Professional Documents
Culture Documents
SERVICE
GUIDE
Armstrong
Inverted Bucket
SteamTraps
A
T
D
Font C
A21755
Table of Contents
TrapPriming_ _______________________________ 2
Installation________________________________ 3-8
Testing__________________________________ 9-10
Inspection & Repair_______________________ 10-14
Trouble Shooting_________________________ 14-18
OptionalAccessories______________________ 18-20
TrapRepairs & Change of Operating Pressure_ 20-22
Ordering Repair Parts________________________ 23
Parts Identification___________________________ 24
Orifices &Valves_ ______________________ 24-25
Mechanisms______________________________ 25
Buckets__________________________________ 26
Bodies,Caps,Gaskets______________________ 27
Inlet Tubes_ ______________________________ 28
Definitions_________________________________ 29
SteamTables_ __________________________ 30-31
FlashSteam_ ___________________________ 31-32
Schedule 40 Pipe Dimensions_ ________________ 33
Recommendations___________________________ 34
TrapApplication Assistance_ __________________ 36
Trap Priming
AllInverted Bucket Steam Traps are basically selfpriming on initial start-up and should require no further
priming.Normally, on a cold start-up of the equipment
being trapped, enough condensate reaches the steam
trap body to create the necessary water seal (prime)
before steam reaches it.
Failure to establish this water seal prime results in
live steam loss through the trap.In the rare instance
that the trap fails to initially prime itself turn the steam
off to the trap, wait 5 minutes and then turn the steam
slowly back on. Condensate will collect behind the
closed valve during the shut-off period.Slowly opening
this valve will assure that condensate reaches the
trap body before steam, thus priming the steam
trap. All inverted bucket air traps must be primed
before starting.
Designs and materials are subject to change without notice.
Installation of
Inverted BucketTraps
Before Installing
TrapLocation
Union
Dirt Pocket
Check
Valve
Shut-Off
Valve
Shut-Off
Valve
Built-in
Strainer
Strainer
Blow-Off
Valve
Fig. 3-2
A21723
Condensate
Return Line
TVS 4000
w/No. 2010 Series
Stainless Steel Trap
Tracer Line
Connection
Vertical
Manifold
1810 Trap
1000
Trap
Valve
1800 Trap
Fig. 4-2. Hookup for No. 1800 Series Stainless Steel trap.
Valve
Valve
Valve
Dirt Pocket
C
Internal
Check Valve
Water Seal
B
D
Check Valve
Anti-Freeze Precautions
Fig. 7-2. Outdoor installation to permit ground level trap testing and maintenance
when steam supply and return lines are high overhead.Drain line and trap discharge
line are insulated together to prevent freezing.Note location of check valve in discharge line and blow-down valve A that drains the steam main when trap is opened
for cleaning or repair.
Connection
Pressure
Range
Max. Operating
Temperature
Seat
Type
Opens
Closes
8-4
1/2
15-600 psi
350F
O Ring
4 psi
6 psi
8-4
3/4
15-600 psi
350F
O Ring
4 psi
6 psi
Fig. 8-1.
One Piece
Stainless Steel
Pop Drain
One Piece
Stainless Steel
Pop Drain
Testing ArmstrongTraps
For maximum trap life and steam economy, a regular
schedule should be set up for trap testing and preventive maintenance.Trap size, operating pressure and
importance determine how frequently traps should be
checked.
Operating
Pressure (psig)
0-100
101-250
251-450
451 and above
Process
3
3
4
12
How To Test
11
Lever
Guide Pin
Valve
Fulcrum
Seat
Fig. 12-1
Fig. 12-2
Fig. 12-3
Fig. 12-4
Fig. 12-5
Fig. 12-1 shows CORRECT ALIGNMENT of guide pins.When correctly aligned, lever
can be moved sideways the same distance to the right (Fig. 12-2) as to the left (Fig.
12-3).
Figs. 12-4 & 12-5 show two examples of INCORRECT ALIGNMENT. Guide pins
should be bent in direction of arrows until they center in holes as shown in Fig. 12-1.
Gasket
Surface
Gasket
Surface
Gasket
Surface
13
Trouble Shooting
The following summary will prove helpful in locating
and correcting nearly all steam trap troubles. Many
of these troubles are in reality system troubles rather
than trap troubles.
Whenever a trap fails to operate and the reason
is not readily apparent, the discharge from the trap
should be observed.If the trap is installed with a test
outlet, this will be a simple matterotherwise, it will be
necessary to break the discharge connection.
14
15
5/32"
3/4"
1/4" R
Form to dotted
line after inserting
hole in rib.
A
.0625" Dia.
Table 15-1
Scrubbing Wire Dimension
Trap ModelNumber
800, 880
211, 310, 411-G, 421, 811, 881, 981
212, 312, 812, 882
213, 214, 215, 313, 314, 315, 413, 813, 814, 815, 883, 983
216, 316, 816
Length A
1Z\x
2Z\v
3
5
6Z\x
16
17
OptionalAccessories
Thermic Vent Buckets
Fig. 18-1 Thermic bucket operation.At left, thermic vent is open and air passes
through.At right, thermic vent is closed and trap operates same as a standard trap.
18
Internal CheckValves
Fig. 18-2.
Armstrong stainless
steel internal check
valve.
Thermic
Vent
Internal
Check Valve
Internal
Check
Valve
19
2-1/2
2
2
Trap Size
Interchangeable in:
Cap
800
812
813
Gasket
800
812
813
316
800
211
TVS811
812
TVS812
813
TVS813
814
Thimble
800
812
813
Bucket
800
211
212
213
214
215
216
880
811, 881, 310, TVS812
812, 882, TVS812
813, 313, 413, 983, 883, TVS813
814, 314
815
316, 416 (up to 700 lbs), 816
Strainer Screen
880
882
883
Buckets for traps with T or LV suffix are interchangeable only for identical pressures.
21
211
811
881
TVS811
310
*400
250
200
125
70
30
215 216
Size
315 316
Ori- 800
415 416
fice 880
981
815 816 5133-G 5155-G 6155-G
5/64
600
#38 150
325
7/64 125
250
*1500
*2700
1/8 80
175
*1200 *1800 *2500
5/32
85
*1000
*800 *1350 *2000
3/16 20
50
*800
*1400
7/32
*500 *1000
1/4
15
20
*350 *700
9/32
225 *600
5/16
180 *500
11/32
130 *370
3/8
100 250
7/16
60 180
10
1/2
15
30
125
9/16
30 80
5/8
15
60
3/4
15 40
7/8
25
1-1/16
15
*Steel Traps Only
Parts in shaded areas are interchangeable but for different pressures.
22
OrderingRepair Parts
When ordering replacement parts for repairable
Armstrong inverted bucket traps, please specify the
following information:
For bodies and caps: Trap Model No. and pipe
connection size.
For mechanisms and buckets: TrapModel No. and
maximum working pressure or orifice size.
For all other parts: Trap Model No.
VisualIdentification of Mechanism Parts
23
Identification of Trap
Parts byDimensions
The following dimensional data will enable you to identify anyArmstrong free-floating lever trap part should
there by any doubt as to the trap size to which it
belongs.
In the case of valves, seats, levers and guide
pin assemblies, parts must be mated by orifice
size.Orifice sizes are stamped on valve levers, valve
seats and guide pin assemblies as shown below.
Fig. 24-1
Orifice
Stamping
24
For Orifice
Size
11/32
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1-1/16
D-1
3/16
3/16
*
*
*
*
1/4
1/4
1/4
1/4
3/8
1/2
1/8
1/8
*
*
*
*
3/16
3/16
3/16
3/16
5/16
3/8
1/2
3/16
5/8
3/16
7/8
1/4
1
1/4
1-1/4 1/4
1-1/2 5/16
57/64 5/16
1-7/64 5/16
1-7/64 5/16
Fig. 25-1
A21741
D-1
D-1
D-2
B
Valve Retainer
Valve retainer
D-2
Valve lever
Valve
Fig. 25-6
25
Fig
A2
Standard Bucket
Vent Size
.094
.081
.081
0 - 30 PSI - .081
31 + PSI - .067
.067
0 - 40 PSI - .081
41 + PSI - .067
0 - 60 PSI - .081
61 + PSI - .067
0 - 60 PSI- .081
61 + PSI - .067
0 - 60 PSI- .081
61 + PSI - .067
0 - 60 PSI - .081
61 +PSI - .067
0 - 60 PSI - .081
61 +PSI - .067
0 - 60 PSI- .081
61 + PSI - .067
0 - 60 PSI - .081
61 + PSI - .067
0 - 60 PSI- .081
61 + PSI - .067
0 - 60 PSI- .081
61 +PSI - .067
0 - 60 PSI - .081
61 + PSI - .067
A
B
Fig. 26-1.Bucket
Dimensions.
26
Fig. 26-3.
Bucket Clip
Dimensions.
Fig. 26-1
A21748
Visit our website at armstronginternational.com
Fig. 26-2
Diam.
Bolt
Trap
Bolt
Body
Data
Model Circle No. Height
No.
A Bolts B
C D
800
3-3/16 6 4-1/8 1/4
1
811
3-3/16 6 5-17/32 1/4
1
TVS811 3-3/16 6 5-13/16 M6 20mm
880
3-3/16 6 4-3/4 1/4
1
881
3-3/16 6 4-3/4 1/4
1
211
3-9/16 6 4-3/4 5/16 1-1/4
310
3-3/4 6 5-15/16 3/8 1-5/8
981
3-3/4 6 6-15/16 3/8 1-5/8
212
4-9/16 6 5-7/8 5/16 1-1/4
411-G
5-1/4 8 6-7/8 1/2 2-1/2
812
4-3/4 6 6-1/4 3/8 1-5/8
TVS812 4-3/4 6 7-3/8 M10 30mm
882
4-3/4 6 7-5/8 3/8 1-5/8
213
5-1/2 6 7-7/8 3/8 1-1/2
312
5-5/8 6 7-29/32 1/2 2-1/4
813
5-3/4 6 9-15/32 1/2
2
TVS813 5-3/4 6
10
M12 40mm
883
5-3/4 6
9
1/2
2
983
6
6 10-3/16 5/8 2-3/8
214
6-1/2 8 9-9/16 3/8 1-3/4
313
6-5/8 8 9-3/8 5/8 2-3/4
5133-G 6-5/8 8 12-1/4 7/8 4-1/4
814
6-7/8 8 11-1/16 1/2
2
413
7-1/8 8 9-3/8 3/4 3-3/8
314
7-1/8 8 11-1/16 3/4 3-3/8
815
7-1/2 8 12-13/16 1/2 2-1/2
215
7-1/2 8 10-9/16 1/2
2
315
8
9 12-7/16 3/4 3-1/2
5155-G 8-1/4 10 14-1/8 1
5
415
8-3/4 9 12-9/16 1 3-3/4
216
9
12 12-1/2 1/2 2-1/4
6155-G 9-3/8 10 20-3/8 1-1/4 6-3/4
316
10
10 14-3/4 7/8 3-1/2
416
10-1/2 12 14-11/16 1 4-3/4
816
9-1/2 8 16-11/16 5/8
3
421
5-1/4 8 6-7/8 1/2 2-1/2
3-1/2
Pipe
Plugs
Gaskets
Thimble
2-1/2
3
1
1/2 2-1/2 3-1/4
2
1/2 5/16
3/8 3-3/8
4
1
3-3/4 4-3/8
1
4
4-3/4
1
4-1/4
51/8
1
4-21/32 5-15/32 1
1
1 4-7/8 5-5/8
2 15/16 7/16
5-1/8 5-1/8
1
5
5-3/4
1
3/4 5-5/8 6-11/16 1
5-5/8 6-11/16 1
5-3/4 6-23/32 1
5-5/8 6-11/16 1
1
7
8-3/8
1
5-3/4 6-23/32 1
7-5/8 8-3/8
1
7-5/8 8-3/8
1
2
2 7-1/2 8-1/2
3
3/4 3-3/4 4-3/8
1
*May be 3/4
Type 1
Type 2
Type 3
D
C
27
1-1/8
2-9/16
1-1/8
2-9/16
2-1/2
3-15/16
3-3/4
2
3
4-1/2
3
3
4-1/2
4-1/2
5-1/2
12
3-1/2
4
3-7/8
4-3/4
6-1/4
4-7/8
4-7/8
6-3/8
6-3/8
7-3/8
13-7/8
5-9/16
6-1/16
7-1/16
3-1/2
12
3-1/2
5-1/2
3-1/2
5-1/2
5-9/16
14-1/16
5-9/16
7-9/16
5-5/8
7-5/8
Table 28-2
Dimensional Data,
Inlet Tubes for Use with
Thermic Buckets
Trap Model No.
811T, 881T, 212T,
310T, TVS811
812T, 882T,
213T(1/2)
213T(3/4), TVS812
813T, 883T, TVS813
214T, 983T
215T
814T
815T, 216T
816T
28
Pipe Size
Diameter Length
A
B
2
13/
8
23/
/4
/4
1
1/ 11/4
1
11/2
2
21/2
31/2
33/4
41/2
5
4
63/4
1
3
3
Tube with
check valve
and coupling.
Standard tube
or for use with
thermic bucket.
Definitions
Saturated Steam is pure steam at the temperature
that corresponds to the boiling temperature of water
at the existing pressure.
Absolute and Gage Pressures.Absolute pressure
(psia) is pressure in pounds per square inch above a
perfect vacuum.Gage pressure is pressure in pounds
per square inch above atmospheric pressure which is
14.7 pounds per square inch absolute. Gage pressure
(psig) plus 14.7 equals absolute pressure. Or, absolute pressure minus 14.7 equals gage pressure.
Pressure-Temperature Relationship (Columns 1, 2
and 3 on page 30.) For every pressure of pure steam
there is a corresponding temperature.Example:
Temperature of 250 psig pure steam always is 406F.
Heat of Saturated Liquid (Column 4 on page 30.)
This is the amount of heat required to raise the temperature of a pound of water from 32F. to the boiling
point at the pressure shown.It is expressed in btus.
Latent Heat of Heat Evaporation. (Column 5 on
page 30.) This is the amount of heat (expressed in
btus) required to change a pound of boiling water to a
pound of steam.This same amount of heat is released
when a pound of steam is condensed back into a pound
of water.This heat quantity is different for every pressure-temperature combination as shown in the steam
table.
TotalHeat of Steam (Column 6 on page 30) is the
sum of the Heat of the Saturated Liquid (Column 4)
and Latent Heat (Column 5) in btus.It is the total
heat in steam above 32F.
29
SteamTables
Table 30-1 Properties of Saturated Steam
psig
Inches of Vacuum
30
Col. 1
Gauge
Pressure
Col. 2
Absolute
Pressure
(psia)
Col. 3
Steam
Temp.
(F)
Col. 4
Heat of
Sat. Liquid
(but/lb)
Col. 5
Latent
Heat
(btu/lb)
Col. 6
Total Heat
of Steam
(btu/lb)
Col. 7
Specific
Volume of
Sat. Liquid
(cu ft/lb)
Col. 8
Specific
Volume of
Sat. Steam
(cu ft/lb)
29.743
29.515
27.886
19.742
9.562
7.536
5.490
3.454
1.418
0.08854
0.2
1.0
5.0
10.0
11.0
12.0
13.0
14.0
32.00
53.14
101.74
162.24
193.21
197.75
201.96
205.88
209.56
0.00
21.21
69.70
130.13
161.17
165.73
169.96
173.91
177.61
1075.8
1063.8
1036.3
1001.0
982.1
979.3
976.6
974.2
971.9
1075.8
1085.0
1106.0
1131.0
1143.3
1145.0
1146.6
1148.1
1149.5
0.016022
0.016027
0.016136
0.016407
0.016590
0.016620
0.016647
0.016674
0.016699
3306.00
1526.00
336.60
73.52
38.42
35.14
32.40
30.06
28.04
0.0
1.3
2.3
5.3
10.3
15.3
20.3
25.3
30.3
40.3
50.3
60.3
70.3
80.3
90.3
100.0
110.3
120.3
125.3
130.3
140.3
150.3
160.3
180.3
200.3
225.3
250.3
14.696
16.0
17.0
20.0
25.0
30.0
35.0
40.0
45.0
55.0
65.0
75.0
85.0
95.0
105.0
114.7
125.0
135.0
140.0
145.0
155.0
165.0
175.0
195.0
215.0
240.0
265.0
300.0
400.0
450.0
500.0
600.0
900.0
1200.0
1500.0
1700.0
2000.0
2500.0
2700.0
3206.2
212.00
216.32
219.44
227.96
240.07
250.33
259.28
267.25
274.44
287.07
297.97
307.60
316.25
324.12
331.36
337.90
344.33
350.21
353.02
355.75
360.50
365.99
370.75
379.67
387.89
397.37
406.11
417.33
444.59
456.28
467.01
486.21
531.98
567.22
596.23
613.15
635.82
668.13
679.55
705.40
180.07
184.42
187.56
196.16
208.42
218.82
227.91
236.03
243.36
256.30
267.50
277.43
286.39
294.56
302.10
308.80
315.68
321.85
324.82
327.70
333.24
338.53
343.57
353.10
361.91
372.12
381.60
393.84
424.00
437.20
449.40
471.60
526.60
571.70
611.60
636.60
671.70
730.60
756.20
902.70
970.3
967.6
965.5
960.1
952.1
945.3
939.2
933.7
928.6
919.6
911.6
904.5
897.8
891.7
886.0
880.0
875.4
870.6
868.2
865.8
861.3
857.1
852.8
844.9
837.4
828.5
820.1
809.0
780.5
767.4
755.0
731.6
668.8
611.7
556.3
519.6
463.4
360.5
312.1
0.0
1150.4
1152.0
1153.1
1156.3
1160.6
1164.1
1167.1
1169.7
1172.0
1175.9
1179.1
1181.9
1184.2
1186.2
1188.1
1188.8
1191.1
1192.4
1193.0
1193.5
1194.6
1195.6
1196.5
1198.0
1199.3
1200.6
1201.7
1202.8
1204.5
1204.6
1204.4
1203.2
1195.4
1183.4
1167.9
1155.9
1135.1
1091.1
1068.3
902.7
0.016715
0.016746
0.016768
0.016830
0.016922
0.017004
0.017078
0.017146
0.017209
0.017325
0.017429
0.017524
0.017613
0.017696
0.017775
0.017850
0.017922
0.017991
0.018024
0.018057
0.018121
0.018183
0.018244
0.018360
0.018470
0.018602
0.018728
0.018896
0.019340
0.019547
0.019748
0.02013
0.02123
0.02232
0.02346
0.02428
0.02565
0.02860
0.03027
0.05053
26.80
24.75
23.39
20.09
16.30
13.75
11.90
10.50
9.40
7.79
6.66
5.82
5.17
4.65
4.23
3.88
3.59
3.33
3.22
3.11
2.92
2.75
2.60
2.34
2.13
1.92
1.74
1.54
1.16
1.03
0.93
0.77
0.50
0.36
0.28
0.24
0.19
0.13
0.11
0.05
SteamTables
Heat quantities and temperature-pressure relationships
are useful in a wide range of trap application problems.This data is presented in Table 30-1 Properties
of Saturated Steam.
FlashSteam
Flash steam is the steam formed when hot condensate under pressure is released to a lower
pressure.The steam table (page 30) tells why it is
formed.The amount that will be formed can be computed.
For example, condensate at steam temperature and
under 100 psig pressure has a heat content of 308.8
btus per pound (see Column 4 in steam table).If this
condensate is discharged to atmospheric pressure (0
psig), its heat content instantly drops to 180 btus per
pound.The surplus of 128.8 btus re-evaporates or
flashes a portion of the condensate.
The percentage of the condensate that will flash
to steam can be computed as follows: Divide the
difference between the high and low heat contents
(from Column 4) by the latent heat at the lower pressure and multiply by 100.Using the example above
308.8 minus 180 = 128.8; 128.8 by 970.3 (latent
heat at 0 psig from Column 5) = .133; .133 x 100 =
13.3%.Thus 13.3% of the condensate by weight will
flash to steam.
31
32
33
1/8
1/4
3/8
1/2
3/4
1
1-1/4
1-1/2
2
2-1/2
3
3-1/2
4
5
6
8
10
12
14
16
18
20
24
Size
(in)
0.405
0.540
0.675
0.840
1.050
1.315
1.660
1.900
2.375
2.875
3.500
4.000
4.500
5.563
6.625
8.625
10.750
12.750
14.000
16.000
18.000
20.000
24.000
External
(in)
0.269
0.364
0.493
0.622
0.824
1.049
1.380
1.610
2.067
2.469
3.068
3.548
4.026
5.047
6.065
7.981
10.020
11.938
13.125
15.000
16.874
18.814
22.626
Approximate
Internal
(in)
Diameters
0.068
0.088
0.091
0.109
0.113
0.133
0.140
0.145
0.154
0.203
0.216
0.226
0.237
0.258
0.280
0.322
0.365
0.406
0.437
0.500
0.563
0.593
0.687
Nominal
Thickness
(in)
External
(sq in)
0.129
0.229
0.358
0.554
0.866
1.358
2.164
2.835
4.430
6.492
9.621
12.566
15.904
24.306
34.472
58.426
90.763
127.640
153.940
201.050
254.850
314.150
452.400
Internal
(in)
0.845
1.114
1.549
1.954
2.589
3.296
4.335
5.058
6.494
7.757
9.638
11.146
12.648
15.856
19.054
25.073
31.479
37.669
41.217
47.123
52.998
59.093
71.063
1.272
1.696
2.121
2.639
3.299
4.131
5.215
5.969
7.461
9.032
10.996
12.566
14.137
17.477
20.813
27.096
33.772
40.055
43.982
50.265
56.548
62.831
75.398
Metal
(sq in)
0.072
0.125
0.167
0.250
0.333
0.494
0.669
0.799
1.075
1.704
2.228
2.680
3.174
4.300
5.581
8.399
11.908
15.740
18.640
24.350
30.850
36.150
50.300
Internal
(sq in)
0.057
0.104
0.191
0.304
0.533
0.864
1.495
2.036
3.355
4.788
7.393
9.886
12.730
20.006
28.891
50.027
78.855
111.900
135.300
176.700
224.000
278.000
402.100
Transverse Areas
External
(in)
Circumference
Feet
2533.775
1383.789
754.360
473.906
270.034
166.618
96.275
70.733
42.913
30.077
19.479
14.565
11.312
7.198
4.984
2.878
1.826
1.288
1.069
0.817
0.643
0.519
0.358
Feet
14.199
10.496
7.747
6.141
4.635
3.641
2.767
2.372
1.847
1.547
1.245
1.076
0.948
0.756
0.629
0.478
0.381
0.318
0.280
0.254
0.226
0.203
0.169
Feet
Internal
Surface
Length
of Pipe
Containing
One Cubic
Foot
9.431
7.073
5.658
4.547
3.637
2.904
2.301
2.010
1.608
1.328
1.091
0.954
0.848
0.686
0.576
0.442
0.355
0.299
0.272
0.238
0.212
0.191
0.159
External
Surface
Length of Pipe
per sq ft
0.244
0.424
0.567
0.850
1.130
1.678
2.272
2.717
3.652
5.793
7.575
9.109
10.790
14.617
18.974
28.554
40.483
53.600
63.000
78.000
105.000
123.000
171.000
Plain
Ends
0.245
0.425
0.568
0.852
1.134
1.684
2.281
2.731
3.678
5.819
7.616
9.202
10.889
14.810
19.185
28.809
41.132
Threaded
and
Coupled
Nominal Weight
per foot
27
18
18
14
14
11fi
11fi
11fi
11fi
8
8
8
8
8
8
8
8
Number
Threads
per Inch
of
Screw
Recommendations
Survey
Armstrong International, Inc. recommends that you
survey your steam traps on a regular schedule.This
steam trap survey will provide information on your
hook-ups, the opportunity to correct problem areas,
reduce maintenance, and provide energy savings.
For more information on how you can optimize your
steam system contact yourArmstrong Representative
or ArmstrongInternational, Inc. Ph. (269) 273-1415,
Fax (269) 278-6555 or visit Armstrongs website at
www.armstronginternational.com.
34
Humidification
Refrigerated Purgers
35
TrapApplicationAssistance
Trap application assistance is a most important part of the complete
trap service provided by Armstrong International, Inc. Armstrong
Representatives are qualified by factory training and extensive experience
to assist you in any trapping problem.Backing the Representatives are
Armstrong trapping specialists who are available to assist with especially
difficult or unusual requirements.