EXTERNAL INSPECTION REPORT

Use This Form For External Inspection of Piping

Site:

BTC-PSA2

Client:

Inspected By:

Abdallah Abdeldayem

Date of
Inspection:

20/5/2013

System Tag:

System 24

Date
Commissioned:

2005

Work Order
Number:
Inspection
Routine:
System
Description:
Date of
Previous

Part 1.A Item Data

Vessel

Design Pressure (Bar):

C6E4E
C6P0E

Tank

102
103

Operating Pressure (Bar):

Design Temperature (C):
Operating Temperature
(C):
Insulated (Y/N):
Corrosion Allowance
(mm):
Threaded Connection
(Y/N):
Reason For Inspection:

C6E4E ( 100/-24)
C6P0E ( 65 /- 29)

BP AZ SPU

Location / Area
Code:

B12C-SYS24

WIN / Report No.: BTC-B12C-EC-2013-034

External Visual
Inspection
Crude oil

work Pack No:

N/A

Previous Report
No.:

N/A

Pig Trap

H. Exch

Other

Line No.:

WKP012-B12C-2013-VI
Piping System

Piping

Process Service:

Fuel Gas

Dimensions (mm x mm):

See Pipe Material Classes

Material Specification:

C6E4E
C6P0E

A106 GR B
API 5L GRB

See Pipe Material Class

E6A & E3A
Area Code / Module / Fire Area: SCP-MS55

Pipe Nominal Thickness (mm):

Some lines insulated &
some not
C6E4E 3
C6P0E 0
N

Auxiliary Equipment:

Heat Traced:

Insulated lines / Yes

5 Yearly thorough Inspection

P t 2.
2 Li
it ti
(hi hli ht areas with
ith no CVI , no access, etc)
t )
Part
Limitations
(highlight
No limitation for external inspection

Part 3 The Lines which have some concerns

8"-PL-24-314-C6E4E-HT see part 4
Main Inlet and outlet lines see part 5

Part 4 Coating damaged, External Corrosion & CUI

In general external surface of the cited piping system was found in acceptable condition.
Corrosion under insulation ( CUI ) noted on flange of valve no HV-24118 of line 8"-PL-24-314-C6E4E-HT see photos 1& 2 &
attach. 1
Insulation cladding of feature 67 of 3''-PL-24-107-C6E4E-HT is damaged see photo 3 & 4 and attached
Brids droppings accumulated on piping system at MOL's area see photos 5 & 6
Brids droppings accumulated on piping system at strainers area

Part 5 Concrete to Air Interface Area

Below ground wrap stops short to protect full soil to air interface areas at main inlet and outlet lines , although the coatings
are presently in good condition. See photos 7 & 8

Part 6 All supports , U-bolts , Hangers

In general all supports of oil system are welded to pipes
Supports are found in good conditions

Part 7 NDT ( opportune NDT carried out etc)

UT inspection conducted on some selected areas after removing their insulation cladding and RT inspection conducted on
the insulated small bore pipes, NDT inspection result is acceptable.

Part 8 Insulation & Wrapping

In general insulation was found in acceptable conditions

Part 9 Dissimilar metal contact

Not found

Part 10 Conditions of Valves ( including bolts )

In general the external conditions of the valves are found in acceptable condition.

Part 11 Condition of Flanges / Joint ( including bolts )

Acceptable

Part 12 Condition of Small bore piping & fitting

Good

Part 13 Condition of Screw fitting / Plugs

Good

EXTERNAL INSPECTION REPORT

Use This Form For External Inspection of Piping
Site:

BTC-PSA2

Client:

Inspected By:

Abdallah Abdeldayem

Date of
Inspection:

20/5/2013

System Tag:

System 24

Date
Commissioned:

2005

Work Order
Number:
Inspection
Routine:
System
Description:
Date of
Previous

BP AZ SPU

Location / Area
Code:

B12C-SYS24

WIN / Report No.: BTC-B12C-EC-2013-034

External Visual
Inspection
Crude oil

work Pack No:

N/A

Previous Report
No.:

Line No.:

WKP012-B12C-2013-VI
Piping System
N/A

Part 14 Indication of excessive vibration / movement

There is no ant indication of vibration could be detected at time of inspection

Part 15. Earth Connection:

N/A

Part 16 General Comments

All dead-legs need to be re-validated again by using proper ISO's drawings
Noted that line 10''-PL-24-318-C6E4E-HT which connects to 42''-pl-24-001-C6E4E-HT considers physical dead-leg with
length 40 meter, see photo 7 & attached drawing.
RBA should be carried out for the cited dead-leg to take one action from the following:
1- a new inspection PM work order needs to be generated
2- Engineering query needs to be raised to remove the mentioned dead-leg or connect it with system by installing valve at
dead end, can be flashed

Part 17 Recommendations
1- Perform local coating repairs to corrosion under insulation of flange of valve no HV-24118 ( see part 4 )
2- Repair the damaged insulation of line no. 3''-PL-24-107-C6E4E-HT ( see part 4 )
3- Wrap Soil / Air interface areas of 42'' inlet and outlet main lines of the cited station ( see part 5 )
4- Clean the accumulated brids droppings which are found on piping at MOL's and strainers areas ( see part 4 )

Ref RBIA Process:

Current MMS
PM No.:

Current MMS 60
PM Freq
(Month):

N/A

Ref RBIA
Process:

Inspector's name:
(Print)

Current MMS 5 Yearly

"Reason for Thorough Visual
Inspection
Inspection
Code":
Abdallah Abdeldayem

Inspector's name:
(Sign)
Senior Inspector Engineer
name: (Print)
Senior Inspector Engineer
name: (Sign)
Next Inspection due date from output
from RBIA :

NDT Reports Reference

No's:
Remedial
Work Order
Number
Generated:

None

Date:

Date:

AttachedPhotosofCrudeOilSystemAtPSA2Station
1

Corrosionunderinsulation
4

Insulationdamagedatfeature67ofline3''PL24107C6E4EHT
6

Brids droppings accumulated on piping system at MOL's area

AttachedPhotosofCrudeOilSystemAtPSA2Station
8

S/Ainterfaceareasofmaininletandoutletlinesarenotwraped
Deadend

Physical dead-leg line # 10''-PL-24-318-C6E4E-HT

25-09-2002

Attach. 1

F24660/F24760

10

P24600
BOOSTER PUMP

BOOSTER PUMP FILTERS

CAPACITY : 200 3
m /hr.

CAPACITY : 200 3
m /hr.

HEAD : 242 mlc

DESIGN PRESSURE : 83 barg

DESIGN PRESSURE : 83 barg

168A1H.DW G

1"x2"
THERMAL
PSV
24660

SET AT

83 barg

C1E4E

2"

C6E4E
HV-571048
LO, FB
1"-PL-24-316-C6E4E-HT

83 barg
2"

1"-PL-24-213-C6E4E-HT

HV-241191

8"

PG

PIT

24600

1"

8"-PL-24-314-C6E4E-HT

LO, FB

C03

1"

HV-241111

8"x6"

DBB

3/4"

DBB

8"x6"

HV-241197

NOTE 8

8"x6"

8"x6"
NOTE 8

DET. 2

3"

TO WATER BATH HEATER

3"-PL-24-315-C6E4E-HT

USD

SSD

B12C-PR-PID-00006-SHT002

ESD

DBB

DET 9
VENDOR

2"-DX-57-123-C1E4E-HT

1"x2"
2"-DX-57-100-C6E4E-HT

HV-572046

2"

NC

C1E4E

2"-DX-57-106-C1E4E-HT

C6E4E

2"

HV-561012

2"-DH-56-216-C6E4E-HT

2"NC

2"-DX-57-105-C1E4E-HT

2"

HV-562031

C6E4E

HV-572045

2"-DH-56-085-C6E4E-HT

2"

2"-DX-57-104-C1E4E-HT

2"-DH-56-084-C6E4E-HT

4"-DH-56-086-F1E0Y

TO SCRAPER RECEIVER

8"

MOV

HV-242188

NC

2"

8"

8"

HV-242187

HV-561031

HV-241159

2"-DX-57-103-C6E4E-HT

2"

CONTRACTOR

8"

HV-571045

24600

24600

HV-571050

2"-DX-57-101-C6E4E-HT

1"

2"

HV-242192

TRIM : PL-24-325-C6E4E-HT

HV-242191

F24760

HV-241114

TS

HV-572048
LO, FB

8"-PL-24-106-C6E4E-HT

24600

B12C-PR-PID-00001
HV-241032

6"x8"

2"

C6E4E

MOV

1"

C1E4E

8"

FIT

009

022

RS

1"-PL-24-317-C6E4E-HT

02/06/05-11:13-SHAFQAT-G:\JI
-168\FACI
LI
TI
ES\B12C\PROCESS\AS-BUI
LT\PI
D\BTC002-B12C-PR-PI
D-00006-SHT001.dwg

LO FB

8"

HV-241160

RS

SP

HV-241301

NOTE 2, 7, 13, 17

DBB

3/4"

P24600

HV-241110

HV-241115

1"

DBB

3/4"

3/4"

SET AT
83 barg

HV-241109

HV-241190

THERMAL

DBB

HV-571046

2"
DBB

3/4"

HV-241189

1"x2"

24600

DET. 2

SP

FIT

NOTE 11

PG

8"-PL-24-105-C6E4E-HT

C1E4E
4"-DH-56-091-F1E0Y

4"-DH-56-087-F1E0Y

2"-DX-57-102-C1E4E-HT

2"-DX-57-131-C1E4E-HT

AG

AG

AG

BG

BG

BG

OPEN DRAIN HEADER

6"-DH-56-093-F1E0Y

100

B12C-PR-PID-00023

C1E4E

AG/LOT

C1E4E

AG/LOT

C1E4E

AG/LOT

C1E4E

AG/LOT

C1E4E

AG/LOT

F1E0Y

BG

F1E0Y

BG

F1E0Y

BG

F1E0Y

BG

F1E0Y

BG

4"x2"

4"x2"

4"x2"

4"x2"

4"x2"

4"x2"
1

CLOSED DRAIN HEADER

6"-DX-57-134-F1E0Y

100

B12C-PR-PID-00023

BTC003-B000-PR-PID-00001

P&ID LEGEND & GENERAL NOTES SHEET 1 OF 2

BTC003-B000-PR-PID-00002

P&ID LEGEND & GENERAL NOTES SHEET 2 OF 2

BTC003-B000-PR-PID-00005

TYPICAL DETAIL DRAWING SHEET 1 OF 4

BTC003-B000-PR-PID-00006

TYPICAL DETAIL DRAWING SHEET 2 OF 4

BTC003-B000-PR-PID-00007

TYPICAL DETAIL DRAWING SHEET 3 OF 4

BTC003-B000-PR-PID-00008

TYPICAL DETAIL DRAWING SHEET 4 OF 4

BTC003-B000-PR-PID-00009

SHUTDOWN HAND SWITCHES SHEET 1

BTC003-B000-PR-PID-00010

SHUTDOWN HAND SWITCHES SHEET 2

DRAWING NO.

DRAWING TITLE

REFERENCE DRAWINGS

NOTES CONTD:
15. NO TWO CLOSED DRAINS ARE TO BE OPERATED SIMULTANEOUSLY.
16. FOR ACTUAL ROUTING OF DRAINS REFER PIPING UNDERGROUND DRAWINGS.

AS BUILT

17. TOP SUCTION, TOP DISCHARGE PUMP.

8. PROVIDE STRAIGHT LENGTH OF 15 PIPE DIAMETERS UPSTREAM OF FIT-246002 AND

NOTES:
1. ALL EQUIPMENT, INSTRUMENTS, LINE AND VALVE NUMBERS ARE TO BE PREFIXED BY B12C.

2. SPARE PUMP P24700 AVAILABLE IN WAREHOUSE.

3. ALL ICSS INDICATIONS / ALARMS / CONTROLS ARE AVAILABLE AT THE

CLIENT :

XXXX
.

AND ABOVE TO BE ROUTED TO OPEN DRAIN HEADER VIA THE NEAREST TUNDISH.

6. ALL BELOWGROUND (BG) PIPING TO BE AT SUFFICIENT DEPTH TO PREVENT CHOKING.

11. MECHANICAL INTERLOCK BETWEEN SCRAPER TRAP DOOR AND ISOLATION VALVES.

PIPING & INSTRUMENTATION DIAGRAM

WAX HANDLING

PETROFAC

INTERNATIONAL L

.
Z01

14. DBB PROVIDED USING MOV 246001 TO SWING SPECTACLE BLIND.

REV
3

13-10-05

DATE

AS BUILT

SPN

DESCRIPTION

AV

VT/BP

DRWN CHKD APPD

6

.
BTC

AGT PIPELINES PROJECT

BTC CONT. NO: C-02-BTC-45196
SCALE
7

:N A

LIFE CYCLE CODE:

LIFE CYCLE DESCRIPTION:

OPERATIONAL THROUGH LIFE

LANG. CODE

DRAWING NUMBER :

SHEET NO.

REV

001/002

Z01

CONTRACTOR JOB NO

: JI-168

BTC002-B12C-PR-PID-00006-Sht001

ORIGINAL DRG. SIZE

: A1

FILE NO. : BTC002-B12C-PR-PID-00006-Sht001

CLASS:

TD.

12. PROVIDE HIGH POINT VENT AND LOW POINT DRAIN TO ALL ABOVE GROUND LINES.

7. FOR THE PUMP SEAL FLUSHING DETAILS, REFER TO DRAWING No.- BTC003-B000-PR-PID-00011.

SPIE
Spie Capag s.a.

PSA2-FACILITY CODE B12C

13. ROUTE BASE PLATE DRAIN TO OPEN DRAIN SYSTEM (LINE No. 2"-DH-56-340-C1E4E).

INSULATED AND ELECTRICALLY TRACED.

CONT.

.
.

9. BLEED FROM DBB OF INSTRUMENT TO BE USED FOR TRANSMITTER CALIBRATION.

10. DELETED.

LCR, SCR AND CCR CONTROL ROOMS.

4. ALL INSTRUMENT DRAINS, OTHER DRAINS AND BLEEDS OF DBB VALVES OF SIZE 12"

EPC

10 PIPE DIAMETERS UPSTREAM OF FIT-246003 AND 5 PIPE DIAMETERS

DOWNSTREAM DIRECTION FOR BOTH ULTRASONIC FLOWMETER.

5. ALL INSTRUMENT CONNECTIONS, PROCESS PIPING 6" DIA OR LESS TO BE

Pl
ot I
nfo:

DBB

PIT

24600

3/4"

HV-241188

PSV
24760

C1E4E

HV-241195

FI
24600

24600

C6E4E

FO

USD

24600

NOTE 14

PAHH
24600

DBB

1"

LO, FB

HV-241192

8"
HV-241187

3"

F24660

B12C-PR-PID-00001

TO SCRAPER RECEIVER BYPASS

HV-241196

TRIM : PL-24-324-C6E4E-HT

2"

PI
24600

1"

FB

FIC
24600

HV-241199

Ref. photos 1 & 2

Corrosion Under Corrosion

CRUDE OIL FROM PIPELINE

4"

B12C-PR-PID-00001
3"

HV-241194

HV-571031
LO

PDIT

4"x3"

4"x3"

4"

4"-PL-24-313-C6E4E-HT

C6E4E

24660

NOTE 14

C1E4E

1"

FV

24600

SET AT

HV-241198

THERMAL
PSV
24600

HV-241193

PDI
24660

1"x2"

10

Attach. 2

87
86

85
84

83

82
81
80
76

75

Ref. Photos 3 & 4

Insulation cladding damaged

80

77
74

73b

79
71
72a

70
69
68
67

66
65

64

Attach. 3
25

27

24

DEAD LEG

26

22

19

28

23
18
21
20
17
15
14
16
13
11
12
09
10

07
08
06

05
04
01

03
02

Ref. photo 7
This suction had been
removed and blind flange
was installed