Professional Documents
Culture Documents
FR
NL
ES
HeatMaster
25 / 35 / 70 / 85 TC
IT
DE
PL
RU
664Y5300 • A
CONTENTS
EN
WATER QUALITY 4
• General 4 MCBA PARAMETERS
FR
• Prevention principles 4
FOR THE SPECIALIST 22
• Standby Mode 22
• Parameter mode 22
DESCRIPTION OF THE APPLIANCE 5 • Info mode 23
• Code mode 24
• Adjusting code-protected parameters 24
USER GUIDE 6 •
•
Communication mode
Fan mode
27
27
• Instructions for use 6
• Error mode 27
• Setting the parameters 6
NL
ELECTRICAL CONNECTION 9
ES
• Wiring diagram 9
INSTALLATION 10
• Installation area 10
• Dimensions 10
• Flue connection 10
• Gas connection 12
• Gas categories 12
• Propane conversion 13
• Domestic hot water connection 13
IT
CERTIFICATION
The appliances bear the "CE" mark in accordance with the
standards in force in the various countries [European Directives
92/42/EEC "Efficiency" and 2009/142/CE "Gas Appliances"].
PL
664Y5300 • A EN • 2
SAFETY PRECAUTIONS
EN
WHO SHOULD READ THESE INSTRUCTIONS IMPORTANT NOTES
These instructions should be read by: This manual forms part of the items delivered with the appliance and
- the design engineer/consultant must be given to the user to keep in a safe place!
- the user
- the installer The system must be installed, commissioned, serviced and repaired by
- the service engineer an approved installer, in accordance with current standards in force.
FR
Essential instruction for the correct operation of the
installation. The manufacturer reserves the right to change the
technical characteristics and features of its products
Essential instruction for the safety of persons and the without prior notice.
environment.
The availability of certain models and their accessories
may vary from market to market.
Electrocution hazard: use a qualified technician.
NL
IF YOU SMELL GAS:
Burn hazard.
Gas leaks may cause an explosion that may result in
serious injury.
ES
• Before installing and bringing the boiler into service, first - Make sure that there is nobody in the danger zone.
carefully read this manual. - Notify the gas and electricity providers from outside the building.
• It is prohibited to modify the interior of the appliance in any way, - Turn off the building’s electricity supply from a safe place (outside the
without the manufacturer's prior written agreement. building).
• The boiler must be installed by a qualified engineer, in
accordance with applicable local standards and local codes in
force. FROST PROTECTION
• Failure to follow the instructions describing test operations The boiler features a built-in frost protection mechanism: as soon as the
and procedures could result in personal injury or a risk of boiler temperature [NTC1 sensor] drops below 7°C, the central heating
environmental pollution. pump is activated. As soon as the flow temperature falls below 3°C, the
• In order to ensure the appliance operates safely and correctly, it burner starts up until the flow temperature rises above 10°C. The pump
IT
is important to have it serviced by an approved contractor. continues to run for around 10 minutes.
• If there is a problem please contact your contractor for advice. If an outdoor temperature probe is connected, the circulator is activated
• In spite of the strict quality standards that ACV applies to its when the outside temperature drops below the preset threshold.
appliances during production, inspection and transport, faults In order to enable the HeatMaster® TC boiler to protect the system
may occur. Please notify your approved contractor immediately against freezing, all the valves of the radiators and the convectors
of any faults. should be completely open.
Remember to give the fault code displayed on the screen.
• Defective parts can only be replaced with original factory parts.
• The burners are preset in the factory.
• Specific regulation in Belgium:
DE
The CO2, gas flow, air flow and air/gas supply parameters are
adjusted in the factory and cannot be changed in Belgium.
EN • 3 664Y5300 • A
WATER QUALITY
EN
components in the system made of ordinary steel (radiators, etc.) will Copper < 0.1 mg/l
be deposited on the hot surfaces, including those inside the exchanger.
These deposits in the heat exchanger reduce the water flow rate and
thermally insulate the exchange surfaces, which is likely to damage
them. These parameters must be measured and the water must be treated
if these values are outside the range. ACV recommends Fernox (www.
fernox.com) and Sentinel (www.sentinel-solutions.net) additives.
ENSURING PROTECTION AGAINST OXYGEN Please note that these additives must be used in accordance with the
- Mechanical process: a deaerator combined with a desludger installed instructions issued by the manufacturer of the water treatment product.
according to the manufacturer’s instructions effectively reduces the
effects of oxygen on the installation;
ES
- Chemical process: additives keep the oxygen in solution in the water. CLEANING THE SYSTEM
ACV recommends Fernox (www.fernox.com) and Sentinel (www. Before the system is filled, it must be cleaned in accordance with
sentinel-solutions.net) additives. standard EN14868. Chemical cleaning agents can be used. ACV
Please note that these additives must be used according to the recommends Fernox (www.fernox.com) and Sentinel (www.sentinel-
instructions issued by the manufacturer of the water treatment solutions.net) additives.
product. Please note that these additives must be used in accordance with the
instructions issued by the manufacturer of the water treatment product.
WATER HARDNESS
Depending also on the volume of water in the system, the water
hardness and the fill frequency, a certain amount of limestone gets If any of the recommendations cannot be followed, the
IT
into the circuit. The resulting fur is deposited on the hot surfaces, boiler must be hydraulically separated from the system
including those inside the heat exchanger, reducing the passage of by a plate type heat exchanger.
water and thermally insulating the active surfaces of the exchanger. This
phenomenon can damage the heat exchanger.
664Y5300 • A EN • 4
DESCRIPTION OF THE APPLIANCE
EN
1 10 HeatMaster® 25 / 35 TC
1. Concentric flue connection 80/125 mm that can be
11 transformed into two pipes 80/80 mm
2. Domestic hot water outlet
2 3. Heating circuit outlet
12 4. Stainless steel heat exchanger
5. Stainless steel "Tank-in-Tank" hot water cylinder
6. Indirect water preheater
FR
3 13 7. Heating circuit return
8. Cold water inlet
9. Condensate discharge
4 14 10. Modulating AIR/GAS premix burner
11. Gas connection
12. Combustion chamber
5 13. Control panel
15 14. Heating circuit
15. Rigid expanded polyurethane foam insulation
NL
16. Boiler charging pump
6 16 17. Primary circuit separating disc
18. Safety valve (3 bar)
7 17 19. Drain down valve
8
18
ES
9 19
1 12 HeatMaster® 70 / 85 TC
1. Concentric flue connection 100/150 mm that can be
transformed into two pipes 100/100 mm
13 2. Domestic hot water outlet
2
IT
3. Heating circuit outlet
4. Combustion chamber
3 5. Stainless steel heat exchanger
6. Stainless steel "Tank-in-Tank" hot water cylinder
14 7. Auxiliary tank primary return
8. Indirect water preheater
4 9. Heating circuit return
10. Cold water inlet
5 11. Primary circuit separating disc
15
DE
12. Gas connection
13. Modulating AIR/GAS premix burner
14. Control panel
6 15. Heating circuit
16. Primary expansion vessel (2x)
17. Rigid expanded polyurethane foam insulation
16 18. Boiler charging pump
7 19. Safety valve (3 bar)
PL
8 17
9 18
combi boiler.
11 19
EN • 5 664Y5300 • A
USER GUIDE
EN
desired value:
00 = disabled; 01 = enabled.
Pre-cut for an optional - Press “STORE” to save the setting.
Control Unit regulator - Press the “MODE” key twice to return to normal operating mode
(Standby).
on the gauge on the right-hand side of the display. - Press “MODE” once: the screen displays “Para”.
- Press the “STEP” key four times: the first digit is 4 and the last two
digits indicate the current temperature setting for the central heating.
In the case of repeated fills, contact your installer. - To change this temperature, press the "+" or "–" keys until the
temperature indicated by the last two digits is the desired
The heating circuit pressure must be at least 1 bar and must be regularly temperature.
checked by the end user. - Press “STORE” to save the new setting.
If the pressure drops below 0.5 bar, the built-in low-water pressure - Press the “MODE” key twice to return to normal operating mode
switch locks the appliance until the system’s pressure goes back above (Standby).
0.8 bar. A fill valve connection is provided under the appliance. The
FAULT:
DE
installer may also fit the system with a separate valve. Make sure that the
appliance is always turned off when filling the system. To do so, flip the The temperature setting of the appliance and the safety functions of the
on/off switch located to the left of the control panel. (see control panel) various parts are continuously monitored by a regulator controlled by
the microprocessor (MCBA).
For more information, please ask your installer when the system is If a fault occurs, this MCBA disables the appliance and gives an error
delivered. code: the screen flashes and the first character is an “E” followed by the
fault code. [See list of faults]
A safety valve is provided under the appliance. If the pressure of the
installation exceeds 3 bars, this valve opens and water from the system To reset the unit:
is drained off. If this happens, please contact your installer. - Press the “reset” key on the screen.
If the fault code appears again, contact your contractor.
PL
RU
664Y5300 • A EN • 6
TECHNICAL CHARACTERISTICS
EN
General characteristics • HeatMaster 25 / 35 TC
HM 25 TC HM 35 TC
Central heating Natural gas Propane Natural gas Propane
Max. heat input kW 24,95 24,95 34,9 30,6
Min. heat input kW 10,2 10,2 10,0 10,0
Max. useful power 80/60°C kW 24,29 24,29 34,1 29,9
FR
Min. useful power 80/60°C kW 9,8 9,8 9,8 9,8
Efficiency at 30% load [EN677] % 107,5 107,2 108,5 106,2
Efficiency in domestic hot water mode [Δt = 30°C] % 105,9 105,9 105,9 105,9
Flue gas
CO emissions (max./min. power) mg/kWh 70 / 6 105 / 17 70 / 6 105 / 17
NOx emissions (max./min. power) mg/kWh 59 / 29 72 / 31 59 / 29 72 / 31
NOx class [EN483] 5 5 5 5
NL
Flue gas temperature - Max output power 80/60°C °C 58 58 60 60
Flue gas temperature - Max. output power 50/30°C °C 35 35 35 35
Mass flow rate of combustion products kg/h 41 41 55 46,5
Flue-gas duct - max. pressure drop Pa 130 130 130 130
Concentric flue gas channel max. length m 20 20 20 20
Gas
Gas pressure mbar 20 / 25 30 / 37 / 50 20 / 25 30 / 37 / 50
Gas flow rate G20 m3/h 2,64 — 3,7 —
ES
Gas flow rate G25 m3/h 3,1 — 4,3 —
Gas flow rate G31 kg/h — 1,95 — 2,37
CO2 [max power] % CO2 8,99 10,5 9,4 10,5
CO2 [min power] % CO2 6,67 10,1 9,0 10,1
Hydraulic parameters
Max operating temperature °C 90 90 90 90
Total capacity L 201,5 201,5 201,5 201,5
IT
Heating circuit capacity L 101,1 101,1 101,1 101,1
Max operating pressure of the heating circuit bar 3 3 3 3
Heat exchanger pressure drop [ΔT = 20] mbar 15 15 30 30
Electrical connection
Class IP 30 30 30 30
Supply voltage V/Hz 230/50 230/50 230/50 230/50
Maximum absorbed electric current A 0,8 0,8 0,8 0,8
DE
Drained weight kg 174 174 174 174
EN • 7 664Y5300 • A
TECHNICAL CHARACTERISTICS
EN
HM 70 TC HM 85 TC
Central heating Natural gas Propane Natural gas Propane
Max. heat input kW 69,9 69,9 85,0 [92,0] 85,0 [92,0]
Min. heat input kW 17,2 17,2 17,2 17,2
Max. useful power 80/60°C kW 68,2 68,2 82,5 82,5
FR
Flue gas temperature - Max output power 80/60°C °C 60,6 60,6 61,6 61,6
Flue gas temperature - Max. output power 50/30°C °C 34 34 35,1 35,1
Mass flow rate of combustion products kg/h 113 110 137 [148] 134 [145]
Flue-gas duct - max. pressure drop Pa 150 150 150 150
Concentric flue gas channel max. length m 20 20 20 20
Gas
Gas pressure mbar 20 / 25 30 / 37 / 50 20 / 25 30 / 37 / 50
Gas flow rate G20 m3/h 7,40 — 8,99 [9,73] —
ES
664Y5300 • A EN • 8
ELECTRICAL CONNECTION
EN
WIRING DIAGRAM: HEATMASTER® TC
FR
7. MCBA 21. Ignition and ionisation cable
8. Display 22. 230 Volt burner power supply (HeatMaster® 70 / 85 TC only]
9. Low-water pressure switch 23. Gas pressure switch (HeatMaster® 70 / 85 TC only]
10. Burner PWM plug
11. Summer/winter switch
12. NTC1 flow sensor The ionisation current is measured between the terminal (19) and the
13. NTC2 return sensor earth.
14. NTC5 flue-gas temperature sensor
NL
21
X11.
R Bk
X5.1
13
20 G Br
X5.2
12
Br O
BUS A X5.3
11
Bk Bk
ES
BUS B X5.4
10
R
19 14
9
B R
B X4.1
8
18 Br B
X4.2
7
Bk Br
X4.3
6
17 O B R
12
5
B
Br B R
13 X3.1
4
16 W O B Br
X3.2
3
G O
X3.3
2
15 V B Bk Bk
X3.4
1
IT
B
t X3.5
11 X3.6
B. Blue Bk
X2.1
Bk. Black R
10 X2.2 7
Br. Brown V
X2.3
G. Grey W
X2.4
O. Orange 9 23 R
X2.5
R. Red G V O O
8
X2.6
V. Violet
DE
P P X2.7
W. White V V
X2.8 X7
Y/Gr. Yellow/Green R R
X2.9
G G
X2.10
Br Br
X2.11
B B
5 X2.12
6
X12.
Y/Gr Y/Gr Y/Gr Bk
4 X1.6 X10.7
6
PL
Br W W R
M X1.5 X10.6
5
B B V
X1.4
4
PE Y/Gr Y/Gr B B
1 X1.3 X10.1
3
N B B Br
230V ~ 50Hz X1.2 X10.3
2
PE
L Br Br
N X1.1
1
3 M
L1
2
B B
Br Br
22
RU
Y/Gr
EN • 9 664Y5300 • A
INSTALLATION
EN
INSTALLATION AREA
Min. 300 mm
- Make sure that all air vents are unobstructed. Min. 25 mm Min. 25 mm
- Do not store any flammable materials in this room.
- Do not store any corrosive materials, paint, solvents, salts, chlorine products or any other
detergent products in the vicinity of this appliance.
- If you smell gas, do not operate electrical switches, close the gas valve on the meter,
ventilate the rooms and contact your installer.
2
1 bar 3
O 4
FR
ACCESSIBILITY
The appliance must be placed in such a way that it is always easily accessible. Furthermore,
the unit must have the following minimum clearance around it.
DIMENSIONS
A B C D E F G H I J K L M N O
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
NL
HM 25 / 35 TC 1720 600 500 80 125 140 1700 670 110 100 200 960 — 170 230
HM 70 / 85 TC 2145 690 580 100 150 160 2095 725 125 105 270 1210 200 235 240
K
IT
2
1 bar 3
O 4
1736
L
A G
M
DE
FLUE CONNECTION
The connection must comply with the local standards in force, taking into account local energy suppliers’ instructions, fire regulations and pollution
PL
regulations.
The maximum flue pressure drop is 130 Pascal for the HeatMaster® 25 / 35 TC and 150 Pascal for the HeatMaster® 70 / 85 TC.
This value can be calculated using the table below:
EXAMPLE OF CALCULATION:
C13x pipe with: a monitoring section + 2 90° pipe bends + 2 metres of horizontal pipe + 2 45° pipe bends + 4 metres of vertical and sloped pipe + one
vertical terminal unit.
The resistance of this system is as follows: 2.5 + (2 x 6.0) + (2 x 5.0) + (2 x 4.0) + (4 x 5.0) + 20 = 72.5 Pa.
RU
As this value is lower than the maximum authorised resistance, this installation is therefore compliant.
664Y5300 • A EN • 10
INSTALLATION
EN
FLUE PRESSURE DROP IN Concentric pipe Separate air inlet Separate flue gas exhaust
PASCAL HM 25 / 35 TC HM 70 / 85 TC HM 25 / 35 TC HM 70 / 85 TC HM 25 / 35 TC HM 70 / 85 TC
(1 Pascal = 0.01 mbar) Ø 80/125 mm Ø 100/150 mm Ø 80 mm Ø 100 mm Ø 80 mm Ø 100 mm
Straight pipe 1 m 5.0 8.0 1.5 4.1 2.0 5.5
Pipe with measuring point 2.5 4.0 — — 1.0 2,7
90° bend 6.0 9.6 1.9 5.2 3.4 9.3
45° bend 4.0 6.4 1.3 3.5 2.3 6.3
Vertical terminal 20.0 32.0 — — — —
FR
Horizontal terminal 15.0 24.0 — — — —
NL
C43(x) C43(x)
ES
C33(x) C43(x) C43(x) C13(x)
IT
C33(x) B23P C93(x) C43(x) C43(x) C53(x)
C13(x) : Connection by pipes with a horizontal terminal that simultaneously takes in combustion air for the burner and discharges combustion products DE
outside through openings that are either concentric or close enough together to be subjected to similar wind conditions.
C33(x) : Connection by pipes with a vertical terminal that simultaneously takes in fresh air for the burner and discharges combustion products outside
through openings that are either concentric or close enough together to be subjected to similar wind conditions.
C43(x) : Connection by two ducts to a collective duct system serving more than one appliance; this system of collective ducts features two ducts
connected to a terminal unit that simultaneously takes in fresh air for the burner and discharges the combustion products outside through
openings that are either concentric or close enough together to be subjected to similar wind conditions.
PL
C53(x) : Connection to separate ducts for supplying combustion air and discharging combustion products; these ducts may end in zones with different
pressure levels.
C93(x) : Connection with an individual system of which the exhaust duct for the combustion products is installed in an exhaust pipe that is part of the
building. The appliance, the exhaust duct and the terminal units are certified as an inextricable assembly.
B23 : Connection to an exhaust duct discharging the combustion products outside of the installation area, with the combustion air being drawn
directly from this area.
RU
B23P : Connection to a combustion product exhaust system designed to operate with positive pressure.
EN • 11 664Y5300 • A
INSTALLATION
EN
GAS CONNECTION
- The HeatMaster® TC boiler has a Ø 3/4"M gas connection to connect a gas isolator.
- If there is a risk of impurities coming from the gas network, place a gas filter upstream of the connection.
- Bleed the gas duct and carefully check the seal of all of the appliance’s external and internal gas ducts.
FR
- Check the system’s gas pressure (refer to the technical data table).
GAS CATEGORIES
HeatMaster® 25 / 35 TC
NL
Country of destination: AL - AT - BE - BG - CH - CY - CZ - DE - DK - EE - ES - FI - FR - GB - GR - HR - HU
IE - IS - IT - LT - LU - LV - MK - MT - NL - NO - PL - PT - RO - SE - SI - SK - TR
Appliance categories: I2H // I2L // I2E // I2E(S) // I2Er // I2ELL // I2HS // I3B/P // I3P
ES
Gas type and pressure: G20-20 mbar // G25-25 mbar // G25-20 mbar // G20/G25-20/25 mbar
G25.1-25 mbar / G30-(28-30) mbar // G30-50 mbar
G31-30 mbar // G31-37 mbar // G31-50 mbar
HeatMaster® 70 / 85 TC
IT
Country of destination: AL - AT - BE - BG - CH - CY - CZ - DE - DK - EE - ES - FI - FR - GB - GR - HR - HU
IE - IS - IT - LT - LU - LV - MK - MT - NL - NO - PL - PT - RO - SE - SI - SK - TR
Gas type and pressure: G20-20 mbar // G25-25 mbar // G20/G25-20/25 mbar
G25.1-25 mbar // G30-(28-30) mbar // G30-50 mbar
G31-30 mbar // G31-37 mbar // G31-50 mbar
PL
RU
664Y5300 • A EN • 12
INSTALLATION
EN
CONVERSION TO NATURAL GAS OR DOMESTIC HOT WATER CONNECTION
PROPANE
As indicated on the data plate, the boiler is factory preset to operate The DHW tank (secondary) must be filled and pressurised
with G20 or G31 gas. before filling and pressurising the heating circuit
(primary).
To convert the boiler to another type of gas, it is necessary to:
The HeatMaster® TC can be connected directly to the DHW circuit.
• add or remove the cover plate (F)
• adjust the CO2 Flush the system before connecting the DHW circuit.
FR
• adjust parameters 22 to 28 of the MCBA [see MCBA parameters for the
specialist]. The system must be equipped with an approved safety unit including a
7 bar safety valve, a non-return valve and a stop valve.
The CO2 parameters to be set are indicated in the technical data table.
During the heating process, the domestic water expands and the
pressure increases. As soon as the pressure exceeds the safety valve
ADDING THE COVER PLATE setting, the valve opens and discharges. The use of a DHW expansion
1. Turn off the gas and electric power supplies. tank (minimum 2 litres) will avoid a discharge of water and reduce water
2. Unscrew the three-piece coupling (A) from the gas pipe. hammer.
3. Unplug the gas valve (B).
NL
4. Dismantle the gas valve-venturi assembly (C).
5. Remove the gas valve from the venturi (D) and position the cover The hot water can reach temperatures in excess
plate (F) in the centre of the O ring (E). of 60°C. This can cause burns. Therefore, we
recommend installing a thermostatic mixing valve
directly after the appliance.
Conversion propane HeatMaster® 70 / 85 TC
A
If stop valves are used in the installation, they can cause
pressure waves when they are closed.
To avoid this, use devices to reduce water hammer.
ES
F
B
If the HeatMaster® 25 or 35 TC is used to produce hot
water without connection to a heating circuit, an
E expansion chamber with a capacity of at least 16 litres
must be incorporated into the primary system (no internal
expansion tank for the HeatMaster® 25 / 35 TC).
C
IT
D
Cover plate Ø
Gas type HM 70 / 85 TC
G31 or G30 6.8
Make sure you position the O ring correctly (E). 6
7
KEY
DE
6. Reassemble the gas valve-venturi assembly, following the same 1. Domestic cold water
procedure in reverse order. isolation valve
2. Non-return valve
7. Stick the sticker provided with the conversion kit on the boiler and
2
3. Pressure reducer
1 bar 3
O 4
check the box to indicate the type of gas to be used with the boiler.
4. Safety valve
5. DHW expansion vessel
Check that the boiler has no gas leaks while operating. 6. DHW temperature control valve
7. Hot water tap
5
RU
EN • 13 664Y5300 • A
INSTALLATION
EN
O 4
- Two 10-litre primary expansion tanks are built into the HeatMaster®
70 / 85 TC (there is no expansion tank in the HeatMaster® 25 / 35 TC). An
1
external expansion tank must be fitted depending on the installation.
NL
- Fill the system with tap water. Contact your ACV representative about
the use of inhibitors.
- Ensure that the condensate trap is fitted and connect the hose to the
drain using a connection that can be inspected. If necessary fill the
trap with clean water. Take the necessary precautions to prevent any
risk of the condensate freezing.
ASSEMBLING THE BALL CONDENSATE TRAP
IT
water supply.
PL
RU
664Y5300 • A EN • 14
INSTALLATION
EN
INSTALLATION OF A HIGH-TEMPERATURE HEATING CIRCUIT CONTROLLED BY AN ACV 22
ROOM THERMOSTAT
SCHEMATIC DIAGRAM
FR
ACV 22
MCBA
NL
ES
OPTIONAL EQUIPMENT
10 11 12 13
Code Description
9
Remove this link to
IT
8
10800018 ACV 22 Room thermostat connect the room
7
thermostat.
6
5
High-temperature kit DN 25:
4
10800221 Includes a circulator, two isolation
[HM 25 / 35 TC] valves, the check valve and two 3
2
thermometers.
1
DE
[HM 70 / 85 TC] valves, the check valve and two
thermometers.
6
5
4
3
2
1
PL
Temperature set-point for the water in the heating circuit (adjustable from 30°C to 85°C).
RU
EN • 15 664Y5300 • A
INSTALLATION
EN
AF120
ACV 22
NL
MCBA
AM3 - 11
ES
NTC12K RAM
IT
OPTIONAL EQUIPMENT
Code Description Code Description
DE
Outdoor sensor
10800018 ACV 22 Room thermostat 10510100
12kΩ — AF120
Low-temperature kit DN 32
Contact sensor, 12kΩ Includes a circulator, two isolation
10800106
537D3040 Measures the flow temperature of the valves, the check valve, two
[HM 70 / 85 TC]
circuit controlled. thermometers and a 3-way valve with
built-in bypass.
664Y5300 • A EN • 16
INSTALLATION
EN
BLOCK DIAGRAM FOR WIRING IN ACCORDANCE WITH APPLICABLE STANDARDS.
M
Y1 X3
Y2 X2
Ph
N X1
N N
FR
PE
NL
10 11 12 13 90
80
8
70
7
60
6
P15 50
5
40
ES
4
30
1 2 P10
3
P16 20
L1
2
10
L
1
0
-25 -20 -15 -10 -5 0 5 10 15 20 25
P11 P12
Outside T° (°C)
IT
Maximum temperature of the DHW set-point
Maximum boiler temperature (must be higher than the hot water temperature).
DE
Minimum temperature for the water in the heating circuit (adjustable from 15°C to 60°C).
EN • 17 664Y5300 • A
INSTALLATION
EN
SCHEMATIC DIAGRAM
FR
AF120
Room Unit
ZMC-2
(230 Volt)
MCBA
NL
M M
RAM VF202
VF202
ZMC-2
(230 Volt)
ES
OPTIONAL EQUIPMENT
Code Description Code Description
IT
2-circuit manifold DN 25
Room Unit RSC 10800208
10800189 With connection pipes and built-in wall
Delivered with outdoor sensor. [HM 25 / 35 TC]
mounts.
X2 low-temperature kit.
664Y5300 • A EN • 18
INSTALLATION
EN
BLOCK DIAGRAM FOR WIRING IN ACCORDANCE WITH APPLICABLE STANDARDS.
FR
M M
NL
ZMC-2 ZMC-2
(230 Volt) (230 Volt)
ES
A B VF 0 VE 0 A B VF 0 VE 0
13 12 11 10 9 8 7 6 5 4 3 2 1
VF202 VF202
1
2
BUS A
BUS B
BUS B
BUS A
BUS B BUS B
IT
BUS A BUS A
=0 =4
=1 =5 DE
=2 =6
=3 =7
PL
Maximum temperature of the heating circuit (must be higher than the DHW temperature).
EN • 19 664Y5300 • A
COMMISSIONING AND MAINTENANCE
EN
COMMISSIONING THE SYSTEM - Check if the parameters are set to meet the user’s requirements.
- The boiler’s settings can only be checked by a trained ACV
installer or the ACV maintenance department.
- Switch the appliance to maximum power mode by pressing
The DHW tank (secondary) must be filled and pressurised
simultaneously on the Mode and Plus (+) keys.
before filling and pressurising the heating circuit
- Check the dynamic gas pressure at the gas valve (See diagram below,
(primary).
ref. 1). This must be at least 18 mbar.
The two circuits, DHW and heating, must be filled prior to
Let the appliance heat for a few minutes until it reaches at least 60°C.
using the appliance.
Check the CO2 setting of the appliance using a measuring instrument.
The optimum value is indicated in the technical data table. To
FR
increase the CO2 value, turn the venturi screw anticlockwise, and turn
it clockwise to decrease this value (see diagram below, ref. 2).
- Fill the tank slowly and bleed it by opening the hot water outlet. Bleed Then switch the appliance to minimum power mode by pressing
all the outlets and make sure there are no leaks in the domestic hot simultaneously on the Mode and Minus (-) keys. Let the appliance
water system. stabilise for a few minutes.
- Fill the whole system up to a minimum of 1.5 bar using the boiler fill Check the CO2 value. It should be either equal to the value at full
valve. power or a maximum of 0.5% less than it. If you observe a significant
Fill the system slowly. Also check that the automatic bleed valve is deviation, please contact ACV’s maintenance department.
working. Make sure there are no leaks in the central heating system.
- Purge the charging pump and check that it rotates.
- Open the gas valve, bleed the pipe and check for leaks in the system.
BOILER MAINTENANCE
NL
- Bleed the central heating system again and if necessary fill to reach - Check that the safety valves are in good working order.
the desired pressure. - Bleed the complete system and refill to 1.5 bar if necessary.
- Make sure that the central heating system is properly balanced and, if
needed, adjust the valves to prevent certain circuits or radiators from
getting a flow rate that is far above or below the set rate. In the case of repeated fills, contact your installer.
Ref. 3:
2
PL
The OFFSET
setting of the
3 gas valve is set at
the factory and
sealed.
It cannot be
modified.
1
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664Y5300 • A EN • 20
COMMISSIONING AND MAINTENANCE
EN
DISMANTLING THE BURNER CLEANING THE EXCHANGER
- Close the gas supply valve. - Dismantle the burner as described above.
- Open the top front panel of the boiler. - Remove the burner insulation.
- Remove the fan plug (24 Volt), the ignition cable, the gas valve control - Use a vacuum cleaner to clean out the chamber.
and the ignition electrode earth. - It may also be necessary to pour water into the cylinder in order to
- For easier access, you can also remove the flap located on the top clean out any foreign bodies located in the flue ducts.
panel of the boiler. After doing this, it is essential that the condensate trap is cleaned.
- Unscrew the 4 nuts of the burner using a socket and ratchet. - Check the burner’s insulation and seal and replace if necessary.
- Unscrew the three-piece connection of the gas pipe. - Check the electrode and replace if necessary.
- Lift the burner, the fan and the gas valve out in one piece and remove - Reassemble the burner and check for any leaks.
FR
them from the exchanger. Take care not to damage the burner’s - Power the appliance on again. Set the appliance to maximum power
insulation, which is inside the exchanger. mode and check for burned gas leaks.
- Check the condition of the insulation and the seals and replace - Check the gas pressure and the CO2 setting using the method
them systematically, then put the burner back following the above described in the previous section.
procedure in reverse order.
NL
ES
X 4
HeatMaster® 25 / 35 TC HeatMaster® 25 / 35 TC
3 mm
5 mm 3 mm
RU
EN • 21 664Y5300 • A
MCBA parameters for the specialist
EN
Next, press “STORE” to save the modified value. The screen will flash
The first digit indicates the boiler’s current status, depending on the once to confirm the data has been saved.
situation of the boiler and the burner. The last two digits indicate the
boiler temperature. To activate the modified parameters, press “MODE” again (this will
switch you to Info mode). However, if you do not press any key, the
system returns to Standby mode after 20 minutes and activates the
Status Boiler function changes.
Fan pre-purge/post-purge
Display
Ignition
Factory setting
obtain number of start revolutions.
HM 25 TC
The burner is off because the set value has been HM 35 TC
reached. There is still a demand for heat. Description of the HM 70 TC
Display parameters HM 85 TC
temperature
STEP
Blocked burner:
If the burner is blocked for one of the above reasons, the screen display 00 = Off
alternates between "9" and the temperature (last two digits) and “b” STEP
DE
Once the cause of the blocking has been resolved, the burner
starts up automatically after a maximum of 150 seconds. Switching heating On/Off
00 = Off
Status Boiler function
STEP
Internal adjustment — Three-way valve 01 = On
PL
664Y5300 • A EN • 22
MCBA parameters for the specialist
EN
Display
INFO MODE
INFORMATION ON THE INSTALLATION
To switch from Standby mode to Info mode, press “MODE” twice
MODE
Press the “STEP” key until you see the desired information.
The dot located behind the first position flashes to indicate that the boiler is in Info mode.
FR
MODE
Number of DHW
Flow temperature
NA starts
T1 in °C
[ x 100]
STEP STEP STEP
NL
Number of DHW
Return temperature
Ionisation current starts
T2 in °C
[ x 1]
STEP STEP STEP
Number of hours of
Domestic hot water
NA DHW operation
temperature T3 in °C
[ x 10000]
STEP STEP STEP
ES
Number of hours of
Outside temperature
NA DHW operation
T4 in °C
[ x 100]
STEP STEP STEP
Number of hours of
Flue gas temperature Internal MCBA
DHW operation
T5 in °C temperature
[ x 1]
STEP STEP STEP
IT
set-point calculated starts
in °C [ x 10000]
STEP STEP
DE
in °C/s [ x 1]
STEP STEP
Number of hours of
NA CH operation
[ x 1]
STEP STEP
Number of DHW
NA starts
[ x 10000]
STEP STEP
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EN • 23 664Y5300 • A
MCBA parameters for the specialist
EN
CODE MODE
ENTERING THE CODE
By entering the code you can access from Parameter 10 to Parameter 113 and consult the communication mode, the fan speed mode and the Error
mode.
ou
To access Code mode, press simultaneously on the MODE and
+ -
STEP keys.
(Only in Standby mode!)
NL
Press the STORE key and the screen flashes briefly to indicate that
the code has been accepted.
MODE STEP
Press STEP once and the screen indicates “C” in the first position, STORE
then random characters in the third and fourth positions.
Press the MODE key until the desired mode appears.
ES
STEP
heating curve].
T lock: 00 = Disabled
RU
664Y5300 • A EN • 24
MCBA parameters for the specialist
EN
SETTING THE PARAMETERS: only accessible using the code
Factory setting
STEP Display Description of the parameters HM 25 TC HM 35 TC HM 70 TC HM 85 TC
FR
Night time central heating reduction (°C).
Natural gas
Max. fan speed in heating mode [rpm x
100].
Propane
NL
Natural gas
Max. fan speed in central heating mode
[rpm].
Propane
Natural gas
Max fan speed in domestic hot water
mode
(rpm x 100).
Propane
ES
Natural gas
Max. fan speed in DHW mode [rpm].
Propane
Natural gas
Min. fan speed [rpm x 100].
IT
Propane
Natural gas
Min. fan speed [rpm].
Propane
Natural gas
DE
Fan speed during ignition [rpm x 100].
Propane
CH hysteresis on.
CH hysteresis off.
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EN • 25 664Y5300 • A
MCBA parameters for the specialist
EN
Factory setting
STEP Display Description of the parameters HM 25 TC HM 35 TC HM 70 TC HM 85 TC
Pre-spark [sec.]
Post-ventilation [sec.]
DE
664Y5300 • A EN • 26
MCBA parameters for the specialist
EN
Factory setting
STEP Display Description of the parameters HM 25 TC HM 35 TC HM 70 TC HM 85 TC
FR
Pulses per rotation/PWM frequency
NL
System 1 options
System 2 options
Protection options 2
ES
COMMUNICATION MODE (with code):
This mode indicates communication between the boiler and the control module.
MODE Display STEP Display Description of the parameters
No communication
Communication only between the boiler module and the optional control module.
IT
Communication between all the connected appliances.
The interface kit and the programmable room thermostat are available as an option.
EN • 27 664Y5300 • A
MCBA BLOCKAGE AND ERROR CODES
EN
Gas valve or triac error Replace the rectifier or the gas valve
NL
Gas valve relay error If the problem persists after two “RESET” attempts, replace the MCBA
ES
The air pressure switch did not close Check the air pressure switch
EPROM error If the problem persists after two “RESET” attempts, replace the MCBA
Internal error If the problem persists after two “RESET” attempts, replace the MCBA
IT
Water in the 24 Volt circuit Check the 24 Volt circuit and dry if necessary [sensors, terminal, etc.]
Internal error If the problem persists after two “RESET” attempts, replace the MCBA
Internal error If the problem persists after two “RESET” attempts, replace the MCBA
Internal error If the problem persists after two “RESET” attempts, replace the MCBA
T1 > 110°C
2. If the NTC1 sensor is OK, check if there is water flow in the boiler
664Y5300 • A EN • 28
MCBA BLOCKAGE AND ERROR CODES
EN
Codes Description of the fault Resolution of the fault
1. Check the connection of the NTC2 sensor
Short circuit NTC2 2. Check the wiring of the NTC2 sensor
3. If the problem persists replace the NTC2 sensor
1. Check the connection of the NTC3 sensor
Short circuit NTC3 2. Check the wiring of the NTC3 sensor
3. If the problem persists replace the NTC3 sensor
1. Check the connection of the NTC5 sensor
FR
Short circuit NTC5 2. Check the wiring of the NTC5 sensor
3. If the problem persists replace the NTC5 sensor
1. Check the connection of the NTC1 sensor
NTC1 open circuit 2. Check the wiring of the NTC1 sensor
3. If the problem persists replace the NTC1 sensor
1. Check the connection of the NTC2 sensor
NTC2 open circuit 2. Check the wiring of the NTC2 sensor
3. If the problem persists replace the NTC2 sensor
1. Check the connection of the NTC3 sensor
NL
NTC3 open circuit 2. Check the wiring of the NTC3 sensor
3. If the problem persists replace the NTC3 sensor
1. Check the connection of the NTC5 sensor
NTC5 open circuit 2. Check the wiring of the NTC5 sensor
3. If the problem persists replace the NTC5 sensor
Value of EPROM parameters out of tolerance If the problem persists after two “RESET” attempts, reprogramme the MCBA
Internal error If the problem persists after two “RESET” attempts, replace the MCBA
ES
1. Check the connection of the NTC5 sensor
Flue gas temperature too high (NTC5) 2. Check the wiring of the NTC5 sensor
3. If the problem persists replace the NTC5 sensor
1. Press “RESET”
Error during reading of the parameters
2. If the error persists, replace the MCBA
Air pressure switch closed when it should have
Check the air pressure switch
opened
IT
Incorrect fan speed during start-up
2. If you detect no problems with it, replace the fan
Temperature of the NTC6 sensor too high Check the 3-way valve or the valve motor
Internal error If the problem persists after two “RESET” attempts, replace the MCBA
DE
Deviation of the mains frequency > 1.5 Hz Check the mains frequency
Ionisation current too low during burner operation Measure the ionisation current
operation
NTC1 or NTC2 sensor deviation Check the NTC1 and NTC2 sensors
NTC1 or NTC2 sensor faulty Check the NTC1 and NTC2 sensors
NTC1 or NTC2 sensor stuck Check the NTC1 and NTC2 sensors
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EN • 29 664Y5300 • A