Professional Documents
Culture Documents
EasyPact SPS
Circuit breakers and switch-disconnectors
800 to 1600 A
User manual
06/2013
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Contents
Rating plate
Components 3
7
8
9
10
11
12
14
26
27
29
32
34
36
38
43
Initial tests
What to do when the circuit breaker trips
Recommended maintenance program
Maintenance operations
Ordering replacement parts
Troubleshooting and solutions
Environmental conditions
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36
37
38
39
40
41
43
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Rating plate
DB119314
DB119313
Identifying EasyPact
Performance level
Suitability for isolation
Easy Pact
Type of device:
circuit breaker or switch-disconnector
SPS 12F
Ui
Uimp
1000V
12kV
Icu(kA) Icw(kA/1s)
Ue(V)
220/410~ 50
42
Ics=100%Icu
cat.B
IEC / EN 60947-2
Frequency
Standards
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Discovering EasyPact
Components
E51321A
Drawout version
E51322A
Fixed version
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Discovering EasyPact
Components
Chassis
DB119315
Locking by keylocks
Locking by padlocks
"Connected", "test" or "disconnected"
position indicator
Carrying grip
Crank socket
Position release button
Crank storage
Door interlock
Disconnecting-contact cluster
Crank
Drawout grip
Shutter locking blocks
Safety shutters
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Components
Discovering EasyPact
XF closing release
MX opening release
MN under vo ltage release
Terminals for control unit, fault
indication contacts, control
auxiliaries and auxiliary contacts
Arc chute
OF "ON/OFF" indication contacts
PF "ready to close" contact
Operating-mechanism
charging handle
Closing pushbutton
Opening pushbutton
Trip unit*
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Discovering EasyPact
Components
DB119317
Carrying grip
DB119318
Front
Trip indication button used
to reset before closing
Rating plate
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E51488A
DB119319
E51489A
Using EasyPact
h ON
Pus
FF
sh O
h ON
Pus
F
h ON
Pus
F
h OF
E51490A
OF
ush
Pu
h ON
Pus
FF
hO
Pus
Pus
E51492A
h ON
Pus
FF
hO
Pus
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The springs in the circuit breaker operating mechanism must be charged to store the
energy required to close the main contacts. The springs may be charged manually
using the charging handle or automatically by the optional MCH gear motor.
Manual charging.
Pull the handle down six
times until you hear a
"clack".
ON
ush
P
F
h OF
DB119337
Pus
Automatic charging.
If the MCH gear motor is
installed, the spring is
automatically recharged
after each closing.
E46790A
DB119320
Using EasyPact
or
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Using EasyPact
Closing conditions
E51291A
Closing (i.e. turning the circuit ON) is possible only if the circuit breaker is
"ready to close".
The prerequisites are the following:
bb device open (OFF)
bb springs charged
bb no opening order present.
E51292A
The circuit breaker will not close unless it is "ready to close" when the order
is given.
E60047A
Locally (mechanical)
Press the mechanical ON pushbutton.
Push
OFF
Remotely
When connected to a remote control panel, the XF
closing release can be used to close the circuit breaker
remotely.
DB119321
E51294A
XF
Anti-pumping function
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Using Easypact
E51499A
E60047A
Locally
Press the OFF pushbutton.
DB119321
Remotely
Use one of the following solutions:
bb one MX opening releases (MX1)
bb one MN undervoltage release
bb one MN undervoltage release with a delay unit.
When connected to a remote control panel, these releases can be used to open the
circuit breaker remotely.
Delay unit
E51296A
E51294A
MX / MN
4 5
S
3 6
0.5
30 V
100/1C
AC/D
10
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1
1.5
MN
UVR
3
MN
r de R
UV
dateu
Retardelay for
Time
10 12
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Using Easypact
DB119322
E60047A
Locally
If the circuit breaker is not equipped with the automatic reset option, reset it
manually.
ET
RES
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Using Easypact
DB119328
Unlocking
Remove the padlock,
lead seal or screws.
DB119330
Push ON
DB1193238
DB119327
DB119326
DB119325
DB119324
DB119323
Locking
Close the covers.
Push OFF
Screws.
Lead seal.
Push OFF
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Push ON
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Using Easypact
E51448A
E51499A
Locking
Open the circuit breaker.
E51446A
Check
The closing control is
inoperative.
E60008A
Unlocking
Insert the key.
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PROFALUX
DB118479
E51270A
RONIS
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DB119341
The indicator on the front signals the position of the circuit breaker in the chassis.
DB119342
E51453A
bb "connected" position
Test
DB119343
E51454A
bb "test" position
Test
10.9 mm
DB119344
E51455A
bb "disconnected" position
Test
32.2 mm
14
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Racking
Prerequisites
To connect and disconnect Easypact, the crank must be used. The locking systems,
padlocks and the racking interlock all inhibit use of the crank.
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Racking
DB119347
DB119346
Inserting Easypact
Position the circuit breaker on the rails.
Check that it rests on all four supports.
E51499A
DB119348
DB119350
DB119351
DB119349
Push the circuit breaker into the chassis, taking care not to push on the control unit.
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Racking
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DB119354
The locking device is installed on the left or right-hand side of the chassis.
bb When the circuit breaker is in "connected" or "test" position, the latch is lowered
and the door is locked
bb When the circuit breaker is in "disconnected" position, the latch is raised and the
door is unlocked.
DB119356
DB119355
E51465A
18
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E51469A
DB119357
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DB119358
Locking
Circuit breaker in "disconnected"
position.
Test
DB119362
Unlocking
Remove the padlock(s).
DB119361
DB119360
DB119364
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DB119366
DB119365
22
Test
Unlocking
Insert the key(s).
DB119369
44
DB119367
3
3
20
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DB118749
E51270A
RONIS
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DB119376
DB119375
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DB119377
CD1
814
812
811
UC1 UC2 SDE
84
Z5
Z3 Z4 T3 T4 82
Z1 Z2 T1 T2 81
MX
C2
C3
C1
MN
D2
D1
XF
A2
A3
A1
PF MCH
254 B2
252 B3
251 B1
CT1
914
912
911
UC1 UC2
Z5
Z3 Z4 T3 T4
Z1 Z2 T1 T2
SDE
84
82
81
MX
C2
C3
C1
MN
D2
D1
XF
A2
A3
A1
PF MCH
254 B2
252 B3
251 B1
Key:
22
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DB119378
Operation
Circuit breaker
completely closed
closed
completely open
main contacts
open
open
closed
closed
open
DB119379
Chassis
For information on the separation distance of the main circuits in the "test" and
"disconnected" positions, see page 16.
completely connected
separation of the main circuits
test position
separation of the auxiliary circuits
completely disconnected
open
CE: connected-position
carriage switch
closed
open
closed
open
closed
open
closed
open
closed
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CD: disconnected-position
carriage switch
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Electrical diagrams
BPO
BPF
B2
B3
254
252
A2
D2
84
82
Z5
Z4
Z3
Z2
Z1
C2
AT
charged
fault
Z5
Z4
Z3
Z2
Z1
Z4
L3
downstream
cb
Z5
L2
Z1
L1
Z3
upstream cb
Power
N
Remote operation
ready to
close
Control unit
Z2
E60062A
Power
MCH
MX
MN
SDE
PF
XF
CH
B1
E60067A
E60066A
MCH
A1
251
E46137A
E46136A
D1
81
T4
T3
PF
X2
T2
X1
SG2
T1
SG1
Control unit
UC1 UC2
C1
E60065A
E60064A
E60063A
ET Trip System
Remote operation
Z5
Z3 Z4 T3 T4
Z1 Z2 T1 T2
SDE1
MN
MX1
84 D2
82
C2 A2 254 B2
81 D1
XF
252
C1 A1 251 B1
2.0 6G
Control unit
Remote operation
UC1:
B3
Note: Z1...Z5 & T1..T4 are available only in ET6G trip system
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Electrical diagrams
OF1
Indication contacts
911
E60076A
E60070A
CE1
811
E60069A
11
21
31
41
E60068A
914
CT1
CD1
Contacts chssis
CD1
CE1
CT1
44 34 24 14
814
314
914
42 32 22 12
812
312
912
41 31 21 11
811
311
911
Indication contacts
Chassis contacts
CD1:
CE1:
DisconnectedConnectedposition
position
CN1
test
912
312
814
812
12
OF2
14
22
24
32
OF3
311
OF4
connected
disconnected
closed
34
42
44
open
Chassis contacts
314
Indication contacts
CT1:
Test-position
contacts
- 440/480 V
9
440/480 V
"charged LED"
11
R
B3 B2
MCH
380V
E60075A
CH
CN2
B1
Key:
- 440/480 V
XXX
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Interconnected connections
(only one wire per connection point)
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Discovering Easypacts
accessories
ET Trip System
E46108A
E51329A
ET trip system
ET6G
Trip
System
alarm
long
time
.8 .9
.7
.95
.6
.98
.5
1
.4 x In
Ir
tr
(s)
2
1
4
.5
8 12
16
20
24
bb Standard equipment,
one per device
bb Part numbers
(long-time rating plug and
connectors not included,
see below):
ET 2.0
bb Part numbers for
connectors for ET6G
vv for fixed device
vv for drawout device.
bb Depending on the
model, control units offer
in addition:
vv fault indications
vv trip system
vv ET6G trip system
Ir
@6
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Discovering Easypacts
accessories
Indication contacts
bb OF contacts indicate
the position of the main
contacts
bb They trip when the
minimum isolation
distance between the
main contacts is reached.
bb 4 changeover contacts
bb Breaking capacity at
cos = 0.3 (AC12 / DC12
as per 947-5-1)
vv standard, minimum
current 10 mA / 24 V
V AC 240/380 6 A (rms)
480
6 A (rms)
V DC 24/48
125
250
bb Standard equipment on
circuit breakers, one SDE
contact per device
bb Not available for
switch-disconnector
versions.
bb Changeover contact
bb Breaking capacity at
cos = 0.3 (AC12 / DC12
as per 947-5-1)
vv standard, minimum
current 10 mA / 24 V
V AC 240/380 5 A (rms)
480
5 A (rms)
V DC 24/48
125
250
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2.5
0.5
0.3
3A
0.3 A
0.15 A
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Discovering Easypacts
accessories
Indication contacts
E51332A
28
51201116AA-P28a37.indd 28
bb Changeover contact
bb Breaking capacity at
cos = 0.3 (AC12 / DC12
as per 947-5-1)
vv standard, minimum
current 10 mA / 24 V
V AC 240/380 5 A (rms)
480
5 A (rms)
V DC 24/48
125
250
3A
0.3 A
0.15 A
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E51294A
E46790A
Discovering Easypacts
accessories
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bb Power supply:
vv V AC 50/60 Hz: 48/60
100/130 - 200/240 -277
440/480
vv V DC: 24/30 - 48/60
100/125 - 200/250
bb Operating threshold:
0.85 to 1.1 Un
bb Consumption:
180 VA or W
bb Inrush current:
2 to 3 In for 0.1 second
bb Charging time:
3 seconds max.
bb Operating rate:
maximum 3 cycles per
minute
bb CH contact:
see page 32.
bb The MX release
instantaneously opens
the circuit breaker when
energised
bb The XF release
instantaneously closes
the circuit breaker when
energised, if the device is
"ready to close".
bb Power supply:
vv V AC 50 / 60 Hz:
24 48 - 100/130 - 200/250
-240/277 - 380/480
vv V DC: 12 - 24/30
48/60 - 100/130
200/250
bb Operating threshold:
vv XF: 0.85 to 1.1 Un
vv MX: 0.7 to 1.1 Un
bb Consumption:
vv pick-up: 200 VA or W
(80 ms)
vv hold: 4.5 VA or W
bb Circuit-breaker
response time at Un:
vv XF: 55 ms 10
vv MX: 50 ms 10.
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Discovering Easypacts
accessories
E51294A
E51296A
bb Optional equipment,
1 MN per device
bb Not compatible with the
MX/2 opening release
bb Part numbers
(connectors not included,
see below)
V AC 50/60 Hz, V DC:
24/30 AC/DC
48/60 AC/DC
100/130 AC/DC
200/250 AC/DC
380/480 AC
bb Part numbers for
connectors:
vv for fixed device
vv for drawout device.
4 5
S
3 6
0.5
30 V
100/1C
AC/D
bb Power supply:
vv V AC 50/60 Hz: 24/48
100/130 - 200/250
240/277 - 380/480
vv V DC: 24/30 - 48/60
100/130 - 200/250
bb Operating threshold:
vv opening: 0.35 to 0.7 Un
vv closing: 0.85 Un
bb Consumption:
vv pick-up: 200 VA or W
(80 ms)
vv hold: 4.5 VA or W
bb Circuit-breaker
response time at Un:
40 ms 10.
1.5
3
MN
r de R
UV
dateu
Retardelay for
Time
MN
UVR
bb The MN release
instantaneously opens
the circuit breaker when
its supply voltage drops.
10 12
30
51201116AA-P28a37.indd 30
bb Optional equipment,
1 MN with delay unit per
device
bb Delay-unit part numbers
V AC 50/60 Hz, V DC:
vv non adjustable:
100/130 AC/DC
200/250 AC/DC
vv adjustable:
48/60 AC/DC
100/130 AC/DC
200/250 AC/DC
380/480 AC/DC.
bb Power supply V AC
50/60 Hz, V DC:
vv non adjustable:
100/130 - 200/250
vv adjustable:
48/60 - 100/130
200/250 - 380/480
bb Operating threshold:
vv opening: 0.35 to 0.7 Un
vv closing: 0.85 Un
bb Consumption:
vv pick-up: 200 VA or W
(80 ms)
vv hold: 4.5 VA or W
bb Circuit-breaker
response time at Un:
vv non adjustable:
0.25 second
vv adjustable: 0.5 - 0.9 1.5 - 3 seconds.
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Discovering Easypacts
accessories
Under pick-up conditions, the level of consumption is approximately 150 to 200 VA.
Consequently, for low supply voltages (12, 24, 48 V), cables must not exceed a
maximum length determined by the supply voltage and the cross-section of the
cables.
Indicative values for maximum cable lengths (in meters)
12 V
24 V
48 V
2.5 mm2 1.5 mm2 2.5 mm2 1.5 mm2 2.5 mm2 1.5 mm2
MN
100 %
source voltage
58
36
85 %
source voltage
16
10
MX-XF 100 %
source voltage 21
12
115
70
85 %
source voltage 10
6
75
44
Note: The indicated length is that for each of the two supply wires.
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280
165
75
45
550
330
350
210
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Discovering Easypacts
accessories
E60499A
Escutcheon (CDP)
E60498A
bb Optional equipment,
one CDP per device
bb Part numbers:
vv for fixed device: 33718
vv for drawout device:
33857.
E60498A
bb Optional equipment,
one CCP per device
equipped with a CDP
bb Part number: 38859
(for drawout devices).
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Discovering Easypacts
accessories
E60347A
E60348A
E51286A
Ronis
DB119180
Profalux
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Discovering Easypacts
accessories
E60030A
E60031A
Chassis accessories
Safety shutters
bb Optional equipment
bb Part numbers (set of
shutters for top and
bottom) drawout,
front/rear connection:
vv 3 poles
vv 4 poles.
bb Mounted on the
chassis, the safety
shutters automatically
block access to the
disconnecting contact
cluster when the device is
in the "disconnected" or
"test" positions.
bb IP 20 for chassis
connections
bb IP 40 for the
disconnecting contact
cluster.
Ronis
E51273A
E51286A
DB119191
DB119180
Profalux
34
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bb Optional equipment,
one locking system per
device
bb Part numbers
(keylocks not included):
vv for Profalux keylocks
vv for Ronis keylocks
vv for Castell keylocks
vv for Kirk keylocks.
bb Mounted on the
chassis and accessible
with the door closed, this
system locks the circuit
breaker in "disconnected"
position using one or two
keylocks.
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Discovering Easypacts
accessories
Chassis accessories
E60011A
Door interlock
bb Optional equipment,
one door interlock per
chassis
bb Part number.
OFF
push
bb It may be mounted on
the left or right-hand side
of the chassis.
O OFF
E60345A
E46095A
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bb Changeover contact
bb Breaking capacity at
cos = 0.3 (AC12 / DC12
as per 947-5-1)
vv standard, minimum
current 10 mA / 24 V
V AC 240
8 A (rms)
380
8 A (rms)
V DC 24/48
125
250
2.5 A
0.8 A
0.3 A
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Initial tests
A general check of the circuit breaker takes only a few minutes and avoids any risk of
mistakes due to errors or negligence.
A general check must be carried out:
bb prior to initial use
bb following an extended period during which the circuit breaker is not used.
A check must be carried out with the entire switchboard de-energised.
In switchboards with compartments, only those compartments that may be accessed
by the operators must be de-energised.
Procedure
Electrical tests
Switchboard inspection
Check that the circuit breakers are installed in a clean environment, free of any
installation scrap or items (tools, electrical wires, broken parts or shreds, metal
objects, etc.).
Check device mounting in the switchboard and the tightness of power connections.
Check that all auxiliaries and accessories are correctly installed:
bb electrical auxiliaries
bb terminal blocks
bb connections of auxiliary circuits.
Operation
Check the control unit of each circuit breaker using the respective user manuals.
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Faults are signalled locally and remotely by the indicators and auxiliary contacts
installed on circuit breakers (depending on each configuration). See page 12 in this
manual and the user manual of the control unit for information on the fault indications
available with your circuit breaker.
A circuit must never be reclosed (locally or remotely) before the cause of the fault
has been identified and cleared.
A fault may have a number of causes:
bb depending on the type of control unit, fault diagnostics are available. See the user
manual for the control unit.
bb depending on the type of fault and the criticality of the loads, a number of
precautionary measures must be taken, in particular the insulation and dielectric
tests on a part of or the entire installation. These checks and test must be directed
and carried out by qualified personnel.
The circuit breaker can be reset locally or remotely. See page 12 in this manual for
information on how the circuit breaker can be reset.
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Maintaining Easypact
performance
Recommended maintenance
program
Each year
Operation
Procedure
vv see page 40
vv see page 40
vv see the device installation
manual
The following parts must be replaced periodically to lengthen the service life of the
device (maximum number of operating cycles).
Part
Intervening entity
Arc chutes
Main contacts
MCH gear motor
Mechanical interlocks
Connecting-rod
springs
MX/MN/XF
bb User
bb Inspection: user
bb Replacement:
Schneider After Sales Support
bb User
bb User
bb Schneider After Sales Support
bb User
Description or
procedure
vv see page 40
vv see page 40
vv see page 8
Part replacement must be programmed on the basis of the data below, listing the
service life of the various parts in numbers of O/C cycles at the rated current.
SPS08 to 16
type F
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Maximum
service life
25000
440 V: 6000
12500
12500
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Maintaining Easypact
performance
Maintenance operations
Arc chutes
E60000A
E60045A
22
33
E60002A
E60001A
bb Refit the arc chutes and secure with a tightening torque of 1.5 Nm.
Disconnecting-contact clusters
bb Grease the contacts using the grease listed on page 41, supplied by Schneider
Electric
bb Check the contacts as follows:
vv open the circuit breaker
vv de-energise the busbars
vv disconnect the circuit breaker
vv remove the circuit breaker
vv check the contact fingers (no sign of copper should be visible).
Replace any worn clusters.
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Maintaining Easypact
performance
Electrical accessories
The electrical accessories that may require replacement are the following:
bb MCH gear motor
bb MX opening release(s)
bb XF closing release
bb MN undervoltage release.
See pages 33 and 34 in the "Auxiliaries for remote operation" section for their
characteristics and part numbers.
E60002A
Arc chutes
bb Part numbers
(1 arc chute):
vv type F
E60349A
Front
bb Part number.
E60496A
Charging handle
bb Part number (1 handle).
E51336A
Crank
bb 1 per device.
bb 1 per device.
E46237A
bb Part number.
bb 1 per device.
Disconnecting-contact clusters
bb Part number (1 cluster).
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Maintaining Easypact
performance
Problem
Troubleshooting and
solutions
Probable causes
Solutions
bb Closing on a short-circuit
51201116AA-P37a48.indd 41
Instantaneous opening after each attempt to close the circuit bb Thermal memory
breaker with activation of the reset button signalling a fault trip
bb Transient overcurrent when closing
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Maintaining Easypact
performance
Problem
Troubleshooting and
solutions
Probable causes
Solutions
bb Opening order not executed by the MX opening vv check the voltage and the supply circuit
release
(0.7 - 1.1 Un).
If the problem persists, replace the MX
release
bb Opening order not executed by the MN
vv drop in voltage insufficient or residual
undervoltage release
voltage (> 0.35 Un) across the terminals of
the undervoltage release. If the problem
persists, replace the MN release
Nuisance tripping of the circuit breaker with activation of the reset bb Reset button not pushed-in completely
button signalling a fault trip
Impossible to insert the crank in connected, test or disconnected
position
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Checking Easypact
operating conditions
Environmental conditions
E60003A
Ambient temperature
Easypace SPS devices can operate under the following temperature conditions:
bb the electrical and mechanical characteristics are stipulated for an ambient
temperature of -5 C to +70 C
bb circuit-breaker closing is guaranteed down to -35 C
bb the control unit can be stored in an ambient temperature of -25 C to +85 C
E60004A
Easypace SPS devices have successfully passed the tests defined by the following
standards for extreme atmospheric conditions:
bb IEC 68-2-1: dry cold at -55 C
bb IEC 68-2-2: dry heat at +85 C
bb IEC 68-2-30: damp heat (temperature +55 C, relative humidity 95 %)
bb IEC 68-2-52 level 2: salt mist.
Easypace SPS devices can operate in the industrial environments defined by
standard IEC 947 (pollution degree up to 4).
It is nonetheless advised to check that the devices are installed in suitably cooled
switchboards without excessive dust.
E60005A
Vibrations
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Checking Easypact
operating conditions
Environmental conditions
E60006A
Altitude
2000 m
Easypace SPS devices are designed for operation at altitudes under 2000 metres.
At altitudes higher than 2000 metres, the modifications in the ambient air
(electrical resistance, cooling capacity) lower the following characteristics.
Altitude (m)
Dielectric withstand
voltage (V)
Rated insulation level (V)
Rated operational
voltage (V)
Rated current (A) at 40 C
2000
3500
3000
3150
4000
2500
5000
2100
1000
900
700
600
440 440 440 440
1 x In
0.99 x In
0.96 x In
0.94 x In
E60007A
Electromagnetic disturbances
Cleaning
bb Non-metallic parts:
never use solvent, soap or any other cleaning product. Clean with a dry cloth only
bb Metal parts:
clean with a dry cloth whenever possible. If solvent, soap or any other cleaning
product must be used, make sure that it does not come into contact with
non-metallic parts.
44
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Notes
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Notes
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LVED313102EN
51201116AA-couv_EN.indd 2
As standards, specifications and designs change from time to time, please ask for confirmation
of the information given in this publication.
This document has been printed on ecological paper
Design: Schneider Electric
Photos: Schneider Electric
Printed:
03-2013
2013/3/23 0:03:35