P 020120806602619165775

ZXR10 ZSR
Intelligent Integrated Multi-Service Router
Hardware Installation Manual

Version: V2.8.11
ZTE CORPORATION
NO. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://ensupport.zte.com.cn
E-mail: support@zte.com.cn
LEGAL INFORMATION
Copyright 2011 ZTE CORPORATION.
The contents of this document are protected by copyright laws and international treaties. Any reproduction or
distribution of this document or any portion of this document, in any form by any means, without the prior written
consent of ZTE CORPORATION is prohibited.
Additionally, the contents of this document are protected by
contractual confidentiality obligations.

All company, brand and product names are trade or service marks, or registered trade or service marks, of ZTE
CORPORATION or of their respective owners.
This document is provided as is, and all express, implied, or statutory warranties, representations or conditions
are disclaimed, including without limitation any implied warranty of merchantability, fitness for a particular purpose,
title or non-infringement. ZTE CORPORATION and its licensors shall not be liable for damages resulting from the
use of or reliance on the information contained herein.
ZTE CORPORATION or its licensors may have current or pending intellectual property rights or applications
covering the subject matter of this document. Except as expressly provided in any written license between ZTE
CORPORATION and its licensee, the user of this document shall not acquire any license to the subject matter
herein.
ZTE CORPORATION reserves the right to upgrade or make technical change to this product without further notice.
Users may visit ZTE technical support website http://ensupport.zte.com.cn to inquire related information.
The ultimate right to interpret this product resides in ZTE CORPORATION.
Revision History
Revision No.
Revision Date
Revision Reason
R2.0
2011-08-30
First revision
R1.0
2009-01-08
First edition
Serial Number: SJ-20110803091932-002

Publishing Date: 2011-08-30 (R2.0)
Contents
About This Manual ......................................................................................... I
Chapter 1 Safety Instructions.................................................................... 1-1
1.1 Safety Introduction ............................................................................................. 1-1
1.2 Safety Description .............................................................................................. 1-1
Chapter 2 Installation Overview ................................................................ 2-1

2.1 Equipment Configuration .................................................................................... 2-1
2.1.1 Installation Content................................................................................... 2-1
2.1.2 Equipment Composition............................................................................ 2-1
2.1.3 Main Device............................................................................................. 2-2
2.2 Hardware Installation Flow .................................................................................. 2-5
Chapter 3 Installation Preparation ............................................................ 3-1

3.1 NOC Room Inspection........................................................................................ 3-1
3.2 Indoor Environment of NOC Room Inspection ...................................................... 3-2
3.3 Power Supply Requirements Inspection............................................................... 3-5
3.4 Grounding Inspection ......................................................................................... 3-5
3.5 Auxiliary Equipment Inspection............................................................................ 3-5
3.6 Required Tools ................................................................................................... 3-5
3.7 Technical Document Preparation ......................................................................... 3-6
Chapter 4 Cabinet Installation................................................................... 4-1

4.1 Installing a 19" Standard Rack ............................................................................ 4-1
Chapter 5 Installing the Worktable ........................................................... 5-1

5.1 Installing the Board............................................................................................. 5-1
Chapter 6 Power Cables and Grounding Wires Installation................... 6-1

6.1 AC Power Cable Installation................................................................................ 6-1
6.2 DC Power Cable Installation ............................................................................... 6-1
6.3 Grounding Wire Installation ................................................................................. 6-2
Chapter 7 External Cable Installation ....................................................... 7-1

7.1 External Cable Types ......................................................................................... 7-1
7.2 Configuration Cable Installation........................................................................... 7-1
7.2.1 Console Cable Installation ........................................................................ 7-1
7.2.2 AUX Port Cable Installation....................................................................... 7-3
7.3 Ethernet Cable Installation .................................................................................. 7-3
7.4 E1 Cables Installation ......................................................................................... 7-4

7.4.1 120 Twisted Pair Installation ................................................................... 7-4
7.4.2 120E1 (DB44) Cable Installation ............................................................. 7-5
7.4.3 75 Coaxial Cable Installation .................................................................. 7-7
7.4.4 75E1 (DB44+BNC) Cable Installation ...................................................... 7-8
7.5 USB Prolong Cable Installation ........................................................................... 7-8
7.6 Fiber Installation................................................................................................. 7-8
7.7 V.35/V.24 Cable Installation................................................................................. 7-9
7.7.1 V.35 Cable Installation .............................................................................. 7-9
7.7.2 V.24 Cable Installation ............................................................................ 7-12
7.7.3 SCSI-V.24 Cable Installation ................................................................... 7-20
7.8 Label Style....................................................................................................... 7-30
Chapter 8 Hardware Installation Inspection............................................. 8-1

8.1 Cabinet Inspection.............................................................................................. 8-1
8.2 Power Cable Inspection ...................................................................................... 8-1
8.3 Cabling Inspection.............................................................................................. 8-2
8.4 Label Inspection ................................................................................................. 8-2
Figures............................................................................................................. I
Tables ............................................................................................................ III
II
About This Manual

Purpose
At first, thank you for choosing ZXR10 routers of ZTE Corporation!
This manual provides procedures and guidelines that support the operation of ZXR10 ZSR
(V2.8.11) Intelligent Integrated Multi-Service Router.
Intended Audience
This manual is intended for the following engineers:
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Network planning engineer

Commissioning engineer
On-duty personnel
What Is in This Manual

This manual contains the following chapters:
Chapter
Summary
Chapter 1 Safety Instructions
This chapter describes the safety instructions and signs
Chapter 2 Installation Overview
This chapter describes equipment installation and

commissioning flow
Chapter 3 Installation Preparation
This chapter describes external conditions for equipment

installation, instruments and necessary technical documents
to be used in installation
Chapter 4 Cabinet Installation
This chapter describes how to install cabinets for ZXR10 ZSR
Chapter 5 Power Cables and
This chapter describes the power cables of equipment and
Grounding Wires Installation
their installation process
Chapter 6 External Cable Installation
This chapter describes installation of all relevant external

cables of equipment
Chapter 7 Hardware Installation
This chapter describes hardware installation inspection to
Inspection
prepare for system configuration and debugging
Conventions
ZTE documents employ the following typographical conventions.
Typeface
Meaning
Italics
Variables in commands. It may also refers to other related manuals and documents.
Bold
Menus, menu options, function names, input fields, option button names, check boxes,
drop-down lists, dialog box names, window names, parameters and commands.
I
Typeface
Meaning
CAPS
Keys on the keyboard and buttons on screens and company name.
Constant
Text that you type, program codes, filenames, directory names, function names.
width
[]
Optional parameters.
{}
Mandatory parameters.
Separates individual parameter in series of parameters.

Danger: Indicates an imminently hazardous situation, which if not avoided, will result in
death or serious injury.
Warning: Indicates a hazard that, if not avoided, could result in serious injuries,
equipment damages or interruptions of major services.
Caution: Indicates a potential hazard that, if not avoided, could result in moderate
injuries, equipment damages or partial service interruption.
Note: Provides additional information about a certain topic.
Checkpoint: Indicates that a particular step needs to be checked before proceeding
further.
Tip: Indicates a suggestion or hint to make things easier or more productive for the
reader.
II
Chapter 1
Safety Instructions
Table of Contents
Safety Introduction .....................................................................................................1-1
Safety Description ......................................................................................................1-1
1.1 Safety Introduction

In order to operate the equipment in a proper way, follow these instructions:
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Only qualified professionals are allowed to perform installation, operation and

maintenance due to the high temperature and high voltage of the equipment.
Observe the local safety codes and relevant operation procedures during equipment
installation, operation and maintenance to prevent personal injury or equipment
damage. Safety precautions introduced in this manual are supplementary to the local
safety codes.
ZTE bears no responsibility in case of universal safety operation requirements
violation and safety standards violation in designing, manufacturing and equipment
usage.
1.2 Safety Description

Contents deserving special attention during configuration of ZXR10 ZSR are explained in
the following table.
Table 1-1 SAFETY DESCRIPTION
Convention
Meaning
Note
Provides additional information
Important
Provides great significance or consequence
Result
Provides consequence of actions
Example
Provides instance illustration
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ZTE Proprietary and Confidential
ZXR10 ZSR Hardware Installation Manual
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Chapter 2
Installation Overview
Table of Contents
Equipment Configuration ............................................................................................2-1
Hardware Installation Flow .........................................................................................2-5
2.1 Equipment Configuration

2.1.1 Installation Content
The installation of ZXR10 ZSR is shown in Figure 2-1, where the continuous thick lines
show the parts which are to be installed.
Figure 2-1 ZXR10 ZSR Installation Sketch Map
2.1.2 Equipment Composition

The following devices are needed for configuring ZXR10 ZSR:
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ZXR10 ZSR main device

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Power cable and grounding cable

Various cables
The following devices are optional according to sales contract:

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NM platform
Server
2.1.3 Main Device

ZXR10 ZSR main device includes the following parts:
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ZXR10 ZSR Enclosure

Card
Power Module
Main device can either be installed in a 19-inch standard cabinet or on the work platform
directly.
As shown in Table 2-1, ZXR10 ZSR can be configured to the router of different models.
Table 2-1 ZXR10 ZSR Series Models
Model
Cabinet Structure
Power Supply
RA-1809-AC
Soho
AC
RA-1822-AC
1U
AC
RA-1822-DC
1U
DC
RA-1822E-AC
1U
AC
RA-1822E-DC
1U
DC
RA-1842-AC
2U
AC
RA-1842-DC
2U
DC
RA-1842R-AC
1U
AC
RA-1842R-DC
1U
DC
RA-2822-AC
1U
AC
RA-2822-DC
1U
DC
RA-2842-AC
2U
AC
RA-2842-DC
2U
DC
RA-2842R-AC
1U
AC
RA-2842R-DC
1U
DC
RA-2882-AC
3U
AC
RA-2882-DC
3U
DC
RA-2882R-AC
2U
AC
RA-2882R-DC
2U
DC
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Model
Cabinet Structure
Power Supply
RA-2884-AC
3U
AC
RA-2884-DC
3U
DC
RA-3842-AC
2U
AC
RA-3842-DC
2U
DC
RA-3884-AC
3U
AC
RA-3884-DC
3U
DC
All ZXR10 ZSR enclosures support both DC and AC power supplies and can provide DC
and AC input according to user demands.
The appearance of ZXR10 ZSR (1U) is shown in Figure 2-2.
Figure 2-2 ZXR10 ZSR (1U) Front View

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The appearance of ZXR10 1809 (Soho) is shown in Figure 2-5.

Figure 2-5 ZXR10 ZSR 1809 (Soho) Front View
The appearances of ZXR10 1809 R series products are shown in Figure 2-6 and Figure
2-7.
Figure 2-6 ZXR10 ZSR R (Compact Model) (1U) Front View
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Figure 2-7 ZXR10 ZSR R (Compact Model) (2U) Front View
For parameters of ZXR10 ZSR main device, please refer to Table 2-2 and Table 2-3.
Table 2-2 ZXR10 ZSR Device Parameters
Items
1800 (1U)
1800/2800/3800 (2U)
2800/3800 (3U)
Slot Number
Size (mm) (WHD)
44244320
44286.1420
442130.5420
AC: 100V~240V, 50Hz~60Hz

Power Supply
DC: -48V
Working Temperature
-5~45
Working Humidity
10%~90% (no dew)
Table 2-3 Newly Added ZXR10 ZSR Device Parameters

Items
1809 (Soho)
1842R/2842R Series (1U)
2882R Series (2U)
Slot Number
Size (mm) (WHD)
18043.6330
44249400
44288400
AC: 100V~240V, 50Hz~60Hz

Power Supply
DC: -48V
Working Temperature
-5~45
Working Humidity
10%~90% (no dew)
2.2 Hardware Installation Flow

The hardware installation flow is shown in Figure 2-8.
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Figure 2-8 Hardware Installation Flow Diagram
Prepare Installation
Before hardware installation, prepare the following items:
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Know device locations in the lab and lab environment

Know device configurations and composition
Prepare engineering design documents and installation instruction documents needed
for hardware installation
Prepare the necessary installation tools and transport tools
Prepare the necessary certificates and procedures needed for accessing sites
For details, refer to Chapter 3.
Install Main Devices

The installation flow of main devices is shown in Figure 2-8.
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Figure 2-9 Main Device Installation Flow Diagram
During the installation of main devices, there are two installation modes:
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Installed in 19-Inch Standard Cabinet

Installed on Work Platform
Install cards and modules after installation of enclosure.

Install cards and modules in enclosure directly.
For installation details of main devices, refer to Chapter 4.
Connect Power Cable

As for connection of power cable, there are two modes: connection of AC power cable
and connection of DC power cable. For details, refer to Chapter 5.
Connect Other Cables

This part introduces the connection of all cables. For details, refer to Chapter 6.
Check Hardware Installation

After all hardware are installed, it is necessary to check the installation so as to make
preparation to subsequent software installation and system debugging. For details, refer
to Chapter 7.
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Chapter 3
Installation Preparation
Table of Contents
NOC Room Inspection ...............................................................................................3-1
Indoor Environment of NOC Room Inspection ............................................................3-2
Power Supply Requirements Inspection .....................................................................3-5
Grounding Inspection .................................................................................................3-5
Auxiliary Equipment Inspection...................................................................................3-5
Required Tools ...........................................................................................................3-5
Technical Document Preparation ................................................................................3-6
3.1 NOC Room Inspection

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Lab Plane
The space between two cabinet rows shall not be less than 1m. The space between
the face/back of the cabinet and wall is not less than 1.5m, as shown in Figure 3-1,
the cabinet rows in the lab shall be placed separately with aisle between each two not
less than 1.2m.
Figure 3-1 Lab Plane Layout
Load on NOC room floor

It must not be less than 450kg per m2.
Net height of the NOC room

It must be more than 3.20m; if not, it must be specified particularly in engineering
design document and cable laying mode shall also be illustrated.
Aisle in NOC room

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The sizes of doors, corridors, stairs (etc.) of NOC room must be big enough for
handling equipment. In usual cases, the width of door must be more than 1.8m and
the height mustn't be lower than 2.2m. In addition, both door locks and keys must be
available.
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Trough and Hole

Number, position and size of inward tubes, ground slots and holes must comply with
engineering design diagram.
Damp-proof measures must be taken to various troughs with corner smooth and
ground and plate must match closely.
Warning!
Check if power cable is available in the trough and hole. If so, take care of it in
construction.
Lab Floor
Patterned materials are not adopted for floor and clear, simple and elegant colors are
appropriate for walls and ceiling. As for the coating, flat paint or paint not containing
silicone must be used.
Anti-static raised floor is required to be laid.
Height of raised floor must be 300mm or 330mm. Floor blocks must be laid closely
and firmly with horizontal error per m2 less than 2mm.
When raised floor is not available, the static conductive floor must be laid (the volume
resistance must be 1.0x107~1.0x1010). The static conductive floor or raised floor
must be grounded for static discharge, which can be connected with grounding facility
through a current-limit resistor and connection cable. The current-limit resistance is
1M.
3.2 Indoor Environment of NOC Room Inspection

The NOC room must be clean and free of dust, corrosive gases, waste gases or chemical
gases. No supply or sewage water pipes are allowed to pass through the lab and any
contact with water must be avoided. In case heating facilities are installed in the lab, no
valve or air outlet can be left in the lab. Air conditioner must comply with indoor temperature
and humidity requirements. In addition, damages to equipment caused by static electricity
and interference on equipment by the electromagnetic field must be avoided.
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Anti-Static Requirements
Equipment must be grounded well and the lab must be laid with antistatic floor or
semi-conductive floor leather. In addition, copper foils must be used for grounding at
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several points (Make sure the copper foils are pressed between the cement floor and
semi-conductive floor and is connected with the grounding cable).
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EMI Protection Requirements

Electric field strength is 300mV/m and magnetic field strength must not exceed 11GS.
Dust-Proof Requirements
The density of dust particle whose diameter is larger than 5m must be less than
30000/m3.
Dust particles must be non-conductive,

non-corrosive.
non-magnetic inductive,
and
The following measures are recommended for dust-proof in the lab:
Doors and windows must be sealed. The external windows must be sealed with
double-layer glass and the doors must be sealed with dust-proof sealing strips.
The ideal condition is to seal the lab with a shutter equipped with a dust filter
device.
Work clothes and slippers must be kept clean and changed regularly.
It is recommended to place operation equipment in outer room, thus avoiding

frequent access and opening/closing of lab door.
Keep a higher relative humidity within the permissible range in the lab to reduce
static electricity adsorption of dust.
Walls and ceiling of the lab must be painted or pasted with wall paper. It is better
to use lusterless paint.
Temperature and Humidity Requirements

The detailed requirements to temperature and humidity are shown in Table 3-1.
Table 3-1 Temperature and Humidity Requirements
Temperature
Relative Humidity
Long-Term
Short-Term
Working
Working
Long-Term
Short-Term
Condition (Note
Condition (Note
Working
Working
Items
1)
2)
Conditions
Conditions
Range
15~30
-5~45
40%~65%
20%~90%
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Note:
When equipment works in normal environment, temperature and humidity

measurement points refer to values measured at points 2m above the floor and
0.4m in front of equipment (they must be measured when there is no protection
plate in front and back of cabinet).
Short-term working conditions refer to less than 48 continuous hours and less
than 15 accumulated days per year.
To reach adequate temperature and humidity, air conditioning devices are necessary.
Large-scale lab must be equipped with air conditioners with humidity adjustment
function while small labs need only to be equipped with cabinet or window air
conditioners.
ZXR10 router also dissipates heat itself, in usual cases centralized air conditioner is
not used. For labs already equipped with centralized air conditioners, in fact it is also
necessary to mount separate air conditioners.
It is suggested to perform the following measures:
Use two circuits of AC mains or self-provided electric generator to supply stable

power for air conditioner.
Centralized air conditioner or at least two sets of small-model air conditioners

need to be configured for the lab to provide appropriate temperate for long-term
operation of devices.
Lighting and Illumination Requirements

Measures against direct sunshine must be taken to avoid aging and deformation of
elements like circuit board caused by long-term .exposure to sunshine.
The average luminance must be 150lx~200lx. Fluorescent lamps embedded into the
ceiling are adopted.
An emergency illumination lamp (DC lamp) can be mounted for buildings with frequent
power failure.
Battery room must be equipped with explosion-proof lamps and the light shall not be
too intense. In addition, direct sunshine must be avoided, for which paper or paint can
be pasted on external windows.
Atmospheric Pressure
Working: 108000Pa~51000Pa
Storage: 108000Pa~12000Pa
Air Pollution
The product must not be exposed to corrosive gases and smog such as sulfureted
hydrogen, sulfur dioxide, ammonia oxide, oil fluxing agent, smoke, and dust. Smoking
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must be prohibited near battery. In addition, it is recommended to prohibit smoking in

all areas where equipment is placed.
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The lab must comply with national Level 2 fire protection standard.
3.3 Power Supply Requirements Inspection

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Nominal voltage of power supply provided for ZXR10 ZSR router by power device in
lab is -48V and the allowed variation range is -57V~-40V.
Noise level index of the DC voltage must comply with general technical specifications
issued by the former MPT.
DC power supply must have over-voltage/over-current protection and indications.
AC Power Supply Requirements

100V~240V, 50Hz~60Hz, wave distortion <5%.
Voltage frequency requirements to standby electric generator are same as those listed
above but its wave distortion range is 5%~10%.
3.4 Grounding Inspection

Ground wires in the lab must be laid radially or in plane mode and ground wires must be
laid separately. Electric circuits formed by reinforcing steel bars used in the building or
through cabinet are not allowed.
In case of compound grounding, the earthing resistance must be less than 1. The
cross-sectional area of grounding wire is determined by the Max permissible current. The
grounding wire must be sheathed copper wire instead of bare copper wire.
3.5 Auxiliary Equipment Inspection

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DDF and ODF frames related to this project must have been installed. The capacity
must be sufficient and all optical cables must have been laid.
Power supply must be prepared and its capacity is sufficient for this project.
Transmission equipment related to this project must have been prepared.
Terminal device must be equipped with a dedicated terminal console, the installation
position of which must be correct and comply with lab layout requirements.
3.6 Required Tools

Before installing device, the following basic tools and instruments must be prepared in
advance.
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Common Tools
Marking tools
Long rolled tape, ruler (1m), marking pen and scribe
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Concrete drilling tools

Hydraulic pressure percussion drill, percussion drill bit and vacuum cleaner
Fastening tools
plus driver (M3~M6), philips screwdriver (M3~M6), socket wrench (M6~M19) and
ring wrench (M6~M19)
Measurement tools
Industrial horizontal ruler, rolled tape, ruler and angle square
Auxiliary tools
Brush, nippers, paper knife, bellows, electric iron, solder, ladder and forklift
Fitting tools
Sharp-nose pliers, diagonal pliers, vices, hand-held electric drill, file, handsaw,
crowbar, and rubber hammer
Common Instruments
Multimeter, 500V megohmmeter (used in insulation resistance measurement)
Special Tools
Optical multimeter, optical connector and tail fiber
Coaxial trunk self-loop cable
Coaxial cable installation tool
Earth resistance tester
Antistatic bracelet/ring
Wire stripper
Crimping pliers
3.7 Technical Document Preparation

Installation engineering personnels must take the following technical documents with them
for reference:
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ZXR10 ZSR (V2.8.11) Intelligent Integrated Multi-Service Router Hardware

Installation Manual
ZXR10 ZSR (V2.8.11) Intelligent Integrated Multi-Service Router Hardware Manual
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Chapter 4
Cabinet Installation
Table of Contents
Installing a 19" Standard Rack....................................................................................4-1
4.1 Installing a 19" Standard Rack

The detailed installation process is as follows:
1. Prerequisites:
l Make sure that the cabinet has been fixed, the position in the cabinet where the
enclosure will be installed is disposed and there is no barrier in or near the cabinet.
Make sure that the enclosure to be installed is ready and has been carried to
cabinet nearby for handling.
2. If flanges are not installed on the enclosure, perform the following steps for installation:
a. Take out flanges and special screws from the accessory bag, put the flanges in
the ventro-side of the enclosure, and align the screw hole on the enclosure and
the flange hole.
b. Use philips screwdriver and special screws to fix the flange to one side of the
enclosure.
c.
Fix the flange on the other side of the enclosure in above steps.
3. Use the philips screwdriver to remove the four gaskets at the bottom of the enclosure,
and keep them for future use.
4. Lift the enclosure slowly and carry it to the cabinet.
5. Lift the enclosure to a position a little higher than sliding rail in the cabinet, place the
enclosure onto the sliding rail and push it into the cabinet carefully.
6. Fix and fasten the flanges to the square holes of 19-inch cabinet with screws and fix
the enclosure into the cabinet.
The installation is shown in Figure 4-1.
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Figure 4-1 Enclosure Installation
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Chapter 5
Installing the Worktable

1. Prerequisites:
l Make sure that the work platform is firm enough to support the enclosure and
cables. It is better to allow less people to walk around to avoid touching cables
connected to the router.
l There is no barrier on or near the work platform.
l Make sure that the enclosure to be installed is ready and has been carried to work
platform nearby for handling.
l Check if there are gaskets at the bottom of the equipment; if not, take out the
gaskets in the accessory bag and install them with screws.
2. After that, lift the enclosure to a position a little higher than the level of work platform
and put the enclosure onto the work platform. Leave 10cm space at least on both right
and left enclosure sides to provide good heat dissipation and ventilation; leave 20cm
distance at least behind the enclosure for laying of power cable and other cables.
Table of Contents
Installing the Board.....................................................................................................5-1
5.1 Installing the Board

ZXR10 ZSR provides three enclosure models: 1U, 2U and 3U.
1. As for 1U enclosure, there are two slots for line interface card (LIC). The slot numbers
are LIC1 and LIC2 from top to down.
2. As for 2U enclosure, there are four slots for LIC. The slot numbers are LIC1-LIC4 in
sequence of from left to right and from top to down.
3. As for 3U enclosure, there are eight slots for LIC. The slot numbers are LIC1-LIC8 in
sequence of from left to right and from top to down. There are obvious identifiers in
the middle of two columns of slots for corresponding slot with slot number.
To install cards, perform the following steps:
1.
2.
3.
4.
Wear anti-static hand wreath.

Unpack and take out the card.
Push the card along the sliding rail into the enclosure.
When sliding panel reaches socket on backplane, force ahead to insert card into the
socket.
5. Screw on fixed screws.
6. Insert the blank panel into the idle slot.
ZXR10 ZSR router is compatible with partial interface cards of ZXR10 GAR. Among these
cards, the LIC cards whose types end with R (such as RA-8FE-R) are not applicable to
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ZSR system and can not be used. While ZXR10 ZSR can be compatible with LIC cards
ending with other characters or without special identifiers. And these LIC cards can be
used.
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Chapter 6
Power Cables and Grounding

Wires Installation
Table of Contents
AC Power Cable Installation .......................................................................................6-1
DC Power Cable Installation.......................................................................................6-1
Grounding Wire Installation ........................................................................................6-2
6.1 AC Power Cable Installation

As shown in Figure 6-1, standard print power cable is used as the AC power cable. One
end is connected to AC power socket on AC power module of ZXR10 ZSR and the other
end is connected to 220V AC power socket.
Figure 6-1 AC Power Cable
6.2 DC Power Cable Installation

As shown in Figure 6-2, the model of ZXR10 ZSR DC power cable is C-PWR-074.
Figure 6-2 DC Power Cable
Connector of End A is 042051000017, which is a D-model solder plug for 3-conductor

straight cable (Hole+Pin+Hole).
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Corresponding relationship between two ends of DC power cable is as shown in Table 6-1.
Table 6-1 Corresponding Relationship between Two Ends of DC Power Cable
Terminal A
Terminal B
Power Signal
B3 Terminal
PE
B2 Terminal
-48V
B1 Terminal
-48VGND
The detailed installation process is as follows:

Terminal A is connected to -48V input socket of device, and three terminals on terminal B
shall be connected according to labels pasted on each conductor, where B1 is connected
to DC power supply -48V GND, B2 is connected to DC power supply -48V, B3 is connected
to Protective Earth (PE).
6.3 Grounding Wire Installation

There is a grounding screw on the back of ZXR10 ZSR enclosure, and the screw is on the
left bottom. For using yellow-green cabinet protect cable, connect one end of the cable to
grounding screw and the other end of the cable to protective earth of cabinet.
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Chapter 7
External Cable Installation

Table of Contents
External Cable Types .................................................................................................7-1
Configuration Cable Installation ..................................................................................7-1
Ethernet Cable Installation .........................................................................................7-3
E1 Cables Installation.................................................................................................7-4
USB Prolong Cable Installation ..................................................................................7-8
Fiber Installation.........................................................................................................7-8
V.35/V.24 Cable Installation ........................................................................................7-9
Label Style ...............................................................................................................7-30
7.1 External Cable Types

ZXR10 ZSR has the following cables:
l
l
l
l
l
l
Serial console cable

Ethernet cable
E1 cable
USB extension cable
Optical fiber
V.35/V.24 cable
7.2 Configuration Cable Installation

7.2.1 Console Cable Installation
Serial console cable is the basic cable used to configure and maintain ZXR10 ZSR. The
model is C-232-007.
One end of the cable is the DB9 female plug, connected to the serial interface on
background terminal. The other end of the cable is RJ45 connector, connected to the
CONSOLE port on front panel of ZXR10 ZSR enclosure. Then the background terminal
and router can communicate with each other.
The serial console cable is shown in Figure 7-1.
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Figure 7-1 Serial Console Cable
Note:
Terminal A is connected to serial interface of PC and terminal B is connected to console
port of device
Connection of serial console cable is shown in Table 7-1.

Table 7-1 Serial Console Cable Connection
Terminal A (DB9 Hole)
Cable Chromatogram
Terminal B (RJ45)
White
Blue
White
Orange
White
Green
White
Brown
The following shows how to use CAT5 twisted pair cable to make serial console cable.
l
l
l
l
Strip 20mm external insulation away from both ends of cable and strip 3mm of core
wire.
Solder the core wire to corresponding pin of DB9 plug as required in the table above.
The soldering must be firm and reliable.
Install the shell of DB9 and the cable mustnt get loose.
The fabrication of terminal RJ45 is the same with the network cable. Pay attention to
the line order.
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7.2.2 AUX Port Cable Installation

DB9-RJ45_AUX cable is used for dialing and configuring router remotely through MODEM.
One end of the cable is DB9 female plug (hole) and the other end is RJ45 connector. The
cable length is the distance between background to router.
Connection of DB9-RJ45_AUX cable is as shown in Table 7-2.
Table 7-2 DB9-RJ45_AUX Cable Connection
Terminal A (DB9)
Signal
Terminal B (RJ45)
Signal
DCD
DCD
TX
RX
RX
TX
DTR
DTR
GND
GND
DSR
DSR
RTS
RTS
CTS
CTS
7.3 Ethernet Cable Installation

CAT5 and hyper CAT5 network cables are often used as network cables. RJ45 plugs are
crimped on both ends of the cable with the structure as shown in Figure 7-2.
Figure 7-2 Structure Of Network Cable With RJ45 Connectors At Both Ends
The cable is 8P8C straight cable solder plug; the specification is E5088-001023; technical
parameters: rated current: 1.5, rated voltage: 125V, crimped with AWG24-28# wire gauge
round cable. Cables can be classified into the following two types according to different
cable crimping order in the plug:
l
Straight-through network cable RJ45: the cable connection relationship is in the

one-to-one correspondence at both ends. The specific connection relationship is
shown in Table 7-3.
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Table 7-3 Straight-through Network Cable RJ45 Connection

Terminal A
Cable Chromatogram
Terminal B
White and Orange
Orange
White and Green
Green
Blue
White and Blue
White and Brown
Brown
Crossover network cable RJ45J: cable connection relationship is cross

correspondence between two twisted pairs at both ends. The specific connection
relationship is shown in Table 7-4.
Table 7-4 Crossover Network Cable RJ45 Connection
Terminal A
Cable Chromatogram
Terminal B
White and Orange
Orange
White and Green
Green
Blue
White and Blue
White and Brown
Brown
7.4 E1 Cables Installation

ZXR10 ZSR provides many kinds of channelized E1 cards, which use different interfaces
and cables.
7.4.1 120 Twisted Pair Installation

8/4 port channelized E1 interface card (RA-8CE1/RA-4CE1) provides a RJ48 socket and
can be connected with 120 balanced twisted pair cable. The two ends of the cable are
crimped with RJ48 plugs. The structure of RJ48 plug is the same with that of RJ45 plug.
If the socket of the peer device is also RJ48, use 1 and 4, 2 and 5 crossed E1 crossover
cable for connection. The connection relationship is shown in Table 7-5.
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Table 7-5 Connection Relationship at the Ends of E1 Crossover Cable RJ48

End A
Signal
End B
Signal
RX_RING
TX_RING
RX_TIP
TX_TIP
Un-connected
Un-connected
TX_RING
RX_RING
TX_TIP
RX_TIP
Un-connected
Un-connected
Un-connected
Un-connected
Un-connected
Un-connected
If the peer device uses BNC connector, it is needed to add a RJ48-to-BNC interface
converter. Now ZXR10 ZSR is connected to converter with straight-through E1 cable,
while the peer device is connected to converter through coaxial cable.
The connection relationship of the straight-through E1 cable ends is shown in Table 7-6.
Table 7-6 Connection Relationship of RJ48 Connectors at Two Ends of Straight-through
E1 Cable
Terminal A
Signal
Terminal B
Signal
RX_RING
TX_RING
RX_TIP
TX_TIP
Un-connected
Un-connected
TX_RING
RX_RING
TX_TIP
RX_TIP
Un-connected
Un-connected
Un-connected
Un-connected
Un-connected
Un-connected
7.4.2 120E1 (DB44) Cable Installation

The connector on one end of 120 E1 (DB44) cable is DB44, and the other end is
customized. The cable length is variable.
The connection at DB44 end of cable is shown in Table 7-7.
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Table 7-7 Line Order at DB44 Interface

Sending/Receiving
Port ID
Plug Pin
Direction
16
Signal Illustration
IA
RX END
1
IB
8
2
OA
TX END
OB
17
IA
RX END
18
IB
7
31
OA
TX END
32
OB
IA
RX END
IB
6
19
OA
TX END
20
OB
36
IA
RX END
35
IB
5
34
OA
TX END
33
OB
IA
RX END
IB
21
TX END
OA
22
TX END
OB
IA
RX END
IB
3
23
OA
TX END
24
OB
38
IA
RX END
37
IB
2
40
OA
TX END
39
OB
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Sending/Receiving
Port ID
Plug Pin
Direction
10
Signal Illustration
IA
RX END
11
IB
1
25
OA
TX END
26
OB
12
IA
RX END
13
IB
*
27
OA
TX END
28
OB
42
IA
RX END
41
IB
*
43
OA
TX END
44
OB
14
IA
RX END
15
IB
*
29
OA
TX END
30
OB
7.4.3 75 Coaxial Cable Installation

4-port channelized E1 non-balanced micro coaxial interface card (RA-4CE1-75) provides
BNC interface and can be connected with 8-core micro coaxial cable.
As the eight single-core cables are in the same one sheath, the lengths of the eight
single-core cables have been adjusted to match the sockets on the backplane. Connect
the cables as shown in Figure 7-3.
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Figure 7-3 8-core Micro Coaxial Cable
7.4.4 75E1 (DB44+BNC) Cable Installation

The connector on one end of 75 E1 (DB44+BNC) non-balanced cable is DB44, and the
other end are two BNC connectors. The cable length is variable.
7.5 USB Prolong Cable Installation

One end of the USB extension cable of ZXR10 ZSR is USBAM, and the other end is
USBAFM. The example is shown in Figure 7-4.
Figure 7-4 USB Extension Cable
Note:
The USB extension cable is universal for data products.
7.6 Fiber Installation

In ZXR10 ZSR, different optic interface cards provide different types of optical interfaces
including SC, LC and MT-RJ. Except for MT-RJ, whose RX and TX ends are integrated in
one physical interface, the RX and TX ends of all other optical interfaces are used in pairs.
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Different types of optical interfaces use different models of optical connectors. The end of
the fiber needs to match corresponding connector.
ZXR10 ZSR provides the following three models of optical interfaces:
l
l
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SC interface: a fiber with two square interfaces for transmission and reception and
using SC connectors.
LC interface: a fiber with two square interfaces for transmission and reception and
using LC connector, whose size is smaller than that of SC interface.
MT-RJ interface: a fiber with one square interface for transmission and reception and
using MT-RJ connector. There is MT-RJ interface on 8-port POS3 interface card.
ZXR10 ZSR provides swappable GBIC module. It is mainly used on 2-port gigabit
Ethernet interface card, using SC interface. When installing GBIC module, push it into
position horizontally according to idle slot ID on the module and interface card. Force
plugging/unplugging is forbidden.
Two types of fibers are available: single-mode fiber and multi-mode fiber. User can
configure the fiber according to the actual application. Generally, multi-mode fiber is
used in short-distance transmission while single-mode fiber is used in long-distance
transmission.
As for fiber out of the cabinet, make sure to protect the fiber against any damages with
plastic corrugated sleeve. The fiber within the protect sleeve must not be wound up and
the corners must be radian. The labels at two ends of the fiber must be clear. The meaning
of the label must correctly reflect corresponding serial numbers and relationship between
cabinets and between rows.
7.7 V.35/V.24 Cable Installation

7.7.1 V.35 Cable Installation
V.35C1
V.35C1 cable is used when the serial interface card is used as DTE in V.35 service. The
figure is shown in Figure 7-5.
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Figure 7-5 V.35C Cable
The connection of V.35C1 cable is shown in Table 7-8.

Table 7-8 V.35C1 Cable Connection
Terminal A (D36
Cable
Plug)
matogram
Chro-
Terminal
B2
Terminal A (D36
Cable
(V.35 Plug, pin)
Plug)
matogram
(V.35 Plug, pin)
White
White
Blue
Blue
2 and 3 of Termi-
11 and 12 of Ter-
Circuited
nal A Short Cir3
minal
cuited
C and D of Termi-
Chro-
B1
Short
C and D of Termi-
nal B2 Short Cir-
Terminal
nal B1 Short Cir-
cuited
cuited
White
White
Orange
Orange
White
White
Green
Green
White
White
19
Brown
19
Brown
20
Red
20
Red
21
Blue
21
Blue
22
Red
22
Red
23
Orange
23
Orange
24
Red
24
Red
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Terminal A (D36
Cable
Terminal A (D36
Cable
Plug)
matogram
Chro-
Terminal
(V.35 Plug, pin)
B2
Plug)
matogram
Chro-
Terminal
(V.35 Plug, pin)
B1
25
Green
25
Green
26
Red
AA
26
Red
AA
27
Brown
27
Brown
V.35DA
V.35DA cable is used when the serial interface card is used as DCE in V.35 service. The
Figure 7-6 V.35DA Cable
The connection of V.35DA cable is shown in Table 7-9.

Table 7-9 V.35DA Cable Connection
Terminal A (D36
Cable
Plug)
matogram
Chro-
Terminal
B2
Terminal A (D36
Cable
(V.35 plug, pin)
Plug)
matogram
(V.35 plug, pin)
White
10
White
Blue
EF
13
Blue
EF
2 and 3 of Termi-
11
11 and 12 of Ter-
12
Circuited
nal A Short Cir3
minal
cuited
C and D of Termi-
Chro-
B1
Short
C and D of Termi-
nal B2 Short Cir-
Terminal
nal B1 Short Cir-
cuited
White
Orange
7
8
cuited
14
White
15
Orange
White
AA
16
White
AA
Green
17
Green
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Terminal A (D36
Cable
Terminal A (D36
Cable
Plug)
matogram
Chro-
Terminal
(V.35 plug, pin)
B2
Plug)
matogram
Chro-
Terminal
(V.35 plug, pin)
B1
White
18
White
19
Brown
28
Brown
20
Red
29
Red
21
Blue
30
Blue
22
Red
31
Red
23
Orange
32
Orange
24
Red
BB
33
Red
BB
25
Green
34
Green
26
Red
35
Red
27
Brown
36
Brown
7.7.2 V.24 Cable Installation

V.24AA
V.24AA cable is used when the serial interface card is used as DTE in V.24 service. The
Figure 7-7 V.24AA Cable
The connection of V.24AA cable is shown in Table 7-10.
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Table 7-10 V.24AA Cable Connection

Terminal
Cable
Chro-
(D36 Plug)
matogram
2 and 3 of Termi-
Terminal
(DB25, Pin)
B2
Terminal
Chro-
matogram
11
11 and 12 of Ter-
Terminal
B1
(DB25, Pin)
minal A Short Cir-
cuited
4 and 5 of Termi-
Cable
(D36 Plug)
nal A Short Cir3
12
4
cuited
4 and 5 of Termi-
nal B2 Short Cir-
nal B1 Short Cir-
cuited
White
Blue
cuited
10
White
20
13
Blue
20
White
14
White
Orange
15
Orange
Green (White)
24
16
Green (White)
24
Brown (White)
18
Brown (White)
20
Blue (Red)
23
29
Blue (Red)
23
22
Orange (Red)
31
Orange (Red)
24
Green (Red)
17
33
Green (Red)
17
26
Brown (Red)
15
35
Brown (Red)
15
V.24BA
V.24BA cable is used when the serial interface card is used as DCE in V.24 service. The
Figure 7-8 V.24BA Cable
The connection of V.24BA cable is shown in Table 7-11.

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Table 7-11 V.24BA Cable Connection

Terminal
Cable
Chro-
Terminal
B2
Terminal
Cable
Chro-
Terminal
(D36 Plug)
matogram
(DB25, Pin)
(D36 Plug)
matogram
(DB25, Pin)
White
10
White
Blue
68
13
Blue
68
2 and 3 of Termi-
11
11 and 12 of Ter-
cuited
nal A Short Cir-
4 and 5 of Termi-
B1
minal A Short Cir12
cuited
nal B2 Short Cir-
4 and 5 of Terminal
cuited
B1 Short Circuited
White
20
14
White
20
Orange
20
15
Orange
20
Green (White)
15
16
Green (White)
15
Brown (White)
18
Brown (White)
20
Blue (Red)
17
29
Blue (Red)
17
22
Orange (Red)
31
Orange (Red)
24
Green (Red)
24
33
Green (Red)
24
26
Brown (Red)
24
35
Brown (Red)
24
V24A RJ45 Cable (Reverse Telnet)

One end of V24A RJ45 cable is the MDR-36 plug and the other end are two RJ45
connectors. The figure is shown in Figure 7-9.
Figure 7-9 V24A RJ45 Cable
The connection of V24A RJ45 cable is shown in Table 7-12.
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Table 7-12 V24A RJ45 Cable Connection

D36 Plug (DCE)
Pin No.
RJ45 Plug (Terminal B2)

Conductor Signal
Conductor Signal
Name
Name
Conductor Color
(Black 1*
GND
Blue)
RTS1 (Note: 1)
(Black
CTS1 (Note: 1)
Orange)
DTR1
(Black
DSR1
Green)
CD1
(Black
TCLK1
Brown)
TCLK1
Black (Grey) 2*
TXD1
19
(White
V35TXD1
20
Grey)
RCLK1
21
(Red
RCLK1
22
Blue)
RXD1
23
(Red
V35RXD1
24
Orange)
ECLK1
25
(Red
ECLK1
26
Green)
ECLKA1
27
Red (Brown)
V35ECLKA1
Pin No.
GND
GND
4 (Note 1)
RXD1
TXD1
D36 Plug
RJ45 Connector (Terminal B1)
10
(Black) Grey
GND
11
(White
RTS0 (Note: 1)
12
Blue)
CTS0 (Note: 1)
13
(White
DTR0
14
Orange)
DSR0
15
(White
CD0
16
Green)
TCLK0
17
(White
TCLK0
18
Brown)
TXD0
28
(Red) Brown
V35TXD0
29
(Red
RCLK0
GND
GND
4 (Note 1)
RXD0
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D36 Plug (DCE)
Pin No.
RJ45 Plug (Terminal B2)

Conductor Signal
Conductor Signal
Name
Name
Conductor Color
30
Grey)
RCLK0
31
(Yellow
RXD0
32
Blue)
V35RXD0
33
(Yellow
ECLK0
34
Orange)
ECLK0
35
(Yellow
ECLKA0
36
Green)
V35ECLKA0
TXD0
Pin No.
Note:
Connect pins 4 and 5 of RJ45 rather than connect GND cables of M_CD and RJ45
connectors of MDR-36 plug.
V24A DB9 Cable (Reverse Telnet)

One end of V24A DB9 cable is the MDR-36 plug and the other end are two DB9 connectors.
The figure is shown in Figure 7-10.
Figure 7-10 V24A DB9 Cable
The connection of V24A DB9 cable is shown in Table 7-13.
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Table 7-13 V24A DB9 Cable Connection

D36 Plug (DCE)
Pin No.
DB9 Female Plug (Terminal B2)

Conductor Signal
Conductor Signal
Name
Name
Conductor Color
(Black1*
GND
Blue)
RTS1 (Note: 1)
(Black
CTS1 (Note: 1)
Orange)
DTR1
(Black
DSR1
Green)
CD1
(Black
TCLK1
Brown)
TCLK1
Black (Grey) 2*
TXD1
19
(White
V35TXD1
20
Grey)
RCLK1
21
(Red
RCLK1
22
Blue)
RXD1
23
(Red
V35RXD1
24
Orange)
ECLK1
25
(Red
ECLK1
26
Green)
ECLKA1
27
Red (Brown)
V35ECLKA1
Pin No.
GND
GND
5 (Note 1)
RXD1
TXD1
D36 Plug
10
(Black) Grey
GND
11
(White
RTS0 (Note: 1)
12
Blue)
CTS0 (Note: 1)
13
(White
DTR0
14
Orange)
DSR0
15
(White
CD0
16
Green)
TCLK0
17
(White
TCLK0
18
Brown)
TXD0
28
(Red) Brown
V35TXD0
29
(Red
RCLK0
GND
GND
5 (Note 1)
RXD0
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D36 Plug (DCE)
Pin No.

Conductor Signal
Conductor Signal
Name
Name
Conductor Color
30
Grey)
RCLK0
31
(Yellow
RXD0
32
Blue)
V35RXD0
33
(Yellow
ECLK0
34
Orange)
ECLK0
35
(Yellow
ECLKA0
36
Green)
V35ECLKA0
TXD0
Pin No.
Note:
Connect pins 4 and 5 of DB9 rather than connect GND cables of M_CD and DB9
connectors of MDR-36 plug.
MODEM Cable
One end of MODEM cable is the MDR-36 plug and the other end are two DB25 male plugs.
The figure is shown in Figure 7-11.
Figure 7-11 MODEM Cable
The connection of MODEM cable is shown in Table 7-14.
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Table 7-14 MODEM Cable Connection

D36 Plug (DCE)
Signal Direction
2# DB25 Male Plug
Schematic
Conductor
Diagram Signal
Conductor
Colour
Name
Signal Name
Pin No.
Pin No.
(Black1*
GND
GND
Blue)
RTS1 (Note 1)
>
RTS1
(Note 1) 4
(Black
CTS1 (Note 1)
<
CTS1
(Note 1) 5
Orange)
DTR1
>
DTR1
20
(Black
DSR1
<
DSR1
Green)
CD1
<
(Black
TCLK1
>
ETC1
24
Brown)
TCLK1
Black (Grey) 2*
TXD1
>
TD1
19
(White
V35TXD1
20
Grey)
RCLK1
>
ERC1
23
21
(Red
RCLK1
22
Blue)
RXD1
<
RD1
23
(Red
V35RXD1
24
Orange)
ECLK1
<
RC1
17
25
(Red
ECLK1
26
Green)
ECLKA1
<
TC1
15
27
Red (Brown)
V35ECLKA1
D36 Plug
0.45kg DB25 Male Plug
10
(Black) Grey
GND
GND
11
(White
RTS0 (Note 1)
>
RTS0
(Note 1) 4
12
Blue)
CTS0 (Note 1)
<
CTS0
(Note 1) 5
13
(White
DTR0
>
DTR0
20
14
Orange)
DSR0
<
DSR0
15
(White
CD0
<
16
Green)
TCLK0
>
ETC0
24
17
(White
TCLK0
18
Brown)
TXD0
>
TD0
28
(Red) Brown
V35TXD0
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D36 Plug (DCE)
Signal Direction
2# DB25 Male Plug
Schematic
Conductor
Diagram Signal
Conductor
Colour
Name
Signal Name
Pin No.
29
(Red
RCLK0
30
Grey)
RCLK0
31
(Yellow
RXD0
32
Blue)
V35RXD0
33
(Yellow
ECLK0
34
Orange)
ECLK0
35
(Yellow
ECLKA0
36
Green)
V35ECLKA0
l
l
l
Pin No.
>
ERC0
23
<
RD0
<
RC0
17
<
TC0
15
Note:
Here the two pins are short circuit and suspended.
The upper and lower conductors are in different colors and are bracketed together
which indicates that they are in pair.
Black (Grey) indicates that the conductor is the Black one in Black and Grey cable
pair. Correspondingly, Grey (Black) indicates this conductor is the Grey one in Black
and Grey cable pair.
CTS of this card is provided by RTS of this card. Peer CTS is provided by peer RTS.
7.7.3 SCSI-V.24 Cable Installation

V.24-DS-001
V.24-DS-001 cable is used when RA-8AS and RA-16AS serial interface cards are used
as DTE in V.24 service. One end of the cable is SCSC68 plug and the other end is DB25
connector (pin). The example is shown in Figure 7-12.
7-20
SJ-20110803091932-002|2011-08-30 (R2.0)
Figure 7-12 V.24-DS-001 Cable
Connection of V.24-DS-001 is shown in Table 7-15.

Table 7-15 V.24-DS-001 Cable Connection
Signal at
Termi-
Cable Chro-
nal A
matogram
37
Terminal B
White
Terminal
Terminal
Cable Chro-
matogram
GND
53
Signal at
Terminal B
White
4
2 (Note)
Blue
(Note)
39
(Note)
36
Orange
(Note)
B1
GND
4
RTS0
18 (Note)
Blue
(Note)
5
White
Terminal B
RTS4
5
CTS0
55 (Note)
White
B5
(Note)
CTS4
20
DTR4
20
DTR0
52
Orange
White
DSR0
21
White
DSR4
Green
CD0
20
Green
CD4
White
TD0
19
White
TD4
38
Brown
RD0
54
Brown
RD4
7-21
SJ-20110803091932-002|2011-08-30 (R2.0)
Signal at
Termi-
Cable Chro-
nal A
matogram
41
Terminal B
White
Terminal
Terminal
Cable Chro-
matogram
GND
57
Signal at
Terminal B
White
4
6 (Note)
Blue
(Note)
43
RTS1
22 (Note)
Blue
(Note)
CTS1
59 (Note)
White
20
DTR1
56
Orange
Orange
White
DSR1
25
Green
CD1
White
42
Brown
45
White
(Note)
CTS5
20
DTR5
White
DSR5
24
Green
CD5
TD1
23
White
TD5
RD1
58
Brown
RD5
GND
61
White
GND
(Note)
47
4
RTS2
26 (Note)
Blue
(Note)
(Note)
White
44
Orange
CTS2
63 (Note)
White
20
DTR2
60
Orange
13
White
DSR2
29
12
Green
CD2
11
White
46
Brown
49
White
B3
14
(Note)
CTS6
20
DTR6
White
DSR6
28
Green
CD6
TD2
27
White
TD6
RD2
62
Brown
RD6
GND
65
White
GND
RTS3
30 (Note)
Blue
B7
4
Blue
(Note)
51
4
(Note)
(Note)
White
48
Orange
17
RTS7
(Note)
CTS3
67 (Note)
White
20
DTR3
64
Orange
White
DSR3
33
16
Green
CD3
15
White
50
Brown
B4
RTS6
(Note)
(Note)
B6
4
Blue
RTS5
40
(Note)
(Note)
5
White
10
GND
(Note)
B2
Terminal B
(Note)
CTS7
20
DTR7
White
DSR7
32
Green
CD7
TD3
21
White
TD7
RD3
66
Brown
RD7
B8
Note: Here the two pins are short circuited and suspended. Never connect each other.
7-22
SJ-20110803091932-002|2011-08-30 (R2.0)
V.24-DS-002
V.24-DS-002 cable is used when RA-8AS and RA-16AS serial interface cards are used
as DCE in V.24 service. One end of the cable is SCSC68 plug and the other end is DB25
connector (hole). The example is shown in Figure 7-13.

Signal at
Terminal
Cable Chro-
matogram
37
Terminal
Termi-
Cable Chro-
nal A
matogram
Terminal B
White
GND
53
Signal at
Terminal B
White
18
2 (Note)
Blue
5 (Note)
CTS0
(Note)
Blue
White
36
Orange
RTS0
(Note)
White
CD0
52
Orange
White
DSR0
21
Green
20
DTR0
White
38
Brown
GND
CTS4
4 (Note)
B-
(Note)
55
39 (Note)
Terminal B
RTS4
(Note)
B5
CD4
White
DSR4
20
Green
20
DTR4
RD0
19
White
RD4
TD0
54
Brown
TD4
7-23
SJ-20110803091932-002|2011-08-30 (R2.0)
Signal at
Terminal
Cable Chro-
matogram
41
Terminal
Termi-
Cable Chro-
nal A
matogram
Terminal B
White
GND
57
Signal at
Terminal B
White
22
(Note)
Blue
5 (Note)
CTS1
43 (Note)
White
4 (Note)
RTS1
Blue
(Note)
White
40
Orange
CD1
56
Orange
White
DSR1
25
Green
20
DTR1
White
42
Brown
45
White
(Note)
59
Blue
(Note)
RTS5
CD5
White
DSR5
24
Green
20
DTR5
RD1
23
White
RD5
TD1
58
Brown
TD5
GND
61
White
GND
B6
5 (Note)
CTS2
(Note)
5
Blue
(Note)
63
47 (Note)
White
44
Orange
13
CTS5
26
10 (Note)
GND
6 (Note)
B-
Terminal B
CTS6
4 (Note)
RTS2
(Note)
White
(Note)
RTS6
CD2
60
Orange
CD6
White
DSR2
29
White
DSR6
12
Green
20
DTR2
28
Green
20
DTR6
11
White
RD2
27
White
RD6
46
Brown
TD2
62
Brown
TD6
49
White
GND
65
White
GND
14 (Note)
Blue
5 (Note)
CTS3
B3
B7
30
(Note)
5
Blue
(Note)
67
51 (Note)
White
48
Orange
17
4 (Note)
RTS3
(Note)
White
CD3
64
Orange
White
DSR3
33
16
Green
20
DTR3
15
White
50
Brown
B4
CTS7
(Note)
RTS7
CD7
White
DSR7
32
Green
20
DTR7
RD3
21
White
RD7
TD3
66
Brown
TD7
B8
Note: Here the two pins are short circuited and suspended. Never connect each other.
7-24
SJ-20110803091932-002|2011-08-30 (R2.0)
V.24-DS-003
V.24-DS-003 cable is used when RA-8AS and RA-16AS serial interface cards are used to
connect terminal device, such as router or switch. One end of the cable is SCSC68 plug
and the other end is RJ45 8PC plug. The example is shown in Figure 7-14.

Cable
Termi-
Cable Chro-
nal A
matogram
37
White
Signal at
Terminal B
7
Terminal B
GND
ChroTerminal A
matogram
Signal at
Terminal B
53
White
Blue
18
Blue
39
White
55
White
36
Orange
52
Orange
B5
B1
Terminal B
GND
White
21
White
Green
20
Green
White
RD0
19
White
RD4
38
Brown
TD0
54
Brown
TD4
7-25
SJ-20110803091932-002|2011-08-30 (R2.0)
Cable
Termi-
Cable Chro-
nal A
matogram
41
White
Signal at
Terminal B
7
Terminal B
GND
ChroTerminal A
matogram
Signal at
Terminal B
57
White
Blue
22
Blue
43
White
59
White
40
Orange
56
Orange
B6
B2
Terminal B
GND
White
25
White
Green
24
Green
White
RD1
23
White
RD5
42
Brown
TD1
58
Brown
TD5
45
White
GND
61
White
GND
10
Blue
26
Blue
47
White
63
White
44
Orange
60
Orange
B7
B3
13
White
29
White
12
Green
28
Green
11
White
RD2
27
White
RD6
46
Brown
TD2
62
Brown
TD6
49
White
GND
65
White
GND
14
Blue
30
Blue
51
White
67
White
48
Orange
64
Orange
B8
B4
17
White
33
White
16
Green
32
Green
15
White
RD3
21
White
RD7
50
Brown
TD3
66
Brown
TD7
SCSI 68 Plug and DB9 Female Plug Multi-Core Cable

One end of the cable is SCSI 68 plug and the other end are 8 DB9 female plugs. The
7-26
SJ-20110803091932-002|2011-08-30 (R2.0)
Figure 7-15 SCSI 68 Plug and DB9 Female Plug Multi-Core Cable
SCSI 68 plug and DB9 female plug multi-core cable is shown in Table 7-18.
Table 7-18 SCSI 68 Plug and DB9 Female Plug Multi-Core Cable Connection
SCSI 68 Plug (DCE)
Signal Direction
Schematic
Pin No.
Conductor
Diagram Signal
Conductor
Color
Name
Signal Name
37
GND0
M_RTS0
39
M_CTS0
36
M_DTR0
M_DSR0
M_CD0
3
38
Pin No.
GND0
GND0
5 (Note 1)
M_TX0
>
RD0
M_RX0
<
TD0
SCSI 68 Plug
41
GND1
M_RTS1
43
M_CTS1
40
M_DTR1
SCSI 68 Plug
GND1
7-27
SJ-20110803091932-002|2011-08-30 (R2.0)
SCSI 68 Plug (DCE)
Signal Direction
Schematic
Pin No.
Conductor
Diagram Signal
Conductor
Color
Name
Signal Name
Pin No.
M_DSR1
M_CD1
GND1
5 (Note 1)
M_TX1
>
RD1
42
M_RX1
<
TD1
SCSI 68 Plug
45
GND2
GND2
10
M_RTS2
47
M_CTS2
44
M_DTR2
13
M_DSR2
12
M_CD2
GND2
5 (Note 1)
11
M_TX2
>
RD2
46
M_RX2
<
TD2
SCSI 68 Plug
49
GND3
GND3
14
M_RTS3
51
M_CTS3
48
M_DTR3
17
M_DSR3
16
M_CD3
GND3
5 (Note 1)
15
M_TX3
>
RD3
50
M_RX3
<
TD3
SCSI 68 Plug
53
GND4
GND4
18
M_RTS4
55
M_CTS4
52
M_DTR4
21
M_DSR4
20
M_CD4
GND4
5 (Note 1)
19
M_TX4
>
RD4
7-28
SJ-20110803091932-002|2011-08-30 (R2.0)
SCSI 68 Plug (DCE)
Signal Direction
Schematic
Pin No.
Conductor
Diagram Signal
Conductor
Color
Name
Signal Name
54
M_RX4
<
SCSI 68 Plug
TD4
Pin No.
3
57
GND5
22
M_RTS5
59
M_CTS5
SCSI 68 Plug
GND5
56
M_DTR5
25
M_DSR5
24
M_CD5
GND5
5 (Note 1)
23
M_TX5
>
RD5
58
M_RX5
<
TD5
SCSI 68 Plug
61
GND6
GND6
26
M_RTS6
63
M_CTS6
60
M_DTR6
29
M_DSR6
28
M_CD6
GND6
5 (Note 1)
27
M_TX6
>
RD6
62
M_RX6
<
TD6
SCSI 68 Plug
65
GND7
GND7
30
M_RTS7
67
M_CTS7
64
M_DTR7
33
M_DSR7
32
M_CD7
GND7
5 (Note 1)
31
M_TX7
>
RD7
66
M_RX7
<
TD7
7-29
SJ-20110803091932-002|2011-08-30 (R2.0)
Note:
Connect pins 4 and 5 of DB9 rather than connect GND cables of M_CD and DB9
connectors of SCSI 68 PLUG.
7.8 Label Style

l
Transverse English labels on panels and plugs

Transverse English label is used on panels and plugs whose areas are larger than
label area. Label dimension is shown in Figure 7-16.
Figure 7-16 Transverse English Labels on Panels and Plugs
The meaning of label is as follows:
RJ45 is cable's English code. The corresponding name is parallel network cable.
Port A is the terminal A of cable plug, which is corresponding to terminal B or

another terminal.
5m is the finished cable length, which is the straight length from plug of cable at
one end to the plug of cable at the other end.
FE 10/100Base-T 1 indicates connection position, which is the first network

interface of the fast Ethernet interface card 10/100Base-T.
Roll-up Self-mulching Laser Print Type II Labels

Name of the label pasted on the cable is roll-up self-mulching laser print type II label.
The label dimension is shown in Figure 7-17.
7-30
SJ-20110803091932-002|2011-08-30 (R2.0)
Figure 7-17 Roll-up Self-mulching Laser Print Type II Labels
The meaning of label is shown in Figure 7-16.

Compared with transverse English labels on panels and plugs, the roll-up
self-mulching laser print type II label can only be used on plugs or panels whose
areas are larger than the label area. The roll-up self-mulching laser print type II label
is used when the cable plug size is smaller or using of the transverse English label
affects the cables appearance. It is pasted on the cable through the self-contained
cellulose tape.
l
Labels Pasted on Cables
Power Cable Label

A flag-type label worked out by ZTE can be used as an engineering marker for
power cables, as shown in Figure 7-18.
Figure 7-18 Power Cable Label
The paste position is 2cm from the lug. Firstly paste the label on the cable for
less than a half circle and then stick the backs of the two half parts of the flag-type
label. One such label must be pasted on each end of a power cable, as shown
in Figure 7-19.
7-31
SJ-20110803091932-002|2011-08-30 (R2.0)
Figure 7-19 Paste Position of Power Cable Label
The flag-type power cable is divided into two areas: L and R. Their specific
meanings are as follows:
t
L: In this area, fill location code of local device. That is, it indicates the
location of local device connected with power cable.
R: In this area, fill location code of remote device. That is, it indicates
the location of remote device connected with power cable. If the other
end is power distribution cabinet, the characters distribution cabinet and
the characteristics of the power cable must be indicated. For example:
Distribution GND.
Note:
The contents on two labels at two ends of a power cable must be opposite to each
other. For example, the contents filled in L area of the label at one end must be
consistent with those filled in R area of the label at the other end.
Optical Fiber Label

Meaning and composition of the fiber engineering label are shown in Figure 7-20.
Figure 7-20 Meaning and Composition of Fiber Engineering Label
7-32
SJ-20110803091932-002|2011-08-30 (R2.0)
Both sides of the fiber engineering label are marked with L and R. The specific
When label is pasted on fiber at ZXR10 ZSR side, the row number, column
number and layer of fiber in the cabinet at the side of the connected remote
optical interface device as well as the fiber No. must be filled in R area of
the label. In this case, the row number and column number of ZXR10 ZSR
where the fiber is located must be filled in L area of the label.
When the label is pasted on optical interface device of the office, the contents
in the label must be opposite to those in label at ZXR10 ZSR side.
Coaxial Cable Label

Meaning and composition of the coaxial cable label are shown in Figure 7-21.
Figure 7-21 Meaning and Composition of Coaxial Cable Engineering Label
Both sides of the coaxial cable label are marked with L and R. The specific
When label is stuck to coaxial cable on ZXR10 ZSR side. The R side of
the label must be filled with the actual content of the DDF: row and column
numbers of the DDF, the layer of the cable in the DDF and cable number.
In this case, the row number and column number of ZXR10 ZSR where the
cable is located, the layer of the cable and the cable number must be filled
in L area of the label.
When the label is pasted on DDF of the office, the contents in the label must
be opposite to those in label at ZXR10 ZSR side.
Network Cable Label

The label to be rolled onto the cable is called: transverse English type-I label with
its dimension shown in Figure 7-22. The content marking methods are the same
as those shown in Figure 7-16.
7-33
SJ-20110803091932-002|2011-08-30 (R2.0)
Figure 7-22 Transverse English Type-1 Label
7-34
SJ-20110803091932-002|2011-08-30 (R2.0)
Chapter 8
Hardware Installation
Inspection
Table of Contents
Cabinet Inspection......................................................................................................8-1
Power Cable Inspection..............................................................................................8-1
Cabling Inspection......................................................................................................8-2
Label Inspection .........................................................................................................8-2
8.1 Cabinet Inspection

1. After cabinet installation, the cabinets must be stable and neat. One row of cabinets
must be aligned in one line. The faces of cabinets in one row must be in the same
plane with difference less than 5mm.
2. Vertical difference of cabinet must be less than 3mm.
3. All fasteners must be fixed firmly; the length of exposed nuts in the same specification
shall be identical.
4. All parts on cabinet must be fixed firmly without damage and cables shall be intact
without break; devices shall be labeled completely, correctly and clearly,
5. After cabinet installation, clean the installation marks on the internal and external
surfaces of the cabinet. The cabinet must be free from dust.
6. After all cables are laid, the sliding cover plates at the top and bottom cabling holes of
the cabinet must be pushed in position to avoid entry of any animal.
7. Enclosure in the cabinet and on the work platform must be installed reasonably,
correctly, steadily and firmly.
8. All cards must be installed correctly and be against the back panel closely. Upper and
lower wrenches on the card must be locked firmly and fixed screws are screwed on.
lank panel must be installed correctly without obvious gap between cards. UN (green)
indicator must be on when system is powered and works normally. ALM (red) indicator
must be on when alarm is generated.
8.2 Power Cable Inspection

l
Power cable
Check if 3-pin plug and 3-core connector at two ends of power cable are correctly and
reliably connected.
DC power
8-1
SJ-20110803091932-002|2011-08-30 (R2.0)
Check if -48V, -48VGND, GND and PE cables are connected correctly and reliably.
l
Grounding wire
Check if the protective earth of the enclosure is connected correctly and reliably.
8.3 Cabling Inspection

l
l
l
l
l
l
l
l
l
l
l
l
Cables must be laid neatly.

Two ends of the cable must be marked obviously to prevent wring connection or
missing connection.
Signal cable must be bound separately with heavy-current cable to prevent
interruption to signal transmission.
The corner curve of cable must be smooth and even with radian radius less than 100
times of cable diameter.
The superfluous part of cable must be trimmed tidily and bound to cabling rack at the
side of the cabinet.
All cable clips must be bound in the same direction and with even space.
When cable is laid in horizontal cabling channel, bind one cable clip at each cable
hole along the cable channel.
When cable is laid in vertical cabling channel, bind one cable clip every 80 space.
Cable must be laid at the specific positions with consistent binding space.
Cables must be laid smoothly and mustn't be crossed; bind cables outside the cabinets
to bundles according to different cabinets.
Superfluous cables must be leaved for all cables and cable clip must be trimmed tidily
with no spine at the connection ends of clips.
Connectors of all cables must be locked firmly. No pin on the plug and connector shall
get missing or bent.
8.4 Label Inspection

All labels must be tidy and clean. In addition, their marks and locations must be correct.
8-2
SJ-20110803091932-002|2011-08-30 (R2.0)
Figures
Figure 2-1 ZXR10 ZSR Installation Sketch Map ........................................................ 2-1
Figure 2-2 ZXR10 ZSR (1U) Front View.................................................................... 2-3
Figure 2-5 ZXR10 ZSR 1809 (Soho) Front View ....................................................... 2-4
Figure 2-6 ZXR10 ZSR R (Compact Model) (1U) Front View .................................... 2-4
Figure 2-7 ZXR10 ZSR R (Compact Model) (2U) Front View .................................... 2-5
Figure 2-8 Hardware Installation Flow Diagram......................................................... 2-6
Figure 2-9 Main Device Installation Flow Diagram..................................................... 2-7
Figure 3-1 Lab Plane Layout..................................................................................... 3-1
Figure 4-1 Enclosure Installation............................................................................... 4-2
Figure 6-1 AC Power Cable ...................................................................................... 6-1
Figure 6-2 DC Power Cable ...................................................................................... 6-1
Figure 7-1 Serial Console Cable ............................................................................... 7-2
Figure 7-2 Structure Of Network Cable With RJ45 Connectors At Both Ends ............ 7-3
Figure 7-3
8-core Micro Coaxial Cable ..................................................................... 7-8
Figure 7-4 USB Extension Cable .............................................................................. 7-8

Figure 7-5 V.35C Cable........................................................................................... 7-10
Figure 7-6 V.35DA Cable ........................................................................................ 7-11
Figure 7-7 V.24AA Cable ........................................................................................ 7-12
Figure 7-8 V.24BA Cable ........................................................................................ 7-13
Figure 7-9 V24A RJ45 Cable .................................................................................. 7-14
Figure 7-10 V24A DB9 Cable.................................................................................. 7-16
Figure 7-11 MODEM Cable..................................................................................... 7-18
Figure 7-12 V.24-DS-001 Cable .............................................................................. 7-21
Figure 7-13 V.24-DS-002 Cable .............................................................................. 7-23
Figure 7-14 V.24-DS-003 Cable .............................................................................. 7-25
Figure 7-15 SCSI 68 Plug and DB9 Female Plug Multi-Core Cable......................... 7-27
Figure 7-16 Transverse English Labels on Panels and Plugs .................................. 7-30
Figure 7-17 Roll-up Self-mulching Laser Print Type II Labels .................................. 7-31
Figure 7-18 Power Cable Label............................................................................... 7-31
Figure 7-19 Paste Position of Power Cable Label ................................................... 7-32
I
Figure 7-20 Meaning and Composition of Fiber Engineering Label ......................... 7-32
Figure 7-21 Meaning and Composition of Coaxial Cable Engineering Label............ 7-33
Figure 7-22 Transverse English Type-1 Label ......................................................... 7-34
II
Tables
Table 1-1 SAFETY DESCRIPTION ........................................................................... 1-1
Table 2-1 ZXR10 ZSR Series Models........................................................................ 2-2
Table 2-2 ZXR10 ZSR Device Parameters ................................................................ 2-5
Table 2-3 Newly Added ZXR10 ZSR Device Parameters .......................................... 2-5
Table 3-1 Temperature and Humidity Requirements.................................................. 3-3
Table 6-1 Corresponding Relationship between Two Ends of DC Power
Cable ....................................................................................................... 6-2
Table 7-1 Serial Console Cable Connection .............................................................. 7-2
Table 7-2 DB9-RJ45_AUX Cable Connection............................................................ 7-3
Table 7-3 Straight-through Network Cable RJ45 Connection..................................... 7-4
Table 7-4 Crossover Network Cable RJ45 Connection .............................................. 7-4
Table 7-5 Connection Relationship at the Ends of E1 Crossover Cable RJ48............ 7-5
Table 7-6 Connection Relationship of RJ48 Connectors at Two Ends of
Straight-through E1 Cable........................................................................ 7-5
Table 7-7 Line Order at DB44 Interface ..................................................................... 7-6
Table 7-8 V.35C1 Cable Connection ....................................................................... 7-10
Table 7-9 V.35DA Cable Connection ....................................................................... 7-11
Table 7-10 V.24AA Cable Connection ..................................................................... 7-13
Table 7-11 V.24BA Cable Connection...................................................................... 7-14
Table 7-12 V24A RJ45 Cable Connection ............................................................... 7-15
Table 7-13 V24A DB9 Cable Connection................................................................. 7-17
Table 7-14 MODEM Cable Connection ................................................................... 7-19
Table 7-15 V.24-DS-001 Cable Connection ............................................................. 7-21
Table 7-18 SCSI 68 Plug and DB9 Female Plug Multi-Core Cable
Connection............................................................................................. 7-27
III

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ZXR10 ZSR

Intelligent Integrated Multi-Service Router

Hardware Installation Manual

Additionally, the contents of this document are protected by

contractual confidentiality obligations.

Serial Number: SJ-20110803091932-002

Chapter 2 Installation Overview ................................................................ 2-1

Chapter 3 Installation Preparation ............................................................ 3-1

Chapter 4 Cabinet Installation................................................................... 4-1

Chapter 5 Installing the Worktable ........................................................... 5-1

Chapter 6 Power Cables and Grounding Wires Installation................... 6-1

Chapter 7 External Cable Installation ....................................................... 7-1

7.4 E1 Cables Installation ......................................................................................... 7-4

Chapter 8 Hardware Installation Inspection............................................. 8-1

About This Manual

Network planning engineer

What Is in This Manual

Chapter 1 Safety Instructions

This chapter describes the safety instructions and signs

Chapter 2 Installation Overview

This chapter describes equipment installation and

Chapter 3 Installation Preparation

This chapter describes external conditions for equipment

Chapter 4 Cabinet Installation

This chapter describes how to install cabinets for ZXR10 ZSR

Chapter 5 Power Cables and

This chapter describes the power cables of equipment and

Grounding Wires Installation

their installation process

Chapter 6 External Cable Installation

This chapter describes installation of all relevant external

Chapter 7 Hardware Installation

This chapter describes hardware installation inspection to

prepare for system configuration and debugging

Keys on the keyboard and buttons on screens and company name.

Separates individual parameter in series of parameters.

1.1 Safety Introduction

Only qualified professionals are allowed to perform installation, operation and

1.2 Safety Description

Provides additional information

Provides great significance or consequence

Provides consequence of actions

Provides instance illustration

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ZXR10 ZSR Hardware Installation Manual

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2.1 Equipment Configuration

2.1.2 Equipment Composition

ZXR10 ZSR main device

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ZXR10 ZSR Hardware Installation Manual

Power cable and grounding cable

The following devices are optional according to sales contract:

2.1.3 Main Device

ZXR10 ZSR Enclosure

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Chapter 2 Installation Overview

The appearance of ZXR10 ZSR (2U) is shown in Figure 2-3.

The appearance of ZXR10 ZSR (3U) is shown in Figure 2-4.

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ZXR10 ZSR Hardware Installation Manual

Figure 2-4 ZXR10 ZSR (3U) Front View