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Low voltage electrical distribution

EasyPact SPS
Circuit breakers and switch-disconnectors
800 to 1600 A

User manual
06/2013

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User manual for circuit breakers


and switch-disconnectors
Easypact SPS

Contents

Identifying Easypact SPS

Discovering Easypact SPS

Rating plate

Components 3

Using Easypact SPS

Understanding the controls and indications


Charging the circuit breaker
Closing the circuit breaker
Opening the circuit breaker
Resetting after a fault trip
Locking the controls

7
8
9
10
11
12

Using the Easypact SPS drawout chassis

14

Identifying the circuit breaker positions


14
Racking 15
Locking the switchboard door
18
Locking the circuit breaker in position
19
Locking the safety shutters 21

Identifying the electrical auxiliaries 22


Identification of the connection terminals
22
Operation 23
Electrical diagrams
24

Discovering Easypact SPS Trip system accessories 26


ET Trip system
Indication contacts
Auxiliaries for remote operation
Device mechanical accessories
Chassis accessories

26
27
29
32
34

Inspecting and testing before use

36

Maintaining Easypact SPS performance

38

Checking Easypact SPS operating conditions

43

Initial tests
What to do when the circuit breaker trips
Recommended maintenance program
Maintenance operations
Ordering replacement parts
Troubleshooting and solutions
Environmental conditions

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36
37
38
39
40
41
43

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Rating plate

Rated current (x 100 A)

DB119314

DB119313

Identifying EasyPact

Performance level
Suitability for isolation

Easy Pact

Type of device:
circuit breaker or switch-disconnector

SPS 12F

Rated insulation level

Ui
Uimp

Impulse withstand voltage

1000V
12kV

Icu - ultimate breaking capacity

Icu(kA) Icw(kA/1s)
Ue(V)
220/410~ 50
42

Rated operational voltage

Ics=100%Icu
cat.B

IEC / EN 60947-2

Rated short-time withstand current

Ics - rated service breaking capacity


50/60Hz

Frequency
Standards

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Discovering EasyPact

Components

EasyPact circuit breakers are available in drawout and fixed versions.


The drawout version is mounted on a chassis and the fixed version is installed using
fixing brackets.

E51321A

Drawout version

E51322A

Fixed version

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Discovering EasyPact

Components

Chassis
DB119315

Auxiliary terminal shield


Carriage switch terminals
ON/OFF indication contact terminals
Control auxiliary terminals
Arc-chute cover
Terminals for control-unit and fault-trip
indication contacts
Carriage switch terminals

Locking by keylocks
Locking by padlocks
"Connected", "test" or "disconnected"
position indicator

Carrying grip

Crank socket
Position release button

Crank storage

Door interlock

Disconnecting-contact cluster

Crank

Drawout grip
Shutter locking blocks

Safety shutters

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Components

Discovering EasyPact

Drawout circuit breaker / switch-disconnector


DB119316

XF closing release
MX opening release
MN under vo ltage release
Terminals for control unit, fault
indication contacts, control
auxiliaries and auxiliary contacts

Arc chute
OF "ON/OFF" indication contacts
PF "ready to close" contact

Operating-mechanism
charging handle

SDE "fault-trip" indication contact

MCH gear motor for


electrical charging of the
operating mechanism

Carr ying grip

Keylock for locking in open position

Side plate for


drawout device

Closing pushbutton
Opening pushbutton

Trip unit*

* Switch disconnector is without trip unit

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Discovering EasyPact

Components

DB119317

Fixed circuit breaker / switch-disconnector


XF closing release
Control auxiliary terminals
Arc chute
MX opening release
MN under voltage release

Auxiliary contact terminals


OF "ON/OFF" indication contacts

Terminals for control unit and fault


indication contacts

PF "ready to close" contact


Operating-mechanism
charging handle

SDE "fault-trip" indication contact

MCH gear motor for


electrical charging of the
operating mechanism

Carrying grip

Keylock for locking


in open position

Side plate for fixed


device
Closing pushbutton
Opening pushbutton
Trip unit*

DB119318

Front
Trip indication button used
to reset before closing

Rating plate

Locking by padlock, lead-seal cover


or screws for pushbuttons

Indicator for position of the


main contacts

"Springs charged" and "Ready


to close" indicator

* Switch disconnector is without trip unit

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E51488A

DB119319

Circuit breaker open and


discharged

E51489A

Understanding the controls


and indications

Using EasyPact

h ON

Pus

FF
sh O

Circuit breaker open,


charged and not "ready to
close"

h ON

Pus
F

h ON

Pus

F
h OF

Circuit breaker closed and


charged
E51491A

E51490A

OF
ush

Pu

Circuit breaker closed and


discharged

h ON

Pus

FF

hO
Pus

Pus

E51492A

Circuit breaker open,


charged and "ready to
close"

h ON

Pus

FF

hO
Pus

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Charging the circuit breaker

The charge status is indicated as follows.

The springs in the circuit breaker operating mechanism must be charged to store the
energy required to close the main contacts. The springs may be charged manually
using the charging handle or automatically by the optional MCH gear motor.

Manual charging.
Pull the handle down six
times until you hear a
"clack".

ON
ush

P
F

h OF

DB119337

Pus

Automatic charging.
If the MCH gear motor is
installed, the spring is
automatically recharged
after each closing.
E46790A

DB119320

Using EasyPact

or

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Using EasyPact

Closing the circuit breaker

Device "ready to close"

Closing conditions

E51291A

Closing (i.e. turning the circuit ON) is possible only if the circuit breaker is
"ready to close".
The prerequisites are the following:
bb device open (OFF)
bb springs charged
bb no opening order present.

E51292A

Device not "ready to close"

The circuit breaker will not close unless it is "ready to close" when the order
is given.

Closing the circuit breaker


E51493A

E60047A

Locally (mechanical)
Press the mechanical ON pushbutton.

Push

OFF

Remotely
When connected to a remote control panel, the XF
closing release can be used to close the circuit breaker
remotely.

DB119321

E51294A

XF

Anti-pumping function

The purpose of the mechanical anti-pumping function is to ensure that a circuit


breaker receiving simultaneous opening and closing orders does not open and close
indefinitely.
If there is a continuous closing order, after opening the circuit breaker remains open
until the closing order is discontinued. A new closing order is required to close the
circuit breaker. A new order is not required if the closing release is wired in series
with the PF "ready to close" contact.

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Opening the circuit breaker

Using Easypact

E51499A

E60047A

Locally
Press the OFF pushbutton.

DB119321

Remotely
Use one of the following solutions:
bb one MX opening releases (MX1)
bb one MN undervoltage release
bb one MN undervoltage release with a delay unit.
When connected to a remote control panel, these releases can be used to open the
circuit breaker remotely.
Delay unit
E51296A

E51294A

MX / MN

4 5

S
3 6
0.5

30 V
100/1C
AC/D

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1
1.5

MN
UVR

3
MN
r de R
UV
dateu
Retardelay for
Time
10 12

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Resetting after a fault trip

Using Easypact

The circuit breaker signals a fault trip by:


bb a mechanical indicator on the front
bb one SDE "fault-trip" indication contacts.

DB119322

E60047A

Locally
If the circuit breaker is not equipped with the automatic reset option, reset it
manually.

ET

RES

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Locking the controls

Using Easypact

Disabling circuit-breaker local closing


and opening
Pushbutton locking using a padlock
(shackle diameter 5 to 8 mm), a lead seal or screws.
Padlock.

Insert the padlock


shackle, lead seal or
screws.

The pushbuttons are no


longer locked.

Lift the covers and swing


them down.
DB119329

DB119328

Unlocking
Remove the padlock,
lead seal or screws.

DB119330

Push ON

DB1193238

DB119327

DB119326

DB119325

DB119324

DB119323

Locking
Close the covers.

Push OFF

Screws.

Lead seal.

Push OFF

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Push ON

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Locking the controls

Using Easypact

Disabling local and remote closing

Locking the controls with a keylock


Turn the key.

Remove the key.


E51449A

E51448A

E51499A

Locking
Open the circuit breaker.

E51446A

Check
The closing control is
inoperative.

The key cannot be


removed.
E60010A

Turn the key.


E60009A

E60008A

Unlocking
Insert the key.

Two types of keylocks are available

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PROFALUX
DB118479

E51270A

RONIS

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Identifying the circuit breaker


positions

Using the Easypact


drawout chassis

DB119341

The indicator on the front signals the position of the circuit breaker in the chassis.

DB119342

E51453A

bb "connected" position

Test

DB119343

E51454A

bb "test" position

Test

10.9 mm

DB119344

E51455A

bb "disconnected" position

Test

32.2 mm

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Using the Easypact


drawout chassis

Racking

These operations require that all chassis-locking


functions be disabled (see page 19).

Prerequisites

To connect and disconnect Easypact, the crank must be used. The locking systems,
padlocks and the racking interlock all inhibit use of the crank.

Withdrawing the circuit breaker from the "connected"


to "test" position, then to "disconnected" position
DB119717

The circuit breaker is in "connected"


position.

The circuit breaker is in "test" position.


Remove the crank or continue to
"disconnected" position.
The circuit breaker is in "test" position.

The circuit breaker is in


"disconnected" position.

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Using the Easypact


drawout chassis

Racking

For complete information on Easypact handling and


mounting, see the installation manual(s).

Removing the rails


Press the release tabs to push
the rails in.

DB119347

DB119346

Before mounting the circuit breaker, make sure it


matches the chassis.

Press the release tabs


and pull the rails out.

Inserting Easypact
Position the circuit breaker on the rails.
Check that it rests on all four supports.

E51499A

DB119348

Open the circuit breaker


(in any case, it opens
automatically during
connection).

DB119350

DB119351

DB119349

Push the circuit breaker into the chassis, taking care not to push on the control unit.

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Racking

Using the Easypact


drawout chassis

Racking the circuit breaker from the "disconnected"


to "test" position, then to "connected" position
DB119718

The device is in "disconnected" position.

The device is in "test" position.

The device is in "test" position.


Remove the crank or continue to
"connected" position.

The device is in "connected"


position.

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Locking the switchboard door

Using the Easypact


drawout chassis

DB119354

The locking device is installed on the left or right-hand side of the chassis.
bb When the circuit breaker is in "connected" or "test" position, the latch is lowered
and the door is locked
bb When the circuit breaker is in "disconnected" position, the latch is raised and the
door is unlocked.

Disabling door opening

The door is locked.

DB119356

Put the Easypact in "test"


or "connected" position.

DB119355

E51465A

Close the door.

Enabling door opening

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The door is unlocked.

E51469A

DB119357

Put the Easypact in


"disconnected" position.

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Using the Easypact


drawout chassis

Locking the circuit breaker


in position

Padlocks and keylocks may be used together.

Combination of locking systems

To disable connection of the circuit breaker in "disconnected" position in the


chassis, use as needed:
bb one to three padlocks
bb one or two keylocks
bb a combination of the two locking systems.

Disabling connection when the circuit breaker is in


"disconnected" position, using one to three
padlocks (maximum shackle diameter 5 to 8 mm)

If specified when ordering the chassis, this locking


function may be adapted to operate in all positions
("connected", "test" and "disconnected"), instead of in
"disconnected" position alone.

Pull out the tab.


DB119359

DB119358

Locking
Circuit breaker in "disconnected"
position.

Test

The crank cannot be inserted.

Release the tab.


DB119363

DB119362

Unlocking
Remove the padlock(s).

DB119361

DB119360

Insert the shackle


(max. diameter 5 to 8 mm)
of the padlock(s).

DB119364

The crank can be inserted.

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Using the Easypact


drawout chassis

Locking the circuit breaker


in position

Padlocks and keylocks may be used together.

Disabling connection when the circuit breaker is in


"disconnected" position, using one or two keylocks.
Locking
Circuit breaker in
"disconnected" position.

DB119366

DB119365

Turn the key(s).

22

Test

Unlocking
Insert the key(s).

Turn the key(s).


DB119370

DB119369

44

The crank can be


inserted.
DB119371

DB119367

3
3

The crank cannot be inserted.


DB119368

Remove the key(s).

Two types of keylocks are available


PROFALUX

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DB118749

E51270A

RONIS

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Locking the safety shutters

Using the Easypact


drawout chassis

Padlocking inside the chassis

Four locking possibilities: using one or two padlocks


(maximum shackle diameter 5 to 8 mm) for each shutter
Top shutter not locked.
Bottom shutter locked.

Top shutter locked.


Bottom shutter not locked.

Top and bottom shutters locked.

DB119376

DB119375

Top and bottom shutters not


locked.

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Identifying the electrical


auxiliaries

Identification of the connection


terminals

DB119377

Layout of terminal blocks

CD1
814
812
811
UC1 UC2 SDE
84
Z5
Z3 Z4 T3 T4 82
Z1 Z2 T1 T2 81

MX
C2
C3
C1

MN
D2
D1

XF
A2
A3
A1

PF MCH
254 B2
252 B3
251 B1

OF4 OF3 OF2 OF1


44
34
24
14
42
32
22 12
41
31
21
11
CE1
314
312
311

CT1
914
912
911

UC1 UC2
Z5
Z3 Z4 T3 T4
Z1 Z2 T1 T2

SDE
84
82
81

MX
C2
C3
C1

MN
D2
D1

XF
A2
A3
A1

PF MCH
254 B2
252 B3
251 B1

OF4 OF3 OF2 OF1


24
14
34
44
42
22 12
32
21
11
31
41

Key:

Only for ET6G

SDE, OF1, OF2 supplied as standard

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and OF3,OF4 optional

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DB119378

Identifying the electrical


auxiliaries

Operation

The ON/OFF indication contacts signal the status of


the device main contacts.

Circuit breaker

completely closed

closed

completely open

main contacts

open

open

closed

closed

open

DB119379

The carriage switches indicate the "connected", "test"


and "disconnected" positions.

OF: ON/OFF (closed/open)


indication changeover contacts

Chassis

For information on the separation distance of the main circuits in the "test" and
"disconnected" positions, see page 16.

completely connected
separation of the main circuits
test position
separation of the auxiliary circuits
completely disconnected

open
CE: connected-position
carriage switch

closed
open

closed

open

closed

open

closed

CT: test-position carriage


switch

open
closed

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CD: disconnected-position
carriage switch

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Electrical diagrams

Identifying the electrical


auxiliaries

Fixed and drawout devices

The diagram is shown with circuits de-energised, all


devices open, connected and charged and relays in
normal position.

BPO

BPF

B2

B3

254

252

A2

D2

84

82

Z5

Z4

Z3

Z2

Z1

C2

AT

charged

fault

Z5

Z4

Z3

Z2

Z1

Z4

L3

downstream
cb
Z5

L2

Z1

L1

Z3

upstream cb

Power
N

Remote operation
ready to
close

Control unit

Z2

E60062A

Power

MCH

MX

MN

SDE

PF

XF

CH

B1

E60067A

E60066A

MCH

A1

251

E46137A

E46136A

D1

81

T4

T3

PF

X2

T2
X1

SG2

T1
SG1

Control unit
UC1 UC2

C1

E60065A

E60064A

E60063A

ET Trip System

Remote operation

Z5

Z3 Z4 T3 T4

Z1 Z2 T1 T2

SDE1

MN

MX1

84 D2
82

C2 A2 254 B2

81 D1

XF

252

C1 A1 251 B1

2.0 6G

Control unit

Remote operation

UC1:



SDE1 : Fault-trip indication contact (supplied as standard)

Z1-Z5 zone selective interlocking;


Z1 = ZSI OUT SOURCE
Z2 = ZSI OUT; Z3 = ZSI IN SOURCE
Z4 = ZSI IN ST (short time)
Z5 = ZSI IN GF (earth fault)

B3

MN: Undervoltage release

UC2: T1, T2, T3, T4 = external neutral;

MX1: Shunt release



XF: Closing release

PF: "Ready to close" contact


MCH : Gear motor

Note: Z1...Z5 & T1..T4 are available only in ET6G trip system

2.0: Basic Protection


6G: 2.0 + Isd + Ig

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Identifying the electrical


auxiliaries

Electrical diagrams

Fixed and drawout devices

OF1

Indication contacts

911

E60076A

E60070A

CE1

811

E60069A

11

21

31

41

E60068A

914
CT1

CD1

Contacts chssis

OF4 OF3 OF2 OF1

CD1

CE1

CT1



44 34 24 14

814

314

914


42 32 22 12

812

312

912


41 31 21 11

811

311

911

Indication contacts

Chassis contacts
CD1:
CE1:
DisconnectedConnectedposition
position

(*) 440/480 V AC gear motor for charging


(380 V motor + additional resistor)

CN1

test

912

312

814

812

12

OF2

14

22

24

32
OF3

311

OF4

connected

disconnected

closed

34

42

44

open

Chassis contacts

314

Indication contacts

CT1:
Test-position
contacts

- 440/480 V
9

440/480 V
"charged LED"

11

R
B3 B2

MCH
380V

E60075A

CH

CN2

B1

Key:

- 440/480 V

Drawout device only

XXX

SDE,OF1, OF2, supplied as standard

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Interconnected connections
(only one wire per connection point)

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Discovering Easypacts
accessories

ET Trip System

E46108A

E51329A

ET trip system

ET6G

Trip

System

alarm
long

time

.8 .9
.7
.95
.6
.98
.5
1
.4 x In

Ir

tr

(s)

2
1

4
.5

8 12
16
20
24

bb Standard equipment,
one per device
bb Part numbers
(long-time rating plug and
connectors not included,
see below):
ET 2.0
bb Part numbers for
connectors for ET6G
vv for fixed device
vv for drawout device.

bb Depending on the
model, control units offer
in addition:
vv fault indications
vv trip system
vv ET6G trip system

Ir
@6

Long-time rating plugs


bb Standard equipment,
one per control unit
bb Part numbers for
setting options:
vv standard 0.4 to 1 x Ir
setting

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bb The plugs determine


the setting range for the
long-time protection.

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Discovering Easypacts
accessories

Indication contacts

ON/OFF indication contacts (OF)


bb Standard equipment,
2 OF per device
bb Part numbers:
vv standard
bb Part numbers for
connectors:
vv for fixed device
vv for drawout device.

bb OF contacts indicate
the position of the main
contacts
bb They trip when the
minimum isolation
distance between the
main contacts is reached.

bb 4 changeover contacts
bb Breaking capacity at
cos = 0.3 (AC12 / DC12
as per 947-5-1)
vv standard, minimum
current 10 mA / 24 V
V AC 240/380 6 A (rms)
480
6 A (rms)
V DC 24/48
125
250

"Fault-trip" indication contact (SDE)

bb Standard equipment on
circuit breakers, one SDE
contact per device
bb Not available for
switch-disconnector
versions.

bb The contact provides a


remote indication of
device opening due to an
electrical fault.

bb Changeover contact
bb Breaking capacity at
cos = 0.3 (AC12 / DC12
as per 947-5-1)
vv standard, minimum
current 10 mA / 24 V
V AC 240/380 5 A (rms)
480
5 A (rms)
V DC 24/48
125
250

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2.5
0.5
0.3

3A
0.3 A
0.15 A

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Discovering Easypacts
accessories

Indication contacts

E51332A

"Ready to close" contact (PF)


bb Optional equipment,
one PF contact per
device
bb Part numbers
(connectors not included,
see below):
vv standard
bb Part numbers for
connectors:
vv for fixed device
vv for drawout device.

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bb The contact indicates


that the device may be
closed because all the
following are valid:
vv circuit breaker is open
vv spring mechanism is
charged
vv a maintained closing
order is not present
vv a maintained opening
order is not present.

bb Changeover contact
bb Breaking capacity at
cos = 0.3 (AC12 / DC12
as per 947-5-1)
vv standard, minimum
current 10 mA / 24 V
V AC 240/380 5 A (rms)
480
5 A (rms)
V DC 24/48
125
250

3A
0.3 A
0.15 A

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E51294A

E46790A

Discovering Easypacts
accessories

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Auxiliaries for remote operation

Gear motor (MCH)


bb Optional equipment,
one MCH gear motor per
device
bb Part numbers
(connectors not included,
see below):
vv AC 50 / 60 Hz:
48/60
100/130
200/240
277/415
440/480
vv DC
24/30
48/60
100/125
200/250
bb Part numbers for
connectors:
vv for fixed device
vv for drawout device.

bb The gear motor


automatically charges the
spring mechanism.

bb Power supply:
vv V AC 50/60 Hz: 48/60
100/130 - 200/240 -277
440/480
vv V DC: 24/30 - 48/60
100/125 - 200/250
bb Operating threshold:
0.85 to 1.1 Un
bb Consumption:
180 VA or W
bb Inrush current:
2 to 3 In for 0.1 second
bb Charging time:
3 seconds max.
bb Operating rate:
maximum 3 cycles per
minute
bb CH contact:
see page 32.

Opening releases MX closing release XF


bb Optional equipment, 1
MX releases per device, 1
XF per device
bb The function (MX or
XF) is determined by
where the coil is installed
bb Part numbers
(connectors not included,
see below)
V AC 50/60 Hz, V DC:
vv standard version:
24/30 AC/DC
48/60 AC/DC
100/130 AC/DC
200/250 AC/DC
380/480 AC
bb Part numbers for
connectors:
vv for fixed device
vv for drawout device.

bb The MX release
instantaneously opens
the circuit breaker when
energised
bb The XF release
instantaneously closes
the circuit breaker when
energised, if the device is
"ready to close".

bb Power supply:
vv V AC 50 / 60 Hz:
24 48 - 100/130 - 200/250
-240/277 - 380/480
vv V DC: 12 - 24/30
48/60 - 100/130
200/250
bb Operating threshold:
vv XF: 0.85 to 1.1 Un
vv MX: 0.7 to 1.1 Un
bb Consumption:
vv pick-up: 200 VA or W
(80 ms)
vv hold: 4.5 VA or W
bb Circuit-breaker
response time at Un:
vv XF: 55 ms 10
vv MX: 50 ms 10.

29

2013/3/23 0:16:48

Discovering Easypacts
accessories

Auxiliaries for remote operation

E51294A

Instantaneous undervoltage releases (MN)

E51296A

bb Optional equipment,
1 MN per device
bb Not compatible with the
MX/2 opening release
bb Part numbers
(connectors not included,
see below)
V AC 50/60 Hz, V DC:
24/30 AC/DC
48/60 AC/DC
100/130 AC/DC
200/250 AC/DC
380/480 AC
bb Part numbers for
connectors:
vv for fixed device
vv for drawout device.

4 5

S
3 6
0.5

30 V
100/1C
AC/D

bb Power supply:
vv V AC 50/60 Hz: 24/48
100/130 - 200/250
240/277 - 380/480
vv V DC: 24/30 - 48/60
100/130 - 200/250
bb Operating threshold:
vv opening: 0.35 to 0.7 Un
vv closing: 0.85 Un
bb Consumption:
vv pick-up: 200 VA or W
(80 ms)
vv hold: 4.5 VA or W
bb Circuit-breaker
response time at Un:
40 ms 10.

Delay unit for MN releases

1.5
3
MN
r de R
UV
dateu
Retardelay for
Time

MN
UVR

bb The MN release
instantaneously opens
the circuit breaker when
its supply voltage drops.

10 12

30

51201116AA-P28a37.indd 30

bb Optional equipment,
1 MN with delay unit per
device
bb Delay-unit part numbers
V AC 50/60 Hz, V DC:
vv non adjustable:
100/130 AC/DC
200/250 AC/DC
vv adjustable:
48/60 AC/DC
100/130 AC/DC
200/250 AC/DC
380/480 AC/DC.

bb The unit delays


operation of the MN
release to eliminate
circuit-breaker nuisance
tripping during short
voltage dips
bb The unit is wired in
series with the MN and
must be installed outside
the circuit breaker.

bb Power supply V AC
50/60 Hz, V DC:
vv non adjustable:
100/130 - 200/250
vv adjustable:
48/60 - 100/130
200/250 - 380/480
bb Operating threshold:
vv opening: 0.35 to 0.7 Un
vv closing: 0.85 Un
bb Consumption:
vv pick-up: 200 VA or W
(80 ms)
vv hold: 4.5 VA or W
bb Circuit-breaker
response time at Un:
vv non adjustable:
0.25 second
vv adjustable: 0.5 - 0.9 1.5 - 3 seconds.

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Discovering Easypacts
accessories

Auxiliaries for remote operation

Wiring of control auxiliaries

Under pick-up conditions, the level of consumption is approximately 150 to 200 VA.
Consequently, for low supply voltages (12, 24, 48 V), cables must not exceed a
maximum length determined by the supply voltage and the cross-section of the
cables.
Indicative values for maximum cable lengths (in meters)

12 V

24 V

48 V

2.5 mm2 1.5 mm2 2.5 mm2 1.5 mm2 2.5 mm2 1.5 mm2
MN

100 %
source voltage

58
36
85 %
source voltage

16
10
MX-XF 100 %
source voltage 21
12
115
70
85 %
source voltage 10
6
75
44
Note: The indicated length is that for each of the two supply wires.

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51201116AA-P28a37.indd 31

280

165

75

45

550

330

350

210

31

2013/3/23 0:16:49

Discovering Easypacts
accessories

Device mechanical accessories

E60499A

Escutcheon (CDP)

E60498A

bb Optional equipment,
one CDP per device
bb Part numbers:
vv for fixed device: 33718
vv for drawout device:
33857.

bb The CDP increases the


degree of protection to IP
40 and IK 07 (fixed and
drawout devices).

Transparent cover (CCP)

E60498A

bb Optional equipment,
one CCP per device
equipped with a CDP
bb Part number: 38859
(for drawout devices).

bb Mounted with a CDP,


the CCP increase the
degree of protection to
IP 54 and IK 10 (fixed and
drawout devices).

Blanking plate (OP)


bb Optional equipment,
one OP per device
bb Part number: 38858.

32

51201116AA-P28a37.indd 32

bb Used with the


escutcheon, this option
closes off the door
cut-out of a cubicle not
yet equipped with a
device. It may be used
with the escutcheon for
both fixed and drawout
devices.

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Discovering Easypacts
accessories

Device mechanical accessories

E60347A

Transparent cover for pushbutton locking using a


padlock, lead seal or screws
bb Optional equipment, one bb The transparent cover
locking cover per device
blocks access (together or
bb Part number.
separately) to the
pushbuttons used to open
and close the device
bb Locking requires a
padlock, a lead seal or two
screws.

E60348A

Device OFF position locking kit for keylocks


bb Optional equipment:
one locking kit (without
keylock) per device
bb Part numbers:
vv for Profalux keylocks
vv for Ronis keylocks
vv for Castell keylocks
vv for Kirk keylocks.
bb Optional equipment,
one locking system per
device.

E51286A

Ronis

DB119180

Profalux

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51201116AA-P28a37.indd 33

bb The kit inhibits local or


remote closing of the device
bb Mounted on the chassis
and accessible with the door
closed, this system locks the
circuit breaker in
"disconnected" position
using one or two keylocks.

Keylocks required for the device OFF position


bb One or two keylocks
per locking kit
bb Part numbers:
vv Ronis:
1 keylock
vv Profalux:
1 keylock.

33

2013/3/23 0:16:51

Discovering Easypacts
accessories

Bottom shutter closed

E60030A

E60031A

Top shutter closed

Chassis accessories

Safety shutters
bb Optional equipment
bb Part numbers (set of
shutters for top and
bottom) drawout,
front/rear connection:
vv 3 poles
vv 4 poles.

bb Mounted on the
chassis, the safety
shutters automatically
block access to the
disconnecting contact
cluster when the device is
in the "disconnected" or
"test" positions.

bb IP 20 for chassis
connections
bb IP 40 for the
disconnecting contact
cluster.

Ronis

Keylocks required with the "disconnected" position


locking system

E51273A

Circuit breaker locking in "disconnected" position

E51286A

If specified when ordering the chassis, this locking


function may be adapted to operate in all positions
("connected", "test" and "disconnected"), instead of in
"disconnected" position alone.

DB119191

DB119180

Profalux

34

51201116AA-P28a37.indd 34

bb Optional equipment,
one locking system per
device
bb Part numbers
(keylocks not included):
vv for Profalux keylocks
vv for Ronis keylocks
vv for Castell keylocks
vv for Kirk keylocks.

bb Mounted on the
chassis and accessible
with the door closed, this
system locks the circuit
breaker in "disconnected"
position using one or two
keylocks.

bb One keylock per


locking system
bb Part numbers:
vv Ronis:
1 keylock
1 keylock + one identical
keylock
vv Profalux:
1 keylock
1 keylock + one identical
keylock

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Discovering Easypacts
accessories

Chassis accessories

E60011A

Door interlock

bb Optional equipment,
one door interlock per
chassis
bb Part number.

OFF
push

bb This device inhibits


opening of the cubicle
door when the circuit
breaker is in "connected"
or "test" position.

bb It may be mounted on
the left or right-hand side
of the chassis.

O OFF

E60345A

Auxiliary terminal shield (CB)


bb Optional equipment,
one CB shield per chassis
bb Part numbers:
3 poles
4 poles.

bb The shield prevents


access to the terminal
block of the electrical
auxiliaries.

E46095A

"Connected", "disconnected" and "test" position


carriage switches (CE, CD, CT)
bb Optional equipment,
one to three carriage
switches
bb Standard configuration,
0 to 1 CE, 0 to 1 CD,
0 to 1 CT
bb Part numbers:
vv standard
vv low level.

HRB75971 - 03/2013

51201116AA-P28a37.indd 35

bb The carriage switches


indicate the three
positions:
CE: connected position
CD: disconnected
position (when the
minimum isolation
distance between the
main contacts and the
auxiliary contacts is
reached)
CT: test position.

bb Changeover contact
bb Breaking capacity at
cos = 0.3 (AC12 / DC12
as per 947-5-1)
vv standard, minimum
current 10 mA / 24 V
V AC 240
8 A (rms)
380
8 A (rms)
V DC 24/48
125
250

2.5 A
0.8 A
0.3 A

35

2013/3/23 0:16:53

Inspecting and testing


before use

Initial tests

These operations must be carried out in particular


before using a Easypact device for the first time.

A general check of the circuit breaker takes only a few minutes and avoids any risk of
mistakes due to errors or negligence.
A general check must be carried out:
bb prior to initial use
bb following an extended period during which the circuit breaker is not used.
A check must be carried out with the entire switchboard de-energised.
In switchboards with compartments, only those compartments that may be accessed
by the operators must be de-energised.

Procedure

Electrical tests

Insulation and dielectric-withstand tests must be carried out immediately after


delivery of the switchboard. These tests are precisely defined by international
standards and must be directed and carried out by a qualified expert.
Prior to running the tests, it is absolutely necessary to:
bb disconnect all the electrical auxiliaries of the circuit breaker (MCH, MX, XF, MN)
bb remove the long-time rating plug on the 2.0, 6G control units. Removal of the
rating plug disconnects the voltage measurement input.

Switchboard inspection

Check that the circuit breakers are installed in a clean environment, free of any
installation scrap or items (tools, electrical wires, broken parts or shreds, metal
objects, etc.).

Conformity with the installation diagram

Check that the devices conform with the installation diagram:


bb breaking capacities indicated on the rating plates
bb identification of the control unit (type, rating)
bb presence of any optional functions (remote ON/OFF with motor mechanism,
auxiliaries, measurement and indication modules, etc.)
bb protection settings (long time, short time, instantaneous, earth fault)
bb identification of the protected circuit marked on the front of each circuit breaker.

Condition of connections and auxiliaries

Check device mounting in the switchboard and the tightness of power connections.
Check that all auxiliaries and accessories are correctly installed:
bb electrical auxiliaries
bb terminal blocks
bb connections of auxiliary circuits.

Operation

Check the mechanical operation of the circuit breakers:


bb opening of contacts
bb closing of contacts.

Check on the control unit

Check the control unit of each circuit breaker using the respective user manuals.

36

51201116AA-P28a37.indd 36

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Inspecting and testing


before use

What to do when the circuit


breaker trips
Note the fault

Faults are signalled locally and remotely by the indicators and auxiliary contacts
installed on circuit breakers (depending on each configuration). See page 12 in this
manual and the user manual of the control unit for information on the fault indications
available with your circuit breaker.

Identify the cause of tripping

A circuit must never be reclosed (locally or remotely) before the cause of the fault
has been identified and cleared.
A fault may have a number of causes:
bb depending on the type of control unit, fault diagnostics are available. See the user
manual for the control unit.
bb depending on the type of fault and the criticality of the loads, a number of
precautionary measures must be taken, in particular the insulation and dielectric
tests on a part of or the entire installation. These checks and test must be directed
and carried out by qualified personnel.

Inspect the circuit breaker following a short-circuit


bb Check the arc chutes (see page 40)
bb Check the contacts (see page 40)
bb Check the tightness of connections (see the device installation manual)
bb Check the disconnecting-contact clusters (see page 40).

Reset the circuit breaker

The circuit breaker can be reset locally or remotely. See page 12 in this manual for
information on how the circuit breaker can be reset.

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37

2013/3/23 0:20:47

Maintaining Easypact
performance

Recommended maintenance
program

Recommended program for devices used under


normal operating conditions:
Ambient temperature: -5 C / +70 C
Normal atmosphere

Periodic inspections required


Interval

Each year

Operation

Procedure

bb Check the arc chutes


bb Check the main contacts
bb Check the tightness of
connections

vv see page 40
vv see page 40
vv see the device installation
manual

bb Open and close the device locally vv see pages 9 and 10


and remotely, successively using the
various auxiliaries
bb Test the operating sequences
vv see pages 9 and 10
bb Test the control unit using the mini vv see the user manual of the
test kit
control unit

Every two years

Parts requiring replacement, depending on the


number of operating cycles

The following parts must be replaced periodically to lengthen the service life of the
device (maximum number of operating cycles).

Part

Intervening entity

Arc chutes
Main contacts
MCH gear motor
Mechanical interlocks
Connecting-rod
springs
MX/MN/XF

bb User
bb Inspection: user
bb Replacement:
Schneider After Sales Support
bb User
bb User
bb Schneider After Sales Support
bb User

Description or
procedure
vv see page 40
vv see page 40
vv see page 8

vv see pages 9 and 10

Part replacement must be programmed on the basis of the data below, listing the
service life of the various parts in numbers of O/C cycles at the rated current.

Number of O/C cycles at the rated current


Type of
circuit
breaker

SPS08 to 16
type F

38

51201116AA-P37a48.indd 38

Maximum
service life

Service life of various parts


Arc chutes,
Connecting-rod MX / XF / MN
main contacts springs, MCH, releases
interlocking
systems

25000

440 V: 6000

12500

12500

HRB75971 - 03/2013

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Maintaining Easypact
performance

Maintenance operations

Before undertaking any maintenance work,


de-energise the installation and fit locks or warnings in
compliance with all applicable safety standards.

Arc chutes

E60000A

E60045A

bb Remove the fixing screws

22

bb Check the arc chutes:


vv chamber intact
vv separators not corroded.

33

E60002A

E60001A

If necessary, replace the arc chutes.

bb Refit the arc chutes and secure with a tightening torque of 1.5 Nm.

If the control unit has a maintenance indicator, there is


no need to systematically check the contacts.
If the contacts are worn, have the concerned poles
replaced by the Schneider service centre.

Wear of main contacts

bb Remove the arc chutes


bb Visually check the contacts.
If necessary, contact Schneider After-sales support.

Disconnecting-contact clusters

bb Grease the contacts using the grease listed on page 41, supplied by Schneider
Electric
bb Check the contacts as follows:
vv open the circuit breaker
vv de-energise the busbars
vv disconnect the circuit breaker
vv remove the circuit breaker
vv check the contact fingers (no sign of copper should be visible).
Replace any worn clusters.

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39

2013/3/23 0:20:47

Maintaining Easypact
performance

Ordering replacement parts

Electrical accessories

The electrical accessories that may require replacement are the following:
bb MCH gear motor
bb MX opening release(s)
bb XF closing release
bb MN undervoltage release.
See pages 33 and 34 in the "Auxiliaries for remote operation" section for their
characteristics and part numbers.
E60002A

Arc chutes
bb Part numbers
(1 arc chute):
vv type F

E60349A

Front

bb Part number.

bb One chute per pole.

bb 1 per 3- or 4-pole device.

E60496A

Charging handle
bb Part number (1 handle).

E51336A

Crank

bb Part number (1 crank).

bb 1 per device.

bb 1 per device.

Support for MX / XF / MN releases

E46237A

bb Part number.

bb 1 per device.

Disconnecting-contact clusters
bb Part number (1 cluster).

Grease for disconnecting-contact clusters


bb Part number (1 can).

40

51201116AA-P37a48.indd 40

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Maintaining Easypact
performance

Problem

Circuit breaker cannot be closed locally or remotely

Troubleshooting and
solutions
Probable causes

Solutions

bb Circuit breaker interlocked mechanically in a


source changeover system

vv check the position of the other circuit


breaker in the changeover system
vv modify the situation to release the interlock
vv terminate racking in (connection) of the
circuit breaker

bb Circuit breaker padlocked or keylocked in the


"open" position

bb Circuit breaker not completely connected

bb The reset button signalling a fault trip has not


been reset
bb Stored energy mechanism not charged

bb MX opening shunt release permanently


supplied with power

bb MN undervoltage release not supplied with


power

bb XF closing release continuously supplied with


power, but circuit breaker not "ready to close"
(XF not wired in series with PF contact)
Circuit breaker cannot be closed remotely but can be opened
locally using the closing pushbutton
Unexpected tripping without activation of the reset button
signalling a fault trip

Unexpected tripping with activation of the reset button


signalling a fault trip

vv check the voltage and the supply circuit


(0.85 - 1.1 Un).
If the problem persists, replace the XF release
bb MN undervoltage release supply voltage too low vv check the voltage and the supply circuit
bb Load-shedding order sent to the MX opening
(U > 0.85 Un)
release by another device
vv check the overall load on the distribution
system
vv if necessary, modify the settings of devices
in the installation
bb Unnecessary opening order from the MX
vv determine the origin of the order
opening release
A fault is present :
bb overload
bb earth fault
bb short-circuit detected by the control unit

bb Closing on a short-circuit

51201116AA-P37a48.indd 41

vv clear the fault


vv push the reset button on the front of the
circuit breaker
vv charge the mechanism manually
vv if it is equipped with a an MCH gear motor,
check the supply of power to the motor. If the
problem persists, replace the gear motor
(MCH)
vv there is an opening order.
Determine the origin of the order. The order
must be cancelled before the circuit breaker
can be closed
vv there is an opening order.
Determine the origin of the order.
vv check the voltage and the supply circuit
(U > 0.85 Un).
If the problem persists, replace the release
vv cut the supply of power to the XF closing
release, then send the closing order again via
the XF, but only if the circuit breaker is
"ready to close"

bb Closing order not executed by the XF closing


release

Instantaneous opening after each attempt to close the circuit bb Thermal memory
breaker with activation of the reset button signalling a fault trip
bb Transient overcurrent when closing

51201116AA - 03/2013

vv disable the locking fonction

vv determine and clear the causes of the


fault
vv check the condition of the circuit breaker
before putting it back into service
vv see the user manual of the control unit
vv press the reset button
vv modify the distribution system or the controlunit settings
vv check the condition of the circuit breaker
before putting it back into service
vv press the reset button
vv clear the fault
vv check the condition of the circuit breaker
before putting it back into service
vv press the reset button

41

2013/3/23 0:20:48

Maintaining Easypact
performance

Problem

Troubleshooting and
solutions
Probable causes

Solutions

Circuit breaker cannot be opened locally

bb Operating mechanism malfunction or welded


contacts

vv contact a Schneider service centre

Circuit breaker cannot be reset locally but not remotely

bb Insufficient supply voltage for the MCH gear


motor

vv check the voltage and the supply circuit


(0.7 - 1.1 Un).
If the problem persists, replace the MCH
release
vv push the reset button in completely

Circuit breaker cannot be opened remotely, but can be opened


locally

bb Opening order not executed by the MX opening vv check the voltage and the supply circuit
release
(0.7 - 1.1 Un).
If the problem persists, replace the MX
release
bb Opening order not executed by the MN
vv drop in voltage insufficient or residual
undervoltage release
voltage (> 0.35 Un) across the terminals of
the undervoltage release. If the problem
persists, replace the MN release

Nuisance tripping of the circuit breaker with activation of the reset bb Reset button not pushed-in completely
button signalling a fault trip
Impossible to insert the crank in connected, test or disconnected
position

bb A padlock or keylock is present on the chassis


or a door interlock is present

vv disable the locking function

Impossible to turn the crank


Circuit breaker cannot be removed from chassis

bb The reset button has not been pressed


bb Circuit breaker not in disconnected position

Circuit breaker cannot be connected (racked in)

bb The rails are not completely out


bb Cradle/circuit breaker mismatch protection

Circuit breaker cannot be locked in disconnected position

bb The safety shutters are locked


bb The disconnecting-contact clusters are
incorrectly positioned
bb Cradle locked in disconnected position
bb The reset button has not been pressed,
preventing rotation of the crank
bb The circuit breaker has not been sufficiently
inserted in the cradle
bb The circuit breaker is not in the right position

vv press the reset button


vv turn the crank until the circuit breaker is in
disconnected position and the reset button
out
vv pull the rails all the way out
vv check that the cradle corresponds with
the circuit breaker
vv remove the lock(s)
vv reposition the clusters

Circuit breaker cannot be locked in connected, test or


disconnected position

bb The cranck is still in the cradle


bb Check that locking in any position is enabled
bb The circuit breaker is not in the right position
bb The cranck is still in the cradle

42

51201116AA-P37a48.indd 42

vv disable the cradle locking function


vv press the reset button
vv insert the circuit breaker completely so
that it is engaged in the racking mechanism
vv check the circuit breaker position by
making sure the reset button is out
vv remove the crank and store it
vv contact a Schneider Electric service
centre
vv check the circuit breaker position by
making sure the reset button is out
vv remove the crank and store it

HRB75971 - 03/2013

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Checking Easypact
operating conditions

Environmental conditions

E60003A

Ambient temperature

Easypace SPS devices can operate under the following temperature conditions:
bb the electrical and mechanical characteristics are stipulated for an ambient
temperature of -5 C to +70 C
bb circuit-breaker closing is guaranteed down to -35 C
bb the control unit can be stored in an ambient temperature of -25 C to +85 C

E60004A

Extreme atmospheric conditions

Easypace SPS devices have successfully passed the tests defined by the following
standards for extreme atmospheric conditions:
bb IEC 68-2-1: dry cold at -55 C
bb IEC 68-2-2: dry heat at +85 C
bb IEC 68-2-30: damp heat (temperature +55 C, relative humidity 95 %)
bb IEC 68-2-52 level 2: salt mist.
Easypace SPS devices can operate in the industrial environments defined by
standard IEC 947 (pollution degree up to 4).
It is nonetheless advised to check that the devices are installed in suitably cooled
switchboards without excessive dust.

E60005A

Vibrations

Easypace SPS devices resist electromagnetic or mechanical vibrations.


Tests are carried out in compliance with standard IEC 68-2-6 for the levels required
by merchant-marine inspection organisations (Veritas, Lloyds, etc.):
bb 2 to 13.2 Hz: amplitude 1 mm
bb 13.2 to 100 Hz: constant acceleration 0.7 g.
Excessive vibration may cause tripping, breaks in connections or damage to
mechanical parts.

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43

2013/3/23 0:20:49

Checking Easypact
operating conditions

Environmental conditions

E60006A

Altitude

2000 m

Easypace SPS devices are designed for operation at altitudes under 2000 metres.
At altitudes higher than 2000 metres, the modifications in the ambient air
(electrical resistance, cooling capacity) lower the following characteristics.
Altitude (m)
Dielectric withstand
voltage (V)
Rated insulation level (V)
Rated operational
voltage (V)
Rated current (A) at 40 C

2000
3500

3000
3150

4000
2500

5000
2100

1000
900
700
600
440 440 440 440
1 x In

0.99 x In

0.96 x In

0.94 x In

E60007A

Electromagnetic disturbances

Easypace SPS devices are protected against:


bb overvoltages caused by devices that generate electromagnetic disturbances
bb overvoltages caused by an atmospheric disturbance or by a distribution-system
outage (e.g. failure of a lighting system)
bb devices emitting radio waves (radios, walkie-talkies, radar, etc.)
bb electrostatic discharges produced by users.
Easypace SPS devices have successfully passed the electromagnetic-compatibility
tests (EMC) defined by the following international standards:
bb IEC 947-2, appendix F
bb IEC 947-2, appendix B (trip units with earth-leakage function).
The above tests guarantee that:
bb no nuisance tripping occurs
bb tripping times are respected.

Cleaning

bb Non-metallic parts:
never use solvent, soap or any other cleaning product. Clean with a dry cloth only
bb Metal parts:
clean with a dry cloth whenever possible. If solvent, soap or any other cleaning
product must be used, make sure that it does not come into contact with
non-metallic parts.

44

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Notes

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46

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35, rue Joseph Monier


CS 30323
F - 92506 Rueil Malmaison Cedex
RCS Nanterre 954 503 439
Capital social 896 313 776
www.schneider-electric.com

LVED313102EN

51201116AA-couv_EN.indd 2

As standards, specifications and designs change from time to time, please ask for confirmation
of the information given in this publication.
This document has been printed on ecological paper
Design: Schneider Electric
Photos: Schneider Electric
Printed:

2013 - Schneider Electric - Tous droits rservs

Schneider Electric Industries SAS

03-2013

2013/3/23 0:03:35

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