JINDAL INDIA THERMAL POWER LIMITED

INTEGRATED MANAGEMENT SYSTEM

DEPARTMENT: MECHANICAL MAINTENANCE
WORK INSTRUCTION TITLE: MAINTENANCE OF DMCW
REV.NO : 00
JITPL/SMP/MECH/003 DATE:1.10.2014
1. PURPOSE

Page 1 of 8

: MAINTENANCE OF DMCW

2. SCOPE

: DMCW

3. REFERENCE

: JITPL/SMP/MECH/003

Prepared By:

Checked By:

Reviewed By:

Approved By:

NAME:

NAME:

NAME:

NAME:

DESIGNATION:

DESIGNATION:

DESIGNATION:

DESIGNATION:

SIGNATURE:

SIGNATURE:

SIGNATURE:

SIGNATURE:

AMENDMENT HISTORY

JINDAL INDIA THERMAL POWER LIMITED

INTEGRATED MANAGEMENT SYSTEM
DEPARTMENT: MECHANICAL MAINTENANCE
WORK INSTRUCTION TITLE: MAINTENANCE OF DMCW
REV.NO : 00
JITPL/SMP/MECH/003 DATE:1.10.2014
Sl
no.
1

Amendment Description
a. Inclusion of new hazard controls
b. Version change

Current
No.
00

Ver. Current
Rev.No
00

Page 2 of 8
Issue Date
17.10.2014

JINDAL INDIA THERMAL POWER LIMITED

INTEGRATED MANAGEMENT SYSTEM
DEPARTMENT: MECHANICAL MAINTENANCE
WORK INSTRUCTION TITLE: MAINTENANCE OF DMCW
REV.NO : 00
JITPL/SMP/MECH/003 DATE:1.10.2014

GENERAL
DMCW:

SPECIFICATION

Page 3 of 8

OF

Manufacturer

FLOWMORE LIMITED

Model No.

5822-400*300

No. of Pumps

(2W + 1S Per Unit)

Rated capacity

1550 m3/hr

Range of Operation of the pump

Minimum354
,Maximum-1534 m3/hr
1485 RPM

Pump rated speed

Type of pump casing
Pump duty

Horizontal split
discharge
Continuous

Type of impeller

Closed

Location

Indoor at tg building

Quality of water

Passivated dm water

Pump
suitable
for
operation
Pump number of stages

parallel Yes

Total Head (meters)

Hydrostatic test
duration of test
Impeller diameter

casing

Single
76

pressure

and 15 Kg/cm2 & 30 Min

393 MM

Size of base plate (L*W)

2150*980 MM

Motor rated power

500 KW

m3/hr

/side

JINDAL INDIA THERMAL POWER LIMITED

INTEGRATED MANAGEMENT SYSTEM
DEPARTMENT: MECHANICAL MAINTENANCE
WORK INSTRUCTION TITLE: MAINTENANCE OF DMCW
REV.NO : 00
JITPL/SMP/MECH/003 DATE:1.10.2014
1. DEFINITION: Applicable for DMCW permit to work
2. WORK INSTRUCTIONS

(NROU-3.1, 3.2)

Isolate the power supply of motor.

Close the suction & discharge valve.

Disconnect all oil & water line.

Open the coupling bolt & Decouple the motor & pump

Check the coupling & coupling bush condition.

Shift the motor form desired location.

Remove the coupling from pump shaft.

Open the bearing housing cover & check bearing condition.

Remove the mechanical seal from it position.

Check the mechanical seal outer surface condition.

Remove the casing bolt.

Check casing condition.

Check the casing neck ring condition.

Check the impeller check nut tightness condition.

Loosen the impeller check nut & remove the impeller from its
position.

Check the shaft straightness condition.

Again start assembling procedure. Sequence of assembly is

reverse of dismantling.

Check the alignment of motor & pump.

Page 4 of 8

JINDAL INDIA THERMAL POWER LIMITED

INTEGRATED MANAGEMENT SYSTEM
DEPARTMENT: MECHANICAL MAINTENANCE
WORK INSTRUCTION TITLE: MAINTENANCE OF DMCW
REV.NO : 00
JITPL/SMP/MECH/003 DATE:1.10.2014

3. QUALITY CHECKS:

All the parameters, activities are maintained within limit

4. CHECKS BEFORE RELEASE OF PERMIT:

All Tools & materials and manpower are removed.

Clean the maintenance area properly.

Ensure safety protection cover / guards are fitted in its position.

4. RE-COMMISSIONING PROCEDURE:
Return PTW.

Normalize isolations after release of PTW

1.0 RESPONSIBILITY

Mechanical Engineers

2.0 MAN POWER REQUIRED: , 2 Technicians,3 Helper,2 Rigger, 1

Welder,
3.0 DURATION: 8 hrs.
4.0 OTHER DEPARTMENT TO BE INTIMATED: (Main Plant Operation
/Electrical.)
5.0 DETAILS OF HAZARD INVOLVE
1. Fall/ Slip due to oily surface.
2. Fire.
3. Failure of lifting tools & tackles.
4. Exposure to high noise.
5. Contact with hot surface.
6. Exposure to process liquid.

Page 5 of 8

JINDAL INDIA THERMAL POWER LIMITED

INTEGRATED MANAGEMENT SYSTEM
DEPARTMENT: MECHANICAL MAINTENANCE
WORK INSTRUCTION TITLE: MAINTENANCE OF DMCW
REV.NO : 00
JITPL/SMP/MECH/003 DATE:1.10.2014

Page 6 of 8

6.0 SAFETY PRECAUTION REQUIRED:

Keep the fire extinguishers ready within reachable limit for any exigency.
Ceramic hand gloves to be used while handling thrust collar / hot surface.
(OHSAS)
Ensure use of periodically tested proper lifting tools & tackles.
Use of earplug is mandatory along with other general PPEs.
Ensure good housekeeping of maintenance bay.(EMS)
Put barricade tapes around the equipment under maintenance.

7.0 PERMIT TYPE: Permit To Work Order.

8.0 PERMIT APPROVING AUTHORITY: Shift- In-Charge (Main Control
Room)
9.0 TOOLS REQUIRED:SL. NO.

TYPE OF THE TOOL

SPECIFICATION

QUANTITY

Hammering Spanner

41 mm

4 Nos

Hammer

4lb

2 Nos

Screw driver

2 Nos

Chisel

2 Nos

Gasket Cutter

--

1 Nos

Retch Spanner

19~21

1 Nos

Retch Spanner

21~23

1 Nos

Ring ID

--

--

Chain Block

2T

2 Nos

10.0 MATERIALS REQUIRED:-

JINDAL INDIA THERMAL POWER LIMITED

INTEGRATED MANAGEMENT SYSTEM
DEPARTMENT: MECHANICAL MAINTENANCE
WORK INSTRUCTION TITLE: MAINTENANCE OF DMCW
REV.NO : 00
JITPL/SMP/MECH/003 DATE:1.10.2014

SL. NO.

TYPE OF THE MATERIAL

QUANTITY

Bucket

--

Tri-Pod

1 nos

Plastic Rope (16mm)

10 mtr

Water gasket

2 Nos

10

RTV- Red Compound

1 tubes

11

Embay paper-400

8 Nos

12

WP-40

2 Nos

13

Diesel

2 litter

14

Wire bush

1 Nos

15

Jub clamp

1 16nos

16

Hand globes

8 pairs

17

Cotton west

2 kg

17

O ring cord

1 mtr

12. FREQUENCY OF MAINTENANCE: Annual Outage / In case of failures /

when required.

Page 7 of 8

JINDAL INDIA THERMAL POWER LIMITED

INTEGRATED MANAGEMENT SYSTEM
DEPARTMENT: MECHANICAL MAINTENANCE
WORK INSTRUCTION TITLE: MAINTENANCE OF DMCW
REV.NO : 00
JITPL/SMP/MECH/003 DATE:1.10.2014
13 .CHECKS BEFORE RELEASE OF PERMIT:
All Tools & materials and manpower are removed.

Clean the maintenance area properly.

Ensure safety protection cover / guards are fitted in its position.

14 .RE-COMMISSIONING PROCEDURE:
Return PTW
Normalize isolations after release of PTW

Page 8 of 8