Professional Documents
Culture Documents
Note the sections in Red refer to: BS 5316 Part 1 (ISO 2548) Testing Rotodynamic Pumps
BS 5316 Part 2 (ISO 3555) Testing Rotodynamic Pumps
BS 5316 Part 3 (ISO 5198) Testing Rotodynamic Pumps
which have since been superseded by: BS EN ISO 9906 Rotodynamic Pumps Hydraulic Performance Acceoptance Tests Grade
1&2
Fluid Density ()
Specific Gravity (SG)
Absolute Viscosity ()
Kinematic Viscosity ()
Pressure (P)
Head (H)
Pressure Gauge Corrections
Saturation Vapour Pressure of Water
Vapour Pressure
Bernoullis Equation
Continuity Equation
Velocity Head (Hv)
Pump Suction Head (Hs)
Pump Discharge Head (Hd)
Total Pump Head (H)
Measuring Total Pump Head Rise (Centrifugal Relift Pumps)
Measuring Total Pump Head Rise (Submersible Pumps)
Types of Fluid Flow (Laminar & Turbulent)
Reynolds Number (Re)
Centrifugal Pumps
Characteristics of Centrifugal Pumps
Centrifugal Pump Curve, Efficiency Curve & Power Curve
Centrifugal Pump Types
Positive Displacement Pumps
Characteristics of Positive Displacement Pumps
Positive Displacement Pump Curve & Power Curve
Positive Displacement Pump Types
The Pump Affinity Laws
Variable Speed Pumping
Work Done in Pumping (Pu)
Pump & Motor Power Consumption (Pp & Pgr)
Specific Speed (n)
Impeller Types
Pump Efficiency
Head Flow Characteristics
Power Characteristics
Efficiency Characteristics
Solo Pumping
3. System Characteristics
4. Cavitation
Cavitation
Bernoullis Equation
Vapour Pressure
Pressure Distribution
Cavitation
Net Positive Suction Head Available (NPSHA)
Net Positive Suction Head Required (NPSHR)
Cavitation Free Performance
Net Positive Suction Head Margin
Typical NPSH Margins
Cavitation and Pump Performance
Cavitation and Pump Noise
Maximum Lift
Maximum Suction Lift
Maximum elevation of a pump above an open water tank
Suction Specific Speed
Estimating NPSHR
Internal Recirculation
Onset of Suction Recirculation
5. Cost of Pumping
Throttle Control
Energy Loss in Throttling Fixed Speed Pumps
Bypass Control
Variable Speed Control
The Pump Affinity Laws for Variable Speed Pumping
Variable Speed - No Static Head
Variable Speed 60% Static Head
Variable Speed Pumping
Parallel Pumping
Parallel Operation of Fixed Speed Pumps
Operating Variable Speed Pumps in Parallel
Variation in Impeller Forces with Pump Flow
Series Pumping
Operating Pumps in Series
Pump Scheduling
Identifying Cost Savings Opportunities
Controlling Complex Systems
Appendix 1
Formulas
Head
Mean Flow Velocity
Velocity Head
Reynolds Number
Pump Speed
Hydraulic Power
Pump Input Power
Motor Input Power
System Efficiency
Specific Speed
Head Loss in Pipes
Head Loss In Fittings
Friction Factor Laminar Flow
Friction Factor Turbulent Flow
Hazen & Williams Head Loss Formula for Water
Net Positive Suction Head Available
Maximum Suction Lift
Suction Specific Speed
Annual Cost of Pumping
Annual Saving
Specific Power Consumption
Pump Affinity Laws
Appendix 2
Definition of Symbols
1. Basic Hydraulics
Fluid Density ()
= mass / volume
1m
1m
1m
(kg/m)
Petrol
Pure Alcohol
Mineral Oil
Water
Nitric Acid
Mercury
750
790
920
1000
1500
13600
10
Absolute Viscosity ()
Viscosity is the resistance to fluid flow (shear)
moving
surface
y
Fluid
U
stationary surface
F
Forces between
adjacent fluid
layers
U + U
U
F
11
Kinematic Viscosity ()
Kinematic viscosity is the ratio of the viscous force to the inertial
force.
Kinematic Viscosity = /
Kinematic viscosity = Absolute Viscosity / Density
is the kinematic viscosity measured in m2/s
1 m2/s = 106 cSt, 1 mm2/s = 1 cST
(1 stoke (St) = 100 centistokes (cSt)
12
Pressure (P)
Pabsolute = Pgauge + Patmospheric
Standard atmospheric pressure = 1.01325 bar abs = 0 bar gauge
1 bar = 105 N/m = 10.2 m H2O = 750mm Hg
Note. Always compare like with like. Dont use a mix of absolute
and gauge pressures. For calculation purposes use absolute
pressure.
Head (H)
Head (H) = P / g
= density of liquid kg/m
g = gravitational constant = 9.81m/s
Mercury SG=1
Water SG=1
20m
20m
20m
1.96 barg
26.65 barg
13
1.47 barg
Pressure at A = P1 + gh
h
A
B
h
Pressure at B = P2 - gh
P2
14
Temperature (C)
0
10
20
40
60
80
100
Vapour Pressure
Vapour Pressure (bar)
1.0
Boiling Point
Curve for Water
0.5
Liquid
Vapour
0.0
0
Temperature (C)
100
Liquid
Mercury
Water
Kerosene
Ethyl Alcohol
Benzene
Methyl Alcohol
Petrol
15
Bernoullis Equation
(P/g) + (V2/2g) + h = constant
Pressure Energy + Kinetic Energy + Potential Energy = Constant
P2 , V2
(P1/ g)+(V12/2g)+z1 = (P2/ g)+(V22/2g)+z2+ losses
P1 , V1
z2
z1
Continuity Equation
Mass flow rate = A Vm remains constant
Where:
A = flow area
Vm = mean flow velocity
= density
A2 , Vm2
A1 , Vm1
1 A1 Vm1 = 2 A2 Vm2
16
Incompressible
flow 1 = 2
Hs = (Ps/g) hs - hs loss
Ps/g
Hs
hs loss
datum
hs
Ps
Vd2/2g
Pd
Pd/g
hd
Pd , Vd
hd
Ps , Vs
hs
Suction
18
h
Dry Well
Liquid Level
Submersible
Pump
19
Dye
Flow
Turbulent Flow Re > 3000
Pipe
Dye
Flow
20
21
Centrifugal Pumps
The rotating impeller of a centrifugal pump converts the shaft
power of the motor into increased fluid velocity and hence kinetic
energy of the liquid. This kinetic energy is converted into pressure
energy as the liquid passes through the pump casing.
Characteristics of Centrifugal Pumps
Efficiency
Curve (%)
Power
Curve (kW)
Flow
Notes:
Curves are for specific liquids e.g. Water
Power curve is typically pump shaft input power
22
23
Axial
Flow
Single Stage
Multi Stage
Closed Impeller
Open Impeller
Fixed Pitch
Variable Pitch
Centrifugal
Pumps
Mixed
Flow
Single Suction
Multi Suction
Radial
Flow
Self Priming
Non Priming
Single Stage
Multi Stage
Open Impeller
Semi Open Impeller
Closed Impeller
24
25
Capacities
Head
N1
N2
Theoretical no slip
N3
Flow
Flow
N4
N3
Power
No Slip
Capacity
N4
N2
N1
N1
Power
Discharge Pressure
26
Steam
Double acting
Simplex
Duplex
Double acting
Single acting
Simplex
Duplex
Triplex
Multiplex
Piston
Plunger
Reciprocating
Power
Simplex
Multiplex
Diaphragm
Fluid operated
Mechanically operated
Positive
Displacement
Pumps
Single rotor
Vane
Piston
Progressive cavity
Screw
Peristaltic
Rotary
Gear
Lobe
Circumferential piston
Screw
Multi rotor
27
Speed Change
(N1 N2)
Q2 = Q1 x (d2 / d1)
Q2 = Q1 x (N2 / N1)
Speed Change
(N1 N2)
H2 = H1 x (d2 / d1)2
H2 = H1 x (N2 / N1)2
Speed Change
(N1 N2)
P2 = P1 x (d2 / d1)3
P2 = P1 x (N2 / N1)3
28
Head
System
Curve
100%
75%
50%
Pump speeds
Flow
29
Qbep) / (g x H bep)0.75
Impeller Types
Radial Flow
Mixed Flow
Axial Flow
n 0.3 to 0.8
n 1.0 to 2.5
n > 3.5
Pump Efficiency
Efficiency (%)
80
100 l/s
1000 l/s
10 l/s
60
40
1 l/s
20
0
0.1
1.0
30
Specific Speed 10
1.0
Radial
Flow
1.0
Q/Qbep
Power characteristics
P/Pbep
Axial
Flow
Overloading
characteristic
1.0
Radial
Flow
Non-overloading
characteristic
1.0
Q/Qbep
Efficiency Characteristics
/bep
1.0
Radial
Flow
Axial
Flow
1.0
Q/Qbep
31
System Curve
Head
Pump Curve
Operating Point
Friction
Head
Total
Head
Static
Head
Flowrate
Flow
32
Head
Combined Operatin
Friction
Head
Static
Head
Total
Head
Solo
Paralle
Flowrate Flowrate
33
Head
System Curve
Two Pump Series
Operating Point
Static
Head
Total
Head
Solo
Flowrate
Series
Flowrate
Flow
35
3. System Characteristics
36
Head
Pump Curve
Operating Point
Flow
37
Ps
System Head
H = H s + Hd
System Head = Static Head (Hs) + Dynamic Head (Hd)
Static Head (Hs) is independent of flowrate
Hs = ((Pd - Ps) / g) + h
Note: Static head will change as the levels fall and rise in the
suction and discharge vessels.
Dynamic Head (Hd), also known as Friction Head, is proportional to
the square of the flowrate.
System Curve
Head
Friction Losses V2
38
(European SI Based)
The reason for the difference is the type of friction factor used. It is
essential that the right version of the D'Arcy equation be used with
the selected friction factor. Matching the wrong equation to the
wrong friction factor will result in a 400% error and it is therefore
important that the correct combination of equation and friction
factor is utilised.
39
40
(Re <2100)
For liquids with high Reynolds number you can try the Colebrooke
& White formula for turbulent flow: 1/
Roughness (k (mm))
0.0025
0.0025
0.025
0.15
0.25
1.2
3.0
0.25
3.5
41
Moody Chart
The Moody Chart is used for estimating the friction factor from the
Reynolds number and relative roughness (pipe roughness / pipe
bore).
Moody Chart (H = 4fLV2 / 2dg)
Note: The Moody Chart comes in two different versions. Make sure
you know if a Moody Chart is for the formula with or without the 4.
For the European DArcy formula: H = 4fLV2 / 2dg
(European SI Based)
130
140
130-140
110-120
130-140
90-110
43
Estimated head
loss in 50m of
cast iron pipe
k = 0.15mm
H d5
70
60
Head
Loss
(m)
50
40
250 mm dia
30
20
10
0
300 mm dia
0
100 200 300 400 500 600 700 800 900 1000
0
0
0
0 Flow
0 (l/s)
0
0
0
0
0
Loss Coefficient
Globe valve
Gate valve
Butterfly valve
Swing type check valve
Foot valve
Standard 90 elbow
Long radius 90 elbow
Sharp edged pipe entrance
Bellmouth pipe entrance
Pipe exit (loss of inflow kinetic
5.1
0.12
0.68
0.75
1.1
0.45
0.24
0.5
0.15
1.0
44
energy)
Total
Cost
OPEX
Optimum
CAPEX
OPEX
Pipework diameter
Water
Boiling Liquids
Viscous Liquids
25
50
75
100
150
200
250
300
0.5
0.5
0.5
0.55
0.6
0.75
0.9
1.4
0.3
0.3
0.3
0.3
0.35
0.375
0.45
0.45
0.3
0.33
0.375
0.4
0.425
0.45
0.5
0.5
Water
Boiling Liquids
Viscous Liquids
25
50
75
100
150
200
250
300
1.0
1.1
1.15
1.25
1.5
1.75
2.0
2.65
1.0
1.1
1.15
1.25
1.5
1.75
2.0
2.0
1.0
1.1
1.1
1.15
1.2
1.2
1.3
1.4
4. Cavitation
46
Cavitation
Cavitation is the boiling of liquid at low pressures and
normal temperatures to form bubbles of vapour. It
occurs when when the local pressure falls sufficiently
far below the saturated vapor pressure of the liquid.
The bubbles of vapour resulting from the liquid boiling
will eventually collapse to a minute fraction of their
original size, at which point the gas within dissipates
into the surrounding liquid via a rather violent
mechanism, which releases a significant amount of
energy largely in the form of an acoustic shock-wave
but also in part as visible light.
Although the collapse of bubbles is a relatively low
energy event, highly localized collapses can erode
metals, such as steel, over time. At the point of total
collapse, the temperature of the vapor within the
bubble may be several thousand degrees kelvin, and
the pressure several hundred atmospheres. The pitting
caused by the collapse of bubbles produces great wear
on components and can dramatically shorten a pump's
lifetime.
Cavitation causes: o Mechanical Damage
o Performance deterioration
o Noise and vibration
Bernoullis Equation
(P/g) + (V2/2g) + h = constant
Pressure Energy + Kinetic Energy + Potential Energy = Constant
In a centrifugal pump liquid is drawn in through the suction
manifold. The rotating impeller converts the shaft power of the
motor into increased fluid velocity, reaching a maximum velocity,
and hence maximum kinetic energy of the liquid, at the rim of the
impeller. Much of this kinetic energy is then converted into
pressure energy as the liquid passes through the pump casing.
47
48
Vapour Pressure
Vapour Pressure (bar)
1.0
Boiling Point
Curve for Water
0.5
Liquid
Vapour
0.0
0
Temperature (C)
100
Pressure
Pmin > Pv
Passage through Pump
If Pmin falls below the vapour pressure of the liquid it will boil
causing cavitation.
49
Cavitation
Outlet
Vapour
Bubbles
Implode as
pressure
increases
Liquid
boils
under low
pressure
Inlet
Impeller
Drive Shaft
Bubbles created as the liquid boils under low pressure at the inlet
get carried along by the flow and collapse implosively as the
pressure increases at the outlet. Vapour volume is 150,000 times
the same liquid volume (water), so efficiency is greatly reduced.
Net Positive Suction Head Available (NPSH A)
NPSHA
Ps- Pv /g
hs
hs loss
Ps
50
Pump performance at
constant flow and speed
Pump Head
Rise (m)
H = 3%
Onset of
Cavitation
NPSHR (NPSH-3)
NPSHA (m)
51
Bep
NPSHR 3%
Head drop
Flow
NPSH Margin
The difference between NPSHA and NPSHR is known as the NPSH
Margin.
Head
h loss
NPSHA
NPSH Margin
NPSHR
Flow
52
Application
Cold Water
Hydrocarbons
Small Boiler Feed
Pumps
High Energy Pumps
[2]
[1]
[2]
Efficiency
Fall-off
in Head
Fall-off in
Efficiency
Flow
53
Noise
Level
Probable region of
maximum erosion
NPSHA
54
Maximum Lift
As a pump is positioned higher above an open suction tank the
NPSHA reduces until cavitation occurs. The maximum lift is
dependant on atmospheric pressure and vapour pressure of the
fluid.
Pump
Lift hs
Ps
Sump
55
56
0.6
10.3
0.9
10.2
10
1.2
10.2
15
1.7
10.2
20
2.3
10.1
25
3.2
10
30
4.3
9.9
35
5.6
9.8
40
7.7
9.5
45
9.6
9.4
50
12.5
9.1
55
15.7
8.7
60
20
8.3
65
25
7.8
70
32.1
7.1
75
38.6
6.4
80
47.5
5.5
85
57.8
4.4
90
70
3.2
95
84.5
1.7
100
101.33
Estimating NPSHR
Estimated NPSHR (m) (n = 2.8)
100.00
NPSHR
(m)
2900 rpm
10.00
1450 rpm
956 rpm
720 rpm
570 rpm
1.00
0.10
10
100
1000
Flow (l/s)
58
10000
Internal Recirculation
Discharge
Recirculation
Impeller
Suction
Recirculation
Drive Shaft
40
3
5
Suction Specific Speed
60
If Q2 = 0.5 x Q1
NPSHR2 = NPSHR1 ( 0.5 x Q1 / Q1) 1.333
NPSHR2 = 0.63 x NPSHR1
So by using a double suction impeller a reduction of 27% NPSH R is
achieved
61
62
5. Costs of Pumping
63
64
Capital Cost 2%
Power 94%
65
Useful
Work
Installation
effects
Ineffective use
of tariffs
Inappropriate
pump selection
66
Efficiency Deterioration
Efficiency Deterioration %
0
5
Minimum
10
Average
15
Maximum
20
0
10
15
20
Pump Age Years
25
Refurbishment Interval
67
68
Head
Estimate
System
Curve
Pump Curve
bep
Excess
Head
Excess Flow
Pgr = gQH / p m
H = H s + Hd
&
Hd Q2
H = Hs + aQ2 where a = constant
Pgr = gQ (Hs + aQ2) / p m
Pgr = gQHs + agQ3 / p m
So power is strongly flow dependent.
The Effect of Oversizing Pumps
Power consumption and operating costs are significantly
increased
Pump operates to the right of the best efficiency flow rate
Increased risk of high flow cavitation
o NPSHA reduces with flow, NPSHR increases with flow
69
Fl
70
When throttled
the head drop
across valve A
is H
System Curve
with throttling
Pump Curve
Waste
= gQ
Flow
71
Q2
Q1
Head
Reduced bearing
and seal life
Low flow cavitation
Flow
72
73
Company &
Specialist
Consultants
Development &
conceptual designs
Evaluation of competing
designs
Detailed design &
specification
Procurement &
Installation
Contractors
& Suppliers
Commissioning &
operator training
Main contractor
M&E sub-contractor
Equipment suppliers
74
25%
10%
Detail
design
Definition of functional
requirements
Evaluation of design
concepts
Procurement construction
and commissioning
5%
10%
75
Hs
B
Useful work done (kW)
= gQHs
Energy input
= gQHs + losses
Energy Losses
Transformer and cable losses
o 2% 4% for a well designed system
Motor losses
o 4% - 10% depending on size and design
Pump losses
o 10% - 40% depending on design and duty
Pipework losses
76
Inverter
100
Motor
50
50
Load (%)
100
Motor and Inverter drive efficiency is fairly flat except at low loads.
Pump Efficiency
100
Efficiency (%)
50
100
Friction losses
Useful Work
Static Head
Flow (l/s)
77
An Example
Flowrate
Static Head
Dynamic Head
Fluid Density (water)
Pump Efficiency
Motor Efficiency
Variable Speed Drive Efficiency
Transformer and Cable Efficiency
0.102 m3/s
80 m
20 m
1000 kg/m3
80%
93%
95%
98%
%
56
14
17
6
5
2
100
78
This measure uses system static head, and so doesnt include the
variation in total pumping head that arises from friction losses.
Specific Power Consumption (PS) Example
Using figures for the example above: PS = .g.HS/3600.gr = (1000 x 9.81 x 80) / (3600 x 0.56)
PS = 389 kWh/Ml
Another very useful measure is Specific power consumption per
metre of static head that can be used to compare the performance
of competing designs: PS/Hs = kWh/Ml/m
Using figures for the example above: PS/Hs =389/80 = 4.9 kWh/Ml/m
79
General Overview
It is very important to evaluate the whole life costs of
competing designs
Select appropriate equipment (its a no brainer)
o high efficiency motors, efficiency enhancing coatings for pump
internals
4%
3%
2%
1%
100
800
80
0%
2%
4%
6%
Flow
Suction Intake
Air Bubbles
S
10 typical
81
Efficiency Characteristics
/bep
1.0
Radial
Flow
Axial
Flow
1.0
Q/Qbep
82
83
Pump Specification
Water Industry Mechanical and Electrical Specifications (WIMES)
1.01 to 1.11 cover a variety of pump type specifications that
include standard data sheets. These specifications typically
include a large quantities of performance data.
General Performance Specification
o mode of operation - solo, parallel, series
o type of operation - fixed speed, dual speed, variable
speed
o asset life (years)
o utilisation (%)
Detailed Performance Specification
o operating speed - maximum (rpm), actual at duty
point(s) (rpm)
o hydraulic performance at guaranteed duty point (GDP)
at operating speed - flowrate (l/s), static head (m),
dynamic head (station) (m), dynamic head (main) (m)
o system data - maximum static head (m), minimum
static head (m)
o pump curve [head (m) vs. flowrate (l/s)] - supplier curve
(no.)
o limit (80% & 105%) flowrates at operating speed as
percentage of best efficiency point (BEP) flowrate (Q
(GDP)/Q (BEP)) - upper limit (%), lower limit (%)
o pump efficiency at operating speed (uncoated/coated) at GDP (%), at maximum flow (%)
o absorbed power (bare shaft) at operating speed
(uncoated/coated) at GDP (kW), at maximum flow
(kW), at maximum power (kW)
o maximum flowrate at operating speed (l/s)
o minimum flowrate at operating speed (l/s)
o ability to discharge into empty main (y/n)
o closed valve performance at operating speed - head
(m), maximum operating time (s)
o required NPSHA at operating speed - at GDP (m), at
maximum flow (m)
o actual NPSHA at operating speed - at GDP (m), at
maximum flow (m)
84
85
86
Centrifugal pumps
Reciprocating pumps
Metering and dosing pumps
Rotary positive displacement pumps
Rotodynamic pumps
Rotodynamic pumps
Rotodynamic pumps
Rotodynamic pumps
Very large pumps / turbines
Centrifugal pumps
Portable fire pumps
Fire pumps
Effluent pumps
Centrifugal pumps
Reciprocating pumps
Positive displacement pumps
87
Ps
kW
88
Test Points
Head
Pump Curve
H4
H3
H2
H1
Q4
89
Q3
Q2 Q1
Power curve: Pump shaft input power (kW) Vs. Flowrate through pump (l/s)
The calculated volumetric flowrate through the pump, the
calculated head rise across the pump, the pump motor input power
and the motor efficiency are used to calculate the pump efficiency
for each test point
p = gQH / Pgr m
p = pump efficiency (decimal)
= density (kg/m)
g = gravitational constant = 9.81 (m/s)
Q = volumetric flow rate (m3/s)
H = Total head rise across the pump (m)
Pgr = Input power to motor (kW)
m = motor efficiency (decimal)
Efficiency curve: Pump efficiency p (%) Vs. Flowrate through pump (l/s)
90
Guarantee Point
Head
HG
Efficiency
(%)
Efficiency
Power
(kW)
Power
QG
Flow (l/s)
Maximum Value
40C
1.75 x 10-6 m2/s
1100 kg/m3
2.5 kg/m3
50 kg/m3
91
Class A
(+/- %)
1.5
1.0
1.0
1.0
0.2
2.0
2.25
Class B
(+/- %)
2.0
1.5
1.5
1.5
0.5
2.5
2.8
Class C
(+/- %)
3.5
3.5
3.5
3.5
2.0
4.5
5.0
Measured
Curves
Guaranteed Duty
Point QG HG
QG
If
Class A
0.02
0.02
Class B
0.02
0.04
Class C
0.04
0.07
HG.XH
QG.XQ
HG
Ho
Qo
Hmax = HG + Hmax
Slope = Ho / Qo
Hmin = HG - Hmin
QG
Example of the Effect of Tolerance Zones*
Class B
H = 90 +/- 3 m
HG
Class C
H = 90 +/- 5.5 m
HG = 90 m
Curve Slope
S = 0.054m/(l/s)
QG = 1100 l/s
QG
Uncertaint
y
<5%
5% to 10%
>10%
Pd
Ps
kW
95
Test Points
Head
Pump Curve
H4
H3
H2
H1
Q4
Q3
Q2 Q1
Increasing efficiency
80%
60%
T (mK)
@100m & 80% efficiency, T = 59mK
@100m & 60% efficiency, T = 156mK
On-site Pump Performance Testing
detect loss in performance and aid optimisation of
maintenance intervals
assess the effectiveness of refurbishment work
o it is economically viable to refurbish one out of every
three pump tested
o paybacks on refurbishment are generally less than 2
years
optimise operating schedules to minimise operating costs
evaluate system losses and condition
assess fitness for purpose
calibrate permanently installed flowmeters
97
98
Throttle Control
Only suitable for centrifugal pumps
Most common and simplest
arrangement
Limited by the acceptable flow range of
the pump
Reducing flow to minimise or avoid
stops and starts is a consideration in
water quality and process issues
Energy loss
in pump
Energy loss
in valve
Power producing flow
Flow
99
Bypass Control
Suitable for positive displacement
pumps
Maintains pump flow within acceptable
range
By-pass flow is typically 15% of normal
delivery flow
100
101
System
Curve
80
bep
60
100% Speed
bep
40
80% Speed
bep
20
60% Speed
0
0
50 100
150
200
250
300
350
400
450
Flow (l/s)
Where there is no static head, the variable speed pump control will
produce flow at all motor speeds.
Variable Speed 60% Static Head
Head (m)
100
80
System
Curve
100% Speed
60
40
80% Speed
60% Speed cannot overcome
static head
20
0
0
50 100
150
200
250
300
350
400
450
Flow (l/s)
Parallel Pumping
Suction
Main
Discharge
Main
Operating point
with one pump
Operating point
with two pumps
80
System curve
80% static
60
Single pump
curve
40
Flow from
each pump
20
Combined pump
curve
Total flow from
both pumps
0
0
100 200
300
400
500
600
700
800
900
Flow (l/s)
Operating point
with one pump
80
Operating point
with two pumps System curve
25% static
60
Flow from
each pump
40
Single pump
curve
20
Combined pump
curve
Total flow from
both pumps
0
0
100 200
300
400
500
600
700
800
900
Flow (l/s)
104
Faxial
Force
bep
Flow
105
Series Pumping
Discharge
Main
Suction
Main
106
107
Appendix 1. Formulas
108
Head (H)
H = P/g
H = head (m)
P = pressure (N/m2)
= density of liquid (kg/m)
g = gravitational constant = 9.81m/s
Pump Speed ()
= 2N/60
= pump speed (rad/sec)
N = speed (rpm)
Pu = (gQH)/1000
Pu = hydraulic power (kW)
= density (kg/m)
g = gravitational constant = 9.81 (m/s)
Q = volumetric flow rate (m3/s)
H = total head rise across the pump (m)
110
Qbep)/(gH bep)0.75
(European SI Based)
H = fLV2/2dg
111
(Re<2100)
f = -4log10((k/3.7d)+(1.255/Re
f))
(Re>3000)
112
113
114
115
Q2 = Q1 (N2D2/N1D1)
Q1 = old volumetric flowrate (m3/s)
N1 = old pump speed (rpm)
D1 = old impeller diameter (m)
Q2 = new volumetric flowrate (m3/s)
N2 = new pump speed (rpm)
D2 = new impeller diameter (m)
Head is proportional to the square of impeller diameter and pump speed: -
H2 = H1 (N2D2/N1D1)2
H1 = old head (m)
N1 = old pump speed (rpm)
D1 = old impeller diameter (m)
H2 = new head (m)
N2 = new pump speed (rpm)
D2 = new impeller diameter (m)
Power is proportional to the cube of impeller diameter and pump speed: -
P2 = P1 (N2D2/N1D1)3
P1 = old power (kW)
N1 = old pump speed (rpm)
D1 = old impeller diameter (m)
P2 = new power (kW)
N2 = new pump speed (rpm)
D2 = new impeller diameter (m)
116
117
118
Symbol
A
C
d
D
f
g
H
Hbep
Hd
hloss
Hs
hS
Hv
K
k
Margin
N
n
NPSHA
NPSHR
NPSHRbep
n
P
Pgr
Pp
PS
PS
Pu
PV
Q
Qbep
Re
S
tr
V
H
Definition
flow area
Hazen & Williams friction factor
internal diameter
impeller outside diameter
friction factor
gravitational constant
head
best efficiency head rise
dynamic head
suction head loss
static head
suction lift
velocity head
fitting loss coefficient
average height of surface projections
required difference between NPSHA &
NPSHR
speed
number of hour operation per year
net positive suction head available
net positive suction head required
net positive suction head required at
best efficiency flow
specific speed
pressure
motor input power
pump input power
static pressure at suction end
specific power consumption
hydraulic power
vapour pressure
volumetric flowrate
best efficiency flowrate
Reynolds Number
suction specific speed
tariff rate
mean velocity
head loss
119
=Value (Units)
(m2)
(m)
(m)
= 9.81 (m/s)
(m)
(m)
(m)
(m)
(m)
(m)
(m)
(m)
(m)
(rpm)
(m)
(m)
(m)
(N/m2)
(kW)
(kW)
(N/m2)
(kWh/Ml)
(kW)
(N/m2)
(m/s)
(m/s)
(p/kWh)
(m/s)
(m)
1
2
gr
m
p
s
120
decimal
decimal
decimal
(decimal)
(decimal)
(decimal)
(Ns/m2)
(m2/s)
(kg/m)
(rads/s)