Professional Documents
Culture Documents
1. Edition
V301110002 Page 1
ppm
POWER ON
OIL ALARM 1
SYSTEM FAULT
OIL ALARM 2
1 5
p p m
O i l
C o n t e n t
Al a r m
M o n i t o r
P. Gross
Issue: 01.06.01
1. Edition
V301110002 Page 2
Table of Contents
Page
1
Monitor description
1.1
Introduction
1.2
Scattered light measurement method
1.3
Design of the Monitor OMD 11
3
3
4
5
Technical Specifications
7
7
7
Operation
4.1
Important notes
4.2
Commissioning
4.2.1
4.2.2
4.3
4.4
4.5
4.6
8
8
8
8
9
9
9
10
10
Connections
Functional tests
Alarm levels
Alarm set points and time delay
Setting alarm levels and time delays
Recorder
Piping connections
3
5.1
With an RWO oily water separator of 0.1 or 0.25 m /h capacity
3
5.2
With an RWO oily water separator from 0.5 to 10 m /h capacity
11
11
12
Electrical connections
6.1
Warning
3
6.2
With an RWO oily water separator of 0.1 or 0.25 m /h capacity
3
6.3
With an RWO oily water separator from 0.5 to 10 m /h capacity
6.4
Wiring plan
13
13
13
14
14
Monitor operation
3
7.1
With an RWO oily water separator of 0.1 or 0.25 m /h capacity
3
7.2
With an RWO oily water separator from 0.5 to 10 m /h capacity
7.3
Before commissioning
7.4
Before each start
7.5
Monitoring operation and alarm events during operation
15
15
15
15
15
16
16
16
7.5.1
7.5.2
16
Maintenance
16
10
Troubleshooting
10.1
Fault finding
10.2
Sample cell tube replacement
10.3
Replacement of the PCB
10.4
Calibration
17
17
17
18
20
11
Spare parts
11.1
Drawing of spare parts positions
11.2
Spare parts list
11.3
Exchange parts service
21
21
21
22
22
22
22
11.3.1
11.3.2
11.3.3
General
exchange equipment service
Exchange of electronic components
P. Gross
Issue: 01.06.01
1. Edition
V301110002 Page 3
Monitor description
1.1 Monitor description
The OMD-11 Bilge Alarm Unit has been designed specifically for use in conjunction with
15 ppm oil-water separator units and has a specification and performance which meets
the requirements of the IMO (International Maritime Organisation) specifications for Bilge
Alarm Units contained in Resolution MEPC. 60 (33).
The unit is supplied with 2 works-adjusted alarms at 15 ppm. Other set points (10 ppm or
5 ppm) are possible and can be adjusted on site at any time by using the buttons at the
front panel.
If an alarm set point is exceeded, the alarms are visible at the front panel and the appropriate relays are switched.
Furthermore a 0(4) - 20 mA (equal to 0 - 30 ppm) signal output is available for driving a recorder or external meter. The connection is done with an optional available adapter.
The water sample is taken from the flowing water upstream of an orifice.
The following National IMO-type test certificates in accordance with MEPC. 60(33) are
available, issued by the national authorities of the countries listed below.
The list is an interim one and necessarily incomplete, as further national certification has
been applied for.
Country
National Authority
Country
Germany
SEE BERUFSGENOSSENSCHAFT /
GERMANISCHER LLOYD
Canada
Belgium
Italy
England
P.R. China
Finland
FINNISH MARITIME
ADMINISTRATION
Danmark
France
Poland
USA
Europa
MED-EC Conformity
Norway
Russia
SJFARTSDIREKTORATET
NORWEGIAN MARITIME
DIRECTORATE
RUSSIAN MARITIME REGISTER
OF SHIPPING
National Authority
DEPARTMENT OF TRANSPORT
CANADA SAFETY AND
SECURITY MARINE SAFETY
Sweden
SWEDISH MARITIME
ADMINISTRATION
Spain
MINISTERIO DE FOMENTO
P. Gross
Issue: 01.06.01
1. Edition
V301110002 Page 4
reference beam
light receiver
light emitter
IR LED
scattered
light receiver
This measuring principle is the most frequently used method for the continuous measurement of oil in water and has proved itself in practice.
P. Gross
Issue: 01.06.01
1. Edition
V301110002 Page 5
Ausla
Einla
Fig. 1
Pos Description
Pos Description
Pos Description
Inlet block
Housing
11
LED "Fault"
O-rings
12
Connection cable
13
Outlet block
Display
14
Desiccator
Head screw
10
LED "Power"
15
P. Gross
Issue: 01.06.01
1. Edition
V301110002 Page 6
Technical Specifications
Range:
Accuracy
Linearity
Display
Power Supply:
Power Consumption:
5 VA
2 Alarm Points:
LED
Alarm Indication:
Red LEDs
Output Signal:
Class of Protection:
IP 65
0.1 - 8 bar
Sample Flow:
Ambient Temperature:
- 30 to + 70 C
+ 1 to + 60 C
Humidity
Cleanwater connection
Pipe Connections:
R 1/4" Female
Roll:
up to 22.5
Size (overall):
Weight:
3.5 kg
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Issue: 01.06.01
V301110002 Page 7
IMPORTANT
The Monitor OMD-11 should be located close to the oily water separator in order to
minimise response delays. The distance between monitor and separator should never be more than 8 metres; any greater distance would result in a response time of
over 20 seconds which is the max response time in accordance with IMO regulations.
overall dimensions
120
165
140
135
1. Edition
172
213
Fix the Monitor OMD-11 with four M5 bolts on a rigid vertical surface, if possible with the
display at eye level.
Connect the 3-way cock on the Monitor OMD-11 with the separators clean water outlet
pipe and the freshwater supply, using 8 mm copper piping and ERMETO connections.
The sampling pipe should be installed horizontal or in a continuous upward flow.
The outlet pipe of the Monitor OMD-11 has to be connected to the 3-way diverting valve.
In the alarm state, the effluent water is recirculated to bilge.
When assembling the housing and connecting the piping, it is important to avoid stressing
the housing so as to prevent possible damage.
3.2 With an RWO oily water separator from 0.5 to 10.0 m3/h capacity
The monitor is supplied ready-installed on the oily water separator with all necessary piping and wiring.
P. Gross
Issue: 01.06.01
1. Edition
V301110002 Page 8
Operation
4.1 Important Notes
a)
This equipment must be installed and operated in strict accordance with the instructions contained in this manual. Failure to do so will impair the protection provided.
b)
c)
d)
The unit must be isolated from the electrical supply before any maintenance of the
equipment is attempted.
e)
All national or local codes of practice or regulations must be observed and, where
applicable, are deemed to take precedence over any directive or information contained in this manual.
f)
g)
4.2 Commissioning
Once the installation, wiring and piping connections have been completed, carry out the
following checks:
4.2.1
Connections
a) Switch the oily separator to ON. Check whether the Power LED lights up.
Check the power supply to the oily separator if necessary.
DANGER
At electrical voltages > 42 V
Direct contact with live parts can cause serious injury or death.
Only qualified electricians should carry out work on live parts.
b) Check all piping connections for leaks and rectify as appropriate.
c) Check the flow rate.
The equipment is set up in the factory for a flow rate 0.5 up to 4 l/min. Adjust the
flow rate through the unit by using the small screws in the cell cap (Fig. 1, Pos.
15). Turning the screw anticlockwise will increase the flow rate.
Note: The flow rate should be checked on both the clean water supply and the
separator sample supply. If the clean water supply is obtained from a high
pressure source, the flow rate will be higher than from the sample point.
The flow rate does not influence the accuracy of the instrument. The adjustment
is only important for the time delay between the sample point and the monitor.
P. Gross
Issue: 01.06.01
4.2.2
1. Edition
V301110002 Page 9
Functional Tests
a) Run oil-free water through the instrument to purge the system.
a) Switch on the instrument
and make sure that the
Power LED is illuminated and the display is
changing between "INI"
and numbers, decreasing from "20". The monitor will display "0" with clean water, otherwise the
monitor will be in working conditions when it reached the measured value.
Allow a few minutes for the system to warm up and stabilise.
b) During oil-free water is running through the monitor check the Zero adjustment according Section 11. The display should be "0". If the display varies by
greater amounts, it may be that air entrainment is present. If this is the case,
the cause must be located and rectified.
c) If the Zero needs to be calibrated, this can be done by using the buttons on
the front panel. Pressing simultaneously the buttons " ! " and " " " will decrease the display, pressing simultaneously the buttons " " " and " # " will
result in a higher reading.
4.3 Alarm
The unit is delivered with a works adjustment according the IMO-requirements. The alarm
points are set to 15 ppm. Other alarm levels (for 5 or 10 ppm) can be set (see 4.4).
P. Gross
Issue: 01.06.01
1. Edition
V301110002 Page 10
4.6 Recorder
If a recorder is necessary for continuous measured value data acquisition, RWO can offer
its own single-channel recorder of type DEGU. The Monitor OMD-11 has an output signal
(either 0 - 20 mA or 4 - 20 mA) available for this purpose.
P. Gross
Issue: 01.06.01
1. Edition
V301110002 Page 11
Piping connections
Installation of the Monitor OMD-11 and the 3-way recirculation valve including all accessories for
automatic switching to recirculation when the limit value (normally 15 ppm) in cleaned bilgewater
is exceeded.
5.1 With an RWO oily water separator of 0.1 or 0.25 m3/h capacity
The Monitor OMD-11 should be mounted on a vertical surface in the immediate neighbourhood of the RWO oily separator and connected below as shown in the piping diagram. The piping connections for the equipment are R 1/4" internal thread. We recommend 8 mm copper piping x 1 mm wall thickness with clamp ring screw connectors for the
pipe connections.
The following connections should be made:
1. The sample water inlet (Pos 25, 3-way ball-valve) on the monitor should be connected
by pipes to
the clean water outlet on the separator (Pos. 13 on the pump) and
a line with freshwater or clear seawater for cleaning and zero-balancing.
2. The sample water outlet is at the upper right of the transmitter head, below the screw
cap. It shall be connected to the 3-wayrecirculation valve, Pos. 23.
IMPORTANT!
3
For separators with a capacity of 0.1 m / h, the pump is not installed on the separator but is supplied as a separate item.
Control Panel
Effluent Outlet
Eccentric-Screw-Pump
Flushingwater Inlet
Oil Monitor OMD
Pneum. Three-way Valve
Three-way Ball Valve
Flushingwater Inlet
Samplewater Inlet
Pressure Reducing Valve
Flanges
0,1
0,25
DN15 DN15
DN15 DN15
DN20 DN20
R1/4" R1/4"
R1/4" R1/4"
R1/4" R1/4"
R1/2" R1/2"
PN 16 DIN 2633
P. Gross
Issue: 01.06.01
1. Edition
V301110002 Page 12
5.2 With an RWO oily water separator from 0.5 to 10.0 m3/h capacity
The inlet pipe is screwed into the base of the vessel and for oily water separators with a
3
capacity of 0.5 to 10 m / h is already fitted and piped up, including all accessories ordered. The outlet is top right at the transmitter head, just below the screw cap. The sample water is fed to a funnel. Samples can be taken here for test purposes.
Control Panel
Orifice
Effluent Outlet
Eccentric-Screw-Pump
Flushingwater Inlet
Oil Monitor OCD
Pneum. Three-way Valve
Three-way Ball Valve
Flushing water Inlet
Sample water Inlet
Funnel
Pressure reducing Valve
Flanges
0,5
1,0
1,5
2,5
5,0
10,0
P. Gross
DN50
R1/4"
R1/4"
R1/4"
R1/2"
R11/4"
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1. Edition
V301110002 Page 13
Electrical connections
6.1 Warning
DANGER
At electrical voltages > 42 V
Direct contact with live parts may cause serious injury or death.
Work on live parts should only be carried out by qualified electricians.
6.2 With an RWO oily water separator of 0.1 or 0.25 m3/h capacity
The monitor, including all accessories ordered for the automatic switchover of recirculation to bilge, will be supplied as individual items and not assembled.
As can be seen from the wiring diagram in Section 6.4, the alarm relay contacts are potential-free and shown in the alarm state.
The monitor is supplied complete with a 9-core, 2 meter-long connecting cable.
This cable conveys the alarm signals to the terminal strip of the oily water separator control and
carries the power supply to the monitor.
IMPORTANT!
If the connecting cable is not long enough, do not open up the monitor yourself to
install a longer cable. There is a danger of damaging the sensitive electronic parts
and invalidating the guarantee.
Get in touch with us to see about delivery of a monitor with a longer cable.
You will find details of the connections in the wiring diagram accompanying Section 8.3 of
the installation instructions of the oily water separator.
The following electrical connections should be made:
Power supply 24V AC via cores 1 and 2 of the RWO oily water separator control, terminals
13 and 14 to Monitor OMD-11.
Oil - alarm output circuit 2 via cores 6 and 7 from monitor to RWO oily water separator,
terminals 13 and 15 and from there further to the 3-way-recirculation valve.
Connection to an alarm indicator in the control room, if required.
We recommend you to connect the oil alarm output circuit 1 via the cable cores 3 and 4
from the monitor to the RWO separator, terminals 17 and 18, and from there further to the
control room.
Connection of an external recorder etc., if required
For connecting the signal further, you require a connecting adapter with a 2 metre-long
cable, Article No. 51108EM001.
P. Gross
Issue: 01.06.01
1. Edition
V301110002 Page 14
6.3 With an RWO oily water separator from 0.5 to 10.0 m3/h capacity
The monitor is supplied ready-to-use, including all accessories ordered, for the automatic
switching of recirculation to bilge and mounted on the RWO separator.
The following electrical connections should be made, if required:
See also the oil separator installation instructions, Section 8.3.
Connection of an alarm annunciation to the control room.
The oil alarm output is taken via the cable cores 3 and 4, circuit 1 of the monitor to the
RWO separator control, terminals 17 and 18.
We recommend, for the reasons described in Section 4.4 of these instructions, to use the
oil alarm relais 1 as alarm signal to the control room.
Connection of an external recorder or oil content indication.
For the routing of this signal you require a connecting adapter with a 2 meter-long cable, Article No. 51108EM001.
Adapter fr Rekorder
(optional)
24 Volt
AC/DC
lalarm
lalarm
Signal - Ausgang
oil alarm
oil alarm
signal - output
RL 2
RL 1
0(4)-20 mA
Wei(+) Braun(-)
white (+)
brown(-)
The relay contacts are shown in the alarm state (not energised).
P. Gross
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1. Edition
V301110002 Page 15
Monitor operation
7.1 with an RWO oily water separator of 0.1 or 0.25 m3/h capacity
IMPORTANT!
With these low capacity separators, the complete water flow of the separator is led
through the monitor. For this, the holes in the head screw of the cell are opened by
removing the flow adjustment screws in the factory.
7.2 with an RWO oily water separator from 0.5 to 10.0 m3/h capacity
IMPORTANT!
With these separators, only a part of the water flow through the separator is led via
a bypass through the monitor. For this, a back-pressure orifice plate (separator,
Pos. 11) is built into the main flow between the pump and the 3-way recirculation
valve (separator Pos. 23). The amount of the flow through the monitor is, as a rule,
already set up in the factory.
The flow rate can be increased in special installation cases by the removal of an
adjusting screw, or even both if required, Pos. 15, in the cell head screw (see Section 1.3, Fig. 1). The flow rate should be at least 0.5 litre/min and for these separator duties, usually not greater than 2 litre/min.
DANGER
At electrical voltages > 42 V
Direct contact with live parts may cause serious injury or death.
Work on live parts should only be carried out by qualified electricians.
7.3.2
Check that all mechanical connections are correct and seated properly.
7.4.4
7.4.5
7.4.6
Switch the 3-way ball valve to the position "flushing with clean water".
Set the main power switch on the oily water separator to "ON".
The power LED should light up and the indicator "INI" should show a set of numbers, beginning with "20", then change and after a short time show "0. Carry out
a zero balance, if necessary (see Section 4.2.2).
Wait several minutes till the equipment has reached its operating temperature and
a stable state.
Switch the 3-way ball valve to the position "sample water supply".
The equipment is now ready for operation and can monitor the clean water leaving the separator.
P. Gross
Issue: 01.06.01
1. Edition
V301110002 Page 16
7.5.1
When water containing oil flows through the device, the oil concentration is indicated by the 2-figure, 14-segment LEDs. The alarm LEDs, Pos 12 and 13, (see
Section 1.3, Fig. 1) show green.
7.5.2
If the oil concentration should exceed 15 ppm, the alarm LEDs, Pos 12 and 13,
(see Section 1.3, Fig. 1) change from "GREEN" to "RED" and both relays (relay 1,
alarm to control room and relay 2, for the 3-way recirculation valve) switch over after
10 secs..
Maintenance
The maintenance effort needed to keep the device functioning is relatively low.
The following maintenance work should be carried out each week:
a) Switch the separator off.
b) Flush out the measuring cell with oil-free water.
c) Close the sample water and clean water supplies.
d) Remove the measuring cell head screw (Fig. 1, Pos. 5).
e) Use a brush in the measuring cell to clean the glass tube by using an up and down motion
over the whole of its length.
f)
Remove the brush and replace the measuring cell head screw.
g) Open the clean water inlet and flush out the measuring cell for several minutes.
h) Switch the separator on.
i)
The monitor power LED should light up and the indicator "INI" should show a set of numbers, beginning with "20", then change and after a short time show "0".
j)
If "0 does not appear, carry out a zero balance as in Section 4.2.2.
k) Open the process water inlet.
l)
Check whether the desiccator cartridge (Fig. 1, Pos. 14) is blue in colour. If it is light blue or
white, the cartridge is exhausted and has to be replaced.
IMPORTANT!
The desiccator cartridge ensures a low humidity inside the measuring cell to prevent erroneous readings which could arise from condensation on the glass tube. Changing the
cartridge is done by unscrewing the unit from the front plate and screwing in again. This
can be done without opening up the equipment. The protective shell of the new cartridge
serves also as a tool.
P. Gross
Issue: 01.06.01
1. Edition
V301110002 Page 17
10 Troubleshooting
10.1 Fault finding
A fault is indicated, when the green "Power"-LED is off and the red "Fault"-LED is illuminated. Simultaneously a fault code will be shown in the display:
Display
All other
displays
Reason
Servicing
System Fault
IMPORTANT!
Before opening the device, make sure that any water that might be lying on the
housing is wiped off. If you dont take this precaution, water can run over the edge
into the device and damage the electronic parts.
10.2.1
Switch off the power supply.
10.2.2
10.2.3
Open the instrument and remove the front panel. Disconnect the plug connection from the PCB (Dwg. No. 60600-50, P4). Pull the PCB carefully out of its
seat.
10.2.4
Loosen the 3 screws from the outlet block (4) and remove this carefully. Loosen
the 3 screws from the inlet block (1) and remove this together with the sample
tube (7).
10.2.5
Clean the inner part of the instrument and make sure that everything is dry.
P. Gross
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V301110002 Page 18
10.2.6
Replace the O-rings (2) and the sample tube (7) in the inlet block (1). Replace
the O-rings (2) in the outlet block (4).
10.2.7
Mount the inlet block, the outlet block and the piping.
10.2.8
Do a pressure test at approx. 8 bar with oil free water and make sure that the
sample tube is absolutely clean from the outside.
10.2.9
Insert the PCB and make sure that the connection wiring is routed correctly. Reconnect the front panel to the PCB (Dwg. No. 60600-30) and screw it back in
place.
10.2.10 Examine the colour of the desiccator (Fig. 1, Pos. 14). If the colour is light blue
or white, the desiccator needs to be replaced.
IMPORTANT!
The desiccator cartridge ensures a low humidity inside the measuring cell
to prevent erroneous readings which could arise from condensation on
the glass tube. Changing the cartridge is done by unscrewing the unit
from the front plate and screwing in again. This can be done without
opening up the equipment. The protective shell of the new cartridge
serves also as a tool.
10.2.11 Carry out a calibration according to Section 13.3.
The monitor is now ready for use.
DANGER
At electrical voltages > 42 V
Direct contact with live parts may cause serious injury or death.
Work on live parts should only be carried out by qualified electricians.
IMPORTANT!
Before opening the device, make sure that any water that might be lying on the
housing is wiped off. If you dont take this precaution, water can run over the edge
into the device and damage the electronic parts.
10.3.1
Switch off the power supply and stop the water flow.
10.3.2
Open the instrument and remove the front panel. Disconnect the plug connection to the PCB (Dwg. No. 60600-50).
10.3.3
Pull the PCB carefully out of its seat and disconnect the wiring.
10.3.4
10.3.5
10.3.6
Examine the colour of the desiccator (14). If the colour is light blue or white, the
desiccator needs to be replaced.
10.3.7
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P. Gross
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10.4 Calibration
DANGER
At electrical voltages > 42 V
Direct contact with live parts may cause serious injury or death.
Work on live parts should only be carried out by qualified electricians.
IMPORTANT!
Before opening the device, make sure that any water that might be lying on the
housing is wiped off. If you dont take this precaution, water can run over the edge
into the device and damage the electronic parts.
When calibrating, it is necessary to have a comparison liquid available. For the monitor
OMD-11 this is a Formazin-in-water solution with a concentration of 100 FTU (Formazin
Turbidity Units). A suitable calibration set can be ordered specially under the Article No.
51108EM002.
10.4.1
Switch off the power supply and stop the water inflow.
10.4.2
Open up the device and remove the front plate. Pull the printed circuit board
forward a little till the jumper J1 is accessible.
10.4.3
Set the jumper J1 to its other position, so that the centre pin is now jumpered to
the one on the other side of it.
10.4.4
Replace the front plate and switch the power on. "CA now appears in the display and the device is in the alarm state.
10.4.5
Carefully clean the sample tube with clean water and the sort of brush suitable
for cleaning bottles, as described in Section 12.
10.4.6
Empty the sample tube and fill it with a 100 FTU Formazin solution (A suitable
calibration set can be ordered specially under the Article No. 51108EM002.). It is
necessary, under certain circumstances, to fill the tube twice with the Formazin
solution to exclude the possibility of dilution by any water which may be present.
10.4.7
When you have made sure that the correct Formazin solution is in the device,
press the keys " ! " and " # " at the same time. There now appears in the display 16 1 and the device is calibrated anew.
10.4.8
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11 Spare Parts
11.1 Drawing showing spare part positions
Ausla
Einla
Pos.
7
2
3
14
1
4
5
F1
Description
Sample tube
O - Rings for sample tube
Printed circuit board
Desiccator cartridge
Inlet block
Outlet block
Head screw
Fuse (Dwg. 60600-30)
Brush
Calibration set
Spare parts * (in a box)
Article No.
51108EM003
51108EM004
51108EM005
51108EM006
51108EM007
51108EM008
51108EM008
513110025T
51106OCD45
51108EM002
51108EM020
1 piece
O-rings (2)
1 pieceBrush
1 piece
Fuse
Note: All spare parts are optional and not in the standard scope of supply
P. Gross
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V301110002 Page 22
General
Our equipment undergoes strict quality controls before leaving the factory and is
calibrated according to the IMO specifications.
11.3.2
11.3.3
IMPORTANT!
When you are ordering spare parts or exchange units, please give us the serial no.
or construction no. of the oily water separator number! (see cover sheet of the operating instructions or the name plate on the bilge water separator).
P. Gross
Issue: 01.06.01