withstand voltage kV ( peak)
Phase- Phase

Phase- Earth

Rated switching impulse


withstand voltage kV ( peak)
Phase- Phase

Phase- Earth

..
BIDDERS NAME & SIGNATURE
Doc. No. : 7703-71-60-DB-002

3 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

220/33kV Substation of
Bharat Oman Refineries Limited

Specification
for 220/33 KV Substation

B.

220 KV CIRCUIT BREAKERS

1.0

Name of Manufacturer

2.0

Manufacturer's designation

3.0

Reference standard

4.0

Type

5.0

Service

6.0

Pole

7.0

Rated Voltage

kV rms

8.0

Rated Frequency

Hz

9.0

Mechanical Endurance Class

10.0

Electrical Endurance Class

11.0

Restrike Probability Class

12.0

Electromagnetic Compatibility (EMC)

13.0

Rated Insulation Level

13.1

Rated Lightning Impulse withstand voltage kVpeak

13.2

13.3

a)

between phase to earth

b)

between phases and CB open

c)

across isolating distance

Rated Switching Withstand Voltage KVpeak


a)

between phase to earth

b)

between phases

c)

across isolating distance

Rated 1 min. power freq. withstand voltage KVrms


a)

between phase to earth

b)

between phases

c)

across isolating distance

14.0

Corona extinction voltage with CB open or close


in normal atmospheric conditions
kVrms(min)

15.0

Max. RI voltage at 1.1 Urated /3 Micro-Volts

:
..
BIDDERS NAME & SIGNATURE

Doc. No. : 7703-71-60-DB-002

4 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

220/33kV Substation of
Bharat Oman Refineries Limited

Specification
for 220/33 KV Substation

B.

220 KV CIRCUIT BREAKERS (Contd.)

16.0

Rated normal Current at site condition

17.0

Limit of temperature rise

18.0

Rated Making & Breaking Capacity

18.1

Rated Short-circuit breaking current (Symm)kArms :

18.2

Percentage D.C. component

18.3

Rated short-circuit making current

(kA Peak)

18.4

Rated peak withstand current

KA (peak)

18.5

Rated short time withstand current for


rated duration of 1 sec.
KA rms

18.6

Rated line charging breaking current Amps rms

18.7

Rated Out of phase breaking current in % of


rated Short Circuit Breaking current

18.8

Rated Out of phase making current in % of


rated Short Circuit Breaking current

18.9

Characteristic for short-line fault related to


rated short-circuit breaking current

Amps :

18.10 Rated capacitive switching breaking (Arms)


/ in rush
(KA peak)

18.11 TRV Characteristics

19.0

Inductive current breaking capability without


exceeding over voltage by 2.0 pu.

20.0

First pole to clear factor.

21.0

Operating mechanism

21.1

Type with functional description write-up

21.2

Whether trip free operation with anti pumping


arrangement provided

21.3

Spring charged mechanism

Rated Power

Rated supply voltage, phase & frequency


and operating range
V & Hz

Spring Charging time

Safety interlock provided

KW

..
BIDDERS NAME & SIGNATURE
Doc. No. : 7703-71-60-DB-002

5 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

220/33kV Substation of
Bharat Oman Refineries Limited

Specification
for 220/33 KV Substation

B.

220 KV CIRCUIT BREAKERS (Contd.)

22.0

Operating time (ms)

23.0

Closing time (ms)

24.0

Rated Operating Sequence


For Auto Reclosing breakers

For Non Auto Reclosing breakers

25.0

Rated Supply Voltage and frequency for

25.1

Closing

25.2

Tripping

25.3

Spring Charge Motor

25.4

Heater/Lamp/Socket

26.0

Minimum Creepage distance

27.0

Phase to phase spacing of terminal conductor mm :

28.0

Elevation of lower most terminal Conductor above


Plinth Level
mm
:

29.0

Rated Terminal Load Kgf

30.0

Noise level Db at the base of CB

31.0

Mounting structure

32.0

Seismic Acceleration

33.0

SF6 Gas

34.0

Total break time measured from the instant


of trip circuit energisation

34.1

At 10% breaking capacity

mS

34.2

At 100% breaking capacity

mS

35.0

Arcing time

35.1

At 10% breaking capacity

mS

35.2

At 100% breaking capacity

mS

36.0

Total length of arc.

mm

37.0

Breaks per pole

No.

mm

..
BIDDERS NAME & SIGNATURE
Doc. No. : 7703-71-60-DB-002

6 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

220/33kV Substation of
Bharat Oman Refineries Limited

Specification
for 220/33 KV Substation

B.

220 KV CIRCUIT BREAKERS (Contd.)

38.0

Length of break per pole

39.0

Contact Travel

39.1

Length of travel

39.2

Rate of travel

40.0

Make time

41.0

Reclosing time with rated control voltage applied &


measured from the instant of trip coil energisation :

41.1

Minimum dead time for first auto reclose

mS

41.2

Range of adjustment for single auto reclose mS

43.0

Type of devices, if any, to limit the rate of


restriking voltage

44.0

Short circuit type test certificate furnished? Yes/No :

44.1

Certificate/Report

No.

44.2

Oscillogram

No.

45.0

Contacts

45.1

Type

Main

Arcing

45.2

Material

Main

Arcing

45.3

Whether the contacts are silver plated

45.4

Thickness of silver coating

45.5

Contact pressure

46.0

Type of Arc control device

47.0

Whether main air column and interrupters


are pressurized?

48.0

Maximum pressure developed in the arcing


chamber at rated breaking capacity Kg/Cm2

49.0

Time limit for which the breaker can be


kept open, if any

50.0

Auxiliary Contacts

50.1

Total nos. of contacts furnished NO / NC Nos.

mm

:
:

mm

meter/s :
mS

Yes/No

mm

Kg/Cm2

..
BIDDERS NAME & SIGNATURE
Doc. No. : 7703-71-60-DB-002

7 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

220/33kV Substation of
Bharat Oman Refineries Limited

Specification
for 220/33 KV Substation

B.

220 KV CIRCUIT BREAKERS (Contd.)

50.2

Spare contacts available for interlocks in


addition to those required for breaker's
own operation and indication
NO / NC Nos.

50.3

Contact type - convertible or fixed?

50.4

Contact Rating at

110V D.C.

a.

Make and Continuous

Amps :

b.

Break (Inductive)

Amps :

51.0

Permissible variation of 110V D.C.

51.1

Closing

51.2

Tripping

52.0

Permissible variation of working pr. of Breaker

52.1

Closing

52.2

Tripping

53.0

Air Consumption in litres

53.1

Duty cycle(0-3' CO-3' CO)

53.2

Closing

53.3

Opening

53.4

Total scavenging & leakage

54.0

Volume of air receiver per pole

55.0

Minimum blocking air pressure

55.1

Closing

55.2

Tripping

56.0

Minimum clearance

56.1

Phase to ground

mm

56.2

Phase to phase

mm

57.0

Arrangement provided for

57.1

Pole discrepancy

57.2

Trip free/Fixed trip

240V A.C.

(At NTP)

litre

Ata

:
:

..
BIDDERS NAME & SIGNATURE
Doc. No. : 7703-71-60-DB-002

8 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

220/33kV Substation of
Bharat Oman Refineries Limited

Specification
for 220/33 KV Substation

B.

220 KV CIRCUIT BREAKERS (Contd.)

57.3

Anti pumping

58.0

Operating mechanism

59.0

Power requirement at 110V D.C.

59.1

Closing coil

Watt

59.2

Tripping coil

Watt

59.3

Spring charging motor

Watt

60.0

Type of interlocks furnished

61.0

Accessories

61.1

Furnished as per Annexure?

Yes/No

61.2

If not, Deviation sheet duly filled up? Yes/No

62.0

Bushings

62.1

Make

62.2

Type

62.3

Reference standard

62.4

Voltage class

KV

62.5

Momentary dry withstand voltage

KV

62.6

Visible discharge voltage

KV

62.7

One minute dry withstand voltage

KV

62.8

One minute wet withstand voltage

KV

62.9

Impulse withstand voltage

KV peak

62.10 Under oil puncture voltage

KV

62.11 Creepage distance, Total/Protected

mm

62.12 Height required to remove the bushing

mm

62.13 Permissible safe cantilever loading on bushing

63.0

Nature of insulating medium of bushing

64.0

Overall dimensions of the circuit breaker


complete with bushing, mechanism box etc. mm

65.0

Circuit Breaker Weight


..
BIDDERS NAME & SIGNATURE

Doc. No. : 7703-71-60-DB-002

9 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

220/33kV Substation of
Bharat Oman Refineries Limited

Specification
for 220/33 KV Substation

B.

220 KV CIRCUIT BREAKERS (Contd.)

65.1

Total Weight

Kg

65.2

Impact for foundation design to include dead


load plus impact value on opening at max.
interrupting rating in dead load
Kg

66.0

Shipping dimension of the largest package


(LxBxH).
mm

67.0

Shipping weight of the heaviest package

68.0

Spare quantity of SF6 gas furnished ? If so,


indicate the total quantity

69.0

Number of openings, the Circuit Breaker is


capable of performing without inspection,
replacement of contacts or other main parts.

69.1

At 50% rated current

69.2

At 100% rated current

69.3

At 50% rated breaking capacity

69.4

At 100% rated breaking capacity

C.1.

220 kV DISCONNECTING SWITCHES

1.0

Manufacturer's Name

2.0

Manufacturer's designation

3.0

Reference standard

4.0

Type

5.0

Service

6.0

Poles

No.

7.0

Rated Frequency

Hz

8.0

Rated voltage

KV

9.0

Current Rating

9.1

Rated continuous current at site condition

9.2

Rated Short time withstand current for 1s KA rms :

9.3

Peak withstand current

10.0

Temperature rise above 50oC ambient

Kg

Amps :

KA peak

..
BIDDERS NAME & SIGNATURE
Doc. No. : 7703-71-60-DB-002

10 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

220/33kV Substation of
Bharat Oman Refineries Limited

Specification
for 220/33 KV Substation

C.1.

220 kV DISCONNECTING SWITCHES (Contd.)

10.1

At rated normal current

10.2

At rated short time withstand current

11.0

Current density at minimum cross-section of


disc switch blade
A/mm2 :

12.0

Maximum current the isolator can safely interrupt

12.1

Bus/line charging current

Amp

12.2

Potential transformer magnetizing current

Amp. :

13.0

Clearances (minimum)

13.1

Live parts to ground

mm

13.2

Phase to Phase

mm

13.3

Fixed contact to blade in open position

mm

14.0

Rated insulation level

14.1

Rated Lightning impulse withstand voltage

14.2

14.3

a.

Across the isolating distance

KV peak

b.

To earth & between poles

KV peak

Rated Switching impulse withstand voltage


a.

Across the isolating distance

b.

Between phase to earth

KV peak

c.

Between phases

KV peak

KV peak

One minute power frequency withstand voltage


a.

Across the isolating distance

b.

To earth & between poles

15.0

Operating mechanism

15.1

Type

15.2

Motor rating

15.3

KV rms
KV rms

:
:

a.

Output

KW

b.

Voltage

Volts

Range of operating voltage %

..
BIDDERS NAME & SIGNATURE
Doc. No. : 7703-71-60-DB-002

11 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

220/33kV Substation of
Bharat Oman Refineries Limited

Specification
for 220/33 KV Substation

C.1.

220 kV DISCONNECTING SWITCHES (Contd.)

15.4

Control voltage with range V%

15.5

Torque required to operate the gang operated


disconnecting switch
Kg.M :

16.0

Main Contacts

16.1

Type

16.2

Material

16.3

Contact pressure

Kg/cm2

16.4

Contact area

mm2

16.5

Whether silver plated?

16.6

Thickness of silver plating mm

17.0

Auxiliary Contacts

17.1

Spare contacts furnished

17.2

Type : convertible or fixed?

17.3

Contact Rating at

NO / NC

Nos.

:
:
110V D.C.

a.

Make and continuous Amps

b.

Break (Inductive) Amps

18.0

Operating time of motor operated mechanism

18.1

Opening

Secs. :

18.2

Closing

Secs. :

19.0

Rotating blade feature at the end of travel provided :

20.0

No. of operations that disc switch can withstand


without deterioration of contacts

21.0

Type of interlocks furnished

22.0

Accessories furnished as specified in Annexure?

23.0

Insulator

23.1

Make

23.2

Type

23.3

Reference standard

240V A.C.

..
BIDDERS NAME & SIGNATURE
Doc. No. : 7703-71-60-DB-002

12 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

220/33kV Substation of
Bharat Oman Refineries Limited

Specification
for 220/33 KV Substation

C.1.

220 kV DISCONNECTING SWITCHES (Contd.)

23.4

Number of units per stack

23.5

Voltage class

23.6

One (1) minute power frequency withstand voltage

:
KV

a.

Dry

KV

b.

Wet

KV

KV

23.7

Puncture withstand voltage

23.8

Full wave (1.2/50 s wave) impulse withstand voltage

23.9

a.

Positive polarity

KV crest

b.

Negative polarity

KV crest

Creepage distance in air

mm

23.10 Tensile strength

Kg

23.11 Cantilever strength (Upright)

Kg

23.12 Compression strength

Kg

23.13 Torsional strength

Kg

23.14 Weight of the unit

Kg

23.15 Catalogue furnished?

24.0

Dimension of Disconnecting Switch (L x B x H) mm :

25.0

Weight of the Disconnecting Switch

C.2.

EARTHING SWITCH

1.0

Make

2.0

Type

3.0

Reference standard

4.0

Service

5.0

Poles

6.0

Current Rating

6.1

Short time for 1 sec

KArms

6.2

Peak Withstand current

KApeak

Kg

..
BIDDERS NAME & SIGNATURE
Doc. No. : 7703-71-60-DB-002

13 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

220/33kV Substation of
Bharat Oman Refineries Limited

Specification
for 220/33 KV Substation

C.2.

EARTHING SWITCH (Contd.)

6.3

Making current

7.0

Operating mechanism :

8.0

Mounting

9.0

Torque required to operate the gang operated


earthing switch
Kg. M

10.0

Auxiliary contacts

10.1

No. of contacts furnished

10.2

Type : Convertible or fixed?

10.3

Contact Rating at

KApeak

NO / NC

Nos.

a.

Make and continuous

Amps :

b.

Break (Inductive)

Amps :

11.0

Type of interlocks furnished

12.0

Weight of the earthing switch

D.

220 kV CURRENT TRANSFORMER

1.0

Name of Manufacturer

2.0

Manufacturer's designation

3.0

Reference standard

4.0

Type

5.0

Service

6.0

Rated Voltage

kVrms :

7.0

Rated Frequency

Hz

8.0

Insulation Level

240V A.C

:
Kg

a. 1 minute 50 Hz dry & wet withstand


voltage
(kVrms)

i. HV terminal & earth

ii. Secondary winding

b. Impulse withstand voltage with


1.2x50 s

110V D.C.

(kVpeak)

c. Switching impulse withstand voltage with


250/2500 s
(kVpeak)

:
..
BIDDERS NAME & SIGNATURE

Doc. No. : 7703-71-60-DB-002

14 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

220/33kV Substation of
Bharat Oman Refineries Limited

Specification
for 220/33 KV Substation

D.

220 kV CURRENT TRANSFORMER (contd.)

9.0

Short-time Current
a.

Rated 1-second current

kArms

b.

Rated dynamic current

kApeak

10.0

Insulation class

11.0

Maximum temperature rise over design


0
ambient temperature
C

12.0

Max. RI voltage at 1.1 Urated /3

Micro-Volts

13.0

Creepage distance

mm/ KV

14.0

Partial discharge level

pC

15.0

Accessories furnished as per annexure?

Yes/no :

16.0

Approximate dimensions (LXBXH)

mm

17.0

Approximate Weight

Kg.

18.0

Rated Terminal Load

Kgf

19.0

Mounting structure

20.0

Seismic Acceleration

21.0

C.T. ratios & parameters

Core
No.

Descriptio
n

Current
Ratio
A/A

Output
Burden
VA

Acc.
Class

ISF

Min. Knee
point voltage
VK (volt) at
highest ratio
KPV

Max
Excitation
Current I e
(mA) at
KPV

Max CT
Sec.
Resistance
RCT (ohm)
at highest
ratio

Feeder type :
Core-1
Core-2
Core-3
Core-4
Core-5
E.

220 kV CVT

1.0

Make

2.0

Type

3.0

Reference Standard

..
BIDDERS NAME & SIGNATURE
Doc. No. : 7703-71-60-DB-002

15 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

220/33kV Substation of
Bharat Oman Refineries Limited

Specification
for 220/33 KV Substation

E.

220 kV CVT (Contd.)

4.0

Service

5.0

Rated Frequency with tolerance

Hz % :

6.0

Voltage Class

KV

7.0

Insulation Level

7.1

1-Minute 50Hz Withstand

KV

7.2

Impulse Withstand

8.0

Over Voltage Factor

8.1

Continuous

8.2

30-second

9.0

Insulation

9.1

Type

9.2

Class

10.0

Max. Temp. rise over 50oC ambient

11.0

Creepage Distance

12.0

V.T. Ratings

12.1

Voltage ratio

V/V

12.2

Rated burden

VA

12.3

Accuracy class

12.4

Rated thermal burden

12.5

Connection

13.0

Secondary fuse

13.1

Make

13.2

Type

13.3

Rating

13.4

Breaking capacity

kA

14.0

H.V. Capacitor

14.1

No. of stack

Nos.

KVpeak :

mm./KV

..
BIDDERS NAME & SIGNATURE
Doc. No. : 7703-71-60-DB-002

16 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

220/33kV Substation of
Bharat Oman Refineries Limited

Specification
for 220/33 KV Substation

E.

220 kV CVT (Contd.)

14.2

Capacitor per stack

15.0

Intermediate Capacitor

15.1

No. of stack

Nos.

15.2

Capacitor per stock

pF% :

16.0

Total equivalent capacitance

pF

17.0

Open circuit intermediate voltage

kV

18.0

Protective gap setting

kV

19.0

Inductance of series reactor

mH

20.0

CVT suitable for frequency range

Khz

21.0

Approx. Dimensions (L x B x H)

mm

22.0

Approx. Weight

Kg

23.0

Accessories furnished as per Annexure?

F.

pF% :

220 & 33 kV LIGHTNING ARRESTERS

220 kV

1.0

Make

2.0

Type

3.0

Reference Standard

4.0

L.A. Rating

4.1

Rated Voltage

kV

4.2

Rated frequency

Hz

4.3

Nominal discharge current, 8/20-Sec kApeak

4.4

Long duration Discharge Class

4.5

Permissible continuous operating


Voltage (COV)

5.0

Residual Voltages

5.1

Maximum residual voltage at Lightning impulse


of 8/20 s wave
KV peak

5.2

Max. switching impulse Residual voltage kVpeak

5.3

Max. steep ct. impulse Residual voltage kVpeak

kVrms

33 kV

..
BIDDERS NAME & SIGNATURE
Doc. No. : 7703-71-60-DB-002

17 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

220/33kV Substation of
Bharat Oman Refineries Limited

Specification
for 220/33 KV Substation

F.

220 & 33 kV LIGHTNING ARRESTERS (Contd.)

220 kV

6.0

Impulse current withstand

6.1

High current short duration (4/10 s wave) kApeak :

6.2

Long duration current for


a.

1000 s

kApeak

b.

2000 s

kApeak

7.0

Energy absorption capability

8.0

Insulation Level of arrester housing

8.1

1-min. 50 Hz withstand voltage (wet)

kVrms

8.2

Lightning Impulse Withstand Voltage

kVpeak

8.3

Switching Impulse withstand Voltage

kVpeak

9.0

Max. RI voltage At 1.1Urated / v3

10.0

Partial discharge level at 1.05 COV

pC

11.0

Porcelain Creepage distance

12.0

Pressure relief current

13.0

Pressure relief class

14.0

No. of section per pole

No.

15.0

Approx. dimension (LxBxH)

mm

16.0

Approx. weight

Kg

17.0

Accessories furnished as per annexure

Yes/No. :

18.0

Characteristic curve furnished

Yes/No

G.

220 kV WAVE TRAP

1.0

Name of Manufacturer

2.0

Manufacturer's designation

3.0

Reference standard

4.0

Type

5.0

Service

33 kV

KJ/kV :

kV/mm
KA

:
:
:

..
BIDDERS NAME & SIGNATURE
Doc. No. : 7703-71-60-DB-002

18 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

220/33kV Substation of
Bharat Oman Refineries Limited

Specification
for 220/33 KV Substation

G.

220 kV WAVE TRAP (Contd.)

6.0

Rated Voltage

7.0

Continuous current rating at design


ambient temperature

Amp. :

8.0

Emergency overload current

Amp

9.0

Rated Frequency

Hz

10.0

Short-time Current

kVrms

a.

Rated 1-second current

kArms

b.

Rated dynamic current

kApeak

11.0

Insulation class

12.0

Maximum temperature rise over


design ambient temperature

13.0

Max. RI voltage at 1.15 Urated /3

14.0

:
0

Micro-Volts

Corona extinction voltage

kVp

15.0

Rated inductance

mH

16.0

Power frequency Inductance

mH

17.0

Q factor

18.0

Insulation level of mail coil & tuning device kVp

19.0

Blocking range

KHz

20.0

Minimum guaranteed resistive component


over blocking range

Ohm

21.0

Tapping loss

Db

22.0

Type of tuning

23.0

Type of mounting

24.0

Type of protective device

25.0

Nominal discharge current of protective device


(8/ 20 s wave impulse)
KA

26.0

Rated voltage of arrester

KV

27.0

Max residual voltage for 8/ 20 s wave in

KVp

28.0

Front of wave impulse spark-over voltage


(0.5 x 1.5 s 10 KA impulse current)

KVp

:
..
BIDDERS NAME & SIGNATURE

Doc. No. : 7703-71-60-DB-002

19 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

220/33kV Substation of
Bharat Oman Refineries Limited

Specification
for 220/33 KV Substation

G.

220 kV WAVE TRAP (Contd.)

29.0

Whether corona rings are provided

30.0

Whether bird barriers are provided

31.0

Accessories furnished as per annexure? Yes/No

32.0

Material of main coil

33.0

Material of terminal connector

34.0

Material of pedestal/ suspension link

35.0

Clamps & connectors provided

36.0

Material of mounting hardware

37.0

Overall dimension (dia X height)

mm

38.0

Approximate Weight

Kg.

H.

POWER LINE CARRIER COMMUNICATION

1.0

COUPLING DEVICE

1.1

Make

1.2

Type, model

1.3

Whether suitable for mounting outdoor substation?


Type of mounting
:

1.4

Max. Temp Limit for satisfactory operation


in Outdoor

1.5

Net weight

1.6

Nominal Primary side impedance

1.7

Nominal Secondary side impedance

1.8

Composite Loss within pass band

1.9

Return Loss within pass band

1.10

Available band width with 4400 pF CVT

1.11

Nominal Peak Envelope Power (with distortion


& inter-modulation products 80Db down)

1.12

Maximum number of PLC terminals that can be


connected in parallel:
a) 20 W PEP PLC terminals

:
..
BIDDERS NAME & SIGNATURE

Doc. No. : 7703-71-60-DB-002

20 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

220/33kV Substation of
Bharat Oman Refineries Limited

Specification
for 220/33 KV Substation

H.

1.13

POWER LINE CARRIER COMMUNICATION (Contd.)


b) 40 W PEP PLC terminals

c) 100 W PEP PLC terminals

Power frequency Impedance between primary


terminal & Earth terminals of Coupling device

1.14

1 Minute Power frequency Insulation Level between


Primary & secondary Terminals of coupling device :

1.15

Impulse(1.2/50 micro sec ) withstand

1.16

Power frequency current carrying capacity of drain


coil (or Primary winding of matching transformer)

a) Continuous current

b) Short time current for 0.2 sec

1.17

Inductance of drain coil at 50 Hz

1.18

Surge arrestor in Primary side


a) Type, model, Rate voltage

b) Power frequency spark over

c) Type of construction

d) Max. Permissible discharge current ( 8/20 Micro


sec wave)

e) Max. Permissible short time current


(2.2 Micro sec)

f) Power frequency discharge current 0.2 sec


g) Impulse spark over (1.2/50 micro sec wave)
1.19

Surge arrestor in Primary side


a) Type, model, Rate voltage

b) Power frequency spark over

c) Impulse spark over (1.2/50 micro sec wave)

1.20

Details of interlock provided with cover


( Earth Switch etc)

1.21

Ground switch rated voltage

:
..
BIDDERS NAME & SIGNATURE

Doc. No. : 7703-71-60-DB-002

21 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

220/33kV Substation of
Bharat Oman Refineries Limited

Specification
for 220/33 KV Substation

H.

POWER LINE CARRIER COMMUNICATION (Contd.)

1.22

Overall Dimension

1.23

No of HF terminal Provided for carrier connection

2.0

HF COAXIAL CABLE

2.1

Make

2.2

Type, model

2.3

Applicable standards

2.4

Characteristics Impedance

2.5

Rated Capacitance Per meter

2.6

Rated Service Voltage

2.7

Attenuation per KM of cable at various carrier


frequency in the range of 50 to 500 KHz

a) At 10 kHz

b) At 60 kHz

c) At 300 kHz

d) At 500 kHz

2.8

Withstand Test voltage between conductor & sheath:

2.9

Details & Particular of Insulation

2.10

Loop Resistance Per Km at 20 Deg C

2.11

Details of protective armouring provided

2.12

Number & Dia of Stranded conductor

2.13

Overall diameter of the cable

2.14

Net weight per Km

2.15

Min Bending Radius

2.16

Earthing detail of HF cable

2.17

Drum Length

2.18

Construction drawing attached

..
BIDDERS NAME & SIGNATURE
Doc. No. : 7703-71-60-DB-002

22 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

220/33kV Substation of
Bharat Oman Refineries Limited

Specification
for 220/33 KV Substation

H.

POWER LINE CARRIER COMMUNICATIO (Contd.)

3.0

POWER LINE CARRIER TERMINAL


:

3.1

Make

3.2

Type, model

3.3

Type of Modulation

3.5

Carrier Frequency Range

3.6

Nominal Carrier Frequency Band in either direction


of transmission

3.7

Return loss within the Nominal Carrier Frequency


Band

3.8

Effectively Transmitted V.F. Band

:
:

a) For Speech

b) For telephone signaling

3.9

Return loss within the Effectively Transmitted Voice


Frequency Band

3.10

H.F. Oscillator Details

3.11

I.F. Oscillator Details

3.12

Frequency Difference between the V.F. Input and


V.F. Output of a pair of terminals connected back to
back for permissible Ambient Temperature and
supply voltage

3.13

Maximum H.F. Amplifier output with Single/Multiple


tone keying (Peak Envelope Power)

3.14

Nominal carrier frequency Power (Peak Envelop


Power) at output terminals

3.15

H.F. impedance at output of carrier terminals

3.16

Stability of the carrier frequency

3.17

Improvement in S/N due to compander

3.18

Whether carrier is suppressed or reduced during


transmission of signal

3.19

Whether frequency locking between Tx/Rx provided

..
BIDDERS NAME & SIGNATURE
Doc. No. : 7703-71-60-DB-002

23 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

220/33kV Substation of
Bharat Oman Refineries Limited

Specification
for 220/33 KV Substation

H.

POWER LINE CARRIER COMMUNICATIO (Contd.)

3.20

Level of spurious emissions at

3.21

a) Edge of nominal Carrier Frequency Band

b) 4.0 kHz away from nominal carrier freq. band

Relative level at V.F. 4 wire terminating points:


a) Send leg

b) Receive leg

3.22

Permissible limits for level variation with frequency


relative to 800 Hz in a speech channel (without
companders) transmitted over a pair of terminals
connected back to back

3.23

Variation in overall loss of speech circuit with a pair


of PLC terminals connected back to back (Without
Companders & limiters) when voice frequency input
level changes from 10 to 0 dB

3.24

Psophometric Noise contribution of a pair of PLC


terminals connected back to back

3.25

Noise frequency bandwidth

3.26

Group delay distortion in the frequency band


relevant to the transmission of protection

3.27

Signal delay with two PLC terminals connected


back to back

3.28

Power supply requirements


a) Voltage

b) Permissible voltage variation

c) Maximum current

3.29

Installation details

3.30

Meters provided on test panel, their ranges and


purposes

3.31

Is the equipment suitable to work in dust laden


atmosphere

3.32

Whether interior lamps with door switch provided


in cabinets

..
BIDDERS NAME & SIGNATURE
Doc. No. : 7703-71-60-DB-002

24 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

220/33kV Substation of
Bharat Oman Refineries Limited

Specification
for 220/33 KV Substation

H.

POWER LINE CARRIER COMMUNICATION (Contd.)

3.33

Overall dimensions

3.34

Weight

3.35

Insulation level

3.36

Earthing details of PLC cabinets

3.38

Whether TX.RX loop back facility available for testing


locally

3.39

Automatic Gain control range and regulation

3.40

Level of telephone signaling channel


a) Input level

b) Output level

3.41

Operating range of compandor

3.42

Compression ratio of compandor

3.43

Expansion ratio of expandor

3.44

Near and far end cross talk due to Telephone signaling


channel in a pair of PLCC terminals connected back to
back

3.45

Cabinet Installation details

3.46

Cabinet paint details

3.47

Pulse distortion of telephone signaling channel with


operated at signaling speed of 10 pps and with a mark
to space ratio of 40/ 60 in PLCC terminal connected
back to Back

4.0

EPAX

4.1

Make

4.2

Type, model

4.3

Number of subscriber lines


a. Wired for

b. Equipped for

..
BIDDERS NAME & SIGNATURE
Doc. No. : 7703-71-60-DB-002

25 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

220/33kV Substation of
Bharat Oman Refineries Limited

Specification
for 220/33 KV Substation

H.

POWER LINE CARRIER COMMUNICATION (Contd.)

4.4

Number of trunk/VoIP lines


a. Wired for

b. Equipped for

4.5

Whether the facility to bar subscribers access to the


carrier lines is provided during maintenance?

4.6

P.G. lockout facility provided along with alarm

4.7

Audio visual alarm on fault provide

4.8

Operable in conjunction with PLCC

4.9

Signal Pulse width


a. Engage Pulse

b. Priority pulse

c. Digit pulse

d. Interdigit pulse

e. Release pulse

4.10

Operating voltage

4.11

Power requirement

4.12

Overall dimension

4.13

Mounting arrangement

4.14

Weight

4.15

Type of switching PCM/TDM

4.16

Four wire interfaces are built in?

4.17

Max number of PLC terminals can be connected to


single EPAX

4.18

Built in Self diagonostic & monitoring feature

4.19

Facilities available
a. Priority cutting

b. Conference

:
..
BIDDERS NAME & SIGNATURE

Doc. No. : 7703-71-60-DB-002

26 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

220/33kV Substation of
Bharat Oman Refineries Limited

Specification
for 220/33 KV Substation

H.

4.20

POWER LINE CARRIER COMMUNICATION (Contd.)


c. Alternate routing

d. Call transfer

Max Loop resistance permissible


a. For trunk Lines

b. For subscriber lines

4.21

Suitable to work with DoT leased lines as per


clause 10.2.2 of Section PLCC

5.0

PROTECTION COUPLER

5.1

Make

5.2

Type, model

5.4

Equipment suitable for independently protecting two


Circuits?

5.5

Frequencies used for uncoded signal transmission


a. Guard Frequency

b. Working Frequency- Command 1

c. Working Frequency- Command 2

d. Working Frequency- Command 1+2

5.6

Criteria used for command transmission


Opto isolator keying

5.7

Equipment protection against spurious tripping

5.8

Transmission time for coded signal

5.9

How Selective tripping is achieved in case of presence of :


spurious signals

5.10

Mode of transmission of guard signal

5.11

Is the equipment suitable for direct breaker tripping

5.12

Max Number of Noise impulses pps in presence for


satisfactory operation

5.13

Signal delay with two terminals connected back to back :

..
BIDDERS NAME & SIGNATURE
Doc. No. : 7703-71-60-DB-002

27 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

220/33kV Substation of
Bharat Oman Refineries Limited

Specification
for 220/33 KV Substation

H.

POWER LINE CARRIER COMMUNICATION (Contd.)

5.14

Command signal acknowledged at receiving end?


Command signal duration

5.15

During severe line noise

5.16

5.17

5.18

a. False trip probability

b. Fail to trip probability

Transmitter Input Requirements


a. Voltage

b. Current

c. Power

d. No of contacts

Receiver output ( Contact Rating)


a. Voltage

b. Current

c. Power

d. No of contacts

Supervisory Alarm Contact

a. Voltage

5.19

5.20

5.21

b. Current

c. No of contacts

Power supply
a. Voltage

b. Current

c. Power

Type & number of counters


a. Recording trip commands sent

b. Recording trip commands received

Loop test feasible

:
..
BIDDERS NAME & SIGNATURE

Doc. No. : 7703-71-60-DB-002

28 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

220/33kV Substation of
Bharat Oman Refineries Limited

Specification
for 220/33 KV Substation

H.

POWER LINE CARRIER COMMUNICATION (Contd.)

5.22

Insulation level

5.23

Equipment suitable for transmitting more than two


independent commands

I.

SUBSTATION HARDWARES & MATERIALS

1.0

ACSR

CONDUCTOR

1.1

Make

1.2

Type

1.3

Reference Standard

1.4

Nominal Copper Area

Sq.mm.

1.5

Calculated equivalent Al Area

Sq.mm.

1.6

No. of Wire / Diameter of each


i)

Al

No/mm

ii)

Steel

No/mm

1.7

Overall diameter of conductor

mm

1.7.1

Inner diameter of IPS Tube

mm

1.7.2

Outer diameter of IPS Tube

mm

1.7.3

Wall thickness for IPS Tube

mm

1.8

Weight of conductor/tube

Kg/Km

1.9

Ultimate tensile strength

Kg.

1.10

Co-efficient of linear expansion per


deg. Centrigrade.

1.11

Standard drum length & tolerance

M&%

1.12

Standard section length for IPS Tube

1.13

Calculated resistance at 20 0C when


correction to standard wt.

Ohm/Km

1.14

Current carrying capacity at the


following ambient temperature
Amp

a) 45 0C

TUBE BUS

..
BIDDERS NAME & SIGNATURE
Doc. No. : 7703-71-60-DB-002

29 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

220/33kV Substation of
Bharat Oman Refineries Limited

Specification
for 220/33 KV Substation

SUBSTATION HARDWARES & MATERIALS (Contd.)


b) 500C

Amp

c) 550C

Amp

d) 60 C

Amp

e) 650C

Amp

700C

Amp

g) 750C

Amp

f)

1.15

Short circuit current rating for 1 sec.


and corresponding conductor temp.

2.0

GS SHIELD WIRE

2.1

Make

2.2

Type

2.3

Reference Standard

2.4

No. and diameter of each strand

2.5

Eq. Area

Sq.mm

2.6

Overall diameter

mm

2.7

Wt. Of conductor

Kg/Km

2.8

Ultimate Tensile strength

Kg

2.9

Wire hot dip galvanized ?

Yes/No

2.10

Thickness of galvanising

mm

3.0

CLAMPS, CONNECTORS, SPACERS ETC.

3.1

Make & Reference standard

3.2

Type and Catalogue No.

3.3

Materials of the connectors & clamps

3.4

Material of Bolt, Nut, Washer etc.

3.5

Material of U Bolt, Nut, Washer etc.

3.6

Composition of Alloy & Purity

..
BIDDERS NAME & SIGNATURE
Doc. No. : 7703-71-60-DB-002

30 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

220/33kV Substation of
Bharat Oman Refineries Limited

Specification
for 220/33 KV Substation

I.

SUBSTATION HARDWARES & MATERIALS (Contd.)

3.7

Weight of each connector/clamp

3.8

Method of atmospheric protection

3.9

Ultimate strength of each clamp

3.10

Operation temp.

3.11

Current rating at 50 0C / 65 0C ambient


a)

Continuous

b)

For 1 sec.

Kg

Amp :
kA
:
0

3.12

Temperature rise limit when carrying


normal current.

3.13

Method of casting

3.14

Weight of one connector/clamp

3.15

Particulars of galvanisation

3.16

Packing details

3.17

Breaking load of

3.18

a) Suspension clamp

Kg.

b) Tension clamp

Kg.

c) Suspension string

Kg.

d) Tension string

Kg.

Slipping Strength of
a) Suspension Clamp
b) Tension Clamp

Kg.
Kg.

:
:

3.19

Drawings furnished (Yes/No)

4.0

STRING/SUSPENSION INSULATORS

4.1

Make

4.2

Type

4.3

Reference standard

4.4

Rated Voltage

4.5

Insulation level

kV

:
:
..
BIDDERS NAME & SIGNATURE

Doc. No. : 7703-71-60-DB-002

31 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

220/33kV Substation of
Bharat Oman Refineries Limited

Specification
for 220/33 KV Substation

I.

SUBSTATION HARDWARES & MATERIALS (Contd.)

4.5.1

Power frequency Dry withstand voltage


of single disc.

kV
rms

4.5.2

Power frequency Wet withstand voltage


of single disc.

kV
rms

4.5.3

(+ve) wave dry impulse withstand


voltage of single Disc.

kVp

4.5.4

(-ve) wave dry impulse withstand voltage


of single Disc.

kVp

4.5.5

Power frequency Dry withstand voltage


of complete string without arcing horns.

kV
rms

4.5.6

Power frequency wet withstand voltage


of complete string without arcing horns.

kV
rms

4.5.7

Dry impulse withstand voltage of the


complete string without arcing horns.

kV

4.6

Flash over voltage

4.6.1

Power freq. dry flashover voltage of


single disc.

kV
rms

4.6.2

Power freq. Wet flashover voltage of


single disc.

kV
rms

4.6.3

(+ve) wave dry impulse flashover voltage


of single disc.

kVp

4.6.4

(-ve) wave dry impulse flashover voltage


of single disc.

kV p :

4.6.5

Power Freq. Dry flashover voltage of


complete string without arcing horns.

kV
rms

4.6.6

Power Freq. Wet flashover voltage of


complete string without arcing horns.

kV
rms

4.6.7

Dry impulse flashover voltage of the


complete string without arcing horns.

kV p :

4.7.0

Power frequency puncture voltage of


single Disc/complete string

kV
rms

4.8.0

Corona formation voltage for


a) Single Disc.

:
..
BIDDERS NAME & SIGNATURE

Doc. No. : 7703-71-60-DB-002

32 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

220/33kV Substation of
Bharat Oman Refineries Limited

Specification
for 220/33 KV Substation

I.

SUBSTATION HARDWARES & MATERIALS (Contd.)


b) Complete string

4.9.0

Whether curve of voltage distribution


on individual unit with normal fittings
but without arcing horns is furnished?

Yes/No

4.10.0

Electro-mechanical strength

Kg.

4.11.0

Breaking strength of single Disc.

Kg.

4.12.0

Visible discharge 50 Hz voltage

kV rms

4.13.0

Creepage distance/protective
creepage distance.

mm

4.14.0

Failing load

Kg.

4.15.0

Total weight for string

Kg

4.16.0

Dimension

4.16.1

Physical Ball and socket Dimension.

4.16.2

Outside diameter of Disc.

mm

4.16.3

Distance between centres of Disc.

mm

4.16.4

Leakage distance of Disc.

mm

4.17.0

No. of Disc. per string for highest


system voltage

4.18.0

Material and surface treatment of

a) Socket cap

b) W Clip

c) Cushion

d) Ball pin

4.19.0

Type test certificate furnished?

Yes/No

4.20.0

Accessories furnished as per


Annexure? (specification)

Yes/No

4.21.0

Characteristic curve furnished?

Yes/No

5.0

POST INSULATOR

5.1

Make

:
..
BIDDERS NAME & SIGNATURE

Doc. No. : 7703-71-60-DB-002

33 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

220/33kV Substation of
Bharat Oman Refineries Limited

Specification
for 220/33 KV Substation

I.

SUBSTATION HARDWARES & MATERIALS (Contd.)

5.2

Type

5.3

Reference Standard

5.4

Rated voltage & frequency

5.5.

Insulation level

5.5.1

Dry one minute power frequency


withstand voltage (KV) rms.

5.5.2

Wet one minute power frequency


withstand voltage (KV) rms

5.5.3

Dry power frequency flashover


voltage (KV) rms

5.5.4

Wet power frequency flashover


voltage (KV) rms.

5.5.5

Dry impulse withstand vol. (+ve/-ve)

kVp/kVp :

5.5.6

Dry impulse flashover vol. (+ve/-ve)

kVp/kVp :

5.6

Visible discharge 50 Hz voltage

kV rms

5.7

Total creepage distance / protective


creepage distance.

mm/mm :

5.8

Cantilever strength (Upright /


inverted) per stack.

Kg.

5.9

Tensile strength

Kg

5.10

Compression strength

Kg

5.11

Torsional strength

Kg

5.12

No of insulators per stack

Kg

5.13

Thickness of Bottom & upper metal


part.

5.14

Details of holes in bottom & upper


metal parts of stack.

5.15

Details of bolts nuts, washers &


studs etc.

kVrms/Hz :

..
BIDDERS NAME & SIGNATURE
Doc. No. : 7703-71-60-DB-002

34 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

220/33kV Substation of
Bharat Oman Refineries Limited

Specification
for 220/33 KV Substation

I.

SUBSTATION HARDWARES & MATERIALS (Contd.)

5.16

Minimum clearance between phase


to earth.

5.17

Dry arcing distance

5.18

Weight per stack

Kg

5.19

Height per stack

mm

5.20

Physical dimension (Attach GA Dwg) mm

5.21

Accessories furnished as per Annex?

Yes / No :

5.22

Characteristic curve furnished?

Yes / No :

6.0

BAY MARSHALLING KIOSK / JUNCTION BOX

6.1

Make

6.2

Reference Standard

6.3

Enclosure
a.
Degree of Protection
b.
Material
c.
Sheet metal thickness
d.
Finish Colour/Shade

:
:
:
:

6.4

No of Terminals provided as per


Specification?

6.5

Terminal Block
a) Make
b) Type
c)
Reference Standard
d) Current Rating
e) Catalogue furnished?

mm
Yes/No

:
:
:
:
:

J.1.

SUBSTATION PROTECTION SYSTEM

1.0

RELAY PANEL

1.1

Make

1.2

Type

1.3

Reference Standard

1.4

Construction
a. Degree of protection
b. Sheet metal thickness

:
mm

:
..
BIDDERS NAME & SIGNATURE

Doc. No. : 7703-71-60-DB-002

35 of 133

DEVELOPMENT CONSULTANTS PVT. LTD.

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