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Barakatullah Elect

51MW Power Plant,

Daily Maintena
Department of Elect

Month of M
S/L
1

Unit

Date
03.05.2014

Complain details
Ignition voltage high at Cyl-3,4,10,20
Need to check battery electrolyte level & specific
gravity as 500hr schedule

09.05.2014

11.05.2014

Synchonising problem (Previous)

13.05.2014

Exh gas temp deviation at cyl-01

15.05.2014

Ignition voltage high at Cyl- 06,11,13,16

24.05.2014

Dump radiator failure 26Q3

27.05.2014

28.05.2014

Dump radiator failure 26Q3


Need to check battery electrolyte level & specific
gravity as 500hr schedule

07.05.2014

Ignition vaoltage high at


cyl#1,3,4,6,7,8,9,12,14,15,16,17,19

08.05.2014

Ignition voltage high cyl# 14,19 and cyl#2, Exh gas


temp deviation high

20.05.2014

Ignition voltage high, cyl# 4,5,9,12,13,17,18,20

20.05.2014

Dump radiator motor top plate need to install for resist


of rain
Ignition voltage high at cyl29.05.2014
3,4,6,7,8,9,12,13,14,15,16,18
29.05.2014
Control curburator defective at A Bank

30.05.2014

Require all spark plug change as 30K S/M

30.05.2014

d/dtT Mixture temp maximum

31.05.2014

GM position 24.2% at 2500kw load

10

31.05.2014

04.05.2014

2
3

06.05.2014
06.05.2014

06.05.2014

09.05.2014

Exh gas temp slightly low at cyl-18,19,20 from average


value
Cyl# 18, Exh. Gas temp deviation high compare with
other cylender
Ignition voltage high cyl# 4,5,6,10
Dump radiator motor failure, 27Q1
Dump radiator motor top plate need to install for resist
of rain
Need to check battery electrolyte level & specific
gravity as 500hr schedule
Ignition voltage high at cyl# 2,8,9,13,17,19,20.
Engine lube oil press. low
Fuel mixture temp. fluctuation (50C-60C)
Scavenging flap failure
KLS-98 CAN Communication failure
Ignition voltage high at cyl-4,6,12,14,15,16

6
7
8
9
10
11

18.05.2014
26.05.2014
27.05.2014
27.05.2014
28.05.2014
29.05.2014

09.05.2014

18.05.2014

Need to check battery electrolyte level & specific


gravity as 500hr schedule
Water leakage leakage from pre- heating pump

24.05.2014

28K Schedule Maintenance required

25.05.2014

Alternator bearing greasing required

05.05.2014

Required Alternator bearing greasing

12.05.2014

Cyl#06, Deviation high(-Ve)

14.05.2014

28K schedule maintenance required


Dump radiator motor top plate need to install for resist
14.05.2014
of rain

1
2

05.05.2014
08.05.2014

Dump radiator motor failure, 26Q3


Ignation Voltage high at cyl : 10.12.13.15.17

10.05.2014

Dump radiator Motor Fuilure 26Q3(previous)

10.05.2014

10.05.2014

6
7
8

14.05.2014
18.05.2014
19.05.2014

Need to installe Top plate on the dump radiator motor


for resist of rain
Dump radiator motor filure 26Q4
Need to check battery electrolyte level & specific
gravity as 500hr schedule
Cyl#08, Exh. Gas temp. deviation high
Cyl#18, Deviation high

7
9

24.05.2014

Dump radiator failure 26Q3

10

26.05.2014

Alternator bearing greasing required

11

28.05.2014

Ignition voltage high at cyl4,5,6,7,9,10,11,12,13,15,16,17,20

1
2

08.05.2014
15.05.2014

3
4

5
1

Dump Radiator Failure at 26Q4


Dump Radiator Failure at 27Q1
Dump radiator motor top plate need to install for resist
15.05.2014
of rain
19.05.2014
Cyl# 16, Deviation high
Need to check battery electrolyte level & specific
24.05.2014
gravity as 500hr schedule
15.05.2014

Dump radiator failure, 26Q4

23.05.2014

Control curburator defective at B bank

24.05.2014

Need to check battery electrolyte level & specific


gravity as 500hr schedule

01.05.2014

2
3

08.05.2014
16.05.2014

Need to check battery electrolyte level & specific


gravity as 500hr schedule
S/M -2 Requried
Cyl#19 exh gas temp deviation high

16.05.2014

Dump radiator failure 27Q2

16.05.2014

Dump radiator failure 27Q3 (Privious)

19.05.2014

Dump radiator failure 27Q4

19.05.2014

Dump radiator motor top plate need to install for resist


of rain

22.05.2014

Scavenging fan failure

24.05.2014

Need to check battery electrolyte level & specific


gravity as 500hr schedule

10

29.05.2014

Alternator exhaust duct modification work

01.05.2014

Cyl#20 exh gas temp high

2
3

02.05.2014
03.05.2014

Dump radiator motor failure, 26Q4( previous)


Ignition voltage high cyl#7,8,16,18

08.05.2014

Exh. Gas temp deviation high cyl#04

10

5
6
7

19.05.2014
19.05.2014
22.05.2014

Exh. Gas temp deviation high cyl#20


Alternator bearing greasing required
Clinder deviation high at cyl-19,20

22.05.2014

Again cylinder deviation high at cyl-19

22.05.2014

Synchonising Missing

10

23.05.2014

Alternator Check by Mr. Poll Frisby (CGT)

11

24.05.2014

Cyl-12 deviation high

12

24.05.2015

Cyl-13 deviation high

13

25.05.2014

Cyl-17 exh. Temp. fluctuation

14

25.05.2014

11

16

Cyl-11 exh. gas temp. deviation high


Cyl-5,14 exh gas temp high from average value and cyl25.05.2014
11,16,18 exh gas temp low
27.05.2014
Exh gas temp deviation high at cyl-11

01.05.2014

Mixture temp. fluctuate

06.05.2014

Ignition voltage high cyl#2,5,6,9,11,12,13,14,16,18

12.05.2014

Dump radiator failure 27Q4

17.05.2014

Ignition voltage high cyl# 4,6,7,10,11,14,15,19

25.05.2014

Cyl-12 thermocouple signal missing

26.05.2014

26.05.2014

28.05.2014

Alternator bearing greasing required


Need to check battery electrolyte level & specific
gravity as 500hr schedule
Ignition voltage high at cyl1,2,3,4,7,9,11,12,13,14,15,17,18,20

03.05.2014

Ignition valtage high cyl# 14,15,17

05.05.2014

Dump radiator motor failure, 27Q1

14.05.2014

Ingnition voltage high cyl#1,3,6,14,15,17,18,19,20

16.05.2014

Pre-heating pump failure

15

12

19.05.2014

Exh. Gas temp measuring signal failure

21.05.2014

Scavenging flap failure

22.05.2014

Scavenging flap failure

23.05.2014

Alternator Check by Mr. Poll Frisby (CGT)

25.05.2014

13

11

Ignition Voltage high at cyl-2,12,13,15,16,18,19,20 and


cyl-12 exh. gas temp. deviation high
Need to check battery electrolyte level & specific
25.05.2014
gravity as 500hr schedule
28.05.2014
Alternator bearing greasing required

04.05.2014

2
3

05.05.2014
05.05.2014

10

Scavenging fan failure

Cyl#20, Exh gas temp deviation high


Dump radiator motor failure, 26Q3( previous)
Dump radiator motor top plate need to install for resist
05.05.2014
of rain
Cyl-2 divation high Cyl :1.3.4.7.9.13.15.18.19 I. V
09.05.2014
high
10.05.2014
In / Out Channel failur

20.05.2014

Ignation Voltage high at cyl#6,12,13,14,15,18,20

21.05.2014

Scavenging fan failure

23.05.2014

Cyl-01 deviation high

10

24.05.2014

Dump radiator failure 27Q4

11

24.05.2014

12

26.05.2014

13

27.05.2014
28.05.2014
29.05.2014
30.05.2014

10.05.2014 Ignation Voltage high at cyl : 3,5,6,8,10,12,13,14,18,20

2
3

10.05.2014
21.05.2014

4
5

14

15

Need to check battery electrolyte level & specific


gravity as 500hr schedule
Alternator Bearing change require as 20K S/M of
bearing operating hour
"
"
"
"

Dump Radiator failur by 26Q4


Altternator Bearing greasing required

15

23.05.2014

Alternator Check by Mr. Poll Frisby (CGT)

Need to check battery electrolyte level & specific


gravity as 500hr schedule
Required electrical test in alternator by jackson against
25.05.2014 our complain of alternator bearing temp & excitation
volatege high

25.05.2014

6
7

31.05.2014

Require spark plug change as 30K S/M

09.05.2014

Cyl- 7.8.15 Ignation Voltage high.

09.05.2014

Previous 26Q3,27Q4 Dump rediator failure

09.05.2014

09.05.2014

12.05.2014

All dumpradiator moor sheet modification required


Need to check battery electrolyte level & specific
gravity as 500hr schedule
Requiest Alternator Bearing greasing

16.05.2014

Ignition voltage high cyl#6,9,12,17,19

20.05.2014

Ignition voltage high cyl#2,3,4,5,6,9,10,13,16,18,20.

23.05.2014

Alternator Check by Mr. Poll Frisby (CGT)

24.05.2014

10

27.05.2014

11

30.05.2014

Engine rpm 130 build up and stopped without any


warning

05.05.2014

Dump radiator motor failure, 27Q3

08.05.2014 Ignition voltage high cyl#1,2,3,4,8,9,10,13,14,16,17,19

3
4

08.05.2014
19.05.2014

16

17

25.05.2014

Need to check battery electrolyte level & specific


gravity as 500hr schedule
Ignition voltage high at cyl-3,4,13,17

S/M -2 Requried
Ignition voltage high cyl# 5,6,7,11,12,15,18,20
Required electrical test in alternator by jakson against
our complain of alternator bearing temp & excitation
volatege high

17
6

30.05.2014

Ignition Voltage high at cyl-5,11,13,14,17

1
2

05.05.2014
05.05.2014

Dump radiator motor failure, 27Q2( Privious)


Dump radiator motor failure, 26Q3( previous)

06.05.2014

Ignition voltage high cyl# 2,3,5,6,7,8,9,13,17

08.05.2014

Dump rediator failur at 27Q3

09.05.2014

13.05.2014

8
9

16.05.2014
17.05.2014

Need to check battery electrolyte level & specific


gravity as 500hr schedule
Dump radiator failure, 26Q4
Dump radiator motor top plate need to install for resist
of rain
Dump radiator failure 27Q3 (Previous)
Alternator bearing greasing required

10

18.05.2014

Ignition voltage high at Cyl# 3,4,8,11,14,15,17,18

11

18.05.2014

Dump radiator failure 27Q3

12

18.05.2014

Dump radiator failure 26Q1

09.05.2014

Need to check battery electrolyte level & specific


gravity as 500hr schedule

11.05.2014

Ignation voltage high at Cyl : 3,5,11,14,15,17,18,

12.05.2014

18

Dump radiator motor top plate need to install for resist


of rain
14.05.2014
Alternator bearing greasing required

4
5

13.05.2014

21.05.2014

Alternator Bearing temp. high (rapidly increased)

24.05.2014

Dump radiator failure 26Q2

24.05.2014

Dump radiator failure 27Q3

8
9

27.05.2014
27.05.2014

Knocking intensity high at cyl-13


Exh gas temp deviation high at cyl-07

10

31.05.2014

Require spark plug change as 30K S/M

05.05.2014

Ignition voltage high at Cyl- 05,10,12

19

20

16.05.2014

28K schedule maintenance required

21.05.2014

MALF. Engine cooling water pump

23.05.2014

Alternator Check by Mr. Poll Frisby (CGT)

24.05.2014 Require switchgear part of 28K schedule maintenance

01.05.2014

Dump radiator failure

01.05.2014

Require to check battery electrolyte level and specific


gravity

02.05.2014

Dump radiator failure

02.05.2014

Server not reset

03.05.2014

03.05.2014

Dump radiator failure


Required dump radiator motor frame modification for
new motor

04.05.2014 Make dump radiator motor Top cover for resist of rain

04.05.2014

9
10

04.05.2014
04.05.2014

Required dump radiator motor frame modification for


new motor
Dump radiator failure
Tools inventory

11

07.05.2014

Dump radiator failure

12

07.05.2014

South side street light problem

13
14

08.05.2014
08.05.2014

15

08.05.2014

16
17
18
19
20
21
22
23

09.05.2014
10.05.2015
11.05.2014
11.05.2014
12.05.2014
12.05.2014
13.05.2014
14.05.2014

Dump radiator failure


Street light fulty
Require to check battery electrolyte level and specific
gravity
Dump radiator failure
Dump radiator failure
Contralroom tube light fuilty
Dump radiator failure
Fan out of order of DPM Sir room
Dump radiator failure
Dump radiator failure
Dump radiator failure

24

14.05.2015

Power House-A cleaning

25
26

15.05.2014
16.05.2014

Dump radiator failure


Dump radiator failure

20

Other

27

17.05.2014

28
29
30
31

17.05.2014
17.05.2014
18.05.2014
20.05.2014

Need to shift Wi-Fi router from confarence room to


middle of the Corridor
Dump radiator failure
Cable Trance cleaning for Power House B
Dump radiator failure
Motor check required (RMS Compressor)

32

20.05.2014

Power House-B cleaning

33

22.05.2014

Require RMS compressor motor installed

34

23.05.2014

Dump radiator failure

35

23.05.2014

Underground cleaning

36

26.05.2014

37

Require a ventilation fan in sequrity dormitory kitchen


room
26.05.2014
Dump radiator failure

38

29.05.2014

Control Panel cleaning

Barakatullah Electro Dynamics Ltd.


51MW Power Plant, Fenchugonj, Sylhet

Daily Maintenance Activities


Department of Electrical Maintenance
Month of May 2014
Work details
Spark plug re-gaped and HT lead checked found ok

Work status
Completed

Check completed, details in record file

Completed

Checked and found closing coil of VD4 faulty, so changed the


closing coil with new

Completed

Thermocouple interchange between cyl#1&2 but PLC side


connection not change. Spark plug change regap And HT lead
checked found ok

Completed

SP regap and HT lead checked found cyl#13 O/L. So,


interchanged between cyl#13&14
Motor installed after rewinding & housing repaired by shiplu
electric
Reset after checked
Check completed, details in record file
Cyl#8,16,17,19 SP change with old spare. Other sp regap And HT
Lead interchange between cyl#8&9 due to cyl#09 HT lead found
open loop
SP change with old and HT lead interchange between cyl# 18,19
but again warning comes at cyl#19. It's change with new.
Cyl# 4,9,12,17,18 SP changed with old spare And other SP
regaped. HT lead checked found O/L at cyl#9. So, interchanged
between cyl# 3 & 9.
6 pcs top plate installed on the top of dump radiator motor as
modification
All spark plug changed with old except cyl-4,14. HT lead found
ok
GM Card changed with old at A Bank due to found card faulty
All spark plug changed with new and checked HT lead and found
O/L at cyl-8,11 and rest are ok

Completed
Completed
Completed
Completed

Completed
Completed
Completed
Completed
Completed
Completed
Completed

PT100 of mixture temp cleaned and bosst press sensor


interchanged with U#14

Uncompleted

Changed the GM card with old one

Completed

HT lead checked and found ok. Ignition coil interchanged between


Cyl-18,17, Cyl-19,16 and Cyl-20,15 and thermocouple cleaned
after checked
SP regap, KLS98 interchange between cyl#15/16 and 17/18 And
Thermocouple interchange between cyl#17&18
SP regap and HT lead checked found ok
Motor installed after re-winding by Friendship Electric

Completed

Uncompleted
Completed
Completed

7 pcs top plate installed on the top of dump radiator motor

Completed

Check completed, details in record file

Completed

SP's regap and HT lead checked found ok


Pressure sensor changed with new after cheked
PT100 cleaned and connection checked and found ok
Scavenging flap cleaned and control system adjust
Reset knock sensor after tighten & check
All spark plug changed with old. HT lead found ok

Completed
Completed
Completed
Completed
Completed
Completed

Check completed, details in record file

Completed

Seal change change with new

Completed

All 28K schedule maintenace task of electrical side has completed

Completed

Greasing completed

Completed

Both Side Greasing completed

Completed

Spark plug change with old spare and HT lead checked found ok

Completed

28K Schedule maintenance completed without Switchgear item

Completed

7 pcs top plate installed on the top of dump radiator motor

Completed

Checked & found W-phase shorted


Spark plage regap

Uncompleted
Completed

26Q3 motor installed. After housing repair by Mannan workshop

Complited

7 pcs top plate installed on the top of dump radiator motor

Complited

Motor Installed Re winding by S/E

Complited

Check completed, details in record file

Completed

SP change with old one and HT lead checked found ok


SP change with old spare

Completed
Completed

Motor installed after rewinding & housing repaired by shiplu


electric
Greasing completed

Completed
Completed

Spark plug changed with old spare at cyl-5,6,7,9,10,11,13,16,17


and rest are re-gaped. HT lead checked & found ok

Completed

Chacked and found grounded


Motor installed after housing repair by Mannan Iron

Connection open
Completed

7 pcs top plate installed on the top of dump radiator motor

Completed

SP regaped and HT lead change with new one

Completed

Check completed, details in record file

Completed

Motor installed after housing repair by Mannan Iron


Cheked and found GM card faulty, so changed the GM card with
old spare

Completed

Check completed, details in record file

Completed

Check completed, details in record file

Completed

Alternator bearing greasing completed


SP regap and HT lead checked found ok
Checked the motor found Coil shorted, So, Motor Removed for
winding purpose.
Motor installed after housing repair by Mannan Iron
Motor installed after housing repair by Mannan Iron and Rewinding by Shiblu Electric.

Completed
Completed

7 pcs top plate installed on the top of dump radiator motor

Completed

Checked & found bearing housing problem, so changed the


housing with new(DE) and repaired(NDE)

Completed

Check completed, details in record file

Completed

02Pcs blower fan installed in duct and electrical connection


established

Completed

SP regap and HT lead checked found O/L. So, interchanged


between cyl#17&20
Motor installed after re-winding by Shiplu Electric
SP regap and HT lead checked found ok
SP regap and HT lead checked found ok. Ig. Coil interchange
between cyl#4&5

Completed

Completed
Completed

Completed
Completed
Completed
Completed

SP change with old spare and HT lead cheked found ok


Greasing completed
Spark plug re-gaped and HT lead found ok

Completed
Completed
Uncompleted

Spark plug changed with old spare and HT lead interchanged with
cyl-18, Ignition coil interchanged with cyl-17

Uncompleted

Checked & found spring charge motor CB tripped, reset the CB


after check
The following test are performed by CGT: Main rotor Q meter
test, Main rotor insulation resistance measured and Main rotor
winding resistance measured but he didn't give any written report
but varbaly says rotor pole are ok
Spark plug changed with old spare and HT lead interchanged with
cyl-11, Ignition coil interchanged with cyl-13
Ignition coil changed with new
Spark plug re-gaped and HT lead found ok, but for fault finding:
HT lead interchanged between cyl-17,15, Ignition coil
interchanged between cyl-17,16, Thermocouple interchanged
between cyl-17,18
HT lead changed with new after checked
Spark plug re-gap & HT lead cecked found ok. Cyl-16 ignition
coil changed with new after checked
Spark plug changed with old and HT lead found ok

Completed

Completed

Completed
Completed
Uncompleted
Completed
Completed
Completed

Sensor Cleaned
Cyl#11,12,14 SP change with old spare. Other SP regaped And
HT lead checked found Ok.
Motor installed after re-winding by Shiblu electric
Cyl#10,14,15 SP change with old spare. HT lead checked found
ok. Other SP regaped
Checked and found thermocouple faulty so changed the
termocouple with new
Greasing completed

Completed

Check completed, details in record file

Completed

Spark plug re-gaped & Ht lead checked and found ok

Completed

SP regap and HT lead checked found ok


Checked & found cable insulation breakage. Now its rejoint and
taping
Cyl#14,15,18,19 SP change with old spare. Other SP regaped. HT
lead checked found ok
Checked and found flow switch problem, So bypass the flow
switch

Completed

Completed
Completed
Completed
Completed
Completed

Completed
Completed
Uncompleted

Thermocouple change with new one


Scavenging flap cleaned & alignment adjusted and thermal switch
bypass
Thermostat changed with old but problem still, then switch bypass
for temporary solution
The following test are performed by CGT: Main rotor Q meter
test, Main rotor insulation resistance measured and Main rotor
winding resistance measured but he didn't give any written report
but varbaly says rotor pole are ok
re-gaped and cyl-12 spark plug changed with old spare and HT
lead found ok

Completed
completed
Uncompleted

Completed

Completed

Check completed, details in record file

Completed

Greasing completed

Completed

Found CB triped. Checked current found (.8/.8/.8)Amp. So just


Reset
SP regaped and HT lead change with new one
Motor installed with new which come from chaina
6 pcs top plate installed on the top of dump radiator motor
Cyl :2.3.4.13.15. Spark plage Change with old. Others S/P regap.
HT lead chacked found ok.
Reset the system
S/P Changed with old spare at Cyl #12,14,18.20. Other SP
regaped. HT lead checked found cyl#20 O/L
Checked & found motor housing problem, so changed the housing
with new(DE) and repaired(NDE)
spark plug changed with old spare
Motor installed after rewinding & housing repaired by shiplu
electric

Completed
Completed
Completed
Completed
Completed

Completed
Completed
Completed
Completed

Check completed, details in record file

Completed

Alternator Bearing kits change with new by Jackson

Continue

"
"
"
"

Continue
Continue
Continue
Completed

S/P Changed woth old at Cyl : 3,6,8,12,13,18,20, HT lead O/L cyl


:05&08. Ht lead inter change between cyl 4&5 and cyl 8&9

Completed

Motor Installed . Re-winding by S/E


Both Side Greasing completed

Completed
Completed

The following test are performed by CGT: Main rotor Q meter


test, Main rotor insulation resistance measured and Main rotor
winding resistance measured but he didn't give any written report
but varbaly says rotor 2 pole are damaged

Completed

Check completed, details in record file

Completed

Main rotor insulation and winding resistance measured and found


ok

Completed

All spark plug changed with new as 30K schedule maintenance

Completed

S/P regap HT lead chacked found ok.


26Q3 Motor Installed rewinding by Friendshep Electric . 27Q4
Motor installed Housing pepair by Mannan iron.
08 pes Dump radiator motor plan sheet installed completed.

Completed

Check completed, details in record file

Completed

Both Side Greasing completed


Cyl#09,12,17 SP change with old spare and rest is regaped. HT
lead checked found O/L at Cyl#12, 17. So, Interchange between
cyl#12 and 13 And cyl#17and18
SP's regaped and HT lead fuond ok.
The following test are performed by CGT: Main rotor Q meter
test, Main rotor insulation resistance measured and Main rotor
winding resistance measured and found high(11.78ohm) but he
didn't give any written report but varbaly says rotor pole are ok

Completed

Check completed, details in record file

Completed

Spark plug re-gaped and HT lead found ok


Changed 4pcs starter battery after checked but problem still.
Changed the start relay, PLC card 27A1, PLC card 27A2,
Magnetic conductor 42K2, Megnetic Conductor 62K1 from U#14
but problem still, finally changed the solenoid valve (SOV3) with
old repaired after cheked and problem solved

Completed

Completed
Completed

Completed
Completed
Completed

Completed

Checked and found Ok. Just reseted and current found


(4.2/4.6/4.8)Amp.

Completed

SP regap and HT lead checked found OK

Completed

Alternator bearing greasing completed


SP's regap and HT lead checked found ok
Main rotor insulation and winding resistance measured and found
ok, but found one varistor terminal cable lug broken, so changed
the cable lug with new

completed
Completed
Completed

All spark plug change with old spare and rest are re-gaped. HT
lead checked and found ok

Completed

Motor installed after re-winding by Shiplu Electric


Mnotor installed with new one whitch come from china
Cyl#5,6 sp change with old and Other SP regaped And HT lead
checked found ok

Completed
Completed

Chacked and found grounded

Connection open

Check completed, details in record file

Completed

Motor installed after re-winding by Shiblu electric

Completed

05 pcs top plate installed on the top of dump radiator motor

Completed

Motor installed after housing repair by Mannan Iron


Both Side Greasing completed
SP change with old spare at Cyl#3,4,11,14,18. HT lead checked
found ok

Completed
Completed

Completed

Completed

Checked and found current (6.5/5.2/6.5) amp. So, Connection


change to Delta to Star now current(2.5/3.2/3.6)amp.

Completed

Motor installed after re-winding by friend Electric

Completed

Check completed, details in record file

Completed

Cyl : 14,15 Spark plage change with old. Other s/p regaped. HT
lead chacked and found O/L at cyl 03

Completed

6 pcs top plate installed on the top of dump radiator motor

Completed

Both side greasing completed


Megger test taken of alternator main stator & rotor, excitor stator
& rotor and found result are normal, before that we checked &
found one diode terminal broken, so changed the diode with new
one.
Motor installed after rewinding & housing repaired by shiplu
electric

Completed

Motor removed for bearing housing repair purpose

Uncompleted

Spark plug changed with old spare and HT lead found ok


Spark plug changed with old spare and HT lead found ok

Completed
Completed

All spark plug changed with new as 30K schedule maintenance

Completed

Spark plug changed with old spare

Completed

completed

Completed

28K Schedule maintenance completed without Switchgear Part


Checked and motor current are normal (11.8,13.1,12.2)Amp, work
request forward to operation dept. for air purging
Main rotor winding resistance check by CGT for compare with
U#17

Uncompleted
Uncompleted
Completed

Switchgear part 28K schedule maintenance completed

Completed

Motor re-winding work going on in electrical workshop

Continue

Checked the 110V battery specific gravity and electrolyte level as


one month interval schedule maintenance

Completed

Motor re-winding work going on in electrical workshop


Checked and found reset switch has broken, so server reset to
another way.
Motor re-winding work going on in electrical workshop

Continue
Completed

Modification work going on

Uncompleted

Modification work going on

Uncompleted

Modification work going on

Completed

Motor re-winding work going on in electrical workshop


Tools inventory completed as two month interval schedule
3 pcs motor fix-up work completed now its ready to use whitch
rewinding by shiblu electric.
Checked the lighting system found may be ground fault in street
light post no. 18,19,20
Motor re-winding work going on in electrical workshop
Work going on
Checked the Disel generator battery specific gravity and
electrolyte level as one month interval schedule maintenance
Motor re-winding work going on in electrical workshop
Motor re-winding work going on in electrical workshop
One pec starter .tube light chock coil change with new
Motor re-winding work going on in electrical workshop
Fan change with new
Motor re-winding work going on in electrical workshop
Motor re-winding work going on in electrical workshop
Motor re-winding work going on in electrical workshop
M Panel & Alternator body cleaned as one month interval
schedule
Motor re-winding work going on in electrical workshop
Motor re-winding work going on in electrical workshop

Continue
Completed

Continue

Completed
Uncompleted
Continue
Continue
Completed
Continue
Continue
Completed
Continue
Completed
Continue
Continue
Continue
Completed
Continue
Continue

Router shifted completed

Completed

Motor re-winding work going on in electrical workshop


Cable trance cleaned of power house B
Motor re-winding work going on in electrical workshop
Checked and found current 3.5 amp.
M Panel & Alternator body cleaned as one month interval
schedule
Motor installed with new due to existing motor coil 3 times short
ckt.
04Pcs dump radiator fan fixup after rewinding & bearing housing
repaired and tested
Under ground cable trunk with floor cleaned as three months
interval schedule

Continue
Completed
Continue
OK

Installed a ventilation fan with new

Completed

Motor re-winding work going on in electrical workshop


A Panel & panel fan louver and control relay panel (CRP) cleaned
as one month interval schedule

Continue

Completed
Completed
Completed
Completed

Completed

Spare Parts used

Remark/Follow-up

Distilled water
01Pc new closing coil

01 Pc rewinding motor

C(6.0,5.3,5.0)Amp

Distilled water

01Pcs HT lead

06Pcs metal plate

01Pc old GM card


20Pcs new spark plug with
sealing ring
Forward to Mech. Dept..
Finally engine started after
ZPR adjusted
01Pc old GM card

Forward to Mech. Dept.

Distilled water

Distilled water
01Pc Pump seal
20Pcs spark plug with
sealing ring
150gm Kluber plex
150gm Kluber plex

(5.0/5.9/5.3)Amp

Distilled water

Current 5.2 amp.

01 Pc rewinding motor
150gm Kluber plex

Re-winding required
C(4.7/5.1/5.2)Amp.

Distilled water
C(5.1/5.2/5.1)Amp.
01Pc GM Card(old)
Distilled water

Distilled water
150 gm kluber plex

(4.9/5.1/5.2)Amp.

02Pcs bearing housing


Distilled water

(5.3/5.5/5.1)Amp.

Forward to Mechanical
dept., finally found PCC
fault

see test report in details

01Pc Ignition Coil


Forward to Mechanical
dept.,
01Pc HT lead
01Pc Ignition coil

01 Pc Thermocouple
150gm Kluber plex

Details record in file

01Pc old spark plug


Distilled water
150gm Kluber plex

(4.7/4.9/4.9)A

02Pcs bearing housing

01 Pc rewinding motor

C(4.3,4.4,4.7)Amp

Distilled water

01 set alternator bearing


kits

150gm Kluber plex

This set is clamping type but


require for U#14 is shaf nut
type, so shaft nut and DE
bearing outer cover used old

see test report in details

Distilled water

20Pcs new spark plug with


sealing ring

C(5/ 4.7/ 5.2)


C(4.7/4.9/4.7)A
Distilled water

see test report in details

Distilled water

01Pc old solenoid valve

150 gm kluber plex

01Pc cable lug

see test report in details

(5.1/4.6/5.2) Amp

Re-winding required
Distilled water
(4.2/7.1/6.4) Amp.

(6.5/5.2/6.5)Amp.

(4.7/5.6/5.1)amp.
Distilled water

1Pc new Diode

01 Pc rewinding motor
send to Mannan Iron for
bearing housing repair

20Pcs new spark plug with


sealing ring

20Pcs new spark plug with


sealing ring
Forward to operation dept.

Coils, Bearings, seal etc


Distilled water
Coils, Bearings, seal etc
U#02 to U#08
Coils, Bearings, seal etc

Coils, Bearings, seal etc

Coils, Bearings, seal etc


Distilled water
Coils, Bearings, seal etc
Coils, Bearings, seal etc
Coils, Bearings, seal etc
Coils, Bearings, seal etc
Coils, Bearings, seal etc
Coils, Bearings, seal etc

Coils, Bearings, seal etc


Coils, Bearings, seal etc

Coils, Bearings, seal etc


Coils, Bearings, seal etc

Coils, Bearings, seal etc

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