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Important Notice of Disclaimer

PROTOOL Publishings
product catalogue Release 3.2
June 2011

Our catalogue contains general information on a wide subject of products


which we manufacture and sell internationally. Certain specialized products
and models or sizes which are detailed in this catalogue may/may not be
available immediately in your area or country. If available, these products may
have additional customizable options to those depicted in the catalogue.
Before a purchase of any product by reference to this catalogue, kindly check
on its availability and provide us with your specific measurements and special
requirements if any. We guarantee all our customers a swift and valid response.
All enquiries are welcome.

Product dimensions and specifications depicted in this catalogue apply to our


product line-up and options described at the date of issue. We at PROGAGE
have a strict policy of continuous product and service improvement and may
therefore alter our product offerings and specifications at any time. Kindly
check with our sales staff from your nearest dealer to ensure that this catalogue
correctly describes our current product line-up.

All images and text,


Copyright Progage Precision Engineering 2011 - 2012. All Rights Reserved.

General Enquiry : sales@protool.com.sg

. product
catalogue

PROGAGE PRECISION ENGINEERING PTE LTD . 2011 .

SINGAPORE
PENANG
KUALA LUMPUR
THAILAND
WUHAN CHINA
SHANGHAI
VIETNAM
PHILIPPINES
INDONESIA
BRAZIL
UK

In Conjunction with:
PROTOOL ENGINEERING ENTERPRISES PTE LTD & PROTOOL PUBLISHINGS.

www.protool-engineering.com

Plain Plugs & Plain Ring Gauges


Thread Plugs & Thread Ring Gauges
Taper Plugs & Taper Ring Gauges
Spline & Serrated Gauges
Chamfer & Counter-Sink Gauges
Specialized / Customized Gauges
Precision Ball Gauges
Block Gauges & Snap Gauges
Precision Air Spindles
Design & Fabrication of Precision Location Jigs
Precision Fixtures
Automated Gauging Systems
SAC Singlas Calibration Services

PROTOOL Engineering Enterprises Pte Ltd.

UNITED KINGDOM

WUHAN China

SHANGHAI

SHANGHAI PROTOOL TRADE CO. LTD


Gauges & Metrology

Second Manufacturing Facility.


Gauges & Metrology Equipment

SHANGHAI

WUHAN
BANGKOK

PROTOOL (THAILAND) CO. LTD


Gauges & Metrology

MANILA

KUALA LUMPUR

BANGKOK

PRO TOOL & GAUGE SDN BHD


Gauges & Metrology

ABOUT THE COMPANY


PROGAGE Precision Engineering is a manufacturing house that retains
its primary base of operations in Singapore; now with a global reach that
strategically covers key regions in South-east Asia. We produce a wide
range of precision mechanical limit gauges, measuring tools, non-standard
fixtures and further specialize in designing and fabricating precision jigs and
gauging systems in both mechanical and automated formats.

PENANG

PENANG
KUALA LUMPUR

PROTOOL & GAUGE (PENANG) SDN BHD


Gauges & Metrology

JOHOR BAHRU
PRO TOOL & GAUGE SDN BHD (233519-P)
Gauges & Metrology

BRAZIL

Our facilities, in conjunction with parent company PROTOOL Engineering


Enterprises (PROTOOL Group of companies) brings you comphrehensive
engineering services birthed from a highly dedicated and professional
environment. We firmly believe, that success is largely interdependent on
providing our clients with reliable products paired with swift and accurate
advice. From initial contacts to long-standing accounts, we guarantee you
the same level of enthusiam throughout.
Together with our floor of highly-experienced production engineers and
dedicated lab technicians; We at PROGAGE offer a large spectrum of
precision measuring solutions, complimented in whole by a combined
wealth of knowledge that amounts to more than 50 years of
manufacturing experience in this niche industry.

www.protool-engineering.com

HO CHI MINH CITY

Legend:
PROTOOL Group of Companies.
PROGAGE Manufacturing Facilities.
International Distribution Network (Exclusive / Authorized Distributors)

JOHOR BAHRU
JAKARTA

SINGAPORE

PARENT COMPANY
PROTOOL Engineering Enterprises Pte Ltd
Gauges & Metrology (Singapore)

HEAD FACTORY
PROGAGE Precision Engineering Pte Ltd
Manufacturing Specialist:
- Precision Limit Gauges
- Mechanical / Automated Gauging Systems

COMPANY HISTORY
By the second quarter of 1993, the PROTOOL group had become resolute on materializing its objective of setting
up a specialized production facility, to produce and supply Precision Mechanical Limit Gauges to the South-East
Asian market. PROGAGE Precision Engineering Pte Ltd was to be the first of her kind in Singapore.
Directors of the Protool group of companies, with their team of veteran engineers alongside, began structuring the
development of the organization and expedited all the necessary preparations for the various areas of technology
transfer that were vital to this specialised field of engineering.
The new manufacturing premises launched its official public offering of precision gauges by November that year.
In addition to its embarkation on the supply of precision limit gauges , the facility also provided general engineering
services to support and partner with local industries in the following areas :
1. Engineering design services, including (but not limited to) the production and supply of Precision Jigs & Fixtures.
2. Production and supply of Special Purpose Gauges & Precision Threaded Components.
PROGAGE is currently entering into its 18th year of operations as a pioneering, Singapore-based, precision gauge
manufacturer. The company continues to see steady growth in demand for her in-house line of mechanical and
automated gauging instruments, both locally and in neighbouring markets.

VISION
With much emphasis placed primarily on Precision Manufacturing, our company is firmly resolved on becoming
Asias premium supplier of High Quality Precision Measuring Tools.
The globalized engineering industry of today, is all about quality, accuracy and assurance. Hence, ISO Standards
are fast becoming a staple value-added requirement for any business entity hoping to build multi-national
business dealings.
Also, we see that manufacturing houses in Asia are fast becoming recognizable players on a global scale; more
precisely in the areas of large scale MIlitary & Ordance, Aerospace and Automotive Manufacturing. All of them
require sophiscated machinery paired with mechanical precision gauging instruments to calibrate, inspect and
thus preserve accuracy standards throughout the many stages of their production process.
With this in mind, we at PROGAGE take pride in providing you with essential, comphrehensive, accurate and yet
suprisingly cost-effective precision measuring solutions.

PROCESS BIAS
The inherent problem of Centerless Grinding is the 3, 5 or 7 point lobing which occurs during the manufacturing
stage. Most manufacturers simply proceed to lap their gauges for efficiency in size and finish. To the naked
eye, the appearance of the final product is good. In reality however, the lobed segments are still present when
observed under close magnification.

3 - LOBED

5 - LOBED

7 - LOBED

TRUE - ROUND

FINISHING
Add to that an improperly finished or unpolished gauging surface, and all you will be left with is a precision
measuring instrument that is in actuality, unfit for its intended purpose. The microscopic burrs that are present
equate to highly inaccurate measurements as well as rapid wear and tear during your inspection process.

THE PROGAGE MANUFACTURING PROCESS


PRECISION GRINDING & SURFACE FINISHING
INITIAL MACHINING PROCESS

- Required tolerances are acheived at this stage


- Gauging surfaces are thouroughly polished untill
a flawless finish is obtained.
- Significantly increases accuracy.

Roughly cutting and shaping down


raw material to size.

PL

A
-S

MATERIAL STABALIZATION

Report No:

DRAFT

Microstructure Examination

ID

Page 1 of 3
Client Name:

Progage Precision Engineering Pte Ltd


Blk 2020 Bukit Batok Street 23, #02-250
Singapore 659525

Attention to:

Client Reference:

- All components and gauge members go through


a final inspection
- Checked for strict compliance with crucial
tolerances and dimensions.
- Certification is issued together with labels and markings.
- SAC Singlas Accredited Certification available.

PO No.:

AM

14 Oct 2010

-S

Summary

One sample was submitted for microstructure evaluation. One cross-section of the sample
(approximately thickness) was prepared with reference to ASTM E3-01(2007)e1 Standard
Practice for Preparation of Metallographic Specimens, etched with reference to ASTM E407-07
Standard Practice for Microetching Metals and Alloys, and examined with an optical microscope.

(a) 200X
ID

FINAL PACKAGING

Work Carried Out By:

- Finished products are carefully encased


with a protective anti-corrosion coating.
- Final Packaging & delivery.

Approved By:

Choy F.K., Huang W.T


Reported By:

(b) 1000X
Huang Weiting
Snr. Engineer

Liu Tie
for Manager

PL

Detailed results obtained were documented in the report.

Fig. 1

Microstructure consists of carbide (globular particles) in a matrix of tempered martensite ;


retained austenite not visible under 1000x magnification.

PY

A
-S

PL

Date:

Mr. Alan Chee

QUALITY CONTROL

- To acheive required hardness & durability.


- Process removes Austenite (decreases britleness of gauge member)
- Process phases out warping
- increases gauge longevity & sustainability in accuracy
Report Title:

PY

PY

CONTENTS

QUALITY ASSURANCE

About The Company


Company History & Vision

In real-time application, your Precision Measuring Tool if properly manufactured, should contact a workpiece
evenly at a full 360 degrees inside or around its circumfrence, rather than at 3, 5 or 7 points if lobing were to be
present. The added bonus of a carefully polished gauging surface not only gaurantees longer gauging life but more
importantly, higher levels of accuracy.

Production Errors
PROGAGE Quality Assurance

Here at PROGAGE, sheer dedication to our craft, plus the numerous years of manufacturing experience has thus
enabled us to develop our own formulas and procedures. These are then paired to best suit the various materials we
work with. Tempering, shaping, polishing and final calibration are all done in-house. All of our carefully calculated
processes are excuted with the utmost stringency, ensuring true roundness, greater material strength and pristine
surface finishing. Accuracy guaranteed.

What this means for you, is that you end up with a defect-free product that you can place your confidence in.

Plain Plug & Ring Gauges


Thread Plug & Ring Gauges
Taper Plug & Ring Gauges
Spline & Serrated Gauges / Master Gears
Chamfer & Counter-sink Gauges
Special / Customized Gauges
Precision Ball Gauges
Block gauges
Snap Gauges
Precision Air Spindles
Process Control Systems
Precision Jigs & Fixtures
Technical & Contact Information

BUSINESS LINE
PROGAGE Precision Engineering is a manufacturing house based in Singapore. The company produces a wide
spectrum of process measuring solutions and equipment. This includes well set up machining shops both locally
and abroad, equipped with top-notch machining equipment, including the very latest in CAD/CAM facilities.
Our Tool Designers always employ the use of scaled 3D workpiece drawings so that we can render accurate
references for all of our customers.

PROGAGE Precision Engineering Pte Ltd.


SAC Singlas Accredited Calibration Laboratory.
(Singapore)

We further extend our services into the areas of personalized design works for highly specialized gauging systems.
Present us with your problem, and well see it through with you. Starting right from the point of conceptualization,
to the fabrication, delivery and application of your end component or system.

The following are our primary areas of expertise:

ACCREDITED
LABORATORY

SAC-SINGLAS
Cert No: LA-2001-0225-C

Best Measurement Capability Expressed


as an uncertainty ()*
Plain Plug Gauge - 0.0004 mm to 0.0007mm
Plain Ring Gauge - 0.0004 mm to 0.0007mm
Pin Gauge and Sphere Gauges - 0.4m
Thread Plug Gauges - 3m
Thread Ring Gauges - 3m
This laboratory is accredited in accordance with the
recognised International Standard ISO/IEC 17025:2005.

Specialization in the supply of Plain, Thread, Customized and Multiple-point Limit Gauges.

OEM production of high-precision machining work.

Specialization in the design and Fabrication of Precision Location Check Jigs.

Specialization in the design and fabrication of Precision Fixtures.

Design and fabrication of Automated Jigs and Gauging Systems.

SAC Singlas Calibration and Certification services.

PROGAGE

PLAIN LIMIT GAUGES.


Reversible, Taper-lock & Tri-lock Plugs . Plain Rings & Ring sets .
These are mechanical measuring tools used in the production lines to guarantee that all machining which took
place was performed accurately. They differ from each other in the type of surface these Gauges are applied to
when checking for compliance with predetermined dimensions. Plug-shaped for internal round holes, fork-shaped
for external holes, ring-shaped for external cylindrical holes, with particular shapes in the case of special master
gauges.
Essentially, Gauging Members are suitably dimensioned and manufactured with high levels of stringency so that the
GO master fits snugly into the machined area, while the NO-GO master does not.
A wide range of GO & NO-GO fixed gauges are available for checking smooth interior and exterior diameters, as
well as the length or depth of bores and et cetera.
The parameters most frequently associated with are:
Internal diameters and depth of holes.
Outside (external) diameters (shafts).
Length and thickness.
Master settings for concentricity in Cylindrical piping (Ring Gauges)
www.protool-engineering.com

.105

NO-GO PLUG

INTERIOR

Plain Plug Gauges often use a plus


tolerance for GO and a minus tolerance
for NO-GO.

.005
TOL

Ring Gauges on the other hand normally


constitutes a minus tolerance for GO and a
plus tolerance for NO-GO.

GO PLUG
GO RING
BASIC SIZE .500

EXTERIOR

This system of charting gauge tolerances


assumes compliance with the normal
practice of allowing 10% of your
components tolerance allowance to be
divided equally between GO & NO-GO
conditions.

.005
TOL

NO-GO RING

This diagram of Product Tolerances for


Plain Plug & Plain Ring Gauges may be
used as a guideline for recommended
gauge tolerances.

.095

Also note, that Wear Allowance and other


crucial concerns should be accounted for
when gauge specifications are being
defined.

PROGAGE

THREAD LIMIT GAUGES.


Thread Plugs . Thread Rings . Master Thread Plugs & Ring Sets .
A wide range of Go / No-Go fixed gauges are available for checking inside and outside threaded diameters,
so as to ensure accuracy during your machining process. This ensures a snug fit between threaded components,
which in turn phases out the loosening of screw-fastened joints in your final work piece.
A Thread Plug GO gauge checks the minimum major diameter and the minimum pitch diameter size in a part, the
NO-GO checks for the hole not to exceed the maximum pitch diameter size in a part.
A Thread Ring GO gauge checks the maximum minor diameter and the maximum pitch diameter size in a part,
the NO-GO checks for the part not to exceed the minimum pitch diameter size on a part.
Essentially, Gauging Members are suitably dimensioned and manufactured with high levels of accuracy so that the
GO master turns and sets fully into the machined area, while the NO-GO master does not.
Our line of Precision Thread Gauges can be manufactured to any recognized national standard :
JIS - Japanese Industrial Standard
ISO - International Organized Standards
ANSI / ASME - American International Standards
DIN - German International Standards
BS 969 - British Standards
All PROGAGE Thread Gauges are made of Tempered, Oil hardened Tool Steel.
SAC Singlas calibration certification available upon request.
www.protool-engineering.com

PROGAGE

AIR SPINDLES.
Air Gauges . Non-contact Type . (Air columns sold seperately) .
Air micrometers are precision comparator type measuring instruments that employ air flow volumes
and air pressure to determine the dimensions of a part in question. Say for example, the diameter of
an internal bore. Its operation is non-contact and is as simple as presenting a tool (an air gauge,
connected to an air column) to a work piece and then observing a reading.
A wide range of hand-held air gauges (officially referred to as Air Spindles), can be purchased inaccordance to your application requirements - i.e. the size or type of bore you are presenting your air
gauge to.
They are connected to an air-flow or digital-type Air Column and are used in the same way you
would use a plain plug gauge.

www.protool-engineering.com

Interior Diameters
Cilindricity tolerance

Perpendicularity
between exterior
diameter and
edge of part

Perpendicularity
between interior
diameter and
edge of part

Exterior Diameters
Circularity tolerance

Exterior Diameters
Cilindricity tolerance

Height & Thickness

Interior Diameters
Circularity tolerance

L1
L2

L4

L3

L1
L2

L3

L4

PROGAGE

TAPER GAUGES.
Morse Taper Plugs & Rings . Taper Thread Plugs & Rings .
Taper gages are used to check the taper and reference diameters (diameters of the large and small end faces) of
products with tapered bores or holes. This is a manual type of gauging system consisting of a set of gages fitted
together, namely, a plain taper plug gauge and a plain taper ring gauge.
The depth of a tapered bore that is to be evaluated, can be measured by how deep the reference end face fits
into the gage. The optimum tolerance depth is usually indicated with a notch, or by a line drawn on the larger
end face of the taper plug gauge.
The common types of taper in supply are:
Morse taper
National taper
Brown & Sharp taper.

D 0.01
9

TAPER PLUG

20

Ry1.6

Taper Depth

TAPER RING GAUGE

MARK AREA
(D1)
www.protool-engineering.com

Taper Thread Plug & Ring gauges specified by the ISO 7/1 standard are used to counter-check the tightness in the
seal of threaded parts that require little or no tolerance allowance at all. Say for example, connecting-threads
on components that deal with the transfer of fluids i.e - Piping for the transfer of fuel or industrial oil.
The Taper Thread Plug is used to inspect whether the male taper thread of the pipe and the female taper thread
of the coupling meets density resistance specifications. This then applies vice versa for the Taper Thread Ring.

Taper Thread Gauges are supplied in the following classes :


PT - Conventional JIS Standard
Specified in the US Standard (ANSI)
NPT - American National Standard Taper Pipe Thread
NPTF - Dry seal American National Standard Taper Pipe Thread.

PROGAGE

BLOCK GAUGES.
Supplied as Box Sets .
A gauge block (also known as a slip gauge or Jo block) is a precision ground (and lapped) length measuring
standard. They are used as a reference for the calibration of precision measuring equipment used in machine
shops, such as micrometers, sine bars, calipers, and dial indicators (tools used in an inspection role) and are still the
main means of length standardization used by the industry today.
Gauge blocks come in sets of blocks of various lengths, along with two wear blocks, to allow a wide variety of
standard lengths to be made up by stacking them. Each gauge block is essentially a block of metal or ceramic
with two opposing faces ground precisely flat and parallel, a precise distance apart. Standard grade blocks are
made of a hardened steel alloy, while our calibration grade blocks are often made of tungsten carbide, a tougher
alloy which renders these blocks harder and more resistant to wear and tear overtime.
In use, select blocks are removed from the set, cleaned of their protective coating (petroleum jelly or oil) and
wrung(1) together, advisably, using the minimum number of blocks to form a stack of the required dimension.
Wear blocks, made of a harder substance like tungsten carbide, are included at each end of the stack whenever
possible, to protect the actual gauge blocks from being damaged or worn down when in use.
Note that gauge blocks are calibrated to be at their most accurate at approximately 20 C and should be kept at
this temperature when taking measurements. This mitigates the effects of thermal expansion. Also, the length of
each block is actually slightly (microns) shorter than the nominal length stamped on it, because the
stamped length includes the length of one wring film, a film of lubricant which separates adjacent block faces
in normal use.
www.protool-engineering.com

SLIDE OVER
WITH PRESSURE.

Wringing is the process of sliding two blocks together so that their faces lightly
bond.

(1)

The process of wringing involves four steps:


1: Wiping a clean gauge block across an oiled pad.
2: Wiping any extra oil off the gauge block using a dry pad.
3: The block is then slid perpendicularly across the other block while applying
moderate pressure until they form a cruciform.
4: Finally, the block is rotated until it is in line with the other block.
After use, the blocks are once again oiled or greased to protect against corrosion.

PROGAGE

SPLINE GAUGES.
Spline Plugs . Spline Rings . Spline Plug & Ring Sets .
Spline gauges are essentially, hand-held go and no-go Plug or Ring gauges for work pieces with splined
protrusions. They are used as a quick inspection method for splines with Involute, Straight-sided and Serrated flanks.
Take for example gauging the accuracy of teethes on gears. The most important aspect when inspecting
splines is probably to check on its usability based on the accuracy of it flanks. These are tested with spline ring
gauges.
Spline gauges are strictly designed according to actual and effective tolerances. In the same way that
other types of limit gauges are manufactured, Gauging Members for Spline Gauges are suitably dimensioned
and manufactured with high levels of stringency so that the GO master fits snugly into or over the machined
area, while the NO-GO master does not.
Spline Gauges manufactured are customer specific. Your work piece drawing should include all necessary dimensions and tolerances.
In cases where customers have no complete drawings, PROTOOL can provide you with design services. Kindly
contact our sales staff or technicians for more details. Finalized gauge drawings will be submitted to customers
for their approval beforeany physical manufacturing takes place.

www.protool-engineering.com
SPLINE PLUGS
GO

NO-GO
L2

L1

SERRATED RINGS
GO

L3

NO-GO
L4

PROGAGE

CHAMFER GAUGES.
Master Chamfer Gauges . Chamfer Systems (Mechanical Dial Indicators supplied on request) .
The CHAMFER GAGE is a precision gauging instrument designed specifically to measure the top (major) diameter
of a chamfer, countersink, center drill, or tapered hole.
Merely press the spring loaded, conically ground, precision Gaging Plunger into the chamfer or countersink hole
and obtain an instant read-out on the dial indicator in .001" or .01mm/.02mm diameter increments.
To "Zero" the gage or check the setting, press the base of the gage against any flat ground surface and adjust the
dial to read the "Set To" number stated on the back. Note that special modifications are available on request.

www.protool-engineering.com

Dial Indicator

Gauge A

GB Fastener Screws
IDEAL APPLICATIONS:
Chamfers / Counter-sinks
Hydraulic Fittings
Screw Machine Parts
Aircraft Components
Production Machining
Automotive Assembly
Quality Control / Gage Room
Valve Seats
Rivet Seats
Tube Flares
Piston Rings
Shaft Centers
Castings
Bushings

Master A

PROGAGE

SPECIALIZED LIMIT GAUGES.


Non-conventional Limit Gauges . Solid-Type Plug & Ring Combinations .
When conventional mechanical limit gauges fall short of solving complex or case specific metrology requirements,
dedicated solutions are fabricated. These special tools often come with two or more varying types of gauging
surfaces (e.g. Plain Plug Gauges with threads or stepped segments incorporated into them, for use in the measuring
of intricate bores.)
Gauges like the ones shown on the opposite page are activity specific and custom-manufactured to suit your
non-conventional gauging requirements. Share with us what it is you seek to measure, and well conceptualize a
solution for you. We guarantee to be well accommodative of your needs.
It is essential that your work piece drawing include all crucial dimensions and tolerances. In cases where customers
have no complete drawings, PROGAGE can provide you with design services. Kindly contact our sales engineers
for further details. Finalized proposals will be submitted to customers for their approval until a common consensus is
reached before any physical manufacturing takes place.
www.protool-engineering.com

TAPER LOCK HANDLE

TAPER LOCK HANDLE

10

L1

GO

NO GO

PLAIN PLUG SHAFT

L3

D1

D2

L4

THREAD SIZE

PROGAGE

PRECISION BALL GAUGES.


Precision Ball Plugs . Single Piece . Precision Ball Guage Set .
The measuring of internal diameters, spaces between two surfaces and the width of grooves and threads are
some of the broadest applications for Precision Ball Gauges. Our Custom Gauge Balls are an excellent way to
o
check bore diameters as they have minimal contact friction and do not stick or bind. Due to the 360 line of
contact, you can immediately detect if the hole in question is barrel shaped (large in the center), bell mouthed
(small in the center), or tapered.
Precision Gauge Balls and Ball Plug Gauges can be used for checking:
- The size of a Radius.
- Pitch diameter of screw threads or gears.
- The center line dimension between holes.
- Calibration of other inspection instruments.
Choice of Materials:
- D2 Tool Steel
- Tungsten Carbide
- Ceramic
- Ruby
Ball Plug Gauges:
Precision balls make first-rate inspection tools, but loose balls are very hard to work with. This problem is solved by
attaching a stem and handle to a ball for use as a plug gauge. They then have a rather unique advantage over
conventional inspection methods and are excellent for use in confined areas even when the actual hole or groove
being measured cannot be seen by the inspector. The innate spherical shape provides a self-centering line of
contact that can be inserted into a hole being measured at any angle, without any alignment problems.
Two ball plug gages can be mounted on a standard AGD handle to make a Go & No-Go Ball Gage.
Ball Plug Gages can be manufactured to X, XX, or XXX tolerances and can be modified with a flat surface to
measure blind holes or otherwise modified to meet various application styles.
www.protool-engineering.com

A1
- Std. size tolerance for the ball is + .0001" (+.00254 mm).
- Roundness is 25 millionths of an inch (.000635 mm).
- Surface finish is less than 1.5 micro inches (38 NM) Ra.
- Finer tolerance can be supplied upon special request.

A2

A3

A1

A2 & 3
- Stem length & diam. is supplied in proportion to gauge ball.
- Custom stem lengths can be supplied upon special request.

PROGAGE

SNAP GAUGES.
Plain Snap Gauges . Thread Snap Gauges . Adjustable Snap Gauges .
Snap Gauges provide a quick and easy method of checking outside diameters, grooved diameters or width
dimensions. When these gauges are manufactured, GO and NO-GO tolerance dimensions of the component
being checked are set into the snap gauge.
They are oftentimes used when a large quantity of workpieces must be inspected. The snap gauge has four
anvils or jaws, the first one or pair (outermost) are set using the upper limit (GO tolerance) of the part and the
inner set adjusted to the lower limit (NO-GO tolerance) of the part.
A correctly machined part will pass the first set of jaws and stop at the second set of jaws. And thats it, end of test.
In this manner, a part may be checked in one action, unlike the plug gauge that needs to be used twice and
flipped to access the second gauge.
www.protool-engineering.com

NO - GO

GO

G AU G IN G
S U RFAC E

PRODUCT
TO L ERAN C E

C O M P O N EN T

Double- End Snap Gauge


GO

NO- GO

C- T ype Snap Gauge

PROGAGE

PRECISION JIGS & FIXTURES.


Conceptualize . Design . Fabricate . Use .
PROGAGE excels in the conceptualization and fabrication of Location-check Jigs and its corresponding fixtures.
These specialized systems are ideal for multiple-point inspection and can be applied on a vast array of areas :
- Angle, depth and location checks.
- Internal diameters & depth of plain or threaded bores.
- Accuracy in bore placement & spacing.
- Chamfer depth (paired with mechanical dial indicators)
- Consistency in roundness
- Consistency in surface flatness and et cetera.
Heres the scenario, you conduct batch testing on your manufactured components which frequently involves
gauging multiple points in a single pass, but the use of sophiscated machinery utilizing infrared technology or optics
is too costly and impractical...
And so, we fabricate a specialized housing unit encompassing pin-pointed slots and precision fixtures, specifically
suited to your components dimensions. You simply mount your component onto the housing unit and insert the
relevant fixtures. If everything slots into place perfectly, youll know immediately that your manufacturing process
was accurate. Quick and foolproof to operate, efficient, accurate and more importantly, highly cost effective.
All Jigs and Fixtures are built to order and as such, longer lead times are required. We guarantee however, to see
you through the whole process from start to finish and leave you with a more than satisfactory end result.

www.protool-engineering.com

It is crucial that your work piece drawings include all necessary dimensions and tolerances. Our engineers can
provide a full scope of design services and will assist you with technical support In cases where customers have no
complete drawings. Finalized work piece drawings will be submitted to customers for approval untill a consensus is
reached before any physical manufacturing takes place.
Feel free to contact our sales engineers or technicians for more details on these highly specialized gauging systems.

STOCK LIST : METRIC THREAD RINGS


Stock List of Metric Thread Ring ISO 1502-6H
Nor minal Diameter

STOCK LIST : UNIFIED THREAD RINGS


Unified Thread Ring ANSI H28 - 2B / 3B

Pitch
0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.60 0.70 0.75 0.80 1.00 1.25 1.50 1.75 2.00 2.50

Thread Per Inch

Size

M3.0

M3.5

M4.0

M4.5

M5.0

10

M6.0

12

M7.0

1/4

M8.0

5/16

M8.0

3/8

M9.0

7/16

M9.0

1/2

M10

9/16

M10

5/8

M10

3/4

M11

7/8

M11

M12

1 1/8

M12

1 1/4

M12

1 3/8

M12

1 1/2

M14

1 5/8

M14

1 3/4

M14

1 7/8

10

11

12

13

14

16

18

20

24

28

32

36

40

48

56

64

72

80

M15
M15
M16
M16
M17
M17
M18
M18
M18
M20
M20
M20

www.protool-engineering.com

www.protool-engineering.com

STOCK LIST : METRIC THREAD PLUGS


Stock List of Metric Thread Plug ISO 1502-6H
Nor minal Diameter

STOCK LIST : UNIFIED THREAD PLUGS


Stock List of Metric Thread Plug ISO 1502-6H

Pitch
0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.60 0.70 0.75 0.80 1.00 1.25 1.50 1.75 2.00 2.50

Nor minal Diameter

M1.0

M18

M1.4

M18

M1.6

M20

M1.7

M20

M1.8

M20

Pitch
0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.60 0.70 0.75 0.80 1.00 1.25 1.50 1.75 2.00 2.50

M2.0
M2.2
M2.5

www.protool-engineering.com

M2.6
M3.0

Unified Thread Plug ANSI H28 - 2B / 3B

M3.5
M4.0

Thread Per Inch

Size

M4.5

M5.0

M6.0

M7.0

M8.0

M8.0

M9.0

M9.0

M10

10

M10

12

M10

1/4

M11

5/16

M11

3/8

M12

7/16

M12

1/2

M12

9/16

M12

5/8

M14

3/4

M14

7/8

M14

M15

1 1/8

M15

1 1/4

M16

1 3/8

M16

1 1/2

M17

1 5/8

M17

1 3/4

M18

1 7/8
www.protool-engineering.com

10

11

12

13

14

16

18

20

24

28

32

36

40

48

56

64

72

80

MAI N BR A N CH ES

GAUGE MAKERS TOLERANCE CHARTS


ASME / ANSI B47.1 - 1988

Plain Plug, Plain Ring and Master Gauge Tolerances

CLASS TYPE

RANGE

XX

ZZ

0.0009 TO 00.8250

.000010

.000020

.000040

.000070

.000100

.000200

0.8251 TO 01.5100

.000015

.000030

.000060

.000090

.000120

.000240

1.5101 TO 02.5100

.000020

.000040

.000080

.000120

.000160

.000320

2.5101 TO 04.5100

.000025

.000050

.000100

.000150

.000200

.000400

4.5101 TO 06.5100

.000033

.000065

.000130

.000190

.000250

.000500

6.5101 TO 09.0100

.000040

.000080

.000160

.000240

.000320

.000640

9.0101 TO 12.2600

.000050

.000100

.000200

.000300

.000400

.000800

CLASS TYPE

PROTOOL Engineering Enterprises Pte Ltd

No. 15 Jalan Morib 28/6, Taman Alam Megah, 40000 Shah Alam
Selangor Darul Ehsan, Malaysia.
O: +603 5191 9357
F: +603 5191 9355

Blk 2020 Bukit Batok Street 23, #02-248/250, Singapore 659525


O: +65 - 6563 9767 (6 Lines)
F : +65 - 6566 9030

XX

ZZ

001.00 TO 021.00mm

.00025mm

.00051mm

.00102mm

.00178mm

.00254mm

.00508mm

021.01 TO 038.00mm

.00038mm

.00076mm

.00152mm

.00229mm

.00305mm

.00610mm

038.01 TO 064.00mm

.00051mm

.00102mm

.00203mm

.00305mm

.00406mm

.00813mm

064.01 TO 115.00mm

.00064mm

.00127mm

.00254mm

.00381mm

.00508mm

.01016mm

115.01 TO 165.00mm

.00084mm

.00165mm

.00330mm

.00483mm

.00635mm

.01270mm

165.01 TO 230.00mm

.00102mm

.00203mm

.00406mm

.00610mm

.00813mm

.01626mm

230.01 TO 300.00mm

.00127mm

.00254mm

.00508mm

.00762mm

.01016mm

.02032mm

Limits and Tolerances for Plain Limit Gauges

METRIC (mm)

Gauges & Metrology Equipment

General Enquiry : sales_kl@protool.com.my


General Enquiry : sales@protool.com.sg

PROTOOL & GAUGE SDN BHD (233519-P)


Gauges & Metrology Equipment
No. 12A, Jalan Gaya 28,
Taman Gaya, 81800 Ulu Tiram,
Johor Bahru, Malaysia.
O: +607 861 5278

METRIC

XXX

BS 969: 1982

PRO TOOL & GAUGE SDN BHD

INCHES

XXX

RANGE

HEAD O F F I CE

General Enquiry : sales_jb@protool.com.my

HEAD FACTO RY
PROGAGE Precision Engineering Pte Ltd
Manufacturing Specialist: Precision Limit Gauges
Blk 2020 Bukit Batok Street 23, #02-248 Singapore 659525
O: +65 - 6563 9767 (6 Lines)
F : +65 - 6566 7126
General Enquiry : sharon@protool.com.sg
Sales Enquiry : alan@protool.com.sg
Technical Enquiry : lab@protool.com.sg

PROTOOL & GAUGE (PENANG) SDN BHD


Gauges & Metrology Equipment
737- 5 -10 Sri Sungai Nibong Complex, Jalan Sultan Azlan Shah
11900 Penang, Malaysia
O: +604 6446 906 / 6428 766
F: +604 6446 927
General Enquiry : sales_penang@protool.com.my

PROTOOL (THAILAND) CO. LTD


Gauges & Metrology Equipment

Work Piece Tolerance

Gauge

Wear allce

Plug Gauge limits

Ring Gauge limits

0.009

0.018

0.001

0.001

0.002

0.001

0.0

-0.001

-0.001

-0.002

0.001

0.0

91/1 Chaiyo Building, Floor 11. Rama 9 Road, Huaykwang


Bangkok 10310, Thailand.
O: +66 2354 - 0111- 4
F: +66 2354 - 0110

0.018

0.032

0.002

0.001

0.003

0.001

0.0

-0.002

-0.001

-0.003

0.002

0.0

General Enquiry : sales@protool.th.com

0.032

0.058

0.003

0.002

0.005

0.002

0.0

-0.003

-0.002

-0.005

0.003

0.0

0.058

0.100

0.004

0.004

0.008

0.004

0.0

-0.004

-0.004

-0.008

0.004

0.0

0.100

0.180

0.006

0.007

0.013

0.007

0.0

-0.006

-0.007

-0.013

0.006

0.0

0.180

0.320

0.009

0.012

0.021

0.012

0.0

-0.009

-0.012

-0.021

0.009

0.0

0.320

0.580

0.014

0.025

0.039

0.025

0.0

-0.014

-0.025

-0.039

0.014

0.0

0.580

1.000

0.025

0.048

0.073

0.048

0.0

-0.025

-0.048

-0.073

0.025

0.0

1.000

1.800

0.040

0.080

0.120

0.080

0.0

-0.040

-0.080

-0.120

0.040

0.0

1.800

3.200

0.050

0.155

0.205

0.155

0.0

-0.050

-0.155

-0.205

0.050

0.0

From

Up To & Incl Tolerance

Go only

Go

No - Go

Go

No - Go

SHANGHAI PROTOOL TRADE CO. LTD


Gauges & Metrology Equipment
City of Shanghai, Jia Ding District, Jin Sha Jiang Road.
Lane No. 3188, Block 14, Room 1101
Shanghai 201803, China.
O: +86 21 5219 9029
F: +86 21 5219 9027
General Enquiry : sales@protool.net.cn
Http : www.shruibao.cn.alibaba.com

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