MT 48 VM Operating Manual

Infinite Thermal Solutions Inc.
Page 1
ITSMT Series
Temperature Controllers
MT48VMOperatingManual
Auto Tuning, Digital Electronic,DIN Sized

US
Easy Control
Fuzzy + PID
Run/Stop
Operated on the Panel
Multi-Input
K/J/RTD Selectable
Auto Tuning
Bias Value Settable
Communication
RS-485
Input Shift
PV Bias Correctable

12421 Lions Chase Lane Huntley, IL 60142 T: 847-341-8090 F: 224-569-6704 Email: RandyLee@itsheaters.com www.itsheaters.com

Page 2
Description
Certification
ITSMT-48R
1/16 DIN Relay-Relay-Relay Controller (100 mm)
CUL-CE
ITSMT48RM1/16DINRelayRelayRelayController(100mm),ManualOutputCULCE
ITSMT48V1/16DINSSR12VDCRelayRelayController(100mm)CULCE
ITSMT48VM1/16DINSSR12VDCRelayRelayController(100mm),ManualOutputCULCE
ITSMT48RDV1/16DINRelayRelayRelayController(100mm),HeatingCoolingCULCE
ITSMT48VDV1/16DINRelayRelayRelayController(100mm),HeatingCoolingCULCE
ITSMT48RMRS1/16DINRelayRelayRelayController(100mm),Manual,RS485CULCE
ITSMT48RVMRS1/16DINSSR12VDCRelayRelayController(100mm),Manual,RS485CULCE
ITSMT48LMRS1/16DIN420mARelayRelayController(100mm),Manual,RS485CULCE
ITSMT48RMCT1/16DINRelayRelayRelayController(100mm),Manual,CTCULCE
ITSMT48VMCT1/16DINSSR12VDCRelayRelayController(100mm),Manual,CTCULCE
ITSMT48LMCT1/16DIN420mARelayRelayController(100mm),Manual,CTCULCE
ITSMT20R1/8DINRelayRelayRelayController(80mm)CULCE
ITSMT20RM1/8DINRelayRelayRelayController(80mm),ManualOutputCULCE
ITSMT20L1/8DIN420mARelayRelayController(80mm)CULCE
ITSMT21R1/8DINHorizontalRelayRelayRelayController(80mm)CULCE
ITSMT21V1/8DINHorizontalSSR12VDCRelayRelayController(80mm)CULCE
ITSMT96R1/4DINRelayRelayRelayController(80mm)CULCE
ITSMT96L1/4DIN420mARelayRelayController(80mm)CULCE
Single Phase Solid State Relays
Description
Certification
Input Voltage: 3-32VDC

ISSR-05DD
5 Amp; Operating Voltage: 5-60 VDC CURCE
ISSR10DA10AmpOperatingVoltage:24380VACCURCE
ISSR25DA25AmpOperatingVoltage:24380VACCURCE
ISSR25DAH25AmpOperatingVoltage:90480VACCURCE
ISSR40DAH40AmpOperatingVoltage:90480VACCURCE
ISSR50DA50AmpOperatingVoltage:24380VACCE
ISSR50DAH50AmpOperatingVoltage:90480VACCE
ISSR75DAH75AmpOperatingVoltage:90480VACCE
IHPR100DAH100AmpOperatingVoltage:24550VACCE
45 mm Wide x 60 mm Long x 22.5 mm High
InputVoltage:1560VDC
ISSR25AAL25AmpOperatingVoltage:24380VACCURCE
Single Phase Solid State Relays
Description
Certification
Input Voltage: 80-250VAC

ISSR-10AA
10 Amp;Operating Voltage:24- 380 VAC
CUR-CE
ISSR-25AA
25 Amp; Operating Voltage: 24- 380 VAC
CUR-CE
ISSR25AAH25AmpOperatingVoltage:90480VACCURCE
ISSR-40AA-H
40 Amp; Operating Voltage: 90-480 VAC CUR-CE
ISSR-50AA
50 Amp; Operating Voltage: 24-380 VAC CE
ISSR-50AA-H
50 Amp; Operating Voltage: 90-480 VAC
CE
ISSR-75AA-H
75 Amp; Operating Voltage: 90-480 VAC
CE
IHPR-100AA-H100 Amp; Operating Voltage: 24-550 VAC
CE
45 mm W x 62 mm L x 31 mm H

Page3
Electronic Temperature
Controllers and SSRs (Solid State Relays)
Single Phase Solid State Relays Cont
Description
Certification
IInput:420mA
Input
Voltage: 4-20 mA
ISSR50LAH50AmpOperatingVoltage:250480VACCE
ISSR75LAH75AmpOperatingVoltage:250480VACCE
ThreePhaseSolidStateRelaysDescriptionCertification
SinglePhaseSolidStateRelaysContDescriptionCertificationThreePhaseSolidStateR
IInputVoltage:432VDC
ITSR25DAH25AmpOperatingVoltage:90480VACCE
IESR100DAH100AmpOperatingVoltage:90480VACCE
InputVoltage:80250VAC
Description
eification
ITSR25AAH25AmpOperatingVoltage:90480VACCE
76mmWx100mmLx30mmH
Input Voltage: 4-32VDC
IESR100AAH100AmpOperatingVoltage:24550VACCE
SolidStateRelayAccessoriesDescription
PPCSSRProtectivePlasticCoverforSSRs(TouchSafe)
Input Voltage: 80-250VAC
IHS501PhaseHeatSink(3.75Hx2Wx4L)
IHS1503PhaseHeatSink(3.75Hx6Wx4L)
ITSR1003PhaseHeatSink(3.75Hx4Wx4L)
ISF11592A110VACFanfor3PhaseHeatSink
ISF23092A220VACFanfor3PhaseHeatSink
IHS4258HeatTransferFilm(.017Thick/.45mmThick)For1PhaseHeatSink
IHSESR100HeatSinkforIHPR100DAHSolidStateRelay,(3.25Hx4Lx3.75W)
CF100DAH1CoolingFanforIHPR100DAHSolidStateRelay,120V,(3.125x3.125x1T)
CF100DAH2CoolingFanforIHPR100DAHSolidStateRelay,240v,(3.125x3.125x1"T)
ISSR1PhaseSolidStateRelayWiringDiagramITSR3PhaseSolidStateRelayWiringDiagram
ITSR25DA(H)
ITSR40DA(H)
ITSR75DA(H)


Page 4
ITSMT Series
Temperature Controlers
FUZZY PID CONTROLLER

Artificial Intelligence<A> Control
Fuzzy PID Control
Enhanced Auto-tuning Method
At BIAS VALUE SETTABLE
Multi-Input Type
K/J/RTD(PT) SELECTABLE
Alarm Function
15 MODES SELECTABLE
RUN/STOP Function
OPERATE FROM FRONTPANEL
Communicaton Function
RS-485 OPTIONAL
HOWTOBUILDPARTNUMBERS:
ITSMT- 4896 - R - RS - mA
1
2
3 4
5
1 SERIES
ITSMT Series Temperature Controller
2 OUTLINE
4896=48<W>x96<H> mmxmm
48=48<W>x48<H< mmxmm
72=72<W>x72<H> mm/mm
96-96<W>x96<H> mmxmm
20=48(W)x96<H> mmxmm
21=96(W)x 48(H) mmxmm
3 OUTPUT METHOD
R=Relay Output
V=Voltage Pulse Output
L=Linear 4-20 mA Output
TERMINOLOGY:
PV:Process Value Key
SV:Display of the Setting Value
SET: Setting Value Key
Setting Key
Shift and Function Key
Increasing or Autotunning Key
Decreasing and ON/OFF Key
4 OTHER
Non=Standard
RS=RS-485
CT Current Transmitter
S:PV Resender
5 INPUT
NON=K/J/RTD(PT)
MA=MA
V=0~10V
VR=VARIABLE RESISTANCE

Page5

12421 Lions Chase Lane Huntley, IL 60142 T: 847-341-8090 F: 224-569-6704 Email: RandyLee@itsheaters.com itsheaters.com
Page 6
SettingofParameters
Default Values
FunctionSymbolRangeRemarks
For Setting Process Value: Press Set Key for 1 Second and release, Process Value is Blinking.NowyoucanraiseorlowertheSetValuebypressingupanddownkeys
PressKeyandKeyfor3SecondsorPressKeyfor3Seconds
If CT is set to 0, then Control is On/Off
Seconds
Note:Cycle Time for LogicorSSR Output: 2 SecondsCycleTimeforRelayOutput:15Seconds
Start Auto-Tuning: Set At value to 1,

GreenLightisTurnedOn
AutoTuning may take several
or longer, depends on heat system.
C / F
IfCTissetto0,thenControlisOn/Off
If CT is set to 0, then Control is On/Off
IfCTissetto0,thenControlisOn/Off
C / F
If CT is set to 0, then set Hysteresis in Degrees
C / F
C / F
ControllerNo.

ITSMTSeries
TemperatureControllers
Page 7
Default Values
PressSetKeyfor3Seconds
F / C
Deviation Alarm; See Mode of Alarm
F / C
Deviation Alarm; See Mode of Alarm
Setting of High LimitofRange

Page 8

MT Series
PID+Fuzzy Temperature
Controllers
Page 9
Cycle Time <CT>

CY - Ton = Toff
Ton - Time of heater ON
Toff = Time of heater OFF
Auto Tuning<AT>
Go to Setting of Parameters on page 6 and then change At value to 1
Input Shift <SHT>

To correct the difference between the Actual Value and the PV Value
PV Resender
The range of transmitter is set by the SLH. Ex. SLH-200, 0~200 will be transmitted to 4~20mA
OUTPUT
6
7
SENSOR
3
2
H
1
B
A
AL1
5
4
1 ~ 24-380VAC
~2
AL 2
11
12
+3
SSR-25 DA
25 Amp Solid State Module
90 / 250VAC
50/60 Hz
3A / 250VAC
INPUT
To turn OFF all output or Temperature Controller, and only display the
value of PV
POWER
10
9
OFF Key
MT-48V Temperature Control

Wiring Schematic

Page 10

Electric Process Heaters,

SSRs, Thermocouples, and Electronic Temperature Controls
Page 11
Instruction Manual I ~Jt.lfffi
CE/UL
Auto control
- EllIJmlliU~tl\
Auto I Manual control changeable I 1lJ~~
Output controlled by
r PID +Fuzzy J
iiitl:l~--.! J~ID_+Fuzzy
ElIMUU
Output controlled at r fixed output volume
-'FlIJmlliU~ltl\
iiitl:lmmU:t r [j!lJ5Eiiitl:lfl: PJE13

~~JE
J
Auto control
How to select
The control status
~pv
lZDfOJWJt!!mlliU~!i,!\
ff~~l:![
El !liiJ1=F!liiJt!t~
Press ~
key 3 see to change the control status
~T !Manu ~ 3ft); PJwJt!!mlliU~!i,!\
Manual control
Note
F25-J
PIO + Fuzzy Temperature controller

PIO + Fuzzy tKi1~1ttl~
MT-ooM
Series
Specific function
~7*Jjjfi~
sv
which set by
~&t!Ikey
Manual control
Press ~ke~
1 00
3 sec
~PVPress
~key
n.050 sv
In manual control, output controlled at r fixed output volume

that is not affected by the process temperature.
-'FlIJmlliu~t~ , iiitl:lmlliUtE
Auto control
3 sec
~ ~PV
1 00 sv
[j!lJ5Eiiitl:lfl:J l'j':.~UVI:
When operating in Manual Mode the temperature can overshoot as the Control has a fixed output and is NOT affected by temperature
sensor!
ForAuto Tuning(At): Press and hold the 2nd Key (From the left) for 3 seconds; then press the Set Key
once and then change the value to 1 (using the far right key). Press the Set Key until the display stops
blinking. You are now in the auto-tuning mode and the display shows a green light on
the face of the control. Itmaytakeseveralminutesorlongertocompleteautotuning.Once
autotuninghasbeencompletedthegreenlightisturnedoff.YoucannotAutoTuneinManualMode!

Notice of Safety
Page 12
Potentially Hazardous Situation.

In Case of Mishandling,
May Result in Death or Serious Injury
WARNING
1. Please do not touch the Terminals while the power is
on. May result in electric shock.
2. Please do not let the metal or wire cuttings drop into
the inside of the Temperature Controller. It may
result in malfunction or burn out.
3. Be sure to wire the controller correctly before power
is turned on. If not, a malfunction or burn out may
occur,
Potentially Hazardous Situation.

In Case of Mishandling,
May Result in Death or Slight Injury
CAUTION
1. Be sure to rate the power supply voltage within the
specified range, If not, a malfunction or burn out
may occur.
2. Be sure to rate the load within the specified value. If
not, it may result in a malfunction or burn out.
3. Please install a separate Alarm System to ensure
safety protection in the event of a malfunction. If not,
a serious accident may occur.
4. Do not modify or try to repair controller by yourself.

A malfunction or burn out may occur.
Notice of Use
1. Install Temperature Controller in an ambient:
Temperature;: -20C ~ +75C (Without icing
or condensation)
Relative Humidity; 35% ~ 85% RH
The high ambient temperature may shorten the
service life of the Temperature Controller.
DO NOT LET IT EXCEED 75C.
2. The service life of relays are affected by the switching load. Be sure the switching load is under the
rated current.
3. Thermocouple: If you need to extend the
thermocouple lead wires, be sure to use the compensation wires that match the Thermocouple Type.
RTD Type: If it is necessary to extend the RTD sensor

lead wires, be sure to use low resistance wires.
4. Be sure to separate the lead wire of the temperature
sensor from power lines or high tension lines to avoid
noise interruption.
5. It is suggested that you install a separate Alarm
System in case the Temperature Controller Alarm may
not operate properly when the device is abnormal
condition.
6. The Temperature Controller operation may be interrupted by mobile phones or other wireless devices.
7. Outline of Crimp Terminal:
Trouble Shooting
WARNING
This procedure requires access to the circuitry of a live power unit. Dangerous accidental contact with the line voltage is
possible. Only qualified personnel are to perform these procedures. Potentially lethal voltages are present.
Experience has proven that many control problems are not caused by a defective instrument. See below for some of the
other common causes of failures.
Incorrect parameters entered in menu
Excessive electrical interference
Line wires improperly connected
No voltage between line terminals
Incorrect voltage between line terminals
Connections to terminals are open, missing or loose
Thermocouple (or RTD) is open at tip
Thermocouple (or RTD) lead is broken
Shorted thermocouple ( or RTD) leads
Short across terminals

Open or shorted heater circuit
Open coil in external contactor
Burned out line fuses
Burned out relay inside control
Defective solid-state relays
Defective line switches
Burned out contactor
Defective circuit breakers
If the points listed above have been checked and the controller still does not function, it is suggested that the instrument be returned
for inspection.Do not attempt to make repairs. Also, it is advisable to use adequate packing to prevent damage in shipment.


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Infinite Thermal Solutions Inc.

Auto Tuning, Digital Electronic,DIN Sized

Infinite Thermal Solutions Inc.

Infinite Thermal Solutions Inc.

Single Phase Solid State Relays

Input Voltage: 3-32VDC

Single Phase Solid State Relays

Input Voltage: 80-250VAC

Infinite Thermal Solutions Inc.

Infinite Thermal Solutions Inc.

Single Phase Solid State Relays Cont

Infinite Thermal Solutions Inc.

Infinite Thermal Solutions Inc.

FUZZY PID CONTROLLER

Infinite Thermal Solutions Inc.

Infinite Thermal Solutions Inc.

If CT is set to 0, then Control is On/Off

Note:Cycle Time for LogicorSSR Output: 2 SecondsCycleTimeforRelayOutput:15Seconds

Start Auto-Tuning: Set At value to 1,

If CT is set to 0, then set Hysteresis in Degrees

Infinite Thermal Solutions Inc.

Deviation Alarm; See Mode of Alarm

Setting of High LimitofRange

Infinite Thermal Solutions Inc.

Infinite Thermal Solutions Inc.

Infinite Thermal Solutions Inc.

Cycle Time <CT>

Go to Setting of Parameters on page 6 and then change At value to 1

Input Shift <SHT>

MT-48V Temperature Control

Infinite Thermal Solutions Inc.

Infinite Thermal Solutions Inc.

Infinite Thermal Solutions Inc.

Electric Process Heaters,

Instruction Manual I ~Jt.lfffi

Auto I Manual control changeable I 1lJ~~

Output controlled at r fixed output volume

iiitl:lmmU:t r [j!lJ5Eiiitl:lfl: PJE13

PIO + Fuzzy Temperature controller

In manual control, output controlled at r fixed output volume

Infinite Thermal Solutions Inc.

Infinite Thermal Solutions Inc.

Potentially Hazardous Situation.

Potentially Hazardous Situation.

4. Do not modify or try to repair controller by yourself.

RTD Type: If it is necessary to extend the RTD sensor

Short across terminals

Infinite Thermal Solutions Inc.

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