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Gary B. Elliott
This is a presentation on DGA analysis
using a ratio method of hot metal gases
Will show results from four examples
Three DGA ratios and one fluid quality
This method is a proven tool in NHEC
Predictive Maintenance
A Different Approach To
Regulator Analysis
H
Ethane
H C H
Ethylene
H
H
C C
H C
H
Heating
Heating
H HH H Heating
C
C
C
C
C
H H HH H H
Arcing
Corona
H C C H
H H
Acetylene
Hydrogen
H
C H
H
Example #1
Targeted
Regulator
Ethylene 19224ppm
Acetylene 7246ppm
Ratio 2.65
Ethylene 14143ppm
Acetylene 5601ppm
Ratio 2.52
Ethylene 12792ppm
Acetylene 5098ppm
Ratio 2.50
Color on 5-25-2001
Color on 10-29-2001
Stationary Contact
Conclusion
Regulator failure was inevitable
Regulator was last serviced 4-99
Contacts were damaged due to not
exercising the selector (reversing) switch
Targeted
Regulator
No indication of a
problem
No indication of a
problem
Moisture 28ppm
IFT 16
Moisture 45ppm
IFT 13
Evidence of Moisture
Moisture
Rust Present
Moisture
Conclusion
State of regulator was deteriorating rapidly
Regulator had a significant increase in
moisture, IFT, and acidity
Regulator had a deteriorating gasket on
the bushing which allowing moisture to
enter equipment
This problem would haven't been found
through DGA
Example #3
333kva regulator currently in service
Not scheduled for maintenance
Targeted
Regulator
Ethylene 8713ppm
Acetylene 3176ppm
Ratio 2.74
Ethylene 10911ppm
Acetylene 3432ppm
Ratio 3.18
Ethylene 11059ppm
Acetylene 3746ppm
Ratio 2.95
No indication of a
problem
Reversing Switch
Conclusion
Found contact wire lead missing fastening
nuts
Failure was inevitable
Only reason hadnt failed is lack of
frequency on that step
Example #4
333kva regulator currently in service
Not scheduled for maintenance
Regulator had been serviced in the field
previously
Regulator load was around 75% normally
Had no previous DGA or Fluid Quality
data
Targeted
Regulator
DGA Report
Ethylene 203063ppm
Acetylene 4390ppm
Ratio 46.26
No indication of a
problem
Conclusion
Failure was inevitable
Contacts were burned due to constant
coaking from lack of exercising the
reversing switch
Questions ?