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EN

Installation, operating and


servicing instructions

FR
NL
ES
HeatMaster
25 / 35 / 70 / 85 TC

IT
DE
PL
RU

664Y5300 • A
CONTENTS
EN

SAFETY PRECAUTIONS 1 COMMISSIONING AND MAINTENANCE 20


• Who should read these instructions 1 • Commissioning the system 20
• Symbols 1 • Boiler maintenance 20
• Recommendations 1 • NTC temperature sensor resistance table 20
• Important notes 1 • Dismantling the burner 21
• Maximum operating conditions 1 • Disassembling and inspecting the electrode 21
• Cleaning the heat exchanger 21

WATER QUALITY 4
• General 4 MCBA PARAMETERS
FR

• Prevention principles 4
FOR THE SPECIALIST 22
• Standby Mode 22
• Parameter mode 22
DESCRIPTION OF THE APPLIANCE 5 • Info mode 23
• Code mode 24
• Adjusting code-protected parameters 24
USER GUIDE 6 •

Communication mode
Fan mode
27
27
• Instructions for use 6
• Error mode 27
• Setting the parameters 6
NL

TECHNICAL CHARACTERISTICS 7 MCBA BLOCKAGE AND ERROR CODES 28


• List of error codes + solutions 28
• General characteristics • HeatMaster 25 / 35 TC 7
• Domestic hot water provision • HeatMaster 25 / 35 TC 7
• General characteristics • HeatMaster 70 / 85 TC 8
• Domestic hot water provision • HeatMaster 70 / 85 TC 8 SPARE PARTS www.acv.com

ELECTRICAL CONNECTION 9
ES

• Wiring diagram 9

INSTALLATION 10
• Installation area 10
• Dimensions 10
• Flue connection 10
• Gas connection 12
• Gas categories 12
• Propane conversion 13
• Domestic hot water connection 13
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• Central heating connection 14


• Installation of a high-temperature heating circuit controlled by an
ACV 22 room thermostat 15
• Installation of a high-temperature heating circuit controlled by an
ACV 22 room thermostat 16
• Installation of two heating circuits controlled by Room Unit and
ZMC-2 module 18
DE

CERTIFICATION
The appliances bear the "CE" mark in accordance with the
standards in force in the various countries [European Directives
92/42/EEC "Efficiency" and 2009/142/CE "Gas Appliances"].
PL

Certified quality system ISO 9001 - 2008


RU

664Y5300 • A EN • 2
SAFETY PRECAUTIONS

EN
WHO SHOULD READ THESE INSTRUCTIONS IMPORTANT NOTES
These instructions should be read by: This manual forms part of the items delivered with the appliance and
- the design engineer/consultant must be given to the user to keep in a safe place!
- the user
- the installer The system must be installed, commissioned, serviced and repaired by
- the service engineer an approved installer, in accordance with current standards in force.

The manufacturer declines all liability for any damage caused as a


SYMBOLS result of incorrect installation or in the event of the use of appliances or
accessories that are not specified by the manufacturer.
The following symbols are used in this manual:

FR
Essential instruction for the correct operation of the
installation. The manufacturer reserves the right to change the
technical characteristics and features of its products
Essential instruction for the safety of persons and the without prior notice.
environment.
The availability of certain models and their accessories
may vary from market to market.
Electrocution hazard: use a qualified technician.

NL
IF YOU SMELL GAS:
Burn hazard.
Gas leaks may cause an explosion that may result in
serious injury.

- Do not smoke! Keep away from naked flames or equipment that


RECOMMENDATIONS produces sparks.
- Do not use electrical appliances and do not operate switches
- Close the gas supply valve.
- Ventilate the room by opening doors and windows.

ES
• Before installing and bringing the boiler into service, first - Make sure that there is nobody in the danger zone.
carefully read this manual. - Notify the gas and electricity providers from outside the building.
• It is prohibited to modify the interior of the appliance in any way, - Turn off the building’s electricity supply from a safe place (outside the
without the manufacturer's prior written agreement. building).
• The boiler must be installed by a qualified engineer, in
accordance with applicable local standards and local codes in
force. FROST PROTECTION
• Failure to follow the instructions describing test operations The boiler features a built-in frost protection mechanism: as soon as the
and procedures could result in personal injury or a risk of boiler temperature [NTC1 sensor] drops below 7°C, the central heating
environmental pollution. pump is activated. As soon as the flow temperature falls below 3°C, the
• In order to ensure the appliance operates safely and correctly, it burner starts up until the flow temperature rises above 10°C. The pump

IT
is important to have it serviced by an approved contractor. continues to run for around 10 minutes.
• If there is a problem please contact your contractor for advice. If an outdoor temperature probe is connected, the circulator is activated
• In spite of the strict quality standards that ACV applies to its when the outside temperature drops below the preset threshold.
appliances during production, inspection and transport, faults In order to enable the HeatMaster® TC boiler to protect the system
may occur. Please notify your approved contractor immediately against freezing, all the valves of the radiators and the convectors
of any faults. should be completely open.
Remember to give the fault code displayed on the screen.
• Defective parts can only be replaced with original factory parts.
• The burners are preset in the factory.
• Specific regulation in Belgium:

DE
The CO2, gas flow, air flow and air/gas supply parameters are
adjusted in the factory and cannot be changed in Belgium.

MAXIMUM OPERATING CONDITIONS


• Before carrying out any work on the boiler, it is important to
isolate the electrical supply to the unit.

• The user must not attempt to gain access to the components


inside the boiler or the control panel.
PL

Maximum operating pressure (tank full of water)


- Primary circuit: 3 bar
• This appliance is not intended for use by persons with reduced
- Secondary circuit: 10 bar
physical, sensory or mental capacities , or lack of experience
and knowledge (including children) , unless they have been
Maximum operating temperature: 90°C
supervised or instructed concerning use of the appliance by a
person responsible for their safety.
Water quality:
- Chlorides: < 150 mg/l
- 6 ≤ pH ≤ 8

If the water hardness is above 20°fH, we recommend


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installing a water softener.

EN • 3 664Y5300 • A
WATER QUALITY
EN

GENERAL CHOOSING A PREVENTION METHOD 


The fill water contains elements likely to damage the exchanger of a The fill and make-up water must be softened where necessary to within
boiler if the concentration is outside the appropriate range. the recommended range. Additives can be added to keep the limestone
The risk increases with the size of the system because the quantity of in solution in the water. ACV recommends Fernox (www.fernox.com)
water in the circuit increases depending on the installed capacity. To and Sentinel (www.sentinel-solutions.net) additives.
cover these risks in a cascade installation, ACV demands the installation Please note that these additives must be used in accordance with the
of a plate type heat exchanger between the boilers and the heating instructions issued by the manufacturer of the water treatment product.
circuit. The water hardness must be checked regularly and the values entered
in the service log.
FR

PREVENTION PRINCIPLES OTHER PARAMETERS


OXYGEN In addition to the oxygen and the water hardness, other parameters of
Depending on the volume of water in the heating circuit, a certain the water in the heating systems must be checked:
amount of oxygen is introduced when the installation is filled. During
operation, a little oxygen is added if the water is topped up and/or
Acidity 6.6 < pH < 8.5
through the walls of the hydraulic components without an oxygen
barrier (PE pipes & connections). Conductivity < 400 μS/cm (at 25°C)
Oxygen corrodes the steel and generates sludge. ACV HeatMaster heat
Chlorides < 125 mg/l
exchangers are made of stainless steel and are therefore insensitive
to corrosion. However, the sludge produced by the corrosion of the Iron < 0.5 mg/l
NL

components in the system made of ordinary steel (radiators, etc.) will Copper < 0.1 mg/l
be deposited on the hot surfaces, including those inside the exchanger.
These deposits in the heat exchanger reduce the water flow rate and
thermally insulate the exchange surfaces, which is likely to damage
them. These parameters must be measured and the water must be treated
if these values are outside the range. ACV recommends Fernox (www.
fernox.com) and Sentinel (www.sentinel-solutions.net) additives.
ENSURING PROTECTION AGAINST OXYGEN Please note that these additives must be used in accordance with the
- Mechanical process: a deaerator combined with a desludger installed instructions issued by the manufacturer of the water treatment product.
according to the manufacturer’s instructions effectively reduces the
effects of oxygen on the installation;
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- Chemical process: additives keep the oxygen in solution in the water. CLEANING THE SYSTEM
ACV recommends Fernox (www.fernox.com) and Sentinel (www. Before the system is filled, it must be cleaned in accordance with
sentinel-solutions.net) additives. standard EN14868. Chemical cleaning agents can be used. ACV
Please note that these additives must be used according to the recommends Fernox (www.fernox.com) and Sentinel (www.sentinel-
instructions issued by the manufacturer of the water treatment solutions.net) additives.
product. Please note that these additives must be used in accordance with the
instructions issued by the manufacturer of the water treatment product.

WATER HARDNESS
Depending also on the volume of water in the system, the water
hardness and the fill frequency, a certain amount of limestone gets If any of the recommendations cannot be followed, the
IT

into the circuit. The resulting fur is deposited on the hot surfaces, boiler must be hydraulically separated from the system
including those inside the heat exchanger, reducing the passage of by a plate type heat exchanger.
water and thermally insulating the active surfaces of the exchanger. This
phenomenon can damage the heat exchanger.

In order to maintain the performance levels of your


HeatMaster® in professional installations, we recommend
softening the water if the hardness is above 20°fH.
DE

Water hardness °fH °dH mmolCa(HCO3)2/l

Very soft 0-7 0 - 3.9 0 - 0.7

Soft 7 - 15 3.9 - 8.4 0.7 - 1.5

Fairly hard 15 - 25 8.4 - 14 1.5 - 2.5

Hard 25 - 42 14 - 23.5 2.5 - 4.2


PL

Very hard > 42 > 23.5 > 4.2


RU

664Y5300 • A EN • 4
DESCRIPTION OF THE APPLIANCE

EN
1 10 HeatMaster® 25 / 35 TC
1. Concentric flue connection 80/125 mm that can be
11 transformed into two pipes 80/80 mm
2. Domestic hot water outlet
2 3. Heating circuit outlet
12 4. Stainless steel heat exchanger
5. Stainless steel "Tank-in-Tank" hot water cylinder
6. Indirect water preheater

FR
3 13 7. Heating circuit return
8. Cold water inlet
9. Condensate discharge
4 14 10. Modulating AIR/GAS premix burner
11. Gas connection
12. Combustion chamber
5 13. Control panel
15 14. Heating circuit
15. Rigid expanded polyurethane foam insulation

NL
16. Boiler charging pump
6 16 17. Primary circuit separating disc
18. Safety valve (3 bar)
7 17 19. Drain down valve

8
18

ES
9 19

1 12 HeatMaster® 70 / 85 TC
1. Concentric flue connection 100/150 mm that can be
transformed into two pipes 100/100 mm
13 2. Domestic hot water outlet
2

IT
3. Heating circuit outlet
4. Combustion chamber
3 5. Stainless steel heat exchanger
6. Stainless steel "Tank-in-Tank" hot water cylinder
14 7. Auxiliary tank primary return
8. Indirect water preheater
4 9. Heating circuit return
10. Cold water inlet
5 11. Primary circuit separating disc
15
DE
12. Gas connection
13. Modulating AIR/GAS premix burner
14. Control panel
6 15. Heating circuit
16. Primary expansion vessel (2x)
17. Rigid expanded polyurethane foam insulation
16 18. Boiler charging pump
7 19. Safety valve (3 bar)
PL

8 17

9 18

The HeatMaster® TC combines the unique ACV Tank-in-


10 Tank concept with a double primary circuit to obtain the
exceptional performance levels of a TOTAL CONDENSATION
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combi boiler.
11 19

EN • 5 664Y5300 • A
USER GUIDE
EN

INSTRUCTIONS FOR USE SETTING THE PARAMETERS


Your system must be inspected once a year by an approved installer or
maintenance company in accordance with the applicable standards. DOMESTIC HOT WATER TEMPERATURE SETTING:
(Hot water temperature)
Starting the burner - Press "MODE" once: the screen displays "Para".
During operation, the burner starts automatically as soon as the - Press the "STEP" key: the first digit is 1 and the last two digits indicate
temperature of the boiler drops below the set point and turns off as the current hot water temperature setting.
soon as the boiler reaches that temperature. - To change this temperature, press the "+" or "–" keys until the
temperature indicated by the last two digits is the desired
Control panel temperature.
FR

- Press “STORE” to save the new setting.


- Press the “MODE” key twice to return to normal operating mode
(Standby).

ENABLING AND DISABLING HOT WATER MODE:


(hot water)
- Press “MODE” once: the screen displays “Para”.
1
2
bar 3
- Press the “STEP” button twice: the first digit is 2 and the last two
O 4
digits indicate the current setting.
00 = disabled; 01 = enabled.
- To change this parameter, press the "+" or "–" keys until you reach the
NL

desired value:
00 = disabled; 01 = enabled.
Pre-cut for an optional - Press “STORE” to save the setting.
Control Unit regulator - Press the “MODE” key twice to return to normal operating mode
(Standby).

MCBA Display ENABLING AND DISABLING CENTRAL HEATING MODE:


(central heating)
- Press “MODE” once: the screen displays “Para”.
Pressure gauge - Press the “STEP” key three times: the first digit is 3 and the last two
ES

digits indicate the current setting.


00 = disabled; 01 = enabled.
ON/OFF switch
- To change this parameter, press the "+" or "–" keys until you reach the
desired value:
00 = disabled; 01 = enabled.
Summer/winter switch
- Press “STORE” to save the setting.
- Press the “MODE” key twice to return to normal operating mode
(Standby).
HEATING SYSTEM
The heating system must be pressurised (see in the “commissioning” SETTING THE TEMPERATURE OF THE CENTRAL HEATING:
section how to determine the service pressure). The pressure is indicated (the maximum temperature for the heating circuit)
IT

on the gauge on the right-hand side of the display. - Press “MODE” once: the screen displays “Para”.
- Press the “STEP” key four times: the first digit is 4 and the last two
digits indicate the current temperature setting for the central heating.
In the case of repeated fills, contact your installer. - To change this temperature, press the "+" or "–" keys until the
temperature indicated by the last two digits is the desired
The heating circuit pressure must be at least 1 bar and must be regularly temperature.
checked by the end user. - Press “STORE” to save the new setting.
If the pressure drops below 0.5  bar, the built-in low-water pressure - Press the “MODE” key twice to return to normal operating mode
switch locks the appliance until the system’s pressure goes back above (Standby).
0.8  bar. A fill valve connection is provided under the appliance. The
FAULT:
DE

installer may also fit the system with a separate valve. Make sure that the
appliance is always turned off when filling the system. To do so, flip the The temperature setting of the appliance and the safety functions of the
on/off switch located to the left of the control panel. (see control panel) various parts are continuously monitored by a regulator controlled by
the microprocessor (MCBA).
For more information, please ask your installer when the system is If a fault occurs, this MCBA disables the appliance and gives an error
delivered. code: the screen flashes and the first character is an “E” followed by the
fault code. [See list of faults]
A safety valve is provided under the appliance. If the pressure of the
installation exceeds 3 bars, this valve opens and water from the system To reset the unit:
is drained off. If this happens, please contact your installer. - Press the “reset” key on the screen.
If the fault code appears again, contact your contractor.
PL
RU

664Y5300 • A EN • 6
TECHNICAL CHARACTERISTICS

EN
General characteristics • HeatMaster 25 / 35 TC

HM 25 TC HM 35 TC
Central heating Natural gas Propane Natural gas Propane
Max. heat input kW 24,95 24,95 34,9 30,6
Min. heat input kW 10,2 10,2 10,0 10,0
Max. useful power 80/60°C kW 24,29 24,29 34,1 29,9

FR
Min. useful power 80/60°C kW 9,8 9,8 9,8 9,8
Efficiency at 30% load [EN677] % 107,5 107,2 108,5 106,2
Efficiency in domestic hot water mode [Δt = 30°C] % 105,9 105,9 105,9 105,9
Flue gas
CO emissions (max./min. power) mg/kWh 70 / 6 105 / 17 70 / 6 105 / 17
NOx emissions (max./min. power) mg/kWh 59 / 29 72 / 31 59 / 29 72 / 31
NOx class [EN483] 5 5 5 5

NL
Flue gas temperature - Max output power 80/60°C °C 58 58 60 60
Flue gas temperature - Max. output power 50/30°C °C 35 35 35 35
Mass flow rate of combustion products kg/h 41 41 55 46,5
Flue-gas duct - max. pressure drop Pa 130 130 130 130
Concentric flue gas channel max. length m 20 20 20 20
Gas
Gas pressure mbar 20 / 25 30 / 37 / 50 20 / 25 30 / 37 / 50
Gas flow rate G20 m3/h 2,64 — 3,7 —

ES
Gas flow rate G25 m3/h 3,1 — 4,3 —
Gas flow rate G31 kg/h — 1,95 — 2,37
CO2 [max power] % CO2 8,99 10,5 9,4 10,5
CO2 [min power] % CO2 6,67 10,1 9,0 10,1
Hydraulic parameters
Max operating temperature °C 90 90 90 90
Total capacity L 201,5 201,5 201,5 201,5

IT
Heating circuit capacity L 101,1 101,1 101,1 101,1
Max operating pressure of the heating circuit bar 3 3 3 3
Heat exchanger pressure drop [ΔT = 20] mbar 15 15 30 30
Electrical connection
Class IP 30 30 30 30
Supply voltage V/Hz 230/50 230/50 230/50 230/50
Maximum absorbed electric current A 0,8 0,8 0,8 0,8

DE
Drained weight kg 174 174 174 174

DOMESTIC HOT WATER PROVISION • HeatMaster 25 / 35 TC

System operating at 90°C HM 25 TC HM 35 TC


Peak flow rate at 40°C [ΔT = 30°C] L/10’ 448 472
Peak flow rate at 40°C [ΔT = 30°C] L/60’ 1084 1322
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Continuous flow rate at 40°C [ΔT = 30°C] L/h 764 1070


Peak flow rate at 45°C [ΔT = 35°C] L/10’ 370 389
Peak flow rate at 45°C [ΔT = 35°C] L/60’ 915 1116
Continuous flow rate at 45°C [ΔT = 35°C] L/h 655 917
Peak flow rate at 60°C [ΔT = 50°C] L/10’ 230 243
Peak flow rate at 60°C [ΔT = 50°C] L/60’ 611 731
Continuous flow rate at 60°C [ΔT = 50°C] L/h 458 642
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Preheat time minutes 45 37

EN • 7 664Y5300 • A
TECHNICAL CHARACTERISTICS
EN

General characteristics • HeatMaster 70 / 85 TC

HM 70 TC HM 85 TC
Central heating Natural gas Propane Natural gas Propane
Max. heat input kW 69,9 69,9 85,0 [92,0] 85,0 [92,0]
Min. heat input kW 17,2 17,2 17,2 17,2
Max. useful power 80/60°C kW 68,2 68,2 82,5 82,5
FR

Min. useful power 80/60°C kW 16,7 16,7 16,7 16,7


Efficiency at 30% load [EN677] % 109,0 106,7 107,8 105,5
Efficiency in domestic hot water mode [Δt = 30°C] % 104,0 104,0 104,0 104,0
Flue gas
CO emissions (max./min. power) mg/kWh 42,8 / 4,3 90,0 / 45,0 58,9 / 4,3 90,0 / 45,0
NOx emissions (max./min. power) mg/kWh 52 / 17,4 61 / 25 72,4 / 19 85 / 27
NOx class [EN483] 5 5 5 5
NL

Flue gas temperature - Max output power 80/60°C °C 60,6 60,6 61,6 61,6
Flue gas temperature - Max. output power 50/30°C °C 34 34 35,1 35,1
Mass flow rate of combustion products kg/h 113 110 137 [148] 134 [145]
Flue-gas duct - max. pressure drop Pa 150 150 150 150
Concentric flue gas channel max. length m 20 20 20 20
Gas
Gas pressure mbar 20 / 25 30 / 37 / 50 20 / 25 30 / 37 / 50
Gas flow rate G20 m3/h 7,40 — 8,99 [9,73] —
ES

Gas flow rate G25 m3/h 8,60 — 10,46 [11,32] —


Gas flow rate G31 kg/h — 5,43 — 6,61
CO2 [max power] % CO2 9,1 10,9 9,3 10,9
CO2 [min power] % CO2 8,6 9,0 8,6 9,0
Hydraulic parameters
Max operating temperature °C 90 90 90 90
Total capacity L 315 315 315 315
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Heating circuit capacity L 125 125 125 125


Max operating pressure of the heating circuit bar 3 3 3 3
Heat exchanger pressure drop [ΔT = 20] mbar 135 135 200 200
Electrical connection
Class IP 30 30 30 30
Supply voltage V/Hz 230/50 230/50 230/50 230/50
Maximum absorbed electric current A 1,0 1,0 1,0 1,0
DE

Drained weight kg 284 284 284 284

DOMESTIC HOT WATER PROVISION • HeatMaster 70 / 85 TC

System operating at 90°C HM 70 TC HM 85 TC


Peak flow rate at 40°C [ΔT = 30°C] L/10’ 825 868
Peak flow rate at 40°C [ΔT = 30°C] L/60’ 2542 3076
PL

Continuous flow rate at 40°C [ΔT = 30°C] L/h 2061 2713


Peak flow rate at 45°C [ΔT = 35°C] L/10’ 682 718
Peak flow rate at 45°C [ΔT = 35°C] L/60’ 2154 2513
Continuous flow rate at 45°C [ΔT = 35°C] L/h 1766 2325
Peak flow rate at 60°C [ΔT = 50°C] L/10’ 392 413
Peak flow rate at 60°C [ΔT = 50°C] L/60’ 1416 1594
Continuous flow rate at 60°C [ΔT = 50°C] L/h 1229 1617
RU

Preheat time minutes 46 35

664Y5300 • A EN • 8
ELECTRICAL CONNECTION

EN
WIRING DIAGRAM: HEATMASTER® TC

1. 230 V outlet 15. Room thermostat (optional)


2. On/Off switch 16. NTC3 domestic hot water sensor
3. Charging pump 17. NTC4 outside temperature sensor (optional)
4. Heating circulator (optional) 18. NTC6 flow sensor for second heating circuit (optional)
5. Gas valve rectifier 19. Positive terminal of the ionisation current
6. 230 Volt - 24 Volt transformer 20. RAM high limit thermostat (optional)

FR
7. MCBA 21. Ignition and ionisation cable
8. Display 22. 230 Volt burner power supply (HeatMaster® 70 / 85 TC only]
9. Low-water pressure switch 23. Gas pressure switch (HeatMaster® 70 / 85 TC only]
10. Burner PWM plug
11. Summer/winter switch
12. NTC1 flow sensor The ionisation current is measured between the terminal (19) and the
13. NTC2 return sensor earth.
14. NTC5 flue-gas temperature sensor

NL
21

X11.
R Bk
X5.1
13

20 G Br
X5.2
12

Br O
BUS A X5.3
11

Bk Bk

ES
BUS B X5.4
10

R
19 14
9

B R
B X4.1
8

18 Br B
X4.2
7

Bk Br
X4.3
6

17 O B R
12
5

B
Br B R
13 X3.1
4

16 W O B Br
X3.2
3

G O
X3.3
2

15 V B Bk Bk
X3.4
1

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B
t X3.5
11 X3.6

B. Blue Bk
X2.1
Bk. Black R
10 X2.2 7
Br. Brown V
X2.3
G. Grey W
X2.4
O. Orange 9 23 R
X2.5
R. Red G V O O
8
X2.6
V. Violet

DE
P P X2.7
W. White V V
X2.8 X7
Y/Gr. Yellow/Green R R
X2.9
G G
X2.10
Br Br
X2.11
B B
5 X2.12

6
X12.
Y/Gr Y/Gr Y/Gr Bk
4 X1.6 X10.7
6

PL

Br W W R
M X1.5 X10.6
5

B B V
X1.4
4

PE Y/Gr Y/Gr B B
1 X1.3 X10.1
3

N B B Br
230V ~ 50Hz X1.2 X10.3
2

PE
L Br Br
N X1.1
1

3 M
L1
2
B B

Br Br

22
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Y/Gr

EN • 9 664Y5300 • A
INSTALLATION
EN

INSTALLATION AREA
Min. 300 mm
- Make sure that all air vents are unobstructed. Min. 25 mm Min. 25 mm
- Do not store any flammable materials in this room.
- Do not store any corrosive materials, paint, solvents, salts, chlorine products or any other
detergent products in the vicinity of this appliance.
- If you smell gas, do not operate electrical switches, close the gas valve on the meter,
ventilate the rooms and contact your installer.
2
1 bar 3

O 4
FR

ACCESSIBILITY
The appliance must be placed in such a way that it is always easily accessible. Furthermore,
the unit must have the following minimum clearance around it.

DIMENSIONS
A B C D E F G H I J K L M N O
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
NL

HM 25 / 35 TC 1720 600 500 80 125 140 1700 670 110 100 200 960 — 170 230
HM 70 / 85 TC 2145 690 580 100 150 160 2095 725 125 105 270 1210 200 235 240

HYDRAULIC CONNECTIONS HeatMaster® 25 / 35 TC HeatMaster® 70 / 85 TC


Heating connection [F] Ø 1" 1"1/2
DHW connection [M] Ø 1" 1"
Gas supply [M] Ø 3/4" 3/4"
ES

“Easy Fit” kit for


B H HeatMaster® 25 / 35 TC only
E
3 x 65 690
D F I
C 180 730

K
IT

2
1 bar 3

O 4
1736

L
A G

M
DE

FLUE CONNECTION
The connection must comply with the local standards in force, taking into account local energy suppliers’ instructions, fire regulations and pollution
PL

regulations.

The maximum flue pressure drop is 130 Pascal for the HeatMaster® 25 / 35 TC and 150 Pascal for the HeatMaster® 70 / 85 TC.
This value can be calculated using the table below:

EXAMPLE OF CALCULATION:
C13x pipe with: a monitoring section + 2 90° pipe bends + 2 metres of horizontal pipe + 2 45° pipe bends + 4 metres of vertical and sloped pipe + one
vertical terminal unit.

The resistance of this system is as follows: 2.5 + (2 x 6.0) + (2 x 5.0) + (2 x 4.0) + (4 x 5.0) + 20 = 72.5 Pa.
RU

As this value is lower than the maximum authorised resistance, this installation is therefore compliant.

664Y5300 • A EN • 10
INSTALLATION

EN
FLUE PRESSURE DROP IN Concentric pipe Separate air inlet Separate flue gas exhaust
PASCAL HM 25 / 35 TC HM 70 / 85 TC HM 25 / 35 TC HM 70 / 85 TC HM 25 / 35 TC HM 70 / 85 TC
(1 Pascal = 0.01 mbar) Ø 80/125 mm Ø 100/150 mm Ø 80 mm Ø 100 mm Ø 80 mm Ø 100 mm
Straight pipe 1 m 5.0 8.0 1.5 4.1 2.0 5.5
Pipe with measuring point 2.5 4.0 — — 1.0 2,7
90° bend 6.0 9.6 1.9 5.2 3.4 9.3
45° bend 4.0 6.4 1.3 3.5 2.3 6.3
Vertical terminal 20.0 32.0 — — — —

FR
Horizontal terminal 15.0 24.0 — — — —

This table is based on ACV equipment and cannot be applied elsewhere.

NL
C43(x) C43(x)

ES
C33(x) C43(x) C43(x) C13(x)

IT
C33(x) B23P C93(x) C43(x) C43(x) C53(x)

C13(x) : Connection by pipes with a horizontal terminal that simultaneously takes in combustion air for the burner and discharges combustion products DE
outside through openings that are either concentric or close enough together to be subjected to similar wind conditions.

C33(x) : Connection by pipes with a vertical terminal that simultaneously takes in fresh air for the burner and discharges combustion products outside
through openings that are either concentric or close enough together to be subjected to similar wind conditions.

C43(x) : Connection by two ducts to a collective duct system serving more than one appliance; this system of collective ducts features two ducts
connected to a terminal unit that simultaneously takes in fresh air for the burner and discharges the combustion products outside through
openings that are either concentric or close enough together to be subjected to similar wind conditions.
PL

C53(x) : Connection to separate ducts for supplying combustion air and discharging combustion products; these ducts may end in zones with different
pressure levels.

C93(x) : Connection with an individual system of which the exhaust duct for the combustion products is installed in an exhaust pipe that is part of the
building. The appliance, the exhaust duct and the terminal units are certified as an inextricable assembly.

B23 : Connection to an exhaust duct discharging the combustion products outside of the installation area, with the combustion air being drawn
directly from this area.
RU

B23P : Connection to a combustion product exhaust system designed to operate with positive pressure.

EN • 11 664Y5300 • A
INSTALLATION
EN

GAS CONNECTION
- The HeatMaster® TC boiler has a Ø 3/4"M gas connection to connect a gas isolator.

- The gas connection must comply with all applicable standards.

- If there is a risk of impurities coming from the gas network, place a gas filter upstream of the connection.

- Bleed the gas duct and carefully check the seal of all of the appliance’s external and internal gas ducts.
FR

- Check the system’s gas pressure (refer to the technical data table).

- Check the gas pressure when commissioning the appliance.

GAS CATEGORIES

HeatMaster® 25 / 35 TC
NL

Country of destination: AL - AT - BE - BG - CH - CY - CZ - DE - DK - EE - ES - FI - FR - GB - GR - HR - HU
IE - IS - IT - LT - LU - LV - MK - MT - NL - NO - PL - PT - RO - SE - SI - SK - TR

Appliance categories: I2H // I2L // I2E // I2E(S) // I2Er // I2ELL // I2HS // I3B/P // I3P


ES

Gas type and pressure: G20-20 mbar // G25-25 mbar // G25-20 mbar // G20/G25-20/25 mbar
G25.1-25 mbar / G30-(28-30) mbar // G30-50 mbar
G31-30 mbar // G31-37 mbar // G31-50 mbar

HeatMaster® 70 / 85 TC
IT

Country of destination: AL - AT - BE - BG - CH - CY - CZ - DE - DK - EE - ES - FI - FR - GB - GR - HR - HU
IE - IS - IT - LT - LU - LV - MK - MT - NL - NO - PL - PT - RO - SE - SI - SK - TR

Appliance categories: I2H // I2L // I2E // I2E(R) // I2Er // I2ELL


I3B/P // I3P // I3+ // II2H3P // II2H3B/P // II2H3+ // II2L3B/P
II2ELL3B/P // II2L3P // II2Er3+ // II2Er3P
DE

Gas type and pressure: G20-20 mbar // G25-25 mbar // G20/G25-20/25 mbar
G25.1-25 mbar // G30-(28-30) mbar // G30-50 mbar
G31-30 mbar // G31-37 mbar // G31-50 mbar
PL
RU

664Y5300 • A EN • 12
INSTALLATION

EN
CONVERSION TO NATURAL GAS OR DOMESTIC HOT WATER CONNECTION
PROPANE
As indicated on the data plate, the boiler is factory preset to operate The DHW tank (secondary) must be filled and pressurised
with G20 or G31 gas. before filling and pressurising the heating circuit
(primary).
To convert the boiler to another type of gas, it is necessary to:
The HeatMaster® TC can be connected directly to the DHW circuit.
• add or remove the cover plate (F)
• adjust the CO2 Flush the system before connecting the DHW circuit.

FR
• adjust parameters 22 to 28 of the MCBA [see MCBA parameters for the
specialist]. The system must be equipped with an approved safety unit including a
7 bar safety valve, a non-return valve and a stop valve.
The CO2 parameters to be set are indicated in the technical data table.
During the heating process, the domestic water expands and the
pressure increases. As soon as the pressure exceeds the safety valve
ADDING THE COVER PLATE setting, the valve opens and discharges. The use of a DHW expansion
1. Turn off the gas and electric power supplies. tank (minimum 2 litres) will avoid a discharge of water and reduce water
2. Unscrew the three-piece coupling (A) from the gas pipe. hammer.
3. Unplug the gas valve (B).

NL
4. Dismantle the gas valve-venturi assembly (C).
5. Remove the gas valve from the venturi (D) and position the cover The hot water can reach temperatures in excess
plate (F) in the centre of the O ring (E). of 60°C. This can cause burns. Therefore, we
recommend installing a thermostatic mixing valve
directly after the appliance.
Conversion propane HeatMaster® 70 / 85 TC

A
If stop valves are used in the installation, they can cause
pressure waves when they are closed.
To avoid this, use devices to reduce water hammer.

ES
F
B
If the HeatMaster® 25 or 35 TC is used to produce hot
water without connection to a heating circuit, an
E expansion chamber with a capacity of at least 16 litres
must be incorporated into the primary system (no internal
expansion tank for the HeatMaster® 25 / 35 TC).
C

IT
D
Cover plate Ø
Gas type HM 70 / 85 TC
G31 or G30 6.8
Make sure you position the O ring correctly (E). 6
7
KEY

DE
6. Reassemble the gas valve-venturi assembly, following the same 1. Domestic cold water
procedure in reverse order. isolation valve
2. Non-return valve
7. Stick the sticker provided with the conversion kit on the boiler and
2

3. Pressure reducer
1 bar 3

O 4

check the box to indicate the type of gas to be used with the boiler.
4. Safety valve
5. DHW expansion vessel
Check that the boiler has no gas leaks while operating. 6. DHW temperature control valve
7. Hot water tap

The conversion of natural gas to propane or the reverse is


PL

not authorized in certain countries such as Belgium.


Refer to the gas categories chart.

Before carrying out the CO2 setting, it is important to


modify the fan speed parameters.
(See MCBA parameters for the specialist)
3
1 2 4

5
RU

EN • 13 664Y5300 • A
INSTALLATION
EN

CENTRAL HEATING CONNECTION 1. Isolating valve in the heating circuit


2. Safety valve calibrated to 3 bar, with pressure gauge
RECOMMENDATIONS 3. System filling valve
4. Expansion vessel
5. Drain down valve
6. Condensate discharge
The DHW tank (secondary) must be filled and pressurised 7. Heating pump
before filling and pressurising the heating circuit
(primary).
FR

- The whole central heating system must be thoroughly flushed with


clean water before being connected to the appliance. 7

- The central heating safety valve is integrated and located in the


appliance. It must be connected to the drain with an air gap (allowing 1
an inspection).
2
1 bar 3

O 4

- Two 10-litre primary expansion tanks are built into the HeatMaster®
70 / 85 TC (there is no expansion tank in the HeatMaster® 25 / 35 TC). An
1
external expansion tank must be fitted depending on the installation.
NL

- A de-stratification pump is built into the appliance. This pump must


operate in DHW mode as well as in heating mode. The 3-way switch
must be set to speed 3.

- Fill the system with tap water. Contact your ACV representative about
the use of inhibitors.

- It is possible that the connections are capped due to the presence


of residual water from tests carried out on the appliance. Please 3
ensure that all the caps are removed before filling the appliance.
4 2
ES

- There is a connection and valve for filling and/or draining the


appliance at the bottom of the unit behind the front panel. 5
Fill the appliance to the minimum pressure of one bar. Purge the 6
entire installation and refill the appliance to 1.5 bar.

- Ensure that the condensate trap is fitted and connect the hose to the
drain using a connection that can be inspected. If necessary fill the
trap with clean water. Take the necessary precautions to prevent any
risk of the condensate freezing.
ASSEMBLING THE BALL CONDENSATE TRAP
IT

The connection for draining condensate must comply


with current regulations.

If there is a risk of low pressure in the hot water circuit


(installation of HeatMaster® on the roof of a building), it is
essential to install a vacuum breaker device onto the cold
DE

water supply.
PL
RU

664Y5300 • A EN • 14
INSTALLATION

EN
INSTALLATION OF A HIGH-TEMPERATURE HEATING CIRCUIT CONTROLLED BY AN ACV 22
ROOM THERMOSTAT
SCHEMATIC DIAGRAM

FR
ACV 22

MCBA

NL
ES
OPTIONAL EQUIPMENT

10 11 12 13
Code Description

9
Remove this link to

IT
8
10800018 ACV 22 Room thermostat connect the room

7
thermostat.

6
5
High-temperature kit DN 25:

4
10800221 Includes a circulator, two isolation
[HM 25 / 35 TC] valves, the check valve and two 3
2
thermometers.
1

High-temperature kit DN 32:


10800107 Includes a circulator, two isolation

DE
[HM 70 / 85 TC] valves, the check valve and two
thermometers.
6
5
4
3
2
1

PL

Initial adjusted Description

00: Heating mode “OFF”


01: Heating mode “ON”

Temperature set-point for the water in the heating circuit (adjustable from 30°C to 85°C).
RU

00: Use of an outside temperature sensor and a room thermostat

EN • 15 664Y5300 • A
INSTALLATION
EN

INSTALLATION OF A HIGH OR LOW-TEMPERATURE HEATING CIRCUIT WITH CLIMATE


CONTROL BASED ON THE OUTSIDE TEMPERATURE.
SCHEMATIC DIAGRAM
FR

AF120
ACV 22
NL

MCBA
AM3 - 11
ES

NTC12K RAM
IT

OPTIONAL EQUIPMENT
Code Description Code Description
DE

Outdoor sensor
10800018 ACV 22 Room thermostat 10510100
12kΩ — AF120

Low-temperature kit DN 25


Module AM3-11 Includes a circulator, two isolation
10800223
10800095 Manages the second heating circuit - valves, the check valve, two
[HM 25 / 35 TC]
communicates directly with the MCBA. thermometers, a 3-way valve with built-
PL

in bypass and a servomotor.

Low-temperature kit DN 32
Contact sensor, 12kΩ Includes a circulator, two isolation
10800106
537D3040 Measures the flow temperature of the valves, the check valve, two
[HM 70 / 85 TC]
circuit controlled. thermometers and a 3-way valve with
built-in bypass.

RAM 5109 contact thermostat ARA661 servomotor


10510900 Obligatory to protect all floor heating 10800199 Motor for 3-way valve DN 32 with the
RU

circuits. low-temperature kit.

664Y5300 • A EN • 16
INSTALLATION

EN
BLOCK DIAGRAM FOR WIRING IN ACCORDANCE WITH APPLICABLE STANDARDS.

M
Y1 X3

Y2 X2
Ph
N X1

N N

FR
PE

NL
10 11 12 13 90

Heating flow temperature (°C)


P4
9

80
8

70
7

60
6

P15 50
5

40

ES
4

30
1 2 P10
3

P16 20
L1
2

10
L
1

0
-25 -20 -15 -10 -5 0 5 10 15 20 25

P11 P12

Outside T° (°C)

Initial adjusted Description

IT
Maximum temperature of the DHW set-point

00: Domestic hot water mode “OFF”


01: Domestic hot water mode “ON”

00: Heating mode “OFF”


01: Heating mode “ON”

Maximum boiler temperature (must be higher than the hot water temperature).
DE
Minimum temperature for the water in the heating circuit (adjustable from 15°C to 60°C).

Minimum outdoor temperature (T4) (adjustable from –20 to –10°C).

Maximum outdoor temperature (T4) (adjustable from 15°C to 25°C).


PL

Maximum temperature of the heating circuit

Minimum temperature of the heating circuit

20: Circulator controlled by the room thermostat – DHW priority active


21: Continuous circulator - night reduction active – DHW priority active
RU

50: Circulator controlled by the room thermostat – DHW priority inactive


61: Continuous circulator - night reduction active – DHW priority inactive

EN • 17 664Y5300 • A
INSTALLATION
EN

INSTALLATION OF TWO HEATING CIRCUITS CONTROLLED BY ROOM UNIT AND ZMC-2


MODULE

SCHEMATIC DIAGRAM
FR

AF120
Room Unit

ZMC-2
(230 Volt)

MCBA
NL

M M

RAM VF202
VF202

ZMC-2
(230 Volt)
ES

OPTIONAL EQUIPMENT
Code Description Code Description
IT

2-circuit manifold DN 25
Room Unit RSC 10800208
10800189 With connection pipes and built-in wall
Delivered with outdoor sensor. [HM 25 / 35 TC]
mounts.

Low-temperature kit DN 25


ZMC-2 module (kit) 10800223
10800218 Includes a circulator, two isolation
Manages the second heating circuit [HM 25 / 35 TC]
valves, the check valve, two
- alarm contact - only functions in
X2 thermometers and a 3-way valve with
conjunction with the Room Unit RSC. X2
built-in bypass.
DE

Clip-in interface RMCIEBV3


10800104 2-circuit manifold DN 32
10800036 Enables communication between the
[HM 70/85 TC] With built-in wall mounts.
MCBA and the Room Unit RSC.

10800045 Manifold connection kit DN 32


2 kΩ — VF202 contact sensor 10800142
Includes two stainless steel hoses
For outlet on controlled circuit [HM 70 / 85 TC]
X2 Ø 1"1/2 with Ø 1"1/4 reducer
PL

Low-temperature kit DN 32


10800106
RAM 5109 contact thermostat Includes a circulator, two isolation
[HM 70 / 85 TC]
10510900 Obligatory to protect all floor heating valves, the check valve, two
circuits. thermometers and a 3-way valve with
X2
built-in bypass.

10800199 ARA661 servomotor


Outside temperature sensor,
10510100 Motor for 3-way valve DN 32 with the
12kΩ — AF120
RU

X2 low-temperature kit.

664Y5300 • A EN • 18
INSTALLATION

EN
BLOCK DIAGRAM FOR WIRING IN ACCORDANCE WITH APPLICABLE STANDARDS.

230 Volt - 6A 230 Volt - 6A


50Hz VA 50Hz VA
PE N L PE N L
L 1 2 3 N N N N L 1 2 3 N N N N

FR
M M

NL
ZMC-2 ZMC-2
(230 Volt) (230 Volt)

ES
A B VF 0 VE 0 A B VF 0 VE 0
13 12 11 10 9 8 7 6 5 4 3 2 1

VF202 VF202
1

2
BUS A
BUS B

BUS B

BUS A

BUS B BUS B

IT
BUS A BUS A

10800036: Address of the "0" interface

=0 =4
=1 =5 DE
=2 =6
=3 =7
PL

Initial adjusted Description

Maximum temperature of the DHW set-point

00: Domestic hot water mode “OFF”


01: Domestic hot water mode “ON”

00: Heating mode “OFF”


01: Mode heating “ON”
RU

Maximum temperature of the heating circuit (must be higher than the DHW temperature).

EN • 19 664Y5300 • A
COMMISSIONING AND MAINTENANCE
EN

COMMISSIONING THE SYSTEM - Check if the parameters are set to meet the user’s requirements.
- The boiler’s settings can only be checked by a trained ACV
installer or the ACV maintenance department.
- Switch the appliance to maximum power mode by pressing
The DHW tank (secondary) must be filled and pressurised
simultaneously on the Mode and Plus (+) keys.
before filling and pressurising the heating circuit
- Check the dynamic gas pressure at the gas valve (See diagram below,
(primary).
ref. 1). This must be at least 18 mbar.
The two circuits, DHW and heating, must be filled prior to
Let the appliance heat for a few minutes until it reaches at least 60°C.
using the appliance.
Check the CO2 setting of the appliance using a measuring instrument.
The optimum value is indicated in the technical data table. To
FR

increase the CO2 value, turn the venturi screw anticlockwise, and turn
it clockwise to decrease this value (see diagram below, ref. 2).
- Fill the tank slowly and bleed it by opening the hot water outlet. Bleed Then switch the appliance to minimum power mode by pressing
all the outlets and make sure there are no leaks in the domestic hot simultaneously on the Mode and Minus (-) keys. Let the appliance
water system. stabilise for a few minutes.
- Fill the whole system up to a minimum of 1.5 bar using the boiler fill Check the CO2 value. It should be either equal to the value at full
valve. power or a maximum of 0.5% less than it. If you observe a significant
Fill the system slowly. Also check that the automatic bleed valve is deviation, please contact ACV’s maintenance department.
working. Make sure there are no leaks in the central heating system.
- Purge the charging pump and check that it rotates.
- Open the gas valve, bleed the pipe and check for leaks in the system.
BOILER MAINTENANCE
NL

- Ensure the condensate trap is correctly fitted underneath the boiler.


- Connect the power cable to the boiler via the terminal provided and
switch on the appliance. Where appropriate, put the room thermostat
at its highest setting so the boiler starts up. ACV recommends that you have your boiler inspected,
- Check the gas pressure and leave the boiler to heat for a few minutes. and cleaned, if necessary, at least once a year.
Switch the boiler to maximum power mode and check the CO2. (See
technical data table). Disconnect the electrical power supply before undertaking any work
Then switch the boiler to minimum power mode and check the CO2. on it.
(See technical data table).
- Set the central heating and hot water temperatures according to the - Check that the condensate trap is not clogged, fill it as required and
values indicated in the instructions for use. check for leaks.
ES

- Bleed the central heating system again and if necessary fill to reach - Check that the safety valves are in good working order.
the desired pressure. - Bleed the complete system and refill to 1.5 bar if necessary.
- Make sure that the central heating system is properly balanced and, if
needed, adjust the valves to prevent certain circuits or radiators from
getting a flow rate that is far above or below the set rate. In the case of repeated fills, contact your installer.

- Check the boiler’s pressure in maximum power mode.


If this value is very different from the original setting it may indicate
The diameter of the condensate discharge pipe cannot be an obstruction in the air intake ducts or flue gas exhaust pipes, or that
reduced. The pipe must never be obstructed. the exchanger is clogged.
IT

CHECKING THE SETTINGS TEMPERATURE SENSOR RESISTANCE TABLE

T° [°C] RΩ T° [°C] RΩ T° [°C] RΩ


Specific regulation in Belgium for the HeatMaster® – 20 98200 25 12000 70 2340
25 / 35 TC : the CO2, gas flow, air flow and air/gas supply
– 15 75900 30 9800 75 1940
parameters are factory preset and cannot be changed.
– 10 58800 35 8050 80 1710
–5 45900 40 6650 85 1470
DE

0 36100 45 5520 90 1260


5 28600 50 4610 95 1100
10 22800 55 3860 100 950
15 18300 60 3250
20 14700 65 2750

Ref. 3:
2
PL

The OFFSET
setting of the
3 gas valve is set at
the factory and
sealed.
It cannot be
modified.

1
RU

664Y5300 • A EN • 20
COMMISSIONING AND MAINTENANCE

EN
DISMANTLING THE BURNER CLEANING THE EXCHANGER
- Close the gas supply valve. - Dismantle the burner as described above.
- Open the top front panel of the boiler. - Remove the burner insulation.
- Remove the fan plug (24 Volt), the ignition cable, the gas valve control - Use a vacuum cleaner to clean out the chamber.
and the ignition electrode earth. - It may also be necessary to pour water into the cylinder in order to
- For easier access, you can also remove the flap located on the top clean out any foreign bodies located in the flue ducts.
panel of the boiler. After doing this, it is essential that the condensate trap is cleaned.
- Unscrew the 4 nuts of the burner using a socket and ratchet. - Check the burner’s insulation and seal and replace if necessary.
- Unscrew the three-piece connection of the gas pipe. - Check the electrode and replace if necessary.
- Lift the burner, the fan and the gas valve out in one piece and remove - Reassemble the burner and check for any leaks.

FR
them from the exchanger. Take care not to damage the burner’s - Power the appliance on again. Set the appliance to maximum power
insulation, which is inside the exchanger. mode and check for burned gas leaks.
- Check the condition of the insulation and the seals and replace - Check the gas pressure and the CO2 setting using the method
them systematically, then put the burner back following the above described in the previous section.
procedure in reverse order.

NL
ES
X 4

DISASSEMBLING AND INSPECTING IT


DE
THE ELECTRODE
- Remove the ignition cable.
- Remove the two retaining screws.
- Disconnect the earth connection from the electrode and make sure
that the lock washer is fastened between the earth cable and the
electrode during assembly.
- Check the condition of the seal and replace it if required, then put the
electrode back following the above procedure in reverse order.
PL

HeatMaster® 25 / 35 TC HeatMaster® 25 / 35 TC

3 mm

5 mm 3 mm
RU

EN • 21 664Y5300 • A
MCBA parameters for the specialist
EN

STANDBY MODE PARAMETER MODE


When the boiler is switched on, it starts up in Stand-by mode, as shown SETTING THE MCBA PARAMETERS
in the figure above. To access Parameter mode when the system is in Standby mode, press
the “MODE” key once.
This is the standard mode of the MCBA. The MCBA automatically returns
to this mode after 20 minutes if no key is pressed on the display. When To scroll through the list of parameters press “STEP”. To modify the
one or more parameters were stored, the new parameters will become value of the parameter, use the “+” or "–" keys.
active.
FR

Next, press “STORE” to save the modified value. The screen will flash
The first digit indicates the boiler’s current status, depending on the once to confirm the data has been saved.
situation of the boiler and the burner. The last two digits indicate the
boiler temperature. To activate the modified parameters, press “MODE” again (this will
switch you to Info mode). However, if you do not press any key, the
system returns to Standby mode after 20 minutes and activates the
Status Boiler function changes.

Standby, no heat demand


NL

Fan pre-purge/post-purge
Display
Ignition

Operation of the burner for heating


MODE

Operation of the burner for domestic hot water

Waiting for signal from the air pressure switch or to


ES

Factory setting
obtain number of start revolutions.
HM 25 TC
The burner is off because the set value has been HM 35 TC
reached. There is still a demand for heat. Description of the HM 70 TC
Display parameters HM 85 TC

Circulator time delay after the heating demand.

Setting the hot water


Circulator time delay after the hot water demand.
IT

temperature
STEP
Blocked burner:

Please refer to paragraph "MCBA blockage and


error codes" on pages 28 and 29 Hot water (DHW)
production

If the burner is blocked for one of the above reasons, the screen display 00 = Off
alternates between "9" and the temperature (last two digits) and “b” STEP
DE

with the error code.


01 = On

Once the cause of the blocking has been resolved, the burner
starts up automatically after a maximum of 150 seconds. Switching heating On/Off

00 = Off
Status Boiler function
STEP
Internal adjustment — Three-way valve 01 = On
PL

Burner on for holding boiler warm

Test function: max RPM in CH mode Maximum temperature


in central heating (CH)
Test function: min RPM in CH mode mode
STEP

Test function: burner on with fixed fan speed


RU

664Y5300 • A EN • 22
MCBA parameters for the specialist

EN
Display
INFO MODE
INFORMATION ON THE INSTALLATION
To switch from Standby mode to Info mode, press “MODE” twice
MODE
Press the “STEP” key until you see the desired information.
The dot located behind the first position flashes to indicate that the boiler is in Info mode.

FR
MODE

Description of the Description of the Description of the


Display parameters Display parameters Display parameters

Number of DHW
Flow temperature
NA starts
T1 in °C
[ x 100]
STEP STEP STEP

NL
Number of DHW
Return temperature
Ionisation current starts
T2 in °C
[ x 1]
STEP STEP STEP

Number of hours of
Domestic hot water
NA DHW operation
temperature T3 in °C
[ x 10000]
STEP STEP STEP

ES
Number of hours of
Outside temperature
NA DHW operation
T4 in °C
[ x 100]
STEP STEP STEP

Number of hours of
Flue gas temperature Internal MCBA
DHW operation
T5 in °C temperature
[ x 1]
STEP STEP STEP

Flow temperature Number of CH

IT
set-point calculated starts
in °C [ x 10000]
STEP STEP

Rate of increase of Number of CH


flow temperature starts
in °C/s [ x 100]
STEP STEP

Rate of increase of Number of CH


return temperature starts

DE
in °C/s [ x 1]
STEP STEP

Rate of increase Number of hours of


of hot water CH operation
temperature in °C/s [ x 10000]
STEP STEP

Flow temperature of Number of hours of


2nd central heating CH operation
circuit [ x 100]
STEP STEP
PL

Number of hours of
NA CH operation
[ x 1]
STEP STEP

Number of DHW
NA starts
[ x 10000]
STEP STEP
RU

EN • 23 664Y5300 • A
MCBA parameters for the specialist
EN

CODE MODE
ENTERING THE CODE
By entering the code you can access from Parameter 10 to Parameter 113 and consult the communication mode, the fan speed mode and the Error
mode.

Only ACV approved installers know the access code.


FR

For more information, please contact our after-sales service.

ou
To access Code mode, press simultaneously on the MODE and
+ -
STEP keys.
(Only in Standby mode!)
NL

Press the STORE key and the screen flashes briefly to indicate that
the code has been accepted.

MODE STEP

Press STEP once and the screen indicates “C” in the first position, STORE
then random characters in the third and fourth positions.
Press the MODE key until the desired mode appears.
ES

STEP

Press “+” or “–” to change the code


IT

SETTING THE PARAMETERS: only accessible using the code


Factory setting
STEP Display Description of the parameters HM 25 TC HM 35 TC HM 70 TC HM 85 TC

Minimum central heating temperature using outdoor


sensor.

Minimum external temperature [adjustment of the


DE

heating curve].

Maximum external temperature [adjustment of the


heating curve].

Frost protection temperature.

Correction for outside temperature.


PL

Maximum flow temperature of the 2nd circuit.

Minimum flow temperature of the 2nd circuit.

Hysteresis of the 2nd circuit temperature.

T lock: 00 = Disabled
RU

Locks the heat demand, if the heating set-point T° is


lower than the parameter value.

664Y5300 • A EN • 24
MCBA parameters for the specialist

EN
SETTING THE PARAMETERS: only accessible using the code
Factory setting
STEP Display Description of the parameters HM 25 TC HM 35 TC HM 70 TC HM 85 TC

Booster 00 = Off [minute].

FR
Night time central heating reduction (°C).

Increase of the primary temperature set point to


generate hot water.

Natural gas
Max. fan speed in heating mode [rpm x
100].
Propane

NL
Natural gas
Max. fan speed in central heating mode
[rpm].
Propane

Natural gas
Max fan speed in domestic hot water
mode
(rpm x 100).
Propane

ES
Natural gas
Max. fan speed in DHW mode [rpm].
Propane

Natural gas
Min. fan speed [rpm x 100].

IT
Propane

Natural gas
Min. fan speed [rpm].
Propane

Natural gas

DE
Fan speed during ignition [rpm x 100].
Propane

Fan speed during slow start [rpm x 100]

Min. power time after start-up in CH mode [sec. x 9.0]

Central heating pump over run 00 = 10 sec. [min.]


PL

Domestic hot water pump over run [sec. x 10.2].

CH hysteresis on.

CH hysteresis off.
RU

DHW hysteresis on.

EN • 25 664Y5300 • A
MCBA parameters for the specialist
EN

Factory setting
STEP Display Description of the parameters HM 25 TC HM 35 TC HM 70 TC HM 85 TC

Burner trigger hysteresis (domestic hot water).

DHW detection hysteresis on.


FR

DHW detection hysteresis off.

Central heating block time (sec x 10.2).

Domestic hot water block time (sec x 10.2).

DHW CH locking time [sec. x 10.2].


NL

Max. operating time in DHW mode [min.]

00: High temperature circuit - circulator controlled by


room thermostat - DHW priority active.

50: Controlled circuit [outdoor sensor and AM3-11


module] - circulator controlled by the room
thermostat - DHW priority inactive.
ES

DHW production type:

This parameter cannot be modified in any way on


a HeatMaster®

Manual fan speed (test)

1st position: special pump [0 = disabled]


2nd position: minimum disable cycle [0 = disabled]
IT

Pre-spark [sec.]

Extra pre-sweep [sec.]

Post-ventilation [sec.]
DE

Fan speed during post-ventilation [rpm x 100]

Opening time of the 2nd CH circuit valve [sec. x 15]

Factor "I" of the 2nd CH circuit

Fan factor "I" (raise)


PL

Fan factor "I" (lower)

Max. T5 temperature limit [C°].

Max. T6 temperature limit [C°]


RU

Maximum dT1/dt [x 0.1 °C/sec.]

664Y5300 • A EN • 26
MCBA parameters for the specialist

EN
Factory setting
STEP Display Description of the parameters HM 25 TC HM 35 TC HM 70 TC HM 85 TC

Maximum dT3/dt [x 0.1 °C/sec.]

Difference T1 - T2 for modulation

FR
Pulses per rotation/PWM frequency

External ignition/start attempts

Maximum NTC1-NTC2 time [sec. X 15]

Minimum to maximum time in CH mode [sec.]

NL
System 1 options

System 2 options

Protection options 2

Additional parameter 0 [Value + 256]

ES
COMMUNICATION MODE (with code):
This mode indicates communication between the boiler and the control module.
MODE Display STEP Display Description of the parameters

No communication

Communication only between the boiler module and the optional control module.

IT
Communication between all the connected appliances.

The interface kit and the programmable room thermostat are available as an option.

FAN MODE (with code):


This mode indicates the fan’s current speed
MODE Display STEP Display Description of the parameters

The fan’s current speed is 5500 rpm. DE

ERROR MODE [with code]:


This mode indicates the most recent error, as well as the status of the boiler and the values at the time of this error.
MODE Display STEP Display Description of the parameters

Error code at last lockout.


PL

Boiler status at the time of the error

T1 temperature at the time of the error

T2 temperature at the time of the error

Hot water temperature T3 at the time of the error


RU

Outdoor temperature T4 at the time of the error

EN • 27 664Y5300 • A
MCBA BLOCKAGE AND ERROR CODES
EN

LIST OF ERROR CODES + SOLUTIONS [in ERROR mode]


If a fault occurs during operation, the system locks out and the screen starts to flash.
The first character is an “E” or “b” and the following two indicate the code of this fault, as indicated in the table below.

To unlock the system:


• Press "RESET" on the screen.
• If the fault is repeated continually, contact your installer.
FR

Codes Description of the fault Resolution of the fault


1. Check the wiring (short circuit in the 24 V wiring)
Abnormal flame signal detected 2. Check the electrode
3. Replace the MCBA (water damage)
1. Check the ignition wiring
No flame presence after five start-up attempts 2. Check the electrode and its position
3. Check the burner gas level

Gas valve or triac error Replace the rectifier or the gas valve
NL

Durable locking Press “RESET”

1. Check the electrode gap


No flame detection or poor feed current quality 2. Check resistance kΩ of the electrode cable
3. Stabilisation of the current

Detection of an Input error Check the Input and press “RESET”

Gas valve relay error If the problem persists after two “RESET” attempts, replace the MCBA
ES

The air pressure switch did not close Check the air pressure switch

EPROM error If the problem persists after two “RESET” attempts, replace the MCBA

1. Check the limit thermostat


Max input thermostat open or 24 V fuse has blown. 2. Check the 24 Volt fuse of the MCBA
3. Link 12-13 missing

Internal error If the problem persists after two “RESET” attempts, replace the MCBA
IT

Water in the 24 Volt circuit Check the 24 Volt circuit and dry if necessary [sensors, terminal, etc.]

Internal error If the problem persists after two “RESET” attempts, replace the MCBA

Internal error If the problem persists after two “RESET” attempts, replace the MCBA

Internal error If the problem persists after two “RESET” attempts, replace the MCBA

1. Check the NTC wiring and replace it if necessary


DE

T1 > 110°C
2. If the NTC1 sensor is OK, check if there is water flow in the boiler

T2 > 110°C Check the NTC wiring and replace it if necessary

The NTC1 and NTC2 sensors are the wrong way


Switch the NTC1 and NTC2 sensors around
round
1. Check if the pump is running
T1 gradient too high
2. If there is no problem with the pump, bleed the system
Gas pressure switch or low-water pressure switch
Check the gas pressure switch or the low-water pressure switch
open
PL

1. Check the PWM connection


2. Check the fan’s wiring
No tachometer signal from the fan
3. If the problem persists after two “RESET” attempts, replace the fan. Otherwise
change the MCBA
The fan’s tachometer signal does not drop back 1. Check the draught in the flue
to "0" 2. If the draught is sufficient, replace the fan
Maximum temperature difference between T1 and
Check the water flow rate
T2 is too high
1. Check the connection of the NTC1 sensor
Short circuit NTC1 2. Check the wiring of the NTC1 sensor
RU

3. If the problem persists replace the NTC1 sensor

664Y5300 • A EN • 28
MCBA BLOCKAGE AND ERROR CODES

EN
Codes Description of the fault Resolution of the fault
1. Check the connection of the NTC2 sensor
Short circuit NTC2 2. Check the wiring of the NTC2 sensor
3. If the problem persists replace the NTC2 sensor
1. Check the connection of the NTC3 sensor
Short circuit NTC3 2. Check the wiring of the NTC3 sensor
3. If the problem persists replace the NTC3 sensor
1. Check the connection of the NTC5 sensor

FR
Short circuit NTC5 2. Check the wiring of the NTC5 sensor
3. If the problem persists replace the NTC5 sensor
1. Check the connection of the NTC1 sensor
NTC1 open circuit 2. Check the wiring of the NTC1 sensor
3. If the problem persists replace the NTC1 sensor
1. Check the connection of the NTC2 sensor
NTC2 open circuit 2. Check the wiring of the NTC2 sensor
3. If the problem persists replace the NTC2 sensor
1. Check the connection of the NTC3 sensor

NL
NTC3 open circuit 2. Check the wiring of the NTC3 sensor
3. If the problem persists replace the NTC3 sensor
1. Check the connection of the NTC5 sensor
NTC5 open circuit 2. Check the wiring of the NTC5 sensor
3. If the problem persists replace the NTC5 sensor

Value of EPROM parameters out of tolerance If the problem persists after two “RESET” attempts, reprogramme the MCBA

Internal error If the problem persists after two “RESET” attempts, replace the MCBA

ES
1. Check the connection of the NTC5 sensor
Flue gas temperature too high (NTC5) 2. Check the wiring of the NTC5 sensor
3. If the problem persists replace the NTC5 sensor
1. Press “RESET”
Error during reading of the parameters
2. If the error persists, replace the MCBA
Air pressure switch closed when it should have
Check the air pressure switch
opened

Water pressure Check the water pressure

1. Check the supply voltage of the MCBA

IT
Incorrect fan speed during start-up
2. If you detect no problems with it, replace the fan

Temperature of the NTC6 sensor too high Check the 3-way valve or the valve motor

Network frequency out of tolerance Check the mains frequency

Conflicting or invalid cascade address Check the cascade address

Internal error If the problem persists after two “RESET” attempts, replace the MCBA

DE
Deviation of the mains frequency > 1.5 Hz Check the mains frequency

Opening of air pressure switch during burner


Check the air pressure switch
operation

Ionisation current too low during burner operation Measure the ionisation current

Gas pressure switch opened during burner


Check the gas pressure switch
PL

operation

NTC1 or NTC2 sensor deviation Check the NTC1 and NTC2 sensors

NTC1 or NTC2 sensor faulty Check the NTC1 and NTC2 sensors

NTC1 or NTC2 sensor stuck Check the NTC1 and NTC2 sensors
RU

EN • 29 664Y5300 • A

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