Bell piston prover electrical schematic

0
Wilhelm-Hachtel-Strae 8
EHRLER PRFTECHNIK
97996 Niederstetten
Telefon: 0 79 32 / 60 666-0
ENGINEERING GMBH
Customer
Nitech srl
Plant designation
Bell piston prover with
Telefax: 0 79 32 / 60 666-11
Email: info@ep-e.com
Nozzle system
Commission
Job number
P6550_004
project number
P6550
project manager
Ralf Hermann
Adiditional information
Created on
06.05.2013
From : m.elsner
released on :
Highest number of pages :
Edit date
28.05.2013
From : m.elsner
released by :
Number of pages
: 42
Modif.
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
Cover sheet
P6550_004
= LMF
+
ENGINEERING GMBH
Page
of
4.a
CONTROL PLAN - COVER SHEET
General
TECHNICAL INFORMATION
Project number
P6550
Rated voltage
400V AC
designation
Rated current:
25A
Frequency
50Hz
Max. Fuse:
32A
Nozzle system
DN400
system number
6550-001
WIRE COLORS
Modifications
ground wire
!!!!!!!!!!!!!!!!!!!
100-240V AC
black
Neutral conductor
light blue
Control line
+24 V DC
dark blue
GND DC
dark blue
Modif.
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
information
P6550_004
= LMF
+
ENGINEERING GMBH
Page
of
4.a
Date
Modification
version
Edited by
Company
19.02.2013
23.04.2013
06.05.2013
28.05.2013
Schematic created under Version-Eplan P8

Schematic to construction adapt
designations the Sensors adapt
Schematic to commissioning adapt
P6550_001
P6550_002
P6550_003
P6550_004
M.
M.
M.
M.
EP-Prftechnik
EP-Prftechnik
EP-Prftechnik
EP-Prftechnik
Elsner
Elsner
Elsner
Elsner
Modif.
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
Revision History
P6550_004
= LMF
+
ENGINEERING GMBH
Page
of
4.a
Table of contents
F06_001_Englisch
Page
Modif.
Page description
supplementary page field
Date
Edited by
=LMF/1
Cover sheet
28.05.2013
m.elsner
=LMF/2
information
28.05.2013
m.elsner
=LMF/3
Revision History
28.05.2013
m.elsner
=LMF/4
contents
28.05.2013
m.elsner
=LMF/4.a
contents
28.05.2013
m.elsner
=LMF+SS/20
Power supply
28.05.2013
m.elsner
=LMF+SS/21
voltage supply before Emergency stop
28.05.2013
m.elsner
=LMF+SS/22
power supply Control voltage 24V
28.05.2013
m.elsner
=LMF+SS/23
power supply measurement technology 24V
28.05.2013
m.elsner
=LMF+SS/25
Emergency Stop Switchgear
28.05.2013
m.elsner
=LMF+SS/29
PC with evaluation software
28.05.2013
m.elsner
=LMF+SS/40
controller Stepper motor High Pressure Controller
28.05.2013
m.elsner
=LMF+SS/41
frequency converters 0,37kW heat exchanger
28.05.2013
m.elsner
=LMF+SS/50
Modbus TCP valve terminal Festo
28.05.2013
m.elsner
=LMF+SS/59
Overview Beckhoff
28.05.2013
m.elsner
=LMF+SS/60
Beckhoff CAN bus coupler
28.05.2013
m.elsner
=LMF+SS/61
Beckhoff digital Inputs DI00 - DI07
28.05.2013
m.elsner
=LMF+SS/62
Beckhoff digital Inputs DI08 - DI15
28.05.2013
m.elsner
=LMF+SS/65
Beckhoff digital Outputs DI00 - DI07
28.05.2013
m.elsner
=LMF+SS/80
NI - terminal block 1 analog Inputs AI00 - AI03
28.05.2013
m.elsner
=LMF+SS/81
28.05.2013
m.elsner
=LMF+SS/82
28.05.2013
m.elsner
=LMF+SS/83
28.05.2013
m.elsner
=LMF+SS/84
28.05.2013
m.elsner
=LMF+SS/85
28.05.2013
m.elsner
=LMF+SS/86
28.05.2013
m.elsner
=LMF+SS/87
28.05.2013
m.elsner
=LMF+SS/88
NI - terminal block 1 analog Outputs AI00 - AI01
28.05.2013
m.elsner
=LMF+SS/89
NI - terminal block 2 analog Outputs AI00 - AI01
28.05.2013
m.elsner
=LMF+SS/90
NI - connector block 1 Counter interface
28.05.2013
m.elsner
=LMF+SS/100
Interface to Vacuum pump
28.05.2013
m.elsner
=LMF+SS/101
Interface to Compressor
28.05.2013
m.elsner
=LMF+VP/20
Power supply
28.05.2013
m.elsner
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
contents
P6550_004
4.a
= LMF
+
ENGINEERING GMBH
Page
of
4.a
Table of contents
F06_001_Englisch
Page
Page description
supplementary page field
Date
Edited by
=LMF+VP/22
power supply Control voltage 24V
28.05.2013
m.elsner
=LMF+VP/25
28.05.2013
m.elsner
=LMF+VP/30
vacuum pump with FC 4kW
28.05.2013
m.elsner
=APS+ADG/200
Terminal-strip overview
28.05.2013
m.elsner
=APS+ADG/300
connector overview
28.05.2013
m.elsner
=APS+ADG/400
Summarized parts list electric
28.05.2013
m.elsner
=APS+ADG/400.a
28.05.2013
m.elsner
=APS+ADG/400.b
28.05.2013
m.elsner
=APS+ADG/400.c
28.05.2013
m.elsner
Modif.
+SS/20
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
contents
P6550_004
= LMF
+
ENGINEERING GMBH
4.a
Page
of
4.a
to Emergency stopL1
/ 23.1
L2 / 41.1
L3 /
N / 23.1
1
25K6
/25.6
PE
1
25K8
/25.8
XL_PE
PE
N
PE
PE
PE
PE
PE
PE
PE
PE
Mounting
panel
before
Line
filter
PE rail rack
door
before
Gestell
Side
section
left
Cabinet
rack
Mounting
panel
at the back
20F1
400V/40A/300mA
Siemens
M.5 SM3644-4KK14
10
PE
before Emergency stop

L1_GS10
113600
/ 21.0
L2_GS10
L3_GS10
N_GS10
2
/ 21.0
/ 21.0
/ 21.0
/ 21.0
20F2
Siemens
SIE.5SM1342-6
102738
20A2
Line filter
MURR MEF 3-ph
103279
L1
L2
L3
PE
L1
L2
L3
PE
20F0
25 A
disconnector
5SG7131
5SG7133-8BA50
also at turned off Main

switch under Voltage!
105186
T1
T2
T3
L1
L2
L3
20Q0
400VAC/63A
3LD 2203-OTK53
Main switch
XL0
L1
L2
L3
PE
-20X01
-20X0
L1
L2
L3
16 A
Service socket
yellow
PHO.EMG 45-SD/LA/SI/YE
PE
32 A
101338
6,3A
L1
PE
Power supply 3x400V/50Hz

rotating field
+/4.a
Modif.
service electrical outlet
dextrorotatory Fuse max.32A
Date
Name
21
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
Power supply
P6550_004
= LMF
+ SS
ENGINEERING GMBH
20
Page
of
101
0
20.9 /
20.9 /
20.9 /
20.9 /
L1_GS10
L2_GS10
L3_GS10
L1_GS10
L2_GS10
L3_GS10
N_GS10
20.9 /
8
/ 22.0
/ 40.0
/ 29.0
N_GS10 / 22.0
PE
PE
XL_PE
/ 22.0
11
-21F1
21F2
C10A
SIE.5SY4110-7
C2A
SIE.5SY4102-7
101117
101114
5
21B1
Thermostat
Schaltschrank
RITT. SK 3110.000
101392
XL21
PE
21X1
21M1
PHO.2442559
20/25 m/h; 230V

RIT.SK 3321.107
RIT.SK 3321.207
xxxxxx
M
1~
PE
108044
102186
socket green
Cabinet Fan
20
Modif.
22
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
voltage supply before
ENGINEERING GMBH
Emergency stop
P6550_004
= LMF
+ SS
21
Page
of
101
0
21.8 /
21.8 /
L1_GS10
N_GS10
21.8 /
PE
PE
XL_PE
/ 23.1
12
2,5 mm
sw
-22G1
PE
QUINT-PS/ 1AC/24DC/ 5
PXC.2866750
118787
DCOK
I<IN
+
+'
+''
-'
-''
13
14
13
25K6
/25.6
XL-TK10
2
14
14
25K8
/25.8
13
x2
XL_GND
1.1
-22F6
-22F7
C4A
Fuse
GND
-22F8
C4A
Fuse
XL_1L+
/ 25.1
1.1
XL_2L+
-22Y9
C4A
Fuse
1.1
2
x1
XL_3L+
1.1
1.2
-22F5
20A
1L+
2L+
25.0
60.5
general
Supply Inputs
supply
is the auxiliary circuit

ungrounded operated
is a insulation monitoring
integrate
21
Modif.
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked
before Emergency stop
3L+
Supply Outputs
main valve
valve
control air ON/OFF
terminal
maintenance unit
after Emergency stop

23

Nozzle system
EHRLER PRUEFTECHNIK
power supply
ENGINEERING GMBH
Control voltage 24V
P6550_004
= LMF
+ SS
22
Page
of
101
20.9 /
20.9 /
22.9 /
L1
L1
PE
XL_PE
/
/ 29.0
PE
XL_N
/ 29.0
1.2
13
14
23F1
0,2A
23F40
0,5A
-23GS3
230V/24V/1A
FEAS.PSUG243
PE
115289
XL_AI+
1.1
AI_+24V
/ 80.0
XL-TK20
2
XL_AI-
1.1
AI_GND
/ 80.0
22
Modif.
25
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
P6550_004
EHRLER PRUEFTECHNIK
power supply
ENGINEERING GMBH
measurement technology 24V
= LMF
+ SS
23
Page
of
101
0
22.6 /
1L+
1L+
XL_1L+
XL_1L+
1.2
dnkbl
0,5mm
-65B5
13
/65.5
software monitoring
19
13
19
14 15
20 21
14
20
XL_1L+
1.3
dnkbl
0,5mm
13
/25.2
XL25
Emergency
stop cabinet
SIE.3SB3000-1HA20
12
101712
11
33
21
-25S2.1
/25.8
12
22
11
21
21
XL25
/25.6
44
43
/25.8
-25S5
44
STOP
13
dnkbl
0,5mm
40.4
101216
-25K6
/25.6
-25K8
system ON green
SIE.3SB3001-0AA41
22
dnkbl
0,5mm
43
-25K6
34
22
XL25
24
dnkbl
0,5mm
-25K8
101212
/25.2
14
dnkbl
0,5mm
dnkbl
0,5mm
system OFF
red
SIE.3SB3000-0AA21-Z
-25A2
2
22
2.1
dnkbl
0,5mm
23
-25A2
-25S2
XL_1L+
1.4
/ 29.0
14
21
XL25
dnkbl
0,5mm
dnkbl
0,5mm
dnkbl
0,5mm
-25A2
PILZ.751 104
PNOZ s4 C 24VDC
X3
114280
1
A1
X2
X2
1
S11
Power
Configuration:
X1
S21
In2+
1
S12
X1
XL25
A1 U x1
In2
A2
X4
input circuit:
-25K6
-25K8
SIE.3RT2017-2BB44-3MA0
123222
Out
Monitored start
rising flank
Reset
mode
Fault
Y32
X2
S34
In2-
In1
X1
2
S22
A2
x2
123222
-25H8
A1 U x1
X1
A2
Anlage
Ein
X2 SIE.3SB3400-1PE
x2
101234
XL25
dual channel with feedback loop

dnkbl
0,5mm
-61X1
dnkbl
0,5mm
dnkbl
0,5mm
/61.1
System_ON
XL_GND
22.4 /
DI02
DI3
Control On
1.2
XL_GND
XL_GND
1.3
1.4
GND
GND
PILZ.751 104
PNOZ s4 C 24VDC
13
23
33
14 /25.6
24 /25.7
34
41
42
1
3
5
13
2 /20.0
4 /20.1
6 /20.1
14
1
3
5
13
2 /20.0
4 /20.1
6 /20.1
14
22
31
43
13
21 /25.5
32
44 /25.8
14 /22.5
22
31
43
14
21 /25.5
32
44 /25.8
13 /22.5
/ 29.0
SIE.3SB3400-1PE
23
Modif.
29
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
P6550_004
= LMF
+ SS
ENGINEERING GMBH
25
Page
of
101
0
23.5 /
23.5 /
21.8 /
N / 40.0
PE
PE / 40.0
XL_PE
L3_GS10
-29F1
C10A
SIE.5SY4110-7
15
XL_N
101117
L1
PE
PE
-29X1.1
16 A
xxxxxx
-29X1
101348
BACH.330.070
L
-1
PE
-2
-29XS1
PE
-3
-29XS3
-29W3
lflex
3x1,5
-29W1
lflex
3x1,5
IEC power connector
L1
-29A3
IEC power connector
PE
monitor
-29W4
Monitorkabel
DVI
DVI - connecting cable
-29A1
PE
DVI
PC with evaluation software

-29A7
Adapterplatine
NI PCIe-6323
RJ45
USB
USB
-29W2
Ethernetkabel
-29A2
-29W5
TCSMCNAM3M002P
connecting cable RJ45
PHO.FL Switch SFN 5TX
-29W6
SHC68-68-Kabel
-29W7
SHC68-68-Kabel
NI connecting cable
NI connecting cable
114477
TCSMCNAM3M002P
114430
1
115288
USB
RJ45
-29A4
adapter cable RJ45 USB
-29A5
2
3
4
RJ45
RJ45
RJ45
RJ45
mouse
-80A0
-84A0
CLE-A618-000
CLE-A618-000
Keyboard
-40TLC1
40.5
XL_1L+
2.2
XL_GND
25.9 /
Modif.
Beckhoff bus coupler
Schneider Stepper motor control
-50A1 / 50.0
-60K1 / 60.2
GND / 40.0
GND
25.9 /
25
Festo valve terminal

2.1
1L+
Date
1L+ / 40.0
Name
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
PC
ENGINEERING GMBH
with evaluation software
P6550_004
40
= LMF
+ SS
29
Page
of
101
0
21.8 /
L2_GS10
29.9 /
PE
PE / 41.1
XL_PE
29.9 /
29.9 /
29.9 /
16
N / 41.1
1L+
1L+ / 41.4
GND
GND
XL_N
XL_1L+
XL_GND
2.3
18AIN+ / 88.2
25.7
29.6
STOP
40TLC1
XL_1L+
3.1
XL_GND
2.3
2.4
17AIN- / 88.2
C8A
SIE.5SY4108-7
-40W6.1
LiYCY
5m
2x0,25
116755
-40W5.1
XL_N
Setpoint Stepper motor
-40TLC0
termination resistor
SCH.SD328AU68S2
114475
L1
ON
RJ45
37
STO_A
off
mains supply
38
STO_B
39
24VDC
11
+
36
HALT
CN1
motor power supply

V
XL_1L+
2.4
XL_GND
2.2
-40F1
/ 41.3
CN4
Setpoint
0...10V
12
-
CN1
CN3
PE
Encoder
40
41
42
43
44
DC+
DC-
REF
33
PE
LIMP
35
LIMN
34
-40M8
-40W0
Motorenleitung
4x1,5
122893
V1
W1
motor cable for Stepper motor
U1
M
3~
-40M0
BRS3ADW851FCA
122707
PE
-40W1
VW3S8101R100
10 m
Fan
controller
listing
Encoder
XL40
notifications
display controller
-40W2
10 m
3x1
-40W4
RKMWV 3-224/5,0M
5m
5x0,5
-40W5
RKMWV 3-224/5,0M
5m
5x0,5
initiator connection cable
-40W6
RKMWV 3-224/5,0M
5m
5x0,5
1=24V Switched on,

Electronics will be initialized
2=amplifier not Switched on
3=amplifier locked
+
-40S4
-40S5
-40S7
DW-AS-623-M8-124
DW-AS-623-M8-124
DW-AS-623-M8-124
113046
113046
113046
4=amplifier ready to switch on

5=Motor not energized,
amplifier ready
6=Device is ready
LIMP
LIMN
Limit switch positive
Limit switch negative
slide below
slide up High
High pressure piston
pressure piston
29
Modif.
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
controller
ENGINEERING GMBH
Stepper motor
High Pressure Controller
P6550_004
7=Quick Stop
8=fault detected,
error action will be activated
9=Device is in the condition fault
41
= LMF
+ SS
40
Page
of
101
40.9 /
40.9 /
L2
20.9 /
PE
PE
XL_PE
17
40.9 /
GND
GND
XL_GND
XL_GND
3.1
-41F1
C4A
Fuse
/ 50.0
-65X1
heat exchanger
switch on
/ 50.0
3.2
/65.1
DO01
-DO2
5
2,5 mm
2,5 mm
or
0,5mm
2,5 mm
+24V
-41U1
U1
PE
X1A.9
POWER
GND
or
0,5mm
DCOM
X1A.10
X1A.11
or
0,5mm
DI1
X1A.12
Auxiliary
voltage output
DI2
X1A.13
DI3
X1A.14
DI4
X1A.15
DI5
OUT1
X1A.16
X1C.1
OUT2
IN1
X1C.2
Programmable digital inputs
X1C.3
IN2
X1C.4
STO
(Safe torque off)
Control panel
ON
ACS355-01E-02A4-2
123179
U2
V2
W2
PE
BRK+
BRK-
Analogue input
signal selector (U/I)
AI2
Common DC
or
brake chopper
DRIVE
AI1
S1
U
Digital / frequency output

PNP transistor type
30V DC, max. 100mA
Relay output
250V AC/ 30V DC / 6A
Analog I/O
X1A.1
X1A.2
SRC
AI1
X1A.3
GND
X1A.4
X1A.5
+10V
X1A.6
AI2
GND
X1A.7
AO
X1A.8
X1B.17
GND
X1B.18
ROCOM
X1B.19
RONC
X1B.20
RONO
or
0,5mm
-41XS1
/61.1
V1
W1
Setpoint specification
Side channel compressor
0...10V / 0...100%
FU_WT_Ready
DI07
DI8
heat exchanger
run
DI06
DI7
heat exchanger
ready
PE
M
3
XL_1L+
heat exchanger
230V / 0,2kW
40.9 /
3.2
-61X1
FC ready None Fault
41U1_X1A3 / 88.7
BN
U1
DOGND
/61.1
FU_WT_RUN
FC run
BK
X1B.22
PE
41U1_X1A2 / 88.7
-41M1
DOOUT
or
0,5mm
-61X1
-41W1
lflex
4x1,5
450/750 V
X1B.21
DOSRC
1L+
1L+ / 50.0
40
Modif.
50
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
frequency converters 0,37kW P6550_004
ENGINEERING GMBH
heat exchanger
= LMF
+ SS
41
Page
of
101
0
29.4 /
50A1
-50A1
Ethernet-valve
terminal Festo
RJ45
12/12
11/12
10/12
9/12
8/12
7/12
6/12
5/12
4/12
3/12
1/12
communications port Festo valve terminal
2/12
-50W3.1
Ethernetkabel
to Emergency stop to Emergency stop to Emergency stop
Y306
Y111
Spare
Spare
Spare
Y307
Y112
Spare
Spare
Spare
8/14
9/14
12/14
Y304
Y305
7/14
11/14
Y302
Y303
6/14
10/14
Y207
Y301
5/14
Y205
Y206
GNYE
4/14
Y203
Y204
3/14
Y201
Y202
1/14
2/14
voltage
supply
Y102
Interface
modul
Y103
!!!!!!!!!!!!!!!!!!!
-50W3
lfex
15 m
4x1
voltage supply Festo valve terminal
XL50
XL_1L+
41.9 /
/
3.3
1L+
1L+ / 60.5
XL_3L+
4L+
1.2
XL_GND
41.9 /
3.3
GND
GND / 60.5
XL_PE
41.9 /
18
PE
PE / 60.5
41
Modif.
59
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
Modbus TCP
ENGINEERING GMBH
valve terminal
Festo
P6550_004
= LMF
+ SS
50
Page
of
101
Ethernet
TCP/IP
LINK
ACT
ERROR
1
3
5
7
2
4
6
8
24V
0V
I1
I2
I1
I2
O1
O2
O3
O4
O5
O6
I3
I4
I3
I4
O7
O8
WDG
I/O RUN
BK9100
-62X1
KL2408
KL9010
-60X9
KL1408
-65X1
KL1408
-61X1
Ethernet TCP/IP
-60K1
ON 1 2 3 4 5 6 7 8 9 10
BECKHOFF
I/O ERR
50
Modif.
60
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
Overview Beckhoff
P6550_004
= LMF
+ SS
ENGINEERING GMBH
59
Page
of
101
50.9 /
1L+
22.7 /
2L+
50.9 /
1L+ / 61.0
GND
50.9 /
GND / 61.0
PE
PE / 80.1
XL_1L+
3.4
XL_GND
XL_GND
3.4
XL_2L+
29.4
60K1
4.1
XL_PE
1.1
dnkbl
0,5mm
dnkbl
0,5mm
dnkbl
0,5mm
24VBUS
0VBUS
19
dnkbl
0,5mm
gnge
0,5mm
-60W1
Ethernetkabel
communications port Beckhoff
TD-
-60K1
/60.3
/60.5
BECK.BK9100
-FB
TD-
TD+
RD+
2
TD-
4nc
5nc
RD+
EP.Nr.:115693
RD-
7nc
8nc
-60K1
/60.1
RD-
-FB
TD-
TD-
RD+
4nc
5nc
RD-
7nc
8nc
TD+
FB
TD-
RD+
-60K1
/60.1
RD-
FB
24V
24V
0V
0V
PE
PE
SLAVE Address 01
59
Modif.
61
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
Beckhoff
ENGINEERING GMBH
CAN bus coupler
P6550_004
= LMF
+ SS
60
Page
of
101
Steuerluft OK Steuerluft Aus

60.9 /
60.9 /
1L+
1L+
GND
GND
XL_1L+
/ 62.0
4.1
XL_GND
-61W2
5m
5x0,5
/ 62.0
BN
4.2
YE
connecting cable Festo pressure monitoring
-61XS2
/25.4
/41.6
/41.6
/100.3
KL1404
BECK.KL1408
DI1
/41.6
7
FC heat exchanger run
FU Wrmetauscher luft
/41.6
FU Wrmetauscher betriebsbereit
FC Vacuum pump run
/100.5
/25.4
-61X1
/100.4
WH
Emergency stop Vacuum pump
GN
Not-Aus Vakuumpumpe
-61XS2
-61W2
5m
5x0,5
OUT2
/100.3
OUT1
FU Vakuumpumpe luft
<0,5 bar
FC Vacuum pump ready
Control On
>6 bar
FC heat exchanger ready
0V
FU Vakuumpumpe betriebsbereit
24V
Steuerung EIN
-61S2
settings: OUT1=NC
OUT2=NO
DI2
DI3
DI4
DI5
DI6
DI7
DI8
DI00
DI01
DI02
DI03
DI04
DI05
DI06
DI07
control air OK
control air off
120349
BECKHOFF KL1408
8-Channel-Digital-Inputterminals 24 V DC
60
Modif.
62
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
Beckhoff
ENGINEERING GMBH
digital Inputs DI00

- DI07
P6550_004
= LMF
+ SS
61
Page
of
101
Differenzdruckschalter
Differential pressure switch
61.9 /
61.9 /
1L+
1L+
GND
GND
-62W5
4x1
XL62
/ 65.0
/ 65.0
1
1
with Lemosa
connectors
13
-62S5
P
14
-62W5
4x1
with Lemosa
connectors
XL62
-62X1
/101.3
KL1404
BECK.KL1408
120349
Reserve
Reserve
Reserve
Reserve
Reserve
Reserve
Compressor drive motor temperature to high
Verdichter Antriebsmotortemperatur zu hoch
A2
/101.6
Compressor endtemperature to high
Verdichter Endtemperatur zu hoch

/101.5
Compressor_RUN
Verdichter_RUN
/101.4
/101.3
Compressor_OK
Verdichter_OK
A1
-62K5
DI1
DI2
DI3
DI4
DI5
DI6
DI3
DI3
DI08
DI09
DI10
DI11
DI12
DI13
DI14
DI15
BECKHOFF KL1408
13
14 /65.4
61
Modif.
65
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
Beckhoff
ENGINEERING GMBH
digital Inputs DI08

- DI15
P6550_004
= LMF
+ SS
62
Page
of
101
-65X1
BECKHOFF KL2408
8DA
/41.4
/100.6
KL2404
BECK.KL2408
117018
DO00
DO01
DO02
DO03
DO04
DO05
DO06
DO07
DO1
DO2
DO3
DO4
DO5
DO6
DO7
DO8
Reserve
Reserve
Reserve
118273
Reserve
Reserve
Reserve
S
17
Sensor input
PNP
18
Reset 1
16
Software
IO
Reset 2
13
19
14 15
20 21
13
14
15
19
20
21
13
XL65
/25.2
14
/25.2
-65W4
/62.5
/25.2
-62K5
/25.2
Thermistorgert reseten
thermistor device reset
/100.7
Wrmetauscher einschalten
heat exchanger switch on
/41.4
Vakuumpumpe einschalten
Vacuum pump switch on
/100.6
-65B5
/25.2
IFM.DD2001
changed
Parameter
Function
x1
DIM
display format (Hz)
x2
SP 1/2
switching points 1 and 2
2 Hz
HY 1/2
Switching hysteresis switching points 1 and 2
80%
FO 1/2
Relay are attracted inside of frequency range
Value
1
-Y102
-65W4
XL65
XL_1L+
4.2
XL_GND
62.9 /
62.9 /
1L+
XL_GND
4.4
4.3
GND
Software ready for
operation /
monitoring
V102
62
Modif.
Watchdog
80
Watchdog
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
Beckhoff
ENGINEERING GMBH
digital Outputs
DI00 - DI07
P6550_004
= LMF
+ SS
65
Page
of
101
-80A0
X20
X1
X2
AI00
-80X20
XL_AI+
+24V
GND
SH
+IN
-In
AI02
Channel 1+ Channel 1-
GND
PE
+24V
-80X2
+IN
X4
AI03
-In
GND
PE
+24V
-80X3
+IN
-In
GND
PE
+24V
-80X4
+IN
-In
GND
PE
1.2
AI_+24V
AI_+24V / 84.0
XL_AI-
23.8 /
+24V
-80X1
X3
AI01
Doc_CLEA618_1V1
Analog Inputs single ended Connector Block 1
/81.0
/82.0
/83.0
/88.0
/29.7
23.8 /
1.2
AI_GND
AI_GND / 84.0
XL_PE
60.9 /
PE
-80W6.1
LiYCY
2x0,25
20
PE / 84.1
WH
-80W8.1
LiYCY
2x0,25
BN
!!!!!!!!!!!!!!!!!!!
-80U6
4...20mA
Typ IPAQ-Lplus
6
1
4...20mA
Typ IPAQ-Lplus
WH
-80W3
EP-KA.Nr.:3091 / 15m
4x0,25
BN
WH
GN
BN
-80XS4
-80B4
+
PWR
PWR
PA_PIS1_EX
absolute preasure input
2...10V/600...7000hPa
0...100%
0...1V
H_IN
Tetratec
WH
GN
YE
BN
rH
H_PIS1_EX
Humidity input
0...1V/0...100%
8
4
XL_PE
-80W8
EP-KA.Nr.:3060 / 15m Metall
4x0,14
-80XS8
-80B6
0...50C
PT100
T_IN
TMG
WH
GN
YE
BN
22
Sensor cable for

TMG Controller EPC-320(Pt100)
-80XS6
21
Sensor cable for

Sensor cable for TMG/EP(Temp/humidity)
-80B2
600...7000hPa
4..20mA
PA_IN
Siemens
YE
-80W6
4x0,14
104107
XL_PE
Sensor cable for

current transmitter(Rosemount/Siemens)
BN
-80U7
5
104107
-80W2
2x0,25
WH
!!!!!!!!!!!!!!!!!!!
-80B8
T_PIS1_EX
temperature input
2...10V/0...50C
0...50C
PT100
T_OUTBPP
TMG
T_PIS2_EX
temperature Output
2...10V/0...50C
65
Modif.
81
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
NI - terminal block
ENGINEERING GMBH
1 analog Inputs
AI00 - AI03
P6550_004
= LMF
+ SS
80
Page
of
101
-80A0
/80.0
/82.0
/83.0
/88.0
/29.7
X5
X6
AI04
AI05
+24V
-80X5
-81W1.1
LiYCY
2x0,25
+IN
WH
X7
AI06
-In
GND
PE
-80X6
+24V
+IN
-In
AI07
GND
PE
+24V
-80X7
+IN
-In
GND
PE
+24V
-80X8
-81W7.1
LiYCY
2x0,25
BN
!!!!!!!!!!!!!!!!!!!
+IN
WH
-In
GND
PE
BN
!!!!!!!!!!!!!!!!!!!
-81U1
4...20mA
Typ IPAQ-Lplus
X8
-81U7
5
104107
-81W1
4x0,14
4...20mA
Typ IPAQ-Lplus
XL_PE
WH
GN
YE
BN
Sensor cable for

-81XS1
104107
8
4
-81W8
EP-KA.Nr.:3090/1m
4x0,14
23
-81W3
2x0,25
WH
BN
Sensor cable for

-81W5
2x0,25
WH
BN
Sensor cable for

-81W7
EP-KA.Nr:3067 / 15m
4x0,14
XL_PE
WH
GN
YE
BN
24
Sensor cable for

-81XS7
-81B1
0...50C
PT100
T_BPP
TMG
-81B3
4...20mA
0...60hPa
PD_BPP
Siemens
-81B5
+
PWR
PWR
PD_LINE
differential pressure
Bell 2...10V/0...60hPa
T_PIS2_IN
temperature Bell
2...10V/0...50C
4...20mA
600...7000hPa
PA_TP 1
Siemens
-81B7
+
PWR
0...50C
PT100
T_TP 1
TMG
PWR
PA_TP 1
absolute preasure before test
object 1 2...10V/600...7000hPa
T_TP 1
temperature before test
object 1 2...10V/0...50C
80
Modif.
82
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
NI - terminal block
ENGINEERING GMBH
1 analog Inputs
AI04 - AI07
P6550_004
= LMF
+ SS
81
Page
of
101
-80A0
/80.0
/81.0
/83.0
/88.0
/29.7
X9
X10
AI08
AI09
-80X9
+24V
+IN
X11
AI10
-In
GND
PE
+24V
-80X10
-82W3.1
LiYCY
2x0,25
+IN
WH
-In
GND
PE
+24V
-80X11
+IN
-In
6
1
-82W3
4x0,14
BN
WH
GN
YE
BN
0...50C
PT100
T_TP 2
TMG
PWR
PA_TP 2
object 2 2...10V/600...7000hPa
WH
-In
GND
PE
BN
T_TP 2
object 2 2...10V/0...50C
6
1
8
4
XL_PE
25
-82W5
2x0,25
WH
BN
-82W7
4x0,14
-82XS8
4...20mA
600...7000hPa
PA_TP 3
Siemens
WH
GN
YE
BN
26
Sensor cable for

-82B5
-82B3
+
PWR
+IN
104107
Sensor cable for

-82XS3
4...20mA
600...7000hPa
PA_TP 2
Siemens
+24V
-80X12
4...20mA
Typ IPAQ-Lplus
Sensor cable for

-82B0
PE
-82U7
5
XL_PE
WH
GND
!!!!!!!!!!!!!!!!!!!
104107
Sensor cable for

ransmitter(Rosemount/Siemens)
-82W7.1
LiYCY
2x0,25
BN
-82U3
-82W0
A.Nr.:3098 / 15m Metall
2x0,25
AI11
!!!!!!!!!!!!!!!!!!!
4...20mA
Typ IPAQ-Lplus
X12
-82B8
+
PWR
0...50C
PT100
T_TP 3
TMG
PWR
PA_TP 3
object 3 2...10V/600...7000hPa
T_TP 3
object 3 2...10V/0...50C
81
Modif.
83
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
NI - terminal block
ENGINEERING GMBH
1 analog Inputs
AI08 - AI11
P6550_004
= LMF
+ SS
82
Page
of
101
-80A0
/80.0
/81.0
/82.0
/88.0
/29.7
X13
X14
AI12
AI13
-80X13
+24V
-83W1
EP-KA.Nr.:3099 / 15m
4x0,14
+IN
-In
X15
AI14
GND
PE
+24V
-80X14
GN
WH
+IN
AI15
-In
GND
YE
BN
Sensor cable for

Driesen/Kern(Temp Humidity)
PE
+24V
-80X15
-83W5
2x0,25
WH
+IN
-In
GND
PE
-80X16
+24V
+IN
-In
GND
PE
BN
Sensor cable for

-83XS1
-83B0
0...10V/0...10V
0...50C/0...100%
T_AMB/H_AMB
Driesen&Kern
X16
-83B5
Channel
A temperature
T_AMB
ambient temperature
0...10V/0...50C
Channel
B humidity
H_AMB
ambient humidity
0...10V/0...100%
4...20mA
800...7000hPa
PA_AMB
Siemens
+
PWR
PWR
PA_AMB
ambient pressure
2...10V/800...1200hPa
Spare
82
Modif.
84
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
NI - terminal block
ENGINEERING GMBH
1 analog Inputs
AI12 - AI15
P6550_004
= LMF
+ SS
83
Page
of
101
-84A0
X20
X1
X2
AI16
-84X20
XL_AI+
+24V
GND
SH
+24V
+IN
-In
AI18
GND
SH
+24V
-84X2
+IN
X4
AI19
-In
GND
PE
+24V
-84X3
+IN
-In
GND
PE
-84X4
+24V
+IN
-In
GND
PE
1.3
AI_+24V
AI_+24V / 90.0
XL_AI-
80.1 /
-84X1
X3
AI17
Doc_CLEA618_1V1
/85.0
/86.0
/87.0
/89.0
/29.8
80.1 /
1.3
AI_GND
AI_GND / 90.0
XL_PE
80.1 /
PE
27
PE / 90.0
-84W4.1
LiYCY
2x0,25
WH
0,25
BN
0,25
!!!!!!!!!!!!!!!!!!!
-84U3
4...20mA
Typ IPAQ-Lplus
104107
8
4
XL_PE
-84W2
EP-KA.:3056/15m
2x0,25
WH
-84W4
4x0,14
BN
Sensor cable for

BD/DL (2-Wire)
-84XS1
GN
YE
BN
PA
PA_NOZIN 1
nozzle block
1 2...10V/800...1200hPa
PT100
0...50C
T_NOZIN 1
TMG
WH
YE
GN
BN
-84B5
0...10V
0...100%
H_NOZIN 1
Driesen&Kern
T_NOZIN 1
temperature input
nozzle block 1
2...10V/0...50C
-84W8
5m
3x0,25
WH
GN
BN
Sensor cable for

BD/DL (3-Wire)
-84XS5
-84B4
-84W6
EP-KA.Nr.:3099 / 15m
4x0,14
Sensor cable for
-84XS4
-84B1
4...20mA
800...1200hPa
PA_NOZIN1
BD-Sensor
WH
Sensor cable for

28
-84XS8
-84B8
0...10V
800...1200hPa
PA_NOZOUT 1
BD-Sensor
Channel
Channel
B humidityA temperature
H_NOZIN1
Humidity input
nozzle block 1
0...10V/0...100%
PA
PA_NOZOUT 1
absolute preasure
Output nozzle
block1 0...10V/0...1200hPa
83
Modif.
85
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
NI - terminal block
ENGINEERING GMBH
2 analog Inputs
AI16 - AI19
P6550_004
= LMF
+ SS
84
Page
of
101
-84A0
Doc_CLEA618_1V1
/84.0
/86.0
/87.0
/89.0
/29.8
X5
X6
AI20
-84X5
+24V
+IN
-In
X7
AI21
PE
+24V
-84X6
-85W3.1
LiYCY
2x0,25
+IN
WH
X8
AI22
GND
AI23
-In
GND
PE
+24V
-84X7
+IN
-In
GND
PE
-84X8
+24V
+IN
-In
GND
PE
BN
!!!!!!!!!!!!!!!!!!!
-85U3
4...20mA
Typ IPAQ-Lplus
-85W2
EP-KA.:3056/15m
2x0,25
WH
BN
8
4
XL_PE
WH
GN
YE
BN
Sensor cable for

-85XS1
PA
PT100
0...50C
T_NOZIN 1
TMG
-85W6
EP-KA.Nr.:3099 / 15m
4x0,14
-85B5
0...10V
0...100%
H_NOZIN 1
Driesen&Kern
T_NOZIN 2
temperature input
nozzle block 2
2...10V/0...50C
PA_NOZIN 2
nozzle block
2 2...10V/800...1200hPa
WH
YE
GN
BN
-85W8
5m
3x0,25
WH
GN
BN
Sensor cable for

BD/DL (3-Wire)
-85XS5
-85B3
29
Sensor cable for

-85XS3
-85B1
4...20mA
800...1200hPa
PA_NOZIN1
BD-Sensor
-85W3
15 m
4x0,14
Sensor cable for

BD/DL (2-Wire)
104107
-85XS8
-85B8
0...10V
800...1200hPa
PA_NOZOUT 1
BD-Sensor
Channel
Channel
B humidityA temperature
H_NOZIN2
Humidity input
nozzle block 2
0...10V/0...100%
PA
PA_NOZOUT 2
absolute preasure
Output nozzle
block 2 0...10V/0...1200hPa
84
Modif.
86
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
NI - terminal block
ENGINEERING GMBH
2 analog Inputs
AI20 - AI23
P6550_004
= LMF
+ SS
85
Page
of
101
-84A0
/84.0
/85.0
/87.0
/89.0
/29.8
X09
X10
AI24
Channel 8+
-84X9
+24V
AI25
Channel 8-
+IN
-In
X11
Channel 9+
GND
PE
-84X10
+24V
Spare
+IN
AI26
Channel 9-
-In
X12
AI27
GND
PE
+24V
-84X11
+IN
-In
GND
PE
-84X12
Spare
Spare
+24V
+IN
-In
GND
PE
Spare
85
Modif.
87
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
NI - terminal block
ENGINEERING GMBH
2 analog Inputs
AI20 - AI23
P6550_004
= LMF
+ SS
86
Page
of
101
-84A0
/84.0
/85.0
/86.0
/89.0
/29.8
X13
X14
AI28
AI29
-84X13
+24V
+IN
-In
X15
AI30
GND
PE
-84X14
+24V
Spare
+IN
-In
X16
AI31
GND
PE
+24V
-84X15
+IN
-In
GND
PE
-84X16
Spare
Spare
+24V
+IN
-In
GND
PE
Spare
86
Modif.
88
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
NI - terminal block
ENGINEERING GMBH
2 analog Inputs
AI20 - AI23
P6550_004
= LMF
+ SS
87
Page
of
101
-80A0
Analog Outputs single ended Connector Block 1
/80.0
/81.0
/82.0
/83.0
/29.7
X30
AO00
AO01
GND
PE
-80X31
+24V
OUT
GND
PE
41.4 /-41U1_X1A3
41.4 /-41U1_X1A2
OUT
40.6 / -17AIN-
+24V
40.6 / -18AIN+
-80X30
X31
Setpoint
FC heat exchanger
0...10V / 0...100%
Setpoint
FC Stepper motor
0...10V / 0...100%
87
Modif.
89
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
NI - terminal block
ENGINEERING GMBH
1 analog Outputs
AI00 - AI01
P6550_004
= LMF
+ SS
88
Page
of
101
-84A0
Analog Outputs single ended Connector Block 2
/84.0
/85.0
/86.0
/87.0
/29.8
X30
-84X30
X31
AO00
AO01
+24V
OUT
GND
PE
-84X31
+24V
OUT
GND
PE
Spare
Spare
88
Modif.
90
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
NI - terminal block
ENGINEERING GMBH
2 analog Outputs
AI00 - AI01
P6550_004
= LMF
+ SS
89
Page
of
101
AI_+24V
84.1 /
AI_GND
84.1 /
XL_AI+
XL_AI-
1.4
1.4
PE
XL_PE
28
3
-90A0
Counter interface
CLE.B128
PE
-UH +UH
X20
X40A
X1
X2
PFI9 (CTR0)
PFI1 (CTR2)
111722
+U1 I1 I2
Counter interface
CLE-B028
+U1 I4
I3 GND
-90X1
-90XS2
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked
I5 I6
GND
-90X2
B9
-90XS3
B10
F_TP1
frequency measurement
test
object 1 5V TTL /max. 70kHz
89
Modif.
PFI4 (CTR1)
PFI3
84.1 /
B9
B10
F_TP2
test

Nozzle system
-90XS5
B9
B10
F_TP3
test
EHRLER PRUEFTECHNIK
NI - connector block
ENGINEERING GMBH
1 Counter interface
100
P6550_004
= LMF
+ SS
90
Page
of
101
-61X1
/61.1
Vacuum pump
switch on
thermistor device
reset
DI05
DO00
DO02
-DO1
-DO3
-DI5
-DI6
7
FC Vacuum pump OK
FC Vacuum pump run
DI04
-DI5
6
Emergency stop Vacuum pump
DI03
-65X1
/65.1
-100XS7.1
-100XS3.1
-100W6
lflex
5x1
-100W3
lflex
7x1
connecting cable Interface Vacuum pump
connecting cable Interface Vacuum pump

1
+VP/30.9Thermistorgert_reseten
+VP/30.4FU_VP_START
+VP/30.6 /-FU_VP_RUN
+VP/25.3 / NA_VP
XL100
+VP/30.6 /-FU_VP_OK
+VP
90
Modif.
101
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
Interface to
ENGINEERING GMBH
Vacuum pump
P6550_004
= LMF
+ SS
100
Page
of
101
-62X1
endtemperature to high
DI09
DI10
DI11
-DI1
-DI2
-DI3
-DI4
-101XS3.1
motor temperature to high
DI08
-MOT_TEMP_HIGH
Compressor run
-END_TEMP_HIGH
Compressor ready
/62.1
-Verdichter_Run
Verdichter_OK
-101W3
lflex
7x1
connecting cable Interface Compressor
-101XS3
+Kompressor
Compressor
5,5kW / max. 10bar
100
Modif.
+VP/20
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
Interface to
ENGINEERING GMBH
Compressor
P6550_004
= LMF
+ SS
101
Page
of
101
to Emergency stopL1_VP
/ 30.0
L2_VP / 30.0
L3_VP / 30.0
N_VP / 22.1
1
25K6_VP
/25.6
PE_VP / 22.1
1
XL_PE_VP
10
25K7_VP
/25.8
PE
L1_Netzgert / 22.1
XL_PE_VP
XL_PE_VP
12
XL_N_VP
13
1
-20F6_VP
C2A
SIE.5SY4102-7
101114
5
-20F4_VP
C10A
SIE.5SY4110-7
-20B6_VP
thermostat
Cabinet
RITT. SK 3110.000
101117
T1
T2
T3
L1
L2
L3
101392
20Q0_VP
16 A
3LD 2203-OTK53
Main switch
XL0_VP
L1
L2
L3
PE
-20X4_VP
-20M6_VP
PHO.2442559
20/25 m/h; 230V

RIT.SK 3321.107
RIT.SK 3321.207
101339
PE
M
1~
PE
108044
102186
Power supply 3x400V/50Hz

rotating field
dextrorotatory Fuse max.16A
socket green
Cabinet Fan
+SS/101
Modif.
22
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
Power supply
P6550_004
= LMF
+ VP
ENGINEERING GMBH
20
Page
of
30
20.9 /
L1_Netzgert
20.9 /
20.9 /
N_VP
PE_VP
PE_VP
XL_PE_VP
/ 30.0
11
2,5 mm
sw
-22G1_VP
PE
MINI-PS-12-24DC/24DC/1
PXC.2866284
122508
DCOK
I<IN
+
+'
+''
-'
-''
13
14
XL-TK10_VP
2
22F3_VP
C4A
Fuse
XL_GND_VP
XL_1L+_VP
1.1
1.1
GND_VP
/ 25.0
1L+_VP / 25.0
general
supply
is the auxiliary circuit

ungrounded operated
is a insulation monitoring
integrate
20
Modif.
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked
25

Nozzle system
EHRLER PRUEFTECHNIK
power supply
ENGINEERING GMBH
Control voltage 24V
P6550_004
= LMF
+ VP
22
Page
of
30
0
22.4 /
1L+_VP
XL_1L+_VP
1L+_VP / 30.0
XL_1L+_VP
1.2
XL_1L+_VP
1.3
XL_1L+_VP
1.4
dnkbl
0,5mm
dnkbl
0,5mm
XL25_VP
Emergency
stop cabinet
SIE.3SB3000-1HA20
12
22
33
101712
11
2.1
dnkbl
0,5mm
-25S2_VP
21
13
43
-25A2_VP
dnkbl
0,5mm
34
dnkbl
0,5mm
/25.2
-25K6_VP
14
/25.6
XL25_VP
-25S2.1_VP
43
32
system OFF
red
SIE.3SB3000-0AA21-Z
12
22
101212
11
21
-25K7_VP
/25.8
31
4
dnkbl
0,5mm
-25K7_VP
/25.6
13
44
dnkbl
0,5mm
101216
-25K6_VP
/25.8
-25S5_VP
system ON green
SIE.3SB3001-0AA41
32
XL25_VP
44
dnkbl
0,5mm
14
31
XL25_VP
dnkbl
0,5mm
NA_VP / +SS/100.3
dnkbl
0,5mm
dnkbl
0,5mm
-25A2_VP
!!!!!!!!!!!!!!!!!!!
PILZ.751 104
X3
114280
PNOZ s4 C 24VDC
1
A1
X2
X2
S11
X1
S21
Power
Configuration:
In1
X1
2
S22
In2+
1
S12
X1
A1 U x1
-25K6_VP
-25K7_VP
Schtz, 5,5KW/400V, 2S+2OE, DC 24V
Schtz, 5,5KW/400V, 2S+2OE, DC 24V
123222
Out
A2
X4
input circuit:
Reset
mode
Fault
Y32
X2
S34
In2-
In2
Monitored start
rising flank
XL25_VP
A2
x2
123222
A1 U x1
X1
A2
system ON
X2
SIE.3SB3400-1PE
-25H8_VP
x2
101234
XL25_VP
10
dual channel with feedback loop

dnkbl
0,5mm
XL_GND_VP
22.4 /
dnkbl
0,5mm
XL_GND_VP
1.2
dnkbl
0,5mm
XL_GND_VP
1.3
1.4
GND_VP
GND_VP
PILZ.751 104
PNOZ s4 C 24VDC
13
23
33
14 /25.6
24
34
41
42
/ 30.0
1
3
5
13
2 /20.0
4 /20.1
6 /20.1
14
1
3
5
13
2 /20.0
4 /20.1
6 /20.1
14
21
32
43
22
31 /25.4
44 /25.8
21
32
43
22
31 /25.4
44 /25.8
22
Modif.
30
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
P6550_004
= LMF
+ VP
ENGINEERING GMBH
25
Page
of
30
20.9 /
20.9 /
22.9 /
L1_VP
L2_VP
L3_VP
PE_VP
XL_PE_VP
14
1
I>
I>
I>
-30Q1_VP
SIE.3RV2011-1JA20
123224
FU_VP_START/ +SS/100.6
20.9 /
-30K4
2,5 mm
2,5 mm
2,5 mm
or
0,5mm
2,5 mm
+24V
-30U1_VP
U1
V1
W1
PE
X1A.9
POWER
GND
or
0,5mm
DCOM
X1A.10
X1A.11
or
0,5mm
DI1
X1A.12
DI2
X1A.13
Auxiliary
voltage output
DI3
X1A.14
DI4
X1A.15
DI5
OUT1
X1A.16
X1C.1
OUT2
IN1
X1C.2
Programmable digital inputs
Control panel
ON
ACS355-03E-08A8-4
W2
PE'
BRK+
AI2
Analog I/O
BRK-
X1A.1
X1A.2
X1A.3
AI1
SRC
X1A.4
GND
X1A.5
+10V
X1A.6
AI2
X1A.7
GND
X1A.8
AO
X1B.17
GND
ROCOM
X1B.18
X1B.19
RONC
X1B.20
RONO
or
0,5mm
-30U2
BN
GY
GNYE
Y1
111151
-30U2
11
14
-30K9
12
+VP-30M1_VP
14
/30.9
Y2
M
3~
T1
t2
A1
A2
A1
-30K4
A2
XL_1L+_VP
25.9 /
XL_1L+_VP
2.2
2.3
2.4
1L+_VP
XL_GND_VP
25.9 /
DOGND
13
SIE.3RN1012-1BB00
BK
+SS/100.4 /-FU_VP_OK
motor cable Vacuum pump
X1B.22
DOOUT
or
0,5mm
FC ready
None Fault
-30W1_VP
lflex
4x1,5
X1B.21
DOSRC
2.1
+SS/100.5 /-FU_VP_RUN
V2
Digital / frequency output

PNP transistor type
30V DC, max. 100mA
Relay output
250V AC/ 30V DC / 6A
Finder 58.34.9.024.0050
A1
-30K9
24VDC
Link relay
Finder 58.34.9.024.0050
103292
XL_GND_VP
2.2
A2
A1
A2
14
12
24
22
34
32
44
42
11 /30.4
21
31
41
FC run
U2
Analogue input
signal selector (U/I)
AI1
S1
Common DC
or
brake chopper
X1C.4
STO
(Safe torque off)
ACS355_quickinst_guide_b_screen
DRIVE
IN2
X1C.3
Thermistorgert_reseten/ +SS/100.7
/30.4
GND_VP
SIE.3RT2016-2BB42
1
3
5
Vacuum pump
400V / 3kW
25
Modif.
21
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
2 /30.1
4 /30.1
6 /30.1
=APS+ADG/200
22
EHRLER PRUEFTECHNIK
vacuum pump
ENGINEERING GMBH
with FC 4kW
P6550_004
= LMF
+ VP
30
Page
of
30
F14_001_Englisch
Terminals
terminal strip
Terminal strip definition text

first
50A1
last
Total PE
Total N
Total number
XL0
Terminal strip Power supply
L1
PE
XL0_VP
Terminal strip Power supply Vacuum pump
L1
PE
XL20
Terminal strip Power supply to emergency - off
XL20.1_VP
Terminal strip Female receptacle green and cabinet fan Vacuum pump
XL20_VP
Terminal strip Power supply to emergency - off Vacuum pump
XL21
Terminal strip Female receptacle green and cabinet fan
XL25
Terminal strip control elements
XL25_VP
Terminal strip control elements Vacuum pump
10
XL40
Terminal strip initiators Stepper motor control
XL50
Terminal strip Supply modbus TCP valve terminal
XL62
Terminal strip Differential pressure switch
XL65
Terminal strip Y102
XL100
Terminal strip Interface from Vacuum pump
XL100_VP
Terminal strip Interface Vacuum pump
XL101
Terminal strip Interface from Compressor
XL101_COMP
Terminal strip Interface Compressor
XL_1L+
Terminal strip 24V Supply before emergency - off
1.1
4.2
14
XL_1L+_VP
Terminal strip 24V Supply before emergency - off Vacuum pump
1.1
2.4
XL_2L+
Terminal strip 24V Supply Digital Inputs before emergency - off
1.1
1.1
XL_3L+
Terminal strip 24V Supply valves to emergency - off
1.1
1.2
XL_AI+
Terminal strip 24V Supply Analog signals
1.1
1.4
XL_AI-
Terminal strip GND Supply Analog signals
1.1
1.4
XL_GND
Terminal strip GND Supply
1.1
4.4
16
XL_GND_VP
Terminal strip GND Supply Vacuum pump
1.1
2.2
XL_N
Terminal strip Neutral conductor
1.2
XL_N_VP
Terminal strip Neutral conductor Vacuum pump
XL_PE
Terminal strip Protective wire
29
30
XL_PE_VP
Terminal strip Protective wire Vacuum pump
14
14
Graphical page
of terminal diagrams
=LMF+VP/30
Modif.
300
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
P6550_004
= APS
+ ADG
ENGINEERING GMBH
Page
of 400.c
200
Plug designation
Plug
Plug definition text

first
last
Total number
80B4-80XS4
Connection point humidity sensor H_IN
80B6-80XS6
Connection point Temperature sensor T_IN
80B8-80XS8
Connection point Temperature sensor T_OUTBPP
81B1-81XS1
Connection point Temperature sensor T_BPP
81B7-81XS7
Connection point Temperature sensor T_TP 1
82B3-82XS3
82B8-82XS8
83B0-83XS1
Connection point Temperature / Humidity Sensor T_AMB/H_AMB
84B1-84XS1
Connection point Absolute Pressure Sensor PANOZIN 1
84B4-84XS4
Connection point Temperature sensor T_NOZIN 1
84B5-84XS5
Connection point humidity sensor H_NOZIN 1
84B8-84XS8
Connection point Absolute Pressure Sensor PA_NOZOUT 1
85B1-85XS1
85B3-85XS3
85B5-85XS5
Connection point humidity sensor H_NOZIN 2
85B8-85XS8
Connection point Absolute Pressure Sensor PA_NOZOUT 2
61S2-61XS2
Connection point Pressure sensor control air
20X0
CEE - Plug 32 A Input lead
41XS1
PE
81XS1
100XS3.1
100XS7.1
101XS3
101XS3.1
200
Modif.
400
Date
Name
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
connector overview
P6550_004
= APS
+ ADG
ENGINEERING GMBH
Page
of 400.c
300
Summarized parts list

Order number
107386
Quantity
2
F02_0011_Englisch
designation
part number
manufacturer
Supplier
connector block for NI Single-Ended 16 Channel
CLE-A618-000
CL-Elektronik
CL-Elektronik
Counter interface CLE-B128
CLE.B128
CL-Elektronik
CL-Elektronik
frequency converters 4 kW
ABB.ACS355-03E-08A8-4
ABB
HARZER
frequency converters 0,37 kW
ABB.ACS355-01E-02A4-2
ABB
HARZER
mains suppression filter 3 - phase
MURR MEF 3-ph
MURR
Hagemeyer
safety relays PNOZsigma - Emergency stop
PILZ.751 104
PILZ
Hagemeyer
network switch 5 TP-RJ45-Ports
PHO.FL Switch SFN 5TX
PXC
Hagemeyer
monitor 2 relay outputs
IFM.DD2001
IFM
Hagemeyer
Power supply unit controlled
FEAS.PSUG243
FEAS
Hagemeyer
bus coupler
BECK.BK9100
Beckhoff
Hagemeyer
10
Termistor Report
SIE.3RN1012-1BB00
SIEMEN
Hagemeyer
11
3 - fold Bachmann power strip
BACH.330.070
BACHMANN
Hagemeyer
12
BECK.KL1408
Beckhoff
Hagemeyer
13
8-Channel Digital output terminal
BECK.KL2408
Beckhoff
Hagemeyer
14
MINIZED-Switch disconnector for NEOZED fuse link 50A
5SG7133-8BA50
Siemens
Hagemeyer
15
NEOZED fuse link 25A
SIE.5SE2325
Siemens
Hagemeyer
16
NEOZED adapter sleeve 25A
SIE.5SH5025
Siemens
Hagemeyer
17
RCD SIQUENce Type B universal current-sensitive
SIEM.5 SM3644-4KK14
Siemens
Hagemeyer
18
RCCB
SIE.5SM1342-6
Siemens
Hagemeyer
19
Piece
111722
1
Piece
123181
1
Piece
123179
1
Piece
103279
1
Piece
114280
2
Piece
114430
1
Piece
118273
1
Piece
115289
1
Piece
115693
1
Piece
111151
1
Piece
101348
1
Piece
120349
2
Piece
117018
1
Piece
105186
1
Piece
101748
3
Piece
101528
3
Piece
113600
1
Piece
102738
Modif.
1
Piece
300
Date
Name
400.a
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
Summarized parts list electric P6550_004
= APS
+ ADG
ENGINEERING GMBH
Page
of 400.c
400

Order number
101117
Quantity
3
F02_0011_Englisch
designation
part number
manufacturer
Supplier
Miniature circuit-breaker
SIE.5SY4110-7
Siemens
Hagemeyer
20
Circuit breaker single-pole C 2 A
SIE.5SY4102-7
Siemens
Hagemeyer
21
Circuit breaker single-pole C 4 A
SIE.5SY4104-7
Siemens
Hagemeyer
22
Miniature circuit-breaker
SIE.5SY4108-7
Siemens
Hagemeyer
23
Power supply unit
PXC.2866750
PXC
Hagemeyer
24
lamp socket with integrated LED white
SIE.3SB3400-1PE
Siemens
Hagemeyer
25
Contactor, 5,5KW/400V, 2S+2OE, DC 24V
Siemens
Hagemeyer
26
Main / Emergency stop switch
3LD2504-0TK53
Siemens
Hagemeyer
27
Varistor surge limiters
SIE.3RT2916-1BB00
Siemens
Hagemeyer
28
Emergency stop mushroom pushbutton
SIE.3SB3000-1HA20
Siemens
Hagemeyer
29
actuator-/ annunciator component switching element, 1
SIE.3SB3403-0E
Siemens
Hagemeyer
30
actuator-/ annunciator component switching element, 1S
SIE.3SB3403-0B
Siemens
Hagemeyer
31
push button flat Red with Support, unlighted
SIE.3SB3000-0AA21-Z
Siemens
Hagemeyer
32
Illuminated pushbutton fl.
SIE.3SB3001-0AA41
Siemens
Hagemeyer
33
Female receptacle
PHO.EMG 45-SD/LA/SI/YE
Phnix
Hagemeyer
34
socket green
PHO.2442559
Phnix
Hagemeyer
35
Power supply unit, primary clocked
PXC.2866284
PXC
Hagemeyer
36
miniature plug-in relays, Coil 24 V DC, 4-pole
Finder 58.34.9.024.0050
Finder
Hagemeyer
37
Main switch
SIE.3LD2003-0TK51
Siemens
Hagemeyer
38
Piece
101114
4
Piece
101115
5
Piece
116755
1
Piece
118787
1
Piece
101234
2
Piece
123222
4
Piece
103964
1
Piece
123223
4
Piece
101712
2
Piece
114392
4
Piece
114391
4
Piece
101212
2
Piece
101216
2
Piece
101338
1
Piece
xxxxxx
3
Piece
122508
1
Piece
103292
1
Piece
103278
Modif.
1
Piece
400
Date
Name
400.b
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
= APS
+ ADG
ENGINEERING GMBH
Page
400.a
of 400.c

Order number
123224
Quantity
1
F02_0011_Englisch
designation
part number
manufacturer
Supplier
Motor overload switch 7...10A
SIE.3RV2011-1JA20
Siemens
Hagemeyer
39
Sensor cable for current transmitter(Rosemount/Siemens)
EP-KA.Nr.: 3098/15m
KTE Kabeltechnik Ehrler
40
Sensor cable for TMG/EP(Temp/humidity)
EP-KA.Nr.:3091 / 15m
41
Sensor cable for TMG Controller EPC-320(Pt100)
EP-KA.3060 / 15m Metall
42
Sensor cable for TMG-Controller EPC-320 (Pt100)
EP-KA.Nr.: 3067 / 15m
43
Sensor cable for mounting socket Pt 100
EP-KA.Nr.: 3090/1m
44
Sensor cable for Driesen/Kern(Temp-Humidity)
EP-KA.Nr.:3099 / 15m
45
Sensor cable for BD/DL (2-Conductor)
EP-KA.:3056/ 15m
46
Data capture card
NI PCIe-6323
NI
NI
47
NI connecting cable 2m
NI.192061-02
NI
NI
48
compact control box
AE 1130.500
RITTAL
RITTAL
49
Temperature controller
RITT. SK 3110.000
RITTAL
RITTAL
50
Filter fan 20/25 m/h; 230V
RIT.SK 3321.107
RITTAL
RITTAL
51
SK Outlet filter
RIT.SK 3321.207
RITTAL
RITTAL
52
BNC socket casing
RS.546-4910
RS Components
RS Components
53
Piece
110389
6
Piece
108160
1
Piece
106788
7
Piece
106764
1
Piece
104985
1
Piece
111011
3
Piece
106782
2
Piece
115288
1
Piece
105512
2
Piece
104112
1
Piece
101392
2
Piece
108044
2
Piece
102186
2
Piece
105421
3
Piece
123695
Contactor, AC-3, 4KW/400V, 1OE, DC 24V
SIE.3RT2016-2BB42
SIE
SIE
54
114475
Lexium SD3 28A universal stepper motor adjustment
SCH.SD328AU68S2
Schneider Electric GmbH
55
adapter RJ45 USB
TCSMCNAM3M002P
56
motor cable for Stepper motor
VW3S5101R100
57
Piece
114477
1
Piece
122893
Modif.
1
Piece
400.a
Date
Name
400.c
Date
28.05.2013
Proc.
m.elsner
Checked

Nozzle system
EHRLER PRUEFTECHNIK
= APS
+ ADG
ENGINEERING GMBH
Page
400.b
of 400.c

Order number
122894
Quantity
1
F02_0011_Englisch
designation
part number
manufacturer
Supplier
encoder cable for Stepper motor
VW3S8101R100
58
Stepper motor
BRS3ADW851FCA
59
Precision rail mount transmitter
Typ IPAQ-Lplus
TMG
TMG
60
inductive Proximity switch
DW-AS-623-M8-124
di-el GmbH
di-el GmbH
61
Sensor cable M8
LUM.RKMWV 3-224/5,0M
LUMBERG
h-team
62
Plug M12 5pole free conductor end PUR 5m
LUM.RST 5-228/ 5,0M
LUMBERG
h-team
63
Piece
122707
1
Piece
104107
8
Piece
113046
3
Piece
102393
3
Piece
102435
2
Piece
400.b
Date
Proc.
Modif.
Date
Name
Checked
28.05.2013
m.elsner

Nozzle system
EHRLER PRUEFTECHNIK
= APS
+ ADG
ENGINEERING GMBH
Page
400.c
of 400.c

Bell piston prover electrical schematic

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Bell piston prover electrical schematic

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Bell piston prover with

Highest number of pages :

Bell piston prover with

CONTROL PLAN - COVER SHEET

Bell piston prover with

Bell piston prover with

Schematic created under Version-Eplan P8

Bell piston prover with

supplementary page field

voltage supply before Emergency stop

power supply Control voltage 24V

power supply measurement technology 24V

Emergency Stop Switchgear

PC with evaluation software

controller Stepper motor High Pressure Controller

frequency converters 0,37kW heat exchanger

Modbus TCP valve terminal Festo

Beckhoff CAN bus coupler

Beckhoff digital Inputs DI00 - DI07

Beckhoff digital Inputs DI08 - DI15

Beckhoff digital Outputs DI00 - DI07

NI - terminal block 1 analog Inputs AI00 - AI03

NI - terminal block 1 analog Inputs AI04 - AI07

NI - terminal block 1 analog Inputs AI08 - AI11

NI - terminal block 1 analog Inputs AI12 - AI15

NI - terminal block 2 analog Inputs AI16 - AI19

NI - terminal block 2 analog Inputs AI20 - AI23

NI - terminal block 2 analog Inputs AI20 - AI23

NI - terminal block 2 analog Inputs AI20 - AI23

NI - terminal block 1 analog Outputs AI00 - AI01

NI - terminal block 2 analog Outputs AI00 - AI01

NI - connector block 1 Counter interface

Interface to Vacuum pump

Bell piston prover with

supplementary page field

power supply Control voltage 24V

Emergency Stop Switchgear

vacuum pump with FC 4kW

Summarized parts list electric

Summarized parts list electric

Summarized parts list electric

Summarized parts list electric

Bell piston prover with

before Emergency stop

also at turned off Main

Power supply 3x400V/50Hz

service electrical outlet

dextrorotatory Fuse max.32A

Bell piston prover with

20/25 m/h; 230V

Bell piston prover with

voltage supply before

is the auxiliary circuit

before Emergency stop

control air ON/OFF

after Emergency stop

Bell piston prover with

Control voltage 24V

Bell piston prover with

measurement technology 24V

dual channel with feedback loop