Professional Documents
Culture Documents
4A2.
4A6.
4A7.
4A13.
4A14.
4B2.
a. Use columns in parallel. Lower F to each column allows for higher L/D and may be sufficient
for product specifications.
b. Add a reboiler instead of steam injection. Slightly less stages required and adds 1 stage.
c. Make the condenser a partial instead of a total condenser. Adds a stage.
d. Stop removing side stream. Fewer stages are now required for the same separation.
e. Remove the intermediate reboiler or condenser and use it at bottom (or top) of column. Fewer
stages, but all energy at highest T (reboilers) or lowest T (condenser) for same separation.
Many other ideas will be useful in certain cases.
4C7. Easiest proof is for a saturated liquid feed. Show point z, y D satisfies operating equation.
Solution: Op. Eq.
Substitute in
yD V
But
q 1.0, V
Lz
D, L
L V x
yD , x
L V 1 xB
z
L V xB
F, L V
y D D Fz Bx B
Which is external mass balance.
B
QED.
70
QR / D
4.C16.
(1 L / D) .
FT
F1
F1z1
F2 , z T
F2 z 2
, hT
F1h F1
F2 h F2
FT
FT
Intersection of top & bottom operating lines must occur at feed line for fictitious feed F T.
(Draw a column with a single mixed feed to prove this.)
This feed line goes through y x z T
with slope
where
FT
qT
qT
qT 1
H mix
hT
H mix
h mix
z0
z2
y
zT
z1
Plot top op line. Plot all 3 feed lines. Draw
xB
x
b.)
Does
qT
q1F1
FT
71
check q T
H mix
hT
H mix
h mix
F1h F1
H mix
F2 h F2
FT
H mix
F1
F2 H mix
h mix
F1H F1
H mix
F2 h F2
h mix FT
where H mix & h mix are vapor and liquid enthalpies on feed stage of mixed column
F1 H mix
H mix
qT
h F1
F2
h mix
H mix
h F2
H mix
h mix
FT
Usual CMO assumption is >> latent heat effects in either vapor or liquid.
H mix h F1
H mix h F2
Then
q1 and
q2
H mix h mix
H mix h mix
F1q1 F2 q 2
Thus q T
if CMO is valid.
FT
4D1.
a. Top op line: y
Intersects y
When x
xD
L
V
x D and
L D
1.25
1 L D
2.25
0.5555
0.9
0, y
b. Bottom op line: y
xD
0.4
1 x B , and
V B
V B 1
V
V
V B
2
V
V
Intersects y = x = xB = 0.05
1 0.5 / 2
@y 1 x
0.683 this is convenient point to plot
32
c. See diagram for stages. Optimum feed stage is #2 above partial reboiler.
5 equilibrium stages + PR is more than sufficient.
72
b.
c.
zE
.6
Slope
F V
1 V/F
.63
1.703
V
V
V F
.37
From Table 2-1, at 84.1 C y .5089
H hF
liquid at 20C
and 40 mole % ethanol.
q
H h
The pressure in Figure 2-4 is very close to 1.0 atm, thus it can be used, but must convert to wt
frac.
73
.4 kmole E
.6 kmol Water
From Figure 2-4
H
q
Alternate Solution:
40 mole %E
.6 MW
46
0.63 wt frac.
10.8 kg
18
398 kcal kg , h
18.4 kg
total
29.2 kg
75, h F 20 C
10
398 10
1.20
398 75
q
1.2
Slope
6
q 1
.2
40 mole % ethanol boils at 84.1C (Table 2-1).
Then if pick reference as saturated liquid at 40 mole %
h F Cp,40%liq 20 84.1
h
d.
.4 MW
0,
63 wt%, H
40%E
398 kcal kg , h
CPvapor
y E CPEvapor
65, h F
398
kcal
kg
y w CPw ,vapor
For linear
CPvapor
10.592 0.16952T
84.1
Tavg
hF
398 15.149
q
e.
f.
Flash
kcal
hF
V
F
kg
10.592
15.147
398 65
333
f, L
13 12 , slope
.7,
12.32
kcal
kmol
kcal 1 kmol
kmol 27.2 kg
413.15 kcal kg
398 413.15
L L
0.16952 102.05
0.045.
F
12
q q 1
13
12
13 12
1 12
1 V F
.3
V F
.7
13
74
75
4.D3*.
h L 200
q
Hv
CPL 200 60
hF
.864 200 60
h L 60 C
395 167.1
0.691,
46.1 167.1
0.691
2.24
Hv hL
395 65
q 1
0.309
b. From Figure 2-4 at 50 wt% ethanol Hv = 446 and hL = 70. Since CMO is valid obtaining both
enthalpies at 50% wt is OK. The feed is a liquid
h F C P,liq TF Tref
CP,liq 250 0
hF
4.D4*. a.
Hv
hL
446 70
H CPv 350 50
q q 1
0.911 . Then,
228
0.58
25 300
H hF
L L F where L
L L
25.91
Hv
q
q
MWAVG
250 C
kg C
h F 446 228
Slope
slope
23.61
kcal
H h
q q 1 0.6. y
b.
c.
0.911
CP
4.D4a
y=x
25 300
z
1.5
0.6 is intersection.
L 0.6F. Then q
feed
line
L 0.6F L / F
.5
.6
0.6, and
.7
1.5
F where L
L F 5. q
L F5 L F
1 5 , slope
q q 1
16
76
4.D5*.
h liq
fL
h reflux
3100 1500
h liq
17500 3100
L0
L0 D
1.1
V1
L0 D 1
2.1
H vap
1 fc
L1
V2
Alternate Solution
L1
L1
V2
4D6.
qL0
L1
0.524
1.1111 .524
1 f c L 0 V1
L 0 V1
0.1111
0.55
.111 .524
L1
H h0
17500 1500
L0
H h1
17500 3100
1.111
1.1111 L0
L1 D
L1
1.111 L0
L1 D L1 D 1 D
L1 1.222
0.55
V2 2.222
1.111 1.1
a) 175
F1
F2
1.2222
B D
85 75 .6 100 0.4
0.1 B 0.9D
Solve simultaneously.
D 84.375 and B 90.625 kmol hr
b) Feed 1. q1 1, vertical at y x z1 0.6
Feed 2.
q2
0.4
q2 1
.06
L V x
Slope
L
Middle
Lx
When
0, y
F2
L V
0.4
2 3 through y
z2
L V 1 x B . Through y
V B 1
V B
0.4
xB
32
B V
F2 z 2
F2 z 2
Bx B
Bx B
Vy
L
V
F2 z 2
, Slope L V
V
Also intersects bot. op. line and Feed line 2.
Do External Balances and Find D & B. Then V
V/B B
Bx B
V
2B 181.25
L V B 271.875
At feed 2, L .4F L or L L 0.4F 271.875 40 231.875
V V 0.6F 181.25 60 241.25
L V 0.961
40 9.625
x 0, y
0.126 Plot Middle Op Line.
241.25
77
V
Know that y x
Also, L
F1
xD
V
x D and gives through interaction Middle and Feed line 1.
L V 156.875 241.25
241.25 ; thus,
0.65
c) See graph.
Graph for 4D6.
78
L
V
.8 , x
V
B
slope
1 1
xD
a. total reflux. Need 5 2/3 stages (from large graph) 5.9 from small diagram shown.
.9 .462
b. L V min
0.660 (see figure)
.9 .236
L V min
L D min
1.941
1 L V min
c. In 4.D7, L D act
L V
1 L V
.8
.2
L Dact
Multiplier
Multiplier = 4/1.941 = 2.06
L D
min
79
d. Operating lines are same as in Problem 4.D7. Start at bottom of column. Reboiler is an
equilibrium contact. Then use E MV AB AC 0.75 (illustrated for the first real stage)
Stage 1 is the optimum feed stage. 11 real stages plus a partial reboiler are sufficient.
4D9.
F1z1
F2 z 2
100 F1
Dx B
Bx B
F1 .42
L D
L
1
2
80 B
F1
B 20
18 .66 80
0.04 B
93.68
L D
12
1 L D
32
D 40, V L D 120
D
V V 120
Saturated Liquid Feed
L L F1 40 93.68 133.68, L V
c) Top Op. Line Normal: y
Through y
Bottom Normal: y
L V x
1.114
1 L V xD
x D , Slope 1 3, y intercept
L V x
L V 1 x B , through y
2
3
.66
.44
xB
L F2
.7
VF2
.3
80
Middle
Slope
0, y
Dx D
xD
F1z1
F1z1
80 .66
93.68 .42
0.11212
V
120
d)Opt. Feed F2 stage 1 from bottom, Opt feed F1 , Stage 2. 4 stages + PR more than sufficient.
Also,
L V x
81
L V x
x D , where
L D
1 L D
.8
y1
1.79 .76y1
x1
Operating:
y2
Equilibrium:
x2
Operating:
y3
y1
.96
1.76 .76y1
x
y
1.0
1.0
.192
1.76
.76 .93736
.9
.9406
0.93736
.93736
1.76 .76y 2
0.9317
.192
0.89476
0.9078
1.76x
1 .76x
.8
.7
.8756 .8042
.6
.7253
.5
.6377
.4
.5399
Plot equilibrium curve and operating line. (See Figure). Slope = L/V = .8, y intercept (x = 0)
= 0.192, y = x = x D = 0.96. Find x 6 = 0.660.
L V
L D
1 L D
0.6969 @ x = 0
q q 1 ,
0.6
82
Bottom Op line:
yV Lx Sy M,S Bx B
But y M,S 0 (Pure steam)
With CMO B L
V
S
L
V
L
V
xB
L V
min
Slope
L
D
0.99 0.57
0.99 0
L V
min
1 L V
0.4242
0.4242
min
1 0.4242
0.73684
83
4.D12. L V
L
V
L D
1 L D
1
L
V
Bottom slope
34
xD @ x
L V
0, y
.25 .998
1245167
1044168
1.19
xD
0.998
0.2495
From Soln to 3.D9 or
from graph. 1.169
Feed line is vertical at z = 0.6. Can also plot top and feed lines, and then find bottom from 2
points y 0, x x B & intersect top & feed .
For accuracy Use expanded portions near distillate & near bottoms.
From Table 2-7 from (x = .95, y = .979)
Draw straight line to (x = 1.0, y = 1.0)
From (x = 0, y = 0) draw straight line to (x = 0.02, y = 0.134)
or (x = 0.01, y = 0.067)
Opt feed = # 9 from top. Need 13 equilibrium stages.
84
85
See Figure
0.665 0.95
0.30 0.95
MIN
L V
0.4385
0.4385
0.7808
D MIN V L 1 L V 0.5615
L
L
L D
1.5616
c.)
2.0 L D MIN 1.5616 ,
D
V 1 L D 2.5616
L
y intersect 1
yD
Bottom y
L
V
L
V
0.6096
L
V
x yD
V
0.95
yD
1 xB
Goes through y
86
87
4.D14a.
88
New S.S.
External M.B. S = B
Sys = BxB . Since yS = 0 (pure water)
xB = 0
S
4.D14b.
Two approaches to answer. Common sense is all methanol leaks out and x MA
x M,b
y intercept
L
V
1 L V yD
ys
y D , Slope
q
q 1
L D
1 L D
1 3 0.6885
L V x
1,
0.
0.2295 and y
0 also.
L V 1 x B goes through y
.3 .
yD
xB
And goes through interaction feed line and top operating line. See graph.
Optimum feed is stage 2 below partial condenser. Partial condenser + Partial reboiler + 3
equilibrium stages are more than enough to obtain separation.
89
90